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Demystifying Industrial Ethernet Networking

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GuardLogix 5580 FactoryTalk Network


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Today’s Topic:

Demystifying Industrial Ethernet Networking

?
Today’s Agenda

• Stratix Portfolio
• Managed and Lightly Managed Switches
• Methods used to configure Stratix networking devices

• Converged Plantwide Ethernet (CPwE) concepts

• Resilient Network Design

• Ethernet Media
From the User Group Archives

January 2016 topic covered how to


configure a Stratix 5700 switch using
Device Manager and Studio 5000 AOP

https://trcnew.com/2016/01/18/enabling-the-
industrial-internet-of-things-iiot/
Stratix Introduction

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 12


12
Networks Infrastructure and Security
Portfolio Overview

Addressing
Stratix 5900™
the needs of ArmorStratix™ 5700
Stratix 8000™/Stratix 8300™ Stratix 5100™
Automation…

Stratix 5410™
…and
Operations
Stratix 5700™
Stratix 2000™ and IT

Stratix 5400™ Stratix 2500™


1783-NATR

The StratixTM product line provides advanced switching, routing and security features for simple,
to complex networks applications. The portfolio includes wireless, “On-Machine™” and rack
mount options for increased flexibility in hard-to-wire and remote areas. Products are configured
using common IT tools for a customized, integrated Plant floor and Enterprise system.
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 13
Rockwell Automation / Cisco Partnership:
Best of Both Worlds
 The Connected Enterprise and the convergence of IT/OT
 What Rockwell Automation brings to the table within Stratix®
 Ability to use existing OT tools to design, build, deploy and maintain Stratix network
infrastructure products
 Global distribution network capable of providing full service support local to your sites
 What Cisco brings to the table within Stratix
 Ability to use existing IT tools to configure and support Stratix products
 Best in breed technology designed with the security demands of IT in mind
 What the partnership delivers
 Collaborative engagements not only as it pertains to products, but also for design and
implementation guidance, training, and efforts to address the OT skills gap
COMPANY INTERNAL — CONFIDENTIAL Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 14
The Value of Stratix: Design Phase
 Validated Reference Architectures (Converged  Offline Network Performance Evaluation:
Plantwide Ethernet – CPwE):  Layout your network in a software
 Detailed documentation and guidance to environment to proactively identify potential
address common questions and concerns: issues before a single cable is run
 Migrating Legacy Networks
 Network Segmentation considerations
 DMZ Implementation
 Implementing Wireless

 Custom AOPs/AOIs:
 Reduced coding effort, and provides for
automatic and consistent context as it relates
to tag naming and structure within your
programs
COMPANY INTERNAL — CONFIDENTIAL Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 15
The Value of Stratix: Build Phase
 Device Level Ring:  OT Optimized Switch Configuration:
 Ethernet version of “daisy chain” allowing for  Understanding some OEMs and plant maintenance
reduced cabling and built in resiliency personnel may not be familiar with networking best
 OT Centric Distributor Support: practices, the configuration wizard for Stratix®
automatically configures the switch to be optimized
 Local distribution partner who understands the for automation applications – all the way to the per
customer applications and can provide local system port level
level support and training
 Network Address Translation (NAT):
 Allows like equipment to be configured identically
(IP addressing), yet still accessible on the plant
network once commissioned

COMPANY INTERNAL — CONFIDENTIAL Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 16
The Value of Stratix: Deploy Phase
 SD Card Support:  HMI Faceplates:
 Save configurations onto an SD card for quick  Existing Stratix faceplates allow for
and easy deployment at commissioning, or if a diagnostics and troubleshooting directly from
Stratix® switch needs replaced in the future your Rockwell Automation® HMI applications,
reducing the need for PC based
troubleshooting

Switch Port Trend Broken Wire


Information Information Information Test
Faceplate Faceplate Faceplate Faceplate
COMPANY INTERNAL — CONFIDENTIAL Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 17
Stratix and Networking Faceplates

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 18


The Value of Stratix: Maintain

 DLR Overview
Faceplate:
 Reduce MTTR by providing instant
feedback to maintenance via the
HMI about topology and
connectivity

 Technical Support:  Auto Device Config/Replace:  Testing:


 Stratix® switches are covered under your existing  When combining Stratix and Logix controllers, it  All of the Stratix portfolio of
Tech Connect support agreement. This also is possible to replace devices on the network in products undergo not only
provides support capabilities for the entire a “plug and play” fashion. The IP address and functional testing, but also
Rockwell Automation® control system as opposed config parameters are automatically system level testing within a
to support tied only to the switch itself downloaded upon replacement Rockwell Automation®
architecture

COMPANY INTERNAL — CONFIDENTIAL Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 19
Managed vs. Unmanaged Switches

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved.


Network Switch Product Overview
Distribution
Stratix 5410
Access

Stratix 5400
 19 in Rack Mount
Stratix  Layer 2 or Layer 3 routing
8000/8300 firmware
Unmanaged / Lightly Managed Stratix 5700/
Features

ArmorStratix™  Layer 2 or Layer 3 routing  28 ports


5700 firmware
 All gig ports plus four 10
 8–20 ports gig ports
Stratix 6000
 4 port or all gig port  IEEE1588 PTP
Stratix 2500  Layer 2 firmware  Layer 2 or layer 3 versions
routing firmware  Up to 8 separate
 6–20 ports  IEEE1588 PTP integrated NAT ports
Stratix 2000  6–26 ports
 IP30 and IP67  Integrated NAT  Up to 12 PoE/PoE+ ports
 5-port model  5–9 port On-Machine™  Modular platform
 Up to 8 PoE/PoE+ ports  PRP (RedBox)
 8-port model  Lightly managed platform for maximum
flexibility  PRP (RedBox)  DC and AC power input
 Basic  Gig Fiber option  Integrated DLR
 5-16 ports  IEEE1588 PTP options
 Traffic management  Integrated NAT
 Fiber port options
 Diagnostics  PoE/PoE+
 Gig port option  IEEE1588 PTP
 Plug & play  Security
 PoE/PoE+

100M/1G 100M 100M/1G 1G/10G


PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 21
Stratix 2500 Lightly Managed Switch

Unmanaged Switches Lightly Managed Switches allow you to control the network:
only allow you to connect  Connect your plants, gain critical diagnostic information within
devices, but cannot your Integrated Architecture® system
provide context of the state  Detect network loops using Spanning Tree Protocol (STP) and
of your connectivity prevent them to help uncover errors before the network stops
 Prioritize critical traffic using Quality of Service (QoS)
and optimize bandwidth
 Segment your network using VLANs to help minimize risk of packet
storms that can bring down your network
 Improve your security posture by using network security features
like port security to control connections to the network

Lightly Managed Switches enable a migration path to improved operational efficiencies


and reduced costs through provision of secure, contextualized data and control.
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 22
Stratix 2500 Lightly Managed Switch Features
Offers 5 and 8 10/100 Mbps EtherNet/IP copper port versions in a compact design
 Add-on Profile (AOP) for configuration via Studio 5000® and FactoryTalk® View Faceplate
 Port security helps disable ports, or control end device connectivity based on MAC ID
 Diagnostics help minimize downtime
 SNMPv3, Syslog uncovers errors before the network stops completely
 SSH and HTTPS for secure connectivity
 VLAN provides logical segmentation
 IGMP enables multicast for data traffic control
 Topology discovery (LLDP)
 STP, RSTP and MSTP – Loop prevention
 Operating temperature -20 ˚C…60˚C, protection class IP30
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 23
Stratix 5700 Managed Switch
 3 base platforms offering 25 configurations
6, 10, 18 and 20 port base units

 2 gig port option
 SFP slots support multi & single mode fiber
 Secure Digital flash card (optional)
 Power over Ethernet (PoE)
 Dual independent power inputs
 Alarm relays (2 inputs and 1 output) Combo ports can be
either copper or SFP
 Supports – NAT, DLR, CIP Sync

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 24


Stratix 5700 Managed Switch Differentiators
 Includes integrated DLR connectivity
enabling the switch to act as a node or a
supervisor on the ring
 Offers consolidation of ring information for
a single point of management for retrieving
network machine-level diagnostics and
DLR status (in supervisor mode)
 Provides redundant gateway capability
providing support for two switches on a
single ring connected together on the
network for increased resiliency
 Enables DHCP IP address assignment to
end devices on the DLR network for
simplified device replacement.

PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 25


Stratix 5700 Enhanced Security Options
Protecting the Machine Protecting the Plant
 Application/Project (CIP) based port access  Encrypted administrative traffic
 Controller-based port control (on/off)  SSHv2, SNMPv3, and HTTPS
 Unauthorized device identification  802.1x for user authentication
(tags) per port
 Configurable port security  Multiple layers of password protection
 Preconfigured port security set-up  Access Control Lists (ACLs) to apply
via smartports security policies per port
 Configure number of devices that are  TACACS+ and Radius for centralized
allowed per port
authentication
 Configurable device MAC ID
authentication
PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 26
Stratix 5700 Catalog Information

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Stratix 5700 Software Features

* Separate SW IOS required

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Stratix 5400 Hardware
 18 catalog items supporting
LED mode
 4 gig port versions (8 to 20 ports) selector

 All gig versions (12 to 20 ports)


Dual power
 Single HW form factor (6.12H x 6.12 W x 5.09D in.) inputs including
PoE power

 SecureDigital (SD) flash card (included)


 Power over Ethernet (PoE)
 Up to 12 ports of gig fiber
 Dual power inputs (9.6 to 60 VDC)
 Expanded temp range (-40 to 70 C)
Minimum four Combo
 2 alarm inputs and one output ports for either copper
SD card for
or SFP
backup Alarm
 RJ45 or Mini-USB console port input/outputs

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 29


Stratix 5400 Catalog Information

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Stratix 5410 Industrial Managed Switch

The Stratix 5410TM industrial distribution switch offers a 19” rack mount design with 28
ports providing a centralized point of network distribution and increased port density. In
addition to its rugged design, the Stratix 5410 also enables layer 2 switching and layer 3
routing with high performance (10-Gigabit port) capabilities, which can help increase
flexibility in designing robust, future-ready network architectures.
PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 31
Stratix 5410 Applications
 Rugged design for applications where harsh
conditions are present
 Provides a centralized point of network
distribution
 Enables access switching to distribution Stratix 5410
Distribution Switch

switching with routing capabilities for


configuration flexibility
 For use in a wide variety of applications such as: Camera

 Water/wastewater
Camera

Controller
Drive Operator

 Oil & Gas


Interface

 Pulp & Paper


Cell/Area Zone - Levels 0–2
Star Topology
(Lines, Machines, Skids, Equipment)

PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 32


Stratix 5410 Catalog Information

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Stratix Configuration Tools

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Simplified Setup and Maintenance
Common Configuration and Support Tools
Configure, Manage and Diagnose your network with familiar tools
 Automation (OT) Professionals
 FactoryTalk® Services tightly integrate
into the Integrated Architecture® system
 Studio 5000AOP, Predefined Logix tags
 FactoryTalk® View Faceplates – Sample Code website
 Device Manager web Interface
 IT Professionals
 Cisco IOS software and Command Line Interface (CLI)
 IT management tools: Cisco CNA, CiscoWorks, Cisco Prime, SNMP-based tools
 Tight integration into joint Cisco and Rockwell Automation®
Converged Plantwide Ethernet (CPwE) Architecture
PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Simplified Setup and Maintenance
Default Configurations and Smartports

Easy Switch configuration without being a network expert


 Express Setup
 Automatically sets switch configuration for typical automation applications
 Smartports
 Pre-defined port settings for
common automation and network
devices like Logix Controllers,
Desktop devices and Routers
 Optimizes traffic through the port
and network
 Minimizes latency
PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Studio 5000 AOP

Logix IO Tree Stratix Configuration / Monitoring Options in Studio 5000

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 37


Cisco CNA
For easy system diagnostics and configuration

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 38


New USB Console Cable

New cable:
USB to StratixCNSL - 9300-USBCBL-CNSL

No more adapters
• One cable
• Plugs into USB port on PC

No installation disk Drivers automatically install

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 39


Converged Plantwide Ethernet (CPwE)

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 40


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Why Is This Important?
Design Considerations for Robust EtherNet/IP Networking

 Scalable, robust, secure and future-


ready infrastructure/architecture:
 Application

 Software

Internet of Things, Internet of Everything


 Network

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 41


Reference Architectures
Converged Plantwide Ethernet (CPwE)
 Tested, validated and documented Reference Architectures
 Tested for performance, availability, repeatability, scalability and security
 Comprised of a collection of Cisco and Rockwell Automation Validated Designs
 Built on technology and industry standards
 “Future-ready” network design
 Content relevant to both OT and IT Engineers
 OT – Operational Technology
 Industrial Control Systems
 Deliverables
 Tested and Validated Reference Architectures
 Deploy Firewalls Within a CPwE Architecture – Dec. 31, 2016
 Industrial Network and Security Whitepapers
 Deployment of Industrial Firewalls – Dec. 30, 2016

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 42


Logical Framework
Converged Plantwide Ethernet (CPwE)
Wide Area Network (WAN) Internet
Data Center - Virtualized Servers
Enterprise

Information Technology
• ERP - Business Systems External DMZ/
• Email, Web Services Firewall
• Security Services - Active Directory (AD),
Identity Services (AAA)
• Network Services – DNS, DHCP Identity Services
Enterprise Zone
• Call Manager Levels 4-5

Physical or Virtualized Servers Plant Firewalls


• Patch Management • Active/Standby Industrial
• AV Server •

Inter-zone traffic segmentation
ACLs, IPS and IDS
Demilitarized Zone
• Application Mirror
• Remote Desktop Gateway Server • VPN Services (IDMZ)
• Portal and Remote Desktop Services proxy

Physical or Virtualized Servers


• FactoryTalk® Application Servers
Identity Services
Core
Switches Access
Switches
Industrial Zone
Levels 0–3
Industrial IT
and Active (Plant-wide Network)
Services Platform Cell/Area Zone
Levels 0–2
• Network & Security Services –
DNS,
AD, DHCP, Identity Services (AAA) Wireless
• Storage Array LAN Controller
(WLC) Remote Distribution Access
Access Switches
Level 3 - Site Operations Server
Distribution
Switch Stack
Switch Stack
(Control Room) Standby Cell/Area Zone
Levels 0–2

LWAP
HMI
SSID
Camera LWAP LWAP 2.4 GHz AP
Rockwell Automation® Safety
Stratix 5000/8000 SSID
Phone Controller
Layer 2 Access Switch 5 GHz
Safety
I/O WGB
SSID Soft
5 GHz Starter

Operational Technology
WGB WGB
Drive
Instrumentation
Controller Safety
I/O Servo HMI Robot
Controller Controller Drive I/O

Cell/Area Zone - Levels 0–2 Cell/Area Zone - Levels 0–2 Cell/Area Zone - Levels 0–2
Redundant Star Topology - Flex Links Resiliency Ring Topology - Resilient Ethernet Protocol (REP) Linear/Bus/Star Topology
Unified Wireless LAN Unified Wireless LAN Autonomous Wireless LAN
(Lines, Machines, Skids, Equipment) (Lines, Machines, Skids, Equipment) (Lines, Machines, Skids, Equipment)

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 43


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Logical Framework
Converged Plantwide Ethernet (CPwE)
Layer 3 Switch Stack Industrial Zone
Distribution Levels 0-3
Switch

Layer 2
Access Switch Level 2 HMI

HMI
Safety Safety
I/O Controller
Phone

Controller

Camera
MCC I/O Soft
Instrumentation Starter
Servo Level 0 Drive
Media & Level 1 Controller Drive
Connectors

Cell/Area Zone #1 Cell/Area Zone #2 Cell/Area Zone #3


Redundant Star Topology Levels 0-2 Ring Topology Levels 0-2 Bus/Star Topology Levels 0-2

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 44


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Cisco® Catalyst® Switching and Routing
Wide Area Network (WAN) Internet
Data Center - Virtualized Servers
Enterprise
• ERP - Business Systems External DMZ/
• Email, Web Services Firewall
• Security Services - Active Directory (AD),
Identity Services (AAA)
• Network Services – DNS, DHCP Identity Services
Enterprise Zone
• Call Manager Levels 4-5

Physical or Virtualized Servers Plant Firewalls


• Patch Management • Active/Standby Industrial
• AV Server •

Inter-zone traffic segmentation
ACLs, IPS and IDS
Demilitarized Zone
• Application Mirror
• Remote Desktop Gateway Server • VPN Services (IDMZ)
• Portal and Remote Desktop Services proxy

Core
Physical or Virtualized Servers Identity Services Switches Access Industrial Zone
Switches
• FactoryTalk® Application Servers Levels 0–3
and Active (Plant-wide Network)

• Catalyst 3850, Layer 3


Services Platform Cell/Area Zone
Levels 0–2
• Network & Security Services –
DNS,
AD, DHCP, Identity Services (AAA) Wireless

Distribution Switch
• Storage Array LAN Controller
(WLC) Remote Distribution Access
Access Switches
Level 3 - Site Operations Server
Distribution
Switch Stack
Switch Stack
Standby

• StackWise™ allows up to
(Control Room) Cell/Area Zone
Levels 0–2

LWAP
9 switches to be linked
together, managed as a
HMI
SSID
Camera LWAP LWAP 2.4 GHz AP
Rockwell Automation® Safety SSID

single switch, 480GB


Stratix 5000/8000 Controller
Phone Layer 2 Access Switch 5 GHz
Safety
I/O WGB

throughput
SSID Soft
5 GHz Starter
WGB WGB
Drive
Instrumentation
Controller Safety
I/O Servo HMI Robot
Controller Controller Drive I/O

Cell/Area Zone - Levels 0–2 Cell/Area Zone - Levels 0–2 Cell/Area Zone - Levels 0–2
Redundant Star Topology - Flex Links Resiliency Ring Topology - Resilient Ethernet Protocol (REP) Linear/Bus/Star Topology
Unified Wireless LAN Unified Wireless LAN Autonomous Wireless LAN
(Lines, Machines, Skids, Equipment) (Lines, Machines, Skids, Equipment) (Lines, Machines, Skids, Equipment)

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 15


45
Cisco® Catalyst® Switching and Routing
Wide Area Network (WAN) Internet
Data Center - Virtualized Servers
Enterprise
• ERP - Business Systems External DMZ/
• Email, Web Services Firewall
• Security Services - Active Directory (AD),
Identity Services (AAA)
• Network Services – DNS, DHCP Identity Services
Enterprise Zone
• Call Manager Levels 4-5

Physical or Virtualized Servers Plant Firewalls


• Patch Management • Active/Standby Industrial
• AV Server •

Inter-zone traffic segmentation
ACLs, IPS and IDS
Demilitarized Zone
• Application Mirror
• Remote Desktop Gateway Server • VPN Services (IDMZ)
• Portal and Remote Desktop Services proxy

Core
Physical or Virtualized Servers Identity Services Switches Access Industrial Zone
Switches
• FactoryTalk® Application Servers Levels 0–3
and Active (Plant-wide Network)

• Catalyst 4500-X, Layer 3


Services Platform Cell/Area Zone
Levels 0–2
• Network & Security Services –
DNS,
AD, DHCP, Identity Services (AAA) Wireless

Distribution/Core Switch
• Storage Array LAN Controller
(WLC) Remote Distribution Access
Access Switches
Level 3 - Site Operations Server
Distribution
Switch Stack
Switch Stack
Standby

• Mid to high level plant


(Control Room) Cell/Area Zone
Levels 0–2

LWAP
distribution and
aggregation
HMI
SSID
Camera LWAP LWAP 2.4 GHz AP
Rockwell Automation® Safety
Stratix 5000/8000 SSID
Phone Controller
Layer 2 Access Switch 5 GHz
Safety
I/O WGB
SSID Soft
5 GHz Starter
WGB WGB
Drive
Instrumentation
Controller Safety
I/O Servo HMI Robot
Controller Controller Drive I/O

Cell/Area Zone - Levels 0–2 Cell/Area Zone - Levels 0–2 Cell/Area Zone - Levels 0–2
Redundant Star Topology - Flex Links Resiliency Ring Topology - Resilient Ethernet Protocol (REP) Linear/Bus/Star Topology
Unified Wireless LAN Unified Wireless LAN Autonomous Wireless LAN
(Lines, Machines, Skids, Equipment) (Lines, Machines, Skids, Equipment) (Lines, Machines, Skids, Equipment)

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 15


46
Cisco® Catalyst® Switching and Routing
Wide Area Network (WAN) Internet
Data Center - Virtualized Servers
Enterprise
• ERP - Business Systems External DMZ/
• Email, Web Services Firewall
• Security Services - Active Directory (AD),
Identity Services (AAA)
• Network Services – DNS, DHCP Identity Services
Enterprise Zone
• Call Manager Levels 4-5

Physical or Virtualized Servers Plant Firewalls


• Patch Management • Active/Standby Industrial
• AV Server •

Inter-zone traffic segmentation
ACLs, IPS and IDS
Demilitarized Zone
• Application Mirror
• Remote Desktop Gateway Server • VPN Services (IDMZ)
• Portal and Remote Desktop Services proxy

Core
Physical or Virtualized Servers Identity Services Switches Access Industrial Zone
Switches
• FactoryTalk® Application Servers Levels 0–3
• Catalyst 6800, Layer 3
and Active (Plant-wide Network)
Services Platform Cell/Area Zone
Levels 0–2
• Network & Security Services –

Core Switch
DNS,
AD, DHCP, Identity Services (AAA) Wireless
• Storage Array LAN Controller

• Flagship network core


(WLC) Remote Distribution Access
Access Switches
Level 3 - Site Operations Server
Distribution
Switch Stack
Switch Stack
(Control Room) Standby Cell/Area Zone

switch, different chassis


Levels 0–2

LWAP
HMI sizes. 880 GB per slot
bandwidth. 11Terabit
SSID
Camera LWAP LWAP 2.4 GHz AP
Rockwell Automation® Safety
Stratix 5000/8000 SSID
Controller

system capacity
Phone Layer 2 Access Switch 5 GHz
Safety
I/O WGB
SSID Soft

• Virtual Switching System


5 GHz Starter
WGB WGB
Drive

(VSS) – two switches act


Instrumentation
Controller Safety
I/O Servo HMI Robot
Controller Controller Drive I/O

Cell/Area Zone - Levels 0–2


Redundant Star Topology - Flex Links Resiliency
Cell/Area Zone - Levels 0–2
Ring Topology - Resilient Ethernet Protocol (REP)
Cell/Area Zone - Levels 0–2
Linear/Bus/Star Topology
as a single virtual switch
Unified Wireless LAN Unified Wireless LAN Autonomous Wireless LAN
(Lines, Machines, Skids, Equipment) (Lines, Machines, Skids, Equipment) (Lines, Machines, Skids, Equipment)

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 15


47
Campus Model
Converged Plantwide Ethernet (CPwE)
 Hierarchal, modular and scalable building blocks
 Creates small domains - clear demarcations and segmentation
 Fault domain (e.g. Layer 2 loops), broadcast domain, domains of trust (security)
 Easier to grow, understand and troubleshoot
 Multi-tier switch model
 Core
 Aggregates distribution switches
 Backbone of network Core
 Industrial DMZ connectivity
 Distribution
 Aggregates access switches
 Provides Layer 3 services Distribution
 Access
 Aggregates industrial automation and
control system (IACS) devices Access
 Provides Layer 2 services

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 48


Campus Model
PlantPAx High Availability Architecture

Access

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Campus Model
Traffic Recovery

Access

https://www.cisco.com/c/en/us/td/docs/solutions/Enterprise/Campus/campover.html

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EtherNet/IP IntelliCENTER MCC
Connecting to the Plant Ethernet Network

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Packaged Power Solutions
Segmented Network Approach  Integrated Network Approach

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Industrial Network Design Methodology
Design Considerations for Robust EtherNet/IP Networking

 Logical Model  Network Availability


 Access Layer  Linear
 Distribution  Star
 Structure, Hierarchy and  Ring
Segmentation  Network Redundancy
 Physical vs. Logical
Segmentation
 Virtual LANs

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Resilient Network Design

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54
Network Availability
Switch Level Star/Redundant Star Ring Linear
Cisco Catalyst Cisco Catalyst Cisco Catalyst
3750 Stackwise 3750 Stackwise 3750 Stackwise
Switch Stack Switch Stack Switch Stack

Cisco HMI HMI


Catalyst 2955

Controllers
Controllers
HMI Controllers Cisco
HMI Cisco Catalyst 2955
Catalyst 2955

Controllers,
Drives, and Distributed I/O
Cell/Area Zone Controllers, Drives, and Distributed I/O Controllers, Drives, and Distributed I/O
Cell/Area Zone Cell/Area Zone Cell/Area Zone

I/O
I/O
Device Level

I/O
HMI
HMI
VFD
Drive

Controller Servo
Drive
VFD
Drive Controller I/O
Servo Drive
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 55
Network Resiliency Protocols
Selection is Application Driven
Network Network Network
Resiliency Mixed Redundant
Ring Convergence Convergence Convergence Layer 3 Layer 2
Protocol Vendor Star > 250 ms 60 - 100 ms 1 - 3 ms
STP (802.1D) X X X X

RSTP (802.1w) X X X X X

MSTP (802.1s) X X X X X

rPVST+ X X X X
REP X X X
EtherChannel
X X X X
(LACP 802.3ad)
Flex Links X X X
DLR
X X X X
(IEC & ODVA)
StackWise X X X X X
HSRP X X X X
GLBP X X X X
VRRP
X X X X X
(IETF RFC 3768)

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Device Level Ring
Device Level Ring (DLR) Overview

 A DLR network is a single-fault tolerant


ring network intended for the
interconnection of automation devices:
 Advantages include:
 Simple installation
 Resilience to a single point of
failure on the network
 Fast recovery time when a single
fault occurs on the network
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 57
Embedded Switch Technology
Direct DLR Overview (available on select Stratix 5700™ switches)
 Direct DLR connection to Stratix 5700™ : CompactLogix™ 5370

 Firmware upgrade on selective


hardware versions ETAP
Stratix
 Eliminates the need for an ETAP 5700™

 Removes single point of failure at Before:


ETAP Point I/O™ ArmorPoint I/O™ Point I/O™
PowerFlex®
Drive
 Can be configured as a node or After: CompactLogix™ 5370

supervisor (active or backup)


 Supports Redundant Gateway and
DHCP Stratix
5700™
 Provides consolidated (in the switch)
network status and diagnostics Point I/O™ ArmorPoint I/O™ Point I/O™
PowerFlex®
Drive
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 58
Embedded Switch Technology
Device Level Ring (DLR) Example

 Shown using DLR faceplates: Network


Supervisor
Ring
Participant
Connection Link
Status (Red/Green)
Supervisor
Takeover
Node Node Order
 Available diagnostics:

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 59


Spanning Tree Protocol (MSTP)
 MSTP is an IEEE standard Distribution
Switch
 Ring and redundant star topology
Catalyst 3750
 Built into Stratix 5410 / 5400 / 5700 / 8000 / 8300 / 2500 Switch Stack

 Provides:
 Loop-free network
 Redundancy in case of failure
 Distribution is the root bridge F B F B
 Operates in a plug-and-play fashion Stratix 8000
 Coordinate with IT before implementing Access
Switches

F - Forwarding
B - Blocking

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EtherChannel
 Link Aggregation Control Protocol (LACP) port aggregation – IEEE
802.3ad Distribution
Switch
 Redundant Star Topology
Catalyst 3750
 Built into Stratix 5410/5400/5700/8000/8300 Switch Stack

 Aggregates multiple physical links into one logical link


 Provides resiliency between connected switches if a connection is
broken
F F F F

Stratix 8000
Access
Switches

F - Forwarding

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EtherNet/IP IntelliCENTER MCC
High Availability – Redundant Star Topology with EtherChannel

 EtherChannel redundant star topology


 Provides redundancy with higher bandwidth

 MCC Serviceability
 Device-level Star topology remains -- no impact

 Network and Device Configuration


 Requires Stratix 5700 with Full firmware
 Complex implementation, typically used for larger
networks

 Network Fault Tolerance


 High level of network performance & convergence

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Flex Links
 Cisco technology Distribution
 Redundant star only Switch

 Built into Stratix 5410/5400/5700/8000/8300 Catalyst 3750


Switch Stack

 Active/Standby port scheme


 Provides alternate path in case of failures, avoiding loops
 No bandwidth aggregation
 Applied to the Stratix Access Switch
 Recommend using equal speed ports
A S A S
 Provides fast fail over for multicast traffic
Stratix 8000
Access
Switches

A - Active
S- Standby

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Flex Links
Redundant Star Topology

Stratix 5410

Stratix 5700
(Full Features)

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Resilient Ethernet Protocol (REP)
• A REP segment is a chain of switch ports connected to each • The blocked port helps ensure that the traffic within the segment is
other and configured with the same segment ID. loop-free by requiring traffic flow to exit only one of the edge ports.
• Each end of a segment terminates on what is called the Therefore, when a failure occurs in the segment, REP opens the
"edge port" of an edge switch. alternate port so traffic can reach the edge of the segment.
• With REP, in order to prevent a loop in the network, one
switch port (the alternate port) is always blocked in any
given segment.

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REP
Single Ring

Stratix 5410
Stratix 5400

Stratix 5700
(Lite or Full Features)

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REP
Dual Ring

Stratix 5410

Stratix 5700
(Lite or Full Features)

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NEW - 1756-EN2TP
Parallel Redundancy Protocol Module

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 68


68
1756-EN2TP Parallel Redundancy Protocol Module

The 1756-EN2TP Parallel Redundancy Protocol Module offers PRP support for a redundant network
infrastructure for high availability to help minimize unplanned downtime.

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 69


1756-EN2TP Parallel Redundancy Protocol Module
Features and Benefits
 Provides a redundant
network infrastructure for high availability,
helping minimize the risk of downtime
 IEC 62439-3 compliant
 Same packets sent out of both ports to
eliminate network switchover time
 PRP is a different protocol than DLR
 Acts as I/O scanner in controller chassis
or I/O adapter in remote chassis
 Supports HMI communications
 Provides same performance and capacity
as 1756-EN2TR
Offers ControlLogix® redundancy system support

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 70


Building a PRP Network
Starting with a Basic Star Topology

* For example only - number


of switches and topology varies
based on application

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Building a PRP Network
Adding Redundant Media and ControlLogix PRP Modules
 Redundant Ethernet Networks
 Independent LANs
DAN
 Independent Paths

 Switches are not PRP aware


 Redundancy is in the end nodes, called, LAN A LAN B
“Doubly Attached Nodes (DANs)” attach
to both LANs
 The DANs in this example are all
1756-EN2TP PRP modules
 Any switch that supports 1506 byte
frames can be used
 Stratix 5700 switches
shown in example DAN DAN DAN

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 72


Building a PRP Network
Sending Frames on both LANs
 Source DAN sends same frame
over both LANs
 Destination DAN consumes
the frame the first time it is received,
then discards the duplicate when
received
 DAN has 1 MAC, 1 IP address
 Frames have LAN ID

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 73


Building a PRP Network
Adding RedBox Devices
 RedBox: a device that attaches non-PRP
devices to a redundant network
 Devices attached through a Redbox are called,
“Virtual Doubly Attached Nodes (VDANs)”
 The RedBox shown is a standard Stratix 5400
switch with built-in RedBox functionality

Redbox

VDANs
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 74
Building a PRP Network
Adding a Singly Attached Node
 Non-PRP devices can be connected SAN
to only one of the two LANs,
however, media redundancy is lost
 Singly Attached Nodes (SANs)
SAN
can communicate only to other
devices on the LAN that they
are connected to
 SANs are not PRP-aware

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 75


Building a PRP Network
Adding ControlLogix Controller Redundancy
 Future capability - ControlLogix
Redundancy kit that supports the
1756-EN2TP

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 76


Ethernet Media

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77
Demystifying Ethernet Types
www.ab.com/networks/media/ethernet
Speed 1000Mbps 10 Gbps over 33-55
meters (110-165 feet)
of cable
Cost Varies by length and Varies by length and
manufacturer, manufacturer, with
generally $0.20 - $0.30 $0.40 - $0.60 per foot
per foot. as an average;
generally about 20%
higher than Cat5e.
Frequency Up to 100MHz Up to 250 MHz
Performance Less Signal-to-Noise-Ratio
crosstalk/interference higher
than CAT5. Potentially
more interference than
CAT6.
Maximum Cable 100 meters 100 meters for slower
Length network speeds (up to
1,000 Mbps) For
Gigabit Ethernet, 55
meters max, with 33
meters in high
crosstalk conditions.
Thicker sheath
Standard gauges in 24-26 AWG wire 22-24 AWG wire
conductors

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 78


Product Overview
Ethernet Media – Complete Portfolio

 Ethernet Cable Spools & RJ45 Cables  M12 Patchcords/Cordsets & Field attachables
 Unshielded Twisted Pair (UTP)  M12 Connectivity - D Code
 2-pair High Flex TPE – 10 million cycles  Straight / Right Angle – Male & Female Connectors
Unshielded High Flex TPE Cable – 2 pair
 4-pair High Flex TPE – 10 million cycles

 Shielded High Flex, Halogen Free PUR Cable -2 pair
 4-pair PVC Riser – General Purpose
 Shielded 600V cable – 2 pair
 4-pair Plenum – Air duct applications
 M12 to RJ45 Connectivity - Patchcords
 Shielded Twisted Pair (STP)  M12 Female Receptacle to RJ45 Patchcord
 STP 4-pair PVC Riser – General Purpose  M12 Field Attachable Components
 STP 4-pair PUR – Halogen Free – High Flex  M12 IDC Connector
 STP 2-pair PUR – Halogen Free – High Flex  M12 to RJ45 Bulkhead Connector - IP20 to IP67
 STP 4-pair PVC – 600 Volts
 STP 2-pair PVC – 600 Volts  RJ45 Field Attachable Components
 RJ45 Right and Left Angle overmolded Connectors  RJ45 IDC Connector
 RJ45 IP67 Overmolded Patchcords  CAT 6 rating
 Variant 1 Overmolded Patchcords  AWG 26-22
 Male to Male Variant 1 Patchcords  RJ45 Crimp Connector with rugged Boot
 Variant 1 Field Attachable Connectors  Crimp Tool Kit
 Male Housing with Crimp/IDC Insert  Crimper, cable stripper/cutter, conductor separator
 Female Receptacle Outlet
 Female to Female RJ45 Coupler
 Protective Cap for Housing and Outlet

PUBLIC Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.


Thank you!

PUBLIC

www.rockwellautomation.com

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 80


Additional Material

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 81


81
Additional Material
CPwE Architectures - Cisco and Rockwell Automation

 CPwE websites
 Rockwell Automation
 Cisco

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 82


Additional Material
CPwE Architectures - Cisco and Rockwell Automation
 Whitepapers
 ENET-WP022B-EN-P - Top 10 Recommendations for Plant-wide EtherNet/IP Deployments
 ENET-WP031A-EN-P - Design Considerations for Securing Industrial Automation and Control
System Networks
 ENET-WP033A-EN-P - Resilient Ethernet Protocol in a Converged Plantwide Ethernet (CPwE)
Architecture
 ENET-WP034A-EN-P - Deploying 802.11 Wireless LAN Technology within a Converged Plantwide
Ethernet Architecture
 ENET-WP036A-EN-P - Deploying Network Address Translation within a Converged Plantwide
Ethernet Architecture

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 83


Additional Material
CPwE Architectures - Cisco and Rockwell Automation
 Whitepapers
 ENET-WP037A-EN-P - Deploying Identity Services within a Converged Plantwide
Ethernet Architecture
 ENET-WP038A-EN-P - Securely Traversing IACS Data Across the Industrial
Demilitarized Zone
 ENET-WP039B-EN-P - A Resilient Converged Plantwide Ethernet Architecture
 ENET-WP040A-EN-P - modernizing Legacy IACS Networks to a Converged
Plantwide Ethernet Architecture

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 84


Additional Material
CPwE Architectures - Cisco and Rockwell Automation
 Design and Implementation Guides
 ENET-TD001E-EN-P - Converged Plantwide Ethernet (CPwE) Baseline Document
 ENET-TD005B-EN-P - Deploying the Resilient Ethernet Protocol (REP) in a Converged
Plantwide Ethernet Architecture
 ENET-TD006A-EN-P - Deploying 802.11 Wireless LAN Technology within a Converged
Plantwide Ethernet Architecture
 ENET-TD007A-EN-P - Deploying Network Address Translation within a Converged
Plantwide Ethernet Architecture

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 85


Additional Material
CPwE Architectures - Cisco and Rockwell Automation
 Design and Implementation Guides
 ENET-TD008A-EN-P - Deploying Identity Services within a Converged Plantwide Ethernet
Architecture
 ENET-TD009A-EN-P - Securely Traversing IACS Data Across the Industrial Demilitarized Zone
 ENET-TD010A-EN-P - Deploying A Resilient Converged Plantwide Ethernet Architecture
 ENET-TD011A-EN-P - modernizing Legacy IACS Networks to a Converged Plantwide Ethernet
Architecture
 ENET-TD012A-EN-P - Site-to-site VPN to a Converged Plantwide Ethernet Architecture

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 86


Additional Material
CPwE Architectures - Cisco and Rockwell Automation

 Application Guides
 ENET-TD003A-EN-E - Fiber-optic Infrastructure Application Guide
(Panduit/Cisco/Rockwell Automation)

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 87


Additional Material
Reference Documents

 Ethernet Design Considerations  The OEM Guide to Networking


Reference Manual  ENET-RM001A-EN-P
 ENET-RM002C-EN-P  This guide is intended to help OEMs
 EtherNet/IP Overview, Ethernet understand relevant technologies,
Infrastructure Components, networking capabilities and other
EtherNet/IP Protocol, Predict considerations that could impact
System Performance them as they develop EtherNet/IP
solutions for the machines, skids or
 EtherNet/IP IntelliCENTER® equipment they build
Reference Manual (MCC-RM001)

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 88


88
Additional Material
Tools

 Integrated Architecture® Builder (IAB)  EtherNet/IP Capacity Tool


 Updates and additions to better-  Popular Configuration Drawings
reflect CPwE structure, hierarchy and (PCDs)
best practices  Updates and additions to better
 Improved Switch Wizard for
reflect CPwE recent enhancements
distribution (e.g. Stratix 5410™) and
access (e.g. Stratix 5700™)
 Easier to create a large EtherNet/IP
network with many topologies
 CIP traffic is measured per segment,
not just controller scanner and
adapter centric
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 89
89
Additional Material
Education - OT - OT/IT Convergence - Industrial IT
 Community of like-minded companies – Network Design eLearning modules
Cisco, Panduit, and Rockwell Automation Module 1
Designing for the Cell/Area Zone (part
1)
 Four eLearning courses that teach critical Designing for the Cell/Area Zone (part
Module 2
network design skills based on CPwE 2)
Reference Architectures Module 3 The Industrial Zone

 Scenario-based training on topics such as: Module 4 IT/OT Integration

logical topologies, protocols, switching,


routing, wireless and physical cabling
 Sign up today for free on the Industrial IP
Advantage website

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 90


Additional Material
Training and Certification - OT - OT/IT Convergence - Industrial IT

 Cisco Industrial Networking  CCNA Industrial Training and


Specialist Training and Certification
Certification  Classroom training
 Classroom training  Managing Industrial Networks for
 Managing Industrial Networks Manufacturing with Cisco
Technologies (IMINS2)
with Cisco Networking
Technologies (IMINS)  Exam: 200-601 IMINS2

 Exam: 200-401 IMINS


 CPwE Design Considerations
and Best Practices
 CPwE Design Considerations
and Best Practices

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 91


91
Additional Material
Training and Certification - OT - OT/IT Convergence - Industrial IT
Industrial Networking Specialist CCNA Industrial
Industrial Networking Solutions and Industrial Networking Concepts and
Module 1 Module 1
Products Components
Industrial Network Documentation and Module 2 General Troubleshooting Issues
Module 2
Deployment Considerations
Module 3 EtherNet/IP
Installing Industrial Network Switches,
Module 3
Routers, and Cabling Module 4 Troubleshooting EtherNet/IP
Module 4 Deploying Industrial Ethernet Devices Module 5 PROFINET
Maintaining Industrial Ethernet
Module 5 Module 6 Configuring PROFINET
Networks
Troubleshooting Industrial Ethernet Module 7 Troubleshooting PROFINET
Module 6
Networks Module 8 Exploring Security Concerns

Module 9 802.11 Industrial Ethernet Wireless Networking


PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 92
92

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