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ICS: 25,160.10 EAOT EN 729-1 1994-11-28 ENED PR EN (= I | ah EAAHNIKO NPOTYNO ( HELLENIC_ STANDARD : Arranioeig ro1staras yia GuYKOAANGN - ZuyKoAAnon TENG HETGAAIKUY UAIKiDV - MEpog 1: Kateusuvripies oBnyiec via eTrAOyA Kal xenon Quality requirements for welding - Fusion welding of metallic materials - Part 1: Guidelines for selection and use Kaden Tiwoddynonc: 4 @EAOT — EAAHNIKOE OPFANIZMOE TYNOMOIHZHE AE AXAPNON 313. 11145, AQHNA Bovixés Hpbioros Avw civat to DOO Entkspasns tov ‘eykexpynévov Eupamatkod Tporénov EN 729-1: 1994 To xporono SuriBerat omy Arrhiki, Taduch¥ Tepyavert, 7hdaoa axd tov Exdnvixé Opyavions Tonororioe, National Foreword ‘his Endorsement Sheet ratifies me approval of European Standard EN 729-1: 1994, ‘The standard is available in English, French or German from the Hellenic Organization for Standardization. EUROPEAN STANDARD EN 729-1 NORME EUROPEENNE EUROPAISCHE NORM. September 1994 ICS: 25,160.10 Descriptors: Welding, welded constructions, quality, quality assurance, selection, utilization, manufacturing, user supplier relations English version Quality requirements for welding - Fusion wel of metallic materials - Part 1: Guidelines for selection and use Exigences de qualité en soudage - Soudage ‘Schweiftechnische Qualitatsanforderungen par fusion des matériaux métalliques - ~ Schmelzschweiften metallischer Partie 1: Lignes directrices pour la Werkstoffe - Teil 1: Richtlinien zur sélection et I’ utilisation Auswahl und Verwendung This European Standard was approved by CEN on 1994-09-06. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. The European Standards exist in three official versions (English, French, German). A version in any other language rade by translation under the responsibility of a CEN member into its own language and noufied 1 the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. CEN European Commitice for Standasdization Comité Européen de Normalisation Europaisches Komitee fir Normung. Central Secretariat: rue de Stassari, 36 A-1050 Brussels © 1994 Copyright reserved to CEN members Ref. No. EN 729-1: 1994 EAOT EN 729-1 Foreword ‘This European Standard was prepared by the Technical Commitiee CEN/TC 121 "Welding", of which the secretariat is held by DS. CEN/TC 121 has decided to submit the final draft for formal vote by its resolution 173/1993. The result was positive. EN 729 is composed of the four following pars: = FN 729-1 Quality requirements for welding - Fusion welding of metalic materials - Part 1: Guidelines for selection and use; EN 729-2 Quality requirements for welding - Fusion welding of metallic materials - Part 2: Comprehensive quality requirements; - EN 729-3 Quality requirements for welding - Fusion welding of metallic materials - Part 3: Standard quality requirements; - EN729-4 Quality requirements for welding - Fusion welding of metallic materials - Part 4: Elementary quality requirements This European Standard has been prepared under a mandate given to CEN by the Commission of the Europeen ‘Communities and the European Free Trade Association, and supports essenia requirements of EC Directvets) ‘This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 1995, and conflicting national standards shall be withdrawn at the latest by March 1995. ‘According to the CEN/CENELEC Internal Regulations, the following countries are bound to implement this European Standard: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland, United Kingdom. EAOT EN 729-1 Contents. Foreword wn 0 Introduction 1 Scope 2 Normative references.. 3 Definitions... 4 Selection of welding quality requirements, ‘Annex A (informative) Flow diagram for selection of welding requirements. seal Annex B (informative) Summary comparison of welding quality requirements ‘with regard to EN 729-2, EN 729-3 and EN 729-4 12 EAOT EN 729-1 requirements for welding - Fusion welding of metallic materials - Part 1: Guidelines for selection and use 0 INTRODUCTION Welding processes are widely used to fabricate many of the constructions of the engineering industry and in some ‘companies they are the Key feature of production, Such constructions may range from pressure vessels to domestic and agricultural equipment and includes items such as cranes, bridges anc other welded structures. AS such, welding exerts & profound infiuence on the cost of fabrication and quality of the product. I is important, therefore, to ensure that welding is carried out in the most effective way and that appropriate control is exercised over all aspects of the operation. ‘Within the EN 29000 series of standards for quality systems, welding is to be weated as a “Special Process” since welds cannot be fully verified by subsequent inspection and testing of the product to ensure that the required quality standards hhave been met Quality cannot be inspected into a product, it has 10 Duilt into it, Even the most extensive and sophisticated non-destructive testing does not improve the quality of welds. For welded constructions to be effective and free from serious problems in proxiuction and in service, itis necessary to provide controls, from the design phase, through material selection, into fabrication and subsequent inspection. For example, poor design for welding may create serious and costly difficulties in the workshop, on site, or in service. Incorrect material selection may result in welding problems, such as cracking. Welding procedures have to be correcily formulated and approved to avoid imperfections. Supervision needs to be implemented to ensure that the specified quality will be achieved. To ensure an effective welded fabrication, management needs to appreciate the sources of potential trouble and to {introduce appropriate quality procedures. 1 SCOPE ‘These guidelines have been prepared to describe welding quality requirements suitable for application by manufacturers using welding as a means of fabrication, They are structured such that they can be used for fabrication of any type of fusion welded construction. These guidelines relate only to those aspects of the quality of the final construction which may be influenced by welding and allied processes. ‘These guidelines define various approaches to quality requirements for welding fabrication, both in workshops and on sites and provide guidance for describing the capability of a manufacturer to be able to produce welded constructions of the specified quality. They can also be used by any interested panty as a basis for assessing a manufacturers welding quality arrangements ‘These guidelines are intended as a guide for the preparation of regulatory or comtracuial requirements and for a ‘manufacturer's management to define welding requirements for quality systems related to the type of welded construction. The guidelines are not structured to be used in isolation as par of any regulatory, contractual or ‘managerial requirement. “These guidelines are intended to be used for the following purposes: 2) providing interpretation of the requirements in the EN 29000 series of standards, as a guideline for specification and establishment of the part of the quality system related to control of welding as a "Special Process"; ) providing guidelines to establish specifications and welding quality requirements, where 2 quality system according. to EN 29001 and EN 29002 is not involved: ©) assessment of the welding quality requirements mentioned in a) or b) above. EAOT EN 729-1 ‘The application of this standard would typically occur in the following circumstances: = in contractual situations: specification of welding requirements for quality systems; - by manufacturers: establishment and maintenance of welding quality requirements; = by committzes preparing structural codes or other application standards: specification of welding quality requirements; = by interested parties, e-g. third panties, customers or the manufacturers management: assessment of welding. guality requirements 2. NORMATIVE REFERENCES ‘This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only ‘when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. EN 729-2 ‘Quality requirements for welding - Fusion welding of metallic materials - Part 2: Comprehensive duality requirements EN 729-3 Quality requirements for welding - Fusion welding of metallic materials - Part 3: Standard quality requirements EN 729-4 Quality requirements for welding - Fusion welding of metallic materials - Part 4: Elementary quality requirements [EN 29000: 1987 Quality management and quality assurance standards - Guidelines for selection and use EN 29001: 1987 Quality systems - Model for quality assurance in design development, production, installation and servicing EN 29002: 1987 Quality systems - Model for quality assurance in production and installation 180 8402: 1994 Quality management and quality assurance - Vocabulary 3 DEFINITIONS For the purposes of this standard, the following definitions apply. 3.1 contract: A contract is + cither the agreed requirements for constructions ordered by a customer; - oF the manufacturers basic specification for constructions manufactured in series for several of customers, unknown to the manufacturer atthe time of design and production. ‘The contract is, in both cases, assumed to include reference to all relevant regulatory requirements. NOTE: The role of an independent body is considered to be a matter which is determined by the contracting parties and/or the pplication standard, EAOT EN 729-1 3.2 special process: These are processes, the results of which cannot be fully verified by subsequent inspection and {esting of the product and where, for example, processing deficiencies may become apparent only afler the product is in use, Accordingly, continuous monitoring and/or compliance with documented procedures is required to ensure that the specified requirements are met (according to 4.9.2 of EN 29001: 1987 and 4.8.2 of EN 29002: 1987). 3.3 manufacturing organisation: Manufacturing organisation means welding workshops and/or sites under the saine technical and quality management, 3.4 qualified person: A person whose competence and knowledge has been obtained by education, training ancVor relevant practical experience. 3.5 construction: The term “construction” is used for product, structure or any other welded item. 3.6 quality system: According to ISO 8402. 4 SELECTION OF WELDING QUALITY REQUIREMENTS By using this standard it is possible to select the welding quality requirements. to suit the type of welded construction ‘concerned, in accordance with the appropriate parts of EN 729: + Part 2: Comprenensive quality requirements; + Part 3: Standard quality requirements; + Part 4: Elementary quality requirements Guidance in the selection is shown in table 1. Annex A and Annex B give further information on the selection and content of EN 729-2, EN 729-3 and EN 729-4, EAOTEN 729-1 Table I: Selection of welding quality requirements Quality requirements ee When quality system ‘When quality system welding Wo EN 29001 oF to EN 29001 or quirements [EN 29002 is required EN 29002 is not required use comprehensive quality EN 729.2" EN 729.2 requirements standard quality EN 729.2" EN 729-2 requirements elementary quality EN 729.2" EN 7294 requirements ©) Within he scope of EN 29001 and EN 29002 the requirements of EN 729-2 may be minimised to an appropeiate level to suit the (pe of welded construction EAOT EN 729-1 Annex A (informative) Flow diagram for selection of welding quality requirements ‘welding quality requirements no 4n the contract further action EN 29001/EN 29002 applicable contract welding quality requirements use EN 729-2 comprehensive EN 729-2 elementary EN 729-4 select appropriate elements welding requirements for the quality system EAOT EN 729-1 Annex B (informative) Summary comparison of welding quality requirements with regard to EN 729-2, EN 729-3 and EN 729-4 Table Bl: Summary comparison EN 729.2 EN 7293 EN 729-4 Elements ‘contract review full documented less extensive review review establish that capability and ‘design review design for {information is welding to be available confirmed sub-contractor treat like a main fabricator shall comply 10 standard welders, ‘approval to the appropriate part of EN 287 or EN 1418 operators welding welding coordination personne] not required ‘coordination ‘with appropriate technical bt personal knowledge according to EN 719, responsibility ‘or persons with simi of manufacturer knowledge inspection sufficient and competent personnel sufficient and personnel to be available ‘competent, access for third parties, as needed production required to prepare, cu, weld, no specific equipment transpon, i, together with requirement safety equipment and protective clothes ‘equipment has tobe ‘no specific no requirement maintenance carted out, requirement, maintenance plan shall be necessary adequate production necessary restricted no requirement plaa plan necessary (continued) EAOTEN 729-1 ‘Table B.1 (concluded) Parts of | EN 729-2 EN 729-3 EN 129-4 EN729 Elements welding instructions to be available to no requirement procedure welder, see appropriate part specification of EN 288

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