Par Ts Manual: T70C T70P T90C T90P T120C T120P

Par ts Manual
T70C Serial numbers

T7009-000101
T9009-000101
T70P T12009-000101
and above
T90C
T90P
T120C
T120P
First Edition
First Printing
Part No. 134234
November 2008
November 2008
Introduction REV A
Important Serial Number Information

Read, understand and obey the safety rules and TEREX Corporation offers the following manuals
operating instructions in the appropriate Operator's for these models:
Manual on your machine before attempting any
maintenance procedure. Title Part No.
Basic mechanical, hydraulic and electrical TEREX T70, T90 & T120 Operator's Manual, .... 134207
skills are required to perform most procedures. First Edition
However, several procedures require specialized TEREX T70, T90 & T120 Service Manual, ......... 134277
skills, tools, lifting equipment and a suitable First Edition
workshop. In these instances, we strongly
recommend that maintenance and repair be TEREX T70, T90 & T120 Parts Manual, ............. 134234
performed at an authorized TEREX dealer
Newage Generator Manual ................................. 830005
service center.
Perkins Engine Manual ....................................... 839019
Cummins Engine Manual .................................... 134037

Technical Publications Cascade Controller Manual ................................ 833011
TEREX Corporation has endeavored to deliver the Cummins Controller Manual ............................ 900-0661
highest degree of accuracy possible. However, (Cummins part number)
continuous improvement of our products is a
TEREX policy. Therefore, product specifications Dexter Axle Manual ............................................. 833014
are subject to change without notice.
Readers are encouraged to notify TEREX of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us: Copyright © 2008 by TEREX Corporation
www.TEREX.com 134234 Rev A November 2008

First Edition, First Printing
"TEREX" is a registered trademark of TEREX

Corporation in the USA and many other countries.
"Super Quiet" is a trademark of TEREX
Corporation.
Printed on recycled paper
Printed in U.S.A.
ii T70, T90 & T120 Super Quiet Generator Part No. 134234
November 2008
REV A
How to Read Your Serial Number
Serial Number Legend

The serial number plate on your T70, T90 & T120
Super Quiet Generator is located on the twist lock
area of the lower control panel.
Part No. 134234 T70, T90 & T120 Super Quiet Generator iii
November 2008
REV A
This page intentionally left blank.
iv T70, T90 & T120 Super Quiet Generator Part No. 134234
November 2008 Section 1 • Safety Rules
REV A
Safety Rules
Danger
Failure to obey the instructions and safety rules
in this manual and the appropriate Operator's
Manual on your machine will result in death or
serious injury.
Many of the hazards identified in the

operator’s manual are also safety hazards
when maintenance and repair procedures
are performed.
Do Not Perform Maintenance

Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturer’s instructions and safety rules
- employer’s safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.
Part No. 134234 T70, T90 & T120 Super Quiet Generator v
Section 1 • Safety Rules November 2008
SAFETY RULES REV A
Personal Safety Be sure to wear protective eye wear and

other protective clothing if the situation
Any person working on or around a machine must warrants it.
be aware of all known safety hazards. Personal
safety and the continued safe operation of the Be aware of potential crushing hazards
machine should be your top priority. such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.
Read each procedure thoroughly. This
manual and the decals on the machine,
use signal words to identify the following:
Safety alert symbol—used to alert Workplace Safety

personnel to potential personal Be sure to keep sparks, flames and
injury hazards. Obey all safety lighted tobacco away from flammable and
messages that follow this symbol combustible materials like battery gases
to avoid possible injury or death. and engine fuels. Always have an approved fire
Red—used to indicate the extinguisher within easy reach.
presence of an imminently
hazardous situation which, if not
avoided, will result in death or Be sure that all tools and working areas
serious injury. are properly maintained and ready for
Orange—used to indicate the use. Keep work surfaces clean and free of
presence of a potentially debris that could get into machine components and
hazardous situation which, if not cause damage.
avoided, could result in death or
serious injury.
Be sure that your workshop or work area
Yellow with safety alert symbol— is properly ventilated and well lit.
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
Be sure any forklift, overhead crane or
minor or moderate injury.
other lifting or supporting device is fully
Yellow without safety alert capable of supporting and stabilizing the
symbol—used to indicate the weight to be lifted. Use only chains or straps that
presence of a potentially are in good condition and of ample capacity.
hazardous situation which, if not
avoided, may result in property
damage. Be sure that fasteners intended for one
Green—used to indicate operation time use (i.e., cotter pins and self-locking
or maintenance information. nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or

other fluids. Use an approved container.
Please be environmentally safe .
vi T70, T90 & T120 Super Quiet Generator Part No. 134234
November 2008
REV A
Table of Contents
Introduction
Important Information - Introduction ................................................................... ii
How to Read Your Serial Number ..................................................................... iii
Safety Rules ..................................................................................................... v
Parts Stocking List ............................................................................................ ix
How to Order Parts ........................................................................................... xi
Service Parts Fax Order Form ......................................................................... xii
Section 100 Rev Decals

A Figure 101.1 Decals ............................................................................. 100 - 2
Section 200 Rev Base Components

A Figure 201.1 Base Components ........................................................... 200 - 2
Section 300 Rev Cabinet Components

A Figure 301.1 Cabinet Components - Panels ......................................... 300 - 2
A Figure 302.1 Cabinet Components - Insulation ..................................... 300 - 4
Section 400 Rev Control Box Components

A Figure 401.1 Control Panel - Upper ...................................................... 400 - 2
A Figure 402.1 Control Panel - Lower ...................................................... 400 - 6
Section 500 Rev Distribution Panel & Generator Parts

A Figure 501.1 Distribution Panel ............................................................ 500 - 2
A Figure 502.1 Generator & Generator Parts .......................................... 500 - 4
Part No. 134234 T70, T90 & T120 Super Quiet Generator vii
November 2008
TABLE OF CONTENTS REV A
Section 600 Rev Engine & Genset Components

A Figure 601.1 Engine Assembly - Perkins .............................................. 600 - 2
A Figure 602.1 Engine Assembly - Cummins ........................................... 600 - 4
A Figure 603.1 Engine Muffler Assembly
Cummins & Perkins ......................................................... 600 - 6
A Figure 604.1 Engine Coolant Assembly - Cummins ............................. 600 - 8
A Figure 605.1 Engine Coolant Assembly - Perkins .............................. 600 - 10
A Figure 606.1 Engine Air Intake Assembly - Cummins ......................... 600 - 12
A Figure 607.1 Engine Air Intake Assembly - Perkins ............................ 600 - 14
A Figure 608.1 Engine Air Filter Assembly
Cummins & Perkins ....................................................... 600 - 16
Section 700 Rev Trailer Components

A Figure 701.1 Trailer Components ......................................................... 700 - 2
viii T70, T90 & T120 Super Quiet Generator Part No. 134234
November 2008
REV A
Parts Stocking List
Required Parts
The following parts are required to perform
maintenance procedures as outlined in the
TEREX T70, T90 & T120 Parts and Service
Manuals.
Description Part No.
Cummins Models
Oil Filter .............................................................. 134023

Air Filter .............................................. 134385 & 134388
Fuel Filter ........................................................... 134026
V-belt .................................................................. 134390
Perkins Models
Oil Filter .............................................................. 741921

Air Filter .............................................. 134385 & 134388
Fuel Filter ........................................................... 130564
V-belt .................................................................. 102598
Part No. 134234 T70, T90 & T120 Super Quiet Generator ix
November 2008
REV A
x T70, T90 & T120 Super Quiet Generator Part No. 134234
November 2008
REV A
How To Order Parts
Please be prepared with the following information Genie Industries
when ordering replacement parts for your TEREX 18340 NE 76th Street
product:
P.O. Box 97030
Machine model number Redmond, WA 98073-9730
Machine serial number Telephone (877) 367-5606
Terex part number Fax (888) 274-6102
Part description and quantity genieindustries.com
Purchase order number
"Ship to" address
Desired method of shipment
Name and telephone number of the
authorized TEREX Distributor in your area
Use the Service Parts Fax Order Form on the

next page and fax your order to our Parts
Department.
If you don't know the name of your authorized
distributor, or if your area is not currently serviced
by an authorized distributor, please call TEREX
Corporation.
Machine Information
Model
Serial Number
Date of Purchase
Authorized TEREX Distributor
Phone Number
Part No. 134234 T70, T90 & T120 Super Quiet Generator xi
November 2008
Service Parts fax Order Form

FAX TO: (800) 633-5534 OR TOLL FREE: 800-433-3026
Please fill out completely
Date _________________________________ Account Number _______________________________
Your Name ______________________________ Your Fax Number _____________________________
_________________________________ Your Phone Number ____________________________
Bill To _________________________________ Ship To ___________________________________
remove this page and make copies

_________________________________ ___________________________________
_________________________________ ___________________________________
_________________________________ ___________________________________
Purchase Order Number ____________________ Ship Via ___________________________________
Model(s) ______________________________________________________ Serial No.(s) _________________

Optional Equipment __________________________________________________________________________
Part Number Description Quantity Price
remove this page and make copies
All backordered parts will be shipped when available via the same ship method as the original order
unless noted below:
o Ship complete order only - no backorders
o Ship all available parts and contact customer on disposition of backordered parts
o Other (please specify)
FOR TEREX USE ONLY

Order Number ______________ Origin Code ________________ Comments _________________________
T70, T90 & T120 Super Quiet Generator Part No. 134234
Date Scheduled ____________ Ship Condition ______________ __________________________________
Order Total ________________ Terms Code ________________ __________________________________
November 2008 Section 100 • Decals
Section 100
Decals
Part No. 134234 T70, T90 & T120 Super Quiet Generator 100 - 1
Section 100 • Decals November 2008
Figure 101.1 REV A

Decals
100 - 2 T70, T90 & T120 Super Quiet Generator Part No. 134234
November 2008 Section 100 • Decals
REV A FIGURE 101.1
Section 100 • Decals November 2008
November 2008 Section 200 • Base Components
Section 200
Base
Components
Section 200 • Base Components November 2008
Figure 201.1 REV A

Base Components
REV A FIGURE 201.1
ITEM # PART # DESCRIPTION QTY.

1 R980215 SCREW, 1/2-13NC X 2-1/2, HHC, GRADE 8, Y-ZINC 4
2 13066 WASHER, 1/2, HARDENED 4
3 134149 LIFT LUG 1
4 134178 GASKET, LIFT RING 1
5 13066 WASHER, 1/2, HARDENED 4
6 6198 NUT, 1/2-13 NYLOCK, GR8 4
7 134116 LIFTING CHANNEL ASSEMBLY 1
8 134152 BRACKET, DOOR LATCH 2
9 686711 SWITCH ASSEMBLY, INCLUDES ITEM 10 (OPTION) 1
10 686711 SWITCH ASSEMBLY, INCLUDES ITEM 9 (OPTION) 1
11 134315 BRACKET, SWITCH, BATTERY DISCONNECT (OPTION) 1
12 C91100700 HOSE, FUEL, 3/8", CUMMINS 3'
12 890790 HOSE, FUEL, 1/2", PERKINS 3'
13 792750 CLAMP, 7/16 TO 25/32 2
14 C90200600 BARB, 3/8" X 1/4"NPT, CUMMINS 1
14 C90200250 BARB, 1/4" MNPT, 1/2" ID HOSE, PERKINS 1
15 896781 VALVE, CHECK, 0.3 CRACK, 1/4"NPT, MALE-MALE 1
16 C90500800 COUPLING, PIPE, 1/4"HEX, BRASS, NPTF 1
17 C90200400 FITTING, PICKUP & RETURN 2
18 C91100300 NYLON TUBING, CUT TO LENGTH 2'
19 134974 SENDER, FUEL 1
20 C54400200 SCREW,TEK, #10 X 3/4" 4
21 990340 WASHER, FLAT, 1/4" 4
22 C33700800 HOOK, BATTERY HOLD DOWN, PAIR 1
23 CU22A251 ANGLE, BATTERY HOLD DOWN 1
24 134141 CHANNEL, LIFTING 1
25 134108 TANK, FUEL, 160 GALLON 1
26 796151 FUEL CAP 1
27 134100 BASE, CONTAINMENT 1
28 C90900601 PLUG, PIPE, 3", SQUARE 1
29 981635 SCREW, 1/2-13NC X 1, HHC, GR5, ZP 4
30 991650 WASHER, LOCK, 1/2" 4
31 13066 WASHER, 1/2", HARDENED 4
32 C91104400 HOSE, 3/4" 4'
33 C90101500 CLAMP, 11/16" X 1-1/4" 1
34 C90200900 BARB, 3/4" X 1/2" NPT 1
35 C90800100 VALVE, BALL, 1/2" 1
36 134355 ADAPTER, NPT, 1" FEMALE TO 1/2" MALE 1
37 134356 NIPPLE, NPT, MALE 1" 1
38 C91001300 FITTING, BARB, 3/8" NPT 1/4" HB 1
39 890790 HOSE, FUEL 1/4" X 1/2", 200# 4'
40 792750 CLAMP, 7/16 TO 25/32 1
41 895371 VALVE, VACCUUM RELIEF 1
42 134121 HAT CHANNEL, ENGINE 1
Figure 201.1 REV A

Base Components
REV A FIGURE 201.1

44 991650 WASHER, LOCK, 1/2" 4
45 981635 SCREW, 1/2-13NC X 1HHC, GR5 4
46 134394 WATER SEPARATOR, COMPLETE ASSEMBLY, PERKINS 1
46 134389 WATER SEPARATOR, COMPLETE ASSEMBLY, CUMMINS 1
47 134302 SPACER 1
48 134139 HAT CHANNEL, REAR 1
50 991650 WASHER, LOCK, 1/2" 4
51 981635 SCREW, 1/2-13 NC X 1HHC, GR5 4
52 134154 HAT CHANNEL, T70 ONLY 1
53 C33600200 MOUNT, VIBRATION, GREEN, 40 DURO 4
54 981660 SCREW, 1/2-13NC X 1-1/2, HHC, GRADE 5, ZP 4
55 C33026 WASHER, FLAT, 1.25", ZP 4
56 991650 WASHER, LOCK, 1/2" 8
57 981635 SCREW, 1/2-13 NC X 1 HHC, GR5 8
58 990200 NUT, LOCK, NYLON INSERT, 1/2-13NC, GR 2 8
59 134143 BATTERY TRAY 1
60 C90200600 BARB, 3/8" X 1/4"NPT 1
61 C91100700 HOSE, FUEL, 3/8" 4'
62 261251 BATTERY, WET, 12V, GR31, 1000 CCA, DEEP-CYCLE, LA 1
November 2008 Section 300 • Cabinet Components
Section 300
Cabinet
Components
Section 300 • Cabinet Components November 2008
Figure 301.1 REV A

Cabinet Components - Panels
REV A FIGURE 301.1

1 134286 HOUSING, TOP PANEL 1
2 990670 RIVET, POP, 3/16 X 1/2 6
3 669174 PLATE DECK, SCREW-OUT 1
4 720440 WEATHERSTRIP, ADHESIVE, 1/8 THICK X 1/2 WIDE AR
5 134170 HOUSING, DISTRIBUTION DOOR 1
6 GUU401100 TRIMLOCK SEAL, 7/16, BLACK, FINE PEBBLE AR
7 24514 BOX, INSTRUCTION 1
8 134171 DOOR, LEFT SIDE 1
9 720440 WEATHERSTRIP, ADHESIVE, 1/8, THICK X 1/2 WIDE AR
10 134172 HOUSING, FRONT PANEL 1
11 C72100400 WEATHER STRIP, 3/8 X 3/4 AR
12 134173 HOUSING, FRONT PANEL 1
13 GUU401100 TRIMLOCK, SEAL, 7/16, BLACK, FINE PEBBLE AR
14 134174 BULKHEAD, CUMMINS 1
15 134290 BULKHEAD, PERKINS 1
16 134162 HOUSING, FRONT CURB 1
17 6097 WASHER, 3/8 83
18 8255 SCREW, 3/8-16 X 3/4 59
19 C41037 RIVET, 1/4" 4
20 125483 DOOR HOLD, PLUNGER TYPE, INCLUDES ITEM 29 4
21 C51200000 LATCH, BLACK 4
22 134163 DOOR, RIGHT SIDE 1
23 794890 HINGE, STAINLESS STEEL, BLACK COATED 10
24 C21353 SCREW, CARRIAGE, 3/8-16 X 1 40
25 990080 WASHER, FLAT, 3/8 40
26 990170 NUT, NYLOCK, 3/8 40
27 134166 HOUSING, CONTROL DOOR 1
28 C0121798 SCREW, M6 X 1 4
29 125483 DOOR HOLD, PLUNGER TYPE, INCLUDES ITEM 20 4
30 990510 NUT, M6 4
31 134176 GASKET, CONTROL PANEL WINDOW 1
32 134191 WINDOW, CONTROL PANEL 1
33 134164 HOUSING, JAMB, DOOR 2
34 134165 HOUSING, CONTROL PANEL 1
35 134167 HOUSING, REAR ACCESS DOOR 1
36 134168 HOUSING, JAMB, REAR, DOOR 1
37 134169 HOUSING, DISTRIBUTION PANEL 1
38 993360 RIVET, 3/16" 28
39 CF58T042 COVER, RADIATOR FILL 1
Figure 302.1 REV A

Cabinet Components - Insulation
REV A FIGURE 302.1

1 134217 INSULATION, SOUND, SIDE DOOR 2
2 134219 INSULATION, SOUND, DOOR HEADER 2
3 134245 INSULATION, SOUND, INSIDE DOOR 4
4 134246 INSULATION, SOUND, RIGHT REAR PANEL 1
5 134247 INSULATION, SOUND, LEFT REAR PANEL 1
6 134248 INSULATION, SOUND, RIGHT BACK PANEL 1
7 134249 INSULATION, SOUND, LEFT BACK PANEL 1
8 134250 INSULATION, SOUND, BACK DOOR 1
9 134251 INSULATION, SOUND, REAR ROOF 1
10 134252 INSULATION, SOUND, FRONT ROOF 1
11 134253 INSULATION, SOUND, RADIATOR 1
12 134255 INSULATION, SOUND, RIGHT PANEL 1
13 134256 INSULATION, SOUND, LEFT PANEL 1
14 134257 INSULATION, SOUND, FRONT PANEL, SMALL 2
15 134258 INSULATION, SOUND, FRONT PANEL 1
16 134259 INSULATION, SOUND, AIR INTAKE 4
17 134260 INSULATION, SOUND, CONTROL PANEL 3
November 2008 Section 400 • Control Box Components
Section 400
Control Box
Components
Section 400 • Control Box Components November 2008
Figure 401.1 REV A

Control Panel - Upper
REV A FIGURE 401.1

1 134197 BOX, CONTROL PANEL 1
2 800008 HARNESS, AC GAUGES TO GENERATOR 1
800020 HARNESS, CUMMINS, ECU, CASCADE CONTROL 1
134992 HARNESS, PERKINS ONLY, CASCADE CONTROL 1
134871 HARNESS, CUMMINS, DISPLAY JUMPER 1
134872 HARNESS, CUMMINS, GAUGE JUMPER 1
134952 HARNESS, CUMMINS, CONTROL 1
3 C42200500 POTENTIOMETER, VOLTAGE, ADJUST, 1K, 10 TURN 1
4 682070 BREAKER, MINI, 1P, 15A, W/MOUNTING BRACKET 1
5 C42208400 SWITCH,,TOGGLE, SINGLE THROW (CASCADE) 1
6 134203 PANEL, UPPER CONTROL, CASCADE 1
7 134303 DECAL, LIGHT, CONTROL PANEL (OPTION) 1
8 992040 RIVET, POP, 3/16 X .602 10
9 134340 PLUG, 1/2" HOLE 3
10 GCU320100 PLASTIC, ABS, 1/8" X 10.5 X 22.5 1
11 C51200201 HINGE, PIANO, 9", SS, THREE 0.19" HOLES 1
12 C51800100 LANYARD, NYLON 1
13 C90103800 CLAMP, RUBBER COATED, 1/4" X 1/4" 1
14 C51601550 SCREW, SELF-TAPPING, #10 X 3/4" 1
15 C43200600 GAUGE, FUEL, W/BLACK BEZEL 1
16 134332 FAULT CODE DISPLAY 1
17 C43200300 GAUGE, WATER TEMP, 12V, 100-250 DEG 1
18 C43200400 GAUGE, OIL PRESSURE, 0-150PSI 1
19 260360 HOURMETER, DIGITAL, 2 1/16" 1
20 C43100800 GAUGE, DC VOLT 1
21 261341 CASCADE CONTROLLER 1
22 C43100500 METER, AMP, 0-100 1
23 C43100400 METER, FREQUENCY, 55-65 HZ 1
24 C43100600 METER, VOLT, DUAL, 0-300/600 1
25 R980195 SCREW, 1/4-20NC X 3/4, BUTTON HEAD, 18-8, S/S 6
26 990400 WASHER ,LOCK, 1/4" 6
27 981745 WASHER, FLAT, 1/4" 6
28 C51600800 NUT, CLIP, 1/4"-20 X 3/4" 6
29 131310 DECAL, CUMMINS LOGO 1
30 C42208400 SWITCH, TOGGLE, SINGLE THROW (CUMMINS) 1
31 125482 SWITCH, TOGGLE, 3 POLE 1
32 C42208400 SWITCH, TOGGLE, SINGLE THROW (CUMMINS) 1
33 CGUU300000 PANEL, UPPER CONTROL, CUMMINS CONTROLLER 1
34 134957 DRIVER, GAUGES 1
35 125474 CONVERSION KIT, RESISTOR AND LAMP 1
36 134798 GAUGE, FUEL LEVEL, 2 1/16", W/LIGHT 1
37 134800 GAUGE, ENG TEMP, 2 1/16", 250 DEG, W/LIGHT 1
38 260360 HOURMETER, DIGITAL 1
39 134799 GAUGE, OIL PRESS, 2 1/16", 150PSI, W/LIGHT 1
Figure 401.1 REV A

Control Panel - Upper
REV A

40 134797 GAUGE, 12VDC, 2 1/16, W/LIGHT 1
41 853842 DECAL: CASCADE PANEL, W/IDLE RUN SWITCH 1
42 134303 DECAL, LIGHT, CONTROL PANEL (OPTION) 1
43 134663 CUMMINS CONTROLLER FACE PLATE 1
44 131311 LAMP, LED 1
45 C42401700 RELAY, OVER CURRENT, CROMPTON 1
46 C42404000 TERMINAL STRIP, 6 POSITION 1
47 R660115 JUMPER, TERMINAL STRIP 1
48 CDWV40150 RELAY, 50A, BOSCH 2
49 CDWV40151 RELAY BASE, 50A, BOSCH 2
50 CDWV40152 RELAY PIN 8
51 134662 CONTROLLER, CUMMINS 1
52 C42404000 TERMINAL STRIP, 6 POSITION 1
53 R660115 JUMPER, TERMINAL STRIP 1
54 CDWV40150 RELAY, 50A, BOSCH 3
55 CDWV40151 RELAY BASE, 50A, BOSCH 3
56 CDWV40152 RELAY PIN 9
57 131309 DECAL, TEREX CROWN 1
58 853842 DECAL: CASCADE PANEL, W/IDLE RUN SWITCH 1
59 853813 DECAL: KIT-RECEPTACLE 1
Figure 402.1 REV A

Control Panel - Lower
REV A FIGURE 402.1

2 134197 BOX, CONTROL PANEL 1
3 682777 15A, CONVENIENCE RECEPT, FEMALE (OPTION) 2
4 C54400100 SCREW, SET, 8-32 X 1/2" (OPTION) 8
5 C42500100 TRANSFORMER, 100:5, T70 3
C42500200 TRANSFORMER, 200:5, T70 1
C42500200 TRANSFORMER, 200:5, T90 AND T120 3
C42501200 TRANSFORMER, 400:5, T90 AND T120 1
C42501100 TRANSFORMER, 600:5, CUMMINS BRANDED ONLY 3
6 R980900 NUT, LOCK, NYLON INSERT, #8-32NF 8
7 CF41T031 TEMP SLOPE, 3-50A TWISTLOCKS-BOLT-ON 1
8 C47100300 RECEPTACLE, TWISTLOCK, 50A 3
9 684640 RECEPTACLE, 20A, 120V DUPLEX W/GFI 2
10 C42103600 BREAKER, 50A, 120/240V, 2POLE, FRONT MOUNTED 3
11 C42103400 BREAKER, 20A, 120/240V, FRONT MOUNTED, CSA APPR. 2
12 134202 PANEL, SINGLE-PHASE, T120 1
13 134311 PANEL, SINGLE-PHASE, T70 AND T90 1
14 GUU322010 COVER, CONVENIENCE 1
15 682776 15A, CONVENIECE RECEPT, MALE (OPTION) 2
16 671278 BINDING POST FOR REMOTE START 1
17 66812 E-STOP, PUSH BUTTON, MUSHROOM HEAD ASSEMBLY 1
18 66817 EMERGENCY STOP, BASE 1
19 686662 EMERGENCY STOP,FACE PLATE 1
20 853752 DECAL: REMOTE START 1
21 C51601442 SCREW, FLANGE, 1/4"-20 X 3/4", PATCH 6
22 CU51A122 DECAL: HIGH VOLTAGE 1
23 R980915 SCREW, #4-40 X 1/2, S/S 6
24 990400 WASHER, LOCK, 1/4" 6
25 981745 WASHER, FLAT, 1/4" 6
26 C42105000 BREAKER, 250A ,SHUNTTRIP, 240VAC, 12VDC, T70 1
27 683871 BREAKER, 300A, SHUNTTRIP, 240VAC, 12VDC, T90 1
28 C42105100 BREAKER, 400A, SHUNTTRIP, 240VAC, 12VDC, T120 1
29 134194 BRACKET, T-120, CIRCUIT BREAKER 1
30 853813 DECAL: KIT-RECEPTACLES, BREAKERS 1
31 134993 CHARGER, BATT, 5A, 12VDC/110VAC (OPTION) 1
November 2008 Section 500 • Distribution Panel & Generator Parts
Section 500
Distribution Panel
& Generator Parts
Section 500 • Distribution Panel & Generator Parts November 2008
Figure 501.1 REV A

Distribution Panel
REV A FIGURE 501.1

1 134262 INSULATION, SOUND, UPPER DIST PANEL 1
2 134263 INSULATION, SOUND, LOWER DIST PANEL 1
3 134210 COVER, DISTRIBUTION BACK 1
4 C74419 SCREW, CARRIAGE,1/4-20 X .75 STAINLESS STEEL 4
5 C71014 FLAT WASHER, 11/16" OD 4
7 C42501500 CONNECTOR, CAM-LOCK, WHITE (OPTION) 1
8 C42501600 CONNECTOR, CAM-LOCK, RED (OPTION) 1
9 C42501700 CONNECTOR, CAM-LOCK, BLUE (OPTION) 1
10 C42501800 CONNECTOR, CAM-LOCK, BLACK (OPTION) 1
11 C42501900 CONNECTOR, CAM-LOCK, GREEN (OPTION) 1
12 134211 CAMLOCK PANEL (OPTION) 1
13 C42200701 SWITCH, SNAP-ACTION USE WITH 42200702 1
14 C42201702 PLUNGER (ACTUATOR) 1
15 134208 BOX, DISTRIBUTION PANEL 1
16 852255 DECAL: 3PHASE DISTRIBUTION PANEL 1
17 134190 BAR, NEUTRAL BONDING 1
18 C74972 FLAT WASHER, 1/2 SBZ 5
19 C75240 LOCK WASHER, 1/2, SBZ 10
20 C74967 HEX NUT, 1/2-13, SBZ 10
21 C94903 BUTTON HEAD SCOKET CAP SCREW, 3/8-16 X 1 1/4 Z 4
22 990470 WASHER, LOCK, 3/8 4
23 990080 WASHER, FLAT, 3/8 4
24 CU43A041 DIST LUG PANEL 1
25 CU51A400 DECAL: L1,L2,L3,N 1
26 851820 DECAL: SYMBOL FOR GROUND 1
27 C74419 SCREW, CARRIAGE,1/4-20 X .75 STAINLESS STEEL 4
28 C71014 FLAT WASHER, 11/16" OD 4
30 C37819 NUT, COUPLER, 3/8"-16 1-1/8" 4
31 C73000100 TRIM LOCK, 1/4" AR
32 C42203903 STACK SWITCH, 3POSITION, ZZ, T70 1
33 C42204002 STACK SWITCH, 3POSITION, ZZ, T90 AND T120 1
34 134955 STACK SWITCH W/AUX, T70, CUMMINS CONTROLLER 1
35 134956 STACK SWITCH W/AUX, T90/T120, CUMMINS CONTROLLER 1
36 134218 BRACKET, 3-PHASE SWITCH, T90 AND T120 1
37 134138 BRACKET, 3-PHASE SWITCH, T70 1
38 990080 WASHER, FLAT, 3/8 4
39 990580 SCREW, 3/8-16NC X 3-1/2, HHC, GRADE 5, ZP 4
40 990470 WASHER, LOCK, 3/8 4
41 134312 CAM LOCK COVER 1
42 C74954 SCREW, HEX, 1/2"-13 X 2.5" SBZ 5
43 995970 WASHER, LOCK STAR, 1/2EXT.TOOTH, S/S 5
44 CF44T045 COVER, DISTRIBUTION LUG 1
Figure 502.1 REV A

Generator & Generator Parts
REV A FIGURE 502.1

1 134076 GEN, 600V, 60KW, T70, NEWAGE, UCI224G1H32D 1
1 134954 GEN, 480V, 60KW, T70, NEWAGE, UCI224F1L32D 1
1 134688 GEN, 600V, 80KW, T90, NEWAGE, UCI274D1H32D 1
1 630966 GEN, 480V, 80KW, T90, NEWAGE, UCI224G1L32D 1
1 134077 GEN, 600V, 100KW, T120, NEWAGE, UCI274E1H32D 1
1 630978 GEN, 480V, 100KW, T120, NEWAGE, UCI274D1L32D 1
2 CMX341 AUTOMATIC VOLTAGE REGULATOR 1
3 134410 KIT, RECTIFIER 1
4 134411 DIODE PLATE, FORWARD 1
5 134412 DIODE PLATE, REVERSE 1
6 134413 VARISTOR 1
November 2008 Section 600 • Engine & Components
Section 600
Engine &
Components
Section 600 • Engine & Components November 2008
Figure 601.1 REV A

Engine Assembly - Perkins
REV A FIGURE 601.1

1 134159 ENGINE, PERKINS, 1104D-E44TAG2, T120 1
1 134160 ENGINE, PERKINS, 1104D-E44TAG1, T90 1
1 134161 ENGINE, PERKINS, 1104D-E44TG1, T70 1
2 134147 WELDMENT, PERKINS, LEFT SIDE ENG MNT 1
3 134144 WELDMENT, PERKINS, RIGHT SIDE ENG MNT 1
4 898421 FITTING, STR TRD ,ELBOW 45, 7/8-14 X 3/4-16 1
5 C90701000 FITTING, SWIVEL 1
6 C90800100 VALVE, BALL, 1/2" NPT 1
7 C90200900 HOSE BARB 1
8 C90101500 CLAMP,11/16" X 1-1/4" 1
9 C91104400 HOSE, 3/4", RED 4'
10 130564 FUEL FILTER 1
11 741921 OIL FILTER 1
12 134394 COMPLETE WATER SEPARATOR ASSEMBLY 1
13 134395 ELEMENT ONLY, WATER SEPARATOR 1
14 134396 LOW OIL PRESSURE SWITCH 1
15 C42300400 OIL PRESSURE SENDER 1
16 C42300500 HI TEMP SWITCH/SENDER 1
17 134397 STARTER 1
18 866069 ALTERNATOR 1
19 102598 BELT 1
20 123702 OPERATION MANUAL 1
21 C39206 HEX BOLT 6
22 991650 WASHER, LOCK 6
Figure 602.1 REV A

Engine Assembly - Cummins
REV A FIGURE 602.1

1 134156 ENGINE, CUMMINS, QSB5-G5, T120 1
2 134127 WELDMENT, CUMMINS, LEFT SIDE ENG MNT 1
3 134123 WELDMENT, CUMMINS, RIGHT SIDE ENG MNT 1
4 898564 FITTING, ELBOW, M22 X 1.5-7/8-14 FLARE TUBE 1
5 C90701000 FITTING, SWIVEL 1
6 C90800100 VALVE, BALL, 1/2" NPT 1
7 C90200900 HOSE BARB 1
8 C90101500 CLAMP, 11/16" X 1-1/4" 1
9 C91104400 HOSE, 3/4", RED 4'
10 134026 FUEL FILTER 1
11 134023 OIL FILTER 1
12 134389 COMPLETE WATER SEPARATOR ASSEMBLY 1
13 839068 ELEMENT ONLY, WATER SEPARATOR 1
14 C90200600 BARB, 3/8" X 1/4" NPT, WATER SEPARATOR 1
15 C42300500 HI TEMP SWITCH/SENDER 1
16 897806 BUSHING, 3/4" X 1/2", HEX, BRASS, HI TEMP 1
17 134033 STARTER 1
18 839074 ALTERNATOR 1
19 134390 BELT 1
20 134391 COOLANT LEVEL SENSOR 1
21 134392 WIRING HARNESS, ENGINE TO WATER SEP 1
22 134393 SPECIAL HOSE, ENGINE TO WATER SEP 1
23 C42300400 OIL PRESSURE SENDER 1
24 896781 VALVE, CHECK, 0.3 CRACK, 1/4"NPT, MALE-MALE 1
25 C90500800 COUPLING, PIPE, 1/4"HEX, BRASS, NPTF 1
26 C90400900 NIPPLE, PIPE, 1/4" X 1.5" 1
27 891520 PIPE FITTING, STR ELBOW 1/4M X 1/4F, B, 2202P-4-4 1
28 894875 FITTING, ADAPTER, REDUCE 1/4 NPTM TO 1/8 NPTF 1
29 C42208705 SWITCH/SENSOR, COOLANT LEVEL, CASCO, 1/4 NPT 1
30 134037 OPERATION MANUAL 1
31 C392206 HEX BOLT 6
32 991650 WASHER, LOCK 6
Figure 603.1 REV A

Engine Muffler Assembly - Cummins & Perkins
REV A FIGURE 603.1

1 134228 PIPE, CUMMINS EXHAUST 1
2 134238 PIPE, PERKINS EXHAUST 1
3 134331 CLAMP, 3 IN, EXHAUST, FLAT BAND 3
4 134235 PIPE, EXHAUST 1
5 134205 MUFFLER, F-SERIES, TIER III 1
6 134236 PIPE, EXHAUST J-TRAP 1
7 C100552 RUBBER EXST ISOLATOR 2
8 C51601451 NUT, 5/16 2
9 134304 SHIELD, MUFFLER HEAT 1
10 C51601570 SCREW, 3/8-16 x .75 W/ PATCH 2
Figure 604.1 REV A

Engine Coolant Assembly - Cummins
REV A FIGURE 604.1

1 134132 CHARGE-AIR COOLER, F-SERIES, TIER III 1
2 134135 FAN, 5 BLADE, CUMMINS, F-SERIES 1
3 134133 SHROUD, F-SERIES, FAN 1
4 134330 CLAMP, 1.75-2.25 IN, COOLANT 8
5 134322 HOSE, 2 IN, COOLANT 1
6 134227 PIPE, CUMMINS RADIATOR OUT 1
7 134321 HOSE, 2.25 IN, COOLANT 1
8 134319 HOSE, 2.5 IN, CAC 1
9 134328 CLAMP, 2.5 IN, CAC 2
10 134225 PIPE, CUMMINS CAC OUT 1
11 134327 CLAMP, 3 IN, CAC 2
12 134318 HOSE, 3 IN, CAC 1
13 134323 HOSE, 1.75 IN, COOLANT 2
14 134226 PIPE, CUMMINS RADIATOR IN 1
15 134328 CLAMP, 2.5 IN, CAC 2
16 134319 HOSE, 2.5 IN, CAC 1
17 134224 PIPE, CUMMINS T-90 & T-70 CAC IN 1
18 134223 PIPE, CUMMINS T-120 CAC IN 1
19 134318 HOSE, 3 IN, CAC 2
20 134327 CLAMP, 3 IN, CAC 4
21 891520 FITTING, ELBOW 1
22 C90400900 FITTING, STRAIGHT 1
23 C90800200 VALVE, 3/8" NPT 1
24 90200300 HOSE BARB 1
25 792750 CLAMP 7/16 TO 25/32 1
26 C91100700 HOSE, 3/8", FUEL 3'
27 134270 GUARD, CUMMINS FAN & BELT LEFT 1
28 134266 GUARD, CUMMINS FAN & BELT RIGHT 1
29 134131 RADIATOR, F-SERIES, TIER III 1
30 134409 RADIATOR CAP 1
Figure 605.1 REV A

Engine Coolant Assembly - Perkins
REV A FIGURE 605.1

1 134232 PIPE, PERKINS, RADIATOR IN 1
2 134330 CLAMP, 1.75-2.25 IN, COOLANT 8
3 134323 HOSE, 1.75 IN, COOLANT 1
4 134322 HOSE, 2 IN, COOLANT 2
5 134136 FAN, 5 BLADE, PERKINS, F-SERIES 1
6 134131 RADIATOR, F-SERIES, TIER III 1
7 134132 CHARGE-AIR COOLER, F-SERIES, TIER III 1
8 134133 SHROUD, F-SERIES, FAN 1
9 134328 CLAMP, 2.5 IN, CAC 4
10 134319 HOSE, 2.5 IN, CAC 2
11 134230 PIPE, PERKINS T-120 & T-90 CAC IN 1
12 134329 CLAMP, 2 IN, CAC 2
13 134320 HOSE, 2 IN, CAC 1
14 134233 PIPE, PERKINS RADIATOR OUT 1
15 134321 HOSE, 2.25 IN, COOLANT 1
16 134327 CLAMP, 3 IN, CAC 2
17 134318 HOSE, 3 IN, CAC 17
18 134231 PIPE, PERKINS T-120 & T-90 CAC OUT 1
19 134338 GUARD, PERKINS, LOWER LEFT 1
20 134316 GUARD, PERKINS, UPPER LEFT 1
21 134293 GUARD, PERKINS FAN & BELT LEFT 1
22 134297 GUARD, PERKINS FAN & BELT RIGHT 1
23 134409 RADIATOR CAP 1
Figure 606.1 REV A

Engine Air Intake Assembly - Cummins
REV A FIGURE 606.1

1 134324 CLAMP, 4.5 IN, T-BOLT 1
2 134275 HOSE, 4.5 TO 4.0 INTAKE HUMP 1
3 134325 CLAMP, 4 IN, T-BOLT 2
4 134222 PIPE, CUMMINS AIR INTAKE 1
Figure 607.1 REV A

Engine Air Intake Assembly - Perkins
REV A FIGURE 607.1

1 134324 CLAMP, 4.5 IN, T-BOLT 1
4 134229 PIPE, PERKINS AIR INTAKE 1
6 134308 SLEEVE, REDUCER INLET 1
Figure 608.1 REV A

Engine Air Filter Assembly - Cummins & Perkins
REV A FIGURE 608.1

1 134130 COMPLETE AIR FILTER ASSEMBLY 1
2 134387 END CAP 1
3 134386 INNER AIR FILTER ELEMENT 1
4 134385 OUTER AIR FILTER ELEMENT 1
5 134388 DUST EJECTION VALVE 1
6 C51600800 NUT, CLIP, 1/4"-20 X 3/4" 4
7 134129 BRACKET, AIR CLEANER MOUNTING 2
8 134193 BRACKET, MOUNTING, AIR CLEANER ASSEMBLY 1
9 134334 BRACKET, AIR CLEANER 1
10 993422 SCREW, FLANGE, 1/4-20 X .75 4
11 990340 WASHER, FLAT, 1/4 4
12 8255 SCREW, 3/8-16 x .75 4
13 6097 WASHER, 3/8 4
14 C33100505 DUST LOAD INDICATOR (OPTION) 1
November 2008 Section 700 • Trailer Components
Section 700
Trailer
Components
Section 700 • Trailer Components November 2008
Figure 701.1 REV A

Trailer Components
November 2008 Section 700 • Trailer Components
REV A FIGURE 701.1

1 841082 CENTER MOUNTED JACK, OPTION 1
2 834241 HYDRAULIC ACTUATOR 1
3 834216 TOW RING, 3", PINTLE EYE 1
4 134849 CENTER JACK MOUNTING BRACKET, OPTION 1
5 834243 HYDRAULIC LINE 2
6 834237 JACK, 5000#, BULLDOG 1
7 134854 CONNECTOR, SAFETY CHAIN 2
8 134858 SHACKLE LINK 8
9 134175 AXLE ASSEMBLY, ELECTRIC BRAKES 2
10 134855 AXLE ASSEMBLY, HYDRAULIC BRAKES 2
11 841063 TIRE & WHEEL MOUNTED, ST225/75, R15 D 4
12 840396 AXLE WHEEL BOLT, 2000#, 3500# 24
13 834221 AMBER CLEARANCE LIGHT 2
14 134857 EQUALIZER, LEAF SPRING AXLE 2
15 834233 RED CLEARANCE LIGHT 2
16 834234 STOP, TAIL LIGHT, W/GROMMETT &PLUG 2
17 834236 TAG LIGHT KIT 2
18 840083 FENDER, PLASTIC, 2 AXLE, LF & RR 2
19 134852 CORNER JACK, OPTION 2
20 840084 FENDER, PLASTIC, 2 AXLE, LR & RF 2
21 834253 TRAILER,TANDEM, HYDRAULIC KITS 1
22 834212 TONGUE HITCH PLATE 1
23 834216 TOW RING, 3", PINTLE EYE 1
24 834213 BOLT FOR PINTLE EYE 2
25 993170 NUT, LOCK, NYLON INSERT, 5/8-11NC, GR8, CAD&YEL 2
26 C15309 SCREW, HEX CAP, 5/8-11"X 1.5", GR8 6
27 834247 BREAKAWAY BOX, ELECTRIC TRAILER 1
28 834248 JACKED DUPLEX BRAKE WIRE 1
29 990210 WASHER, FLAT 1/2 6
30 993170 NUT, LOCK, NYLON INSERT, 5/8-11NC, GR8, CAD&YEL 6
31 834209 HOOK FOR SAFETY CHAIN 2
32 834208 SAFETY CHAIN, 5/16" 2
33 834214 TRAILER PLUG, 6 POLE 1
Section 700 • Trailer Components November 2008
REV A
California Proposition 65
Warning
The exhaust from this product
contains chemicals known to
the State of California to
cause cancer, birth defects
or other reproductive harm.
Towing Checklist
(Use at each stop)
Before Towing · Towing hitch is properly secured to tow vehicle
· Safety chains (if required) are properly attached
and secure (chains are crossed below hitch)
· All lights are connected and working
· Tires are properly inflated
Before Driving · Fasten safety restraints

· Properly adjust mirrors
On The Road · Do not exceed 60 mph / 97 km/h. Obey all local

and national towing speed laws
· Check connections and tire pressure at each stop
· Slow down for hazardous conditions
· Allow extra distance for following and passing other
vehicles
Genie North America

Phone 425.881.1800
Toll Free USA and Canada
800.536.1800
Fax 425.883.3475
Genie Australia Pty Ltd.

Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie China Genie Scandinavia

Phone +86 21 53852570 Phone +46 31 575100
Fax +86 21 53852569 Fax +46 31 579020
Distributed By:
Genie Malaysia Genie France

Phone +65 98 480 775 Phone +33 (0)2 37 26 09 99
Fax +65 67 533 544 Fax +33 (0)2 37 26 09 98
Genie Japan Genie Iberica

Phone +81 3 3453 6082 Phone +34 93 579 5042
Fax +81 3 3453 6083 Fax +34 93 579 5059
Genie Korea Genie Germany

Phone +82 25 587 267 Phone +49 (0)4202 88520
Fax +82 25 583 910 Fax +49 (0)4202 8852-20
Genie Brasil Genie U.K.

Phone +55 11 41 665 755 Phone +44 (0)1476 584333
Fax +55 11 41 665 754 Fax +44 (0)1476 584334
Genie Holland Genie Mexico City

Phone +31 183 581 102 Phone +52 55 5666 5242
Fax +31 183 581 566 Fax +52 55 5666 3241

Par Ts Manual: T70C T70P T90C T90P T120C T120P

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Cummins Engine Manual .................................... 134037

Contact Us: Copyright © 2008 by TEREX Corporation

www.TEREX.com 134234 Rev A November 2008

"TEREX" is a registered trademark of TEREX

Printed on recycled paper

Serial Number Legend

This page intentionally left blank.

Many of the hazards identified in the

Do Not Perform Maintenance

SAFETY RULES REV A

Personal Safety Be sure to wear protective eye wear and

Safety alert symbol—used to alert Workplace Safety

Be sure to properly dispose of old oil or

Section 100 Rev Decals

Section 200 Rev Base Components

Section 300 Rev Cabinet Components

Section 400 Rev Control Box Components

Section 500 Rev Distribution Panel & Generator Parts

TABLE OF CONTENTS REV A

Section 600 Rev Engine & Genset Components

Section 700 Rev Trailer Components

Oil Filter .............................................................. 134023

Oil Filter .............................................................. 741921

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Use the Service Parts Fax Order Form on the

Authorized TEREX Distributor

Service Parts fax Order Form

remove this page and make copies

Model(s) ______________________________________________________ Serial No.(s) _________________

Part Number Description Quantity Price

remove this page and make copies

FOR TEREX USE ONLY

Figure 101.1 REV A

REV A FIGURE 101.1

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Figure 201.1 REV A

REV A FIGURE 201.1

ITEM # PART # DESCRIPTION QTY.

Figure 201.1 REV A

REV A FIGURE 201.1

ITEM # PART # DESCRIPTION QTY.

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Figure 301.1 REV A

REV A FIGURE 301.1

ITEM # PART # DESCRIPTION QTY.

Figure 302.1 REV A

REV A FIGURE 302.1

ITEM # PART # DESCRIPTION QTY.

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Figure 401.1 REV A

REV A FIGURE 401.1

ITEM # PART # DESCRIPTION QTY.

Figure 401.1 REV A

ITEM # PART # DESCRIPTION QTY.

Figure 402.1 REV A

REV A FIGURE 402.1

ITEM # PART # DESCRIPTION QTY.

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Figure 501.1 REV A

REV A FIGURE 501.1

Model(s) ______________________________________ Serial No.(s) _