Document No :

　 　
PLTHM PELAGAI HULU 2 00/04/2021
　 　 Date Of Revision :
　 　 HYDRO POWER 2 X 4900 KW 04/04/2021
Standard Operational
Page :
Procedure = START-UP UNIT =
( SOP ) 01

1．GENERAL TECHNICAL DATA

 Turbine
* Type of Turbin : Francis Turbine 2 x 4,9 MW / HLA551C – LJ – 130
* Rated Head : 43,4 m.
* Gross Head : 47,04 m.
* Loss Head : 3,36 m.
* Rated Discharge : 57,70 El.m. (dpl.
* Design Discharge : 12,9 m3/s.
* Rated Power : 5500 kW/ Unit
* Runway Speed : 842 rpm.
* Nominal Rated Speed (Ne) : 428,6 rpm.
* Head Loss : -
* Length of Shaft : 4.323 mm
* Diameter Runner : 1.321 mm
* Max. Guide Vane Angle : 44 º∠
* Numbers of Blade Runner : 14
* Numbers of Guide Vane : 16

 Generator
* Type of Generator : SF 4900 – 14/ 3250
* Rated Capacity : 6.125 MVA
* Rated Output : 4900 kW
* Rated Voltage : 6300 Volt
* Rated Current : 630 A
* Power Factor (PF) cos ∮n : 0,80
* Rated Frequency (fn) : 50 Hz
* Runway Speed : 842 rpm.
* Nominal Rated Speed (Ne) : 428,6 rpm.
* Stattor Connection : Y (Star)
* Rated Excitation Current : 405 A
* Rated Excitation Voltage : 119 V
* No- Load Excitation Current : 225 A
* No- Load Excitation Voltage : 44 V
* Numbers of Guide Vane : 16
* Excitation Type : Static S.C.R.
* Rotated Direction : Clock Wise From Top View
* Cooling Type : Two way radial（Self- circle air cooling）

2. HOW TO OPERATE TURBINE FOR START-UP UNIT

2.1．Preparation for Conditions Start – Up of Turbine Generator

Water Elevation Level
2.1.1 Monitoring the condition of elevation water level on intake overview and ensure that
enough elevation water level from the weir is available to carry out the production
process.( Min.112,65 El.m.)
2.1.2 Make sure the intake gate is fully open to channel water through the water way.
2.1.3 Make sure the water elevation level at the headpond is enough.

Head Office
Jalan Sumatera Blok B No.1 Ulak Karang Padang 25133 – Sumatera Barat, Phone +62 751 7058865
Ext: 106 - 209
　 　 Document No :
　 　
PLTHM PELAGAI HULU 2 00/04/2021
　 　 Date Of Revision :
　 　 HYDRO POWER 2 X 4900 KW 04/04/2021
Standard Operational
Page :
Procedure = START-UP UNIT =
( SOP ) 01

* Average Headpond Water Elevation Level 105,33 El.m. ≈ 106,24 El.m.

* Average allowed Operation Head Level 43,40 m. / minimum 41.00 m.
2.1.4 Make sure that the Tailrace Gate is fully opened.
* Min. Tailrace Elevation Level : 57,70 El.m. (dpl.)
* Normal Tailrace Elevation Level : 58,60 El.m. (dpl.) ≈ 60,14 El.m. (dpl.)
* Over Flood Elevation Level : 60,63 El.m. (dpl.)
2.1.5 Make sure that the main valve maintenance drainage Draft Tube Gate, inlet valve
maintenance drainage Penstock, valve maintenance Spiral Case is fully closed.
2.1.6 Make sure that the Main Inlet Valve (MIV) while on close position, By-Pass Valve is
fully closed.
2.1.7 Make sure MIV Maintenance Locking Spindle has been remove.

Cooling Water System (CWS)

2.1.8 Make sure that the Main Inlet Valve and Outlet Valve Cooling Water System (CWS) already
fully opened, and ready to flowing. Make sure all measuring parameters are properly working,
and differential pressure CWS filter. Especially water pressure measurement (average Ne. 0,2 –
0,4 Mpa).
2.1.9 Make sure all CWS control panel usually on Remote/Auto position ( unless required for
manual operation or maintenance it can be change to Manual position).
2.1.10 Make sure all Inlet and Outlet Valve at Generator Cooling System must be Opened and ready to
flowing.

Generator Lubricant Oil Pressure (GLOP)

2.1.11 Make sure all Inlet and Outlet Valve Generator Lubricant Oil Pressure (GLOP) at Upper Side
Bearing and Under/Lower Side Bearing is on right position and already flowing
2.1.12 Make sure that the level oil exist and ready for lubricate.
2.1.13 Make sure that Main Shaft already lifted up by Jacking Oil Pressure ; Ne: 7,3 Mpa (cause,
usually the Main Shaft will drop after 30 days of not being used or after maintenance required).

Air Compressor System

2.1.14 Make sure all Outlet Valve Air Compressor is fully opened and already flowing
* Valve Air Brake System (average working pressure; 0,3 – 0,7 Mpa)
* Valve Air shaft seal compressor system pipe.
* Valve Air Compressor for cleaning and Maintenance
2.1.15 Make sure all Air Compressor Control Panel usually on Remote/Auto position ( unless required
for manual operation or maintenance it can be change to Manual position).
* Working Pressure of Automatic Air Compressor Tank ; ( average 0,4 – 0,8 Mpa ).

2.2. Obtain Approval from Dispatcher

2.2.1. Inform to PLN Dispatcher that the Generator Units of PLTMH Pelangai Hulu 2 – PT. DSE
ready to Start-Up and synchronize to the Grid PLN System through a communication device (by
Radio Telecommunication or IP-Phone).
2.2.2. After obtaining approval from the Dispatcher PLN, operator carries out to starting units.
2.2.3. Inform and coordinate with the field operator to do Start-Up unit preparation and make sure all
auxiliary is normal conditions.

2.3. Start-Up Process Turbine Generator

2.3.1 Make sure all Star-Up condition already fulfilled.

Head Office
Jalan Sumatera Blok B No.1 Ulak Karang Padang 25133 – Sumatera Barat, Phone +62 751 7058865
Ext: 106 - 209
　 　 Document No :
　 　
PLTHM PELAGAI HULU 2 00/04/2021
　 　 Date Of Revision :
　 　 HYDRO POWER 2 X 4900 KW 04/04/2021
Standard Operational
Page :
Procedure = START-UP UNIT =
( SOP ) 01

2.3.2 Make sure water is filled in the Spiral Case by filling it through by opening By-Pass Valve.
Check if it is normally working.
2.3.3 Open and check the screen prompt overview manual completion of Rotor Jacking Operation,
make sure the unit Rotor Jacking Operation has been completed.
2.3.4 Make sure the Unit is No Accident or Failure Signal (Appendix: A. Item Check of Operation)

Head Office
Jalan Sumatera Blok B No.1 Ulak Karang Padang 25133 – Sumatera Barat, Phone +62 751 7058865
Ext: 106 - 209
　 　 Document No :
　 　
PLTHM PELAGAI HULU 2 00/04/2021
　 　 Date Of Revision :
　 　 HYDRO POWER 2 X 4900 KW 04/04/2021
Standard Operational
Page :
Procedure = START-UP UNIT =
( SOP ) 01

2.3.5 Make sure Circuit Breaker at 611QF or 621QF of units has been disconnected. (Handcart
working position).

2.3.6 Make sure that the Excitation Switch is Closed position.

2.3.7 Make sure that the Guide Vane is fully closed, unit bearing level oil normal, unit heater
has been exit.

Head Office
Jalan Sumatera Blok B No.1 Ulak Karang Padang 25133 – Sumatera Barat, Phone +62 751 7058865
Ext: 106 - 209
　 　 Document No :
　 　
PLTHM PELAGAI HULU 2 00/04/2021
　 　 Date Of Revision :
　 　 HYDRO POWER 2 X 4900 KW 04/04/2021
Standard Operational
Page :
Procedure = START-UP UNIT =
( SOP ) 01

2.3.8 Make sure that the differential technical filter cooling water system pressure is normal
condition and no alarm. Coordinate with field operators to check actual local conditions
of all units and equipment.

2.3.9 The unit is ready to start when the power on command is released and the power on
indicator is ON. (1 G Start or 2 G Start).

2.3.10 Click the button “1 G Start or 2 G Start” to start Automatically process.

Head Office
Jalan Sumatera Blok B No.1 Ulak Karang Padang 25133 – Sumatera Barat, Phone +62 751 7058865
Ext: 106 - 209
　 　 Document No :
　 　
PLTHM PELAGAI HULU 2 00/04/2021
　 　 Date Of Revision :
　 　 HYDRO POWER 2 X 4900 KW 04/04/2021
Standard Operational
Page :
Procedure = START-UP UNIT =
( SOP ) 01

2.3.11 The Unit has two condition of operation command order, which is : * by Computer
Boot Order and * by Unit LCU Start-Up Order.

2.3.12 Release the locking spindle of Main Inlet Valve (MIV).

Head Office
Jalan Sumatera Blok B No.1 Ulak Karang Padang 25133 – Sumatera Barat, Phone +62 751 7058865
Ext: 106 - 209
　 　 Document No :
　 　
PLTHM PELAGAI HULU 2 00/04/2021
　 　 Date Of Revision :
　 　 HYDRO POWER 2 X 4900 KW 04/04/2021
Standard Operational
Page :
Procedure = START-UP UNIT =
( SOP ) 01

2.3.13 Fully Opened the Main Inlet Valve (MIV). Make sure that the maintenance of sealing
solenoid valve already exit and valve of 1 and 2 already opened.

2.3.14 Opened the technical automatic motor valve cooling water system no. 1 and no. 2.

2.3.15 Check and make sure all unit bearing cooling water was flowing and working on
normal condition

Head Office
Jalan Sumatera Blok B No.1 Ulak Karang Padang 25133 – Sumatera Barat, Phone +62 751 7058865
Ext: 106 - 209
　 　 Document No :
　 　
PLTHM PELAGAI HULU 2 00/04/2021
　 　 Date Of Revision :
　 　 HYDRO POWER 2 X 4900 KW 04/04/2021
Standard Operational
Page :
Procedure = START-UP UNIT =
( SOP ) 01

2.3.16 Check and make sure that all main cooling water pressure on normal condition.

2.3.17 Reset the brake system of units and make sure the units Break System is normal and has
been Released / QUIT.
2.3.18 Exit the Guide Vane Governor Locking Device. Make sure that the Governor Locking
Device has been pulled out.

Head Office
Jalan Sumatera Blok B No.1 Ulak Karang Padang 25133 – Sumatera Barat, Phone +62 751 7058865
Ext: 106 - 209
　 　 Document No :
　 　
PLTHM PELAGAI HULU 2 00/04/2021
　 　 Date Of Revision :
　 　 HYDRO POWER 2 X 4900 KW 04/04/2021
Standard Operational
Page :
Procedure = START-UP UNIT =
( SOP ) 01

2.3.19 Start the Governor and make the Guide Vane at No Load, make it sure.

2.3.20 After unit speed up to 95 % it still be on Idle State condition, give the Excitation Start-
Up order, make sure that the Excitation Switch is Closed position.

Head Office
Jalan Sumatera Blok B No.1 Ulak Karang Padang 25133 – Sumatera Barat, Phone +62 751 7058865
Ext: 106 - 209
　 　 Document No :
　 　
PLTHM PELAGAI HULU 2 00/04/2021
　 　 Date Of Revision :
　 　 HYDRO POWER 2 X 4900 KW 04/04/2021
Standard Operational
Page :
Procedure = START-UP UNIT =
( SOP ) 01

2.3.21 The terminal voltage rises to 95 % Un, Unit Speed to 100 % Nr, while it is no load state
reset the automatic quasi synchronization device.

2.3.22 Put the automatic quasi synchronization into Operation Mode. Wait for delay judgment
for Sync units of Generator, Circuit Breaker (611QF or 621QF) automatically Closed

2.3.23 After quasi synchronization automatically Closed, it is means that unit generator has
been Synchronize with PLN GRID.

2.3.24 Input Active Power Load setting and Reactive Power as following order of Production
Units.

Head Office
Jalan Sumatera Blok B No.1 Ulak Karang Padang 25133 – Sumatera Barat, Phone +62 751 7058865
Ext: 106 - 209
　 　 Document No :
　 　
PLTHM PELAGAI HULU 2 00/04/2021
　 　 Date Of Revision :
　 　 HYDRO POWER 2 X 4900 KW 04/04/2021
Standard Operational
Page :
Procedure = START-UP UNIT =
( SOP ) 01

2.3.25 Inform to PLN Dispatcher that the Generator Units has been synchronize to the Grid
PLN System through a communication device (by Radio Telecommunication or IP-
Phone.
2.3.26 Enter Value of Load Power as following for Load Operation units. 　
2.3.27 After all proses finished, that means units has been Generate the Electric Power and
Supplied to the system. End of Produce process.
2.3.28 Monitoring all conditions of units as well as along Power Plant Produce Electricity.

Head Office
Jalan Sumatera Blok B No.1 Ulak Karang Padang 25133 – Sumatera Barat, Phone +62 751 7058865
Ext: 106 - 209