Professional Documents
Culture Documents
HT-Discharge Pipes
and Fittings (PPs)
with inlaid seal
● Delivery Range
● Chemical Resistance
DIN EN ISO
9001:2000
INTERSEROH
Entsorgung durch:
RECYCLING
Basic Information
Commercial Name
Ostendorf-HT-Abflussrohr (Ostendorf High-Temperature Discharge Pipe)
Material
Polypropylene (PP), resistant to hot water, permanent low inflammability as per DIN 4102 B1
Quality Requirements
DIN 8078
Colour
dust grey RAL 7037
Identification
Ostendorf high-temperature discharge pipes bear the following permanent markings in red or embossing of
material:
Fittings are also marked with an indication of angular degrees or amounts decreased.
Moreover, pipes and fittings marked with the inscription ”PP schwer entflammbar DIN 4102-BI”
Sealing rings bear the numbers as per DIN standard 4060 and DIN EN 681, the manufacturer´s mark, the year
of manufacture, the nominal diameter and the mould and mould cavity numbers.
Nominal Diameters
32 40 50 75 90 110 125 160
Overall Lengths
150 250 500 750 1000 1500 2000 5000 mm
Connection
Plug-in sockets
Seal
Factory-fitted lip seal
Certificates
Certified quality system DIN EN ISO 9001 : 2000 DQS
Ö-Norm, Watermark, Sitac
Applications
Building drainage
Discharge of aggressive media
1
– HT-Discharge Pipes and Fittings
– Soundproofing waste water pipes and fittings
made of fibre-reinforced PP.
– KG-Drainage Pipe System and Fittings PVC
– Aqualine HDPE Pressure Pipes for drinking water
– KG 2000 Drainage Pipe System and Fittings PP
KUNSTSTOFFE
Internet: http://www.ostendorf-kunststoffe.com
eMail: verkauf@ostendorf-kunststoffe.com
Distributor
2. Materials
2.1 Pipes and Fittings
Ostendorf-HT = made of polypropylene (PP) very heat stable, very inflammable, in accordance with
DIN 4102 B1.
Material properties:
• Coefficient 4
of linear expansion: 1.2 x 10 /K
4. Area of Application
For hot water resistant Ostendorf-HT pipes and fittings in accordance with DIN EN 12056 and DIN
1986-100 are no limitations with respect to thermal loading from waste water. They are approprate for
carrying off chemically aggressive waste water that is within a range of pH 2 (acidic) to pH 12 (basic).
Ostendorf-HT pipes and fittings can be used for applications where hot waste water occurs in large
quantities. These pipes and fittings may not be used for:
a) lines where external temperature sources exceeding 90° occur and the pipes and fittings (up to 110°
over short periods), are not sufficiently protected against the affects of such temperature sources.
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
c)
c) lines
lines in
in earth.
earth.
Ostendorf-HT
Ostendorf-HT pipes
pipes and
and fittings
fittings are
are designated
designated for
for their
theirunlimited
unlimitedapplication
applicationpossibilities
possibilities with
with
respect
respect to temperature loading from waste water by their light grey color (RAL7037).
to temperature loading from waste water by their dust grey color (RAL 7037).
5. Delivery State
Ostendorf-HT pipes and fittings with insert muffs are delivered ready-to-install with built-in
rubber seals.
Ostendorf-HT pipes and fittings are bundled and packed in boxes respectively. To prevent
damage to the boxes, they must be protected against moisture. Ostendorf-HT pipes must be
appropriately stored in order to prevent deformation to the insert muffs and excessive
contamination by dust and dirt. When stacking, the socket muffs must be free of loads.
Technical changes may occur without notice.
1. Please note!
The following working and installation instructions are valid for the correct installation of waste
water lines in property waste water systems, in accordance with DIN 1986 and DIN EN 12056. It
contains the pipe range in accordance with DIN EN 1451. These pipes, fittings and sealing ele-
ments are appropriate for carrying off waste water with respect to DIN 1986, Part 3, within a range
of pH 2 to pH 12. They may not be used for lines in earth. Only approved pipes, fittings and sealing
elements may be used. The basis for the area of application is DIN 1986, Part 4. Pipes and fittings
made of polypropylene may be used inside buildings for waste water lines, rain water lines and ven-
tilation pipes. For Ostendorf HT-PP pipes and fittings there are no limitations with respect to tem-
perature loading from home waste water. The pipes and fittings are colored as follows: PP in accor-
dance with DIN EN 1451 and DIN 19560: dust grey. Because of varying flammability property,
pipes and fittings made of PP are designated with „DIN 4102 B 1“ in red writing (not easily inflamma-
ble), in accordance with DIN EN 1451.
2. Pipe Laying
For installation work of the herein described waste water systems for buildings and property,
only companies who have qualified and trained personnel should be contracted.
2.1 Transport and Storage
Unpalletized pipes should be laid completely flat along their entire length during transport.
Heavy shocks, especially in freezing temperatures, must be avoided. For loading and
unloading, wide canvas lifting harnesses must be used. Pipes and fittings may be stored freely,
pre-installed sealing elements should not be stored longer than three years. The following
points must be observed whenever storing pipes:
a) Pipes must be stored in a stable position and so that no deformation or bending can
take place.
b) The pipe muffs must be free, both in the vertical and horizontal directions.
c) A stacking height of 1.5 meters should not be exceeded.
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
2.2 Cutting to Length and Beveling
Cutting pipes to length is done by using a pipe cutter or a fine toothed saw. The cut edges
must be deburred. The pipe end is then beveled with a beveling tool or by using a coarse file at
an angle of approximately 15°. Unit in mm
Fittings may not be cut.
* DN = Nominal Diameters
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
3.1.2 Loose Clamps
Pipe clamps which are not completely tightened (loose clamps) must allow unimpaired
longitudinal movement of the pipeline after installation. For this reason the inside diameter of
the clamp must be slightly bigger than the outside diameter of the pipe when installed.
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
3.7 Subsequent Connection of Pipes and Fittings
If a hook-up connection must be to done to an existing line, then fittings and components made
by the manufacturer must be used.
a) When using double socket muffs connectors, a sufficiently long pipe length (length of the
fitting 2d) is cut out, the ends of the pipes are then beveled and the branch connector is then
installed. The remaining space in the line is closed off by inserting an appropriately long pipe
length and two double socket muff connectors.
b) If long muffs are used, then a length of pipe that equals the length of the fitting plus the
insert depth is cut out. The long muff is then inserted all the way to the end and the fitting is
installed by using a double socket muff connector. Afterwards, the spigot end of the long muff
is inserted in the other muff end of the fitting.
3.8 Preparing and Using Pipes with Straight Ends and Leftover Pieces
Cutting, using and preparing leftover pieces (pipes with straight ends) can be done by using
double muffs, double socket muff connectors and insert muffs. When using these connectors,
a maximum length of 2 meters should not be exceeded when laying pipes with straight ends.
The must be laid in accordance to the local applicable codes and regulations and must assure
compensation for expansion (see linear expansion).
Installation requirement when using:
The distance intervals for pipe clamps for horizontal pipe installations are prescribed.
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
5. Fire Protection Measures.
If pipe lines are installed through walls or ceilings, then requirements with respect to fire
resistance that are in accordance with the applicable local building codes and regulations
(state building codes and requirements) must be fully observed. For installation in Germany,
the regulations of the "Richtlinien für die Verwendung brennbarer Baustoffe im Hochbau" in
connection with local state building codes and the rules of DIN 4102, Section 11 are valid as
well. The combustion properties of the herein described material are in accordance to the
building classification DIN 4102 B1 (very low inflammability). For example, the installation
requirements for the state building codes of North Rhine Westphalia are outlined: the following
described applications refer to walls and ceilings for which an F90 AB fire resistance time is
required "a transmission of fire and smoke is - without which special proof is needed - not to be
expected for installation of lines made of pipes of B1 or B2 building material (in accordance
with DIN 4102) through walls when the pipe line of total length of 4 meters, and in any case not
less than 1 meter, is enclosed or covered by a mineral mortar = to 15 mm thick on non-
combustible mortar mesh or by an equivalent enclosure of inflammable building material."
Pipelines that branch off and are not installed in ceilings or walls do not require any enclosure.
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
DIN EN 12056 Gravit drainage systems inside buildings (parts 1-5)
DIN 1986-100 Drainage systems on private ground
DIN 1986-30 Waste water systems for buildings and property - maintenance
DIN EN 681 Elastomer seals-material requirements for pipe joint seals used in water
and drainage applications;
DIN 4109 Sound insulation in buildings (also see " Supplementary State Codes")
DIN 8078 Supplement 1 Pipes of polypropylene; chemical resistance of pipes and fittings.
DIN 18381 German contract procedures for building works (VOB) Gas, water and sewage,
plumbing works inside of buildings.
DIN 19560-10 Pipes and fittings made of polypropylene for hot water resistant waste and soil
discharge systems inside buildings – part 10: Fire behaviour, quality control and installation
recommendations
Sources:
DIN Norms, Beuth Verlag, Berlin
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
Basic Information
Mechanical and Thermal Properties - Polypropylen (PP)
Modified Polypropylen (PP)
resistant to hot water, light-stabilized, permanent low inflamability as per DIN 4102
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
The sentence "plastics have a high chemical resistance" is accurate, but is too much of a
generalization. The standards, therefore, talk of a high capability for resisting chemicals.
The complexity of this area is shown by the long lists issued by the producers of raw
materials, specifying the behaviour of each of their plastics with regard to a large number of
chemicals. These tables, of course, can only supply initial general indications. This is
expressly pointed out in the DIN standards relating to chemical resistance capability
(e.g. DIN 8078).
Although certain common features are applicable to the various groups of plastice - e.g.
most thermoplastics have a high resistance to acids and alkalies - each individual plastic
has its own distinct chemical characteristics. Closely related plastics can react to the same
chemical substance in completely different ways, indeed the same plastic can behave in
quite different ways with regard to the same chemical substance at different temperatures
or different degrees of concentration. Additives can also have an effect on the behaviour of
the plastic with regard to
chemicals: e.g. plasticizers, stabilizers, colouring pigments etc. with which plastics are
modified for particular areas of application.
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
Item description DN
32 40 50 75 90 110 125 160
Long
Pipes with sockets (150/250/500/750/ HTEM ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
1500/2000) mm
Fittings
Bend 15° HTB ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
30° ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
45° ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
67° ❍ ❍ ❍ ❍ ❍ ❍
87° ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
Branch DN 32 HTEA ❍
DN 40 ❍
DN 50 ❍ ❍
DN 75 ❍ ❍
DN 90 ❍ ❍ ❍
DN 110 ❍ ❍ ❍
DN 125 ❍ ❍
DN 160 ❍ ❍
Inspection pipes HTRE ❍ ❍ ❍ ❍ ❍ ❍
Couplers HTU ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
Double socket HTMM ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
Plugs HTM ❍ ❍ ❍ ❍ ❍ ❍ ❍
Long socket HTL ❍ ❍ ❍ ❍ ❍
Single socket HTAM ❍ ❍ ❍
Double corner branch HTED ❍
Double branch (67°) (*87°) DN 50 HTDA ❍
DN 75 ❍
DN 90* ❍
DN 110 ❍ ❍
Reduction pipes DN 40 HTR ❍
DN 50 ❍ ❍
DN 75 ❍
DN 90 ❍ ❍
DN 110 ❍ ❍ ❍
DN 125 ❍
DN 160 ❍ ❍
Connection pieces to cast-iron pipe HTUG ❍ ❍ ❍
Connection pieces to iron pipes DN 40 HTS ❍
DN 50 ❍ ❍
Siphon bends DN 30 HTSW ❍
DN 40 ❍ ❍
DN 50 ❍
Double Siphon bend DN 40/50/40 HTDSW ❍
Accessories
Seals ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
α = angle
DN = nominal size
D1 = inside diameter
h = total length
kg = unit weight
I = effective length
s = wall thickness
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
measurements in mm
measurements in mm
Double branch No. DN α z1 z2 z3 I kg
16110 50 / 50 / 50 67,5° 20 41 41 124 0,104
16220 75 / 75 / 75 67,5° 28 59 59 153 0,182
16990 90 / 90 / 90 87,5° 46 51 51 151 0,242
16130 110 / 50 / 50 67,5° 8 71 51 135 0,227
16330 110 / 110 / 110 67,5° 40 85 85 201 0,462
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
Couplers measurements in mm
No. DN h l kg
18005 32 93 2 0,027
18000 40 111 9 0,042
18100 50 112 9 0,054
18200 75 118 22 0,081
18900 90 105 2 0,101
18300 110 140 26 0,192
18400 125 177 27 0,213
18500 160 196 30 0,444
Plugs measurements in mm
No. DN h kg
17020 40 39 0,010
17120 50 39 0,015
17220 75 39 0,024
17920 90 39 0,041
17320 110 46 0,067
17420 125 50 0,089
17520 160 58 0,178
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
No. DN D1 z1 z2 I1 kg
18050 40 / 30 40 27 20 89 0,028
18150 40 / 40 50 25,5 20 88,5 0,032
18250 50 / 40 50 30,5 25 93,5 0,039
18350 50 / 50 60 30,5 25 93,5 0,040
Double Siphon-bends
measurements in mm
No. DN D1 z1 z2 I1 kg
18360 40 / 50 /40 50 27 39 90 0,049
Connection pieces to
measurements in mm
iron pipes
No. DN D1 h I kg
18130 40 / 40 50,0 88 58 0,022
18230 50 / 40 50,0 84 56 0,024
18330 50 / 50 60,0 118 72 0,027
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
GA-Set-Gasket measurements in mm
for connection pieces No. DN kg
to iron pipe 19140 50 0,038
19240 75 0,043
19340 110 0,067
19440 125 0,095
measurements in mm
Single socket
No. DN L l kg
17130 50 113 4 0,045
17230 70 117 5 0,072
17330 100 130 8 0,155
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PP Range of High-Temperature Discharge Pipes
with inlaid lip seal
Polypropylene
Polypropylene (PP)
Polypropylene is related to polyethylene, and is also produced by the polymerization of
ethylene, using the low-pressure process. The structural formula of polypropylene differs
from that of polyethylene in that on every second carbon atom of the chain molecule a
hydrogen atom is replaced by a CH3 group. These CH3 groups may either be arranged on
both sides of the carbon atom (atactic)
CH3 CH3
—
CH3
or all the groups can be on only one side (isotactic). Commercial polypropylenes are exclu-
sively isotactic.
Its formula:
CH2 — CH — CH2 – CH — CH2 — CH — CH2 — CH—...
—
Isotactic polypropylene is highly crystalline - the evenly constructed chains can be easily
arranged. This gives it a high resistance to heat (up to 110°C over short periods), plus high
mechanical strength, good tear resistance, surface hardness, tensile strength and good
recovery behaviour. Its excellent electrical insulation properties correspond to those of
polyethylene, while its chemical resistance, as with all polyolefins, is good.
This is monitored by our own inspections and by the State Materials Testing Office (MPA),
Darmstadt
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PP Range of High-Temperature Discharge Pipes
with inlaid lip seal
Chemical Resistance
Polypropylene, permanent low inflammability (PP)
Acetone1 100 + O
Ether, see diethly ether
Alums of all types, aq. any + +
Aluminium salts, aq. any + + +
Formic acid 98 + O
90 +
50 + +
10 + + +
Ammonia, gaseous 100 + +
Ammonia, aq. conc. + +
10 + +
Ammonium acetate, aq. any + + +
Ammonium carbonate, aq. any + + +
Ammonium chloride, aq. any + + +
Ammonium nitrate, aq. any + + +
Ammonium phosphate, aq. any + + +
Ammonium sulphate, aq. any + + +
Amyl alcohol, pure + +
(fermentation amyl alcohol)
Aniline 100 + O
Barium salts any + + +
Benzaldehyde 100 +
Benzaldehyne, aq. sat. +
(0.3)
Petrol, see fuels
Benzoic acid 100 + +
Benzoic acid, aq. sat. + + +
Benzene 100 O —
Succinic acid, aq. sat. + +
Boric acid 100 + +
Boric acid, aq. sat. + +
(4.9)
Bromine, liquid 100 —
Bromine vapours high — —
Bromine vapours low O —
Bromine water sat. — —
Butane, liquid 100 +
Butane, gaseous 100 + +
n-Butyl alcohol (n-Butanol) 100 + +
Calcium chloride, aq. sat. + + +
Calcium nitrate, aq. sat. + +
Chlorine, liquid 100 —
Chlorine, gaseous, damp 10 O — —
Chlorine, gaseous, dry 100 — — —
Chlorobenzene 100
Chloroform 100 O —
1 Boiling point 56.3°C
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PP Range of High-Temperature Discharge Pipes
with inlaid seal
1 2
Boiling point 34.6°C Boiling point 13.1°C
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PP Range of High-Temperature Discharge Pipes
with inlaid lip seal
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PP Range of High-Temperature Discharge Pipes
with inlaid lip seal
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PP Range of High-Temperature Discharge Pipes
with inlaid lip seal
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PP Range of High-Temperature Discharge Pipes
with inlaid lip seal
Technical Requisites
and Drugs Conc. % 20°C 60 °C 100 °C
Pine-needle oil + O
Fixing salt (cf. also sodium
thiosulphate) 10 + +
Formalin ® + +
Antifreeze (car) + +
Dishwasher fluid 1 + + +
Heating fuel oils 1 + O
Scots fir oil + O
Bone oil + O
Aqua regia + —
Cresol solution +
Lanolin ® + O
Linseed oil + +
LITEX ® + +
Lysol ® + O
Mineral oils (free from aromatics)1 + O —
Furniture polish 1 + O —
Engine oils (car) 1 + O —
(cf. also two-stroke engine oils
and oil in accordance with ASTM)
Moth balls 1 +
Oleum any — —
Oil No. 3 in accordance with
ASTM D 380-59 100 + O —
Paraffin 100 + + —
Liquid paraffin 100 + O —
Pectin sat. + +
Petroleum ether 100 + O
Kerosene 100 + O
Photographic developer1 stand. + +
serv. + +
Sagrotan ® + O
Soft soap + +
Typewriter oil + O
Shoe polish1 + O
Seawater + + +
Silicone oil 1 + O
Soda, see sodium carbonate
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PP Range of High-Temperature Discharge Pipes
with inlaid lip seal
Technical Requisites
and Drugs Conc. % 20°C 60 °C 100 °C
Tar1 + O
Oil of turpentine O —
White spirit + O
Ink1 + +
Transformer oil1 + O
Fuels:
Precipitation naphtha per DIN 51635 + O
Petrol, regular O —
Petrol, super O —
Diesel oil1 + O
Detergents^ high + +
Detergents, synthetic 2 serv. + + +
Water glass + +
Hydrogen peroxide, see chemicals
Plasticizers:
Dibutyl phthalate + O
Dibutyl sebacate +
Dihexyl phthalate +
Dionyl adipate +
Plasticizers:
Dionyl phthalate +
Dioctyl adipate +
Dioctyl phthalate +
Tricresyl phosphate +
Trioctyl phosphate +
Two-stroke engine oil O O
1 Resistance depends on compositon 2 Free from solvents, plasticizers and other additives
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PP Range of High-Temperature Discharge Pipes
with inlaid lip seal
Pharmaceuticals
and Cosmetics Conc. % 20°C 60 °C 100 °C
Aspirin ® +
Quinine +
Hair shampoo + +
Tincture of iodine, DAB 6 +disc.
[DAB=German Pharmacopoeia]
Camphor +
Menthol +
Nail polish 1 + O
Nail polish remover 1 + O
Perfume 2 +
Soap, bar + +
Soap solution sat. + +
10 + + +
Vaseline + O
Toothpaste + +
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PP Range of High-Temperature Discharge Pipes
with inlaid lip seal
Foodstuffs and
Luxury Items Conc. % 20°C 60 °C 100 °C
Jelly + + O
Vegetables, rady to serve + + O
Gin 40 +
Grapefruit juice + +
Semolina + + O
Honey + +
Cheese +
Coffee (beans and ground) +
Coffee, ready to drink + + +
Cocoa, powder +
Cocoa, ready to drink + + O
Mashed potatoes + + O
Potato saled +
Coconut oil + O
Cake +
Cod-liver oil +
Linseed oil, see Technical
Requisites and Drugs
Liqueurs any +
Soft drinks +
Maize oil + O
Margarine + +
Marmalade + + O
Mayonnaise +
Horse-radish, ready to serve +
Flour +
Milk + + O
Milk-based foods + + O
Cloves (spice) +
Oil of cloves + O
Fruit salad +
Olive oil + +
Palm kernel oil + O
Paprika (spice) + +
Pepper + +
Peppermint oil +
Custard + + O
Curd cheese +
Beef suet + +
Rum 40 + +
Rum flavouring +
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PP Range of High-Temperature Discharge Pipes
with inlaid lip seal
Foodstuffs and
Luxury Items Conc. % 20°C 60 °C 100 °C
Key:
+ = resistant
O = practically resistant
O = partially resistant
O = not very resistant
— = not resistant
no
details = not tested
any = any concentration
conc. = concentrated solution
low = low concentration
serv. = service concentration
stand. = standard, customary
disc. = discoloured
aq. = aqueous solution
sat. = cold saturated
b.p. = boiling point
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KUNSTSTOFFE
P ro d u c t R a n g e
HT-Discharge Pipes
and Fittings (PPs)
Drainage Pipe
System and Fittings (PP) SN 8
System chambers
(PVC)
Internet: http://www.ostendorf-kunststoffe.com
eMail: verkauf@ostendorf-kunststoffe.com
Distributor