THANKS FOR YOUR PREFERENCE TO BINOTTO! Work safe, use proper iting equipment, support the body with a body prop when working under a raised body. The cylinder is made for lifting purposes only and must not be considered as a body stabilizer. 1 2 8. 6. 2 8. 9. 10. 4. 13, 14, 15. 16. 17. 18. 19. 20. 21. ‘Complete instruction manuals and video aided instructions are available on www. binotto.com. Register on-fne to access tothe Operators’ Reserved Area. Subject fo change without notice. Apply a reinforced profile ora rigid iting plate for mounting the lit ting brackets (Fg. 1). ‘See the cylinder specication sheet forthe minimum distance bet- ‘ween the support eross members (Fig 2). Avoid laying the brac kets on any frame plate and leave at least 10mm space at the bottom (Fig. 2a). Install the brackets in order to have the point of support only on top. Keep 2 mm clearance between cylinder and chassis brackets for ‘mounting and gismantling operations Use all bolt holes ofthe brackets. Use quay bolts (Tab 1 fore commendations) with selocking nuts and flat washers over the slotted hole inthe bracket Nuis and washers should be on the brackes flanges. no space tenough, they can be reversed, Nuts and washers always on the brackets flange, when tipping weight is above 50 tons. Fitbols in corners of slotted holes when tipping weights above 50 tons (Fig 3) Do not mount iting brackets upside down, when tipping weight is above 60 tons (Fig 4) ‘Apply grease onthe cyinder pins for corasion prevention and for inal fi Remove excessive grease. Ensure the Binotto plastic cap is fited on the top to protect cyin- der from dit and moisture. ‘Always use good quality hydraulic ol (Tab. 2) Mount the cylinder along the longitudinal centre line ofthe body. Mount the cylinder exacly vertical to minimize the risk of side oad. For MC the maximum forward fiting angle depends on the length af the cover (Fig. 5). For MF (spherical top eye) the maximum angle is 30° (Fig. 6) MEC cylinders fitted straight (0°) can be supported by a welding rubber on the tipper body to reduce rating MFC cylinders fted under an angle cannot be supported inthis way; ‘They also rotate with the cover towards the body when tipping Make sure the cover will not touch the body and in general that the cylinder (MFC or MF type) can rotate free from any obstacte. For MF cylinders, ensure the bearing has enough working space (2x6 I necessary use filer rings to reduce that space. Mount frontend cylinder with a minimum pull out of 15 mm and a ‘maximum pull out of 25 mm. The closed length ofthe front-end cylinders on the Binotto specication sheets already includes pull ‘ut (20 mm for MFC), ‘Aiways grease the greasing points (brackets, cap ring, ..) espe- Cially when the tioping system is to be stored for an extended pe- tiod of time. ‘The grease must be ol based. ADVICE: Proll the yori culty a pressure itr and ite. “Table 1. Recommended torque of bolts. Tye Ske DIN Quality Toru Bot M2931 «8.8 _~BONm Nut M2985 —@.@ _~BONm Bot M6 9318.8 _a10Nm Nut MI6 9858.8 210Nm Table 2. Oil recommendations ‘Environmental Conaiions CG) 150VG GLASS ‘Loss than -40" 10 ‘Siberian Winter (10 -10") 15 North European (from -18°C to 45°C) 22 ‘South European (trom 0°C a +25°0) 32 ‘Middle East (40°-50°) 46 “Hard” Midale East (50°) GJ Binotto® SHORT MOUNTING INSTRUCTIONS AND RECOMMENDATIONS Front cylinder (MFC & MF types) Ol + Rev. E20 Oct, 2014 Fig. 3 ig.7 (o) Binotto°THANKS FOR YOUR PREFERENCE TO BINOTTO! r i Work safe, use proper iting equipment, support the body with a Binotto” SHORT MOUNTING The oyindor fs mado fr iting purposes on and must not be INSTRUCTIONS AND Considered 28a body stabilizer RECOMMENDATIONS 4. Won atest the boy must nt be suppoted byte cose yin der: moun ender wth minum pul out of 1mm and a 7 ‘maximum (recommended) of 25 mm. TT Urls 2. tne body isnot supported on the sv ame coset the ender, Rey. +200 2014 the bod wil form unde ad In this case the minimum pull-out must be double checked to en- c ‘sure the body does not rest on cylinder in closed position. Fig. 1 We recommend to mount cyngers in ral, to protect he cy liner Aways ease the greasing pons (he op head the tuo and te crade) especialy when fhe tpping sytem soe sored foran extended period of time 5. Normally, especially for Sway tipper application, we recommend A= cylinder to mount the underbody cylinder inthe middle of the body (Fig. 2); B =closing plates For rear application, according tothe chassis and body design it Caball seckat is possible to mount iin font ofthe centre of gravity o the body (i.e. towards the cab). 6. The normal underbody cylinder must be vertical when the body is lowered 7. Where an endo! stoke device isto be used, remember to allow 150mm-200mm of unused stroke L 8. See the cylinder specication shee forthe minimum distance bet be + ween the suppor crass members and allow for rotation ofthe cy- liner during tipping (rotation is epproximatey hal the tipping angle) ‘Aways protect the cylinders from welding spater and other foreign 4 mate. Caretily clean ol tank and pipes. =" Fit suitable fier and pressure retin the hycraulc system, <= ‘Aways use good quality hydrauli oil (Tab. 2). Fig.2 Do not wash cylinders wth high pressure jet leaner. Never exceed the maximum working pressure othe cylinder. . Chock that the angle of tip isnot excessive. oF When welding do not use the cynder as an eating point. L : When mounting the cylinder in chassis brackets, meke sure the cin is facing inthe right rection for connecting to the hydraulic system 418. Alays ensure there is a clearance of 2 mm between the cradle and the Brackets, As a guide for the distance between the cross members (M) use: * cradle width + 2 (with of chassis bracket 2 mm clearance), for open welded brackets (Fig. 3) ~ ead with +2e (nm earance, for cosed bted brackets Fg, 4) Table 1. Recommended torque of bolts [Tipe Size ON ually ——‘Toraue Bot _Mi2__ 9318.8 80Nm Nut Mt2_ 9858.8 _-80Nm Bot M6 9318.8 2I0Nm Nut MI6 985 «8.8 210Nm Table 2. Oil recommendations ‘Siberian Winter (to -10°) 15 9 (rom 0°C a +25°C) 32 @ = BRAOKETWADTH ‘Middle East (40°-50") a6 8 = Oe en Binotto’ Complete instruction manuals and video aided instructions are available on www.binotto.com. Fgjster online o access to the Operators’ Reserved Area. Subject to change without not.