Professional Documents
Culture Documents
SERVICE MANUAL
POR
SIN·GER.
SWING-NEEDLE
SEWING MACHINES
FOR COMBINED STRAIGHT AND ZIGZAG STITCHING
REVERSIBLE FEED
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Machine 306w25
This is a private ond confìdentiol communicotion to and for the use of only
the employees of The Singer Manufacturing Company and its affiliated com-
is forbidden.
,,
TABLE OF CONTENTS
Poge
SINGER Automatic Swing-Needle Sewing Machines of Clciss 401 .. ... .......... .. 125 to 162
Descriptions of Machines ..... .......... ... ....... .............. ........ ........ ... .......... ...... ...... .163 to 168
lndex .............. ..... .......... ... ...... ........ ... ............... ...... ..... ...................... ... ...... .. 169 to 174
3
TIPS ON SETTING UP
After removing the machine from its packing case, 6. By means of an oil can filled with Varsol,
set it up in the order noted below. flood the sewing hook assembly. Run ma-
chine for about three to five minutes until
1. lnspect for concealed damage incurred
all the tacky oil is washed out. Then ap-
during transit, typical forms of which are
ply SINGER Oil and run-in the machine .
as follows:
again for three to five minutes.
Bent arm shaft.
7. Oil the sewing machine completely. See pages
Broken or bent hand wheel.
74 to 77. Wipe away all surplus oil.
Cracked or bent bed.
Noisy gears (high pitched whining gear tone as 8. Make sure there is heot expansion clearance
well as gear growl) caused by severe shock. .015 to .020 inch between rear orm shaft bush-
Machine bound tight by severe shock. ing and flanged bushing. See page 27.
Broken or bent under-bed parts. 9. lnspect còndition of needle before making sew-
Broken or cracked motor end còvers, light and ing test. See page 5. Check hook ·and needle
pulley. relationship.
Broken or bent stitch regulator lever.
1O. Sew-in the machine and check the stitching for
Water damage (observe for water marks inside
corred behavior of bight controls and pendulum
carton).
motion. See pages 52 to 55.
2. Turn hand wheel over toward you to make cer-
11. Make sure stitch regulator moves freely; that it
tain that sewing mechanism turns freely.
does not creep when sewing or that it sticks or
3. Wipe off all traces of the tacky anti-rust oil used binds.
to protect the polished and plated surfaces.
Give particular attention to the needle thread 12. Test wind a bobbin to be sure that bobbin winds
tension assembly. evenly.
4. Apply motor and light to machine and check 13. Check bobbin case tension with silk as described
operating behavior . on page 21.
.5. Remove bobbin case and wash in Varsol, mak- 14. Polish the head to a satin fìnish. Do not leave
ing sure all traces of tacky oil have been an oily or a greasy film on any portion of
washed out from under the tension spring. the head or the cabinet.
ORDER OF INSPECTION OF CUSTOMER'S
MACHINES AT THE BENCH
1. Obtoin complete informotion concerning the 7 . Check relationship of needle with sewing hook.
customer's sewing problem before moking any See pages 9 and 41 to 44.
odjustments.
8. Check pendulum motion of needle bar. See
2. Obtain samples of the customer's materiai and pages 52 to 55.
thread for final testing.
b . Comparison of size with the thread used. 11. Check feed mechanism for-
See page 10.
a. Timing of feed movement. · See page 29.
c. Damage (Needle bent or blunt- needle eye
rough.) b. Feed dog height. See page 30.
)
d. Relation to needle hole in throot piote. Check c. Position of feed dog in throat piote slots.
for straight sewing and for maximum zigzag See page 32.
stitching. See pages 22 and 52. d. Test feed for slight forward motion at " O" .
5
lnsut in ploce 01 p09e 5 in Form 20732 (257)
SUGGESTIONS TO THE SERYICEMAN IN THE HOME
2. Check the combination of needle and thread during straight stitching. See page 43.
used by customer. See page 10.
l O. Check position finger in bobbin case base for
proper thread space. See page 42.
3. Check needle for-
11. Check height of feed dog; its position in throot
a. wear or damage (needle blunt, bent or
plate.
burred).
b. position in needle clamp. See pages 12 and 12. Check performance of bight contro! mechanism.
88 .. See pages 62 to 67 and 92 to 99.
6
SAMPLE CHECK LIST
FOR SERVICEMAN IN THE NOME
7
NEEDLES AND THREADS
For perfect stitching, the selection of the Class, constant, maintaining on identica! relationship be-
Variety and Size of a needle to be used must be based tween short-groove side of all 206 x 13 and 306 x 1
upon the design ond copacity of the particulor sew- needles and the hook point. Therefore, ony increase
ing machine as well os the work to be accomplished. in the diameter of the biade results in a shifting of
only the centerline of the needle biade away from
the hook point.
while suffìciently strong to avoid breakage ot the within al! Classes and Vorieties of needles recom-
needle eye. Therefore, the size of the needle eye, re- mended for o particular sewing machine. This is to
quired by the thread, determines the ideai size of the maintain the correct relationship of the height of the
needle biade. The actual size number of the needle eye to the point of the hook, throughout ali
needle is based upon the diameter of the possible chonges of needles, as listed for the sewing
needle biade at the eye of the needle. This machine .
diameter is constant for all sewing machine
However, the size of the needle eye increases with
needles of the same size number.
the size of the needle to accommodote heavier threod.
The distance X between the short-groove side Therefore, any increase in the length of a needle
of the needle biade and the position of the flot-side for one particular mochine is made from the top of
of the needle shank, seoted in the needle bar, is the needle eye toward the point of the needle.
8
HOOK AND NEEDLE RELATIONSHIP
)
fig. 3.
Relationship of Hook Point to Needle Eye
The hook point should pass the needle as close as possible, without striking it. This will insure
hook point entry of threod loop during ornamental zigzag stitching . Adjust by loosening screw M4 and p roceed
as instructed on page 41.
9
CHART SHOWING RELATIONSHIP OF TYPES OF FABRICS,
TNREAD AND NEEDLE SIZES AND
MACHINE STITCHES TO THE INCH
MA CHINE STITCHES
PER INCH
THREAD NEEDLE INSIDE TOP
TYPES OF FABRICS SIZES SIZES SEAMS STITCHING
TWIST OF THREAD
Far ordinary stitching, either right or left twist
thread con be used in the needle and in the bobbin. HIS END
10
T0 0RDER NEEDLES F0R SWING-NEEDLE MACHINES
Single needles for these Machines o re of Class thread will interfere with the successful use of the
and Variety 206 x 13 and are made in Sizes 9, 11 , machine.
14, 16 and 18.
Whenever a machine breaks thread or skips, try
the next size larger needle.
The size of the needle to be used depends upon the
size of the thread which must pass freely through the Orders for needles must specify the Quantity re-
eye of the needle. quired, the Size number, also the Class and Variety
numbers, separated by an x.
Do not use rough or uneven thread or thread which The following is an example of on intelligible order:
passes with diffìculty through the needle eye, as such " 100 No. 18,206 x 13 Needles."
)
15 x 1 NEEDLES FOR MACHINES 0F CLASS 401
These machines use needles of Class and Variety 15 x l, ovailable in sizes 9, 11, 14, 16 and 1B.
11
lf the needle is incorrectly placed in the needle Fig. 6, facing the rear of machine, away from the
clamp and is incorrectly threaded, the machine will operator, then securely tighten needle clamp thumb
not sew.
t1I:
·
screw.
.
I
MOVE TO NEEDLE CLAMP ;
HIGHEST ·.. . ; THUMB SCREW
POINT , ./ ' . ,
'I
'
,5«, .
FLAT SIDE
TO REAR ·
~ :
INS~T NEEDLE
UP AS FAR AS
, POSSIBLE
LONG GROOVE
TO FRONT~ SHORT
GROOVE
.....,_
Make sure that needle is not blunt or bent. You will note from Fig. 6 thot the side of the
needle with the flat on the shank has a short groove
at the eye, while the opposite side, shown in Fig. 5,
has a long groove . On ali machines the needle is
Loosen needle clamp thumb screw and insert needle threaded from the long groove side toward the short
in the needle clamp slot, al I the way up against the groove; thus the needle on this machine is threaded
stop, with the flat side of the shank of the needle, see from front to rear.
, .,
FORMATION OF THE LOOK STITCH
LE DLE
PRESSER FOOT
ROTATING HOOK
Fig. 7 shows the first stage in stitch forma- Fig. 8 shows the second stage. The hook is so
tion. The thread leading to the needle is slack be- timed as to enter the thread loop and carry the loop
cause the thread take-up lever has begun its around the bobbin case containing the bobbin thread.
descent. The needle, after reaching its lowest point, Take-up lever, in descending, furnishes oll the thread
rises to form a loop of threod for the hook point to required to enlarge the loop for passage around bob-
) enter. bin cose.
13
FORMATION OF .THE LOCK STITCH (Continued)
\
TENSION
DISCS
DLE DLE
SSER FOOT SER FDOT
RDTATING HOOK
Fig. 9. Bobbin Thread Enclosed by Needle Thread Fig. 1O. Stitch Completed
Fig. 9 shows the third stage. The loop of the Fig. 1O shows the fìnol stage of locking the stitch.
needle threod has been cast off the hook and the As the toke-up lever rises to its highest position, the
take-up lever is rising quickly to toke up all the slack feed dog is completing its forword motion, thus lock~
threod. ing the two threods into o lock stitch.
THE PERFECT LOCK STITCH
Fig. 11. Cross Section View Fig. 13. Cross Section View of lock Stitch
of Perfect lock Stitch with loose Needle Thread Tension
When the tensions of both the needle thread and lrregular stitching, such as is shown in
the bobbin thread ore correctly adjusted, the stitches Fig. 14, is usually caused by a combination of
will be locked in the center of the thickness of the two or more of the following conditions:
materiai, os shown in Fig. 11.
When the tension of the needle thread is set too o. Too loose or tao tight needle thread tensìon.
tight in relation to the bobbin thread, excess bob- b. Too loose or too tight bobbin threod tension .
Fig. 12. Cross Section View of lock S_titch with Fig. 14. Cross Section View of an
Tight Needle Thread Tension lrregular lock Stitch
bin thread is drawn to the top of the materiai, causing c. Damaged . or improperly set tension spring on
a loose stitch, as shown in Fig. 12. bobbin cose.
d. Worn or damoged position finger.
When the tension of the needle thread is set too
e. Bent needle or damoged needle eye.
loose in relation to the bobbin thread, excess
needle threod is drawn to the bottom of the materiai f. lmproper feeding of materiai.
ond the bobbin thread moy lie stroight along the un- g. Use of wrong needle ond thread combination.
derside of the materiai, as shown in Fig. 13. h. lncorrect feed time.
15
TENSION CONDITIONS
)
When checking and adjusting machine for tension proper tension of machine is to start with longest
conditions in relotion to perfect sewing, use o Size 14 stitch ond moke sure that no looping oppeors in the
needle cind "A" silk thread. Silk threod should be used i;titching. Then shorten stitch to opproximctely #25
to estoblish proper 110" setting of needle threod ten- ond note whether or not tension is sotisfactory. lf
sion ond bobbin threod tension should be adjusted noticeable voriotions occur, moke sure cli traces of
with silk as described on page 21. After completing the tocky onti-rust oil ore removed from the polished
sewing tests with silk, repeot these tests with #50 surfaces of the sewing hook and tension ports. See
mercerized cotton thread. Silk threod will show up instructions on page 4. Fcilure to wash the hook
any tendency for the mochine to skip, froy or breok with Versoi ond to oil it ofter cleaning, may result in
thread before sùch conditions would be noted with mony forms of looping trouble.
mercerized thread.
1. Stroight sewing at left-, centrai and right- When satin stitching, feed and tension adjustments
hond position of needle ond ot both longest must be very corefully mode to insure o uniform
and shortest stitch setting. quality of satin stitch. Cording of fabric con be ex-
pected if excessive needle threod tension is employed
2. Maximum zigzag stitching ot extreme left-
or if "O" diol tension setting is too high.
and right-hand position of needle end at
\
16
SEWING DIFFICULTIES CAUSES REMEDIES
Needle too small for size Use correct needle. See page
of thread. 10.
lrregulor setting of stitches with large beads Free hook of ony threads, gum
showing on the underside of the fabric. Clogged or sticky sewing or other foreign metter. lf neces-
hook. sary reploce hook and bobbin
case holder.
All adjustments on needle thread tension, see page bobbin thread tension is correctly set at the factory
18, should be mode on the assumption that the ond should not be unnecessarily disturbed.
17
TO REGOLATE THREAD TENSIONS
)
NEEDLE THREAD TENSION
A
This rnachine is equipped with a one-cycle dial t~n•
sion which, when set correctly, offers a barely per• B
ceptible tension at "O " to a maximum ot the end of
one complete turn of thumb nut.
Pull thre ad through tension discs to test amount of no tension. Then advance one hole to right to give
of tension on thread at " O " position . At this point minimum tension ot zero position.
there should be a slight pull on the thread to indicate
TO OBTAIN INCREASED TENSION RANGE
there is a minimum tension which gradually increases
with the turning of thumb nut A to the right, providing On some occasions o slight increose in maximum
a full range of tensions with one revolution of the range of needle thread tension may be required for
thumb nut. lf the pull is too strong for a minimum special work.
tension, press in dial C to disengage pin B on nut The additional tension moy be obtained by using
from dia I, and reset pin in next hole to left of previous tension indicotor No. 125415 and tension spring No.
setting . Repeot this odjustment until a point is reoched 45869 if the mach i ne is not equipped with these parts.
Turn thumb nut A over to the left (counter-clock- remove it. Then remove tension parts from stud as
wise) until it stops. To separate pin B in thumb nut A shown in Fig. 16.
from dial C, press in dial, unscrew thumb nut and
TO REASSEMBLE AND REPLACE NEEDLE THREAD TENSION
Piace tension parts on the stud os illustrated: 3. Tension spring must be mounted so the half coil
at front is in the lowe, position.
) 1. Make sure tension discs are free of oil, grit or
grease.
2. lndicator must show plus and minus signs ot top 4. Finger of slotted wosher must point upward to
for operator's convenience. oct as a stop for dici.
e :•.
. • .
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)
TO ADJUST THE THREAD TAKE-UP SPRING
STROKE OF SPRING TO SET TAKE-UP SPRING STROKE
The toke-up spring J, Fig. 17 should be at rest Loosen set screw L, Fig. 17.
agoinst its stop as the point of the needle enters the Rotate tension stud Z clockwise with a screwdriver
fabric. (turning whole tension assembly) to complete its oction
later.
Rotate tension stud Z counter-clockwise with o
When adjusting take-up spring, the stroke screwdriver (turning whole tension assembly) to com-
must be adiusted first, then followed by the plete its action eorlier.
pressure of the spring. Securely tighten set screw L.
L
Fig. 17. Setting Fig. 18. Removing
Stroke of Spring Tension Assembly
19
PRESSURE· OF SPRING lnsert assembly into machine with plus ond minus
signs of indicato, in uppermost position and hold ten-
sion ossembly in piace.
Tensi on on threod toke-up spring should be just
suffìcienf to toke up slock of needle threod unti! needle Move loop of spring to the left so that it may come )
point reaches the fabric. to rest ogainst its stop.
. 2:a:~:
Fig. 19. Showing Fig. 20. Spring
Sprìng Left of Center Line
Excessive pressure will cause fabric to cord (drow) Securely tighten screw GS, Fig. 18.
during satin stitching or wide bight zigzag stitching.
Test pressure of spring to determine if o fìner adjust-
ment is needed.
lnsuffìcient pressure will cause looping or threod
breakoge. NOTE: lf more pressure is required, move small tail
of spring L8 into the next stud slot to the
right of previous setting.
Turn screw GS, Fig. 18 counter-clockwise and NOTE: A very fìne adjustment for pressure of the
remove tension assembly. spring con be hod by loosening screw G8,
Fig. 18 and turn ing complete assembly
clockwise to increose pressure ond counter-
Slide spring on tension ossembly so thot toil of
clockwise to decrease pressure.
spring L8, Fig. 19 is in one of the stud slots and top
of spring J, is just left of center line on indicotor in Retighten screw GB and test spring pressure
the area between dotted lines, illustroted in Fig. 20. by sewing.
?O
TO REGOLATE BOBBIN THREAD TENSION
BOBBIN THREAD TENSION
Fig. 22.
SUGGESTED METHOD
FOR SETTINO BOBBIN THREAD TENSION
Fig. 21. Bobbin
Thread Tension Wind bobbin with a 50 yard spool of size "A"
)
silk thread.
Thread bobbin case and odjust tension so that
To increase tension, turn this screw gradually over
weight of bobbin case with a bobbin of 50 yards of
to the right.
"A" silk will cause case to sii de slowly, when held sus-
pended by the thread. See Fig. 23. For correct ten~
To decrease tension, turn this screw gradually over sion, its downward movement should be very slow.
to the left.
®..
sion or over toward operator to tighten tension .
Fig. 23. Checking Bobbln Thread
Tenslon
21
TO CORRECT THE POSITION OF THE NEEDLE IN
RELATION TO STRAIGHT-STITCNING THROAT PLATE
)
FLAT SIDE I
OUTLINE OF NEEDLES OF SHANK I
t
REAR
SIZES 9 TO 18
FRONT
When the needle enters the . needle hole in When the needle is at its lowest position, the short-
straight-stitching throat piote, the short-groove groove (flat-shank) side of the needle Fig. 25 should
(flat shonk) side of the needle should be dose to the beat the rear, close to a point on the straight-stitch-
reor edge of the needle hole, os illustroted in Fig. 24. ing presser foot m idway between the toes of the
presser foot.
MACHINE SET FOR STRAIGHT STITCHING lf the needle strikes the presser foot, any of the
At no time should the needle touch the edge of the Presser bar may be bent, damoged or turned out
of position.
needle hole. The needle should never strike the presser
foot. Presser foot may be improperly seated on the
presser bar.
lf the needle 1s incorrectly located in the throot
piote hole: Presse, foot may be bent.
??
HINTS FOR ADJUSTERS AND MECHANICS
CHECK THESE POINTS WHEN A MACHINE BINDS 26. Feed lifting crank slide block striking throat of
feed bar fork.
1. Bent or cracked bed (transit damage).
NOTE: In changing arm top covers, the rear
2. Needle clamp striking needle bar holder. screw may bind the sprocket because of
3. Bent needle bar. differences of depth of recess in cover.
4. Tightness in needle vibrating forked assembly.
5. Bent take-up lever.
WHEN STITCH REGULATDR BINDS
6. Radiai misalignment of needle bar holder at
hinge bearing.
lf a binding condition is noted when stitch regula-
7. Arm shaft thrust collar (at front of arm) set too tor hondle is moved, trace the source of trouble by
dose. following, in the order given, the steps outlined:
8. Bent needle vibrating pitman. Disconnect connecting link by removing eccentric
9. Worm gear on cross shaft set too dose to arm. stud to isolate source of bind.
l O. Misalignment of disc follower bracket on hinge 1. H bind seems to be in stitch regulator handle
shaft. assembly, loosen upper set screw in V-block and
11. Dented arm side cover interfering with needle remove hondle. Compress friction spring between
vibrating linkage. fìngers to reduce friction against sides of arm.
Replace ond test again.
12. Location of sprocket on arm shaft.
2. lf stitch regulator handle moves freely, test for
13. Loose bobbin winder belt cover fastening screw. binding in
)
14. lnsuffìcient clearance between arm and hand o. Feed dog striking ends or rubbing sides of
wheel bushing for heat expansion. feed slot in throot piote.
15. lnsuffìcient clearance between lower sprocket
b. Feed dog striking feed throw-out stop screw.
and bearing.
16. Proper location of feed advance eccentric (clos- c. Feed dog set too high.
est to sprocket). d. Feed assembly binding-result of end shake
17. Tightness of hook driving shaft at feed lifting in feed rock shoft.
eccentric.
e. Test alignment of connecting link at extreme
18. Tightness in feed lifting shaft sub-assembly (bind positions. Misalignment in either position will
in cross shaft and misalignment of feed lifting cause binding. Remedy-replace connecting
fork). link.
19. Feed bar stop screw setting too high. f. Test alignment of feec:i forked assembly by
20. Feed dog striking top of hook and ends of throat working connecting rod in up and down mo-
piote slot or rubbing side of throat piote. tion ond turning hook driving shaft in various
positions.
21. Hook shaft collar set too dose.
g. lf binding is stil! present loosen feed fork
22. Hub of hook rubbing against gear housing; also hinge and pinch screw. Recheck item (f). lf
screws rubbing agoinst gear housing. side to side movement occurs in fork hinge,
23. lnsuffìcient thread space. reploce complete ossembly.
24. Hook jammed with thread. h. Check for oil shake in feed rock shaft.
25. Hook shoft bushing is "floating," though fasten- 1. Feed dog slide block sticking in fork of feed
ing screw may be tight. bar. Bar should drop of its own weight.
23
CHECK THESE POINTS WHEN MACHINE IF NEEDLE STRIKES PRESSER FOOT
BREAKS NEEDLES
l. Needle may be bent or incorrectly seoted.
lf needle is incorrectly locoted in the needle hole
2. Presser bar may be too high or incorrectly set for )
in the throot piote:
proper olignment.
1. Try a new throot piote ond note whether or not
3. Presser foot may be incorrectly seated on presser
there is improvement.
bar.
2. Needle or needle bar may be bent.
4. Presser bar may be bent or damaged.
3. Needle seat in the needle bar may be clogged
with dirt or may have been burred through IF THROAT PLATE RATTLES
damage.
1. Throat piote may be incorrectly seated.
4. Throat piote may be incorrectly seoted. (Look for
2. Dirt or point particles on throat piote seat.
paint or polishing compound around periphery
of throat piote seat.) 3. Two screws on throot piote spring moy be loose
or lost.
IF NEEDLE STRIKES SEWING HOOK
4. Bent throat piote.
1. Needle moy be incorrectly seated.
5. Throot piote spring locks tension.
2. May be using a large size 15 x 1 needle, in which
6. Feed dog rubs sides of feed slots.
cose point will strike bobbin case.
7. Collection of lint in feed dog slots.
3. Needle or needle bar may be bent.
8. Feed dog screw loose.
4. Radiai setting of needle bar may be incorrect
for zigzag or twin needle sewing. 9. Feed dog set too high.
)
fig. 27. Drawing the Belt Out
of Arm
T
when removing rear arm shoft bushing V.
Q
l2 ;
u
,\l To remove orm shaft bushing V, press fìngers
agoinst sprocket to e ase sprocket and bushing out
)f until bushing is free from bearing in casting. (lf bush-
ing resists fìnger pressure, use 5. 16 inch brass drift
punch ogainst side of sprocket to ease bushing post
arm bearing.)
Fig. 26. Removing and Replacing
Arm Shaft Connection Belt Remove sprocket Y.
NOTE: Purchose 5/ 16 inch brass rod at local hard-
ware and mili supply store.
lift belt to left of orm shoft sprocket ond loosen
sprocket scre ws X and W, Fig. 26 so that heads of lnsert finger through arm shaft hole and inside loop
screws ore flush with surfoce of sprocket. of belt. Then snake out belt as shown in Fig. 27.
25
TO REPLACE ARM SHAFT CONNECTION BELT
With seom clips on insìde of belt, form loop with should locate as dose to gear 07, Fig. 31 es possible
belt ond slide along shaft as shown in Fig. 28. wìthout striking, to provide odequate heat expansion
clearance between sprocket and reor crm shaft
Grasp belt with left hand as shown in Fig. 29 and bushing.
)
pull bel1 through top of arm until bottom of belt clears
Slide arm shaft bushing olong orm shoft. Align oil
arm shoft hole. Then drope upper half of belt over hole L2, Fig. 26 in bushing with oil hole 08, Fig. 26
arm as shown in Fig. 30. in orm.
i~\;{:,i!l{ 1
,;w!;%!::jJi;~;i?l{~{ifè
Flg. 28. lnserting Belt into
Arm Shaft Hole Fig. 30. Draping Belt over Arm
)
Replace sprocket so that timing notch in spline of lf arm shoft bushing resists fìnger p ressure, make
sprocket faces toke-up lever end of machine ond that sure there are no burrs olong bearing edge. A few
set screw X, Fig. 31, nearest notch, will locate on light strokes of o fìle .or a light dressing down with
flat of arm shaft. Slide sprocket inside loop of belt and very fine emery cloth will help to ease bushing into
temporarily fasten timing screw X on flat. Sprocket piace.
:-c--··.·-4 .
~ff ~
26
Mount bobbin winder complete, so that screws of the bushing. Replace clamp screw O, Fig. 34 ond
borely pinch. lnsert third bea ring screw until it pinches. tighten stop screw N.
Then progressively tighten each screw a slight omount
) until cli screws are tightened fìrmly.
Reploce reversible clomp washer P, Fig. 34 MOTE: Loosen clamp screw O ond check if hand
against hand wheel hub and set prongs M2 in slots wheel is free to wind bobbins.
27
'l0
TO TIME THE FEED
TWO METHODS Set stitch regulator at longest stitch
Make sure feed throw-out thumb screw 02, Fig.
Method No, I 39 is tightened in piace.
Feed timing should be checked as follows: Turn hand wheel to bring take-up lever to its high-
Remove needle est position. As take-up lever starts its downward
Remove presser foot motion, the feed dog is fìnishing its forward motion
Set bight controls in neutra! ( centrai straight ond is starting to drop. This relationship of feed to
stitching) position. take-up oction constitutes the correct feed time.
Method No, 2
Remove arm top cover.
A dose inspection of the arm shaft connection belt
A2, Figs. 35 and 36 will reveal that there are
two sets of three metal clips, Cl and D2 at apposite
ends of the belt. Each set indudes one black metal
clip and two copper clips.
To check the feed time, turn hand wheel over to-
ward you until one set of copper clips shown at C2
in the belt lies in the upper sprocket groove bearing a
timing mark 82 illustrated in Fig. 35.
When belt is correctly timed the lower set of copper
clips D2, Fig. 36 will be located in the timing groove
of the lower sprocket.
lf belt is not correctly mounted, fìrst moke sure thot
screw C4 apposite timing mark in lower sprocket is lo-
cated on flat indicated by mili cut F8, Fig. 37 on
end of hook driving shaft.
) lf sprocket is correctly located slip belt off the lower
sprocket and turn lower sprocket so as to locate cop • Fig. 35. Feed Timing Mark
On Upper Sprocket
per clips into groove with timing mark.
CAUTI ON: When the belt A2 cannot be re• from the hook driving shoft N2, Fig. 36. Check the
moved from lower sprocket without danger of stretch- tim ing of the rototing hook in relation to the needle as
ing the belt, remove both the lower sprocket and belt described on page 43.
C4 F8
29
TO SET THE FEED DOG AT THE CORRECT HEIGHT
To check the height of the feed dog, tighten feed For quick reference the relative location of gear,
throw-out thumb screw 02, Fig, 39, turning it dock- eccentrics and sprocket is illustrated in Fig. 40 to )
wise os far as possible. Then set the stitch regulator show which screw correctly locates eoch part on the
X2, Fig. 43, page 33 for the longest stitch. hook driving shaft.
~~
To set the feed dog at the correct height, loosen
domping screw PS, Fig, 39 and raise or lower the
feed dog Q2, Fig. 39 as required. Then securely
tighten cfamping screw P8. ? attn - tlt" rh·i b ·· · , tt J B
NOTE: See pages 30 and 32 for setting the feed For proper cleorance above hook, set the stitch
dog height and the position of the feed dog regulator at the longest stitch and turn hand wheel
in relation to the throat piote slots. Then pro-
ceed to adjust for hook clearance as towo rd operator (counter-clockwise) until feed dog
described below. is at its lowest point.
When setting the feed dog at the correct height as Loosen stop screw nut U2 and turn stop screw T2,
shown in Fig. 38, make sure bottom of feed dog Q2, Fig. 41 until top of screw just touches the feed, then
Fig. 39 cleors hook assembly before clamping screw back off on screw and maintain .005 inch clearance
PS is tightened. with feeler gauge, Serial No. 187928.
Lock stop screw in this position by holding screw
with a screwdriver and turning stop nut U2, wit h a
CAUTI ON: Stop screw T2, Fig. 41 should be set
wrench.
to prevent feed dog from coming in contact with hook
assembly and causing serious domage to sewing hook Turn hand wheel toward operator and recheck
and feed mechanism. dea rance.
31
TO SET THE FEED DOG IN RELATION TO THE THROAT PLATE SLOTS
)
NOTE: Set the mach ine for longest stitch before Tap colla r toward the left ve ry lightly with a hard
making any adjustments of the feed dog. rubber mallet to move feed bar assembly toward the
left.
Set b ight controls for straight stitching at centrai
position . Tap feed bar supporting bracket toward the right
with rubber mallet to move feed dog toward the right.
Tighten feed throw-out thumb screw 02, Fig. 39.
Securely tighten set screw S2 and tighten two
SIDEWISE ADJUSTMENT screws on collar LJ without binding.
The feed dog should be located centrally in the
CAUTION: To avoid binding of feed forked con-
feed dog slots in the throat piote without rubbing the
necting link V2, Fig. 42, after adjusting sidewise
sides of the slots ot ony time.
position of the feed dog, loosen clamping screw
To odjust the sidewise position of the feed dog, W2 in the feed rock shaft crank. Move crank to
loosen feed rock shoft beoring set screw S2, Fig. 39 left or right until it reoches its dead center. Then
and loosen the two screws on collar L3. securely tighten the screw W2.
LENGTHWISE ADJUSTMENT
32
TO ADJUST THE STITCH REGULATOR
The distance between the stiches along the line of
·) feed is termed the stitch length and is determined
by the setting of the stitch regulator lever X2, Fig. 43
on the stitch indicator piote Y2.
The divisions, O to 4 on the right-hand side of the
indicator piote Y2 signify the stitch length in milli-
meters, while the divisions on the left-hand side of
the indicator piote Y2 indicate the approximate num-
ber of stitches to the inch.
For example: When machine is set at maximum
stitch length the machine will sew approximately 6
stitches to the inch or a distance of 4 millimeters
(approximately 5/32 inch) between stitches.
The feed eccentric B3, Fig. 44 is not adjustable
for length of stitch, as it is positively set at the factory
by locotion on a flat on the rotating hook driving
shoft N2. See Fig. 53, page 39 for location of flats Fig. 44. Adjusting Stitch
on shaft N2. Regulator
33
TO REMOVE STITCH REGULATOR HANDLE
1. Move stitch regulating handle to zero position. 4. Wrap a piece of leather aver stitch regulating
2. Remove stitch indicator plate. handle. Then with a slow twisting and pulling
3. Loosen binding set screw HS, Fig. 44 which motion (using pliers) remove handle as shown in
fostens to stitch regulating handle. Fig. 45.
t.1!'01,
1. lnsert regulotor ossembly through bottom of ma- 2. Guide feed regulator hinge screw E, Fig. 47
chine bed as shown in Fig. 46 and insert feed into feed regulator lever being careful not to
strip threads.
regulator lf>ver in position toword motor.
3. Replace eccentric stud D3 and securely tighten
set screw Cl, Fig. 44.
4. lnsert stitch regulating hondle into its recess and Expond both wings of friction spring LS, Fig. 47
securely tighten screw HS, Fig. 44 making sure outward to increase friction and to prevent stitch reg-
that slotted opening 08 of friction spring aligns ulating handle from creeping. lf hondle sticks or binds,
with concave surface of regulator hondle as soften pressure of friction spring by compressing
shown in Fig. 47. spring between fìngers.
) 5. Replace stitch indicator piote. Slide friction spring LB along stitch regulating
handle to remove it.
NOTE: Adjust the zero position of stitch regulator. Loosen lock set screw J8, Fig. 47 to remove feed
See page 33. regulator stop block K8. When stop b lock is re-
placed, tighten lock screw J8 but do not tighten screw
When feed regulator assembly sticks, H8 until feed regulotor is placed in machine ond
creeps or binds proceed as follows: stitch regulating handle inserted.
35
10 REMOVE A BROKEN OR FAULTY FEED FORKED CONNECTION ASSEMBLY
To rernove the assembly, loosen screws at W2, L3, lf only the right end of shoft touches the right bed
Jl, H3, CJ and remove eccentric stud D3, Fig, 48. leg, then give the crank a si ight twist to the left by
pivoting shaft to the left until shaft simultaneously
touches both legs.
H3 J3 KJ LJ N3 03 W2 P3
D3
53
V2
Hold feed rock shaft crank 03, Fig. 48 with the lf only the left end of shoft touches the left bed leg,
right hand ond with the left hand slowly slide shaft then give the cronk o slight twist to the right by
N3 out toword hond wheel end of machine without pivoting shoft to the right unti! shoft simultaneously
bending feed rock shoft connecting link V2.
touches both ends of bed legs.
Reploce shoft into rock shaft crank only as shown
in Fig. 49. Remove collar S3 by loosening two screws.
Slip assembly between hook shaft and bed of Guide shaft into bushing K3 until flat mark on
machine as shown in Fig. SO. shaft is directly under screw J3.
lnsert shaft into bushings Rl while simultaneously Tighten screw J3 over flot mork on shaft, then
guiding inside fork edges over sides of com B3, tighten screw H3.
Fig. SO. Push collar L3 against bushing K3 ond tighten
two collar screws without binding.
Slip collar S3, Fig. 48 (bevèled edge out) on shaft
ond tighten two screws without binding against lnsert eccentric stud D3 through connecting rod
bushing. and into connecting link V2, then tighten screw C3.
Replace collar L3 (beveled edge toward right) on NOTE: Check stitch regulator for "zero" position.
feed rock shaft. See page 33.
)
37
TO REMOYE END PLAY OR BINDING IN ROTATING HOOK DRIYING SHAFT
'ESTS FOR BINDING Securely tighten the two screws W3, making sure
that the second of the two screws, as the hook driv-
1. loosen feed eccentric screws W3. Turn hcnd
ing shaft is rotated over toward you, is on the flat of
wheel over several times, then retighten.
the · hook driving shaft.
2. Check for fork jow interference with either ec- Never take up end play by bringing feed advance
centric collar. eccentric A4, Fig. 52 against recr leg bearing.
3. S!ip belt off end turn sprocket. lf shcft binds, CAUTI ON: When feed throw-out thumb screw
trouble moy be due to 02 is loosened, be sure tho t feed lifting eccentric
Sprocket set too dose to rear bearing bush- fork does not rub against the hub of feed lifting
1A
TO REMOVE HOOK DRIVING SHAFT
I. Remove cover from geor cose Fig. 54. 4. Ease shaft to the left until lower sprocket with
be lt is free.
2. Loosen sprocket screws C4, Fig. S2. 5. Continue to push shoft with o roc king spirai
motion until both eccentrics are free of the shaft.
3. Loosen feed eccentric screws W3. 6. Pull shaft out of gea r case.
1. lnsert hook driving shaft into gear case bearing. CAUTION: To locate eccentrics and sprocket
2. Slide shoft to the right and mount feed lifting properly refer to Fig. 53.
eccentric R2, Fig. 51 with collar adjacent to 5. Repack gear case as instructed on page 75.
bearing Yl. 6 . Replace cover on geo r cose and fasten with
3. Mount feed odvance eccentric with collar A4, two screws.
Fig. 52. Collor musi be set close to fork with- 7 . Check belt on both sprockets in accordance with
out rubbing agoinst iaw of fork to avoid binding the instruction on timing the feed on page 29.
of machine from heat expansion. NOTE: To avo id binding at end of bushing 84 and
4. Pass shaft through reor bushing B4 ond enter sprocket 12, due to heat expansion, see
lower sprocket. Fig. S6.
J2
B4 A2
To remove end play or binding in the hook On some occosions o mochine will bind if every
shaft J4, Fig. 55 fìrst loosen the two screws X3, trace of end shake is removed. In such a mochine, to
push the adjusting collor G4 suffìciently hard agoinst avoid binding hook shaft, celiar screws X3 should be
loosened so they barely pinch and collar allowed to
the hook shoft bushing H4, to remove end play with-
fìnd its free position by running the machine. Then
out binding. Securely tighten the two screws X3. Then
retighten collar screws.
loosen the screws shown at L4 on the hub of the ro-
tating hook VJ end push rototing hook ossembly V3 NOTE: The end of hook driving shaft, toward the
lower sprocket containing belt A2, Fig. 52,
hard against the hub of the gear K4 on the hook shaft
must be flush with the inside edge of the
J4. Tighten one of the screws L4 and retime the hook
countersinking of the lower belt sprocket
in relotion to the needle, as described on page 43. shoft hole to allow for 1 /16 to 3/32 inch
Then securely tighten alf screws L4 on the hub of the clearance for heat expansion as shown in
rototing hook V3, Fig. S6.
Fig . 54. Removing Hook Driving Fig. S5. Rotating Hook Shaft
Shaft and Gear
CLEARANCE
E24J'J8
40
TO SET THE POSITION OF HOOK POINT TO OR FROM THE NEEDLE
Make certa in that hub of rotating hook V3, Fig. 58 Fig. 57. Showing Relation-
ship Between Rotating Hook
is fìrmly against the hub of gear K4.
Point and Needle
41
ADJUSTMENT FOR THREAD CLEARANCE BETWEEN POSITION
FINGER AND BOBBIN CASE BASE
To adjust the position finger for proper clearance, Fig. 59. Adjusting Position
Finger
loosen the screw N4 end move the finger toword the
)
front or rear, as required, then securely tighten screw
N4.
42
TO TIME THE ROTATING NOOK IN RELATION
TO THE MOVEMENT OF THE NEEDLE
SEQUENCE OF ADJUSTMENTS TO BE VERIFIED BEFORE TIMING HOOK
) 1. Set Bight Controls in CENTRAL NEEDLE 8. Check pendulum (needle) setting-provide more
POSITION. needle clearance at right needle position. Test
2. Make sure needle is not bent. with straight needle throat piote for correct cen-
3. Make sure needle does not vibrate in "Zero" tering of needle.
position. · 9. Test for end play or bind in hook shaft.
1O. Check feed time.
4. Be sure disc follower brocket follows periphery
11. Test for end play or bind in hook driving shaft.
of disc-that entire needle vibrating mechanism
12. Check for looseness of gear and sprocket on
is not sticking or binding.
hook driving shaft.
5. Check for floating front arm shaft bushing. 13. Set correct hook and needle relationship.
6. Test arm shoft for binding or end play. 14. Provide correct amount of threod clearance be-
7. Make sure pendulum timing is correct. tween bobbin case holder and position fìnger.
-_ .,,,,,...,
Fig. 63. Timing the Hook at Centrai Position
43
TO SET NEEDLE BAR HEIGHT WITHOUT GAUGE
)
Afte r timing the rototing hook os instructed on NOTE: lf difficulty, such as skipping of stitches, is
page 43, set the machine at straight stitching in experienced when sewing on sheer synthetic fabrics
left needle position. or rubberized materi~ls ot left or right positions of
needle, set machine for straight stitching ond turn
Turn hand wheel over toward the operator until the
the hond wheel over toward operator until the point
point of the hook V3 is at the center of the needle,
of the hook is at the center of the needle. At left
os shown in Figs. 62 and 63.
needle position, the bottom of hook point must be up
At this position, the top of the needle eye should to 1/ 64 inch obove the top of the needle eye. Recheck
be up to 1/64 inch below bottom of hook point os this adjustment for sewing qualities.
shown in Fig. 64.
To adjust the height of the needle bar, loosen set
CAUTI ON: Check for rodiai alignment or square-
screw V4, Fig. 66 ond raise or lower needle bar U4,
ness of needle bar for twin needles when using all
os required. Then securely tighten screw V4.
purpose throat piote ond presser foot. Twin needles
Check the setting of the needle bar height indi- will breok if needle bar is not set squorely with re-
cator Q4, Fig. 66 and reset, if necessary, as in- spect to hook. See note on page 45 to set alignment
structed on page 42. with gouges.
44
TO SET NEEDLE BAR HEIGHT WITH GAUGE
)
1. Set machine at straight stitching in centrai posi- 8. Securely tighten screw V4.
tion and remove presser foot and needle.
9. Then loosen screw R4, Fig. 66 to reset needle
2. Replace throat plate with throat piote gauge bar height indicator. Move indicator Q4 up or
No. G34200 as illustroted in Fig. 65. down until it corresponds with upper timing
3. lnsert needle bar height gouge No. G34201 into mark T4. Securely tighten screw R4.
needle bar (similar to setting a needle) with flat
10. Replace height setting gauge with needle.
side toword the rear.
4. Remove foce piote. 11. Remove throat piote gauge ond check timing of
the rototing hook in relation to the movement of
5. Loosen set screw V4, Fig. 66. needle as instructed on page 43.
6. Rotate hand wheel until needle bar connecting
NOTE: Radiai Alignment of needle bar is simul-
link is at its lowest position.
toneously set for twin needles when doing steps 7
7. Lower needle bar U4 until tongue of needle bar and 8.
height gauge freely enters throat piote slot and
the shoulder portion is fìrmly seated on top sur- lnspect twin needles for damage before checking
foce of throat piote gauge. hook point and needle clearance.
)
NEEDLE BAR
GAUGE
Fig. 65. Needle Bar Height Fig. 66. Upper Timing Mark
and Radiai Alignment on Needle Bar
45
TO REMOVE AND REPLACE NEEDLE BAR
To •emove needle bar, follow same procedure as instructed on page 47 for replacing needle bar ì
as instr-uc;ted below for removing needle bar holder, holder, but eliminating steps 2 and 3.
but eliniinating steps 6 and 7.
NOTE: lt is not necessary to remove needle bar
holder in order to remove or reploce needle
To replace needle bar, follow same procedure bar.
1. Remove needle, presser foot, throat piote and 5. Care should be taken not to lose floating spring
face piote. ES, Fig. 69 which gives sidewise tension to
needle bar holder.
2. Using a 1 / 4 inch spin type box wrench, remove 6. Turn hand wheel clockwise until a screwdriver
nut from eccentric stud at X4, Fig. 67. con be easily inserted into slot of cap screw
M8, Figs. 69 and 70. Then turn cap screw
3. Loosen clomp screw Y4 and withdraw needle clockwise and remove it.
vibrator lever fork completely.from slide bushing 7. Remove hinge screw CS, Fig. 69 from support- )
shown in exploded view in Fig. 68. ing bracket DS and remove needle bar holder.
8. Loosen screw V4 and slip needle bar U4 from
4. Remove slide bushing from eccentric stud and slide bushing on connecting link at FS and from
remove eccentric stud from needle bar holder. needle bar holder.
-~rr,.~·:-//?
◄
AS
1. Before replacing needle bar holder in machine, 5 . Press holder toward hand wheel and insert eccen-
slip needle bar into needle bar holder and tric stud X4, Fig. 68 into needle bar holder.
through connecting link. Align thumb nut with Then piace slide bushing on eccentric stud, set-
the right angle section on needle bar holder, ting shoufder of flat sides toward needle bar
then temporarily tighten screw V4. hofder.
2. Piace top of needle bar holder 85, Fig. 69 into 6. Simultaneously piace fork over the two flat sides
supporting bracket 05. Then insert hinge screw of -bushing AS, Fig. 68 end insert lever end of
CS and tighten carefully to avoid stripping fork into clamp ot Y4, Fig. 68. Add shim of
threads. (Use finger tip pressure.) .003" between pitman crank and fork bushing.
Then tighten screw Y4 and remove shim.
3. Piace top of connecting link on thread take-up
crank ond turn cop screw MS, Figs. 69 and 70
7. Piace nut on eccentric stud et X4 and tighten
counter-clockwise and securely tighten .
with box wrench while holding other end in posi-
4. Be sure to replace floating spring ES which gives tion with a screwdriver so mili cut on stud is to the
sidewise tension to needle bar holder. Press bot- top end nearly horizontal to bed but tilted
tom of holder toward hand wheel to test for slightly dockwise. See below.
free-swinging action.
Before replocing other parts, check these set-
tings as listed:
)
Fig. 69. Needle Bar Holder Fig. 70. Eccentric Stud X4
Removal ond Replocement Showing Mili Cut
47
TO CHECK FOR LOOSENESS OR BINDING IN
NEEDLE VIBRATING MECHANISM
Checl< the points indicated by arrows in Fig. 71 8-9. Hold cronk agoinst arm while roising and low- )
and as listed below. ering disc follower pin. lf movement is free, make
same check at maximum bight.
1. Check needle bar holder supporting bracket,
needle bar holder and hinge screw. Reset the bight contro! et straight stitching neu-
tra! position. lf binding occurs, the diffìculty may
2. Acljust radiai alignment of needle bar at set
be pitman crank 8 or the following:
screw.
l O. Bent pitman.
3. Be certain needle bar is straight.
11. Stick in Bight Contro! slide and slide block.
4. Loosen connecting link cap screw by turning it
clockwise. lf machine is free, the diffìculty may 12. Pitman driving link, collar and nut.
be assumed to be in connecting link.
13. Check disc follower hinge pin for looseness and
5. Check for pinch of needle bar connecting link securely tighten screw in top of orm located
hinge block odjusting screw. over opposite end of pin.
6. With pitman crank out of way, press ogoinst 14. lf disc follower b~acket binds, loosen disc fol-
needle vibrator fork to note ony binding. fower adjusting collar and reset.
7 . Pull fork toward you and turn needle vibrator
fori< bushing 180° to eliminate binding. Replace NOTE: See page 49 to adjust orm shaft, arm cross
pitman crank. shaft and FASHION* discs.
48
TO REMOVE END PLAY OR BINDING IN ARM SHAFT
To remove end play or binding in orm shoft J7, Rotate arm shaft to check for binds. lf machine
Fig. 72, loosen two screws at K7. binds or slows down after on hour or more of use,
Turn FASHION disc L7, Fig. 73 counter-clockwise eose both screws to aHow collor to adjust itself. Re-
os far as possible and apply pressure toward needle peat this procedure until machine turns freely.
bar on collar M7. NOTE: Binding con be caused by incorrect loca-
Maintain the second of two screws, moving over tion 0f belt sprocket on orm shaft and insufficient
toward operator, on tlat N7. Then progressively clearance between arm and hand wheel bushing. See
tighten both screws without binding collar M7. pages 26 and 27.
K7
) M7 N7 J7 R7 L7 Q7
To remove end play or binding in cross shaft P7, Fasten gear 07 to tlat on cross shaft P7 by means
loosen two screws at Q7, Fig. 73. of fìrst set screw at Q7 when rotating geor clockwise.
Rotate orm shaft to be sure it does not bind. Then
Draw together, between forefìnger and thumb, gear tighten eoch screw progressively unti] both screws are
07 and nut R7. fastened securely.
To adjust the relationship of the FASHION disc fol- Move frame T7 to front or rear of mochine unti[
lower frame stud U7, Fig. 73 to the FASHION disc, stud U7 is flush with outside edge of FASHION disc
loosen screw S7 on collar. L7.
) lf disc follower hinge pin Q8 floats within the arm,
it will bind machine. Locate pin Q8 tlush with front
of machine arm, then securely tighten screw over Then tighten screw S7 when frame T7 pivots freely
® hinge pin at R8. on hinge pin QS.
49
TO REMOVE NEEDLE BAR PITMAN
AND FASHION DISC FOLLOWER FRAME
The ossembly is removed as follows: 5. Lift frame slightly upward with left hand and
push pitman toward presser bar lifter as shown
1. Remove needle, arm top cover, back cover piote,
in Fig. 75 and turn slightly to ease slide block
light ond motor.
free from bight contrai.
2. Remove spring shown in Fig. 73. 6 . Lift frame upword with left hand ond pivot pit-
3. Loosen clamp screw Y 4 and tap vibrator fork man clockwise (90 degrees) with right hand until
free from era nk at Z4. driving link is aligned with pitman and is at top
of machine arm os shown in Fig. 76.
4. Loosen screws at RS and S7, Fig. 74. With a
7. Agoin pivot pitman clockwise (90 degrees) while
brass drift pin, tap hinge pin QS free toward
driving link is above arm, as shown in Fig. 77.
FASHION disc sìde of arm and remove it with ad-
justing collar. 8. Remove assembly by lifting frame upword.
The assembly is replaced as follows: 5. Guide recessed end of hinge pin into frame
from FASHION disc side of orm, into beveled side
1. Hold frame in left hand with driving link aligned
of collar at S7 and through frame until end of
with pitman and collar on link towa rd motor
pin QB is flush with arm. Then securely tighten
side of machine. Then insert pitman containing
screw at RB over pin QB, Fig. 7 4.
crank through top and side of machine orm as
shown in Fig. 77. 6. Guide shaft of fork Z4 into crank. Add a shim
of .003" between pitman crank and fork bush-
2. Pivot pitman counter-clockwise (90 degrees) with
ing. Tighten clamp screw Y4 and remove shim.
right hand while holding frame in left hand unti!
assembly is in position shown in Fig. 76. 7. Move frame T7, Fig. 73 to front or rear of ma-
chine until stud U7 is flush with outside edge of
3. Continue to lower assembly until pitman again
FASHION disc L7. Securely tighten screw S7
con be pivoted counter-clockwise (90 degrees)
when frame T7 pivots freely on hinge pin Q8.
with right hand while simultaneously guiding
frame into top of orm with left hand until crank 8. Replace spring shown in Fig. 73.
end of pitman is near presser bar lifter, as shown
in Fig. 75.
)
4. Draw pitman toward hand wheel until slide block
is aligned with bight mechanism, then align hole NOTE: See pages 52 to 55 end 83 pertaining to
in frame with two holes in arm. pendulum settings.
::Mff<::)':_,.
·-· ·-:··.-: .:.·
)
Fig. 76. Step 2 Fig. 77 . Step 3
TO ADJUST PENDULUM SETTING POSITION OF NEEDLE IN
RELATION TO STRAIGHT-STITCHING THROAT PLATE AND PRESSER FOOT
Machine Set for Straight Stitching at Centrai Position
Z4
METHOD No, I
) Set th.e bight contro! lever GS at maximum bight
and position lever HS at its highest (centrai) setting
as shown in Fig. 81.
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53
To time the pendulum movement of the needle bar, toward the operator or away from the operator while
loosen two set screws MS, Fig. 84 in the worm gear keeping geor NS in piace by holding a screwdriver
NS, Fig. 84 in the gear box on top of the machine over one of two set screws MS, Fig. 84. When a
and free gear NS from arm shaft. desired setting is obtained, tighten one of the set
screws MS and recheck pendulum movement. lf re- l
Rotate arm shaft by turning hand wheel over sults ore satisfactory, securely tighten both screws.
MS
5. Turn hand wheel over toword you until needle 9. lf need!e is not at correct height when the click
has reached its lowest point and is just beginning is heard, loosen set screws MS, Fig. 84 in worm
to rise. When needle is in this position, disc fol- gear NS on arm shoft and slide gear to right or
lower should be at high point on disc # 1. left to correct the conditìon.
54
TO TIME PENDULUM MOVEMENT OF NEEDLE BAR WITH GAUGE
) Set machine in centrai straight stitching position. 5. Turn hand wheel until needle bar is ot its lowest
Reploce the FASHION d isc on arm cross shoft with the position, then hold hond wheel to keep it from
Bight-Pendulum Gauge No. G34204. turning.
Turn hand wheel until FASHION disc follower frame 6. lnsert fìnger tips into cut outs of gauge. Then
stud is seated in squore slot of gauge as shown in without turning hand wheel nor moving needle
Fig. 85. bar from its lowest position, rotate pendulum
port of gauge unti! FASHION disc follower frame
Roise the FASHION disc follower frame to clear stud stud folls into top slot of gauge as shown in
from square slot in gouge. Slightly rotate arm shaft Fig. 85.
by turning hand wheel unti! needle bar is at its lowest
position. 7. Tighten securely one of two set screws, MS, Fig.
84 on arm shaft driving worm gear.
Release FASHION disc follower frame. lf the
FASHION disc follower frame stud seots in the square 8. Remove gauge from arm cross shaft.
slot of the gouge, no adjustment of the worm gear NS,
Fig. 84 on arm shoft is necessary. 9. Rotate arm shaft with hond wheel ànd securely
tighten second screw MS, Fig. 84 on gear NS.
lf the FASHION disc follower frame stud does not
seat in the outer slot of the gauge proceed as follows: 1O. Replace FASHION disc follower return spring.
1. Remove needle.
11. Replace arm top cover.
2. Remove arm top cover.
12. Replace needle.
3. Remove FASHION disc follower frame return
) · spring. 13. Check pendulum movement of needle bar as
described on page 53 and as shown in Fig. 82.
4. Loosen two screws MS, Fig. 84 which hold
driving worm gear to arm shaft.
NOTE: See page 60 te moke a fine adjustment of
CAUTION: Do not loosen screws Q7, Fig. 73 on pitman fulcrum eccentric stud if needle
arm cross shaft gear. lf screws are vibrotes when all bight controls are in neu-
loose, reset as instructed on page 49. tra!. Also check pitman for binding.
®.
u Fig. 85. Pendulum Timing with Gauge
55
TO SET THE PRESSER BAR AT THE CORRECT HEIGNT
PS
. •f.i·I
&._:. ~-~-
N N6
The su rfoce fìnish on fobrics, as well os t heir weight, Heovy, spongy fabrics like toweling, chenille, coat-
determine amount of pressure to be opplied. The ing, etc., require heavier pressure.
glazed surface of chintz and polished cotton, the loose
To set a heovy pressure, turn thumb screw T8
nop surface of satin, the deep piled surface of vel-
downword until the fabric moves eosily and the seam
vet, the del icate and broken surface of lace ond
edge s ore carried e venly by the foot ond the feed.
brocode, ali require a lighter pressure.
The pressure should be heovy enough to prevent
side creepage of materiai end to obtoin uniform
To set a light pressure , turn thumb screw TS, Fig. stitch length, yet light enough to carry the materiai
86 upword until fabric move s eosily under presser without morking. The heovier the materiai, the more
foot without slipping ond without showing feed morks. pressure is require d.
56
TESTS FOR SQUARENESS OF PRESSER FOOT TO FEED
) Figs. 87 through 90 illustrate tissue paper tests materiai to feed more eosily when beginning to sew
which are necessary when inspecting presser foot ond at very edge of materiai.
feed dog for foulty operation and poor aliignment. lf tissue paper con be passed over the needle hole
Tissue Poper For Testìng Purposes moy be obtoined from the front, as shown in Fig. 87, the result will
from The Singer Manufocturing Company by request- be a poor feeding of materiai when sewing.
ing Form No. 645. This paper is standard for testing lf tissue paper con be passed over teeth from the
ali sewing mochines. rear, as shown in Fig. 88, the materiai will gather
when sewing.
Tissue poper tests are made while the feed dog
ond take-up lever ore at their highest positions and lf tissue paper can be passed over teeth on left side,
the presser foot is lowered. At these settings, if the as shown in Fig. 89, the materiai will creep to the
feed dog and presser foot are in correct alignment, left when sewing.
Fig. 87. Paper Passed Needle Hole Fig. 89. Paper Passed Teeth on
Left Side
the tissue poper cannot poss beyond the fìrst four lf tissue poper con be passed over teeth on right
pairs of front teeth. These four poirs of teeth hove side, as shown in Fig. 90, the materiai will creep to
been made lower than the rest of the teeth to permit the right when sewing.
.
~.--:,::_-'._·· r:[j
. ", . .. -· ,;. _;_~--~~~)•,' . .
. • ..
·t:e·t~
,:.~~
lf!.~
Fig. 88. Paper Passed Rear fig. 90. Paper Passed Teeth
Teeth on Right Side
)
57
NEEDLE-PERFORATION TESTS
To insure an accurate reading during these tests, lf the needle strikes the throat piote during these
the perforations should be as small as possible---the tests, the small vibrating needle lever and needle bar )
needle borely pricking the paper at each test position. holder may be in need of adjustment, as instructed on
Use a Size #9 needle. page 52.
58
Set Birht Controls Correct lncorrect
In Order Listed Perforatlons Perforations Conolusion
I I I
) Test # 1-Stra ight stitch at centrai I
I '
Puncture must not be at X but
9 1®?
position. Fig, 11 O, I coincide at centrai needle position.
I
I
I
Test #2-Straight stitch at left I Puncture must not be at X but
9 9®i
posiiion. Fig, 113. I coincide at left needle position.
I
I
I
Test #3-Straight stitch at _right O
I
Puncture must not be at X but
posiiion. Fig. 11 S.
I
I ' : ®?
I I I I coincide at right needle position.
I I I I
I I I I
I I I I I
Test #4-Maximum zigzag stitch ò © I o Puncture must not be at X but at
ot centrai, Fig. 119, coordinated
9
I
9
I
9 I
'
I
I
I
• centrai position.
I I 9 I ® 9
I I
with Test# 1. I
I
I
I I
I
I I I I
Test #S-Maximum zigzag stitch
I
I
I
I O §Il
I
I
I
o
I
Puncture must not be at X but
at left position, Fig, 121, coordin-
6
I
I
I
I
I
9
I
fil
I
9
I
I
I
9 coincide at left needle position.
I I
I I I
oted with Test #2. I I I
I
I
I
I
I I I I I
I I I I I
I I I
Test #6-Maximum zigzag stitch I I I oI Puncture must not be at X but
at right position, Fig, 122, coord- ?
I
6
I
I
I
9 coincide at right needle position.
I I
inated with Test# 3.
NOTE: lf needle vibrates, perforotions con be Figs. 92 and 93 illustrate correct perforations by
)
corrected by eliminating needle vibrotion as instructed lines of stitching for Test #4. Figs. 94 and 95 show
on page 60. incorrect lines of stitching for Test #4,
59
TO ELIMINATE NEEDLE VIBRATION WITH GAUGE
With ali bight controls in neutral, there
must ncit be any needle vibration (side move-
ment) i11 any of the straight stitching posi- )
tions of the needle.
IF NEEDLE VIBRATES
1. Reploce FASHION disc with Bight Gauge No.
G34204.
Fig. 97. Vibration Gauge Test Fig. 98. Vibration Gauge Test
With Controls at Neutral While Swinging Lever to Full
Bight
60
COORDINATING EXTREME LEFT- ANO RIGHT-NEEDLE POSITIONS
The range of movement of the position lever HS, The range of movement of the position lever HS
)
Fig. 103 should be reguloted so that the extreme left- is determined by the position of the two screws QS
and right-hand positions of the needle during straight and S8, Fig. 103.
f
I
, ---
I
I
I
... '
'
t
ò : 6
Fig. 99. Needle- fig. 100. Lines Fig. 101. Needle- Fig. 102. Lines
Perforation test of Stitching Perforation Test of Stitching
LEFT •HAND SETTINO RIGHT-HAND SETTINO
(Straight Stitching and Maximum Zigzag Stitching)
stitching coincide respectively with the extrerne left- Should left or right needle positions exceed or foll
and right-hand positions of the needle at maximum short of span of the bight, turn stop screws QS ond S8
) bight during zigzag stitching as shown below in Figs. inward or outward to coordinate the maximum bight
99, 100, 101 and 102. with the extreme left end right needle positions.
The YYidth of the zigzag movement of the needle, The sidewise position of the needle during straight
while stitching, is termed the BIGHT. See Figs. 104 or zigzag stitching is determined by the setting of the )
to l 09 ~ The mechonism, in the upright port of the NEEDLE BAR POSITION LEVER HS, Fig. 110.
mochine orm, which controls the width ond the posi-
tion of fhe bight is called the BIGHT CONTROL.
The width of bight is sometimes referred to as the The width of the bight is determined by the setting
"swing <>f the needle 11 or the "needle vibrotion. 11 of the BIGHT CONTROL LEVER GS, Fig. 110.
SETTINGS ON
BIGHT <ONTROL SCALE "O" #1 #2 #3 #4 #5
APPROXIMATE INCH o 3/ 64" 5/ 64" 1/ 8
11
5/ 32 11
3/ 16"
SAMPLE OF
STITCHING
(Actuol Size)
ZERO
BIGHT
Fig. )
104 10S 106 107 108 109
When the bight lever GS, Fig. 11 O is ot its lowest BIGHT and should produce straight stitching
possible position, the machine is set at ZERO only as shown in Fig. 104.
Tlie bight lever GS moy olso be set at #1 , #2, #3 Other limits such os #2 to #3 or #1 to #3 positions,
or #4 positions on the BIGHT CONTROL SCALE con be set in the some manner.
US, Fig. 110, thus setting the width of bight to one
of those shown in Figs. 105, 106, 107 or 108
respectively.
BIGHT LIMIT SCREW SETTINGS (Stral1ht Stitch or
Maximum Zl111c)
BIGHT LIMIT SCREWS When bight limit screws VS and WS ore not re-
quired, loosen them both. Set bight lever at #5 as
Thumb screw VS, Fig. 111 acts as a stop which shown in Fig. 111 and tighten screw VS_. Far straight
limits maximum bight. Thumb screw WS, Fig. 111 stitching, set bight lever at zero. Move screw WS
acts as on intermediate stop for a desired minimum · until notch is engoged ond securely tighten screw WS.
bight, which con be passed aver to zero bight if When o definite bight is desired, screw WS must en-
desired. goge the notch ot thot bight and be tightened. When
free movement of the bight lever is required between
For example: To limit zigzag stitching between #1
zero ond maximum bight, the screw WS should be
ond #4 positions on diol, set bight lever GS at #4,
) loosen screw VS ond retighten it. Then set bight lever
moved down os far as it will go and then tightened.
GS at #1 on dio I, loosen screw WS ond move it up or Screws VS and WS should always be tightened
down to a point where you can feel it engage the in- when mochine is in use.
)
VARIETIES OF STITCHING AND SUMMARY OF CONTROLS
OBTAINABLE FROM BIGHT CONTROL MECHANISM
NO, I STRAIOHT STITCH, CENTRAL NEEDLE
POSITION )
CAUTION: A mochine equipped with straight stitching
throot piote and presser foot must always be
set for straight stitch at centrai position.
SETTING: Bight lever GS at lowest point (Zero Bight)
and position lever HS àt highest point (CENTRAL
POSITION) as shown in Fig, 110.
STITCHING: Straight stitching obtained midway
between left and right hand positions of
straight sewing, as shown in Fig. 112.
NOTE: The straight sewing positions shown on this
page require the use of the slotted throot piote
and slotted presser foot to accommodate the
swing of the needle. Fig. 112
NO, 2 STRAIGHT STITCH, LEFT NEEDLE POSITION
A,t
NO. ( STRAIGHT STITCH INTERMEDIATE POSITIONS
SETTING: Bight lever GS at ZERO and position lever
HS at any one of the settings between the
extreme left and right positions. See Fig.
117.
STITCHING: Straight Stitching on one or more of
the countless lines between the extreme left and
right needle positions. See Fig. 118.
HS
Fig. 121. Left Needle Position Fig. 122. Right Needle Position
(Zigzag Stitching) (Zigzag Stitching)
NO. 1 MAXIMUM ZIGZAG STITCH, RIGHT NEEDLE STITCHING: Zigzag stitching produced at the maxi-
POSITION mum width possible, os shown in Fig. 120.
NOTE: When the bight lever G5 is set ot maximum
bight, os described. in last three types of stitching the
SETTING: Bight lever GS at #5 position ond position appearonce of the stitching should remoin the some,
lever HS over to extreme right, as shown in regardless of the setting of position lever, see Fig.
Fig. 122. 120.
65
NO, 8 ZIGZAG STITCH, VARIOUS WIDTHS, CENTRAL NEEDLE POSITION
1. Misalignment of eccentric ond slide block with 3. Excessive end-play in mechanism or tightness
bearing sleeve. See page 73. of levers. See page 70.
4. Left end right ne edle po sitions can not be ad-
2. Loose eccentric fastening screw. See page 72. justed to coincide with maximum bight positions
of needle. See page 61.
1,.7
SUB-ASSEMBL Y ARRANGEMENT
YS L6
vsl I~
A6
HS
.. ~
~
N6
j.
NOTE: Eccentric screw stud X6, nut 26 ond Pitman Y6 need not be removed from machine when )
removing bight contro! mechonism.
**Bight regulating lever can be ordered as a complete unit with screw SS668ZA and nut 1530Al.
This unit has screw and nut secured so they will not easily vibrate loose or turn off.
68
TO DISASSEMBLE BIGHT CONTROL MECHANISM
)
UASONS FOR DISASSEMBL Y 5. Remove two screws Q6 and separate tenon
piote N6 from sleeve assembly R6.
1. Bight limit screws not operoting correctly. See
pages 70 to 72. 6. Remove position leverHS with its bushing 06
from eccentric S6 and sleeve assembly R6.
2. Broken contrai levers-replocement required.
Remove screw P6 and separate position lever
3. Control levers binding . See pages 70 and 72. HS from its bushing 06.
4. Failure of bight lever to engage intermediate 7. Remove eccentric S6 from sleeve assembly
stop. See instructions on pages 63 and 71. R6.
5. Loose tenon piote screws. See page 70. 8. Slide the regulating scale assembly H6 off
regulating shaft E6.
~..
69
TO REASSEMBLE BIGHT CONTROL MECHANISM
The ~ight contro! mechonism should be ossembled CAUTION: To avoid binding of position leve,
in the following monner, os illustroted in Figs. 132 HS, do not tighten eccentric screw T6 exces-
)
to 146. sively.
BEA RING SLEEVE SUB-ASSEMBL Y INDICATOR PLATE SUB,ASSEMBLY See Figs, 135
See Figs. 133 and t 34. and 136
1. Slip eccentric S6 into beo ring sleeve R6, os 5. Attach retaining piote L6 to regulating scale
sho wn in Fig. 133. H6; fasten securely with the three screws M6.
2. Assemble bushing 06 to position lever HS ond 6. Piace inde nt piote K6 over hub of retaining
slid e unit through eccentric S6 ond sleeve ossem- piote with notch C7 focing out, as shown in
bly R6, os shown in Fig. 134. Fig. 136.
87 .S6
/ HS ~jl L6
r'·~~
J
\
i)
06..., 06
N6
·~v
M6
Fig. 133. Explodecl View Fig. 135. Exploded View
of Bearing Sleeve of lndicator Plate
3. Attoch tenon piote N6 to sleeve, with groove 7. Fit smoll brass clomping pod J6 in recess be-
B7 focing sleeve ossembly, as shown in Fig. tween indent piote K6 ond hub of retoining
134. Fasten securely with the two screws Q6. piote, as shown in Fig. 136.
~···· ~ - WS
-~?
H5 ... ,.,.,-,· C7
N6 ►
S6
------ -· J6
~ ..
T6
,:,.\\
f:~:-; K6
~r··
T5
R6.
70
BIGtlT LEVER SUB-ASSEMBL Y See Firs, 137 to 140
9. Piace stop-shoe 86 into the curved channel at 13. Using a narrow screwdriver, slide the stop-shoe
rear of dial unit YS, with drilled end of shoe 86 B6 back against its spring A6 (covnter-clock-
) next to bight limit nut at position ZS, as shown wise) until screwdriver drops down into recess
in Fig. 138. behind stop-shoe, as shown in Fig. 139.
1O. Engage hooked end of spring A6 into hole at 14. Rotate flange of shaft so that plvnger 06 and
end of stop-shoe 86 ond set the spring in piace spring will slip into hole D7, Fig, 138.
as shown in Fig, 138.
15. Securely fasten shaft E6, Fig. 138 in position
11. lnsert bight lever plunger spring C6 into plunger with the three screws. Make certain that plunger
D6, Fig. 137. Then insert the combination D6 works freely.
YS
vsl CZ4652. ES
VS
) 86
Fig. 137. Exploded View Fig. 139. Screwdriver in
of Bight lever Recess behind Stop-Shoe
throug h hole at position 06, Fig. 138 so spring 16. With screwdriver stili in recess at ES, move stop-
remains in plunger ond is facing hole at position shoe 86 back ogainst its spring as far as it will
morked for it at 07, Fig, 138. go. Then securely tighten bight limit screw V 5,
Fig. 139.
12. lnsert short end of regvlating shaft E6 into recess 17. Mount friction spring G6, Fig. 140 on regulat-
provided for it in rear of dial ond biçiht lever ing shaft E6, so that ground foce of spring faces
unit YS. flange on shoft.
71
COMPLfTING ASSEMBL Y See Figs. 141 and 142
18. Mount indicotor piote sub-ossembly on regulat- 23. Set position lever HS, Fig. 144 at centrai po-
ing shcft E6 of bight lever sub-assembly, guiding sition. Align timing mark on sfide with timing
)
stop pin F7 into opening ES behind dici end marks on eccentric ond sleeve as shown at TS,
bight lever unit YS. Figs. 143 and 144. Then set b ight lever in
H5
L6
U6
.1. RS
,, -ti S5
:, ·1L ?
- '~
R6 R5 V6
C7 -~ J 6
r , 4 tVII\
72
TO INSTALL BIGHT CONTROL MECHANISM
NOTE: The two bearing surfaces of the slide
S5 and slide block W6, Fig. 143 can be easily
)
detected by their brightness and smoothness
in comparison with non-bearing surfaces.
Before installing bight control mechonism in mo-
chine orm, make certain that the two bea ring surfaces
of the slide block W6 will engage the two bearing
faces of the bight control sfide SS, Fig. 145.
Occa ~onally apply a drop of oil to oll points indi- Apply a smoll omount of oil to slide block W6,
coted by unlettered orrows in Figs. 147 to 152. Fig. 148.
Carefully dean the machine to insure smooth ond When the orm shaft connection belt becomes
satisfoctory performance. loose or worn, it should be removed and reploced os )
instructed on pages 25 to 28 and 89 to 90.
CAUTI ON: DO NOT LUBRICA TE the arm shaft
connection belt. To ensure the long life and effi-
cient performance of the belt, it must b e kept NOTE: Motor ond sewing light have b e en removed
cleon ond free from exce ss oil ot oll. times. for dearer view of ports but need not be re-
moved when actuolly oiling mochine.
7-4
Re111ove foce piote W7, Fig. 147 by taking out
thurrtb screw X7, and slipping plate up and off screw
at VT.
TO GREASE GEARS
)
Oil the points indicated by unlettered arrows in · This lubricant, No. 121915, is obtainable in 4 oz.
Fig. 149. Reploce the foce piote. tubes on order from the factory. DO NOT USE
MOTOR LUBRICANT, white lubricant S-6 or any other
Apply a drop of oil to all other points indicated by lubricont except SI NGER GEAR LUBRICANT for this
unlettered arrows in Figs. 147 and 148. purpose.
E4 04
Fig. 150. To Grease Hook Shaft Gear Case
75
Occasionally apply a drop of oil to the race of
the bob bin case hofder as shown by unlettered arrow
in Fig. 151.
DANGERS OF OVER-LUBRICATION
The application of too much oil to the sewing ma- needed, will give the machine the protection it re-
chine parts con cause damage to the arm shaft con- quires. Excess oil is merely a waste, as well os a
nection belt, as explained on page 74, or con cause source of danger to the appeoronce of the work
damoge to fobrics and threads used during sewing. occomplished on the mochine.
One or two small drops of oil at the right point, when
76
CAUTION
Fig. 153
lf machine runs heavily after standing idle for a then wipe clean. Apply SINGER Sewing Machine Oil
long period, apply a few drops of kerosene or Varsol as described on pages 74 to 76.
at ali oiling points, run the machine for a few minutes,
77
ln,er1 in pl<1c• gf p<1ge 77 in Form 20732 (257)
TO ADJUST THE STOP MOTION MECHANISM
FOR WINDING BOBBINS
In or der to operate the bobbin winder without run- the correct position of the reversible clamp washer
ning the stitching mechanism, it is necessary to release P, Fig. 155 te see if washer is ogoinst the hand wheel
the stOJl motion mechanism in relation to the hand hub ond washer prongs are in the bushing slots.
Fig. 154. Removing the Clamp Screw Fig. 155. Removing Reversible
Clamp Washer
wheel. lo release the stop motion, hold the hond Before replacing the clamp stop motion washer P,
wheel ond turn the stop motion clamp screw O, remove the hand wheel and check for hardened oil,
Fig. 154 over counter-clockwise. burrs on bushing or projecting set screw on flanged
bushing. Dress down burrs with a fìne file. Remove
hardened oil with a wire brush or with steel wool. Lu-
lf the machine continues to run after the stop mo-
bricate the bushing and replace hand wheel. Replace
tion c:lamp screw O has been released, remove it
washer P.
by loosening the smoll screw N, Fig. 154 which holds
it in piace; take off the clamp screw O and inspect NOTE: See page 90 for correct position of a
the parts for wear, dirt, or hcrdened grease. Check one-way clamp stop motion washer.
78
TO ADJUST THE BOBBIN WINDER
Thie pressure of the rubber ring in Fig. 156, on
the bobbin winder against the hub of the hand wheel,
must be suffìcient to wind the bobbin.
NOTE: lf the rubber ring becomes worn, or if oil hub and may slip when attempting to wind a bobbin.
has been allowed to come in contact with it, the ring A worn or oily ring should be replaced.
will not have the proper contact with the hand wheel
79
81
TO REMOVE NEEDLE YIBRATOR FORI CONNECTION
Remove the connection as follows: 3. Remove hinge screw F9, Fig. 158 from cronk.
)
1. Re move needle and move arm side cover up- 4. Lift fork from machìne while guiding slide block
word so fork is visible. W6, Fig. 159 from slide.
YS
F9
ZB
W8 A9 W6 55
Fig. 158. Releasing Fig. 159. X-ray View
Fork at Cronk of Block and Slide
MOTE: lf needle vibrates, see page 84. Fig. 160. Removing End Play from Shaft
82
TIMING PENDULUM MOVEMENT OF NEEDLE BAR WITHOUT GAUGE
)
Set the bight contro! lever GS at ma ximum bight To t ime the pendulum movement of the needle bar,
ond position lever HS at its centrai setting as shown loosen two set screws US, Fig. 161 in spirai gear VS
in F ig. 78, page S2. in the gear box on top of the machine and free gear
VS from arm shoft.
Observe the needle vibrotor lever Z4, Fig. 80, Rotate orm shoft by turning hand wheel over to-
page 52, while slowly turning hand wheel over ward the operator or away from operator while keep-
toword operator ond follow steps 1 through S on ing gear VS in piace by holding a screwdriver over
page S3. one of two set screws US. When a desired setting is
obtained, tlghten one of two set screws US, Fig, 161
Tlle correct and incorrect path of needle pendulum and recheck pendulum movement. lf results are satis-
movement is shown in Figs. 82 and 83, page S3. foctory, securely tighten both screws.
VS
Y8 28
X8
W8
Fig. 164. Moving Bight Control Fig . 165. Removing End Play
from Zero to Full Bight from Shaft
84
SUB-ASSEMBL Y ARRANGEMENT
• IP e
~
M6
,.
X6
Z6
~
) NOTE: Eccentric screw stud X6, nut Z6 ond needle vibrotor for k connection E9 need not be removed from
machine when removing bight contro! mechariism.
)
**Bight reguloting lever con be ordered a s a complete unit with screw SS668ZA and nut 1530 Al. This unit
has screw ond nut secured so they will not eosily vibrate loose or turn off.
0 .
85
)
0..
87
LOCATION OF NEEDLE IN NEEDLE CLAMP
lf the needle is incorrectly placed in the needle Be certoin that needle is not blunt or bent.
clamp end is incorrectly threaded, the mochine will
not sew.
FlAT SIDE
TO REAR
..,__
INSERT · HEEDLE
UP AS FAR AS
POSSIBLE SHORT
GROOVE
I
~ :
Clll)l)O
loosen needle set screw ond insert needle in the You will note from Fig. 168 that the side of the
needle clamp slot, all the way up against the stop, needle with the flat on the shonk hos a short groove
with the tlat side of the shank of the needle, see at the eye, while the opposite side, shown in Fig. 'i 67,
Fig. 168, facing the reor of machine, away from the hos a long groove. On oll machines, the needle is
operator, then securely tighten needle set screw. threaded from the long groove side toword the short
groove; thus the needle on this machine is threaded
from front to reor.
88
TO REMOVE ARM SHAFT CONNECTION
BELT FROM WITHIN THE ARM
Remove needle from needle clomp. screws are Aush with surface of sprocket. Failure to
roise screws obove flat on arm shaft will burr the edge
) Slide belt off lower sprocket.
of the flot which will prevent removal of sprocket.
Loose n stop motion stop screw M, Fig. 169 and re- lf flonged bushing R is diffìcult to remove, it can
move the following parts: be removed simultoneously with reor arm shaft bush-
ing and bobbin winder complete as instructed below.
Clomp screw O
To remove orm shoft bushing V, pr~ss fìngers
Wosher P
agoinst sprocket to ease out sprocket and ossembly.
Hond Wheel Q (lf bushing resists finger pressure, use 5/16 inch brass
Flanged bushing screw S and bushing R drift punch against side of sprocket to ease bushing
post orm becring.)
Arm shoft bushing set screw G9
Remove sprocket Y.
Arm top cover
lnsert finger through orm shaft hole inside loop of
Lift belt to left of arm shoft sprocket ond loosen belt. Then snake out belt as shown in Fig. 27,
sprocket screws X ond W, Fig. 169 so thot heods of page 25.
_)
89
TO REPLACE ARM SHAFT CONNECTION BELT
Reploce arm shaft connection belt and sprocket os Replace hand wheel Q on flanged bushing, as
descr.ibed and illustrated on page 26 then proceed shown in Fig. 170.
'1C J,.,11,__ Ur,
NEEDLE-PERFORATION TESTS
) Th.e adjustment of the bight contro! mechanism dis- lt is important to the accuracy of these tests that
cusse d on the following pages, should be checked by the poper should be held securely upon the throat
meons of needle-perforation tests. piote and under the needle in such a way that it will
To prepare for these tests, remove the presser foot, not move in ony direction throughout eoch complete
throot piote ond feed dog. Then reploce the throot test.
piote.
To make o needle perforation test, piace a sheet of lf the needle strikes the throot piote during these
notepoper over the throat piote. Turn hand wheel tests, loosen cfamping screw Y4, Fig. 171 grodually
forward until needle makes a slight perforation in the so as to retoin a pinch hold on the fork shaft Z4. Then
paper, then backward unti I another perforation is move needle bar to left or right and securely tighten
made. Repeat this operation for each test required, as screw Y4.
instructed on the following pages.
To insure on accurate reading during these tests, Before checking the bight contro! mechonism, back
the perforotions should be as small as possible-the off the limit screw J9, Fig. 172 so that the bight con-
needle borely pricking the pope r ot each test position. tro( leve r K9 at its highest position will contact the
Use a Size #9 needle. limit screw boss only, instead of the screw.
91
TO ADJUST THE CENTRAL SETTING OF THE NEEDLE
(STRAIGHT STITCHING)
The bight contro! mechanism must be adjusted so Then piace a piece of paper over the throat piote
that when position lever L9 is moved to its lowest and by means of the needle-perforation test, de-
(centrai) setting ond bight contro! lever K9 to its scribed on page 91, establish the two extreme posi-
lowest (zero bight) position, as shown in Fig. 172, tions of the needle ot this setting. Then move the bight
the mochine will perform straight stitching midwoy control lever K9, Fig. 172 to its lowest {zero bight}
between the two extremes of maximum bight. See position, as shown in Fig. 172, and moke the single )
Fig. 174. perforation of the needle representing straight stitch-
To centralize the zero bight position between the ing at centrai setting, as shown in Fig. 173. This per-
two extreme positions of maximum bight, remove the foration should be midwoy between the other two.
presser foot, set bight contro! lever K9, Fig. 172 at NOTE: When the above setting hos been correctly
highest (maximum bight) position ond position lever odjusted there will be no vibration of the needle
L9 at its lowest (centrai) setting. bar during straight sewing. See page 102.
. ..
I
•
Flg. 175
, .... ~ ~' .. ,
I
,
I
'
I
Fig. 176
179, inward. Reploce mechanism and recheck.
,
.......
I ._
I I \
I I
NOTE: Each time thot the bight contro! mechan-
••••
I
Fig. 179. Adjustment
' ism is replaced in machine, it must be adjusted at zero for Straight Stitching
Fig. 177 Fig. 178 bight, as instructed on page 102. Centrai Setting
92
TO COORDINATE CENTRAL ANO LEFT•HAND SETTINGS
OF THE NEEDLE DURING ZIGZAG STITCHING
T"e bight contro! mechonism should be now ad- position, as shown in Fig. 180, while loosening
juste d so that the two extreme positions of the needle, screws 09, Fig. 180, on hub of bight contro!
ot maximum bight and centrai setting coincide lever and rototing slideway P9, Fig. 184, at rear of
with the two extreme positions of the needle at maxi- machine over toward hand wheel to a position where
mum bight ond left-hand setting, as shown by the the needle perforations coincide. Then securely tighten
somple of stitching in Fig. 183. screws 09 and recheck.
E9 P9
) fig. 180.
Lever Settings-
Maximum Zigzag at
Left-Hand Position
of Needle
93
NOTE: Coordination of the two positions of the
needle ot centrai and left-hand settings con be tested
olso by setting the bight control lever ot maximum
bight and moving thé position lever severa[ times be- )
tween its highest and lowest points, while watching
the vibrotor fork connection E9, Fig. 184. There will
be no movement whatsoever of the vibrator fork con-
nection E9 during this test, if the bight contro! is
properly adjusted. Adjustment is accomplished in
the some manner as instructed on page 93.
fig. 187. fig. 188.
lt moy be found thot only one of the two extreme When these two settings of the bight contro! mech-
positions of the needle et one setting coincides with anism are coordinated, recheck and adjust the posi-
its respective needle position et the other setting, while tion of the needle at zero bight as described on
the oppoiite extreme position does not, es shown in page 102.
Figs. 1S7 end 188. This variotion, which will be
slight when it does exist, is permissible and no further
adjustment is necessary.
, '
,' f ••
.
.......
ò , 6
The bight contro! mechanism must be adjusted so the machine will perform straight stitching ot the ex-
that when the bight contro[ lever K9, Fig. 189 is treme left-hond position of the needle et maximum
moved to its lowest (zero bight) position and the bight as sho wn in Figs. 190 end 191.
position lever L9 is et its highest (left-hand) setting,
94
To check whether the zero bight (straight stitching)
position coincide s with the extreme left-hand position
of th~ needle at maximum bight, move bìght contro!
) lever K9 to its highest (maximum bight) position and
position lever L9 to its highest (left-hond) setting.
Piace a piece of note-paper over the throat piote and,
by means of the needle-perforation test described on
page 91, estoblish the two e xtreme positions of the
needle at th is se tting. Then move the bight contro!
lever K9 to its lowest (zero bight) position, as shown
ij
in Fig. 192, and make the single perforation of the ,,•r·~-
60;I 6
needle, representing straight stitching at left-hand
setting. Fig. 193. Fig. 194.
)
Fig. 192. Adjustment for Straight
Stitching, Left-Hand Setting
The width of the zigzag movement of the needle, The sidewise position of the needle during straight
while stitching, is termed the BIGHT. See Figs. 197 or zigzag stitching is determined by the setting of the
to 201. The mechanism, in the upright part of the needle bar position lever L9, Fig. 202.
machine arm, which controls the width and the posi-
The width of the bight is determined by the setting
tion of the bight is called the BIGHT CONTROL.
of the bight control lever K9, Fig. 202.
The width of bight is sometimes referred to as the
"swing of the needle" or the "necdle vibration."
SETTINGS ON "O" #1 #3
BIGHT CONTROL SCALE
APPROXIMATE INCH o 3164 3/32 9164 3/16
SAMPLE OF
STITCHING
(actual size) ZERO
BIGHT
Fig.
197 198 199 200 201
96
VARIETIES OF STITCHING AND SUMMARY OF CONTROLS
OBTAINABLE FROM BIGHT CONTROL MECHANISM
i~:
-"e '
point (CENTRAL POSITION), os shown in Fig. 202. e~ :
I"u .
I
;
I
I
I
t;:
STITCHING: Straight stitching midway between ~
I
I
- I
I
' 'I
o
) '' '
ter positions of the needle. See Fig. 207. I
I
®
97
NO, 4, MAXIMUM ZIGZAG STITCH, CENTRAL POSITION
)
SETTINGS: Bight contro! lever K9 at highest point
ond position lever L9 cit lowest point, as shown in
Fig. 208.
STITCHING: Zigzag stitching performed at the maxi-
mum width possible, the needle swinging equally
to the right and to the left of the centrai needle
position, as shown in Fig. 209,
98
NO. 7. ZIGZAG STITOH OF VARIOUS WIDTHS,
LEFT-HAND POSITION
NO, 8. ZIGZAG STITCH OF VARIOUS WIDTHS AND AT VARIOUS POSITIONS OF THE NEEDLE
V9
lf necessary, disassemble the mechanism as illus-
trated in Fig. 219.
l9
00
SUB-ASSEMBL Y ARRANGEMENT
NOiE: Stud M9 ond connection fork E9 need not be removed from mochine when removing bight
contro! mechonism .
1/'V\
TO REPLACE THE BIGHT CONTROL MECHANISM
Turn set screws N9, Fig. 221 ond S9, Fig. 220
inword until flush with outer surface of sleeve X9, Fig. 221. Setting of Bight
Control Mechanism During
Fig. 220. . lnstallation
101
Hold bight contro! mechanism so that the lina
through the centers of the bridge W9, adjusting
screw Z9 and position lever L9, described above is
opproxirnotely perpendicular (..L) to the bed of the
mochine as shown in Fig. 221. Slide assembly into
machine arm while simultaneously guiding slide block
Q9, Fig.222 onto stud M9. Tighten stud M9. Then
securely tighten set screws V9, Fig. 223,
NOTE: lf all vibration of the needle, during mechonism to the perpendicular ( J_) position, os in-
stroight sewing, connot be eliminoted by o slight structed obove, and check entire bight contrai me-
radiai adjustment os described obove, return the chonism os instructed on pages 91 to 95.
102
for!l"l20732
Suppement
(115 6)
)
103
)
DIFFERE.NCES IN BOBBIN CASE HOLDERS ANO
BOBBIN CASES OF MACHINES 306 ANO 319
) 2'(6255
306
)
173062
173061
173058
319
Fig. 227 Fig. 228
Bobbin Case Holder and Bobbin Case Machine 319
Sewing Hook of
Machine 319
105
lnserl thi, ,heet in piace of Poge 105 in Form 20732 111 56)
10 REIOVE ARM SHAFT CONNECTION BELT
FROM WITHIN THE ARM
To remove arm shaft connedion belt proceed as follows:
)
Remove needle from needle clamp.
Slide the connection belt A3, Fig. 229 to the left on lower sprocket Al, then loosen the two sprocket
screws .A4 and slide the sprocket to the extreme left and slide belt to the right and over edge of sprocket as
illustrated in Fig. 230,
Q
08
o
Fig. 229. Lower Sprocket
.....,
loosen stop motion stop screw N, Fig. 231 and ing resists finger pressure, use 5/16 inch brass drift
remove the following parts: punch against side of sprocket to ease bushing post
Clamp screw O arm bearing.)
Raise levers
106
TO REPLACE ARM SHAFT CONNECTION BELT
With seam clips on inside lf arm shaft bushing resists fìnger pressure, make
) of belt, form loop with belt sure there ore no burrs a long beo ring edge. A few
ond slide olong shaft as light strokes of a fìle or o light dressing down with
shown in Fig. 233. Grasp very fìne emery cloth will help to ease bushing into
belt with left hand os shown piace.
in Fig. 234 and pull belt
through top of orm until bot-
tom of beh clears orm shoft
hole. Then drope upper holf
of beh over arm as shown
in Fig. 235.
fig .233.
lnsertins Belt into
Arm Skaft Hole
107
I nserl lhis sheet in piace af Pa ge 107 in Fo rm 20 732 (1156)
TO SET THE FEED DOG AT. THE CORRECT HEIGHT
To c'1eck the height of the feed dog, tighten feed For quick reference, the relative location of gear,
throwo1Jtthumb screw 02, Fig. 239, turning it clock- eccentrics and sprocket is illustrated in Fig, 240 )
wise os far as possible. Then set the stitch regulator to show which screw correctly locates each part . on
Xl, Fi 9. 43, page 33 for the longest stitch. the hook driving shaft.
FULL DIEPrH. . .REAR
... .. .. . .... .
TEETH
'-·-·"-·····... ········~·-~-
SrRAIGHT. EDGE
On occosion, screw P2 will be loosened to raise
.................. ................. ..
,
or lower feed dog height. In so doing it is possible
i ' , __~~---. '-~~- >--~~~--~-~/':::·==e=::;:::=
1' to inadvertently create end play in the sub-assembly,
Ffw noo TH~OAT PLATE
I"'' ,
> 9 • · •• • • • ORO
thus causing noise and binding troubles. Also it is
Fig. 237. Feed Dog at Correct difficult to correctly adjust the feed dog height by this
Height means becouse in tightening the screw, the feed dog
will be lowered instead of maintaining its height.
Turn the hand wheel over toward you until the feed
dog is roised to its highest point. In this position, the Q2 S2 L3
full depth of the rear teeth of the feed dog, farthest
from operator, should projed above the top surface
of the throat piote, as shown in Fig. 237. Gauge
No. G34202 for setting corred feed dog height is
shown in use in Fig. 238.
108
TO REMOVE BINDING IN THE FEED CONNECTION ASSEMBLY
1. lurn out feed regulator stop screw S7, Fig. 241 binding. Repeat the 1 /8 turn and stitch regula-
b permit maximum up and down movement of tor test until all evidence of stickiness is elimin-
stitch regulator. ated.
S7
S4
Fig. 241
109
TO REMOVE HOOI DRIVING SHAFT
1. Rernove cover from gear case. 5. Continue to push shaft with a rocking spirai
2. Loosen sprocket screws C4, Fig. 242. motion until both eccentrics are free of the shaft. )
3. Loosen feed eccentric screws W3 and Zl.
6. Pull shaft out of gear case.
4. Eo!Se shaft to the left until lower sprocket with
belt is free. 7. Sove greaset unless it is contaminated.
1. lnsert hook driving shaft into geor case bearing. CAUTION: To locate eccentrics and sprocket prop-
erly, refer to Fig. 243.
2. Slide shaft to the right and mount feed lifting
eccentric Rl, Fig. 51 , page 38 with collor 5. Repock geor case as instruded on page 123.
odiacent to beoring Y3.
6. Replace cover on gear cose and fosten with two
screws.
3. Mount feed advance eccentric with collar A4,
Fig. 242. Collar must be set dose to fork with- 7. Check belt on both sprockets in accordonce with
out rubbing against jow of fork to avoid binding the instruction on timing the feed on page 29.
of machine from heot expansion.
NOTE: To avoid binding ot end of bushing B4 ond
4. Poss shaft through reor bushing B4 ond enter sprocket J2, due to heat expansion, see
lower sprocket. Fig. 56, page 40.
)
J'2
84
Fig. 242. Removing Sproclc.et and Hook Driving Shaft
,✓, ,., - :
Fig. 245
TO SET THE NEEDLE BAR
HEIGHT INDICATOR
111
1nHrl in For m 20732 l l U6l
TO INSTALL BIGNT CONTROL MECHANISM
W6
NOTE: The two bea ring surfaces of the slide ·.:~,- ,,.. . '1f/ '
SS and slide block W6, Fig. 247 can be easily
detected by their brightness and smoothness
, :·
·- .,r,'.; 1i X6
112
TO REMOVE TNE DISC SELECTORS FROM FOLLOWER FRAME
)
ìhe follower frame is shown removed from machine only for the purpose of enlarged illustration,
CAUTI ON: To avo id loss of disc selector locking pin springs, loosen screws equol in sequence, until complete
pressiure is removed from the disc selector retoiners B3 and B7.
4
. c ~0
D5 4 C l ~
es 03 ·· ..
C ~ .~D6
C7 '.
es
C9
D7
~ 88~. .84
)
Fig. 251
1. Remove:
( o) Three disc retainer screws B4, Fig. 251 ond retoiner B3.
(b) Five disc selector locking pin springs BS.
(e) Five disc selector locking pins· B6.,
2. Loosen disc selector stud set screw Cl ond remove selector stud B8 ond spring B9. This will release the
marked selectors and woshers.
3. Remove:
(a) Two disc retainer screws B4 and retainer B7.
{b) Disc selector locking pin spring BS.
(c) Disc selector locking pin B6.
4, Remove:
(a) Disc selector stud nut 06.
(b) Disc selector C4.
(e) Disc selector stvd friction washer DS.
) (d) Disc selector stud washer 04.
(e) Disc selector stud C2 from follower frame.
113
The disc selectors should be mounted on the follower frame in the followina manner:
I&
C4~5
D4 C2""
:,,.,_r
e
03
w-----06
·.
C9
84
Fig. 252
2. Pre-assemble selector levers with washers on Guide Pin (Tool No. T4346) D7, in the order given in
Fig. 252.
CAUTION: Spacing washers D3 are thin washers and belong on each end of the assembly.
3. Piace the pre-assembled disc selectors into the space in front of stud spring B9, Fig. 252.
4. Then guide the selector stud B8 into the follower frame, gradually easing out the guide pin D7 until stud
protrudes slightly beyond center bearing. Then fasten stud with set screw C3.
5. lnsert the fìve disc selector locking pins 86 (round end toward the selectors} into the follower frame B2.
6. Next insert fìve disc selector locking pin springs B5 into follower frame.
7. Assemble disc selector retainer B3 to follower frame with three retainer screws B4.
8. lnsert disc selector stud C2 into follower frame, t~en mount spacing washer D4 and friction washer D5 on
end of stud as illustrated in Fig. 252.
9. Piace disc selector (plain) on the square end of the stud and securely tighten selector stud nùt D6.
l O. lnsert the disc selector locking pin (round end toward the selector) into follower frame followed by the
spring 85 and assemble retoiner B7 to the frame with two screws B4.
114
)
FS
Fig. 253 Fig. 254
)
TO CHECK DISC FOLLOWER FRAME ADJUSTMENT
11. Set bight control lever F2 ot maximum bight, needle position lever F3 in centrai position and raise
selector lever A, as illustroted in Fig. 253.
12. Turn hand wheel until com follower reaches its lowest point. With a single thickness of newspaper check
the clearance between selector retainer and top of arm as shown in Fig. 253. In this position the paper
should slide fre ely,
13. Set selector lever A in down position. Then test for clearance between follower frame and top of arm.
Frame should pinch poper.
NOTE: lf retainer does not pinch paper, loosen the three screws 84 and lower retainer until paper is
pinched. Tighten screws and recheck clearance.
14. Check clearonce of needfe :n •elation to throot piote FS. Needle should de or left side of needle slot as
illustrated in Fig. 2S4.
)
115
TO REMOVE THE STACIC OF FASHION DISCS FROM THE MACHINE
1. With locating tool No. T4345 set in an upright position, mount stock of discs onto locoting tool with keys
84 facing up, as shown in Fig. 2SSA.
2. Press with thumbs ogainst discs astride the locating tool and press down, as shown in Fig. 255B.
3. Remove from the stock the disc to be reploced and substitute with new counterpart.
111-i
TO ASSEMBLE THE STACK OF FASHION DISCS
o
• ,.
as shown in Fig. 255B. This procedure is the
some for the remaining discs .
B4""ì..,.-A4
WHI
Fig. 256
)
TO REPLACE THE STACK OF FASHION DISCS IN THE MACHINE
lnsert the locating tool KS, Fig. 255 with slot in locoting gouge K5 towords bight control levers until
upright position through the cross shoft hole in the it dears stock of discs. Mount second disc wosher K6
back of the orm, then piace disc wosher K6 on the on the protruding end of locating tool.
protruding end of locoting tool inside the orm.
With one hand hold locating tool with slight p res-
With selector levers roised, hold stock of discs so sure, graduolly turn ond press cross shoft against
that key in stock com bushing is in the uppermost com stock; with the other hand engage stock and
position. Then insert the stock of discs K7 with zigzag slowly eiect locating tool.
disc facing bight contrai levers.
Position a nd securely tighten the two collar screws
W ith selector levers in a down position, lift follower K3 tightly agoinst disc washer K8.
frame M2 with the left hand and graduolly work To correctly time pendulum move men t of needle,
com stock into position with the right hand. Then re- one of the cross shaft gear screws should iust pinch
lease follower frame M2, raise the selectors and push until gear position is set as described on page 54.
117
lnurl in Form 20732 (1156)
197184 - - - - ~
. ~ ì 0 - - 197181
\l-fjl /
' W I RING HARNESS 197177
MACHINE 319W3
19676~
~ r
I \ I
t
i'i
,
197183
90,110.s
''\ I
110530
[tmr (} 195163
19a9s s - - f l
HOS93
·• ,ir 140703
e r~Yt-
50577
\
~ 1
51746
ro
'o 1 \~
G.;.;,
l~
140766
G. 9 ~_S,- u CQ
- \ ~\
.o
_.
O)
. ="" ·O
1768
196768
196766
1
196769
e- '
--~ Ì' ·
f
~ () !
1 97207
160
tlv,1
_.,·· 196161
\\ ) .
196é90 197015
3.'
\Ì, ~
'lit.' /I 90510
· 196692
,
· -f..
-~
El$♦ ?9
-.~....
· ~ : :~ fllJi:, \ ;
- -~._s
i.'
1111!!!!!!!1
·- ____,
WHEN DISC FOLLOWER FRAME
SEEMS TO BE NOISY
) Noise, in its vorious forms, is usuolly coused by improperly odjusted ports. The ports moy be loosely fìtted
or they moy be binding. Follow the sequence of check-points to eliminate operoting noise:
1. Test orm shoft for end-play. Toke -up looseness with front orm shoft collor. Check foro loose clamp
Stop Motion Bushing, #45311.
2. Check for end-play in cross shaft. Toke up all play by setting geor against side of orm.
3. Check outside disc for looseness on cross shaft. Tighten thumb nut securely.
4. Lift disc follower frame with the left hond to relieve pressure on com stock. With right hand, test cross
shaf I at thumb nut for back lash between gears. lf play between geor teeth oppears excessive., re piace cross
shaft gear.
5. Hold Cross shaft thumb nut with left hand and with right hond test com stock for looseness. Check
for play at:
(a) Com stock collar #173003 too far owoy from discs.
(b) No. 1 or No. 5 disc loose on com bushing.
(c) Disc bushing, #173014 loose on cross shaft. Replace loose components.
)
6. lf disc follower frame hinges freely (up and down),loosen collar on hinge pin and move frame (for-
ward or backword}-from o very free position to a position where frame begins to drag slightly. This odjust-
ment will take up ony slock motion in the assembly.
NOTE: Moke sure cam followers do not ride two discs or interfere with woll of odjacent disc.
7. lf cli the items noted are in good order, disconnect needle bar frame at its lowest extremity and
slightly stretch compression spring, #173048 or instoll o new spring.
Occosionally, the bight contro! slide block spring may not exert suffìcient spring pressure in which
case a new spring should be inserted.
8. Check for interference between rear orm side cover ond needle vibroting linkage. Any rubbing
agoinst cover requires re-olignment of disc follower frame ond selector levers.
9. Look for tightness of needle vibroting fork , #188417 between arm and link. There should be .005"
to .008" end-play.
10. lf noise seems to occur only when sewing, check toke-up lever linkage for up ond down play. lf loose,
) replace take-up lever.
119
ln,e,t in Fo rm 20732 (1156)
"THUMPING" NOISE
Thi.s type of noise occurs when crossing heovy, welted seams or when crossing lines of satin stitching as
l
would be done in many form.s of monogramming.
Test needle bar linkage for up-and-down play. Excessive play in the needle bar connecting link ossembly
is the ca use. A loose fìtting throot piote will olso cause a similar noise. Test throat piote by topping at curved
end with o rigid finger, as shown in Fig. 258B.
.
.?
'
. . '
120
TO OIL THE MACHINE
Oc::casionally apply a drop of oil to all points Apply a smoll amount of oil to slide block W6,
) indìc.aed by unlettered arrows in Figs. 259 to 264. Fig. 260.
\ sn• __
,, -.......
,·
Carefully dean the machine to insure smoòth and When the orm shaft connection belt becomes loose
satisfoctory performance. or worn, it should be removed and replaced as in-
) CAUTION: DO NOT LUBRICATE the arm shaft structed on pages 106 and 107.
connection belt. To ensure the long life and effìcient NOTE: Motor and SINGER light have been re-
) performance of the belt, it must be kept clean and moved for cleorer view of parts but need not be
free from excess oil ot all times. removed when actually oiling machine.
121
lnu,rt in Form 20732 (1156)
Remove foce piote W7, Fig. 259 by toking out
thumb screw X7, and slipping piote up and off
screwatV7.
TO GREASE GEARS
Fig. 261. Face Plate Removed This lubricant, No. 12191.5, is obtainable in 4 oz.
Showing Oiling Points tu bes on order from the factory. DO NOT USE )
MOTOR LUBRICANT, white lubricant S-6 or any other
Oil the points indicoted by unlettered arrows in lubricant except SINGER GEAR LUBRICANT for this
Fig, 261, Replace the foce piote. purpose.
E4 04
122
O ccosionolly apply a drop of oil to tha roce of the
bobbi n cose holder os shown by unlettered orrow in
Fig. ~3.
) ·• l
~ .
.
·:
.
.
.
. . 1
..
: ...... . ..:
.. '
~ ,~~~""'~-•;~.,~C .;,i, •'1,.,;...•:-,M~~:.$'\.';,~:,t.(
. .. _:-___
, 1 · ...
DANGERS OF OVER-LUBRICATION
The application of too much o il to the sewing mo - One or two small drops of oil at the right point,
chine ports con cause damage to the o rm shoft con- when needed , will give the mochine the protection
it requires. Excess oil is merely o waste , a s well os
nection belt, as explained on page 121, or con cause a so urce of danger to the appearonce of the work
damage to fabrics and thre ads used during sewing. accompl ished on t he machine.
123
125
lnserl in oloc• nl noo• 125 in Fnrm ? 07:1.? /?.~7\
PREPARATION OF MACHINE FOR INSPECTION
Before any extensive inspection is undertoken to sary to leave machine in Versoi for severo! hours.
find causes of faulty operotion, machine should be .
thoroug tily cleoned ond oiled.
Wipe machine clean and dry.
Remove oll lint, dust or other foreign porticles from
Oil the mochine as instructed below and on page
mochine.
127.
Remove motor, light and w1nng harness, as de-
Wipe away all surplus oil.
scribed cm pages 145 to 147 and dip machine in
large container of Varsol. lf grease or dirt has be- See pages 4 to 7 for generai tips on setting up
come considerably hard and tacky it may be neces- and inspection.
LUBRICATION
126
)
'\ '
. . . \ •· . . I
Open the foce plate to oil the places indicoted in Fig. 267 shows the two sets of gears beneath the
Fig. 268. Tilt machine bac:k on its hinges. Set the machine bed.
controls at A-K-5 for acc:ess to toke-up linkage.
Fig. 269 shows the other two sets of gears at top
) Keep all gears well lubricated with SI NGER of arm. To reach these gears, loosen the two screws
GEAk LUBRICANT. A, Fig. 266 and remove orm top cover.
/i.; -~~
11
: . /
y
;<r -~~.
~---
Fig. 268. End View - Oiling Fig. 269. Gears at Top of Arm
127
TO SET PRESSER FOOT AT CORRECT HEIGHT
l?R
TO SET FEED DOG AT CORRECT HEIGHT
E F
b\
..... '·\·,
.,
,.': "'l -; 1 /:..
J
V
PREPARATION : SETTING:
Remove bottom cover, motor hold-down piote and Loosen nut E, fig. 273 and turn eccentric stud F
motor, as instructed on page 145. until high point of eccentric is toward rear of machine
) Set throot piote position lever G, Fig. 272 ot bed, as shown in Fig. 273 (inset), moking the dis-
"DOWN" position for sewing and set machine for tonce between stud F and feed lifting rock shoft U
forward stitching at opproximately 12 to 15 stitches as short as possible. Then turn eccentric stud F, as
per inch as shown at H in Fig. 272. required to bring feed dog to correct height. Main-
Turn machine pulley aver toward operator until tain this setting while tightening nut E securely.
feed dog is at its highest position.
CHECK:
l , --r"-, -~~~-,s-i, _-___
With feed dog at highest position, feed dog teeth
should project .040 to .043 inch above top surface of
throat piote, as shown in Fig. 274. Use Gauge
=r=r
.040 to
.043
STlAIGHT
129
M p T R
u
.\ ·: ~- , . . .. - . . ,
.' .o• ~'•t"K'Òl~ .i: "' ,/ 'l :'-,_."'' ;: =~•,'•i,•l" _;,•.,. ': ~...J_,,~ •=' - ~t' ' ,. . ~,.,... ,:,:_,:'
j
,,
~- .
,,
ji.. .. ,,'
I -: !
'N< ;.' ~ , f • ~-
~'1i ,:....
• i- .."'' ~
·:()i:~~
<~-:-~:~-<~>~.,
: ~-. . .
__::e,,, ►-. -···r ~;
. •• ~••/· . I ,• ' -..i.::
~ ~-..:~)~:-:--:t~~:- L
·tt., ":; '.<~.-....,.'_.:. ..,'-:-
~ ~
~ ' ~\ ••• ~ I •~•" '
·~
.;
• ' :, \"'!'
t
N
•·<:;~_:.:~-~..'": . ,_.
__
,' . _. :.-~<::'!• .. · - ,
..-
- E27/0:J
I •:.
H8 wa 08 Z8 J8
Fig. 275. Setting Feed Sidewise
The feed dog should be located centrally (along When feed dog is centralized in throot piote, make
the bed) in the feed dog slots of the throat piote . · certa in screw centers N ond P hold feed rock shaft
snugly (without end play or binding). Then securely
tighten set screws L and M, Fig. 275.
SETTIMG:
Tighten screw centers S and T equally upon feed
Loosen set screws L and M, Fig. 275 that hold lifting rock shaft V so that shaft V rides freely with-
screw centers N ond P and feed rock shaft V in out end play or binding . Then securely tighten set
position. screws Q and R, Fig. 275. ·
PREP~RATION :
CHECK:
E2
02
Using narrow feefer gauge, Serial No. 187928,
. 82
check: these thread clearances - .012
TO
A2 . . 014
At A2, Fig. 280, between bobbin case cushion .012 INCH
TO ·
spring and heel of bobbin case, there should be a .014 . F2
INCH
clearonce of .012 to .014 inch.
H2
At B2 on other side of spring, between spring ond
bracket - clearance should be .012 to .014 inch.
ùl
:211 ,
G2
At C2, between hook roce and underside of spring
e
- de arance should be .016 to .018 inch. t
0/6 E27I~
:01e
Clearance between rear corner of bobbin cose ond
top of spring, shown ot D2, Fig. 276 should be op- HOOK RAcE·
€27195
) proximotely 3/ 64 inch. This distance con be checked
Fig. 276. Thread Clearances
with a simple scale rule.
Check for weor and need for replocement of Move spring toward rear to increase cleorance C2
cushion spring and of screws E2 and F2, Fig. 276. or toword front to decreose clearance C2.
FEED TIMING
CAUTI ON: Feed eccentric is correctly set et the foetory.
) This timing should not be altered.
131
TO SET THE CHECK SPRING
M2
~,,.:---P2
5
2_ .
l:>5
..
,' •
LS
SETTI MG THE STROKE: Hold tension assembly so that component parts ore
in position shown in Fig. 279.
loosen screw L2 and move regulator 02 until right
end of slot in regulator is 1/16 to 3/32 inch Piace end R2 of spring J2 in groove of sprocket
to right of head of screw L2, as shown in Fig. 277. Q2 so that spring will hang down os shown; with line
Move regulator up toward left for shorter stroke or of spring J2 porallel to a line that bisects the dividing
down toword right for longer stroke. Tighten screw line between the plus(+) and minus (-) lines on in-
L2. dicator GS, the extension P2 and the pin HS, as
shown in fig. 279. lncrease or decrease tension by )
moving end R2 of spring J2 to some other groove in
SETTI NG THE TENSION:
direction shown by arrows in Fig. 279. Replace as-
loosen stud set screw N2, Fig. 278 and remove sembly. Draw spring J2 to rest on stop K2, Fig. 277
entire assembly, as shown in Fig. 279. and recheck tension. Tighten set screw N2, Fig. 278.
Use #50 mercerized thread. When tension is incorrect, turn thumb nut LS, to-
/
gether with the numbered dial D5, over toward the
left un.til the "O" is at the top, as shown in Fig. 277.
lower the presser bar.
Now insert pin CS in various holes of the diol D5
unti! one is found which gives o slight perceptible
tension when the thumb nut LS is turned to the ex-
Check foro slight perceptible tension on needle treme left ond the numerai "O" is on top of the diol,
thread. os shown in Fig. 277.
N Or E: There should be no tension when dia I DS of the thumb nut LS over toward the right; pro-
is tu.-ned over toward left to a point between "O" viding the full range of tensions required from lig ht
and "~"- to heavy (with but one revolution of the thumb nut
PRE P.ARATION:
Set red lever at #3 position ond stitch selector
knobs ot A ond K, os shown in Fig. 295, page 142.
CHECK:
UPPER
TIMING
Turnhand wheel aver toward operator until needle MARK
bar is et its lowest point. At this position the UPPER
timing mark on the needle bar should be level with
) lower end of needle bar ball bushing Z, as shown
LOWER
in Fig. 280.
, TIMING
MARK
Then turn hond wheel until hook point is behind
need les. lf needle bar is correctly turned, both needles
will be an equal distance in front of the point
of the hook.
SETTING:
Loosen screw W, Fig. 280. While maintaining needle bar at correct height,
moke certain needle bar is correctly turned, then
Raise or lower needle bar, as required. tighten screw W.
133
NE LONG
B DOVE
REAR FRONT
SHORT
GROOVE
::
''
':
FRONT kl1111
134
TO ELIMINATE SIDE-SHAKE OR BINDING OF NEEDLE. BAR
End play or binding ot needle bar is usually the CAUTION: Tightening the set screws E3 ond G3
result of an incorrectly adjusted ball bushing at F3, may tend to make the ball bushi;,g bind slightly. Ad-
Fig. 283 or H3, Fig. 283A. just occordingly, setting ball bushings individuolly.
Then tighten set screws E3 and G3.
)
To adjust lower ball bushing, fìrst remove presser Reploce needle thread eyelet Cl on groove in
foot. Loosen - screw A3, Fig. 280, page 133 and presser bar bushing 83, as shown in Fig. 283.
lower presser bar bushing 83, Fig. 283 and guide
C3, Fig. 283. Replace presser bar bushing B3 with needle thread
eyelet, os shown in Fig. 283.
Loosen set screw El, Fig. 280. Tighten set screw Al, Fig. 280.
2. Dirt on, or damage to moving parts. 7. Worn or jammed slide block in feed forked con-
nection.
3. Feed rock shaft centers too loose or too tight.
8. Worn or damaged feed rock shaft.
4. Bent stitch regulator handle. 9. Binding in feed lifting rock shaft connecting rad.
5. Too much friction in friction fork on stitch reg- 10. Tao much p ressure on presser bar when sewing
) ulator. heavy materiai.
135
y JJ K3
G8 P3 W3
u
. ~-.
•, 1; ~~-.
!: ·.: r~
.•·
,,
~-
~-"~-·-~-
•,·.
,•<'.
To eliminate end play or binding of feed rock shaft To eliminate end play or binding of feed lifting
V I Fig. 284, loosen set screw L at right end of shaft rock shaft U, Fig, 284, loosen set screw Q at right
and adjust screw center N, so thot shoft rides snugly end of shaft and adjust screw center S, as required.
but freely, (without any left or right movement).
Securely tighten set screw Q.
Check and adjust feed bar for end play or bind-
Securely tighten set screw L. ing, as instructed on page 130.
136
TO ELIMINATE END PLAY OR BINDING OF UPRIGHT ARN SHAFT
To eliminate end play or binding of upright arm of mochine, set gear W3 fìrmly against bearing on
shaft P3, Fig. 284, page 136, loosen set screw in costing and tighten its set screw.
lower bevel gear W3.
Adjust hook driving shaft for end play or binding,
os instructed on page 136.
See CAUTI ON on page 154.
Adjust horizontol arm shaft for end play or bind-
While pressing downward upon shaft P3 from top ing, as instructed below.
)
:fa;,>
~:,~:!
Y2 Z2
Fig. 285. Adjustments for End Play or Binding of Arm Shaft
When horizontal arm shaft binds, frrst check to Fig. 285 fìrmly in mesh, without bocklash or bind-
make certoin thot mesh between the arm shoft worm ing, with bevel geor at top of upright arm shaft. (See
and the com stock worm wheel is not too tight. Do CAUTI ON at top of page 154.)
this by removing com stock as instructed on page
1S8. lf the binding is thus released, the eccentric shoft Tighten set screw Z2 and check for free running.
F8, Fig. 323, page 159 requires odjustment, as in-
structed on page 1 S9.
Press collar NJ fìrmly ogainst bushing in head of
lf orm shaft stili requires adjustment for end play mochine and tighten set screw M3.
or binding, loosen set screw Ml in collar N3, Fig.
285. Turn hond wheel unti! set screw Z2 on eccen- Check timing of hook, as instructed on page 143.
tric appeors in hole in cap of connecting rod os shown
in Fig. 285. Loosen screw Z2.
NOTE: lf there is considerable play between hond
While keeping timing screw Z2 in groove provided wheel and hond wheel gear, remove and disassemble
) for it in arm shaft, push needle bar crank toward hand wheel a ssembly, a s instructed on page 150
hand whee l end of machine ond press bevel gear Y2, and check seoting of spring D6, Fig. 310.
137
I nH rl in Fo rm 20732 (257)
TO SET THE INDEX PINS AT THE CORRECT NEIGNT
(See fig. 286)
PREPARATI0N:
)
SETTING:
Loosen set screw Ul, on the front of machine arm. Securely tighten screw U3.
PREPARATI0N: CHECK:
Remove arm top cover and special disc. At this setting, the needle bar should beat its lowest
position.
Using selector knob Z7, Fig. ·286 bring rear fol-
lower 03 in contact with edge of top cam on
cam stack, S3, Fig. 287. SETTING:
138
L.cosen each of the three clamping screws Q3, Tighten the three clamping screws Q3.
Fig~ 287 (just one turn}.
'Nhile holding needle bar ot its lowest position, Replace stud and spring Y3. Tighten stud.
rota te entire com stock clockwise, with the hand,
until timing mork Xl reaches point of contact with
rear follower 03, os shown in Fig. 287. Replace special disc and orm top cover.
Remove arm top cover. At the above setting, when reor knob L8, Fig. 286
is drawn toward front as far as possible, clearance
Check adjustment of worm wheel shaft, as instruc- between front follower R3, Fig. 287 and high point
ted ot bottom of page 159. of bottom com should be .01 O to .012 inch.
M<ike certoin that screws F9, Fig. 286 and D8, Also, when .front knob Z7, Fig. 286 ìs pres-d
Fig. 287 are securely tightened. toward reor as far as possible, clearance between
rear follower 03, Fig. 287 and high point of bottom
Set se lector knobs at D and L, as shown in com should be .010 to .012 inch.
Fig. 322, page 158.
0 139
. '. .
..... ·•_·rr ·, --•; ' . · · . ·;
f-27120
f~-~---_
_}> . \. ~-: ~ -;~ -- ~OSITI~~ I
140
TO CENTRALIZE THE NEEDLE BAR DRIVING ARM
WITH THE DISC SELECTOR ARM BRACKET FOLLOWERS
03
)
J4 l::t. 7126 J4
Fig. 293. Red Lever at #1 Position Fig . 294. Red Lever at #5 Position
141
TO CENTRALIZE THE NEEDLE IN NEEDLE MOLE
IN STRAIGNT-STITCNING TNROAT PLATE
F4
j l2llll
C4
Fig. 295. Setting for Straight
Stltching at Centrai Position
( A-K-3)
PREPA.RATION:
Set red lever at position #3 and stitch selector
knobs at A and K, as shown in Fig. 295.
Remove arm top covei- and foce piote.
lnstall straight-stitching throat piote.
Remove presser foot reguloting thumb screw U2,
Fig. 296.
Select a Size #11 needle. Check it for stroightness
ond insert in needle bar.
Press collar W2 up agoinst bracket C4 and tighten Maintain this setting of brocket C4 and tighten
screw T2, Fig. 296. two screws N7.
Check timing of hook, os instructed on page 143.
SETTING (Left to Right Position):
Check front to rear position of hook as instructed
Loosen two clomping screws N7, Fig. 296. on page 144.
TO TIME THE ROTATING HOOK
A7 WJ
. HOOK
. I
POINT
l AT
LOWER . :t\ CENTER
.TIMIHG
MARK OF
. NEED~E
,:;}H:t
i,"'
·~-~.
GS
143
TO SET THE POSITION OF THE HOOK POINT
TO OR FROM THE NEEDLE
y o UB VB
PREPARATI ON:
SETTING:
Check the timing of the hook, as instructed on
Loosen two screws O, Fig. 299A. page 143.
144
REMOVALS AND REPLACEMENTS
UPRIGHT ARM SHAFT
CAUTION: DO NOT REMOVE the upright arm shaft, from this machine. lf this becomes
necessary, the machine should be returned to the factory.
Both sets of bevel gears at the ends of the upright arm shaft have been lapped together at the
factC)ry and should be kept in mesh throughout all other removals and replacements.
TNE MOTOR
~.~~~ ~ -: • - ' . ' " . "'' . - • ,· . "1!"J"
CAUTION: REPLACEMENT:
Remove plug from electric outlet before removing 1. Make sure that wire P4, Fig. 301 is correctly
any electrical part from machine. located around and under cylindrical tube 04; then
up behind three-pin terminal N4, as shown in
REMOVAL: Fig. 301.
1. Tilt mach ine back.
2. Slide motor into position, turning hand wheel
2. Remove bottom cover piote. slightly to facilitate correct gear mesh. Push motor
3. Remove motor hold-down piote, by removing clockwise tìrmly until motor butts against casting, as
screw from hole K4, Fig. 300. shown by curved arrow in Fig. 300.
4. Remove two electrical sleeve connections L4 3. Fit electrical sleeve connections L4, Fig. 300
from motor terminals M4, Fig. 300. to terminals M4.
5. Slide motor out toward you; rocking it from
side to side to facilitate removal. 4. Replace motor hold-down piote and bottom
cover piote.
) NOTE: Remove grit or hordened greose from worm
gear on motor shaft, before replacing motor. NOTE: See Wiring Diagram on pa9e 162.
145
REIOVALS ANO REPLACEMENTS
TNE LIGNT FIXTURE
T4
•
Fig. 302. lamp Shade Fig. 303. Light Fixture
REPLACEMEMT:
REMOVAL:
1. lnsert light fìxture leads with rubber grommet
1. Remove two screws Q4 and lamp shadè R4, up through hole provided for them in arm casting at
Fig. 302.
)
U4, Fig. 303.
2. Remove screw S4, Fig. 303 and allow light 2. lnstall rubber grommet, as shown in Fig, 303.
fìxture to hang from arm.
3. Replace lead clip V4 and fasten with screw
3. Remove orm top cover. T 4, Fig. 304.
4. Remove two wire connectors W4, Fig. 304 4. Replace oil shield AS, as shown in Fig. 304,
and disengage light fìxture wire from motor leads. page 147.
REMOVAL:
1. Remove male-half of two-pin terminal Z4,
) Fig. 30S.
2. Remove female-half of three-pin terminal N4, NOTE: Make certain that light leads are above
Fig. 305. the three-pin terminal and around the cylindrical tube,
3. Remove motor and hold-down piote, as in- os .shown in Fig. 301, page 14S ond instructed in
structed on page 145. Step #1 under "REPLACEMENT'' on page 145.
147
REMOVALS AND REPLACEMENTS
NEEDLE THREAD TENSION
-~ xs j,~~~. ti
NS K5
P2 -i' Q2/lt)ll'
~~
MS GS EWJ• FS
ss
ES
es
05 l5
2. Make certain that tension releasing pin HS
is in piace as shown in Fig. 307.
1 AQ
REMOVALS AND REPLACEMENTS
NEEDLE THREAD TENSION (Continued)
fig. 308. Tension Di1c Assembly Fig. 309 Stop Washer and Tension Spring
5. Guide the tension disc assembly on the stud NOTE: When spring and stop washer are cor-
Q2, so that extension P2, Figs. 306, 307 and 308 rectly assembled, extension S5 will cleor the fìrst holf-
enters hole, provided for it in mochine orm ond so coil of the tension spring, os shown in Fig. 309.
that the toil R2, Fig. 308, inside the spring coil,
enters one of the grooves ot the rear of the stud Q2
9. Piace the numbered dia I 05, • Fig. 307 so
) (see àls\l page 132).
thot the number "2" is opposite stop washer ex-
6. Replace indicator G5, Fig. 307 with its lorge tension SS.
open side facing the split end of the stud - with plus
and minus mark on top - "minus" at left and "plus" l O. Push dial DS to compress spring to facilitate
at right. replacement of thumb nut LS.
7. Hold these assembled parts against shoulder
of stud, insert tension spring F5, Fig. 307 in indica- 11. Reploce thumb nut LS, carefully guiding pin
tor, with fìrsr half-coil of spring FS straddling lower CS into one of the holes in diol DS.
half of split _stud.
8. Guide the stop wosher on the stud Q2 so that 12. Adjust ossembly as instructed on pages 132
extension SS will be above stud. ond 133,
149
A6 Z5 .OJS G6 ./K6 l6
\ ~-• :"'( Yf
.';!",,\\ ,
o' ;' ·l)O
I j
O' -. ..
H6
'I~
. B6 ··~··
l.271,1/J
' .
REMOVAL ANO DISASSEMBLY: 7. Remove gear spring D6, Fig. 310 from stud .
E6 of hond wheel.
1. Remove small screw YS from stop motion nut
ZS, Fig. 310.
ASSEMBLY ANO REPLACEMENT:
2. Remove nut ZS and clamp wosher A6 from
orm shaft. 1. Piace gear spring D6, Fig. 31 O into hand
wheel so that loop G6 of spring grasps middle stud
3. Remove hand wheel assembly from arm shaft. E6, Fig. 310 in hand wheel.
4. Remove screw PS and counterbalonce 05, 2. Piace geor C6 on hond wheel, with stud JS
Fig. 311 from arm shatt. inserted in loop K6, Fig. 31 O of gear spring.
5. Remove hand wheel snap ring B6, Fig. 31 O 3. Replace snap ring B6 on hond wheel, setting
from hand wheel assembly with expansion pliers. ring in groove L6, Fig. 31 O on hand wheel sleeve.
6. Slip gear C6 from hand wheel. 4. Reploce counterbolonce 05, Fig. 311 .
150
REMOVALS ANO REPLACEMENTS
BOBBIN WINDER
€ZTIIJO
VS U5
Fig. 312. Bobbin Winder Removed
2. Remove screw RS, Fig. 312. 3. Make sure thot projection QS on frame spring
S5 is inserted in hole TS in machine arm.
3. Disassemble as shown in Fig. 312.
4. Tighten hinge screw RS.
ASSEMBLY AND REPLACEMENT: 5 . Replace hand wheel as instructed on
1. Assemble in order indicated in Fig. 312. page 1S0.
STITCH REGULATOR
REMOVAL: REPLACEMENT:
1. Remove hand wheel, as instructed on 1. lnstall regulator VS, Fig. 312 in arm, mak-
page 150. ing certain that slide fìts on block on feed fork
connection.
2. Remove two screws US, Fig. 312, holding
stitch regulator plate. 2. Replace large stud WS, Fig. 311 with spring
ond wosher, so that stud holds slide to inside of arm.
3 . Move feed regulator VS, Fig. 312 to bot-
tom of slot in indicator piote. 3. Set indicotor piote in position on front of mo-
chine arm and replace two screws US.
4. Remove large screw stud WS, Fig. 311 with
its spring and washer from arm casting. 4. Tighten screws US.
5. Pull entire regulator, with stitch piote out the 5. Replace hand wheel, as instructed on
) front of the machine arm. page 150.
151
REPLACEMENT:
Reploce throot piote position bracket in the reverse
order of its removol. Observe the following -
E21l42 lever G ond spring X6 should be reploced with
the curved portions of spring under cross-piece P6
Fig. 313. Exploded View of of lever G. (Remoinder of spring should extend
Throat Plate Position Bracket toword left).
Hole Z6 of brocket J6 should be oligned with hole
REMOVAL: at bottom of lever G ond with hole in front of mochine
1. Remove bottom cover piote. bed, as shown in inset ot top rìght of Fig. 314. Then
fasten lever to bracket with screw f 6. )
2. Remove throot piote.
3. Set position lever G in "down" position ond Brocket J6 must be inserted in grooves R6 under
while pressing left hand end of brocket J6 toword machine bed, as shown in Fig. 314.
underside of mochine bed, remove adjusting screw Adjusting screw N6 should be tightened flush with
N6. bottom of casting, as shown in fig. 314.
06 Y6 G V6 Y6
i.
Fig. 314. Throat Plate
Position Bracket Assembled
06 P6 X O US PB 03 }J.1V J6 6
t· 1- -· F6
:· • _.,.
CZ7146
-~<: t,~~
..
1
N6 ': . ·· ..
..
:· ,;,~;, . ~
r ·.?·t•'f ·
~--.-- ·1
. ::. :" .. K
! -:~ii~' N
. ;/
.L
·.A
R6 L3
152
REMOVALS AND REPLACEMENTS
FEED LIFTING ROCK SHAFT
(See Fig. 314, paga 152)
153
ROTATING HOOK
AND POSITION FINGER
y ZJ 07 X
"'" .'
. - \ ..;, : -
•✓•
D7
E7
154
REMOVALS AND RtPLACEMENTS
FEED LIFTING ROCK SHAFT CONNECTING ROD
U E F
)
l27W8 Y2 ss
Fig. 317. Feed Lifting Connecting
Rod on Arm Shaft
sa
...::ltlH4.
REMOVAL:
1. Remove arm top cover. Flg. 318. Connections beneath
2. Remove two cop screws X2, Fig. 317 and Machlne Bed
remove connecting rod cap R8, Fig. 317.
3. Remove bottom cover piote and motor, as in- Fig. 317 and so thot the oil hole in the lower end
struc1ed on page 14S. the rod faces the front edge of machine bed.
4. Remove nut E ond eccentric stud F, Fig. 318, 2. Replace cap R8 over top half of gear hub
) disengoging connecting rod QB from feed lifting rock and fasten cap to rod with two screws X2, Fig. 317.
shoft U, Fig. 318. 3. Reploce stud F and nut E, Fig. 318, engag-
5. Remove connecting rod Q8 from bottom of ing connecting rod QS to shaft U.
machine. 4. Adjust feed dog height, as instructed on
page 129.
REPLACEMENT:
1. lnsert connecting rod Q8, Fig. 318 into up- 5. Replace motor and bottom cover piote, as in-
right orm through bottom of machine, so thot it fìts structed on page 145.
around bottom holf of gear hub on eccentric Y2, 6. Reploce orm top cover.
155
I nsert in Form 20732 (2.57)
REIOVALS AND REPLACEMENTS
NEEDLE BAR
(See Flg. 319)
REMO'\'AL:
1. Remove needle clamp and needle clamp
thread g,ide.
2. IRemove arm top cover and face plate.
3. loosen screw W and lift needle bar J7, up
through bushings and out of machine.
REPLACEMENT:
1. lnsert needle bar down through bushings, as
shown i11 Fig. 319.
2. Replace needle clamp, needle clamp thread
guide, and foce plate.
3. Adjust needle bar height, as instructed on
page 133.
4. Sacurely tighten set screw W.
5. Replace foce piote and arm top cover.
PRESSER BAR
(5- Fig. 319)
REMOVAL: )
1. Open the face piote.
2. Remove presser foot and thumb screw. Fig . 319. Needle Bar Assembly
3. Remove pressure reguloting thumb screw U2.
2. Replace thread guide Cl, as instruded on
4. Remove extension pin M7 and extension pin
seat K7.
page 135.
5. loosen set screw C, and remove presser bar 3. Replace presser foot and presser foot thumb
guide bracket L7. screw.
6. Loosen screw A3 and remove presser bar 4. Replace pressure regulating thumb screw U2,
bushing B3, lower thread guide C3 and presser Fig. 319.
bar D. 5. Adjust presser foot at correct height, as in-
structed on page 128.
REPLACEMENT: 6. Align presser foot with slots for feed dog in
1. Replace presser bar assembly in the reverse throat piote, as instructed on page 128, and securely
order of its removal. tighten set screw C, Fig. 319.
156
4. Mark edge of eccentric hinge pin V2 as REPLACEMENT:
shown in Figs. 319 and 320 so that .its position in
relation tò casting may be readily regained. lnstall needle bar vibroting bracket C4 in the re-
S. Unhook spring P7 from hinge pin Q7, verse order of its removal. Observe the following -
Fig. 320.
Spring P7 mùst be hooked oround hinge pin Q7,
6. Loosen screw K9, Fig. 320 and remove pin
Q7. as shown in Fig. 320.
7. Loosen set screw T2 and remove collar W2, Make certain that when set screw T2 is tightened,
Fig. 320.
bracket C4 moves without looseness or binding.
8. Loosen clamping screw S2 and remove large,
eccentric hinge pin V2. Turn hinge pin V2 so that marks mode in Step 4
9. Remove needle bar vibrating bracket C4 from of "Removal" coincide. Then securely tighten clamp-
machine head. ing screw S2.
REMOVAL: F7
157
REMOVALS AND REPLACEMENTS
CAM STACK
D8 S3 Y3
Z7. Y7 J4
REMOVAL: REPLACEMENT:
1. Set stitch selector knobs at A and K, as shown 1. Replace com stock, meshing it with worm geor )
in Fig, 295, page 142. on arm shaft, by working it back and forth.
2. Remove orm top cover and special disc.
3. Remove large screw stud Y3, Fig. 321 with 2. Replace screw stud Y3 and spring.
spring and remove com stock S3. 3. Replace special disc and arm top cover.
CAM SELECTOR ARM SHAFT AND FOLLOWERS
REMOVAL: 4. Replace and securely tighten screw H8,
l. Remove com stock, os instructed obove. Fig. 321 so that screw clamps down on counterbore
2. Remove two screws Y7 and knob Z7, on shaft.
Fig. 321. 5. Reploce spring C8 and indicator B8, Fig.
3. Remove screw A8, indicator 88 and spring 322. Fasten with screw A8, Fig. 322.
es, Fi9 . 322. 6. Replace screw D8, Fig. 321 on rear of arm
4. Remove screw D8, Fig. 321, at rear of se- selector shaft.
lector arm shaft ES. 7. Replace knob Y7, Fig. 321. Fosten knob to
5. Remove screw H8 and withdraw shaft ES indicotor B8, Fig. 322 with two screws Z7,
from front of arm, releosing reor selector orm K8, Fig. 321.
and front selector arm and knob LS, Fig. 321. 8. Reploce com stock, as instructed obove,
6. Withdraw knob L8 from machine.
7. Remove followers 03 and R3, Fig. 321.
REPLACEMENT:
1. Replace followers 03 and R3, as shown in
Fig. 321.
2. Reploce knob LB so that brocket on front
selector orm MS slides into its slot in front follower
R3, Fig. 321.
3. Reploce selector arm shoft EB slipping it
through front selector arm knob LB ond rear selector
orm K8, Fig, 321. Make certain thot bracket on reor
selector arm KB slide s into its slot in follower 03.
Fig. 322. Removing Selector
158 Arm Shaft
REMOVALS ANO REPLACEMENTS
NEEDLE BAR DRIVING ARM
) REMOVAL: mach ine, so thot ball pivot ZS, Fig. 323 rides in
1. Remove arm top cover and foce plate. socket provided for it in pattern selector YS, as shown
:2. Remove cam selector arm shaft, as instructed in Fig. 323.
on page 158. CAUTI ON: Moke certain tension arm G7, Fig,
3. Remove needle bar vibrating bracket, as in- 323 is in correct position in relation to needle bar
structed on pages 156 and 1S7. driving orm, as .shown in Fig. 323.
4. Lift needle bar driving arm, F4, Fig. 323 2. Replace com selector arm shaft as instructed
from machine. on page 1S8.
REPLACEMENT: 3. Replace needle bar vibrating bracket, es in-
1. lnstall needle bar driving arm F4 in arm of structed on page 1 S7.
P7 F4
)
Fig. 323. Showing Location of Ball Pivot on ·o,iving Arm Fig. 323A. Eccentric Worm Wheel Shaft
and Worm Wheel
159 .
REMOYALS AND REPLACEMENTS
HORIZONTAL ARM SHAFT
REMOVAL: (See "CAUTION" at top of page 1 S4.) from left to right, through collar M3, bevel-gear~
and-eccentric Y2 and feed forked connection S8, os
1. Remove arm top cover and foce piote. shown in Fig. 324.
2. Remove needle bar vibrating bracket and )
2. Make certain tlot on arm shaft is under set
needle thread take-up, as instructed on pages 156
screw N3, Fig. 324; then, while pressing fìrmly on
ond 157.
needle bar crank, hold collar against casting and
3. Remove com stock, as instructed on page 158. tighten set screw N3.
4. Remove hand wheel and counter-balance, as 3. Make certain that feed timing screw Z2 is
instructed on page 1 SO. over groove provided for it in arm shaft. Tighten
screw Z2.
5. Remove wire connectors W4, disengaging
motor leads from light leads. 4. Replace connecting rod cap and fasten with
two screws G9.
6. Lift oil shield AS from arm casting.
5. Replace oil shield AS, as shown in Fig. 324.
7. Loosen screw N3 in collar M3, Fig. 324.
6. Connect motor leads to light leads and re-
NOTE: KEEP GEARS IN MESH AT ALL TIMES.
piace wire connectors W4, as shown in Fig. 324.
8. Remove two screws G9 and remove connecting
rod cap. 7. Replace hand wheel ond counter-balance, as
instructed on page 1SO.
9. Using a 1 /2 inch drift pin or another arm
shaft (for Machine 401) drive arm shaft TB, Fig. 324, 8. Replace cam stack, as instructed on page 158.
out of mochine orm from right to left. Hold geor Y2
in mesh with gear on upright arm shaft. 9. Replace needle thread take-up and needle
bar vibrating bracket, as instructed on page 157.
REPLACEMENT:
10. Adjust mach i ne os instructed on page 137.
1. lnsert a new orm shaft TB, Fig. 324, in head
of machine at left end and push it into machine arm 11. Replace arm top cover and foce piote.
160
HINTS FOR ADJUSTERS AND MECHANICS
1- Sprung or cracked bed or arm incurred du r- 16. Hook shaft bushing is "floating", even though
ing tr.ansit. fastening screw may be tight.
2. Bent arm shaft. 17. Gear meshes too tight. (See CAUTION at top
of page 154.)
3. Arm shaft thrust collar (at front of arm) set
too tisht. 18. Feed dog striking ends of throat piote slot or
rubbing side of throat piote.
4. Bent. needle bar.
19. Feed bar screw centers too tight.
5. Tightness in needle bar vibrating bracket as-
sembly or in bottom ball bushing assembly. 20. Feed lifting connecting rod bent.
6. Needle bar vibrating bracket hinge pin not 21. Feed lifting and feed rock shaft screw centers
correctly seated. too tight.
7. Burr in needle bar driving arm ball pivot hole 22. Feed fork bent.
in bight amplitude pattern selector.
23. lnsufficient clearance between arm and hand
8. Bent take-up lever.
wheel bushing for heat expansion.
9. Thread take-up stud set too tightly.
) 24. Worm wheel on com stock set too dose to
10. Misalignment of thread take-up lever link worm on arm shaft.
hinge stud.
25. Height of follower index pins not correctly set.
11. lnsufficient thread clearance.
26. Burrs or damage to bearing surfaces.
12. Hook jammed with thread.
27. lnsuffìcient clearance between hand wheel
13. Hook driving shaft collar set toò dose.
and its recess in arm casting.
14. Tightness of hook driving shaft.
NOTE: See page 24 for hints on other causes of
15. lnsufficient clearance between hook driving machine troubles, such as needle breokage end
shaft bushing (back) and gear. machine noise.
161
LIGHT
. ------...
~ 11 ,", 2-PIN TERMINAL
I I II I 1 (BACKI MALE
CONTROLLER
EZ7539
1A?
DESCRIPTION
For sltaight, zigzag and ornamento! stitching Stitch designs automatically controlled by de-
tachable FASHION disc. Six different discs
Lockstitch furnished with machine. Each disc produces
a speçific style of Stitch
Foot power
Reversible feed
Needle threaded from front to rear. Visible eye
q "ickly threaded Numerica! graduations on stitch indicator piote show
number of stitches per inch on left side of piote ond
Single or two-needle stitching distance between stitches, in millimeters, on right
lmproved One-Woy Needle Clamp to insure correct side of plate
needle setting. Thread guide welded on clamp to Maximum length of stitch-6 to the inch. Length of
overcome interference with attachments stitch controlled in either direction by an Adjustable
Stop Screw
Automatic bobbin winder. Extra capacity bobbin
Feed throw-out device for darning and embroidery
Reversible Clamp Washer for stop motion me-
chanism Link take-up
Belt-driven rotary hook on horizontal axis rotates Numerically graduated tension device provided with
across line of feed (tronsverse hook) making two centrai spacing disc for two needle threads
revolutions for each revolution of orm shaft
Needle bar stroke 1-9/64 inches
Location of hook shoft, at sewing hook end, controlled
by front bushing Presser bar lift 5 / 16 inch
Maximum width of zigzag stitch (bight)-approxi- Bed 14-5/8 inches long-7 inches wide
rnately 3/16 inch (5mm.) Working space at right of needles 7~7 /8 inches
Straight stitching as well as zigzag stitching per- Convenient handle concealed in arm top cover to
formed at Centrai Position of needle, at extreme facilitate lifting machine or lowering it into cabinet
Left Position of needle, at extreme Right Position
of needle or at any point between these positions Speed 1200 R.P.M.; according to materiai being sewn
and type of work being done
Needle con swing a maximum of 3/16 inch toward
right of extreme Left Position, a maximum of 3/16 When in operatiori, top of hand wheel should always
inch toward left of extreme Right Position or a maxi- turn over toward operator
mum of 3/32 inch on either side of Centrai Position
This machine also made under designation of
Needle bar frame return spring 306K24
Some as Machine 306W24 except it is fìtted with This machine also made under designation of
BA3 Motor, SI NGER Light and Disc Hand 306K2S
Wheel 105072 for moulded "V" Belt
)
163
DESCRIPTION
(Trtadle Maolllna)
For straight, zigzag and ornamental stitching Needle con swing a maximum of 3/16 inch towar'd
right of extreme Left Position, a maximum of
Lockstitch
3 / 16 inch tow'1rd left of extreme Right Position
Foot power or a maximum of 3/32 inch on either side of
Centrai Position
Disc Hand Wheel 125473
Reversible feed
Needle threaded from front to rear. Visible eye
quickly threaded Numerico! graduotions on stitch indicator piote show
the number of stitches per inch on left side of piote
Single or two-needle stitching and the distonce between stitches in millimeters,
lmproved Onfl-Way Needle Clamp to insure correct on right side of piote
needle setting. Thread guide welded on damp to Maximum length of stitch-6 to the inch. Length of
overcome interference with attachments. stitch controlled in either direction by Adjustoble
Automatic bobbin winder. Extra capacity bobbin Stop Screw
Feed throw-out device for darning ond embroidery
Reversible Clamp Washer for stop motion me-
chanism · Link take-up
Belt-driven rotary hook on horizontal axis rotates Numerically graduated tension device pro-
across line of feed (transverse hook) making two vided with centrai spacing disc for two
revolutions for each revolution of orm shaft needle threads
Needle bar stroke 1-9 / 64 inches
Location of hook shaft, at sewing hook end, con-
trolled by front bushing Presser bar lift 5/16 inch
For straight, zigzag and ornamental stitching Needle can swing a maximum of 3/16 inch
toward right of extreme Left Position, a
Locl<stitch maximum of 3/16 inch toward left of ex-
treme Right Position or a maximum of 3/32
Electric power, belt driven
inch on either side of Centrai Position.
Fitted with BAK4 Motor and SI NGER Light
Reversible feed
Disc Hand Wheel 105072 for 3/16 inch
rrtoulded "V" belt Numerical graduations on stitch indicato,
plate show the number of stitches per inch
Needle threaded from front to rear. Visible eye on left side of plate and distance between
q uickly threaded stitches, in millimeters, on right side of piote
Single or two-needle stitching Maximum length of stitch-6 to the inch. Length of
stitch controiled in either direction by on Adjustable
One-Way needle clamp insures correct needle
Stop Screw
setting
Automatic bobbin winder. Extra capacity bobbin Feed throw-out device for darning and em-
broidery
) Belt-driven rotary hook on horizontal axis rotates
across line of feed (transverse hook), making two Link take-up
revolutions for each revolution of arm shaft
Numerically graduated tension device
Location of hook shaft, at sewing hook end, con-
trolled by front bushing Needle bar stroke 1-9/ 64 inches
Straight. Stitching as well as zigzag stitching Bed 14-5/8 inches long-7 inches wide
performed at Centrai Position of needle, at
extreme Left Position of needle, at extreme Working space at right of needles, 7-3 / ,4 inches
Right Position of needle or at any point
between these positions. Speed 1200 R.P.M.; according to materiai being
sewn and type of work being done
Centrai Position of needles fixed by a groove
in the tenon plate on Bight Contro! Me- When in operation top of hond wheel should always
chanism turn over toward operator
165
lnsert in Form 20732 (257)
DESCRIPTION
For strais;iht, zigzag and ornamental stitching Needle can swing a maximum of 3/16 inch
toward right of extreme Left Position or a
Lockstitch maximum of 3/32 inch on either side of
Electric power, belt driven Centrai Position
Reversible feed
Fitted with BAK4 Motor and SINGER Light
Numerica) graduations on stitch indicàtor
Disc He1nd Wheel 10S072 for 3/16 inch
piote show approximate distance between
moulcled "V" belt
stitches in millimeters
Needle threaded from front to rear. Visible eye Maximum length of stitch-6 to the inch. Length of
quickly threaded stitch controlled in either d_ireciion by an Adjustable
Stop Screw
Single or Two-needle stitching
Stitch regulator lever fitted with thumb nut
Avtomatic bobbin winder. Extra capacity bobbin
to lock lever at desired setting
Belt driven rotary hook on horizontal axis rotates Link take-up
across line of feed (transverse hook) making two
Graduated tension device-no numerals
revolutions for each revolution of arm shaft
Needle bar stroke 1-9/ 64 inches
Location of hook shaft, at sewing hook end, con.
trolled by front bushing Presser bar lift 5/16 inch
166
DESCRIPTION
Machine 3 f 9w2 ( Automatic)
For s1raight, zigzag and ornamento! stitching FASHION Disc. A bank of fìve discs are perma-
) nently mounted inside the arm of the machine and
Lockstitch a sixth interchangeable disc is located on the out-
Electric Power, belt driven, frtted with BA3 motor side of the arm so that it con be replaced by any
one of the twenty-four additional discs furnished
SINGER Light provides perfect illuminotion with the machine. By raising one or more of the
Neeclle threoded from front to rear. Visible eye disc selector levers, which extend from the arm
qu ickly threoded top cover, a particular design or combination of
designs can be produced outomotically.
Singl~ or two-needle stitching
Reversible feed
lmproved One-Way Needle Clamp to insure correct
needle setting. Thread guide welded on clamp to Numerical graduations on stitch indicator piote show
overcome interference with attachments number of stitches per inch on left side of piote
and distance between ~titches, in millimeters, on
Autornatic bobbin winder. Extra capacity bobbin
right side of piote.
Reversible Clamp Washer for stop motion me- Maximum length of stitch-6 to the inch. Length of
chonism
stitch controlled in either direction by an Adjust-
Belt-driven rotary hook on horizontal axis rotates able Stop Screw
across line of feed (transverse hook) making two
Feed throw-out device for darning and embroidery
revolutions for each revolution of arm shoft
Link take-up
Location of hook shaft, at sewing hook end, controlled
by front bushing Numerically groduoted tension device provided with
centrai spocing disc for two needle threads
Numericolly graduated bight regulator
Needle bar stroke 1-9 / 64 inches
Maximum width of zigzag stitch (bight)-approxi-
malely 3/16 inch (5mm .} Presser bar lift 5 / 16 inch
Stroight stitching as well as zigzag stitching per- Aluminum arm and bed
formed ot Centrai Position of Needle, at extreme
Bed 14-5/8 inches long-7 inches wide
Left Position of needle, at extreme Right Position
of needle or at any point between these positions Working space at right of needles 7-7/8 inches
Needle con swing a maximum of 3/16 inch toward Convenient handle concealed in orm top cover to
right of extreme Left Position, a maximum of 3/16 facilitate lifting mochine or lowering it into cabinet
inch toword left of extreme Right Position or a
maximum of 3/32 inch on either side of Centrai Speed 1200 to 1300 R.P.M.; according to materiai
Position being sewn and type of work being done
Needf e bar frame return spring When in operation, top of hand wheel should'
always turn over toward operator
Zigzag or ornomental stitching is accomplished auto-
matically by means of cams, called FASHION Discs, This machine also made under designation of
which produce the porticulor design of each 319K2 and 319M2
167
For straight, zigzag and ornamental stitching Needle can swing a maximum of 3/ 16 inch toward
right of extreme Left Position or toward left of ex-
lockstitch treme Right Position or a · maximum of 3/32 inch
Electric power, gear driven, with PA Motor en- on either side of Centrai Position
closed in machine Straight, Zigzag or Ornamental stitching is accom-
plished by setting one or two knobs and a lever
SINGER light, with built-in switch, provides perfect
for selection of a particular stitch. Machine is fìtted
illumination
with seven built-in cams and one removable
light shade and lens assembled to arm as separate "Special" com. Special cams with different stitch
unit. designs can be purchased ond used in piace of the
removoble com furnished with the machine
Meedle ( 15 x 1) threaded from front to rear
Two cam selector knobs and a red (bight amplitude)
Single or two-needle stitching lever are located on front of arm in dired view of
operator. Red lever also controls position of needle
Needle bar and presser bar inclined at 9° from during straight stitching. The outer knob controls
vertical for easy vision a reor com follower. The inner knob controls o front
Hinged foce piote fadlitates oiling and adjusting of com follower. Selection of the positions of these
needle bar, presser bar and thread take-up. Dia- two knobs and the red lever mokes possible par-
gram on inside of face piote illustrates ticular designs and combinations of designs auto-
threading of machine motically )
Stitch pattern piote cover on top of arm holds two
Hinged presser foot nylon spool pins on top side and a chart on under
Two throat plates, one for zigzag and one for centrai side illustroting many particular designs deter-
straight stitching, are furnished with machine mined by given knob and lever settings
Reversible feed
Throat piote position lever, on bed, locks throat piote
in "down" or sewing position, raises throat piote Groduated stitch length indicator piote. Feed regulo-
sufficiently te permit darning or embroidery and tor odjustable for finer regulation of short stitch
raises throat piote still higher to unlock it for easy
Maximum stitch length-6 to inch
removal
Link take-up
Reversible clamp washer for stop motion mechanism
Numerically graduated tension device provided with
Automatic bobbin winder. Extra capacity bobbin. centrai spacing disc for two needle threads
Bobbin winder tension and nylon spool pin on bed
Needle bar stroke 1-9 / 64 inches
Gear driven, rotary hook on vertical axis, located Presser bar lift .295 inch
in front of needle, makes two revolutions to each
stitch Aruminum arm and bed
Bed 16-1/2 inches long-7 inches wide
Maximum width of zigzag stitch (bight) - approxi-
mately 3/16 inch (5mm.) Working space ot right of needles 7-3/16 inches
Straight stitching as well as zigzag stitching pet- Speed 1200 to 1300 R.P.M.; according to materiai
being sewn and type of work being done
formed at Centrai Position of needle, at extreme
Left Position, at extreme Right Position or at any When in operotion, top of hand wheel should always
point between these positions turn over toward operator
168
INDEX
Page Poge
Description of Machines ............................ 163-168 lnsta lletion, 206K25 ..................... .......1 O1, 102
lnstallation, 319 ..... .. ................... .............. 112
lnstrvctions for 306 automatic . . . . .. . .. . .. . .. .... .. .. . .. 3 lnstallation, 401 ...... ............................ 157- 159
lnstructions for 306 and 206K43 non-automatic . . 81 Reason for disassembly, 306 and 206K43 ...... 69
Reason for removal, 306 and 206K43 . . . .. . . . . .. . 67
lnstructions for 206K25 ......... ......................... 87 Reason for removal, 206K25 ....... :............92, 95
lnstructions for 319 ........................................103 Reassembly, 306 and 206K43 ................... .70-72
Reassembly, 206K25 . ... ........... ........ ..... 100-102
lnstr uctions for 401 ....... ................................. 125
Removal, automatic and non-automatic ..... ..... 6_7
Arm shaft connection belt Remova I, 206K25 . . . . . . . . . . .. . . . .. . . . . .. . . . . . . . . . . . . . . . 99
Ccire. .. . . . . . . .. . . . . . . . . .. . . . . .. . . . . ... . . . . . .. . . . . .. . . . . . . . . . 28 Summary of controls and varieties of
Removal from automatic stitching, 306 and 206K43 .................. . .64-67
306 . . .. . . . ... . . . . . . . . . . . . . . . . . .. . . . . . . . . ... . . . .. . . . . . . . . . 25 Summary of controls and verieties of
319 ............ ... ...... .................... ............. 106 stitching, 206K25 ................ ............ ....97-99
Removal from non-automatic ........... ............. 89
Bight lever sub-assembly, outomatic ..... ........ ..... 71
Replacement on automatic
306 ··········· ··························· ··············26-28 Bight limit screws, 306 end 206K43 ... . .. . ... . . . ... .. 63
319 .. .................................................... 107
Bight mechanism, exploded view on automatic . . . . 68
Replacement on non-automatic ............ J •• • •• • •90
Timing Feed . . ... .. . ...... . ...... ..... ... .. . . ..... ...... .. 29 Bight mechanism, exploded view on
non-automatic .. . . . .. ... . .. . . . . . . . . .. .. . .. . .. . . . ...... .. .. 85
Arm shaft, removal and replacement ................ 160
Bight mechanism, exploded view on 206K25 .. .... 100
Bearing sleeve sub-assembly ............................ 70
Bight stops, 401 ............................ ........... ... .. 140
) Bench inspection, order of
checking customer's machines .......... ............ 5 Bindin_g in feed connection assembly .......... 109, 136
Bight amplitude stops, setting .............. ............ 140 Binding of feed rock shaft connecting link .... 32, 136
Bight amplitude and pattern Binding or end play in hook shafts ..........38, 40, 136
selector - removal and replacement .............. 159 Binding or looseness in needle vibrating
Bight mechanism ......................................... .48, 135
Stitching ot various widths, 306 and 206K43 .... 62 Bobbin cases (differences) ............................. ... 105
Stitching at various widths, 206K25 .. ............ 96
Bobbin case holder, oiling ..... .... .... .. ......... . .76, 123
Bight contro I, installation on automatic .............. 73
Bobbin case holders (differences) .............. ........ 105
Bight control, installation on 206K25 .......... 101 -102
Bobbin thread tension, adiustment . ....... ... ....... .. 21
Bight control lever ...................................... 62-67
Bobbin winder adjustment .. . . . .. . . . . .. . .. . .. . . . . .. . . . . . 79
Bight control lever, 206K25 ..........................92-99
Bight control mechanism Bobbin winder, removal and replacement (401) .. 151
Adjustment, automatic . .......... .....58-61, 138-141
Adjustment, non-automatic (except 206K25) .... 84 Breoking needles, prevention of .................... 11, 24
Adjustment, 206K25 ... .............................91.95 Cam selector arm shaft end followers,
Disassembly of 306 and 206K43 ......68, 69 end 85 removal and replacement . ... ..... ....... ........... . 158
Disassembly, 206K25 ............................ 99, 100
lnstallation, 306 and 206K43 ........................ 73 Cam selector arm stops .. ................. ............... 139
169
I nHrt in Form 20732 (257)
INDEX (Contlnued)
Page Page
Com stock, timing .................................. 138, 139 End play or binding in feed lifting roék shaft ...... 136
Com stock, removal and replacement ................ 158 End play or binding in feed rock shaft . ...... ....... 136
Centrai needle position (straight stitch) End play or binding in hook driving shaft ...... 38, 136
306 and 206K43 . . . . . . . . . . . . . . . .. . . . .. . . . . . . . . . . . . . . . . . . 64
End play or binding in hook shaft ... ........ .. ....... 40
Centrai needle position (stroight stitch) 206K25 .. 97
Side-shake or binding in needle bar .................. 135
Centrai needle position (zigzag stitch)
End play or binding in stitch regulator .............. 135
306 and 206K43 .. . ..... ... .. . . . . .. . .. . .. . . . . .. . . . . . . .. . 66
401 (#3 Position) .............. .......................... 141 End play or binding in upright arm shaft .... ....... _l 37
Centrai needle position (zigzag stitch) 206K25 .... 98 Fabric, needle end thread cha rt . ... . .. . .. ... . . ....... 1O
Centrolizing needle in needle hole of FASHION disc follower frame and needle bar
throot piote (401) ................................ ...... 142 pitman removal ond replacement ..............50, 51
Checking customer's mochines at the bench ........ 5 FASHION disc follower frame stud adjustment,
outomatic ........................ .......................... 49
Check list for serviceman in the home, sample ... . 7
FASHION disc follower frame (319)
Check spring, setting .... .......................... 132, 133 Adjustment ................................ ................ 115
Noisy ...................................................... 119
Clamp stop motion, adjustment ... .. .. . .. . .. . . . . ... . . . . 78
FASHION Discs (319)
Clamp stop motion, removal and replacement .... 78 Removal ................................................ .. 116
Non-reversible clamp washer, 206 .......... ...... 90 To assemble stock ................. ..................... 117
Reversible clamp washer, 306 ..................27, 28 To re piace stock . ....... ............................. ... 117
Reversible clomp washer, 401 ...................... 150 To substitute ...................... ........................ 116
Coordinating extreme left ond right needle FASHION Disc Selectors (319)
positions, 306 and 206K43 . .... .... ...... .. .. . . . .. . . 61 Removal .................................................. 113
Replocement ............ ······~······· .................. 114
Coordinotion of bight contro! settings,
306 and 206K43 .................. ..................58-61 Feed and presser foot tests for squareness .......... 57
Coordinotion of bight contrai settings, Feed connection ossembly (binding) 319 ............ 109
206K25 ..........: ......_.............................. ...91-95 Feed dog adjustment in relotion to throot piote
Counterbolance (401) .................................... 150 slots (sidewise and lengthwise) .......... 32, 129, 130
Feed dog clearance above hook . . . . .. . .. . . . . . . .. . . .. . 31
Description of machines .. .......................... 163-168
Feed dog height odjustment
Description of needles ... . . . . .. . .. . .. . ....... .... .. . . . . . . . 11 206, 306 ..... ......... ········· ................ ········ ... 30
Eccentric location on hook driving shaft .... 30 ond 39 319 ······••······················ ··························10a
401 .................... ... ........... .... ····· .............. 129
End play or binding in orm cross shoft,
outomatic . . . . . .. . . . ... .. . . ... . .. .. . ..... .. . . . . .. .. . . ... . . 49 Feed forked connection assembly, removal . .. .36, 155
End play or binding in orm shoft ...... ......... .49, 137 Feed forked connection, installation ............37, 155
Feed lifting rock shaft
End play or binding in feed bar ........................ 130 removal ond replocement ............................ 153
170
INDEI (Continued)
Poge Page
Hand wheel, removal ....... .......... ......... 25, 89, 150 Left needle position (straight stitch),
206K43 and 306 ............. ............ ............... 64
Hand wheel, replacement .................... 27, 90, 150
Left needle position (zigzag stitch), 206K25 .... .... 97
Height of index pins ...................................... 138
Left needle position (zigzag stitch),
Height of needle bar setting with gauge ............ 45 206K43 and 306 ........... .. ........................... 65
Height of needle bar setting without gauge ..44, 133 Left, right and centrai needle positions,
Height of press-er bar ... .............................56, 128 . coordincrtion of
206K25 _..................... -·· .......... ·-... .... ··-. 91-95
) Hints for adjusters and mechanics ................23, 161 306 and 206K43 ··········-·· ····-·····--·· ··-··-···59-61
Hook and needle 401 ········ ·················-···-·-··-·-······· ···-·-····--·· 140
relationship ................. ... 9, 41, 43, 44, 143, 144 Length of stitch ··················· -· ···· ··········-·········· 33
Hook driving shaft, removal and replacement Light fìxture (401), remove and replace ........... _146
206, 306 ·················································· 39
319 ..... ................... .................................. 110 Limit screws (bight), 206K43 and 306 ···············--·63
401 ································· ························· 153 Location of needle in needle clamp
Hook driving shaft, removal of end play . Automatic and non-automatic ···········-· ········· 12
or binding ................................................ 38 206K25 ......................... _............... _.......... 88
Hook, setting of ........ .................. ..... .41, 143, 144 Lock stitch formation ········-···---········ ·····-······· 13-15
Hook shaft, removal of end play or binding ..........38 Lubrication
206, 306 ········-············ .. ..... ·-· .......... ·······7 4-77
Hook driving shaft, removal of end play 319 ......................... .......... ··-·· .......... 121-123
or binding {401) ........................................ 136 401 ··········· ·· ·············· ········· ··········-··· 126, 127
Hook timing ................................... ......... 43, 143 11 11
Sequence of adjustments to be verifìed before Machine, run-in ···········-························79, 161
tim ing hook . . . . ... . . . . .. . . . . .. . .. . .. . . . . .. . . . . .. . . . . .. . . . 43 Maximum bight, 206K25 .... ..... ............. .. ........ 96
lndex pins, setting height ................ ................ 138 Maximum bight, 206K43 and 306 ...... .............. 63
lndicator piote of bight contro I . . ... .. .. .. . . .. .. .. .. .. . 70 Maximum zigzag stitch, 206K25 ············ ··-········- 98
171
Page Page
Maximum zigzag stitch, 206K43 and 306 ............ 65 Needle breaking, prevention of ........ ............ l 1, 24
Motor, CAUTION against lubrication .. ... .. .. .. . . . . . 77 Needle description . .......... .... ................. ........ 11
Motor, cleaning bracket boss, 319 ........... ......... 118 Needle, fabric and thread chart . ....... ........... ... 1O
Motor, remove and replace (401) .................... 145 Needle location in clamp ............. ............... 12, 88
Needle adjustment, sidewise in relation to Needle, ordering .... ......... ............................. 11
throat piate and presser foot ..................52, 142
Needle pendulum setting, adjustment ....... ......... 52
Needle and hook point setting ................. ...41 , 144
Needle perforation tests, 206K25 . ........... ......91-95
Needle and hook timing .. ........ ........... .... ... 43, 143
Needle perforation tests, 306 and 206K.43 ......58-59
Needle bar connecting link noisy, 319 .............. 120
Needle position, correction in relation to
Needle bar da mage .......... ....................... .41, 48 straight-stitching throat piote ..................22, 134
Needle bar driving arm, centralizing ·······~········141 Needle position, sidewise adjustment ............52, 142
Needle bar driving arm, Needle and hook, relationship ............... ......... 9
removal and replacement ........................... .159
Needles and threads ...................................... 8
Needle bar height indicator, adjustment
Needle sizes . . .. ... . . . ...... ... . . .. .. .. . ... ... . .... ......... 1O
206, 306 ·············· ···································· 42
319 ·········· ········· ·································· ····· 111 Needle striking sewing hook or presser foot ........ 24
Needle bar height, setting with gauge ......... ..... 45 Needle swing ............................................62, 96
Needle bar height, setting without gauge ....44, 133 Needle thread take-up and feed timing ............ 29
Needle bar holder, removal . ........................... 46 Needle thread take-up (Check) spring, setting . ... 132
Needle bar holder, replacement ...................... 47 Needle thread take-up,
removal and replacement ................ ... .... ..... 157
Needle bar pitman and FASHION disc
follower frame, removal and replacement ..50, 51 Needle thread tension ....... ......................... 18-20
Needle bar, radiai alignment ............... .44, 45, 133 Needle thread tension, regulotion ........ 18, 132, 133
Needle bar, removal and replacement ... .46, 47, 156 Needle thread tension, removal and
disassembly .................. ................ 18, 148, 149
Needle bar setting with gauge ........................ 45
Needle bar setting without gauge ............... .44, 133 Needle vibrator fork connectio,:i (removal and
replacement) non-automatic ..... :..... ............. 82
Needle bar, timing pendulum movement
with gauge (automatic) ................ .............. 55 Needle vibrating mechanism, check for looseness
or binding ......... ...................... ......... .. 48, 135
Needle bar, timing pendulum movement
without gauge (automatic) ......... ...............53, 54 Needle vibration, eliminating with gauge
on a utomotic . .. . . .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Needle bar, timing pendulum movement
without gauge (non-automotic) ............. ....... 83 Needle vibration, eliminating with gauge
Needle bar vibrating bracket removal and on non-automatic . . . . . .. . . . . .. . . . ... . . . . .. . .. . .. . . . . ... 84
replacement ...................................... 156, 157 Oiling bobbin case holder ...................... .... .... 76
172
INDEX (Continuecl)
Page Page
Pitman and frame (removal and Si de-shake or binding in needle bar .................. 135
replacement) ................ .......................... 50, 51 Stitch formotion .......................................... 13· l 5
Pitma n fulcrum eccentric stud, centralizing .. ........ 60 Stitch indicator plate ... . ..... ..... .. ... .. . ....... ..... ... . 33
Position finger, adjustment for thread clearance .. 42 Stitch ing at various widths of bight and
positions of the needle ..................... .... ...62, 96
Position lever settings, 206K25 ............... ....... 97.99
Stitch length, regulating ....... ·····-············ ·· ....... 33
Position lever settings, 306 and 206K43 .......... 64.67
Stitch regulator handle, removal .... ...... ..... ....... 34
Presser bar height .......................................... 56
Stitch regulator handle, replocement ................ 35
Preparation of machine for inspection ........ .. .... 126
Presser bar, removal and replacement .............. 156
Stop motion, adjustment .. ... ·· ···· ·-· ·················· ·· 78
Stop motion, removal and replacement . . .. . .. .. . .. . . 78
Presser foot alignment to fee d . ......... .......... 57, 128
Non-reversible clamp washer, 206 ....... .. ...... . 90
Presser foot and needle relation .. . .. .... .. .. . ..... ... 52 Reversible clamp washer,
306 .... ..... ...... ·· ·········· ........... ..... ....... 27, 78
Presse r foot he ig ht ................................... ..... 128 401 .. ··· ·· ...... ······ .... .. ................... .......... 150
Presser foot, regulating pressure of .................. 56 Suggestions to the serviceman in the home ... .... . 6
Removal of discs 319 ................... ......... .......... 116 Summary of bight controls on outomatic ·····-··62-63
173
ln•ert in Form 20732 (2571
INDEX (Continued)
Page Page
Summary of bight controls on 206K25 ___ _____ __ ___ _ 96 Timing pendulum movement of needle bar
Take-ufl in relation to feed timing __ ___ _______ ----··· · 29 without gavge, automatic ·······--···· ·-···--····53, 54
Timing pendulum movement of needle bar
Tension conditions ..... .. ·--··· ·-··---·· ......... ·-- ---· ··-· 16
without gauge, non-automatic ·-·--·--·-· ---- --··-·· 83
Tensionon bobbin thread ···-·····-···--··-····· ·---··-·· 21 Tips on setting up machine -··-··--· -·····-··---·-·---··· 4
Tensionon needle thread --···-- ---·····-- ·--18, 132, 133 Twin needle alignment -·- --- -- ------- --···-· --- ···-···44, 45
Tests for squareness of presser foot to feed ···-··-- 57
Twin needles, description of ······--··--·--·-·-·--··--·· 11
Thread clearance between position fìnger and
bobbin case base Twist of thread ·-----·············--- -···········-···--······ 10
206, 306 ········· ······ ·--··-·············--··-··········· 42 Upright arm shaft . ····--·--- ·-·--··-····-----·····--······-145
319 ·-··-·-··· ····-·-······---······-········---·········-·· l l l Varieties of stitching and summary of bight
Thread clearance, Machine 401 ··--···· ······ ·· -··---131 controls, 206K25 ... __ __-·. ··-...... ··-___ _.. ·-· ··---97-99
Thread, needle and fabric chart -··········-··· ······· 10 Varieties of stitching and summary of bight
controls, 306 and 206K43 ·-- -- ··-·-········· -- ---64-67
Threads and needles ·------···-·----·····-- -····· ···----· · 8
Thread take-up (Check) spring, stroke of ___ _.. 19, 132 Winding bobbins evenly ··-· ················-··········- 79
Thread take-up (Check) spring, tension of .... 20, 132 Wiring diagram (401) -- --·········--··-··········--······ l 62
Wiring harness, 319W3 ·······--·-·····-··-- ············· 118
Thread twist ···· ·········--- -······-··-·-···- --· ·····--······· 10 )
Wiring harness 401, remove and replace .. ··-·-··· 147
Throat piote position bracket -·······- --···· ·-···--···· 152
Zero bight, 206K25 ·-···········--···-······---92-94, 96-98
Timing com stock · ··········-· -·· ·------- ---··--·-- -· 138, 139
Zero bight, 306 and 206K43 ··--- ··--··---·····--······· 62
Timing feed ---····--···--------··----·----- ------··-·--29, 131
Zeroing out mac:hine · ·· ··--···----····-- -·- --··-··-····-··140
Timing hook in relation to needle -······--····· ··43, 143
Zigzag stitching, 206K25 ···-·-------··---·--92-94, 96-98
Timing pendulum movement of needle bar
with gauge, automatic ·--··--···········--··-·· ·- -···· 55 Zigzag stitching, 306 and 206K43 ··------·--:. ___65-67
174