EUROPEAN STANDARD. WHITE DRAFT NORME EUROPEENNE prEN 10138-3 EUROPAISCHE NORM May 2008 ies English Version Prestressing steels - Part 3: Strand mature de prsorivaio on ace - Pie 3 Torons Spannste Te 3-Lizo is subrited to ECISS/GOCOR hpetore submission to CEN members or td formal voto, thas been drawn ee ECISS/FC 18 European Standard. CEN membacs ae hound to comply wth the CEN/CENELEC Intemal Regulations which for guna is Euteacan Standard the status of national stanard without any akeranon European Standard was esiablshed by CEN in tee offical versions (English, French, Geran). Aversion in any other tanguage translator under the responsibly af « CEN member ini its awn farquage and nated ta the Management Centre has the same the ofa versions ards Hotes of Asia, Bolgum, Cyprus, Czech Republic, Denmark, Estonia, Finan, France Hungary, estan el Latvia, Lahuania, Laxembaurg, Mata, Netherlands, Norway. Poland, Portal. Romania 13 United Kingda Warning : mis vor te rereprEN 10138-3:2006 (E) Contents Page Foreword oe 1 $e0P sas 2 Normative references... — 3 Terms and definitions... 4 Symbols and designations .. 5 6 Manufacture. 64 General 62 Stranding process 52.4 2owire strand. 5.22 dwire strand... 523 Towire strand. 6.2.4 7-wire compacted strand 53 Indented strand... 7 Requirements. 74 General... : 72 Behaviour during cutting 73 Straightness 8 Evaluation of conformity . 9 Test methods. 10 Delivery conditions 104 Identification 102 Delivery documentation 10.3 Dimensions and mass of wi 10a PackagingprEN 10138-3:2006 (E) Foreword This document (prEN 10738-32006) has been prepared by Technical Committee ECISS/TC 19 “Concrete reinforcing and prestressing steels - Properties, dimensions, tolerances and specific tests’, the secretariat of which is held by DIN. This document is currently submitted to the third COCOR Vote ‘This European Standard consists of the following parts, under the general ttle Prestressing steels. — Part 1 General requirements Part 2: Wire = Part 2. Strands — Part 4: Bar1 Scope This Part of EN 10138 gives spectfic requirements for technical classes of high tensile steel wire strand, which has been given a stress rellaving heat treatment Its applicable to products with at least two wires, which may be indented or compacted, i. a) 2wire strand b) S-wire strane } indented S-wire strand dj 7s ve strand; €) indented 7-wire strand: - f) 7-wire compacted strand, NOTE General requisements ave given in prEN 10138-1 2 Normative references The following referenced documents ate indispensable for the application of this document, For dated references, only the edition cited applies. For undated references, the latest edition of the referenced locument (including any amendments) applies, EN 10016-1, Non-alloy steel rod for drawing and/or cold rolling — Part 1: General requirements, EN 10016-2, Non alloy steel rod for drawing and/or cold rolling — Part 2: Specific requirements for general purposes rad. EN 10016-4, Nomalloy rod for drawing andor cold rolling — Part 4° Specilie requirements for rod for special applications. EN 10027-1, Oesignation system for steels — Part 1. Steel names EN 10027-2, Designation systom for steels — Part 2: Steel numbers PEN 10138-1, Prestressing steels — Part 1: General requirements. EN ISO 19820-3, Steel for the reinforcement and prestressing of concrete — Test methods — Patt 3: Prostressing steels (ISO 15630-3:2002).prEN 10138-3:2006 (E) 3 Terms and definitions For the purposes of this Part of EN 10138 the terms and definitions given in prEN 10138-1 apply. 4 Symbols and designations ‘Symbols used in this Part of EN 10138 and the corresponding designations are listed in Table 1 Table 1 — Symbols and corresponding designations. Symbol Unit Designation a mm Depth of the indentations o mm Indentation spacing 7 Sram | Length of the indentations a mm ‘Nominal diameter of the product , Ss mm Nominal cross-sectional area of the product wv cim [Mass per metre of the product f “kN ‘Specified characteristic value of maximum force Fem KN Specified maximum value of maximum force kN Specified characteristic value of 0,1 % proof force - Force ratio ie, the ratio of the actual 0,1 % proof force divided by the actual maximum force as determined in the. tensile test % Specified minimum value of percentage total elongation at maximum force mm ‘Oniginal gauge length of the extensometer for the | determination of Aaa ia [Actual maramum force, the tnsie test detomnned on | [tet pece adjacent to the test proce submited fo specal 1 propery test co) Upper force in the axial load fatigue testprEN 10138-3:2006 (E) 5 Designation 5.4 _ For the steel grades covered by this Part of EN 10128 the steel names shall be allocated in accordance with EN 1027-1; the steel numbers shall be allocated in accordance with EN 10027-2, 5.2 The designation shall consist of, a). the number ofthis Part of EN 10138: b)_ the stee! name consisting o: 11) the letter ¥ for prestressing stect 2). the nominal tensile strength in MP2, ) the letter $ for strand; 4) the number 2, 3 of 7 to indicate the number of wires in the strand, 5) where appropriate, the letter G to indicate compacted strand, ¢) the nominal diameter of the strand in mm (see Table 3); d) where necessary the leiter | to indicate indented: ) Fatigue class (F1 or F2) f) Stress corrosion class (C1 or 62). EXAMPLE EN 101388 Number of this Part of EN 10138 187 Fig Presiressing steel Nominal tensile strength (MPa) Strand Number of wires Nominal diamet Indented Fatigue classprEN 10138-3:2006 (E) 6 Manufacture 6.4 General The strand shall be manufactured from wire produced from wire rod conforming to EN 10016-t and EN 10016- 2 ot EN 10016-4 and from steel in accordance with prEN 10138-1 62 Stranding process 6.2.1 2wire strand The strand shail consist of two wires of the same nominal diameter, spun together in helical form over a theoretical common axis with a lay length of 14 to 22 times the nominal strand diameter. ‘The strand shall consist of three wires of the same nominal diameter, spun together in helical form over a theoretical common axis with a lay length of 14 to 22 times the nominal strand diameter. 6.2.3 7-wire strand The strand shall include a straight central wire, called a core wire around which are spun six wires in one layer ‘The outer wires shall be tightly spun around the central wire with a lay length between 14 and 18 times the nominal strand diameter. The diameter of the central wire shall be at least 3,0 % greater than the diameter of the outer helical wires 6.2.4 7-wire compacted strand Seven wire strand which after stranding has been compacted by drawing or rolling before stress relief treatment. When stranding and compacting are carried out simultaneously, the straight central wire shall be at 'sast the same diameter as the outer helical wires. The latter shall have a lay length of 14 to 18 times the nominal strand diameter 6.3. Indented strand Indentation of wires of S-wire strand or the indented outer wires of 7-wire strand shall be completed before stranding, NOTE 1 The centre wice of indented 7nire strand is normally plain Phe dimensions of the indentation shall be in accordance with Table 2 and Figure 1. One line of indentations. shail be at a contrary angle to the others, HOTE 2 Other types of indentation may be presented but should be fully specified in a similar manner to Table Figure 1 by the producer and accepted by the purchaser ndprEN 10138-3:2006 (E) Table 2 — Specified indentation Dimensions in mm Nominal jepth 1 | Spacing strand tolerance | diameter | [2 308 fos 35205 ber05 | | por 003 | 35208 | ssxos Figure 1 — IndentationprEN 10138-3:2006 (E) 7 Requirements 7.4 General Nominal and specified properties shall be in accordance with Tables 3, 4 and §, 7.2 Beha ur during cutting When the strand is cut with a disc cutter, the individual wires either shall not unravel or shall be capable of Ing repositioned without difficulty 7.3 Straightness Straightness shail be determined in accordance with EN ISO 15630-3. The maximum bow height from a base line 1m in length, measured from the inside of the curve, shall be not greater than 25 mm for all strand diameters. 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La fd ze Biz r Ziv ost sh - [8zz 108 os | 60 or esr C Bee 90€ sac. 9801 ‘eet zi ash sz oy 2962 a oe ; Ni su i . %y enout and | WB Ws Pai | 20104 jooud eeu uo WW eae “y uw | | Sevoseonqen | os1ogumurew | oo10junuxewjo | uonemop | jonow | jeionoos | wnbuons a i Joonjerunuxey | anjen snsusizeseyo | pamuog | sedssey | -ssoig | oysues | soyoweig pasa > PUNTO ~~ sotuadord pue suorsuauig - puens aaim 2—p ofaey (3) 900z:e-ge10) NaN?prEN 10138-3:2006 (E) ‘Table § — Additional requirements for prestressing strand Property ‘Specification Force ratiog dsy 23mm 0,85 100.85 dey <3mm 0,85 to 0,97 ‘Minimum total percentage elongation at maximum foros. 35% vith 1, 2 500 mm Reduction in area at break Duciile wire breaks visible to the unaided eye” For initial force-comresponding Maximum relaxation at | 1 4000? 70% Fass 80% Fa. ‘ |__ Nw Fatigue force range F, Jovian strana TITMPA xs, wth upper mit ~ for plain stran ° according to 70% actual for 2x 10" cycles: maximum foree (Fn) 170 MPa xs, Class F1 = for indented strand ‘ for = 2x 10° oycles: Fatigue force range 200 MPa x5, with upper mit F = for plain strand according to 80 Ye actual maximum force (F..) Class F2 ~ for indented strand for = 2.x 10° cycles 180 MPa x 5, for = 2x 10° cycles Minimum | Median | tb) (hy dy 23.2 mim ‘Stress corrosion Class C1 Test solution A‘ resistance day <3,2mm zo acualmax tree | Class CiL | Testsoktina [ales Samm | Fas LC : | | dekanm 4 | Test saan A " ctossc2 Ti 33 mm | [ Test solution B - ‘Maximum O-value of deflected tensile test applies to 7-wire strand with a nominal diameter > 12,5 mm: 28%"