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Abstract
Total flooding fire suppression systems are designed and installed in accordance with widely
published standards. Annex C of NFPA 2001 and Annex E of ISO 14520 are the principal
guides to verify an enclosure’s integrity. The objective of the test procedures contained
therein is to obtain a measure of the equivalent leakage area, which, when coupled with ‘worst
case’ assumptions, may be used to determine the expected minimum hold time. Previous
studies have shown that the established calculation methods result in hold times that vary
appreciably from that predicted using either standard.
This paper evaluates existing hold time calculation methodologies in comparison to newly
generated bodies of both full and small-scale test data. Testing included commercially
available agents selected to span a wide range of properties including HFC-227ea, HFC-125,
FK-5-1-12, and IG-541. All other system variables were maintained at nearly constant
conditions with the exception of the enclosure’s equivalent leakage area, which is not always
assumed to have equal distribution between upper and lower leaks.
Introduction
Total flooding fire suppression involves the discharge of a clean extinguishing agent that is
typically required to provide protection within the design envelope for a minimum ten
minute period. The ‘Fan Integrity Test’ encompasses the test method and leakage modeling
used to evaluate the total flooding system design against the ‘hold time’ or ‘retention time’
requirement. The hold time may be specified as the period of time required for the clean
agent concentration to drop to a specified threshold (usually 80% of the initial discharge
concentration) at a specified height in the enclosure (often chosen as the point of highest
combustibles or at 75% of the maximum enclosure height) [1]. The Authority Having
Jurisdiction (AHJ) may set the hold time requirement as necessary accounting for both the
cooling of potential ignition hazards and emergency response.
This report documents recent full scale research completed under the auspices of the NFPA
2001 Technical Committee on Gaseous Fire Extinguishing Systems. The second of two
research goals is addressed in this paper; to validate industry-standard hold time prediction
models as they apply to a variety of clean extinguishing agents. A 103 cubic meter
experimental enclosure was used to observe leakage flows through enclosure boundaries.
The upper and lower leakage areas were varied to determine their effect on the hold times
for FK-5-1-12, HFC-125, HFC-227ea and IG-541. Previous studies evaluating the observed
agent leakage after discharge have shown that model predictions are often very inaccurate;
resulting in both overly conservative and optimistic hold time approximations [2, 3, 4].
NFPA 2001 Annex C and ISO 14520.1 Annex E contain enclosure integrity design
standards, which have been chosen for comparative analysis in this paper due to the
prevalent adoption and use around the world. Changes to the 2004 version of NFPA 2001
are currently slated for release later in 2007. The analysis included herein utilizes the 2004
version because modifications to the standard nominally result in the same hold time
predictions provided by the 2006 ISO design standard.
ρ = ρ air ⎛ H − Hi ⎞
(ρ mix − ρ air )⎜⎜ ⎟⎟
c = ci ⎝ H 0 − Hi ⎠
c = ci
H0 H i (t ) H0 H i (t )
ρ = ρ mix ρ = ρ mix
H np (t ) H np (t )
Q o (t )
.
Q o (t )
.
ΔP = ( ρ mix − ρ air ) g (H 0 − H np )
Q i (t )
.
H0
H np (t )
Q o (t )
.
ΔP = ( ρ mix − ρ air ) gH np
Figure 3: Continuous Mixing Hydrostatic Pressure Profile Schematic
The continuous mixing model and sharp descending interface model are described elsewhere
[1, 2, 5, 6]. ISO 14520 replaced the sharp interface model in the 2006 publication with the
wide descending interface model, which is detailed in references 4 and 5. The new edition of
NFPA 2001 will include this modification as well.
The sharp descending interface model has been derived in a dimensionless form in
references 3 and 7. It is found that the rate of interface descent is governed by four
parameters; the height between inlet and outlet leakage paths, H 0, the ratio between the
enclosure floor area and the outlet leakage area, A c C o A o, the ratio between inlet and outlet
leakage areas, A , and the ratio between the agent-air mixture density relative to the density
of ambient air, ρ . The final dimensionless form presented in the following will be used for
comparison of tests involving differing agent densities and leakage configurations.
h(t ) ⎡ k 2 (t − t 0 )⎤
2
= 1− (1)
H 0 ⎢⎣ τ ⎥
⎦
1
⎡ ⎛ 1 ⎞ ⎤2
⎢ ⎜1 − ⎟ ⎥
1
⎛ A ⎞⎛ H ⎞ ⎜ ⎟ ⎛C A ⎞; ρ
τ = ⎜⎜ c ⎟⎟⎜⎜ 0 ⎟⎟ ; k = ⎢ ⎝ ρ ⎠ ⎥ ; A = ⎜⎜ o o
2
Where: ⎟⎟ ρ = mix
⎝ C o Ao ⎠⎝ g ⎠ 2 ⎢ ⎛ 1 2 ⎞⎥ ⎝ C i Ai ⎠ ρ air
⎢ 2⎜1 + A ⎟ ⎥
⎜ ⎟⎥
⎣⎢ ⎝ ρ ⎠⎦
Each model makes the simplifying assumption that leakage areas exist in two locations only;
at the extremes of enclosure height, upper and lower. The distribution of leakage area
between upper and lower locations may be referred to as the lower leakage fraction (LLF) and
quantified as Equation 2. ALL and AUL denote leakage areas for lower and upper leakages,
respectively.
ALL (2)
F=
ALL + AUL
The combination of the LLF with an evaluation of the total enclosure leakage area includes
all that is necessary to define the leakage configuration in the hold time model. These two
model input variables may be used to quantify the total amount of clean agent in the
enclosure envelope as a function of time. When coupled with an assumption of the agent
distribution profile (as a function of height) the hold time may be evaluated as the time at
which a specified agent concentration exists at a designated height.
One method of evaluating the total amount of open leakage in enclosure boundaries is to
perform a fan integrity test. The test procedure consists of a calibrated fan that infuses or
removes air from the enclosure at a known flow rate. The corresponding increase or
decrease in enclosure pressure relative to atmospheric is then measured for a series of fan
flow rates. The pairs of values are used in a regression to fit Equation 3; and thus, to find
the unknown values of the total leakage area, AT, and the flow exponent, n. In the absence
of multipoint testing such as that prescribed by the 2004 publication of NFPA 2001 the total
leakage area may be found by setting the flow exponent equal to 0.5 and performing the fan
integrity test at a single flow rate. A value of 0.5 indicates turbulent flow and a value of 1.0
would indicate laminar flow [1]. When solved for, the flow exponent, n, represents a leakage
area-weighted average value, which approximately describes the total enclosure leakage flow.
n
⎛ 2ΔP ⎞ (3)
Q = C ⎜⎜ ⎟⎟
⎝ ρ ⎠
Q is the fan flow rate, ∆P is the pressure differential from atmospheric, ρ is the density of air
and n is the flow exponent [8]. The constant C is equal to ATKdKU where Kd is an orifice
discharge coefficient, AT is the total leakage area, and KU is a constant based on the value of
T
the flow exponent, n, and the units being used [3]. Typically, a value of 0.61 is used for Kd
which represents the ratio of the actual flow to the theoretical maximum flow through a
sharp-edged circular orifice.
Determination of the LLF is not a straight-forward task. Nonetheless, the selection of a
value for this model input variable requires prudence, as the output hold time is highly
sensitive to it. A variety of methods to ascertain this value are available including estimation,
manual inspection of enclosure leak locations, fan integrity testing with upper or lower
leakages temporarily sealed and fan integrity testing with either an above-ceiling or under-
floor pressure neutralization technique. In the present study the hydrostatic pressure profile
was recorded at a series of heights inside the test enclosure. These measurements may be
correlated using the derivation that follows to observe the effective LLF throughout the hold
time.
Gas flow through enclosure leakage pathways is described by Equation 3. Upon
rearrangement, this may be solved for the leakage cross sectional area as shown in Equation
4. Assuming that upper and lower leakages are not equally sized, this equation may be used
to describe each leakage area individually, which is then substituted into the LLF, Equation
2. If it is assumed that the volumetric flow of gas through upper leakages is balanced by that
flowing through lower leaks (QLL = QUL) and the coefficients of discharge and unit
correction constants at each are assumed to be equal then Equation 2 may be modified to
result in Equation 5. Correlated empirical values of the LLF are plotted against time in the
Experimental Results section.
n
Q ⎛ ρ ⎞ (4)
AT = ⎜ ⎟
K d KU ⎝ 2ΔP ⎠
n n
Q LL ⎛ ρ LL ⎞ ⎛ ρ LL ⎞
⎜⎜ ⎟⎟ ⎜⎜ ⎟⎟
K d KU ⎝ 2ΔPLL ⎠ ⎝ ΔPLL ⎠ 1 (5)
F= n n
⇒ n n
⇒ n
QLL ⎛ ρ LL ⎞ QUL ⎛ ρ UL ⎞ ⎛ ρ LL ⎞ ⎛ ρ ⎞ ⎛ ρ ΔP ⎞
⎜⎜ ⎟⎟ + ⎜⎜ ⎟⎟ ⎜⎜ ⎟⎟ + ⎜⎜ UL ⎟⎟ 1 + ⎜⎜ UL LL ⎟⎟
K d KU ⎝ 2ΔPLL ⎠ K d KU ⎝ 2ΔPUL ⎠ ⎝ ΔPLL ⎠ ⎝ ΔPUL ⎠ ⎝ ρ LL ΔPUL ⎠
1 Experiments 2, 3 and 4 from the IG-541 test set involve relatively ‘tight’ leakage configurations. For these
tests only, there was concern over the potential for over pressurization. Tests 2 & 3 left the ceiling vent
open throughout the discharge and retention time. In Test 4 the ceiling vent was closed within a few
seconds after the clean agent discharge ended. For all other tests this vent remained sealed closed.
approximately 55% RH [9]. For all
Positive Pressure
Vent (14” x 36”) halocarbon testing completed the enclosure
1’ was purged with dry compressed air until
the relative humidity level dropped to less
Dwyer
Magnehelic®
5’-8”
than 40%. Clean agent system cylinders,
Indicating
Pressure
16’
valves assemblies, pipe networks, discharge
Transducers
Retrotec DM-2
nozzles and other design parameters were
Pressure
Transducers provided by each system manufacturer. The
manufacturers also specified the discharge
volume concentrations and cylinder
6’-3”
5’-8” pressures used in testing. For each clean
1’ 15
’-1
” agent, the selected discharge concentrations
15’-1”
represent the agents’ listed Class A design
Figure 4: Schematic of the Test Enclosure
concentrations 2 .
Table 1: Gas Sampling Probe Locations
The test facility in which the experimental Clean Extinguishing Agent Tested
chamber is located has a footprint greater HFC-227ea FK-5-1-12 IG-5-4-1 HFC-125
than five times that of the discharge 70.0% 41.1% 41.1% 40.0%
Experimental Results
In the experimental phase, agent 1000
discharge 4 . Data traces are selected from IG-541 (84 Open 1" Dia. Holes)
HFC-125 (16 Open 1" Dia. Holes)
tests with total controlled leakage areas as -1000
0 10 20 30 40 50 60
similar as possible with exception of the IG- Time (s)
541 data trace, which required an over- Figure 5: Ambient Pressure During Discharge
pressure relief vent for leakage scenarios tighter than that shown.
The Dwyer pressure transducers’ output did not indicate the presence of an elevated
hydrostatic pressure following the clean agent discharge. For this and other reasons,
multiple Retrotec DM-2 Series digital pressure gauges were obtained. Although used only
throughout the HFC-125 test series, these instruments obtained high precision
measurements at very low differential pressures. Figure 6 provides an example of the raw
data output acquired throughout the experimental hold time. These data were correlated by
use of equation 4 to experimentally determine the effective lower leakage fraction, F. This
proves to be a powerful tool in investigating the test enclosure’s time-varying leakage
condition. Figure 7 exhibits the results of this correlation 5 .
Because this study seeks to analyze the applicability of the theoretical hold time predictions
as directly as possible, it is necessary to experiment in a test enclosure that represents the
theoretical assumptions as exactly as possible. To this end, it should be noted that the test
enclosure, like all enclosures, has uncontrollable leakages distributed randomly about the
enclosure boundaries and not only at the polar extremes of the experimental envelope’s
elevation. Thus, although the controlled leakage split may be equally balanced between the
4 The data traces are a composite of a 2500 Pa. positive pressure and a 1500 Pa. negative pressure transducer.
5 Figures 6, 7 and 8 are each based upon the data acquired in HFC-125 Test #3 (8/8 open upper/lower holes).
upper and the lower, the uncontrolled leakage may upset this balance and render the hold
time prediction input data slightly invalid. Table 2 shows the quantitative analysis used to
experimentally determine the uncontrolled leakage split.
20 1
Retrotec DPT @ 1' Above Floor Direct Correlation of Measured Values
0.6
0.5
5
0.4
0 0.3
0.2
-5 0.1
0
0 1000 2000 3000 4000 5000 6000 7000 8000 0 1000 2000 3000 4000 5000 6000 7000 8000
Time (s) Time (s)
Figure 6: Hydrostatic Pressure Profile Figure 7: Correlated Effective Lower Leakage
Throughout Clean Agent Hold Time Fraction Throughout Clean Agent Hold Time
6 Calibration of gas sampling instrumentation was not available. A relative measurement technique was
implemented in scaling of all agent concentration data. Recorded values were scaled into engineering units
based on a Zero value (a 30 second average of sampled fresh air before discharge) and a Full-Scale value (an
average of ≥ 90 seconds of data acquired after agent discharge had ended and readings had stabilized).
By direct comparison with the empirical instantaneous snapshots in time, which
results shown in Figure 10, the effective progresses with increasing luminosity. In
agent distribution profile may be observed. reality, it appears that the clean agent vapor
In each figure, the data traces represent takes on a highly-stratified form; thus,
invalidating the applicability of the
8 85.0%
75.0%
of Max.
of Max.
Ht.
Ht.
(Perco1Ch2)
(Perco2Ch2)
continuous mixing model for hold time
7
70.0%
65.0%
of Max.
of Max.
Ht.
Ht.
(Perco2Ch3)
(Tuure2Ch2)
predictions. Note that this model may
60.0%
50.0%
of Max.
of Max.
Ht.
Ht.
(Tuure2Ch3)
(TrPtCh2) prove to be the only acceptable prediction
Agent Volume Concentration (%)
3
interface width shares an inverse
2
relationship with the agent-air mixture
1 density. It seems that the observed agent
0 distribution profile lies somewhere between
the sharp and wide interface assumption.
0 1000 2000 3000 4000 5000 6000 7000 8000
Time (s)
0.8
0.6
0.4
0.2
0
0 0.5 1 0 0.5 1 0 0.5 1
Fraction of Initial Discharge Concentration Remaining (%)
Figure 9: Idealized Agent Concentration Distribution Profiles Assumptions
HFC-227ea FK-5-1-12 IG-541 HFC-125
Percent of Enclosure Maximum Height (%)
100
80
60
40
Observed at 500 s. Observed at 500 s. Observed at 500 s. Observed at 500 s.
Observed at 910 s. Observed at 910 s. Observed at 910 s. Observed at 910 s.
20
Observed at 1320 s. Observed at 1320 s. Observed at 1320 s. Observed at 1320 s.
Observed at 1730 s. Observed at 1730 s. Observed at 1730 s. Observed at 1730 s.
0
0 50 100 0 50 100 0 50 100 0 50 100
Percent of the Initial Discharge Concentration Remaining in the Enclosure (%)
Figure 10: Examples of the Observed Agent Concentration Distribution Profiles for all Tested Agents
Comparison between tests involving various total amounts of leakage, lower leakage
fractions, and clean extinguishing agents (different agent-air mixture densities) may be
realized through the use of nondimensional analysis. Previously, the sharp descending
interface model’s dimensionless form was presented in Equation 1. Figures 11 through 14
show the experimentally observed interface height, h(t)/H0, as a function of the
dimensionless time, k2(t-t0)/τ, when evaluated at a 20% reduction from the initial discharge
concentration. Reference Table 3 for a listing of test configuration parameters including the
predicted and measured hold times. The values represent the time when 80% of the initial
discharge concentration is remaining at 75% of the maximum enclosure height.
1 1
Theory Theory
0.9 0.9
Test ID #1 Test ID #6
0.8 Test ID #2 0.8 Test ID #7
0.7 Test ID #3 0.7 Test ID #8
Test ID #5 Test ID #9
0.6 0.6
Test ID #10
h(t)/H0
h(t)/H0
0.5 0.5
0.4 0.4
0.3 0.3
0.2 0.2
0.1 0.1
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
k 2(t-t0)/τ k 2(t-t0)/τ
Figure 11: Dimensionless HFC-227ea Observed Figure 12: Dimensionless FK-5-1-12 Observed
Descending Interface Compared to Theory Descending Interface Compared to Theory
1 1
Theory Theory
0.9 0.9
Test ID #11 Test ID #16
0.8 Test ID #12 0.8 Test ID #17
0.7 Test ID #13 0.7 Test ID #18
Test ID #14 Test ID #19
0.6 0.6
Test ID #15 Test ID #20
h(t)/H0
h(t)/H0
0.5 0.5
0.4 0.4
0.3 0.3
0.2 0.2
0.1 0.1
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
k 2(t-t0)/τ k 2(t-t0)/τ
Figure 13: Dimensionless IG-541 Observed Figure 14: Dimensionless HFC-125 Observed
Descending Interface Compared to Theory Descending Interface Compared to Theory
Figures 11 and 13 exhibit a fairly poor relationship between the predicted sharp interface
descent and that observed in the experimental phase. The HFC-227ea test set was executed
nearly a full year prior to the other completed tests by a different research team using
different instrumentation. Further, insufficient fan integrity test data was supplied for these
tests and all the necessary parameters were retroactively calculated based on the number of
upper and lower holes provided. It is likely that the enclosure’s integrity has changed over
this time period, calling into question the assumed leakage configuration, or that the data
provided for analysis was misrepresentative of actual test conditions. The IG-541 data
indicates that the agent generally drains more readily from the design envelope than the
sharp interface model predicts. In part, this could be due to the vapor density of IG-541
being so close to that of ambient air. A large amount of back diffusion is observed (see
Figure 10 at 1320 seconds), which may have invalidated the sharp interface assumption.
Figures 12 and 14 show an excellent accuracy in the theory’s predicted interface descent
compared to the empirical results. A significant amount of data spread is clearly evident
although it seems well centered about the theoretical prediction. Generally, the accuracy of
the predicted interface decreases as the interface descends further towards the floor.
Table 3: Critical Test Configuration Parameters
HFC-227ea FK-5-1-12
Test Run Number: - 1 2 3 4 5 - 6 7 8 9 10
Test Date: - 10/21/05 11/9/05 11/10/05 11/22/05 11/23/05 - 8/28/06 8/29/06 8/29/06 8/29/06 8/30/06
Number of Open Upper Holes (-): 0 27 27 14 8 4 0 16 41 8 4 7
Number of Open Lower Holes (-): 0 27 27 14 8 4 0 16 41 8 4 7
Additional Open Leakages: - N/A N/A N/A N/A N/A - N/A N/A N/A N/A N/A
Total Measured ELA (cm2): 64.0 410.4 410.4 231.1 160.8 120.5 66.9 295.0 596.5 166.3 123.2 157.9
Discharge Concentration (Vol. %): - 7.0 7.0 7.0 7.0 7.0 - 4.2 4.2 4.2 4.2 4.2
Est. Hold Time at 75% of Ht. (min): - 9.4 9.4 16.7 24.0 32.0 - 12.0 5.9 21.2 28.7 22.4
Act. Hold Time at 75% of Ht. (min): - 11.0 10.4 18.2 - 49.0 - 12.9 5.6 22.6 34.7 24.7
Empirical Error Relative to Est. (%): - 16.8% 11.1% 9.1% - 53.1% - 7.9% -5.0% 6.2% 21.0% 10.6%
IG-541 HFC-125
Test Run Number: - 11 12 13 14 15 - 16 17 18 19 20
Test Date: - 8/30/06 8/30/06 8/31/06 8/31/06 8/31/06 - 9/26/06 9/26/06 9/27/06 9/27/06 9/27/06
Number of Open Upper Holes (-): 0 41 16 16 16 41 0 41 16 8 4 24
Number of Open Lower Holes (-): 0 43 16 8 16 43 0 41 16 8 4 8
14" by 36" 14" by 36" open vent -
Additional Open Leakages: - N/A N/A - N/A N/A N/A N/A N/A
ceiling vent ceiling vent discharge only
Total Measured ELA (cm2): 43.6 575.0 272.0 121.2 272.0 575.6 59.8 585.4 288.8 152.8 116.5 288.8
Discharge Concentration (Vol. %): - 34.2 34.2 34.2 34.2 38.0 - 8.0 8.0 8.0 8.0 8.0
Est. Hold Time at 75% of Ht. (min): - 15.3 32.4 72.7 32.4 14.5 - 7.6 15.3 29.0 38.0 20.5
Act. Hold Time at 75% of Ht. (min): - 14.2 - - 28.4 13.3 - 7.0 16.7 27.1 43.1 23.7
Empirical Error Relative to Est. (%): - -7.7% - - -12.5% -8.8% - -7.6% 8.7% -6.7% 13.4% 15.6%
Errors shown in Table 3 are all calculated relative to the theoretically predicted hold time
value in order to provide a consistent basis of comparison between tests. For each test set,
the listed percent errors may be combined by finding the quadratic mean (root mean
squared). The combined empirical error of the HFC-227ea, FK-5-1-12, IG-541, and HFC-
125 data sets is 29%, 12%, 10%, and 11%, respectively. The HFC-227ea tests combined
error is exceedingly large compared to the other test sets. Reasons for this discrepancy are
still being considered. For all other agents tested, the combined error indicates relatively
good accuracy in the prediction of interface descent. Combined error levels are consistently
just greater than 10%. Considering the safety factors included in total flooding system
design, a hold time prediction error of this magnitude, while not an immediate cause for
alarm, is worthy of consideration and further study.
References
[1] Dewsbury, J., and Whiteley, R. A. “Review of Fan Integrity Testing and Hold Time
Standards.” Fire Technology, Vol. 36, No. 4. November 2000. 249-265.
[2] DiNenno, P. J., and Forssell, E. W. “Evaluation of the Door Fan Pressurization
Leakage Test Method Applied to Halon 1301 Total Flooding Systems.” Journal of
Fire Protection Engineering, Vol. 1, No. 4. 1989. 131-140.
[3] Mowrer, F. “Analysis of Vapor Density Effects on Hold Times for Total Flooding
Clean Extinguishing Agents.” Halon Options Technical Working Conference, 16th
Proceedings. May 16-18, 2006, Albuquerque New Mexico. 2006. pp.1-12.
[4] Dewsbury, J., and Whiteley, R. A. “Extensions to Standard Hold Time Calculations.”
Fire Technology, Vol. 36, No. 4. November 2000. 267-278.
[5] “ISO 14520-1: Gaseous Fire Extinguishing Systems – Physical Properties and System
Design – Part 1: General Requirements, Annex E.” International Standards
Organization. 2006.
[6] “NFPA 2001: Standard on Clean Agent Fire Extinguishing Systems.” National Fire
Protection Association. 2004.
[7] O'Rourke, Sean T. “Analysis of Hold Times for Gaseous Fire Suppression Agents in
Total Flooding Applications.” MS thesis, University of Maryland [College Park].
2005.
[8] Saum, D., Saum, A., Messing, M. and Hupman, J. “Pressurization Air Leakage Testing
for Halon 1301 Enclosures.” Presented at Substitutes and Alternatives to
Chlorofluorocarbons and Halons, Washington, D.C., 1988.
[9] Genge, C. “Preventing Excessive Enclosures Pressures During Clean Agent
Discharges.” Halon Options Technical Working Conference, 15th Proceedings.
May 24-26, 2005, Albuquerque New Mexico. 2005. 1-16.