OPERATING MANUAL ——FER PAAZAKSARARNANAINAD a anARs C C C c 1 . OPERATION PANEL ... OPERATION ‘CONTENTS GENERAL INSTRUCTIONS a1 1A Foreword... wat 1.2 General safety instructions. 1-2 13° Warmingup tase 21 Panel layout . 22 ORT sereen .. 23° Keyboard . 24 Other. 2.5 _ Description of controls on other than control panel .. 3.1” Operation procedure... 32 Power ON... ee 3.3 Zero point return 3.4 Program recall 35 Zottset confirmation . 3.6 Automatic operation preparation’. 3.7. Autématie operation MANUAL OPERATION, cetera Serene ia 4.1 “Feed fuitions 4-1 4.2. Spindle functions 4-4 43° Tool funetions 4-2 4.4 Menu for manual operation 4-2 TOOL DATA... 5.1 Measurement .. sat 4-e TOOL SETTING ei MENU LIST 71 GRAPHICS at 8.1 Program check a2 82 Trove. B-3-£ BB SH ee ecesseeeseseereesee eens -8-3-8 ‘Toosoo8PAR ARAAANIA RR er RRR AAD (akon oll Go 10, n. 1, SELF-DIAGNOSIS. ALARM LIST . PARAMETERS PROGRAM CASSETTE DECK OPERATING AND MAINTENANCE MANUAL, 2.1 Program cassette deck specification (BNP-A3384) . 12.2 Program cassette deck operating and maintonance ‘manual (BNP-A3385) 123. Data in/out unit operating maintenanes manual (BNP-A3443)SNARANRAAANA RRA AANA men ae ceoeec 1. GENERAL INSTRUCTIONS 1.1. FOREWORD ‘This instruction manual has been prepared for operators who will run the machin, ‘The manual itsel's divided into sections. n the first section, detailed information concerning controls on the operation panel are provided, and in the second and third sections actual ‘machine operation procedure in manual and eutomatic modes are indicated, respectively. in Addition, other information necessary for running the machine are also provided in later sections. ‘The contents of this manual will provide the user with complete details on the operation of ‘this machine. The operators having enough experiences in numerically controlled lathes os well fas those who handle them for the first time are required to read this manual eaefully so thet ‘the machine ean provide its best performance and improved efficiency. Instructions detailed in 1.2 are all related to safety operation: To avoid unexpected hazards to operators and damage of machine, read them carefully and observe them without fail MAZATROL T-1 is a new NC unit which goes beyond the conventional concepts of NC units Its main functions are 1. Fully integrated mechanical and electrical features 2. Tape-less MDI system 3. Menu system 4. Automatic programming Making the most of these features, any individual however unskilled can program the unit easly, thereby reducing the time required for programming by a wide ma Last but not least, preparations are made light work through easy operation, improvement, the contonts in this mani in details, I may aliffer from theSARRARNRANANS (lelelelelalatelaldalelalaletalela) 12. General Safety Instructions ‘The machine is equipped with safety devices to protect the operator and machine from unex pected troubles. However, the operator is urged to get familiar with all operation safety Instructions without depending on the safety devices too much, (1) Checkups Before Switching ON Power 1), Check to see if nothing unnecessary is left on the machine, numerical control cabinet and other. 2) Check to make sure the enclosure doors of the control panel and electric control board ar closed, 3) Inspect all operation control levers and switches for normal function. (2) Power Source 1) Tum ON the power disconnect switch first and then the POWER ON switch on the operators control panel in that order. (Reverse the above procedure when cutting off the power.) 2) All contol indicator lamps must be ON when the POWER ON switch on the control panels pressed. 3) Be sure to switch OFF the power disconnect switch when a power failure occurs. 4) Be sure to cut OFF the power before leaving the shop as the operation of the day is (3) Lubrication 1) Cheek the oll tanks for proper oil level supply. Follow the instructions on the lubrica- ‘tion name plate for the type of oll and amount of supply. (4) Checkup of Operation Contot's Function 1) Ghock all operation controls for proper function according to the operation manual 2) Check the pressure gages for correct setup, 18) Emergency Stop ‘To stop the machine during the operation of cutting, use the folowing switches 1) EMERGENCY STOP pushbutton switeh 2) FEED HOLD pushbutton 3) RESET pushbuttonROR RRA RR OF RARARR AR AAR AAR ARANDA (8) Operation Safoty Instructions » » 2 4 3) 8 nD 8) » 10) mn) 12) 13) 14) 15) 16) 17) 18) 19) ‘The operator should dress safely, wear nothing that could get caught on the moving Units or machine, wear a safety cop, shoes having steel toe caps and safety glasses. Avoid using lubricants other than those specified in terms of quality and grade. Be sure to chuck the workpiece positively, ‘Make it a habit to remove the chuck wrench or handle whenever # workpiece is clamped or unclamped. Avoid exerting excessive force to the chuck wrench when tightening the chuck, Avoid running the machine without the safety cover, chip guard or chuck cover Be sure to close the front machine door before starting the machine. Be sure to perform atrial cut afte the tools ate setup. Avoid an immediate automatic operation whei running the machine with a new NC Progm. ao iandie sharp cutter and chips with care and a cloth, Do not remove chips while the machine is running and avoid touching any moving part with a bare hand, ‘Avoid depressing pushbutton switches with a glove on. Be sure to keep tools in order at the crib, Leave the passage around the machine fre from any obstructions Keep the machine and other equipment always clean, igh Voltage Alarm Do not touch switches with wet hand, ‘Do not use any fuses other than those specified, [Be sure to cut off the main switch before replacing the fuses Electrical troubles should be handled by an authorized electrical engineer. iaCOA OPO ROOF RAR ARR ARR AAR RAARNANNS (7) Satety Devices ‘The machine is provided with the following safety devices for protecting not only the ‘operator from any possible hazards but also the machine from damage. ane and 1 | ow owas kc Fd mane 2 | casino Dente et 2. | rep cmp enantio Peco net ma fermen a ewes thaecmol eet &| Kent aan non onan 6 | cut ame ot xe 1 | sete mat wen ra _| | soencency sor en cAvmions Fone stanive THE NACHE | Deo ring mahie one wk! ome i ote tots ont ft, et ple mea eer eas Fas caesar sano Cason es Swe NOTE) As the menual pulblever of lubricating pump is designed to be rotractad by ‘the counter presure of spring, repeat only pulling the lever saveral times, without pushing it backward, CAUTIONS ON USING COOLANT (1) Clean the fiterin the oil pan or the sub tank at least once a week. (2) Change the coolant in the tank as needed, GB) Check the coolant level every day before starting opration.SAR AARTAAANA CRE CP OR RAL ARR ARRAN NEVER PROVIDE AXIS MOVE COMMAND WHILE READY INDICATOR LAMP IS OFF fan axis move command is provided and executed while the READY indicator lamp is of, it wil ‘cause poor positioning, This takes place in any mode of axis move operation, whether rapid trav ers, cutting feed, handle feed, or zero rotum. Therefore, special care should be exercised when performin zero retum operation after resetting overtravel alarm, em tuning power supply on. sncy stop or right after 1.3 Warming Up Should the machine be operated immediat ‘on the slideways due to poor slideway lub after a long rest, excessive wear will occur ation, Furthermore, troubles such 35 poor finish accuracy is caused by thermal displacement of the machine units Proper warmingup of the machine can avoid the troubles su slideways and stick sip. In addition, influence of generated ‘stabilized, thereby consistently accurate finish being provided. 5 excessive wear of the t on the machine units It is necessary to perform sufficient warmup operation every day before staring actual cutting, Especially in cold season and in cold are warmingsup is very important to assure high accuracy, INC tape for warmingup 1. Warmingup time... - about 15 minutes 2. Spindle speed : te 500-1000 max, speed 3. Travelstroke...., foe esses sofll stroke on each axis 4. The tape should contain turret index commands, Nore While wammingup operation, check axis move conditions and lubricating conditions,CO OCC CARR AF ARR ARR RANA ARNRARAANNS 2. OPERATION PANEL 2.1 Panel Layout (Type 1) MAZATROL T-4CP COCO RR SE RIN RAR RAR AAR NARDAANS Panel Layout (Type 2) MAZATROL T-1LAR AR ARANA: ce R FA RAR ARAN erer 2.2 CRT screen Screen ttle Data display Screen title Name of the selected screen Menu Message for sereen selection and function selection Date display Display of set data Data setting message Details of question for inducing set data Data setting Data induced by messages Alarm, Message when alarm occursSA RARRARAAND- RRR APR ARR AAR cece aa 23. Keyboard For dat setting . For menu page Menu Keys for meau selection electipn For cursor For numerza Stats display ‘movement value input For dats (Cursor keys) (10 keys) seting For NC power ON/OFF For single process feet For ll processes ct For changing For single process feed rate For spindle For automatic m For changing operation spindle speed For handle feed selection For 2ero point For manuat soazingSARAARRTNANN- c ¢ C C C ie € c & ie ( C q Sa Key for switching on power to NC unit, Operation is possible ater the lamp tights Key for switching off power to NC unit Key for setting NC unit to inital mode. Resetting is performed when the lamp has lighted ater the cause forthe alam has been removed When resetting is performed during automatic operation, shutdown results nly and a return is made tothe head of the program being executed. GOP HEREsoo Keys for entering numerical values into data setting setion. Data relating 0 distances are entered with a decimal point. Entries without a decimal point are treated in terms of millimeter unit, Example Ram EOS Me 22mm OOO@l OB) Key for entering data entered in the data setting section int the data display. Key for ceasing date which have been entered inthe data seting section Keys for moving the cursor that ashes on the data dspiey. When the cursor isnot flashing, the cursor appears when the [I Jor [f] key is depressed. If depressed continuously. the cursor moves continuously, The operations of the cursor are, a a rule, a8 follows. (Operations difer withthe sere.) (1) For moving the cursor to the left end ofthe next line {ED For moving the cursor to the lft end ofthe line above Ej) For moving the cursor to the the right-hand position of the same line; when the cursor is atthe right end, itis moved tothe left end ofthe next line. tially in accordanceCO AR AR FRA AR RARAANARRARRANN: cc ma [E]For moving the cursor othe letchand positon ofthe same line; when the cursor ia the left end, i moved tothe et end ofthe {ne above Key for storing the tool path in manual operation for staring the program afer manual interruption during auto operation.) Key for changing the feed rate and cuting speed inthe program wen the feed rte and cuting speed are changed by override during automatic opera son.) Key for selecting the auto operation mode. Automatic operation mode. Mode for automatic operation rom Ist proces Stops afer the completion of each 1 proces. Key for selecting the auto operation mode in whih the machine is opemted sutomaticlly on a proces by process ba Every time when ene process ends, feeding stops. With the machine restarted, the subsequent process Is automatically operated. so operation mode for the automatic operation of any After completion of one process, the operation returns to the head of the program. [Note:The program in the SINGLE PROCESS ISGL) mode can not run in the REFORM mo Key for automaticaly starting the selected program, Key for holding the feed during automatic operation. A re-start is made by the key. Key for selecting the manual operation mode for performing zero point return, Key for selecting the manual operation mode in which movement is made at rapid rate, The feed rate can be reduced using the ey, Key for selecting the manual operation mode in which movement is made at 4 slow rate. The feed rate can be adjusted using the feed rate change keys. Key for selecting the manual operation mode in which movement is made at 0.01 mm scale gradations with the manual pulse generaior. Key for selecting the manual operation mode in which movement is made at 0.001 mm seale gradations with the manual pulse generator. With HS x 10 and HS x 1 switched ON at a time, moreover, movement is ‘made at 0.1 mm sale gradations (x 100) withthe manual pulse generator. a ‘SPINDLE START] Key for rotating the spindle in the forward direction in the menual operation ‘mode at the speed displayed by the LED.SARRARARANAS reo e Ra Ae RRA ARAAA cer SPINDLE STOP [SPINDLE JOG. Spindle speed change Feed rate change isd Key for stopping the rotating spindle in the manual operation mode, Key for jogging the spindle in the manual operation mode. Key for electing the rotation direction ofthe spindle in the manual operation ‘mode, Forward rotation mode is established when this key is not selected. Automatic operation mode: Changes possible serosa 10 150% range (in 10H steps) with respect othe cutting sped designated by the program. Manval operation mode: The actual rotation speed is set, The LED dipays one-tenth ofthe stual speed. When the key i depressed once, the sped is changed in 10 rm units: ‘when depressed continuously, the change is made in 10 rp units key for increasing speed [key for reducing speed Example falco} Automatic operation mote: 150% Manual operation mode: 1500 pm ‘Automatic operation mode: (Change is possible across a 0 10 240% range (in 10% steps) with respect tothe feed rate designsted by the program, ‘Manual operation mode: ‘The feed rate is changed in geometric progression, (9). Overtie indication when the machine i switched on: ‘© Manual operation mad ‘The spindle override and the cutting feed override are O% when the system is switched on. ‘© Automatic operation made: ‘The spindle override and the cutting feed override are 100% when the system Is switched on.SR ARARRAAN- COR RAAF RRR R ADA Display | Feed imm/nin) | Display | Feed (mmimin [0 0 [10 32 10 To 140 2 20 14 150 100 20 20 160 10 40 27 | 170 200 50 aa wo | m0 eo 32 180 70 70 72 200 20 [so | 0 . | 20 | 720 | 4 | 220 1000 100 20 230 00 [wo | 2» | 20 | 20 | 120 H I Gi}xey for increasing speed [Key for reducing speed Example OIG) ‘Automatic operation mode: 90% Manual operation mode: 14 mm/min [RAPIDREDUGE)} Key forceducing the rapid feet ate fe Valid for both automate and manual operation modes. The reduction ratio is 12% of the epi feed rate COYTATTD Keys for slecting the menu. When necessary, the menu is displayed and selete by the [MENU SELECT] keys. When such «funetion as MACHINE LOCK, LIGHTING, ete. i selected, the key if tumed on wil have the indication inverted to whi sm the reference speed, MENU Status plot amps [READY] This lights when operation is enabled, XHOME POSITION) This its when the tarot i at the X axis machine zero point (Only while the READY lamp is lighting.) 28RRR ALF ARARBRARA taal oul a al ae SR ARNARITAANAS This its whe he ue ¥ [PROGRAM HEAD. (BROGRAM STOP INDEX POSITION 24 othe PROGRAM the Z axis machine zero point. (Only while the READY lamp is lighting) ‘This lights when operation is interrupted while the NC unit is busy. ‘This lights when the NC unit isin the reset mode. A start is made from the head of the selected program when a program isto be executed, ‘This lights when the execution of the selected program is completed to the END mode, (dt does not light, with REPEAT on.) This tights when the turret is in the index position during automate opera- ‘This lights when an alarm is given. The alarm message is simultaneously di played on the sereen. imposible Lock ENABLE Took to lock S ‘Throw this switch to the [ENABLE |position not to lock so that it will be ‘ToL setecT ‘ToL SeLecT FRONT __ REAR posible * to renew the machining program, tool set offset, parameters and ‘cutting conditions. TO LOCK (to make a program renewal unevailable) NOT TO LOCK (to make program renewal available) ‘Note: Even if @ program is locked after the cursor has appeared, the portion at which the cursor exists ean be renewed, MAZATRO T-1 operation pane! has either the TOOL SELECT switch for singleturret type or that for two-turet type For single-turet type: Press this switch once to index the turet 1 position ata time While the switch is kept depressed, the turret keeps rotating. For two-turret type Set this selector pushbutton switeh to FRONT or REAR and then press it * Some models of the systems are provided with a switch for selecting the turret CW or COW rotation