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MFG India 1
MFG India 1
I n this s ection, we fir s t define manufactur ing and clas s ify differ ent
types of manufactur ing. We will als o s tudy its r elation with other
s ector s of economy and r eview its r ole in national development,
including cr eation of differ ent types of wealth.
1 .1 D ef in in g Man u f act u r in g
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fabr ication ar e gr adually blur r ing this dis tinction. I n futur e, continuous
pr oces s es may manufactur e many dis cr ete pr oducts .
T he actual act of pr oduction (conver s ion of mater ials into us able for m)
is getting mor e and mor e efficient and automated, es pecially in
developed countr ies . T his is as s ociated with r educed cos ts , lead- time
and labor . T he focus and inves tment of r es our ces (finance and
employment) is s hifting to other activities in pr oduct development as
well as s er vices . For ex ample, cons ider ably lar ger time is s pent in
des igning a moder n air cr aft and managing its s upply chain logis tics
than in its manufactur e.
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s upply, equipment maintenance, tr ans por tation (for r aw mater ials ,
s emi- finis hed and finis hed pr oducts ), mar keting (including cus tomer
r es ear ch and adver tis ement), r es elling (to an inter mediate or final
cus tomer ), finance (bor r owing, accounting, s aving), human r es our ce
management (fr om hir ing to fir ing), infor mation & knowledge
management and legal (cover ing vir tually ever y activity). I n the pas t,
fir ms tended to per for m all the activities thems elves – r efer r ed to as
ver tical integr ation – with hands ome r etur ns and gr owth. T he
incr eas ing complex ity of s uppor t and s er vice activities (beyond a
cr itical point) s wung the tr end in the oppos ite dir ection. Manufactur ing
fir ms s tar ted focus ing on their ‘cor e’ competence and activity,
outs our cing ‘non- cor e’ activities to s pecializ ed fir ms . However , the
s teep gr owth and fall of s er vice fir ms , es pecially thos e r elated to
infor mation technology, may lead to other patter ns in futur e.
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r eal pr ototypes ar e fabr icated and tes ted to validate the des ign. T his is
followed by the development of pr oduct- s pecific tooling, pr oces s plans
and manufactur ing facilities , if neces s ar y. T r ial pr oductions ar e car r ied
out to fine- tune the pr oces s par ameter s , and r egular pr oduction s tar ts .
T his involves manufactur e of components , j oining, as s embly, finis hing,
ins pection and packaging. T he pr oduct is s hipped to inter mediar ies and
eventually to the cus tomer .
T his is however , only the beginning of the r eal life of the pr oduct. T he
pr oduct is us ed for its intended (and s ometimes unintended) pur pos es ,
us ually cons uming ener gy. I t may r equir e timely maintenance and
s ometimes unex pected r epair wor k. S ome of its par ts may be r eplaced,
becaus e of functional or aes thetic r eas ons . T he owner s hip may change.
Finally, when the pr oduct has outlived its life becaus e it cannot
function any mor e or becaus e s ignificantly impr oved new pr oducts ar e
available, then it is dis car ded. I t may be dis as s embled and the
components ar e r eus ed (in another pr oduct of the s ame type),
r ecycled (another application) or s imply dumped. I n gener al, the r eal
cos t of the pr oduct (including its ener gy cons umption, maintenance,
upgr ading and impact on envir onment) may be s ever al or der s of
magnitude than its pur chas e pr ice.
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T he indus tr ies dominating at the time of clas s ification ex er t a
s ignificant influence compar ed to nas cent indus tr ies , which ar e tiny but
have a gr eat potential for gr owth. T hus , it is quite pos s ible that in
futur e, the s iz e of tobacco indus tr y may gr adually diminis h (owing to
gover nment r egulations and s ocial nor ms ) and mer ge in the food
pr oducts categor y. On the other hand electr ical, electr onic and
computing equipment and their s ub- categor ies (s ay, food pr oces s ing
equipment) may r apidly gr ow to claim s epar ate categor ies .
Code Pr oducts
15 Food pr oducts and bever ages
16 T obacco pr oducts
17 T ex tiles
18 T ex tile pr oducts including wear ing appar el
19 Leather , leather pr oducts and footwear
20 Wood, wood pr oducts
21 Pulp, paper and paper pr oducts
22 Pr inting and publis hing
23 Coke and petr oleum pr oducts
24 Chemicals and chemical pr oducts (including phar maceutical)
25 Rubber and plas tics pr oducts
26 Other non- metallic miner al pr oducts
27 B as ic metals (fer r ous and non- fer r ous )
28 Fabr icated metal pr oducts , ex cept machiner y and equipment
29 Non- electr ical machiner y and equipment
30 Office, accounting and computing machiner y
31 Electr ical machiner y and appar atus
32 Radio, televis ion and communication equipment
33 Medical, pr ecis ion and optical equipment
34 Motor vehicles
35 Mar ine ves s els , air cr aft, s pacecr aft and r ailr oad
36 Fur nitur e pr oducts
37 Recycling
S our ce: S T AN I ndus tr y Lis t, http: //www.oecd.or g
T he above clas s ification as s umes ver tical integr ation in any s ector . I n
r eality, any given s ector r equir es a high level of s pecializ ation for
var ious activities s uch as pr oduct des ign, pr oduction equipment
development, pr oces s planning and mar keting. On the other hand,
ther e is incr eas ing s imilar ity between the methodologies and
technologies us ed for s uch s pecializ ed activities even acr os s s ector s .
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For ex ample, computer - aided tools (s uch as vir tual r eality vis ualiz ation
and finite element analys is ) and mar ket r es ear ch tools (s uch as quality
function deployment) can be us ed for wood pr oducts , plas tics pr oducts
and metal pr oducts , which s pan differ ent manufactur ing s ector s . T his
calls for a differ ent clas s ification s ys tem bas ed on s pecializ ation in
ter ms of activity (or pr oces s ) r ather than the pr oduct.
T he pr oducts may als o be clas s ified bas ed on the type of r es our ces and
the level of technology involved: (a) labor - intens ive natur al pr oducts ,
s uch as miner als and far m pr oduce, (b) s kill- intens ive low technology
pr oducts s uch as s hoes and tex tiles , (c) mater ial- intens ive
inter mediate technology pr oducts s uch as automobile components , and
(d) high capital and technology intens ive pr oducts s uch as r obots .
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Another clas s ification can be bas ed on the type of us er (s ay, by age
and gender ) and level of us er (individual, family and activity gr oup). A
thir d s ys tem can be bas ed on the number of levels fr om the end- us er .
T hus fer tiliz er manufactur er s cater to the needs of far mer s , who in tur n
pr oduce agr icultur al pr oducts , which ar e in tur n pr oces s ed by food-
pr oces s ing fir ms into the final pr oduct, cons umed by end- us er s .
His tor ical patter ns of economic development indicate that in the initial
s tages of development of a countr y, a lar ge pr opor tion of national
income is der ived fr om the pr imar y s ector and als o the labor for ce is
heavily dependent on the pr imar y s ector . As an economy moves on to
the indus tr ializ ation pr oces s (due to incr eas ed pr oductivity in pr imar y
s ector ), manufactur ing s ector s tar ts gr owing and the labor r eleas ed
fr om pr imar y s ector is abs or bed into manufactur ing or s econdar y
s ector . Concomitant to this , the contr ibution of manufactur ing s ector to
national income als o incr eas es . When the manufactur ing s ector
develops and is on its way to matur ity, it gener ates demand for
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s er vices and in the final s tage of development it is the s er vice s ector
that becomes a maj or contr ibutor to both national income and
employment. T hus , the development pr oces s fir s t s atis fies the
commodity needs of human beings and it is only when thes e needs ar e
met, the s er vice needs s tar t emanating.
Code S er vices
01- 05 Agr icultur e, hunting, for es tr y and fis hing
10- 14 Mining and quar r ying
15- 37 Man u f act u r in g
40- 41 Electr icity, gas and water s upply
45 Cons tr uction
50- 52 Wholes ale and r etail tr ade
55 Res taur ants and hotels
60- 63 T r ans por t and s tor age
64 Pos t and telecommunication
65- 67 Financial inter mediation and ins ur ance
70- 74 Real es tate, r enting and bus ines s s er vices
75 Public adminis tr ation and defens e
80 Education
85 Health and s ocial wor k
90- 93 Other community, s ocial and per s onal s er vices
S our ce: S T AN I ndus tr y Lis t, http: //www.oecd.or g
I ndia’s development patter n has differ ed fr om the his tor ically obs er ved
development patter n (s ee T able 1.3). I n I ndia, though s er vice s ector
has become the maj or contr ibutor to national income (due to the
availability of highly s killed per s onnel and r elative s car city of capital), a
s ignificant pr opor tion of labor for ce has s till not found j obs in
s econdar y and ter tiar y s ector s and ther efor e has to depend on pr imar y
s ector . I n 1999- 2000, Out of about 400 million wor ker s employed in
I ndian economy, 60% wer e employed in agr icultur al s ector , 12% in
manufactur ing s ector and 28% in s er vice s ector [Economic S ur vey,
2001- 02].
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planning pr oces s accor ded high pr ior ity to the indus tr ial s ector and
cur r ently the emphas is is on the s er vice s ector . Attention to
agr icultur al s ector was paid, as and when it became a dir e neces s ity.
While we have been getting our s elves or ganiz ed in pr imar y pr oduction,
the technology changed at r apid pace, and all of a s udden we found
our s elves taking a leap to the ter tiar y s ector , s tealing a few decades
fr om the manufactur ing s ector .
1951- 52 to 1985- 86 to
S ector 1999- 2000
1955- 56 1989- 90
1. Agr icultur e 54.9 32.8 23.2
2. Manufactur ing 11.9 20.0 17.1
2.1 Regis ter ed mfg 5.5 12.1 11.3
2.2 Unr egis ter ed mfg 6.4 7.9 5.8
3 Res idual (s er vices ) 33.2 47.2 59.7
S our ce: http: //planningcommis s ion.nic.in, National Accounts S tatis tics , CS O.
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S er vice s ector is a cons umer or iented s ector and r elies heavily on the
domes tic or for eign demand to s us tain its elf. A big por tion of domes tic
demand cons is ts mainly fr om thos e by ur ban middle to upper clas s ,
which is only a s mall por tion of I ndia and hence, gr owth of s er vice
s ector needs to s uppor t r ather than be r egar ded as a s ubs titute for
I ndian manufactur ing indus tr y. S er vice s ector br eeds on r obus t
pr imar y and s econdar y s ector for any economy that under lines the
impor tance of manufactur ing indus tr y. An es timated 70% of s er vice
s ector wor ldwide depends on the manufactur ing s ector .
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T her e is an obvious need to evolve a better per ception of development
pr oces s (outcome), which s hould encompas s the links between
mater ial, natur al, intellectual and cultur al wealth (inputs ). Mater ial
wealth is the mos t vis ible for m of wealth and can be meas ur ed in
ter ms of the cur r ent as s ets and futur e pur chas ing capacity. On the
other hand, natur al wealth has to be conver ted into mater ial wealth
thr ough manufactur ing activity. I t is her e that the conflict and
imbalance between the mater ial wealth and pr es er vation of natur al
wealth becomes the focal pr oblem in developmental pr oces s .
I ntellectual wealth or human capital has to be embodied into
manufactur ing activities for income and mater ial wealth gener ation.
Finally, cultur al wealth pr ovides the foundation and envir onment to
cr eate and s us tain intellectual and other for ms of wealth.
Mater ial wealth is r elated mainly to r eal income gener ation both at
pr es ent and in futur e. Another char acter is tic of mater ial wealth is that
it is pr oduced by human effor t. I n this for m of wealth, ther efor e, we
include the s tock of capital, infr as tr uctur e, commodities pr oduced
ear lier and of cour s e the r eal national income cur r ently pr oduced. T he
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s tock of mater ial wealth is impor tant as it deter mines a nation’s
pur chas ing and bor r owing power in a globaliz ed wor ld.
T he public and pr ivate infr as tr uctur e is the mos t vis ible for m of
mater ial wealth. T his includes : (1) infr as tr uctur e for tr ans por t of water
fr om var ious s our ces for human and indus tr ial cons umption, as well as
effluent or r ecycling facilities , (2) capacity to gener ate ener gy s uch as
hydr o, ther mal, s olar , wind and nuclear , (3) means of tr ans por tation
s uch as highways and r ailr oads , s ea por ts and air por ts , (4)
communication devices (acces s ibility and bandwidth of land and mobile
phones , facs imile, r adio, televis ion, etc.), (5) hous ing, bus ines s par ks
and indus tr ial es tates , and (6) pr ovis ion of s ocial s er vices (health,
education, banking, etc. at both bas ic and advanced level).
A countr y with high levels of mater ial wealth and high levels of
s pending can boos t its own economy as well as other s ’ by pr omoting
cons umer is m. I nter es tingly, s uch nations als o appear have a high
bor r owing capacity, which fur ther fuels the economy in s hor t to
medium ter m. T his may however , ‘bur n out’ other types of wealth,
detr imental in the long r un.
T he two s our ces of finance (inter nal and ex ter nal) mus t be balanced
with r es pect to the two s inks : pur chas e of pr oducts for immediate
cons umption and inves tment towar d manufactur ing activities leading
to futur e wealth gener ation. Us e of inter nal r es our ces for immediate
cons umption is a fas t and s hor t- ter m catalys t for acceler ating the
economy, but it wor ks differ ently in countr ies with cons umer is t and
s aving attitudes . Guiding the inves tment of inter nal r es our ces for
futur e wealth gener ation pr oces s es , s uch as manufactur ing facilities
along with the neces s ar y infr as tr uctur e and s uppor t s tr uctur e, mus t be
the top pr ior ity of ever y Gover nment. I n contr as t, ex ter nal bor r owing
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for immediate cons umption on avoidable pr oducts that do not
contr ibute to cr eation of any type of wealth s hould be r es is ted.
T o the above lis t, we mus t add natur al climate as a r es our ce. A climate
with an aver age temper atur e and humidity clos e to human comfor t
levels pr omotes var ious activities for cr eation of other for ms of wealth.
I t als o minimiz es the ex penditur e of var ious r es our ces to cr eate an
ar tificial climate in is olated enclos ur es conducive to habitation or wor k.
Water ways (r iver s ), long coas tline for s eapor ts and a ter r ain s uitable
for laying highways and r ailr oads als o add to the natur al wealth, by
br inging down the cos t of tr ans por tation of people, r aw mater ials and
finis hed pr oducts .
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people. T hr ee factor s affecting the intellectual capital of a nation ar e:
(1) the number of innovative people, (2) their efficacy and efficiency
for idea- gener ation, and (3) the mechanis m for s tor ing and ex changing
innovative ideas .
At pr es ent, the mechanis m for s tor ing and ex changing innovative ideas
is pr imar ily pr ovided by the legal fr amewor k for intellectual pr oper ty
r ights (I PR), including patents , copyr ights and tr ademar ks . By
obtaining a patent or copyr ight, the innovator or author is as s ur ed the
r ight to commer cializ e and pr ofit fr om his wor k (by own s elf or by
gr anting the licens e to other s ) for a r eas onable per iod. T his als o
ens ur es that limited r es our ces ar e not s pent for ‘r einventing the
wheel’; a patented idea wor k may tr igger other ideas ; and the idea is
not los t to humanity with the demis e of the innovator . I t can be s een
(T able 1.4) that ther e is a s har p inequality between the patents filed
and gr anted acr os s the developed and developing countr ies . T he futur e
dis tr ibution of income will be gr eatly influenced by patenting and
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hence, ther e is an ur gent need for developing countr ies to s et up
ins titutional mechanis ms to deal with this r ecent phenomenon.
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Cultur al tr aditions define the r oles of people bas ed on their
char acter is tics s uch as age, gender and family of bir th. T hey als o
define the r elations hips among family, fr iends and colleagues , as well
as attitude towar ds other s .
T he cultur al tr aditions and activities dir ectly influence the phys ical,
mental and s ocial char acter is tics of the people, at individual, gr oup and
national level. Mental and s ocial char acter is tics s uch as innovation-
ability, per s ever ance, leader s hip, teamwor k, competitivenes s , r is k-
taking, ethics and r es pect for other s , dir ectly affect the capability to
gener ate and s us tain all types of wealth. T hes e char acter is tics ar e
continuous ly s haped by education, tr aining and inter action with other
cultur es .
As dis cus s ed above, the total wealth of a nation does not include only
the mater ial wealth, but als o natur al, intellectual and cultur al wealth. A
few countr ies including I ndia ar e bles s ed with all types of wealth. I t is
impor tant to r ealiz e their contr ibution to manufactur ing activities in
or der to cr eate a pos itive cycle leading to fur ther cr eation of wealth of
all types . T his is fur ther ex plor ed nex t.
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1 .3 R ole in w ealt h cr eat ion
T her e ar e thr ee s tr ong r eas ons for all nations to ens ur e a healthy
manufactur ing indus tr y. Fir s t: the indus tr y pr ovides an ar r ay of
pr oducts to end- us er s , fulfilling their bas ic needs neces s ar y for s ur vival
and pr oviding comfor ts and lux ur ies neces s ar y for impr oving the
s tandar d of living. I f a countr y does not pr oduce cer tain pr oducts , it
will have to impor t them fr om other s that do.
T hus manufactur ing activities fulfill phys ical needs of end- us er s , cr eate
employment, build up s tr ategic competence and gener ate s ur plus
wealth thr ough ex por ts for futur e development. Manufactur ing has
been the engine of gr owth for all maj or nations including US A, Japan
and Ger many. China and Kor ea clear ly s taked their development on
the manufactur ing s ector , which was encour aged to gr ow at over 10%
per year , compar ed to about 5% for I ndia. I n 1980 the r atio of China’s
GDP to I ndia’s was les s than 1, in 1990 it cr os s ed 1, and by 2000 it
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ex ceeded 2. T he gr owth of manufactur ing als o gr eatly contr ibuted to
impr oved s tandar ds of living; the penetr ation of cons umer goods s uch
as televis ions , was hing machines and air conditioner s is today 5- 20
times higher in China than that in I ndia.
At pr es ent, accor ding to the Wor ld B ank, the total value added in
manufactur ing activities wor ldwide is over US $ 5 tr illion, accounting for
22% of the wor ld economy.
Let us als o ex amine the r elation between manufactur ing and other
types of wealth.
Unfor tunately, the r apid pace of commer cial innovation (in which
pr oducts ar e des igned to become obs olete in a ver y s hor t per iod, often
within weeks ) not only bewilder s end- us er s – who have to lear n how to
us e a new device all over again – but als o offs ets the above gains .
For tunately, end- us er s ar e now demanding natur e- fr iendly pr oducts ,
and for cing manufactur er s to take the pr oducts back after their us eful
life. T his will pus h manufactur er s to accumulate minor innovations into
longer - las ting pr oducts , us e r ecyclable mater ials and adopt natur e-
fr iendly manufactur ing techniques .
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T he intellectual s timulation of conceptualiz ing and cr eating a new
pr oduct to fulfill the needs of fellow human beings is s upr eme. T his is
fuelled by the competitive s pir it to make mor e pr oducts , and make
them better , fas ter and cheaper . T hes e ar e often achieved by
es tablis hing and funding academic and r es ear ch or ganiz ations , which
tr igger new ideas and cr eate mor e entr epr eneur s . T he chain r eaction
r apidly builds up the intellectual wealth of a nation.
Only a few hundr ed year s back (and even now in many developing
countr ies ), a family s pent all the time ‘manufactur ing’ its own food,
clothing, s helter and tools . T he lar ge- s cale manufactur e of pr oducts
has helped in fulfilling vir tually ever y phys ical need of humans . T his
gives the people of developed nations potentially mor e leis ur e time for
cultur al activities . S econdly, the financial wealth gained by
manufactur ing activities and ex por t gives a higher pur chas ing power .
T his implies that people of developed nations need to wor k fewer hour s
than thos e in developing nations for pur chas ing the s ame pr oducts .
However , the per ceived need for mor e pr oducts (including lux ur y
items ) and s ocial pr es s ur es , dr ive mos t people to s pend the har d-
s aved leis ur e time als o at wor k for ear ning mor e. T his vicious cycle can
be br oken only by r ealiz ing that the total wealth compr is es not only
mater ial, but als o natur al, intellectual and cultur al wealth, as
mentioned ear lier .
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two- way r elation between the two. A pos itive cycle will lead to gr adual
s tr engthening of both manufactur ing activities and wealth of a nation.
I ndia is bles s ed with natur al, intellectual and cultur al wealth; thes e
need to be pr oper ly har nes s ed to develop a r es pons ible and
s us tainable manufactur ing indus tr y that becomes a r ole model for the
r es t of the wor ld.
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