2672021 ‘Sulphur Acid Manufacturing Process - Chemical Engineering World cal Engineering Mechanical Process Environment & safety ol & Gas & mong Guar na por ee ey ea ery Se Lanza tu negocio en linea Estamos disponibles 24/7 para ayu negocio sea una realidad en linea, GoDaddy Sulphuric Acid Manufacturing Process Iphone cases Estuches disefiados con la mejor te proteger tu celular. Hasta 25% off. Mandala Cases wnat Is Pump Priming? hitpszchemicalengineeringword.com/sulphurc-acl-manufacturing-pracess! ve2672021 Types of Compressors wea djongenall oF HAA ao ORT west Ei * oat Different Types of valves Needle valves Introduction ‘and Process Cont oo Triple Offset Buttery Valve (TOBY) principle, Types ol ‘Sulphur Acid Manufacturing Process - Chemical Engineering World Sulphuric Acid Manufacturing Process s02 + 02 Concentrated Sulphuric Acid $ lsos: 28207 (Oteumf_ Pipe t | catayst convener |e ‘Contacting V205 Catalyst : Water ovat at 450-550 Celcius oat ——— First Step ‘Second Step Third Step Sulphuric Acid Manufacturing Process Sulphuric Acid Is worle’s most produced chemical because of its widespread use in not only in Chemical, Metallurgical, Process, Petrochemical, Frti izer industries but aso in el labs all around the w trical and elec 's, Semiconductor industries and alsa in variety of mportant use isin phosphate industry 2 ind important uses in Paint and Pigm jon industries. They al Explosive, Detergent, Plastic and Synthetic Fiber industries. ey ater merely LOS) gratis Cre eee eet nn hed Lanza tu negocio en linea Estamos disponibles 24/7 para ayy negocio sea una realidad en linea SoDadd) Sulphuric Acid is @ colourless liquié which has an appearance similar to that of water. It has a molecular weight of about 98. It is heavier than water. The sulphur hitpszchemicalengineeringworld.com/sulphurc-acl-manufacturing-pracess! 28212812004 “Types of Steam Turbines ee Mechanical Steam Trap Mechanical Steam Traps Solenoid Valve Working and Types Corals Flow Transmitter Working Translate » ‘Sulphur Acid Manufacturing Process - Chemical Engineering World acid can be diluted by water to get acids in various strengths for different purposes, During the mixing process, sulphuric acié should be added to water. Reason being that since sulphuric acid is heavier than water it will move to the bottom due to gravity and the mixing will be much uniferm. In case we add water to sulphuric acid, since the water is lighter than sulphuric acid, it will stay at the top, Hence, we will have water in the top layer and sulphuric acid in the bottom layer. At the Interface the sulphuric acié will absorb water and release heat, This released heat will evaporate a fraction of water near the interface. It will convert it into steam. The steam will expand and the mixture will be splashed everywhere in an exploding fashion. ‘Almost all the sulphuric acid around the world is manufactured by Contact Process. PU " Raw Materials used in Contact Process Sulphuric acid is made up of Sulphur, Oxygen and Hydragen. So naturally the sources which are ric in these elemental compositions are chosen for the task of production of Sulphuric Acid, The raw materials used can be elemental sulphur by Itself or Sulphur Dioxide or Pyrite. Also, air and water are used. Sulphur can be found from mines, Sulphur and Sulphur Dioxide can be found from stack gases which are obtained from coal or oil industries. Sulphur or Hydrogen Sulphide can be obtained from petroleum desulphurisation. Sulphur dioxide ean be ‘obtained from smelting of metal silicide ores or it can be isolated from pyrite. Sulphuric Acid Manufacturing Process + Production of Sulpur Dioxide Gas (S02) + Production of Sulpur Trioxide Ges (S03) + Production of Sulphuric Acid (H2504) Sulphuric Acid Manufacturing Process Steps hitpszchemicalengineeringword.com/sulphurc-aci-manufacturing-pracess! ae212812004 Boller Drum Level Control = om Deluge Valve System Working Te ae Qa a Proximity Sensor Working and Types Fert Wong oe Ws a aT Rotameter Working and Types Translate » ‘Sulphur Acid Manufacturing Process - Chemical Engineering World Heer wnat Mra el so2 1208 catalyst, ect wih eats 02 ras a0 Sopen en OT at aon) Dissolves in| ‘concentrated H250% Tay og Diutes with water y Ere error Sulpnurie Ald Manutgtunng Process The contact process involves three main steps, First step is oxidation of sulphur to sulphur dioxide. Second step is catalytic exidation of sulphur dioxide to sulphur trioxide, Third step s hydration of sulphur trioxide to form Sulphutle Acie : Production of Sulpur Dioxide Gas The sulphur obtained from any kind of source Is burned to form sulphur dioxide (928. Care is to be taken in this step so that the air supplied for combustion process 's dry. Any traces of water present will result In the formation of acid and cause corrosion within the combustion equipment. Also if the sulphur contains carbonaceous impurities then it has to be filtered. Ifthe gas is not filtered for the Impurities then they will be carried over through the equipments and if they reach catalysts then they will tend to deactivate it. The oxidation of sulphur to sulphur dioxide Is a highly ireversiale process. Consigue el éxito en linea. fc Haz realidad tu idea en linea con nu GoDaddy ‘compre ahora hitpszchemicalengineeringword.com/sulphurc-aci-manufacturing-pracess! 48212812004 ‘Burner Working & Types ett atl. Cascade Control and Ratio Control Feed Back and Feed Forward Control Control Valve working, Components a Types. Venturi Meter versus Orifice Meter Orfice Meter Structure and Working Translate » ‘Sulphur Acid Manufacturing Process - Chemical Engineering World Stage 1: Production of sulphur dioxide gas Sulpnurie eit Manufsetunng Process Second step: Production of Sulpur Trioxide Gas (S03) ‘The catalyst used for the catalytic oxidation of sulphur dioxide to sulphur trioxide is Vanadium Pentoxide, Before sending the sulphur dioxide to the reactor the gas Is. pretreated to remove any impurities if present by Wet Scrubbing and if there are any fine particles present then the gas is passed through electrostatic precpitator. The oxidation of sulphur dioxide to sulphur trloxide Is a reversible process, The pressure is maintained at 1.2-1,5 atm and temperature at 410-430°C, If the temperature rises above 430°C then the equilibrium is displaced away from Sulphur Trioxide, hence itis very important that operating temperature should be ‘maintained in this range. Commonly the catalytic reactor is designed as a four stage bed reactor. When the gas is passed to one catalyst bed it's temperature rises from the range of 410-430%C to about 600°C hence after each stage the gas has to be cooled to the optimum temperature again before passing it to the next stage Stage 2: Produce sulphur trioxide gas, SOs zs ‘Concent of sulphur sulphide fo sulphur Won, 80: “nipsr outa win arose Segen ae sas emugh 3 converte eis essed oer vanes) oie, Vi0s(clyst at "450. S00" and unde pressure tt emouphere ove supra oie ecomanea ht aber owe, 25049) “Sulprure Act Mentocturng Procese It is important that the sulphur dioxide be prevented from leaking in the ‘atmosphere as they not only pollute the alr but also are @ major constitute in the cause of Aci¢ Rain. Double Absorption helps in ensuring that more of sulphur dioxide is converted to sulphur trioxide and also overall doing this is beneficial for the process also in terms of purity. After three stages the purity becomes 97-38% and after four stages the purty becomes 99.5-99.8%, hitpszchemicalengineeringword.com/sulphuric-ace-manufacturing-pracess!212812004 Venturimeter Working Principle Translate » ‘Sulphur Acid Manufacturing Process - Chemical Engineering World Third step: Production of Sulphuric Acid (H2S04) ‘The sulphur trioxide is hydrated by absorption in a packed tower which is filed with Sulphuric Acid of a specific range. This specific range Is 98-99%, If this concentration happers to be on lower side then sulphur trioxide is not properly absorbed and forms a troublesome mist, Ifthe concentration happens to be on the higher side then vapours become very significant inside the tower. Hence it is important to maintain @ good operation concentration. The resulting acid strength can be adjusted by controlling the flow rates of sulphur trioxide and water. The resulting acié strength can be varied from 91 to about 100% sulphuric ac, Stage 3: Produce sulphuric acid, H2SO4 ial oan wa pecan map et “HOw 2800 Sulpnure Ald Manutactunng Process Reference/Image:- Youtube More:~ Chemic: ‘Manufacture of sulphuric acid in industry 1 You MAY ALSO LIKE hitpszchemicalengineeringword.com/sulphurc-acie-manufacturing-pracess!212612024 ‘Sulphur Acid Manufacturing Process - Chemical Engineering World Rupture Disks Function * sons Liquld-Liquid Extraction Cement Manufacturing Process 1 RESPONSE Comments 1 # Pingbacks 0 Vijay Solank! © Saatember 20,2020 a 9:42 pm Nicely explained. esl. LEAVE A REPLY O Seve my name, Translate » hitpsschemicalengineeringword.com/sulphurc-aci-manufacturing-pracess! 7182672021 ‘Sulphur Acid Manufacturing Process - Chemical Engineering World Dclaimer CCopyriant Policy Contact us fin@ hitpszchemicalengineeringword.com/sulphuric-aci-manufacturing-pracess! ae