Maintenance manual ThyssenKrupp Fahrtreppenvel:ino Maintenance manual 1/ 2/ 3/ 4/ 5/ 6/ 7 General External check Inspection of lower landing Inspection of upper landing Safety Inspection Preventive Maintenance (SIPM) Maintenance report Service Report WH 920_GB_2010_03vel. Contents Maintenance manual Contents 1 General... ees. Soren 8 1.1 Symbols and their meanings ........2.6.065 8 1.2. Safety precautions for maintenance personnel u 1.3. Note on the maintenance report u 1.3.1 Note on the service report .... u 1.4 Conditions of warranty «0.2.45 ct 1.5 Notes on the inspection mode of the FT200 escalator 2 1.8.1 Recommissioning for the FT900 e-escalator . 7 12 1.6 Required tools and materials . 13 1.6.1 Special tools for SIPM ..... 13 17° Climatetable ........++ oe 4 118 Lubrication and maintenance concept for chain systems... 15 1.9° Lubricant table . 16 1.10 Legend for the layout plan . 7 2 External check ......+20++ cree 21 2.1. Visual inspection of the balustrades and outside covers . a 2.2 Visual inspection ofthe pctogram stickers with safety reminders top and bottom. oe 2 2.3. Visual inspection of the lighting fot the baluades, skits s nor comb plates . 2 2.4 Visual inspection ofthe skits. 2B 2.5 Visual inspection of the upper and lower combs. ‘ : 24 2.6 Visual inspection ofthe safety barriers and pedestrian queue area... 5 2.7 Visual inspection of the head clearance ....-+. +445 26 2.8 Check ofthe ceiling and crossing-point deflectors. 27 2.9 Check synchronisation of steps/handrail : 28 2.10 Visual inspection of the handrail quality ........+.. 29 2.11 Visual inspection of signal lights (where fitted) .. 29 2.12. Inspection of the handrail newels : 30 WH 920_GB_2010 03 3velino Maintenance manual Contents 3 Inspection of lower landing . 31 3.1. General safety reminders ....++++ - 31 3.2. Setup safety barriers at the upper and tne a enings and remove the covers. 32 3.3 Check/top up the water level inthe oil separator (ited) 33 3.4 Check inspection socket, inspection conta system and emergency stop button". . ‘ 34 3.5. Check comb-plate switch-off tecityeheck distance, adjust and dean. 35 3.8 Checking comb-plate switch-off facility vertically 36 3.7 Check switch-off facility for handrail inlets ae 3 3.8 Check the cut-out facility forthe chain tensioning switches... 38 3.9. Lubricating the step chains left and right «+--+ 39 3.10 Clean lower landing ...++..+++++ 4 3.11 Clean tower handrail inlets .....- 4 4 Inspection of upper landing . 43 4.1. General safety reminders . B 4.2 Check inspection socket, inspection control sytem and emergency stop button . 44 4.3. Check comb-plate switch-off facilty/check distance, adjust ee 45 4.4 Checking comb-plate switch-off facility vertically 46 4.5 Check switch-off facility for handrail inlets - 47 4,8 Check phase control (fuses) 48 4.7 Check thickness of brake lining - 49 4.8 Check brake shoe travel/adjust distance 50 4.9 Check/adjust braking distance . . ae 51 4.10 Check feeler for monitoring the braking functin/adust distance 52 4.11 Lubricate handrail drive chains. 53 4.12 Lubricate driving chain....-2.++++ 55 4.13 Check speed monitoring device .....++++++++ 56 4.14 Check/adjust proximity switch on driving chain 87 4.15 Check/top up the gearbox oil level. . : 58 4.16. Check/top up the cil level of the spur gear transmission 59 4,17 fill automatic chain lubrication/il reservoir. 60 4,18 Clean upper landing . 60 4.19. Clean upper handrail inlets - 60 4.20 Concluding work 6 4 WH 920_GB_2010_03velino Contents Maintenance manual 5 _ Safety Inspection Preventive Maintenance (SIPM) « 7 63 5.1 General safety reminders ........cssseereeeeeeeeeesssseeeeeeerees 63 5.2 Dismantle steps in the lower landing - 64 5.3 Check step movement monitoring switch é 66 5.4 Check and clean step guide rails and running surfaces 67 5.5 Check/adjust tension on handrail drive chains 68 5.6 _Check/adjust tension of handrail pressure belts on the left and right. 69 5.7 Checkladjust handrail slack . 70 5.8 Check/adjust step guidance assembly R 5.9 Check/adjust driving chain tension 1B 5.10 Check brake wear control . 74 5.11 Install steps ee 18 5.12 Check/adjust step chain tension 7 : 16 5.13 Check and clean handrails and handrail newels . - 1 5.14 Concluding work ..... : 79 6 Maintenance report .... 81 7 Service Report ee 89 WH 920_GB_2010_03 5veiino Maintenance manual Copyright © by ThyssenKrupp Fahrtreppen GmbH, D-22113 Hamburg, Germany, Kolumbusstrasse 8 ‘Thyssenkrupp Fahrtreppen GmbH is the copyright holder, All rights are reserved. This maintenance manual is protected by copyright and contains confidential information on the products of ThyssenKrupp Fahrtreppen GmbH. According to copyright laws, this maintenance manual may not be copied without the express written consent of Thyssenkrupp except for the purposes of normal use or data backup. This exception does not include the making of copies for other users. ‘According to the law, the term copy includes translation into another language or reproduction in a different format. ThyssenKrupp Fahrtreppen GmbH (subsequently referred to as ThyssenKrupp) reserves the right to make modifications in its products in line with new technical developments. These modifications are not necessarily documented in each individual case. WH 920_GB_2010_03 7velino Maintenance manual General 1 General This maintenance manual refers to the ThyssenKrupp WEMsIIO escalator. The maintenance manual is valid for Safety Check Preventive Maintenance (SCPM) and Safety Inspection Preventive Maintenance (SIPM).. Chapter 2 describes the external check that has to be conducted at the beginning of every maintenance operation. This only involves a visual check or listening for any unusual noises. Any defects detected during this inspection have to be noted and repaired at a later time after consultation with the operator. If, during the maintenance work, you should detect any safety defects that impair the operating safety of the escalator, you must shut down the escalator immediately. The operator shall be informed of the safety defect. Chapters 3 and 4 describe the work during the safety check preventive maintenance (ScPM). The SCPM has to be carried out in accordance with the climate class table or at scheduled intervals as specified in the maintenance agreement. Chapter 5 describes the additional work for Safety Inspection Preventive Maintenance (SIM). 1.1. Symbols and their meanings This maintenance manual uses symbols and terminology that are intended to the help the user find information faster and more effectively. These symbols and terms are explained in the following. : The separate steps in this maintenance manual are arranged in a logical order. On the one hand, this avoids duplicating any work and also means that no task is forgotten. By necessity all possible versions of an escalator wil be listed in this maintenance manual. Any maintenance items that are not present on an escalator can be skipped in the working sequence. They have to be crossed out or marked as not present in the maintenance report. > For the experienced technician, the activities that he has to carry out are marked by a thick arrow (>) on the left-hand side, ~ If necessary, further explanations and/or comments on this work are described below and marked with a dash (-) on the left-hand side. '» Responses to or effects of an action are marked by a small arrow ( #) on the left-hand side. 8 WH 920_GB_2010_03velino General Maintenance manual The following symbols, listed below, are used for marking in this maintenance manual. te NOTE: this symbol is used where spec information is to be noted. CAUTION This symbol is used to indicate a danger or situation that may result in harm to man. ‘and machine. The type of danger and its source, as well as measures to avoid this danger, are explained. WARNING This symbol is used to indicate particularly important information that must be /\ observed at all costs. WARNING danger from electricity! This is to draw attention to a terminal which has @ dangerous voltage or which can be adjusted to another terminal or part WARNING against stumbling: This symbol indicates that there is a considerable risk of stumbling which may result in injury from falling. ea eee eek, WARNING against falling: A ‘This symbol indicates the type of danger or situation and its source that may result ina person faling WH 920_GB_2010_03 9velino Maintenance manual General WARNING against hands being crushed: A ‘This symbol indicates the type of danger and situation and its source that may result in a person's hands being crushed CAUTION: There is a general risk of injury Wear appropriate protective gloves. CAUTION: There is a general risk of injury Wear appropriate safety footwear. 10 WH 920_GB_2010_08velino General Maintenance manual 1.2 Safety precautions for maintenance personnel ‘The manager of an installation and preventive maintenance office who is also responsible for carrying out preventive maintenance tasks, must ensure that the staff performing preventive maintenance is qualified for the work, trained and certified by Thyssenkrupp Fahrtreppen GmbH and under obligation to observe all accident prevention regulations. ‘The necessary instruction of the maintenance personnel concerning safety measures for accident prevention is to be based on our installation instructions MF8-00-17 (Instructions for accident prevention) and the installation instructions MF8-00-18, (Accident prevention instructions). 1.3. Note on the maintenance report NOTE: The maintenance report in this manual should not be filled in but only copied for each escalator. ‘The numbering of the headings in the individual chapters matches the numbering in the maintenance report. 1.3.1 Note on the service report You will find a service report in the Annex to this manual. Use this form when you require support from the Service Hotline, To obtain quick and qualified support, send the completed service report to the address siven. 1.4 Conditions of warranty The lasting availablly of an escalator can be guaranteed only ift receives regular and properly carried out maintenance. Only trained personnel certified by Thyssenkrupp Fahrtreppen GmbH are allowed to carry out repairs, maintenance and settings and to replace parts. Failure to observe this condition will immediately cancel the warranty. WH 920_GB_2010_03 ivelino Maintenance manual General 1.5 Notes on the inspection mode of the FT900 e-escalator Ifyou manually open a safety contact to test its function during maintenance in the inspection mode, the safety monitor switches off. You have to reset the safety monitor with the key-operated switch; the escalator does not start up during the process. You have to repeat this operation after every test of a safety contact. ‘The reset operation using the key-operated switch has to be completed within one second; otherwise the signal will be detected as faulty and the safety monitor will remain switched off. NOTE: If a safety contact has been broken by a fault, you first have to determine the cause of the fault and rectify it. 1.5.1 Recommissioning for the FT900 e-escalator After a STOP has been triggered by a safety switch or push button switch (see Figure), the key-operated switch has to be operated once. Img. 1 Recammisionin the FT2O0 e-escoeto 2 WH 920_G8_2010_03,velino General Maintenance manual 1.6 Required tools and materials Tools: Service Engineer Too! Kit, Special tool for handrail assembly Order No. 17091562 Torque wrench 130 Nm -No. 90506000 Skirt gap inspection gauge No. 90815100 Cleaning material Clean lint-free cloths Standard detergent Recommended spare parts: comb segments 1.6.1 Special tools for SIPM I you are conducting an SIPM, you may need the tools listed below to tension the drive chain: = Torque wrench 315 Nm ~ Socket wrench SW36 = Universal joint ~ Extension piece approx. 1m WH 920_GB_2010_03 13 crvel:zno Maintenance manual General Climate table 17 aoqias seuuoysno danayuasshyy Ag pauuoyadag 0] | squow zi] stauow ZT SuUOW ZT ‘suuOU ZT siquow zt | Wals lene squeUayuiey syquow Z, (quow T ‘quowl T sqwuow g] —_siquowz | wads leavaqu aoueuauien sjana] ameraduiay| yBiy xe A aouanyut seuo / pues Biy Jo aouany ofew kien} aouanyut sofewi] aouanyut aBerane | auanyutsounu | —_/ aleinuei6 / yes peow snp asnoy {snp asnoy jo jo aovanyul iofewi} aouanyur sour] —equanyur sour | aouanyu aBeiane | aouenyu) sofews sng auipul "pallp pau 7paupul ou syaye JeMeAM oot] —_%00T eu soot *xeu 906 ew wae, xeu ‘ev 4721+] Deeh 4/ BI Deh 17+ Dekh 4/24 | 9.984 21+ s2idon| ayrean| (@rerapou) apisino apisu Asseig| “nLs8e Nees “1sse19 S821) a late able Tablet en 9.81 2 & = 14velino General Maintenance manual 1.8 Lubrication and maintenance concept for chain systems Climate classes: Every (Chains for main drive fain oe 7 T_T peg arar ao handrail drive level in tank and top up if steps necessary ras Tow-TubrIEatOn RAYE TabicaToTE or maINTenaRESE ) and | Lubricant=or care) - product Drs oler/brushisprayean |= arinidge Climate classes Climate classes Ti TAM FE “ef omontiss sy sn “months months (Chains for Imain drive AY Chain or 6 3 handrail dive A Steps F (Guideralls are products 6 3 12 6 a able2 Lubrication and maintenence concept for chain systems 2) See lubricant table. ‘All chain oils and care products there meet at least Water Hazard Class 1 according to the German Water Resources Act. Lubrication cycles: number of cycles necessary for thorough lubrication of the respective chain Step chains: 23 Drive chains: 35 WH 920_GB_2010_03 15velino Maintenance manual General 1.9 Lubricant table ‘The maintenance plan and the accompanying legend show the points at which the corresponding lubricants are to be used. ‘Lubricants. [tee Ta ae oe ‘varie | Besoons | Enereace | ns | Mobius Rolie bearing es 82 arease Lubicants |r | Non O° 1) ego | Gigovle | syne | Synheso Syntatc sexpaso | caso | woven. | clrseo | Ossver gearal Syteso 2 D220? 3) Eres Deg | Gygove Syn séwréco | sas | _Heteo beso For the transmissions of the escalator ME@N#FRO only synthetic transmission oil may be used. 4) only for spur gear transmission (ThyssenKrupp) 2) only for straight bevel hypoid) transmission (OMS) 3) only for worm gear motor and spur wheel gear motor (GFC-SSMV) and spur wheel gear (GFC-S0G) Tutieants THVSSENARUPP | _ THYSSENKRUPP THYSSENIRUPP “ Special ino Special tain a ‘Spedal cain ol Chain oft caTENRA FLUID 2 ‘pti NON FLUD 180 SKM "THYSSENKRUPP “TWSSENIEUPE THYSSENKRUPP Fanvieppen nib recrappen Gri, Fatrieppen Gb, Hamburg prt Hamburg pant embark righ idearedabe lucas 2 ber =F Energat Sebuags folerbeoring HP eo Nav 2 ease SNE AB Care proaoce | THVSSENKRUPR | THYSSENKRUER “e eter 2000 S.KD. 3602 rmainten- ‘or eridges inspoyeans Toles \ubicentabe 16 WH 920_GB_2010_03General velino Maintenance manual 1.10 Legend for the layout plan 1. Key-operated switch Up/Down 2x 2. Emergency stop button 2x 3. User panel - status display 4, Driving motor, bearings with lifetime lubrication 5. Service brake, double or four-shoe brake, brake-lifting magnet 6. Transmission, synthetic transmission oil “D" 7 8. 9. Drive chain, duplex, chain oil "E" (not for lubricant-free chains) Main shaft bearing, lifetime lubrication (roller bearing grease “B") Step chain, chain oil “E® (not for lubricant-free chains) 10. Chain and step rollers, lifetime lubrication 11. Oil collecting caps on the hollow axles 12. Handrail drive chain, chain oil “E® (not for lubricant-free chains) 18. Handrail supporting roller, roller with lifetime lubrication 14, Handrail pressure belts and rollers, Rollers lifetime lubrication 1. Handrail roller bow, rollers with lifetime lubrication 16. Handrail lenght compesation, rollers using lifetime lubrication 17. Switch cabinet (control gear) inserted vertically in guidance assemblies (or switch cabinet room) 18. Terminal box either at the upper or lower end for connecting the local feed cable 19, Handrail inlet safety switches, 4x 20. Step movement monitoring switch (= step lowering switches) 2x 21. Step guidance assembly, roller bearing grease “B" 22. Comb plate switches, 4x 23. Chain tensioning device 24. Chain tension switches (= chain rupture switches), 2x 25. Speed monitoring device (proximity switch/incremental transmitter) 26. Skirt lighting (where fitted) 27. Balustrade lighting (where fitted) 28. Oil separator (where fitted) 29. Handrail drive wheel (with lifetime lubrication, roller bearing grease “B") 30. Step chain wheel 31. Spur wheel transmission 32. Lubricating pump with reservoir (where fitted) 33, Distribution device (where fitted) 34, Lubricant nozzles, drive chain (where fitted) 35. Lubricant nozzles, handrail drive chain (where fitted) 36. Lubricant nozzles, step chain (where fitted) 37. Switch cabinet, external setup (where fitted) WH 920_GB_2010_03 17velino Maintenance manual Layout plan WH 920_GB_2010_03 Generalvelino General Maintenance manual Img. 3. Detaled views for layout plan WH 920_GB_2010_03 19velino Maintenance manual General Img. 4 Detaled views for layout plan 20 WH 920_GB_2010_03velino External check Maintenance manual = External check This section describes the optical external check that has to be carried out at the beginning of every maintenance operation, This only involves a visual inspection to check that all the points described are in order and that no steps, step combs, handrails or balustrades are defective and that no signal, warning or alarm devices have been removed. Any defects detected during the visual inspection must be recorded and repaired after consultation with the operator. CAUTION , If during the maintenance work you should detect any safely defects that impair the operating safety of the escalator, you must shut down the escalator immediately. The operator shall be notified of the safety defect. 2.1 Visual inspection of the balustrades and outside covers D> Check the balustrade and outside covers, = Defective balustrade and outside covers may result in injuries to persons! Img. 5 Vsuelinspecton ofthe ouside covers WH 920_GB_2010_03 avelino Maintenance manual External check 2.2 Visual inspection of the pictogram stickers with safety reminders top and bottom. D> Check all pictogram stickers to ensure that they are legible and in good condition. ~ Allpictogram stickers must be in good condition and easily legible! If not, note this down in the maintenance report and notify the operator. 2.3 Visual inspection of the lighting for the balustrades, skirts and/or comb plates B® Check all the lighting devices present on the escalator. Img. 8 Vsualinspecton ofthe stickers ~The escalator and its surrounding area must be sufficiently illuminated for the purpose, particularly around the comb plates. ~The intensity of ilumination in the area of the entrances and exits, including the comb plates, but be adjusted to match the general lighting. NOTE: The intensity of illumination for escalators must be at least 50 Ix on the comb intersection at the entrances and exits, measured at floor level. 2 WH 920_GB_2010_03 in 2velino External check Maintenance manual 2.4 Visual inspection of the skirts D> Check the skirt coatings and the distance between step and skirt. = The distances between step and skirt, in particular, have to be retained over the entire length D> fany are present, check that the skirt guards (brushes), left and right, are in place over the entire length of the escalator and are in good condition. = Should any brushes be missing or defective, make a note of this in the maintenance report and inform the operator. or a risk of such injuries, make a note of this in the maintenance report, shut down the * NOTE: Should a defective skirt or skirt guard be capable of resulting in injury to persons escalator and notify the operator. Img.7 Viva rspestion ofthe sits ‘WH 920_GB_2010_03 3veliino Maintenance manual External check 2.5 Visual inspection of the upper and lower combs D> Check on the upper and lower step intake whether all the teeth on the combs are present and in good order. WARNING Danger of injury: Passengers may stumble and injure themselves if any teeth on the combs are missing or defective, Defective combs must be replaced. - Should any teeth be missing or defective, make a note of this in the maintenance report and inform the operator. the escalator and notify the operator. te NOTE: If there is any risk of injuries to persons or of such hazards arising, shut down Img. 8 Viva nspecion ofthe combs ' 24 WH 920_GB_2010_03 pina 82velino External check Maintenance manual 2.6 Visual inspection of the safety barriers and pedestrian queue area > Check that the minimum distances are maintained. = Ifthe distances no longer meet the regulations, make a note of this in the maintenance report and notify the operator. = Ifthe available length for the pedestrian queue area is not sufficient, there must suitable space at the side (see Img. 9). risk of such injuries, make 2 note of this in the maintenance report, shut down the NOTE: Should changes in the distances be capable of resulting in injury to persons or a escalator and notify the operator. Safety barriers min, 1.8 m Contact = ontact mat +| Pedestrian queue areas as adjacent, or Img. Vel inspection of the safety bar and pedestian queue eres WH 920_GB_2010_03 25velino Maintenance manual External check 2.7 Visual inspection of the head clearance D> Check that the minimum distances are maintained over the entire step chain and in the landing areas. ~ Ifthe distances no longer meet the regulations, make a note of this in the maintenance report and notify the operator. risk of such injuries, make a note of this in the maintenance report, shut down the NOTE: Should changes in the distances be capable of resulting in injury to persons or a escalator and notify the operator. mg, 10 Veulnspecton ofthe head dearence 26 WH 920_GB_2010_03veiino External check Maintenance manual 2.8 — Check of the ceiling and crossing-point deflectors D> Check that the minimum distances are maintained. = Should ceiling and crossing-point deflector be missing, make a note of this in the maintenance report and inform the operator. = Ifthe distances no longer meet the regulations, make a note of this in the ‘maintenance report and notify the operator. tisk of such injuries, make a note of this in the maintenance report, shut down the NOTE: Should changes in the distances be capable of resulting in injury to persons or a escalator and notify the operator. Ceiling deflector Crossing-point deflector img, 11 Check ofthe ealing and crossing pint detectors WH 920_GB_2010_03 2velino ‘Maintenance manual External check 2.9 Check synchronisation of steps/handrail D> Operate the escalator in the down direction using the inspection control system. & NOTE: A maximum deviation of 0.02 m is allowed over a length of 1 m. D> Check the handrail tension during a downwatd trip, observing whether the handrail comes to a standstil, vibrates or heats up. & NOTE: The escalator must not be started up again until the problem has been rectified. 0 - max. 0.02 m Img. 12 Check nana tense fore and syncronization of stepstnancraa 28 WH 920_GB_2010_03velino External check Maintenance manual 2.10 Visual inspection of the handrail quality D> Check that the handrails show no signs of damage. = Check each handrail during at least one complete rotation. = Should a handrail be defective, make a note of this in the maintenance report and inform the operator. ‘of such injuries, make a note of this in the maintenance report, shut down the escalator and notify the operator. ———————————— te NOTE: Should a defective handrail be capable of resulting in injury to persons or a risk Img. 18 Viualinspection of he hencral quality 2.11 Visual inspection of signal lights (where fitted) > Check whether the signal lights operate in accordance with the direction of motion. persons, make a note of this in the maintenance report, shut down the escalator and NOTE: Should defective signal lights be capable of resulting in a risk of injury to notify the operator. Img. 14 Vu ispecon ofthe signal Bats WH 920_GB_2010_03 29veiino Maintenance manual External check 2.12 Inspection of the handrail newels D> Check all 4 handrail newels. = Look out for any abrasion and unusual noises on all handrail newelst NOTE: If any risk to persons may accur, make a note of this in the maintenance report ‘and notify the operator. = Clean the handrail newels (see Chapter 5.13). = Check the handrail slack and readjust it accordingly (see Chapter 5.7). Img, 15 Visual Inspection of he handrail newels 30 WH 920_GB_2010_03 na 2velino Inspection of lower landing Maintenance manual o Inspection of lower landing 1 General safety reminders All works is subject to @ general risk of accident of injury. You should therefore pay special attention to the following notes. o WARNING This symbol is used to indicate particularly important information that must be MN observed at all costs. WARNING against falling: This symbol indicates the type of danger or situation and its source that may result ina person falling. WARNING danger from electricity! This is to draw attention to a terminal which has a dangerous voltage or which can be adjusted to another terminal or part. CAUTION: There is a general risk of injury Wear appropriate protective gloves CAUTION: There is a general risk of injury when handling test parts Wear appropriate safety footwear always have to start the escalator up again with the key-operated switch NOTE: After the FT900 e-escalator has been switched off by a safety contact, you (see Chapter 1.5.1). WH 920_GB_2010_03 31velino Maintenance manual Inspection of lower landing 3.2 Set up safety barriers at the upper and lower landings and remove the covers. > Set up the safety barriers (1) and warning signs at the upper and lower landings. > Open the covers for the landings (2). Img. 16 Seting up the safety baners NOTE: If cover plate contacts are fitted and a cover plate is open, the escalator can only be operated via the inspection control unit. D> Check that the escalator will not start up with the key-operated switch. WARNING: danger from electricity! Open covers or electrical switch boxes may lead to dangerous situations. > Disconnect the electricity supply of the motor by pressing the push button switch (3). img, 17 Push buton switch 32 WH 920_GB_2010_03 Naa 85Inspection of lower landing Maintenance manual 3.3 Check/top up the water level in the oil separator (if fitted) D> Liftthe grating D> Scoop off any accumulated oil and dispose of itn accordance with the national provisions. D> Check the water level in the oil separator and top up with water if necessary D> Put the grating back into position. lim, 18 Checking water level in separator WH 920_GB_2010_03 33veiino Maintenance manual Inspection of lower landing 3.4 Check inspection socket, inspection control system and emergency stop button D> Connect the inspection control system. D> Unlock the push button switch (4). D> Operate the escalator in one direction with the inspection control system and check the function of the emergency stop button (6) in the lower section of the escalator and in the lower landing = When an emergency stop button is operated, the escalator must stop immediately, ty NOTE: FT900 e-escalator (see Chapter 1.5.1). lim. 8 Checking inspection contol system 34 WH 920_GB_2010_03velino Inspection of lower landing Maintenance manual 3.5 Check comb-plate switch-off facility/check distance, adjust and clean > Open the switch-off contact with a screwdriver (6), > Tryto operate the escalator in one direction withthe inspection control system. ~The escalator must not start up D> Check the size of the gap between the comb plates (7). D> Clean the gap between the comb plates. t NOTE: FT900 e-escalator (see Chapter 1.5.1). QA Img. 20 Checking come plat steh-o fecity WH 920_GB_2010_03 35velino Maintenance manual Inspection of lower landing 3.6 Checking comb-plate switch-off facility vertically Only where fitted ‘Switch off escalator Apply crimping tool to the left outer comb segment and press the movable comb plate upwards. The left-hand lifting contact is to be activated Check activation of contact on display. Vy yy, Check the right-hand lifting contact on the right-hand outer comb segment in the same way. $$ & NOTE: FT900 e-escalator with AS-i-Bus (see Chapter 1.5.1). Img. 21 Checking comb-plae swith faity vera 36 WH 920_G8_2010_03velino Inspection of lower landing Maintenance manual 3.7. Check switch-off facility for handrail inlets D> Open one flap of the handrail inlet (8), D> Try to operate the escalator in one direction with the inspection control system. = The escalator must not start up. D> Close the flap again and check that the flap functions smoothly. D> Check the other handrail inlet as described above. te NOTE: FT900 e-escalator (see Chapter 1.5.1). mg, 22 Checking switch-fffacity for hana nets WH 920_GB_2010_03 37 msvelino Maintenance manual Inspection of lower landing 3.8 Check the cut-out facility for the chain tensioning switches > Open the switch-off contact on the chain tensioning switch with a screwdriver (9). - Check the left and right chain tensioning switches consecutively. D> Try to operate the escalator in one direction with the inspection control system. = The escalator must not start up. D> Unlock the switch-off contact by pressing the pin (10) up again, & NOTE: FT900 e-escalator (see Chapter 1.5.1). Img. 28 Checking the exo eit fr the chan tensioning sitches 38 WH 920_GB_2010_03velino Inspection of lower landing Maintenance manual 3.9 Lubricating the step chains left and right NOTE: Iflubricant-free chains are fitted or an automatic lubrication pump is fitted, this operation is not necessary. WARNING against hands being crushed: A When the drive motor is running, there is a danger of hands becoming trapped and/or items of clathing being caught by moving parts. Make sure that your work jacke/shit and the sleeves in particular ae closely fitting Remove the protective grid (where fitted). Clean the chains (if necessary). bead = With normal step chains: Operate the escalator in one direction using the inspection control system, Use an oil can to lubricate the step chain (11) left and right with oll of Type "E”. vv Img, 24 Lubricate step chains WH 920_GB_2010_03 39 i. 85velino Maintenance manual Inspection of lower landing _ For lubrication-free step chains (lifetime-lubricated with grease filing): D> With lubrication-fee step chains for outside or all-weather escalators a visual inspection of the seals between the clips must be made. If the seals have been pressed out, they must be replaced. > Maintaining the guiderails Lubrication-free step chains may be ‘operated without lubrication. However, to reduce noise and ensure a longer lifetime forthe guiderals and the relief curves itis recommended that the guide system be treated with care products. For intervals see the concept in Chapter 1.8. To do so evenly spray S.K.D. 3602" from the tensioning station onto the step rollers and idling rollers while the escalator is running with inspection control. The content of one spray can is sufficient for 25 steps. Alternatively, attach a total of four cartridges, type perma CLASSIC*, filled with Kiaber Hotemp 2000*, activation screw Red (dispenser time approx... 6 months) or Grey (dispenser time approx. 12 months), with oil restrictors, hose connections and lubricating brushes for the left and right-hand step rollers and idler rollers. io, 25 Ra maltenance * available from the Hamburg Service Center a 40 WH 920_GB_2010_03Inspection of lower landing 3.10 3.11 velino Maintenance manual Clean lower landing DP Clean the lower landing with a hand brush and/or a clean cloth. Clean lower handrail inlets D> Clean the handrail inlets with a hand brush and/or a clean cloth, WH 920_GB_2010_03 41velino Inspection of upper landin Maintenance manual PP 9 4 Inspection of upper landing 4.1 General safety reminders All works is subject to @ general risk of accident of injury. You should therefore pay special attention to the following notes. WARNING against falling: This symbol indicates the type of danger or situation and its source that may result in a person falling, > WARNING danger from electricity! This is to draw attention to a terminal which has a dangerous voltage or which can be adjusted to another terminal or part. > CAUTION: There is a general risk of injury Wear appropriate protective gloves 2 CAUTION: There is @ general risk of injury when handling test parts Wear appropriate safety footwear @ NOTE: FT900 e-escalator (see Chapter 1.5.1). aoe WH 920_GB_2010_03 43velino Maintenance manual Inspection of upper landing 4.2 Check inspection socket, inspection control system and emergency stop button D> Connect the inspection control system in the upper landing. > Unlock the push button switch (1). D> Operate the escalator in one direction withthe inspection control system and check the function of the emergency stop button (2) in the upper section of the escalator and in the upper landing. = When an emergency stop button is operated, the escalator must stop immediately. te NOTE: FT900 e-escalator (see Chapter 1.5.1). img. 26 Checking inspection contol system 44 WH 920_GB_2010_03velino Inspection of upper landing Maintenance manual 43 Check comb-plate switch-off facility/check distance, adjust and clean D> Open the switch-off contact with a screwdriver (3), D> Try to operate the escalator in one direction withthe inspection control system. = The escalator must not start up. D> Check the size ofthe gap between the comb plates (4). D> Clean the gap between the comb plates. & NOTE: FT900 e-escalator (see Chapter 1.5.1). img. 27 Checking cmb switch-f facty WH 920_GB_2010_03 45