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PII: S0304-3894(18)30465-5
DOI: https://doi.org/10.1016/j.jhazmat.2018.06.025
Reference: HAZMAT 19462
Please cite this article as: Giwa A, Dindi A, Kujawa J, Membrane bioreactors and
electrochemical processes for treatment of wastewaters containing heavy metal ions,
organics, micropollutants and dyes: Recent developments, Journal of Hazardous
Materials (2018), https://doi.org/10.1016/j.jhazmat.2018.06.025
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Membrane bioreactors and electrochemical processes for treatment of wastewaters
containing heavy metal ions, organics, micropollutants and dyes: recent developments
a,b
Department of Chemical Engineering, Khalifa University of Science and Technology, Masdar
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Institute, P.O. Box 54224, Abu Dhabi, United Arab Emirates.
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c
Faculty of Chemistry, Nicolaus Copernicus University in Toruń, 7, Gagarina Street, 87-100
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Torun, Poland.
*agiwa@masdar.ac.ae.
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Highlights
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Removal of organics, heavy metal ions, micropollutants, and dyes are analyzed.
Low-voltage electrically-enhanced MBRs address the drawbacks of standalone units.
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Abstract
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electrochemical reactors for wastewater treatment have been intensified recently. However,
several challenges are still being faced during the operation of these reactors. The current
challenges associated with the operation of standalone MBR and electrochemical reactors
include: membrane fouling in MBR, set-backs from operational errors and conditions, energy
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consumption in electrochemical systems, high cost requirement, and the need for simplified
models. The advantage of this review is to present the most critical challenges and opportunities.
These challenges have necessitated the design of MBR derivatives such as anaerobic MBR
(AnMBR), osmotic MBR (OMBR), biofilm MBR (BF-MBR), membrane aerated biofilm reactor
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(MABR), and magnetically-enhanced systems. Likewise, electrochemical reactors with different
configurations such as parallel, cylindrical, rotating impeller-electrode, packed bed, and moving
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particle configurations have emerged. One of the most effective approaches towards reducing
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energy consumption and membrane fouling rate is the integration of MBR with low-voltage
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Meanwhile, research on eMBR modeling and sludge reuse is limited. Future trends should focus
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on novel/fresh concepts such as electrically-enhanced AnMBRs, electrically-enhanced OMBRs,
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and coupled systems with microbial fuel cells to further improve energy efficiency and effluent
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quality.
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1. Introduction
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Research on membrane bioreactors (MBRs) and electrochemical processes has surged recently
because these are two techniques that can be used to remove several pollutants from different
types of wastewater. However, both techniques still face some drawbacks and some of the recent
studies have been directed towards these drawbacks. MBRs are faced with high cost
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requirements resulting from membrane fouling, aeration, excess sludge management, and
removal of phosphorus and heavy metals. Firstly, membrane fouling in MBRs contributes to the
cost of membrane cleaning and replacement [1]. Critical compounds that contribute immensely
to membrane fouling in MBRs are soluble microbial products (SMP) or soluble extracellular
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polymeric substances (EPS) that are produced during the metabolism and lysis of the microbes in
the bioreactor [2]. One of the ways to mitigate this problem is a coupling with additional
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techniques e.g. multi-stage processes. Secondly, considerable levels of coarse aeration are
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required for membrane scouring in MBRs which affect the overall operating costs. Aeration
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Thirdly, huge amounts of sludge are ejected from some MBR systems as wastes [4]. The excess
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sludge production arising from biomass retention in MBRs leads to high costs of sludge handling
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and management. Sometimes, the cost of sludge management is even higher than the cost of
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systems with MBRs [5]. Furthermore, process biokinetics can be inhibited by the presence or
compounds, such as soluble products and metal ions, from the wastewater. In addition, these
Electrolysis gases that can be used to provide aeration for enhanced reaction kinetics are
generated from these processes [7]. Many electrochemical systems produce coalesced and dense
waste sludge that is more convenient to handle. However, the electrical energy consumption per
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designed to remove medium to high strength wastewaters might consume a lot of electrical
energy [4]. Passivation and electrode corrosion over time also pose some constraints to
electrochemical reactors with MBR has been proposed in recent studies [4,8,9]. The coupled
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technologies have been demonstrated to facilitate the removal of SMP, curtail membrane fouling,
improve the physicochemical characteristics of sludge, and enhance the removal of phosphorus
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and heavy metal ions.
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In this paper, the recent advances in standalone systems of MBRs and electrochemical processes
are first discussed. From google scholar and ScienceDirect search results (Fig. 1), research and
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development activities on these technologies for wastewater treatment have been intensified
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recently. From the 17-year trends shown in Fig. 1, the annual number of research publications on
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MBRs and electrochemical processes has continued to increase.
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The recent advances in wastewater treatment by MBR are aimed at: addressing the problem of
membrane fouling and operational error; evaluating the influence of operating conditions on
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MBR performance; assessing the influence of system design on energy consumption and cost;
and formulating models for process control and optimization. These advances are illustrated in
Fig. 2.
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conditions and membrane properties still determine the extent of membrane fouling to a large
extent. On the other hand, the recent studies on standalone electrochemical processes have been
directed towards energy requirement and electrode scaling; the impact of operating conditions;
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and modeling and simulations (Fig. 3). Electrical energy consumption remains a crucial factor
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treatment. Therefore, the recent studies aimed at evaluating the impact of operating conditions
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and electrode materials on the energy requirements of electrochemical processes are mainly
discussed in this review. The relevance of models for the prediction of standalone MBR and
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electrochemical system performance is also discussed in detail.
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The integration of MBR with electrochemical processes has shown comparative benefits. These
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benefits that are incorporated in the integrated technology, known as electrically enhanced
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membrane bioreactor (eMBR), are discussed. eMBR technology is fairly recent; therefore,
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eMBR appraisal is an important aspect of this review. Extensive information is shown in order to
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Recently, it has been shown that considerable adverse effects are contributed by operational error
and system failure to membrane performance in standalone MBRs [10]. These effects arise from
unwarranted loss of mixed liquor suspended solids (MLSS), unmonitored aeration decrease,
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membrane permeability loss arising from erratic cleaning, toxic components in unscreened
wastewater fed into MBR, and other operational deficiencies. However, in the absence of human
and equipment error, fouling has been considered as a major contributor to loss of performance
efficiency in MBRs [11]. Fouling increases the overall resistance of the filtration process. This
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increase in filtration resistance will ultimately lead to decline in the flow of permeate, increase in
transmembrane pressure (TMP), increase in the filtration energy required, and decrease in
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membrane life. Conventionally, membrane fouling in MBR systems can be classified into:
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biofouling, organic, colloidal and inorganic fouling. Biofouling is one of the most critical forms
of membrane fouling. Tsuneda et al. [12] described biofouling as the formation of gel layer on
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the membrane surface and the reduction of effective membrane pore diameter resulting from
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extracellular polymeric substances (EPS) secreted by microbial flocs. EPS are insoluble
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macromolecules consisting of carbohydrates, proteins, nucleic acids, and humic compounds
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polymerized by microorganisms [13]. The EPS (or bound EPS) matrix releases colloids into the
bulk solution, and these colloids have a major effect on fouling. These macromolecules prevent
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Fig. 3. Recent research areas on electrochemical processes for wastewater treatment, based on
current challenges.
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Meanwhile, the explanations from Liao et al. [14] indicated that soluble microbial products
(SMP), also secreted by microbial flocs, rather than insoluble macromolecules are the major
biofoulants. SMPs were illustrated by Tarnacki et al. [13] as consisting of large soluble
molecules produced by cell metabolism. Wisniewski and Grasmick [15] stated that the
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contributions of the soluble and particulate portions of mixed liquor to membrane fouling are
52% and 23%, respectively. Therefore, the biopolymers in SMPs (or soluble EPS) deposit more
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freely on the surface of the membrane than the larger-sized microbial flocs or suspended solids.
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Wisniewski et al. [16] also observed that the soluble fractions in the bulk solution enhance the
build-up of deposits on the membrane surface because they cause highly intensive physico-
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chemical interactions with the material of the membrane. These solutes enhance membrane pore
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clogging [17]. Other studies from Lesjean et al. [18] and Ng and Hermanowicz [19] also
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concluded that SMPs are the major contributors to membrane fouling in the MBRs. There is a
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positive correlation between soluble COD or in particular, the protein fraction in sludge
supernatant, and filtration resistance. Rojas et al. observed that there is no correlation between
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the particulate portion of sludge and filtration resistance, and concluded that sludge supernatant
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contributes more to membrane fouling [20]. This conclusion is also supported by the findings in
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a related study which confirmed that fouling is caused more by particles smaller than 5 μm [21].
Other critical types of fouling in MBR are inorganic and colloidal fouling [22]. In general, the
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tendency of a membrane to foul rapidly during MBR operation is dependent on the operating
conditions including sludge and feed water characteristics, and membrane properties.
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Operating conditions such as hydraulic retention time (HRT), sludge retention time (SRT), and
aeration intensity influence the propensity of MBR to undergo membrane fouling. A decrease in
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HRT for the same reactor volume might lead to an increase in volumetric loading and TMP. This
decrease in HRT will increase the MLSS and worsen membrane fouling [23]. MLSS
concentration, however, increases when SRT is increased for the same reactor volume, thereby
leading to high sludge viscosity and increased fouling [23]. Another operating condition that
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influences the possibility of early fouling of a membrane during MBR operation is the specific
aeration demand (SAD). SAD is a very important parameter because the scouring of the
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membrane reduces fouling and the air transfer to microorganisms ensures growth. Fan and Zhou
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[24] explored the interconnected influence of mixed liquor fractions and aeration intensity on
membrane fouling and concluded that membrane fouling was strongly related to aeration
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intensity. However, air requirement results in a high energy demand in the MBR operation. Four-
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fifth of the total energy cost in a submerged MBR could be due to aeration; thus, the selection of
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energy-efficient aeration intensity is necessary [25]. A dramatic drop in the overall fouling rates
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can result from an increase in aeration intensity but the breaking of flocs might arise if the air
flow into the MBR system is more than the required amount and this will lead to more fouling
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[26]. Therefore, the use of the optimum aeration rates, beyond which any further increase would
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have no impact on the suppression of membrane fouling, is crucial for process performance.
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Hwang et al. [27] recommended a range from 2 to 4 L/min for 5.6 g/L of sludge at 50 kPa of
pressure.
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The sludge characteristics which influence membrane fouling are: SMP, EPS, MLSS, sludge
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viscosity, floc size, dewaterability, and filterability. EPS can be categorized as bound EPS and
soluble EPS which could settle on the membrane surface. Laspidou and Rittman [28] reported
that soluble EPS are identical to SMP and are formed from the hydrolysis of bound EPS. Other
researchers such as Ramesh et al. [29] and Barker and Stuckey [30], however, concluded that
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SMP contains protein in the form of amides whereas soluble EPS do not. It was observed that
there are differences in the overall chemical compositions of soluble EPS and SMP.
Nevertheless, Cho et al. [31] observed that SMP could be assumed to be soluble EPS in the
quantification of microbial products. Many membranes for MBR process were produced as a
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hydrophilic material. Nevertheless, the hydrophilicity of the membranes is changed by the
adsorption of hydrophobic organics on the membranes. In the long run, the membranes might
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possess the same level of hydrophobicity as the organics present in the sludge suspension [32].
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Therefore, as the bound EPS and SMP concentrations in the mixed liquor increase, the fouling
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The total suspended solids (MLSS) have also been known to influence membrane fouling by
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increasing the thickness of the sludge dynamic layer around the membrane and sludge viscosity
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[23]. The hydrodynamic stress needed to propel sludge circulation increases as sludge viscosity
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increases, thereby resulting in more attachment of the sludge cake on the dynamic film than
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detachment. However, this pattern was discountenanced by another study [33], which indicated
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that the specific cake resistance of filtration might vary inversely with total suspended solids.
Chang and Kim [33] examined the influence of biosolids concentration (3700, 2900, 250 and 90
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mg/L) on cake resistance and observed that cake resistance reduced with MLSS concentration.
An opposite relationship between cake resistance and specific cake resistance was shown.
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Floc size represents the average size of sludge particles. Smaller particles have greater tendency
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to aggravate filtration resistance and reduce the flux of permeate. Small flocs have the ultimate
impact on cake resistance, as they blind the sludge cake during filtration. Cake moisture content
also increases as the mean size of flocs particles decreases. Larger particles deposition would, on
the other hand, result in the formation of more porous cake layers and less sludge volume. Larger
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floc sizes have a higher back transport velocity and drag forces, and as a result, these particles
migrate less to the membrane surface [34]. Sludge viscosity is the resistance of sludge to motion,
and it is an important factor for assessing the tendency of membranes in MBR to undergo
fouling. Sludge viscosity is related to sludge concentration, surface charge, degree of hydration,
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particle size, and flocs cohesion of agglomerated particles in suspension. Sludge viscosity is also
proportionally related to EPS and filamentous microorganisms in the sludge. The viscosity of
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sludge is increased as EPS are produced, leading to increased membrane fouling [35]. Sewage
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sludge shows non-Newtonian flow and has usually been demonstrated in the scientific literature
through the pseudoplastic rheological model. The pseudo-plastic characteristics mean that the
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system would behave like a solid whose viscosity decreases with the shear rate and varies with
property offers a quantitative degree of how sludge repels water, i.e. rate of water release from
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sludge. Sludge dewaterability is important to check the filterability and settling properties of
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sludge. Sludge settling tendency or settleability is commonly measured through the sludge
volume index (SVI). SVI values less than 120 mL/g are satisfactory; those over 150 mL/g can
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result in bulking. An increase in SVI due to the proliferation of filamentous bacteria can be
interpreted as a decrease in settleability leading to TMP increase and filtration instability [36].
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Filterability can be expressed in terms of indices such as membrane fouling index (MFI),
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combined fouling index, modified fouling index, or unified fouling index. MFI is estimated
according to the cake filtration mechanism that considers the association between filtration time
and flow volume at a constant TMP. However, MFI is no longer applicable to real operating
conditions because the pressure is never constant during these conditions due to cake
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compression. In addition, most real operating plants operate under constant flux and not under
constant TMP. The total resistance in real operations includes cake and fouling resistances, apart
from the intrinsic membrane resistance. Thus the modified and unified fouling indices are
preferred nowadays.
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The composition of influent wastewater and influent organic loading profile also influence
fouling in MBR. Gao et al. [37] examined the effects of wastewater characteristics on membrane
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fouling in a MBR by using four types of industrial wastewaters having different pollutant
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concentrations. The differences in wastewater were then correlated to the differences in the rate
of membrane filtration. It was observed that the colloidal and protein contents in the feed play a
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dominant role in controlling membrane fouling and are more important than the quantity of total
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suspended solids. A complete description of feed may be a viable tool for membrane fouling
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predictions in MBR.
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Organic materials are used for the fabrication of most membranes in MBRs nowadays. The
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prominence of organic membranes is due to their relatively easy fabrication techniques [38].
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polyvinylidene fluoride (PVDF), polyethylene (PE), polyamide (PA), among others. Inorganic
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membranes, on the other hand, are made from inorganic materials such as ceramics, glass zeolite,
metal oxides, among others [39]. High stabilities are associated with inorganic membranes, but
these membranes suffer from rapid surface poisoning and cracking. Membranes are also in
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different shapes and configurations, in accordance with conditions under which they will be
applied.
Research focus has also been directed towards other MBR derivatives such as anaerobic
membrane bioreactor (AnMBR), membrane aerated biofilm reactor (MABR), biofilm membrane
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bioreactor (BF-MBR), forward osmosis membrane bioreactor (FO-MBR), and magnetically-
enhanced MBR. Aerobic MBR is compared with its derivatives in Fig. 4, in terms of
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environmental impacts due to energy-related emissions and eutrophication. AnMBR combines
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anaerobic process with membrane technology and offers desirable advantages such as low sludge
production and energy production in the form of biogas, when compared with aerobic MBRs
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[40]. However, as in aerobic MBRs, a critical challenge faced in the operation of AnMBRs is
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membrane fouling. Biofilm-based and biofilm-assisted reactors such as BF-MBR, MABR, and
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the moving bed biofilm reactor (MBBR) have been shown to provide high volumetric reaction
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rate due to the high specific biomass concentration of biofilms (rather than activated sludge)
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exploited in these reactors [41,42]. The biofilms used in BF-MBR, such as granular media, are
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thick biofilms that might cause membrane clogging. In addition, the energy requirement of BF-
MBR is relatively high due to the aerobic conditions in the reactor. MABR is based on passive
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aeration, whereby air or oxygen is made to diffuse through the membrane to ensure energy-
efficient aeration and reduce membrane clogging [43]. However, like AnMBRs that offer low
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nutrient removal efficiencies, eutrophication of fresh water is one of the drawbacks of this
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technology. Osmotic membrane bioreactor (OMBR) or FO-MBR makes use of the osmotic
power of a high-salinity draw solution to recover fresh water from the mixed liquor. This
technology is capable of reducing energy consumption and cost at the draw dilution stage;
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Fig. 4 Comparative analysis of MBR and its derivatives, in terms of emissions from energy
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consumption, eutrophication of fresh water resources, and eutrophication of marine environment.
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Research activities on magnetically enhanced MBRs are limited. The use of these MBRs has
only been shown lately. Magnetically enhanced MBR can be configured either by incorporating
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magnetic nanoparticles in the membrane polymer dope during membrane synthesis or by adding
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these nanoparticles directly into the MBR mixed liquor. A nanocomposite ultrafiltration
membrane formed by blending up to 0.11 wt% Fe3O4 nanoparticles with PSf has been shown to
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reduce MBR filtration resistance by 27% and increase water flux by 30% due to the presence of
magnetic field around the MBR, when compared with a commercial membrane [46]. In another
study on magnetically enhanced MBR [47], the direct addition of Fe3O4 magnetic powder to the
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activated sludge in a MBR has been shown to reduce membrane fouling. Membrane cleaning
period was extended by 3 days due to the magnetic activation of the sludge.
Meanwhile, recent studies on OMBR surpass the studies on other MBR configurations. Recent
OMBR systems exist in the form of: submerged OMBR for aerobic wastewater treatment;
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submerged OMBR for aerobic wastewater concentration and seawater dilution; submerged
OMBR for biogas recovery under anaerobic condition; and side-stream and combined OMBRs
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under aerobic condition [48]. The integration of MBR or OMBR with reverse osmosis (RO) has
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been used to achieve high quality-effluent. Less membrane fouling is observed in OMBR-RO
because the osmotic process reduces the migration of foulants towards the membrane [49]. The
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RO stage is used to re-concentrate the draw solution diluted in the OMBR stage or post-treat the
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MBR permeate. Seawater desalination, seawater or brine dilution, and energy recovery can be
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achieved by MBR configurations integrated with RO. Recent MBR-RO and OMBR-RO systems
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for potable water production and energy recovery are shown in Fig. 5. Meanwhile, salinity build-
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up in the feed solution remains a problem in OMBR operations. This problem is caused by
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reverse salt diffusion from the draw side of the OMBR to the feed side, depending on the
membrane and the size of the particles in the draw solution. The integration of OMBR with MF
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and electrodialysis (ED) has been used recently to address the problem of salinity build-up [50].
The use of halophilic bacteria that can withstand high salinity in high-retention MBR (HR-MBR)
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has also been suggested for process optimization [51]. Some of the recent studies on OMBR and
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Fig. 5 MBR-RO potable water production systems involving: draw solute re-concentration via
RO in OMBR-RO (a, b) [52]; post-treatment of MBR permeate via RO (c) [53] and then UV (d)
[54]; enhanced water recovery and reuse in seawater desalination via RO (e, left) or water
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desalination and energy recovery (e, right) [52].
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Table 1. Recent studies on OMBR and their findings.
Wastewater Pollutants System design Operating conditions Pollutant Other notable findings Ref.
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type removed and removal
configuration
N efficiency
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Activated Membrane OMBR-RO Lab and bench scale FO N/A A minimum flux of 15 [55]
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OMBR-RO is cost-
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effective, depending on
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Domestic COD, UF-OMBR, 120 days operation, DS- COD-96%, TN FO water flux was [56]
wastewater TN, plate, and 32g/L NaCl -82%, P-99%, maintained constant for
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Hollow fiber
UF module
Glucose- Organic MFC-OMBR DS-0.5 NaCl OM-95%, P - MFC coupled with [57]
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synthetic Phosphorus production from 3 to 11
W/m3
Granular COD, N Anaerobic– SRT- 10, 30, 90 days, COD- >95%, SRT of 30 days gave [58]
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Pilot-scale bioreactor of 10 and 90 days.
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aerobic (AOMBR)
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microporous
module
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Municipal Trace Pilot-scale SRT-63 to 68 days, DS- COD- 99%, Low nitrate rejection by [59]
hollow-fiber
PVDF
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membrane
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module, FO
plate-and-
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frame cassette
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Pharmaceut Pharmaceutic OMBR 73 days operation, DS- >96% The major portion of total [60]
compounds
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Synthetic – sCOD, VFA, Anaerobic 120 days operation, DS- sCOD-100%, Methane production of [61]
sCOD NH3-N, P OMBR- 0.5M NaCl, SRT of 90 P- 100% 0.25 - 0.3 L CH4/g sCOD
Synthetic EPS OMBR, DS-0.5M NaCl N/A Without air scouring at [62]
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municipal Reactor Vol – the feed side of the
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wastewater 4L membrane, flux at
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declined by 30%
Synthetic Membrane FOMBR - DS – 0.5M NaCl N/A 45% permeate flux [63]
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municipal fouling study submerged SRT - 10 days. decrease was observed in
module
Synthetic Trace organic Lab scale DS-0.5 NaCl 99% for Both physical separation [64]
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MBR and its hybrid forms such as MBR-MBBR have also been shown to be viable for the
removal of micropollutants and dyes in recent investigations. The micropollutants were removed
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from raw and synthetic municipal wastewater, hospital wastewater or effluent, synthetic trace
organic wastewater, and leachate. High removal efficiencies (up to 80% or more) of hydrophobic
and triclosan were reported due to the tendency of these micropollutants to undergo hydrophobic
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interaction (or adsorption) with the activated sludge in MBR. Adsorption of hydrophobic
chlorine atom (e.g. diclofenac) or amide group (e.g. carbamazepine) might show low removal
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efficiencies because these functional groups compete with bacteria for electrons, thus hindering
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sulfamethoxazole were reported. However, some hydrophilic compounds containing an electron
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donating functional groups such as amine group (e.g. atenolol) exhibited high removal
efficiencies. Some hydrophilic compounds such as ibuprofen and sulfamethoxazole might also
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be removed significantly from wastewater if MBR is operated under acidic conditions rather than
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neutral conditions. The conversion of these compounds from hydrophilic ionic forms to more
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hydrophobic forms can occur at pH lower than the pKa of these compounds. MBR-MBBR has
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been used to remove ketoprofen, carbamazepine, primidone, bisphenol A and estriol from
wastewater, with MBBR as the pretreatment technique to reduce SMP levels and membrane
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fouling tendency [65]. Dyes from textile wastewater have also been removed using MBR
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configurations. 30-100% dye removal in the form of COD and color have been reported in recent
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studies [66–77]. The performance of MBR for micropollutant and dye removal in terms of
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(a)
100
80
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% removal
60
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20
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17β-estradiol
17α-ethynylestradiol
Ibuprofen
Sulfamethoxazole
Trimethoprim
Estriol
BisphenolA
Atrazine
Carbamazepine
Estrone
Atenolol
Diclofenac
Nonylphenol
Triclosan
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(b)
100 Feng et al. (2010)
Qin et al. (2012)
80
Removal efficiency
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Deowan et al. (2013)
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Keerthi et al. (2013)
40 Friha et al. (2015)
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Yurtsever et al. (2016)
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Deveci et al. (2016)
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COD N Color
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Fig. 6 Removal efficiencies of micropollutants and dyes from recent MBR studies aimed at
removing (a) micropollutants from synthetic bisphenol wastewater [78], hospital effluent [79],
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synthetic trace organic wastewater [80], hospital wastewater [81], raw wastewater [82] or sewage
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[83], synthetic municipal wastewater [84], synthetic medium strength wastewater [85], municipal
solid waste leachate [86] or landfill leachate [87]; (b) COD and color from textile dye
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Various factors relating to model performance such as model definition, model selection and
objective, influent and biomass characterization, model parameter calibration, and model
validation are crucial components of a MBR model for wastewater treatment [88]. After
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modeling, computer simulation is important to explain some of the complex interactions of the
processes in MBR because the overall number of reactions and microbial species which are
involved in each treatment process may be huge. Specifically, the integrated models of biological
degradation and membrane filtration in the MBR are useful for the prediction of the influent
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load; estimation of biomass activities, effluent water quality, and membrane fouling parameters;
and prediction of operating constraints in hybrid systems such as salt accumulation in OMBR.
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The Activated Sludge Models (ASMs) developed by International Water Association (IWA) task
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group are still being used. Recent MBR modeling studies have been directed towards MBR
performance, salt accumulation in OMBR, fouling mechanisms and biocake layer morphology,
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interfacial interactions and bioreactor geometry, as shown in Table 2. Gao et al. [89] attempted to
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predict the effects of dissolved oxygen (DO) on the behavior of biological nutrient removal
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organisms using ASM2d model. Unsteady state predictions of COD, nitrogen and phosphorus
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concentrations were carried out using a dynamic model. It was observed that biological
phosphorus and nitrogen removal took place only when DO was above 1.5 mg/l. The calibration
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layer Geometry dimension, <5% error predominant factor governing the [90]
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Mandelbrot distribution
function
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geometry riser and down average membrane surface shear by
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Cake filtration,
The combined models usually
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Classical pore blocking,
Fouling achieved better fits of the
fouling and pore size N/A [92]
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mechanism experimental data
models reduction
method
prediction
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Surface Acid-base
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composite (EL)
Simpson’s interactions
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rule, XDLVO
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The ANN had
two layers
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The ANN model can easily be used
including 17
MBR to predict COD concentration and
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ANN and 2 neurons 99.99% [95]
performance TMP in the effluent.
in the hidden
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layer and output
layer
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Classical
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Fractal Fractal
10.8%
surface Weierstrass- off frequency, surface can be potentially used for [97]
error
morphology Mandelbrot fractal interaction energy evaluation
A
function roughness
27
OMBR Internal Membrane 68–77% Modeled FO water flux and RO
polarization draw solution 3.03 to 13.76 LMH and 0.35 to 1.39 [98]
PT
balances HRT and SRT
RI
of membrane
The results showed that, increase in
SC
porosity to
flow rate, membrane length, the
tortuosity,
U
ratio ofmembrane porosity to the
Phenol membrane 9 - 15%
removal
CFD
length, initial error N tortuosity, and inner radius of the [99]
A
membrane resulted in the
phenol
M
improvement in phenol removal
concentration,
efficiency
number of
D
fibers
TE
28
function, and
Fractal
geometry
PT
RI
3. Recent advances in standalone electrochemical reactors
SC
3.1 Electric energy requirement of standalone electrochemical systems
U
Electrochemical processes provide a nexus between electric current and the chemical energy in
N
wastewater. These processes are accompanied by electron transfer ensured by the passage of
A
electric current between electrodes and wastewater. The electrochemical processes that have
M
sonoelectrocatalysis, etc [102,103]. Two or more of these processes can also occur
EP
used for the treatment of groundwater, municipal, domestic, textile, tannery and leather industry,
CC
metal plating, chrome tanning, paper mill, restaurant, abattoir, semiconductor, shale gas,
hydraulic fracturing, lubricant, coal acid drainage and biodiesel production wastewaters [104–
A
115].
Of all electrochemical processes, the electrocoagulation process is one of the most frequently
studied electrochemical methods. It has been used effectively over the years for the treatment of
29
all kinds of wastewater. Electrocoagulation of contaminants in wastewater involves the use of a
direct current (DC) voltage applied to electrodes, usually made of iron or aluminum to produce
coagulants [116]. Recently, alternating current has also been employed for electrocoagulation
[117]. The current passes through a metal anode and oxidizes the metal (M) to its cation (M+). In
PT
the case of aluminum anode, Al3+ cation is released from the oxidation of the sacrificial
aluminum anode into the wastewater. The dissolved aluminum ions form hydrated ions within
RI
the wastewater suspension. These hydroxides form compounds with phosphates and other
SC
impurities. The compounds formed can then be easily removed by coagulation. A part of the
aluminum ions released by the anode also moves to the cathode with other hydrated cations in
U
the wastewater and are deposited on the cathode.
N
Electrocoagulation occurs when the positively charged hydroxide flocs become attracted to the
A
negatively charged pollutant species in the wastewater (and vice versa for the negatively charged
M
hydrated flocs), resulting in a decrease in the electrostatic forces of repulsion between these
D
species in the wastewater. The van der Waal’s force of attraction that occurs between the
TE
hydrated flocs and pollutants leads to the compression of the diffuse double layer nearby the
charged ions [118]. The passage of current through the anode might also lead to the electrolysis
EP
of water; hydrogen gas is generated at the cathode due to the movement of hydrogen ions
towards it.
CC
are solids that could not be totally dissolved or could not be settled due to their Brownian
motion. As a result, they cause high water turbidity and contribute adversely to membrane
filtration. In recent studies, colloids have been removed from the bulk suspension by
destabilization through electrocoagulation [107,119]. Colloids have like electrical charge that
30
yields a repulsion force between colloidal particles. If the charge was high, the particles would
remain discrete and in suspension. Therefore, the reduction of the repulsion force would help
those colloids to agglomerate and settle out of suspension [120]. The electro-coagulants have
high adsorption properties that enable them to form aggregates with colloids. The aggregates can
PT
then be further oxidized to less toxic compounds. Once the highly charged aluminum hydroxide
coagulants are formed in the suspension, the complexes of polyvalent oxyhydroxides that are
RI
produced would lead to the destabilization of the colloidal particles in the suspension. The
SC
quantity of cations released into the mixed liquor from the anode is determined by the current
U
To comprehend the performance of colloids in suspensions during electrocoagulation, an
N
overview of Stern layer, double layer, diffuse layer, and zeta potential is crucial. Positive ions
A
(counterions) in the suspension would attract the negative colloids, forming an attached layer
M
around the surface of the colloid known as Stern layer. Additional positive ions that are attracted
D
by the negative colloids would, however, be repelled by the Stern layer and other positive ions in
TE
the vicinity of the Stern layer. Similarly, repulsive force occurs between the negative colloidal
particles (co-ions) near the surface of the Stern layer but their concentration increases with time
EP
formation of a diffuse layer of counterions. The diffuse layer could be defined as a charged
CC
environment around the colloid. These counterions would have a high concentration near the
A
Stern layer, but the concentration decreases with time until equilibrium is attained with the
concentration of the counterions in the solution [121]. The Stern layer and the charged
atmosphere in the diffuse layer form the double layer. The thickness of this layer can change,
31
An indicator of this thickness is the surface potential, which is the potential between any point in
the mass of the suspension and surface of the colloid, indicating the strength of the electrical
force between the particles in the suspension. Surface potential drops linearly in the Stern layer
and then exponentially in the diffuse layer, approaching zero at the boundary of the double layer
PT
[122]. Although zeta potential is often used to represent surface potential in electrocoagulation
studies, both are not the same; zeta potential is the potential difference between the shear or
RI
slipping plane and bulk solution where relative motion occurs between them. Zeta potential can
SC
only be used to quantify the size of the electric charges at the double layer and it does not give
the same measurement as the surface or stern potential. However, the extent of coagulation of
U
colloids can be evaluated using the zeta potential. A high zeta potential denotes that colloids
N
would stabilize and resist aggregation. The attraction would exceed repulsion and the dispersion
A
would break and flocculate when the zeta potential is low. Colloids with high magnitude of zeta
M
potential are electrically stabilized while colloids with the low magnitude of zeta potentials tend
to coagulate or flocculate. So, zeta potential depends on the concentration and charge of colloidal
D
Electrocoagulation has also been proved to be more efficient than chemical coagulation for the
EP
removal of several pollutants from municipal and industrial wastewaters [123,124]. However,
chemical coagulation has been reported as cheaper than electrocoagulation in recent studies
CC
[125]. Impressive removal rates of heavy metal ions, colloids, soluble organic and inorganic
A
pollutants by electrocoagulation were reported in these studies. Al-Shannag et al. [107] used
carbon steel electrodes to remove Cu2+, Ni2+, Zn2+, and Cr3+ via electrocoagulation from metal
plating wastewater. More than 97% of these heavy metal ions were removed at electrical energy
consumption of about 6.25 kWh/m3. Electrocoagulation has been employed by Guvenc et al.
32
[105] for the removal of COD, phenol, and Ca2+ from paper mill industry wastewater. Economic
and statistical tools were used to evaluate the operating costs and interaction between the
operating variables. An operating cost of 6.44 €/m3 was reported for the electrocoagulation
treatment, depending on the nature of the electrodes. Bazrafshan et al. [109] employed
PT
electrocoagulation to remove 93.1% COD and 98.6% dye from real textile wastewater. The
influence of operating factors such as applied electrical potential and reaction time on the
RI
performance of treatment system was studied. In another study on pollutants removal from
SC
textile wastewater [110], electrocoagulation was used as the first stage of an integrated system to
partially remove dissolved organic carbon (DOC) and COD. The optimal operating conditions
U
were also assessed. Gerek et al. [111] used electrocoagulation with aluminum electrodes to
N
reduce the COD concentration of leather industry wastewater from 1,024 to 180.7 mg/L at
A
specific energy consumption of 8.3 kWh/m3. The possibility of utilizing renewable energy was
M
also analyzed.
D
Electroflotation is another electrochemical process that has been employed in many recent
TE
studies for wastewater treatment. Electrofloation is a process that floats ions or solid particles,
suspended or dissolved in an electrochemical reactor by gas injection or via the gas bubbles
EP
formed by the electrolysis of water in the reactor [4]. Meanwhile, if electrocoagulation process is
desired in an electrochemical reactor, the hydrogen gas produced at the cathode would prevent
CC
floc settling due to the buoyancy force of the gas. Therefore, a combined electrocoagulation-
A
electroflotation process has also been devised recently. This combined process involves an
electrocoagulation process followed by electroflotation, such that the flocs displaced at the
surface of the treated effluent during electrocoagulation can be removed further via flotation
[126]. Aluminum anode and stainless steel cathode were used by Aoudj et al. [108] to remove
33
fluoride and turbidity from synthetic semiconductor wastewater via electrocoagulation–flotation
process. Up to 90% and 85% removal of fluoride and turbidity, respectively was reported. These
removal efficiencies correspond to effluent concentrations of 4.61 mg/L fluoride and turbidity of
3.09 NTU.
PT
Electroosmosis process has also been studied recently to improve water recovery. This process is
enhanced by the formation of an electric double layer and ensures dewaterability [116,122].
RI
Water molecules are repelled by the ions released from the anode due to the migration of these
SC
ions, leading to the transport of water out of the particles in the reactor. Notable findings reported
U
Table 3.
N
A
M
electrochemical processes.
D
TE
Electrochemic Wastewater System design and Operating Pollutant removal Electrode Ref.
Gentamicin
[127]
oxidation dexamethason reactor 10–40 L/h control conditions anode
e wastewater
A
34
area (BDD) and
graphite
PT
Anodic Integrated anodic
20 V, 10 A,
RI
oxidation and Textile oxidation/Electrocoag 48.6% COD,
CD: 79 A/m2, Fe [129]
electrocoagula wastewater ulation; cylindrical 80% dye
SC
pH 6, 700 cm2
tion anode and cathode
0.31 V/cm
U
electric field
N
intensity, 7.5
A
Anodic Carbon membrane
Oily r/min pump 92% oil and 70 % Carbon/titan
oxidation and anode and cylindrical [130]
M
electrolyte
TE
concentration
Coupled
EP
processes
A
Turbidity 3.3%,
Electrocoagul Textile Parallel plate 50 mA/cm2,
COD 99.7% and Cr Al and Fe [132]
ation wastewater electrodes pH 7, 25 mins
82%
Electrocoagul Metalworking Parallel plate Al (pH: 5, 80 Al (93% COD 80% Al and Fe [125]
35
ation fluid electrodes A/m2, TOC)
A/m2, 25 min),
143 cm2
PT
EC - COD: 34%,
RI
Phenol: 92.32%,
Paper mill Parallel electrodes, pH: 2 or 9; 96
Electrocoagul Ca2+: 32.6%
SC
2
industry 1000 ppm NaOH mA/cm , 184 Fe [105]
ation EF - COD:74.31%,
wastewater Solution cm2,
phenol: 99.99%
U
Ca2+: 61.18%
N Fe/Al
A
Electrocoagul Synthetic dye Fe/Al gel anode, 20 mA/ cm2, 85% COD, 99%
composite [133]
ation wastewater Titanium cathode 15 V ARS
M
hydrogel
100% Cr Fe [134]
ation wastewater electrocoagulation 0.05 M NaCl
reactor electrolyte
EP
36
Over the years, electrochemical processes have also been found to be useful for the removal of
various types of dyes and emerging pollutants from wastewater. Acid dyes, basic dyes, reactive
dyes, disperse dyes, azo dyes, and sulfur dyes have all been removed via electrochemical
PT
electrochemical techniques have been combined with other advanced oxidation processes
(AOPs) in many recent studies in order to achieve efficient treatment. Electrochemical AOP
RI
techniques such as anodic oxidation, electro-Fenton, photoelectro-Fenton, solar photoelectro-
SC
Fenton, peroxi-electrocoagulation, and sono-electrochemical oxidation have been employed
[136].
U
Anodic oxidation is one of the most popular electrochemical AOP, whereby the anode ensures
N
the direct or indirect oxidation of organic pollutants on its surface [136]. Direct oxidation is
A
ensured by direct electron transfer to the surface of the anode while indirect oxidation is ensured
M
by reactive oxygen species including •OH radical generated from the oxidation of water.
D
Oxidizing agents such as O3, H2O2, active chlorine species, and persulfates that are
TE
electrochemically generated from the bulk suspension might also enhance the advanced
oxidation of pollutants at the anode [137]. H2O2 can be generated from the reduction of oxygen
EP
gas at the cathode through electroperoxidation [138]. Since pollutants need to migrate to the
anode for anodic oxidation to take place, the efficiency of this method is highly dependent on the
CC
anode material and kinetics of pollutant mass transfer to the anode. Active electrodes such as
A
platinum, RuO2, IrO2, and carbon-based electrodes exhibit low potentials for O2 evolution (< 1.8
V/standard hydrogen electrode) whereas non-active anode materials such as BDD, SnO2, and
37
The most recent studies on this method involve the application of anodic oxidation for the
removal of organic and emerging contaminants such as aspirin, salicylic acid, caffeine, p-
chlorobenzoic acid, chlorate and perchlorate species from water. He et al. [139] carried out the
anodic oxidation of aspirin by testing the efficiency of PbO2, flat BDD, and porous Ti/BDD as
PT
anodes. Ti/BDD anode ensured the complete mineralization of aspirin and provided the highest
pseudo first-order rate constant of 0.367/h. The rate constants provided by other anodes are 0.051
RI
and 0.185/h for PbO2 and flat BDD, respectively. BDD anodes ensured direct and indirect anodic
SC
oxidation of aspirin whereas PbO2 anode ensured indirect oxidation only. The degradation of
salicylic acid and caffeine have been reported in a recent study by Arfanis et al. [140] using
U
electrochemically-prepared titania nanotubes. Open porous anatase titanium nanotube films were
N
prepared by the electrochemical anodization of titanium metal. To prepare the nanotube films,
A
titanium foils were employed as the anode in a Teflon cell while platinum mesh was used as the
M
counter electrode. The nanotubular films were applicable under both acidic and alkaline
conditions, unlike the reference P25 film that showed deterioration. Garcia-Segura et al. [141]
D
employed anodic oxidation to remove 29 target pharmaceuticals and pesticides from the
TE
secondary effluent of a municipal wastewater treatment plant. This effluent was spiked with the
EP
etc. to a final concentration of 100 µg/L. BDD anode was employed to achieve complete
A
mineralization of these contaminants. Complete removal of DOC was achieved at 196 A/m2 and
pH 3.0 after 6 h of anodic oxidation. The specific energy consumption of the anodic
38
compartment was 1.92 kWh/m3. BDD anode has also been used in another recent study for the
Since H2O2 is a moderately strong oxidant, it requires the presence of Fe2+ in order to sufficiently
generate •OH through the electro-Fenton process. This process involves: the generation of H2O2
PT
in the presence of O2 gas at the cathode, the electrodissolution of Fe2+ from the anode, the
cathodic reduction of H2O2 to •OH radical by Fe2+, and then the attack of organic pollutants by
RI
the •OH radical. Fe3+ hydroxyl complexes that aid coagulation might be formed in the bulk
SC
suspension and Fe2+ is regenerated at the cathode, depending on the amount of H2O2
U
the degradation of ionic liquids, fungicide, sweeteners, and 5-fluorouracil drug. Poza-Nogueiras
N
et al. [143] carried out the degradation of complex imidazolinium-based (1,3-Bis(2,4,6-
A
trimethylphenyl) imidazolinium chloride) ionic liquids family by using iron alginate spheres as
M
catalyst in an electro-Fenton process. 77% removal of TOC was achieved after 2 h of treatment.
D
Electro-Fenton process was also employed by Zazou et al. [144] to remove imazalil fungicide, a
TE
persistent organic pollutant, from water. Almost complete (97%) mineralization of aqueous
solutions having initial imazalil concentration of 0.1 mM (or 17 mg/L TOC) was achieved after 4
EP
h using BDD anode. BDD anode ensured the generation of •OH radical that degraded the
carboxylic acids formed during the mineralization of the imazalil. Lin et al. [145] employed the
CC
sucralose) in aqueous solutions. Using BDD as the anode, carbon-felt as the cathode, applied
current of 200 mA, initial pH of 3.0, and initial total concentration of 0.2 mM, all artificial
sweeteners were completely mineralized after 6 h. Short-chain carboxylic acids and inorganic
acids, which were generated during the mineralization of the artificial sweeteners, could be
39
completely removed at longer electrochemical treatment time. The electro-Fenton process was
also used recently by Ganzenko et al. [146] to remove a cytotoxic drug, 5-fluorouracil, from
water using BDD anode and carbon felt cathode. Almost complete mineralization (>94% TOC
removal) was achieved at 1,500 mA after 6 h of operation. Short-chain carboxylic acids were
PT
formed and destroyed during the mineralization process.
In order to accelerate the reduction of the Fe3+ hydroxyl complexes formed during electro-Fenton
RI
process to Fe2+ and consequent production of •OH, the photoelectro-Fenton process incorporates
SC
UV or visible light irradiation with the electro-Fenton process under acidic pH conditions. Direct
photolysis of pollutants can occur when the radiation is emitted at the range of wavelength
U
necessary for efficient absorption by the pollutants. Recent applications of the photoelectro-
N
Fenton process include the removal of Nafcillin, diatrizoic acid, and chloramphenicol. Almost
A
complete removal of Nafcillin from aqueous suspensions with initial concentration up to 100
M
mg/L has been achieved after 90 min of electrolysis using the photoelectro-Fenton process [147].
D
BDD anode and carbon-PTFE air diffusion were used. With a current density of 2 mA/cm2 and
TE
pH 2.8, organic intermediates such as inorganic ions and carboxylic acids were formed in the
suspensions. These intermediates were completely destroyed after 24 h by integrating the process
EP
with an anaerobic biological process. In another recent study that employed BDD anode for
However, a major drawback of the photoelectro-Fenton process is that high cost is required for
irradiation. The cost requirement can be reduced by the application of the solar photoelectro-
Fenton process, whereby natural sunlight is employed to provide free irradiation. This irradiation
can also produce other radicals such as SO4•− and Cl•, if their precursors are present in the
40
suspension. With a BDD and an air-diffusion cathode, complete mineralization of the antibiotic
chloramphenicol has been reported in a recent study that employed the solar photoelectro-Fenton
process [149]. The decay of chloramphenicol followed pseudo first-order kinetics. Solar
photoelectro-Fenton process has also been employed by Garza-Campos et al. [150] to degrade
PT
salicylic acid using a platinum anode. Up to 87% mineralization was achieved.
RI
3.2 Influence of operating conditions on electrochemical processes
SC
The efficiency of an electrochemical process for a specific application would still depend on
U
certain operating factors such as time of exposure of the treatment system to electric current,
N
applied CD, wastewater conductivity, anode material, and pH. Exposure time is the wastewater
A
residence time, which is the ratio of the reactor volume to the influent flow rate. For intermittent
M
current supply, exposure time also depends on the fraction of the total process time during which
electric current is supplied to the process. The distance between the electrodes in the reactor also
D
determines the exposure time. CD is the applied current per effective surface area of the anode.
TE
CD determines how much anodic ions are released into the solution. The larger the CD is, the
EP
smaller the reactor that can be designed for the same current. Short exposure times and CD might
On the other hand, excessive exposure times and CD beyond the required levels might increase
A
sludge production and cost, without corresponding increase in removal efficiency [151].
Excessive CD worsens the possibility of wasting energy in heating up the water. A decrease in
phosphorus removal, in particular, will occur at excessive CD because the size of the gas bubbles
released during electrocoagulation would increase at high CD, allowing more phosphorus to be
41
attached to the gas bubbles. This would reduce the collisions between phosphorus compounds
and the discharged anodic ions. Lower rates of removal could also be due to the decrease in
microbial activity at high electrical pulse because some microorganisms might die in the sludge
suspension. Moreover, an unnecessary increase in the fixed suspended solids fraction and
PT
viscosity of the mixed liquor could occur at unwarranted CD. CD also affects the rates of
electrode scaling and cleaning, by influencing the charge potential in the mixed liquor around the
RI
electrodes.
SC
Water conductivity or ionic strength of wastewater is still of crucial concern to the performance
U
increasing wastewater conductivity. Therefore, wastewater conductivity influences the electric
N
power requirements of an electrochemical system. Sodium chloride (NaCl) has been used to
A
enhance the conductivity of the wastewater and improve the transport of electric charge in the
M
mixed liquor [152]. Anode material also determines the rate of the release of anodic ions into the
D
suspension. Several studies have been carried out recently to investigate the dependence of
TE
electrochemical processes on the anode material. The efficiency of an anode material depends on
the wastewater type and operating conditions. Ndjomgoue-Yossa et al. [153] observed that
EP
aluminum and carbon graphite for the removal of bacteria from wastewater. For the removal of
CC
COD and turbidity from car wash wastewater, it has been observed that aluminum provides
A
higher removal efficiencies than iron [154]. However, iron has been presented a better anode
material for the removal of Cr(VI), when it is compared with aluminum [155]. Iron has also been
shown to exhibit better performance than aluminum for the removal of turbidity from urban
wastewater. Other electrode materials that have been used in recent studies include monopolar
42
and bipolar forms of stainless steel, boron doped diamond, aluminum/copper/magnesium alloy,
granular and powdered activated carbon, stainless steel coated with single-walled carbon
cylindrical, rotating impeller, and moving particle configurations. Some of these configurations
PT
are shown in Fig. 7.
RI
SC
U
N
A
M
D
TE
EP
CC
A
43
PT
RI
SC
(f)
U
(d) (e)
N
A
M
D
TE
(h) (i)
(g)
EP
CC
A
44
Fig. 7 Configurations of electrochemical reactors including (a) monopolar electrodes in parallel
connection, (b) monopolar electrodes in series connection, (c) bipolar electrodes in series connection, (d)
cylindrical concentric electrodes, (e) flow type system with rotating-screw type electrodes [156], (f)
horizontal rotating screw-type anode and U-shaped cathode [157], vertical rotating impeller anode and
cylindrical vessel cathode [4], (g) vertical rotating impeller cathode and cylindrical vessel anode [158], (i)
PT
cylindrical cathode and packed bed of wire netting wrapped cylindrically as anode [159].
RI
SC
However, electrode passivation is still a major concern in the operation of electrochemical
reactors. Passivation refers to the spontaneous creation of a hard non-reactive surface film,
U
usually an oxide or hydroxide, which inhibits the electrochemical activity of an electrode.
N
Meanwhile, passivation has been curtailed in recent studies by changing the polarity of the
A
electrodes, implementing periodic mechanical cleaning, applying alternating current, and
M
pH also plays a vital role in electrochemical processes. It influences the solubility or otherwise of
TE
the targeted pollutants. For example, in an attempt to remove trace levels of five heavy metals -
arsenic, cadmium, chromium, lead, and nickel – from synthetic contaminated drinking water,
EP
Heffron et al. [161] observed that cadmium and nickel removal was significantly affected by pH.
CC
At pH 6.5, greater removal of cadmium and nickel was observed with aluminum electrodes; at
45
3.3 Modeling approaches for electrochemical processes
Nowadays, the modeling of standalone electrochemical systems is used for the optimization of
cost and electrical energy requirement. Many authors have attempted to model electrochemical
mechanisms for wastewater treatment. However, only a few have modeled the removal of
PT
wastewater pollutants from real medium-strength and high-strength municipal wastewater. Most
of the modelers in this field have only attempted to model composite constituents of wastewater
RI
and not fractions of wastewater constituents in detail. Most of the models were focused on
SC
electrocoagulation. Since electrocoagulation is a physicochemical process rather than a
biological process, previous models have been formulated by using physicochemical rate
U
equations, statistical analysis, and adsorption isotherms in order to determine the parameters
Some of these rate equations employed recently to meet specific objectives are discussed here.
Electrostatic adsorption of pollutants on the surface of the coagulants has been identified as the
D
critical step in the process rate modeling [23]. Although equilibrium is unlikely to occur in
TE
continuous variable-feed wastewater treatment systems, the adsorption mechanism can still be
this process. In general, pseudo-first and pseudo-second order rate equations have been primarily
CC
used to predict the adsorption kinetics during electrochemical processes. Adsorption isotherms
are also crucial for the modeling of electrocoagulation process because the adsorption capacity of
A
coagulant and driving force of adsorption can be estimated via adsorption isotherms. Freundlich
and Langmuir adsorption isotherms have been mainly used in recent studies but for process
intermediate products such as nitrates, Freundlich isotherm could provide the best fit for
46
Statistical and empirical models have also been used successfully to model electrochemical
processes for wastewater treatment. Zaroual et al. [163] developed a model to obtain the
treatment efficiency of Cr3+ with aluminum anode using central composite design. 91% removal
efficiency of Cr3+ was obtained. Artificial neural network approach was used by Aber et al. [164]
PT
to model the removal of Cr6+ from polluted solutions by electrocoagulation and R2 value of 0.976
was obtained. The recent approaches used for the modeling of electrochemical systems and the
RI
notable findings from these approaches are summarized in Table 4.
SC
U
Table 4 Findings reported in recent studies on the modeling of electrochemical processes
N
for wastewater treatment.
A
M
Pollutant
Electrochemical Model Other
D
accuracy efficiency
ciprofloxacin concentration:
32.5 mg/L.
Ozone-advanced Industrial RSM – 91.10% 100% color, CD: 3 A/cm2, COD [166]
47
electrochemical effluent CCD 97.5% COD concentration: 3000 ppm, pH:
5h
PT
UV-based
RI
sulfate radical
Pulp and paper RSM – Natural pH, time: 33.7 min,
electrochemical 97% 61% COD [168]
SC
wastewater BBD CD: 5.55 mA/cm2
oxidation
processes
U
RSM:
96.5%;
N Optimum conditions for min.
A
Electrocoagulati Synthetic RSM and energy consumption and max.
ANN- 82% Cr6+ [169]
on wastewater ANN-GA Cr(VI) removal >
M
GA:
20–40 A/m2, time: 10 min
98.7%
D
Sludge recycling
TE
on
48
(BA), Para- 49.91%);
53.84%, p-
TA-39.91%,
PT
COD-42.95%)
RI
Combined
SC
Lithographic
electrocoagulati Kinetic 99.20% >74% TOC c system was successful in [172]
wastewater
on modelling removing TOC content of the
U
wastewater
2,4-
N
A
dihydroxybenzo First order Cavitation phenomena increase
Sonoelectroche
M
ic acid (2,4- kinetic N/A 47% TOC the active electrode surface by [173]
mical cavitation
DHBA) model cleaning the electrode surface.
D
wastewater
TE
The integration of MBR with electrochemical processes has been shown to enhance effluent
quality and reduce membrane fouling in many recent studies [175–179]. The electrodes can be
wastewater treatment technique whereby MBR and electrochemical processes can be carried out
49
concurrently further reduces the environmental footprint of wastewater treatment. Such
further treatment to potable water levels is desired. An integrated system of MBR with
electrochemical processes can allow the use of low voltage, as compared to standalone
PT
electrochemical systems, because the integrated system is supported by other processes such as
biological treatment and membrane filtration. This integrated system is now commonly known as
RI
electrically-enhanced MBR (eMBR). Reduction in overall power consumption can be achieved
SC
with eMBR due to lower pumping energy required for membrane filtration (because TMP can be
kept at sub-fouling levels) and the lower voltages required for electrochemical processes. For
U
example, a pilot eMBR plant has been shown to consume specific electric power of 1.1–1.6
N
kWh/m3, compared to conventional MBR systems with power requirements above 2 kWh/m3, as
A
reported in some studies [116,180]. Most of the recent studies on eMBR have focused on the
M
impact of electrochemical processes on MBR. Due to the aforementioned reasons, the advances
on the integration of electrochemical processes with MBR have been directed towards the
D
application of minute electric field for minimization of electric power requirements, self-
TE
The possibility of attaining low energy consumption in eMBRs has encouraged researchers to
A
apply minute electric fields to eMBRs to further increase energy efficiency in these systems
[181,182]. Some of the recent configurations of eMBR are shown in Fig. 8. Liu et al. [181] tested
a new eMBR configuration to minimize energy consumption by placing many copper wires
50
inside a flat sheet membrane module. Two stainless mesh anodes were placed outside the
module. Microporous non-woven PP sheet (or polyester (PE) fabric filter cloth) was used as the
filtration membrane matrix. A minute electric field (0.036 V/cm or 0.073 V/cm) was then
applied to reduce the energy consumption and anodic corrosion. Although the applied electric
PT
field was low, sludge activity was significantly enhanced, compared to the control system that
was operated without the influence of external electric field. The minute electric field ensured
RI
electrophoresis and electrostatic repulsion between the EPS in the sludge and the membrane.
SC
Potential negative effects of excess electric field on microbes such as lysis and endogenous
respiration were also avoided through the application of the minute electric field. Therefore,
U
stable operation of the eMBR was achieved through the application of minute field.
N
Zhang et al. [182] also studied low voltage fouling mitigation using two eMBRs - one fixed with
A
stainless steel anode (Fe-MBR) and, the other, a titanium anode (Ti-MBR). The Fe-MBR showed
M
lower transmembrane pressure (TMP), less irreversible fouling and higher pollutant removals
D
under a low intermittent voltage of 2.72 V and current of 0.1 A. Under the influence of the low
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electric field, iron was released from the anode. The released iron reacted with soluble microbial
products (SMPs) to decrease TOC and polysaccharide in the reactor, thereby reducing the
EP
specific resistance to filtration (SRF) of the mixed liquor. The TMPs of Fe-MBR and Ti-MBR
were lower than those of the control MBR by up to 40.4 and 28.9%, respectively, indicating the
CC
effectiveness of low-voltage eMBR for overall fouling suppression. The fouling rates in both
A
eMBRs were lower than that of the control one, among which the Fe-MBR had the lowest (30%
51
(a) (b)
PT
RI
SC
U
(c) (d)
N
A
M
D
TE
EP
CC
Fig. 8 Recent configurations of eMBR including (a) parallel external electrodes [183]; (b)
A
parallel submerged electrodes and flat sheet membrane [184]; (c) submerged membrane electro
bioreactor [116]; (d) parallel submerged electrodes and hollow fiber membrane [179].
52
Giwa et al. [8] used a low voltage gradient of 1.18 V/cm in an eMBR containing an aluminum
anode and stainless steel cathode to remove heavy metal ions and nutrients from medium-
strength raw wastewater. From the analysis of the chemical distribution pathways, the eMBR
also exhibited a viable potential for the recovery of the heavy metal ions and nutrients. The
PT
heavy metal ions removed from the wastewater were Si, Mn, V, Ti, etc. The application of low
electric field enhanced sludge settleability and filterability by significantly reducing the sludge
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volume index (SVI) and time-to-filter (TTF). Over 120 days of operation, low SVI and TTF of
SC
21.7 mL/g and 7 min, respectively, were achieved. The low electric field also caused pH
alterations in the mixed liquor such that the spatial distribution of heavy metal ions in the reactor
U
was influenced by electrophoresis, electro-deposition on electrodes, and electrocoagulation
N
leading to precipitation. The electrodes received less Si (bounded silicates) and more Mg than
A
the residual bottom sludge, as shown in eq. (4)–(6). The pH-induced effects of the low-voltage
M
electrokinetics ensured that Mg was kept in the mobile phase and adsorbed on the charged flocs
attracted to the electrodes. The influence of mobility gradient on Si was less (compared to Mg),
D
and Si was present in an excess amount in the sludge sediment than in the electrodes’ deposits.
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The amphoteric nature of silicates (and aluminates) facilitated the electrocoagulation of silicates
EP
under pH variations. Mn formed a large variety of oxy-manganates with net positive charge
collected predominantly on cathode instead of the anode. Fe appeared in both sludge sediment
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and electrode deposits due to its capacity to coagulate fellow heavy metal ions. V and Ti, which
are essential parts of cosmetics discarded into water, were also deposited in all pathways as
A
On sludge sediment:
53
On cathode deposit:
On anode deposit:
PT
Al > Mg > Si > Fe > Cr > V >Ti (6)
In general, it can be summarized that eMBR and its variants offer reduction in membrane fouling
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rate and energy consumption.
SC
U
4.2 Conductive membranes and self-generation of electricity in eMBR
N
A
The application of low voltages in eMBR would reduce cost. Likewise, other approaches such as
M
the use of conductive membranes and self-generation of electricity in eMBR systems have been
membranes ensures that the electric field is directly applied to the membranes rather than the
TE
electrodes, thus minimizing material requirements. In some cases, conductive materials such as
porous carbon structures having low electrical resistance and good mechanical stability are
EP
embedded with the membranes. Akamatsu et al. [185] developed a membrane–carbon cloth
CC
assembly for submerged eMBRs. The assembly consisted of a flat sheet PVDF membrane
embedded with plain woven carbon cloth electrode and the porous support. This membrane
A
assembly has a porous structure, good conductive property, and low cost relative to alternative
materials. It was found that the assembly improved the capacity of the system to resist membrane
fouling. Membrane fouling was suppressed by applying an electric field continuously, and even
54
intermittently. The flux obtained while using the system to treat silica suspension was up to 2.4
times higher than the flux without applying any electric field.
Liu et al. [186] also fabricated electrically conductive membrane via the deposition of
polypyrrole. This electrically conductive polypyrrole was used to coat a base filter of terylene
PT
cloth membrane. The membrane developed was also employed as a cathode to induce an electric
field in an eMBR, thereby eliminating the need for an external cathode. Lower electric field
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strengths were facilitated by the conductive membrane for fouling control. A very small electric
SC
field (∼0.2 V/cm) applied to the stainless steel mesh anode was found to be sufficient to reduce
fouling. Polypyrrole modified membrane prepared via vapor phase exhibited smoother surface
U
and stronger attachment of polypyrrole particles, and hence showed better antifouling
N
performance than that prepared via liquid phase polymerization. Using the vapor-phase
A
polypyrrole modified membrane to treat simulated wastewater with an initial MLSS
M
concentration of 5770 mg/L for 10 days, about 50% reduction in membrane filtration resistance
D
was observed.
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eMBR can be made to generate its own power by combining it with a microbial fuel cell (MFC)
unit. MFC converts organic matter directly to electricity through bacteria in an anaerobic anodic
EP
chamber. The electrons flow from the bacteria to the anode, from where the electrons move to
CC
the aerobic cathodic chamber and electric current is generated in the circuit. A membrane is
placed between the chambers to maintain charge balance and ensure that the hydrogen ions
A
displaced from the anodic chamber are reduced in the cathodic chamber. Membrane fouling
reduction is also achieved in eMBR-MFC systems through the repulsive electrostatic force
between the sludge particles on the membrane surface, which would consequently enhance
sludge detachment from the surface [187]. H2O2 might also be generated to clean the foulants in-
55
situ [188]. Liu et al. [189] developed a bio-electrochemical membrane reactor (BEMR) system
with independent flat sheet stainless steel mesh membrane for electricity generation and
wastewater treatment. The flat membrane module functioned as the cathode of MFC as well. A
filter cloth was used to separate the aerobic cathode and anaerobic anode chambers. About 0.2 V
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cell potential was maintained under the stable situation to ensure energy efficiency. Significant
membrane fouling mitigation on the cathodic stainless steel membrane was achieved by the bio-
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generated electricity. The maximum power density of 1.43 W/m3 and a current density of 18.49
SC
A/m3 have been achieved in an eMBR-MFC system, indicating that eMBR can be used to
produce considerable power when coupled with MFC [188]. Current generation by eMBR-MFC
U
could reach a plateau of 16.9 mA when the organic loading rate is 11.4 kgCOD/m3day [190].
N
Liu et al. [187] developed a MBR system in which electricity from a MFC was used to power the
A
MBR. A bio electrochemical cell consisting of iron anodes, microbes and conductive membrane
M
cathodes modified by polypyrrole was integrated with the MBR. This configuration permitted
D
the use of an internally generated electric potential for the reduction of membrane fouling as
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opposed to using externally supplied electrical energy, thereby further reducing the high energy
requirement typical of conventional MBRs. About 0.2 V cell potential was obtained under
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different conditions. The benefits of integrating MFCs with eMBR such as better effluent
quality, longer operational time, and partially self-supplied energy were demonstrated. The
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electric potential caused accumulation of negative charges on the membrane cathode, leading to
A
eMBR-MFC systems without ion exchange membranes have also been devised recently. Zhou et
al. [191] has integrated an overflow eMBR with MFC, in such a way that ion exchange
membranes were eliminated due to their high costs and the need to remove internal resistance
56
that might be introduced by these membranes. The integrated system was able to mitigate
membrane fouling because of the effect of the MFC on sludge properties such as a decrease in
sludge particle zeta potential; an alteration of particle size distribution; and reduction of EPS and
SMP. Ma et al. [178] studied the long-term performance of an eMBR-MFC system in which the
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ion exchange membrane was replaced with a perforated plate to separate the anode and cathode
chambers. The maximum power density of the eMBR reached 98.4 mW/m2 after 250 days. An
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efficient degradation of organic matter was achieved in the anode chamber of the eMBR, which
SC
subsequently resulted in sludge reduction and membrane fouling mitigation (27.3% lower than
U
N
A
4.3 Enhanced performance and treatment efficiency in eMBR
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The quality of treated effluent from eMBR has been shown to meet the standards for water reuse
applications in recent studies. High-quality effluents from eMBR is related to the tendency of the
D
system to suppress membrane fouling by modifying the properties of the mixed liquor and
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fouling layers on the membrane, as earlier discussed. Many of the recent studies on eMBR have
EP
reported high removal efficiencies of organics, nutrients, and heavy metal ions. In a pilot-scale
submerged membrane electro bioreactor (SMEBR) system used to treat municipal wastewater,
CC
removal efficiencies of 92% COD, 99% PO43--P, and 99% NH4+-N, respectively have been
achieved [116]. These high removal efficiencies could be attributed to the effect of electrokinetic
A
phenomena which improved sludge properties, leading to 81% reduction in fouling index of the
sludge. The inclusion of the electrical field in eMBR leads to changes in the physical, chemical,
and biological properties of the MLSS [122]. Borea et al. [192] indicated that the electrochemical
57
processes in eMBR might increase the sludge hydrophobicity to about 72 %, thereby improving
sludge dewaterability and reducing membrane cleaning frequency. Another eMBR pilot plant
operated for 6 months at a harsh temperature of 10 ⁰C in Northern Canada has been shown to be
able to achieve high removal efficiencies of >99% NH4+-N, >95% dissolved COD, and >90%
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PO43--P from real municipal sewage [193].
Giwa et al. [184] obtained high removal efficiencies of 98%, 99%, and 98%, for COD, PO43--P,
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and NH4+-N respectively from medium-strength municipal wastewater with eMBR. The effluent
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contaminant concentrations were below the water reuse quality standards for irrigation in Abu
Dhabi (UAE). Giwa et al. [88] also developed a numerical model of an eMBR in which the
U
electrodes were assembled in a new configuration of anode-cathode-membrane-module-cathode-
N
anode (A-C-M-C-A) to predict the quality of the treated wastewater. High removal rates of COD,
A
TP, TN, Ni, Fe, and Cr were obtained as 99%, 99%, 91%, 80%, 89%, and 80% respectively.
M
These results were correlated with the experimental data obtained from the system. The treated
D
effluent was useful for agricultural and forestry irrigation. The efficiencies of eMBR systems for
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the removal of wastewater pollutants, as reported in recent studies, are summarized in Table 5.
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electrochemical processes.
A
58
anode and Pd/carbon tubular membrane 1:15
COD: 90.68%
NH4+-N: 72.10%
2
Electrocoagulation, CD: 0.5 mA/cm
PT
eMBR with Al cylindrical anode and PO43—P: 100%
electrophoresis, and HRT: 19 h [9]
stainless steel cathode DCF: 75.25% CBZ:
electrooxidation SSA: 0.047 m2
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73.84% AMX:
72.12%
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CD: 10-40 A/m2
U
HRT: 25 h Average fouling rate
Electrocoagulation eMBR with Al electrode [195]
SRT: 60 days reduced by 7.8 fold
N
SSA: 18 cm2
A
eMBR with bare copper wire cathode 20-25% permeate
M
Electrophoresis, and inside the membrane module and EF: 0.036 V/cm or flux and 20 times
[181]
D
electrocoagulation stainless steel mesh anode outside the 0.073 V/cm reduction of filtration
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module resistance
HRT: 15.3 h
eMBR with carbon felt anode and
EP
CD: 15 A/m2,
COD: 99% PO43--P:
5 min ON and 15
Electrophoresis, 99% NH4+-N: 91%
A
59
Electroflotation, CD: 60 A/m2 Time:
eMBR with parallel plate Al electrode Cu: 63.6%
electrocoagulation, and 16 h [4]
configuration Zn: 93.7%
electrodeposition SSA: 88 cm2
PT
Electrocatalytic eMBR with stainless steel anode and HRT: 12 h Phenol: 97.9%
[176]
degradation cathode SRT: 20 days Pyridine: 94.7%
RI
Spacing: 1.5 cm Quinolone: 94.1%
SC
HRT: 10 h
(MBER)-MFC with external membrane
anolyte flow:
Bioelectrogenesis module, carbon brush anodic chamber, COD: 98.5% [190]
U
20–90 mL/min
and carbon cloth cathode
N
A
Membrane fouling
M
12 or 32 V/cm
Membrane–carbon cloth SMEBR with was suppressed by
Electrocoagulation 4 min ON/4 min [185]
carbon cloth anode and cathode continuous and
D
OFF
intermittent EF
TE
area: 81 cm2
A
Electrophoresis and Moving bed eMBR with Al anode and EF: 3 V/cm PO43--P: 55% NH4+-
[196]
electrocoagulation SS cathode SSA: 0.047 m2 N: 98.7%
60
Submerged membrane bioreactor
Electroosmosis and HRT: 12 h
(SMBR) with platinum plated titanium COD: >90% [175]
electrophoresis SRT: 20 days
anode and stainless steel cathode
PT
Anodic oxidation SRT: 140 d [197]
Ti/IrO2, Nb/BDD, Ti/Pt, and venlafaxine: up to
Current: 2 A
∼97%
RI
Ti/IrO2/RuO2
HRT: 2 h
SC
Coal gasification
SMBR with Ti/SnO2 anode and active Inter-electrode
Electro-Fenton wastewater TOC: [198]
carbon fiber cathode distance: 5 cm
U
75%
TOC: 110–125 mg/L
N UV power: 8 W
A
Photoelectro-Fenton with cast iron H2O2 dosage: 57.6 % Landfill leachate
M
Photoelectro-Fenton [199]
electrodes followed by MBR pH: 2.9 SO42-: 82.7%
*CD is CD; HRT is hydraulic retention time; SRT is sludge retention time; Temp is
EP
eMBR has also been employed for the enhanced removal of micropollutants and persistent
A
organic compounds such as pharmaceuticals and phenol from wastewater. Ensano et al. [9]
achieved enhanced removal of diclofenac (DCF), carbamazepine (CBZ), and amoxicillin (AMX)
of 75.25%, 73.84%, and 72.12%, respectively due to the different electrochemical mechanisms
inside the bioreactor. Jiang et al. [176] applied a novel eMBR configuration to remove phenol,
61
pyridine, and quinolone from coking wastewater. In this configuration, two pieces of stainless
steel mesh were placed inside a flat sheet membrane module as the cathode. Two stainless steel
mesh anodes were placed outside the module. It was found that phenol, pyridine, and quinoline
degradation rates in the eMBR were significantly higher, compared with the control reactor
PT
without an electric field. The electric field also resulted in a richer and more diverse bacterial
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Cao et al. [194] achieved 99.6% phenol via an integrated electro microbial membrane system
SC
(EMMS) containing a Pd/C conductive membrane as a cathode. This removal efficiency was
higher than that of standalone microbial membrane system (MMS) and standalone
U
electrocatalytic membrane system (EMS). Membrane fouling was also significantly reduced in
N
the EMMS as shown by the membrane flux, which was 2.64 times that in MMS and 1.25 times
A
that in EMS. In another attempt aimed at mitigating membrane fouling through eMBR by Hua et
M
al. [195], the average fouling rate was substantially reduced by 7.8 fold; therefore no chemical
D
cleaning was required during the entire operation of the eMBR. This reduction was attributed to
TE
electrostatic attraction, adsorption, and electro-chemical oxidation. The eMBR was also found to
EP
enhance sludge compressibility and control the growth of filamentous bacteria in the system.
Recently, the hybridization of eMBR systems with post-treatment or pretreatment units has also
CC
been shown to provide added benefits. An electro moving bed membrane bioreactor (eMB-
A
MBR) - a system that combines eMBR with a moving bed membrane bioreactor – has been
devised by Borea et al. [196]. A 60% reduction of membrane fouling was observed while using
62
In general, although considerable membrane performance has been reported in some studies on
performance offered by eMBR have resulted in higher permeate productivity and less membrane
backwashing. Bayar et al. [175] observed that the application of an electric field in SMEBR
PT
enhanced the permeate flux substantially, up to 54 L/m2/h, as compared to lower flux values in
conventional MBRs. This increase is observed in systems fed with both continuous and pulsed
RI
voltages. The use of alternating current (AC) dielectrophoretic (DEP) force in an inhomogeneous
SC
electrical field has also been shown to provide high permeate flux [203]. The permeate flux in
the test without DEP reduced to 50% of its initial value after only 20 min of operation whereas
U
the flux obtained with electric field was above 50% of its original value even after 60 min. The
N
applied DEP was also able to recover up to 85% of the initial flux after backwashing compared
A
to the 50% for the system without DEP. Bani-Melhem et al. [204] reported membrane fouling
M
However, potential negative effects have also been highlighted in some studies. Timmes et al.
pretreatment step. It was observed that the TMP in the set-up increased due to the pre-treatment.
It was suggested that problem might be attributed to the existence of soluble Fe(II) in the pre-
CC
treated effluent [206]. However, such a problem would not come up if aluminum was used as the
A
anode. Yu et al. [207] studied the influence of alum and FeCl3 on ultrafiltration (UF) membrane
fouling. FeCl3–UF exhibited significantly higher membrane fouling rate than the alum–UF
system. Fe-induced coagulation produced smaller particles, and denser and thicker cake layer,
which was considered to be responsible for the inferior membrane performance. Furthermore,
63
eMBR systems have also been shown to be susceptible to electrode fouling but this drawback
has been addressed through periodic manual or mechanical cleaning and polarity switching
[8,184].
Meanwhile, eMBR can be further tuned to produce optimized results by carefully selecting the
PT
operating conditions such as current density (CD), hydraulic retention time (HRT), sludge
retention time (SRT), and pore diameter of anode (dp) [23]. A mathematical model used to study
RI
the effect of operating conditions on eMBR performance revealed that an increase in CD or HRT
SC
and a decrease in anode porosity might lead to enhanced removal efficiencies of COD, TN, TP
and Fe due to higher amounts of hydrated coagulants that could be obtained under these
U
conditions [23,184]. Increase in the SRT could favor nitrogen removal due to the delayed growth
N
of denitrifying organisms but influence COD and phosphorus removal negatively. However,
A
excessive CD and exposure time to current might adversely influence microbial activity. It is
M
therefore important to adjust the electrical supply in the system to such a level that facilitates
D
communities have been found to thrive at continuous low CD of about 5 A/m2 [151]. This low
An extensive and detailed review of the current status, opportunities, and challenges of
wastewater treatment through MBR and electrochemical processes has been carried out. From
the broad literature survey, the most important features of standalone and hybrid processes
implemented for wastewater treatment are highlighted. These features include membrane
64
fouling, operating conditions as well as membrane characteristics, energy consumption, and cost.
Meanwhile, several recent studies on eMBRs have shown that eMBRs are able to address the
electrochemical processes. Improved removal of organics, heavy metal ions, dyes and
PT
micropollutants via eMBRs have also been reported. However, studies on eMBRs are currently
focused on aerobic conditions. Furthermore, research on eMBR modeling that takes real feed
RI
solutions into account is currently limited and should be enriched. Future trends should focus on
SC
novel ideas such as electrically-enhanced anaerobic membrane bioreactors and electrically-
enhanced osmotic membrane bioreactors to further reduce energy consumption and ensure
U
energy efficiency. The incorporation of low-voltage electric field with AnMBRs and OMBRs
N
could improve the performance of these systems in terms of effluent quality, membrane
A
performance, and energy consumption. Meanwhile, to avoid being pre-emptive, such novel ideas
M
should first be modeled and assessed experimentally. Other fresh concepts such as the coupling
of electrically enhanced OMBRs with MFC for improvement in self-electricity generation should
D
be tested in the future. Although submerged eMBRs have been shown to offer lower
TE
membranes, i.e. membranes that integrate the functionalities of membranes and electrodes.
CC
Acknowledgment
A
Khalifa University of Science and Technology, Masdar City campus, is appreciated for providing
the platform and resources used for the preparation of this review paper.
65
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