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■ INTRODUCTION
Pathogenic bacteria pose a permanent sanitary risk, but the
Although Cu is an important trace element and an extremely
powerful antimicrobial agent, one has to consider possible
versatility and adaptability of nature makes it challenging to find adverse effects on the environment that may occur by the use of
the ideal antibacterial agent against all types of harmful bacteria. Cu-ions for antibacterial purposes.14−16 Hence, for water
Human warfare against pathogenic bacteria knows numerous filtration excessive Cu-ions need to be removed after killing
weapons like antibiotics, microfiltration, antibacterial mole- undesirable germs. There are numerous often elaborated
cules/enzymes, or metals − each with its own pros and approaches for Cu-ion removal from water. Cu-ion adsorption
cons.1−3 Among the antibacterial metals, the use of copper can be accomplished, for example, by zeolites functionalized
(Cu) has a long tradition and even ancient civilizations with metallothioneins17 or metal ion chelation polymers.18
benefited from its excellent antimicrobial effects.4 Nowadays, Ganesh et al.19 also removed Cu-ions and nanocopper via
bacterial inactivation with Cu covers a wide spectrum including activated sludge biomass.
Cu-surfaces, Cu-nanoparticles, or release of Cu-ions. Grass et Previously,20 we reported on the manufacturing of porous,
al.,5 for example, gave a comprehensive overview on the effect high surface area ceramic adsorbents for purification
of Cu-surfaces against various microorganisms. Copper oxide technologies. Adsorbents, single microbeads or highly porous
nanoparticles to be used against waterborne bacteria were monoliths (MAds) were prepared by ionotropic gelation using
prepared from Pandey et al.6 Abou Neel et al.7 prepared alginate a natural, nontoxic, high molecular weight polymer as
antibacterial Cu-releasing, phosphate-based glass fibers for template material. Ionotropic gelation uses Me2+ (Me2+ = Ca2+,
wound healing applications. Copper is known to inactivate Cu2+, etc.) as cross-linking agents. MAds were obtained by 3D
even antibiotics resistant bacteria species like certain strains of alignment of wet microbeads without any additional binders. In
Staphylococcus aureus (S. aureus), Pseudomonas aeruginosa (P. the present study, we adapt this simple but extremely versatile
aeruginosa), or Escherichia coli (E. coli), which are, for example, technique to produce antibacterial Cu-doped ceramic microbe-
main triggers for nosocomial infections.4,8 Besides bacteria, Cu ads (CuBs) and monoliths (CuMs). To avoid any possibly
is also effective against different types of viruses and fungi.9,10 negative effects on the environment, we furthermore show that
Copper toxicity is dose dependent in low amounts it acts as an excessive Cu can easily be removed from an aqueous solution
indispensable trace element important for growth and using MAds.
reproduction of many organisms. An adult human needs
about 1.0 to 1.5 mg Cu each day.11 Copper is also known to Received: May 25, 2012
have a positive effect on the angiogenesis process12 and was Revised: December 20, 2012
used by Erol et al.13 to induce glass-based scaffolds for bone Accepted: December 29, 2012
tissue engineering. Published: December 30, 2012
© 2012 American Chemical Society 1065 dx.doi.org/10.1021/es3045828 | Environ. Sci. Technol. 2013, 47, 1065−1072
Environmental Science & Technology
■
Article
Figure 1. (a) XRD-analysis of Cu-doped microbeads (CuBs), sintered at Tsinter = 900 and 1000 °C; (b) photograph of CuBs, nonsintered, and
sintered at Tsinter = 900 °C; (c) EDS-spectrum of CuBs, sintered at Tsinter = 900 °C.
3M, Neuss, Germany) samples for plating were withdrawn after of Figure 1 and Table S.1 of the Supporting Information). EDS-
incubation times of 15 min, 1 and 3 h, respectively. The spectra of the inner core taken from a fracture surface indicate
Petrifilms were incubated for one day at 37 °C prior to scoring the presence of a Cu gradient with declining Cu concentrations
the number of cfu’s. toward the CuB center. This Cu gradient results from the
For the dynamic tests a suspension containing either B. ionotropic gelation process where cross-linking proceeds from
subtilis or E. coli was pumped through the CuMs (flux 12.5 ± 1 the outside. Determination of the exact Cu allocation via EDS
L/m2*h) in analogy to the dynamic copper release tests with for CuBs cross-linked in 0.1 mol/L Cu-solution was not
sampling at t = 0 min, 15 min, 30 min, 1 and 3 h. To verify possible, as the Cu concentration in the inner core turned out
whether the decline in bacteria concentration is an effect of the to be below the EDS detection limit, which is approximately 2.0
present Cu, additional tests with MAds were performed. mass-%. Finally, we used ICP-AES analysis (Table 1) to reveal
To test the reusability of copper-doped ceramics 10 mL of B. CuBs total Cu content. According to ICP-AES sintered and
subtilis suspension were exposed to 1 g of sintered CuBs for 15 nonsintered CuBs contain 9.2−9.7 mg/g of Cu.
min. After each cycle the beads were washed 2 times with buffer Besides Cu-concentration, the electrostatic interactions
followed by heat sterilization. The test was repeated for 3 between a charged filter surface and a charged pollutant play
cycles. an important role in filtration and adsorption processes.24
Figure 3. Static copper-ion release of Cu-doped microbeads, sintered at (a) Tsinter = 900 °C, and (b) Tsinter = 1000 °C, over time in different media,
measured at static conditions; the dashed lines are just to guide the eye.
Figure 4. (a) Photograph of antibacterial copper-doped monolith (CuM), (b) SEM detail of monolith, (c) photograph of high surface area
adsorbent (MAd), (d) tomographic cross-section of monolith, (e) SEM cross-section of single microbead.
testing conditions at pH 7.4. The microbeads consist of α- during the tests is at least an order of magnitude below the
alumina combined with silica nanoparticles. For silica the IEP World Health Organization (WHO)28 and US-EPA22 guideline
ranges from pH 1.5−3.0, whereas for α-alumina IEPs between values for Cu-concentrations in drinking water, which are 2.0
pH 8.0 and 9.2 are reported.26 Hence, the present silica will mg/L and 1.3 mg/L, respectively. No significant changes in
predominantly govern MAds surface properties. CuBs surface morphology were observed after exposure to the
Copper Release and Removal. Static Tests. Figure 3 different media (insert in part a of Figure 3 and Figure S.1 of
depicts the static Cu release of CuBs sintered at Tsinter = 900 the Supporting Information) indicating that CuBs are stable in
and 1000 °C, monitored for 10 d. The results of the release the tested media for at least 10 d.
tests indicate Cu release of CuBs being a function of sintering Dynamic Tests. Figure 4 depicts examples of monoliths used
temperature, pH, and ionic-strength, and are therefore for the dynamic Cu release/removal and bacteria inactivation
adjustable. CuBs sintered at 900 °C release a maximum of tests. Single microbeads are about 300−700 μm in size. 3D
0.01 mg/g after 10 d in double deionized water at pH 6.1. assembly results in a highly open porous filter structure with
When pH and conductivity increase to 7.4 and 1.9 mS/m pores in between the beads with average diameters ≥100 μm.
respectively, the release increases to 0.03 mg/g, whereas in Most bacteria are distinctly smaller than 10 μm.29 Because of
Tris-HCl at a conductivity of 75.7 mS/m and at the same pH, the much larger pore channels, risk of pore clogging during a
0.18 mg/g are released. For CuBs sintered at 1000 °C (part b filtering process will therefore be moderate.
of Figure 3), the overall Cu release is less than that for CuBs Part a of Figure 5 gives a schematic overview on the
sintered at 900 °C. In Tris-HCl, for instance, Cu release is only experimental setup used for the dynamic copper release and
0.12 mg/g after 10 d. During our tests, the ionic-strength was removal tests. Continuous Cu release was monitored for CuMs
found to play an important role in Cu release. The sintered at Tsinter = 900 and 1000 °C in Tris-HCl (part b of
distinguished effect of ionic strength on Cu-ion release was Figure 5). Under dynamic conditions CuMs sintered at Tsinter =
also observed by Fernández-Calviño et al.27 who investigated 900 °C release slightly higher amounts of Cu than CuMs
Cu-ion release from soil at different pH and ionic strengths. sintered at Tsinter = 1000 °C, which is in accordance to the
However, in all cases the amount of Cu released from the CuBs statically tests. Cu-release has its maximum during the first h for
1068 dx.doi.org/10.1021/es3045828 | Environ. Sci. Technol. 2013, 47, 1065−1072
Environmental Science & Technology Article
Figure 5. (a) Schematic overview on dynamic test-setup, the tests were done in Tris-HCl, pH 7.4 with a constant flux of 25.0 ± 1 L/m2, (b) copper-
ion release, for copper doped monoliths (CuMs) sintered at Tsinter = 900 and 1000 °C, (c) copper-ion removal under release conditions for CuMs
sintered at Tsinter = 900 °C and MAds sintered at Tsinter = 1000 °C, (d) copper-ion removal under release conditions in the presence of a bacteria
solution.
Figure 6. Effect of increasing amounts of Cu-doped microbeads, sintered at Tsinter = 900 °C, on the viability of (a) B. subtilis; (b) E. coli; (c) S. aureus;
and (d) P. aeruginosa. The control groups contained no microbeads.
both sintering temperatures. Cu-release reaches a quasi-plateau larger amounts of CuBs/CuMs are used. To avoid any possibly
after 1 h where it is almost constant up to at least 8 h. About 8.8 detrimental effects, free Cu-ions should therefore be removed
± 0.7% of CuMs total Cu-content are released after 22 h of as a precaution after inactivating the bacteria. Parts c and d of
continuous operation.
Although static and dynamic Cu-release tests show that the Figure 5 depict the results of the continuous removal tests
amount of Cu-ions released from CuBs/CuMs is rather low, where MAds were combined with CuMs. MAds reduced the
one still has to consider possible accumulation effects in case amount of Cu in the eluate by a multiple, at t = 0 min >99% are
1069 dx.doi.org/10.1021/es3045828 | Environ. Sci. Technol. 2013, 47, 1065−1072
Environmental Science & Technology Article
Figure 7. Dynamic tests: effect of Cu-doped monoliths (CuMs), sintered at Tsinter = 900 °C and Cu-free monoliths (MAds), sintered at Tsinter = 1000
°C on the viability of (a) B. subtilis; (b) E. coli.
removed and even after 22 h the removal rate of the released antibacterial efficiency of 100%, whereas for 2 g only after 15
Cu is still 56%. min living bacteria were observed in the supernatant (parts b
Presence of B. subtilis slightly reduces Cu-adsorption on and d of Figure 6). Nevertheless, 1 g CuBs still reaches an
MAds (part d of Figure 5), at t = 0 min only about 96% of the antibacterial efficiency of 99.82% after 15 min for E. coli and
released Cu were removed. Bacteria can interact with any 99.47% for P. aeruginosa after 1h.
surface (cp. Antibacterial Efficiency section). Probably a small At our test conditions, Gram-positive B. subtilis and S. aureus
volume of B. subtilis either permanently or temporarily adsorbs died faster in contact with the CuBs than Gram-negative E. coli
to the surface of MAds. In this way, bacteria would shield parts and P. aeruginosa suggesting that Gram-positive bacteria might
of the surface, reducing Cu adsorption. However, the released be more sensitive toward Cu. Yet, the precise impact of Cu on
Cu is still removed to a great extent and adjustment of the bacteria metabolism is still unknown. Currently, there are
filtration conditions, for example, an increase in the filtration several modes of action under debate. However, there seems to
bed length should improve Cu removal in the presence of be no toxic mode of action that is true for all bacteria.32−35 In
bacteria. addition, there are huge variations even within one bacteria
During the constant feed test, MAds drastically reduced the species. Many E. coli strains, for example, die in contact with
initial Cu concentration of 1.3 mg/L. Removal was 100% in the Cu,5 whereby the minimum inhibition concentration (MIC)
beginning, and after 5.7 h of continuous filtration still up to needed is variable. Ruparelia et al.36 report MICs between 0.04
68.8% was removed (Figure S.2 of the Supporting Informa- and 0.18 mg/mL for different E. coli strains. And there are also
tion). The amount of Cu adsorbed to the MAds corresponds to some strains found to be resistant against Cu.37
an adsorption of ∼0.1 mg/g. Assuming adsorption of a single, Basically, Cu can act on bacteria in two different ways: (i) by
uniformly distributed Cu-ion layer and a random close packing contact of a bacterium to a Cu containing surface or (ii) by
(64%)30 for the Cu-ions, the theoretic maximum adsorption uptake of Cu-ions released from the surface.38,39 During the
capacity of 1 g MAds would be approximately 245 mg/g for incubation time, the test tubes were therefore shaken
Cu2+ and 376 mg/g for Cu+. Further investigations are needed continuously, enabling release of Cu-ions as well as permanent
to evaluate the influence of pH, dwell time or filter surface area contact of beads and bacteria. CuBs contain an average of 9.4
as well as presence of different ions like Mg+, Ca2+, Pb2+, and so mg Cu per g (Table 1) with the highest Cu concentrations
forth, biomolecules (proteins, drug-residues, etc.), or bacteria found in the outer regions of the CuB and the CuB surface.
on MAds adsorption behavior. However, our adsorption tests Parts of the present Cu are released but, according to the static
strongly suggest that MAds are well suitable for Cu-ion removal release tests, about 99% remain within the beads after the
in a dual filter system. In addition, preliminary tests (Table S.3 maximum incubation time used for the bacteria tests.
and Figure S.3 of the Supporting Information) indicate that Cu- Therefore, we presume that for CuBs both contact mechanisms
soaked MAds are supposedly reusable to serve as antibacterial (bacteria inactivation by released Cu-ions and at the same time
filter themselves. inactivation of the bacteria caused by direct contact with the
Antibacterial Efficiency. Static Tests. Figure 6 shows the Cu-rich CuB surface) or rather a combination of both is
decrease of active bacteria in contact with 1 and 2 g of CuBs for possible.
3 different incubation times. An efficient antibacterial agent for In either way, the synthesized CuBs have proven to be highly
drinking water disinfection needs to provide a reduction of efficient against all tested bacteria strains. The CuBs will also
living bacteria of log10 2 after 10 min contact time and log10 4 most likely be effective toward other noisome bacteria, that are
after 25 min31 corresponding to an antibacterial efficiency of reported to be sensitive against Cu like Salmonella, Listeria,5 or
99% and 99.99%, respectively. One gram of CuBs reaches an several multidrug-resistant Burkholderia species.40 In contrast to
antibacterial efficiency of 100% for B. subtilis (part a of Figure 6, other antibacterial materials, where organic molecules are
and Table S.2 of the Supporting Information) within 15 min, utilized like immobilized proteins41 or enzymes,42 CuBs can
compared to Cu-free microbeads where only 3% of B. subtilis easily be recycled by heat sterilization. During the reusability
died at the same conditions during a preliminary test. S. aureus tests CuBs antibacterial efficiency against B. subtilis was 100%,
behaves rather similar to B. subtilis (part c of Figure 6). The 100%, and 99.999% after 15 min for the first, second, and third
antibacterial efficiency was 100% for all samples except for 1 g cycles, respectively.
of CuBs, where after 15 min few bacteria survived in the Dynamic Tests. The results of the static tests affirm CuBs
supernatant. One gram of CuBs in contact with E. coli and P. high antibacterial efficiency. However, a constant filtration
aeruginosa needed incubation times of 3 h to reach an process will decrease bacteria’s contact time by a multiple.
1070 dx.doi.org/10.1021/es3045828 | Environ. Sci. Technol. 2013, 47, 1065−1072
Environmental Science & Technology Article
Therefore, we performed additional filtration tests to show and Sabine Schulte for proofreading the manuscript. The CT-
CuMs suitability for use in a continuous filter system. CuMs image was obtained from GE Measurement & Control,
reduced the amount of living B. subtilis up to 99.93% during 3 h Wundstorf, Germany.
■
of continuous filtration (part a of Figure 7 and Table S.3 of the
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