Professional Documents
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3 - Airfoil Installation
3. Airfoil Installation................................................................................................................... 50
4 - Disconnect Switch
4.1 Fuse Disconnect Switch Installation..................................................................................... 53
4.2 Incoming Power Wiring......................................................................................................... 54
4.3 Emergency Disconnet Schematic......................................................................................... 55
Maintenance Information.................................................................................................................... 61
Mounting Plate Dimensions................................................................................................................ 62
Mounting Bracket Dimensions........................................................................................................... 63
Touchpad Remote Dimensions........................................................................................................... 64
Troubleshooting.................................................................................................................................. 65
Warranty and Technical Support........................................................................................................ 70
© 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com 1
The fan installation should follow the recommendations outlined in this manual. MacroAir is not
responsible for any injury or damage to people or property as a result of the user and/or installer
not complying with the recommendations outlined in this manual.
All fan controls and incoming power should only be installed by qualified technicians familiar
with the requirements of the Natural Electric Code (NEC) and local codes. Refer to appropriate
portions of this manual for other important requirements. Failure to follow these guidelines will
void the manufacturer’s warranty.
NOTICE: All electrical controls are configured at the factory and are ready to use. No user
adjustments are available. Follow the included wiring schematics and installation instructions
when installing this device to ensure proper operation. Do not make any changes to any part of
the fan without first consulting MacroAir.
Installation is to be in accordance with the national electrical code, ANSI/NFPA 70-1999 and local
codes.
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for their
safety.
Children should be supervised to ensure that they do not play with the appliance.
Read and understand this manual before installing or operating a fan unit. Installation,
adjustment, repair, or maintenance must be performed by qualified personnel.
The user is responsible for compliance with all international and National Electrical Code
requirements with respect to the grounding of all equipment.
Many of the parts of this unit operate at live voltage. DO NOT TOUCH.
Install all covers before applying power or starting and stopping the unit.
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a) Use this unit only in the manner intended by the manufacturer. If you have questions, contact
the manufacturer.
b) Before servicing or cleaning the unit, switch power off at the service panel and lock the service
disconnecting means to prevent power from being switched on accidentally. When the service
disconnecting means cannot be locked, securely fasten a prominent warning device, such as a
tag, to the service panel.
WARNING: If unusual oscillating movement is observed, immediately stop using the ceiling fan
and contact the manufacturer, its service agent or suitably qualified persons.
WARNING: Make sure to power the fan off and lock it out using the IEC/CE approved disconnect
when doing any cleaning and or maintenance to the equipment.
DAMAGED EQUIPMENT
Do not operate or install any fans or fan accessories that appear to be damaged. Failure to follow
this instruction can result in death, serious injury, or equipment damage.
SERVICE:
If the fan does not operate properly using the procedures in this manual, BE CERTAIN TO
REMOVE ALL POWER TO THE UNIT and contact our technical department for further assistance.
Keep clear of moving parts at all times. All electrical troubleshooting and repair must be done by
a qualified technician and meet all applicable codes.
Ensure that the replacement of parts of the safety suspension system device shall be performed
by the manufacturer, its service agent or suitably qualified persons.
MacroAir fans are engineered with key safety features to prevent pieces of the fan from falling in
the unlikely event of a catastrophic failure. Used together, these features provide comprehensive
protection of people, equipment and property. Follow the detailed instructions precisely when
installing fans, including the following:
• Install the safety cable on EVERY fan. The safety cable, if installed per MacroAir
specifications, will prevent the fan from falling in the unlikely event that the mounting
system should fail. A MacroAir fan should never be run without a properly installed safety
cable, which is supplied with every fan along with all required hardware. You must install a
safety cable for the warranty to be in effect.
• Install guy wires on every fan, unless otherwise specified. Properly installing the guy wires
is required for proper stabilization during normal operation for some fan and mounting
types (Fixed Angle and Universal Mounts). In addition, guy wires keep the fan stable in case
of earthquakes or in “outdoor” installations where high wind conditions may occur.
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When mounting a fan in an area where materials may be elevated into its path, MacroAir
recommends marking or painting the floor with a large crosshatched circle to alert personnel of
the overhead location of fans.
Weight Considerations
Ensure the fixing means for attachment to the ceiling such as hooks or other devices shall be
fixed with a sufficient strength to withstand 4 times the weight of the ceiling fan. The maximum
hanging weight for the Model 370 is 79 lbs [36 kg] including the weight of an additional drop
length. If there is any uncertainty in the strength of the building structure, a professional
structural engineer should perform a thorough evaluation of the building prior to purchasing
the fans. MacroAir provides guidelines for mounting fans; however, it is the sole responsibility of
the building owner and installer to ensure the safety of the mounting system, that the building
structure is sound and that the installation complies with all federal, state, and local codes.
Torque
The maximum torque (twisting force) during normal operation that must be handled by the
mounting system, including the building structure. For a Model 370, the maximum potential
torque is 20 ft-lbs [27 N-m].
Check all relevant codes to make sure that all product certifications, product listings, and
building regulations are met. Code compliance is the responsibility of the installer.
Windy Conditions
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Use the table below to select the correct fast acting fuse size for your application. The optional
fuse disconnect switch provided by MacroAir uses class gG fast acting fuses. Fuses must be
purchased separately.
Part Numbers:
4A 6A 8A
MERSEN FUSES FR10GG50V4 FR10GG50V6 FR10GG50V8
EATON FUSES C10G4 C10G6 C10G8
DF FUSES 420004 420006 420008
URLs for
Mersen fuses:
http://ep-us.mersen.com/products/catalog/line/ferrule-fuse-links-10x38-gg-400-to-690vac/
Eaton Fuses:
http://www.cooperindustries.com/content/public/en/bussmann/electrical/products/iec_
british0/class_gg_gl_ferrulefuses/class_gg_gl_ferrulefuses10x38mm.resources.html
DF Fuses:
http://www.df-sa.es/products/cylindrical/gg-fuse-links
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In any installation where fire sprinklers are in place, fans should not interfere with their correct
operation. Fans should be located no less than 3 feet below a sprinkler, and placed central to
each sprinkler quadrant. Our AirBrain motor controller can be connected to a fire suppression
control system which will emergency-stop fans in case of fire. Prior to installing fans, review all
codes applicable to sprinkler systems and fans to ensure code compliance (refer to NFPA 13).
Please call MacroAir for guidance (contact information can be found on page 69). However, it is
your sole responsibility to see that the installation is completed to code and that it is correct.
If possible, avoid mounting fans directly below lights or skylights to avoid any strobe effect
caused by moving airfoils.
If the building has a mezzanine, fans should be mounted so a person cannot reach a fan in any
way from the upper level/deck. Make certain that fans are positioned so that the airfoil tips are at
least 3 feet away from any area where a person may be able to extend outward to reach them.
HVLS fans should not be located near to air supply outlets or exhausting inlets of other HVAC
equipment. Supply air outlets can be configured to deliver air away from the HVLS fan or the fan
location should be oriented such that the outlet is pointing away from the fan and outside the
swept area of the fan. Exhaust fan inlets or other return air points creating a negative pressure
should not be within 1.5 times the diameter of the fan. These system will diminish the capacity of
the HVLS fan. Proper systems orientation will provide an enhancement to the Indoor Air Quality
(IAQ) and occupant comfort. Refer to next page for illustration.
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HVAC Diffuser
with airflow
ABOVE fan
The minimum distance of a fan to a wall or similar obstruction should be no less than 1.5 times
the diameter of the fan.
*The Rapid Mount Commercial does not support this angle. Use Fixed Angle Mount for drop
lengths over 5 feet.
The drop lengths above are minimum recommendations only / based solely on roof pitch and
fan diameter. Other factors / such as allowing for proper airflow into the fan must be evaluated
when determining drop length requirements. In addition / MacroAir strongly recommends that
the fan airfoils must be a minimum of 10 feet (3.05 meters) above the floor. Contact MacroAir for
assistance with fan placement and drop length selection (contact information can be found on
page 69).
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The Model 370 has a standard airfoil to mounting point clearance of 2 feet [0.61 m] with the Rapid
Mount Commercial. Refer to the Fan Clearance & Placement charts on pages 6-8 for required
fan clearance and mounting conditions.
1.833
6'0"
5 4 3
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AVD 370
Motor Unit (1) Top Mount Plate (1) (Optional)
Make sure all parts listed above are included if you purchased the Rapid Mount
Commercial. Read the entire manual before beginning the installation of the
fan. Additional parts may be required, including, but not limited to, guy wire
attachment hardware, extra cable, Unistrut, and bolts for Glulam mounting.
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Make sure all parts listed above are included if you purchased the Fixed
Angle Mount. Read the entire manual before beginning the installation of the
fan. Additional parts may be required, including, but not limited to, guy wire
attachment hardware, extra cable, Unistrut, and bolts for Glulam mounting.
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Tools Required:
For All Mounts: For Rapid Mount Commercial:
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Be careful of wires
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9/16”
30 ft-lbs
30 ft-lbs
[41 N-m]
Remove Breakouts
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Run cables
through mount Safety Cable Power
Power Cable
Stranded Sheilded
Shielded CAT5e
CAT5e Cable
Cable
9/16”
30
30 ft-lbs
ft-lbs
Be careful of wires [41 N-m]
The set screws in the mount will be tightened once the mount is
securely fastened to the building.
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1/4”
Run safety
Run safety cable
cable
though hole
through hole
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Tighten both
set screws 1/8”
After tightening, move the
extension tube back and
forth, then tighten the set
screws again
5/32”
10
10 ft-lbs
ft-lbs
[14 N-m]
5/16”
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3/4”
75 ft-lbs
75 N-m]
[102 ft lbs
3/4”
75
75 ft-lbs
ft-lbs
[102 N-m]
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Level Mount
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Tighten both
set screws 1/8”
After tightening, move the
extension tube back and
forth, then tighten the set
screws again
5/32”
10
10 ft-lbs
ft-lbs
[14 N-m]
5/16”
Hand Tighten
Hand tight
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Hand Tighten
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75
75ft-lbs
ft-lbs
[102 N-m]
3/4”
Run safety
cable around
I-Beam
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Level Mount
Tighten both nuts
5/32”
10
10 ft-lbs
ft-lbs
[14 N-m]
5/16”
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3/4”
50 ft-lbs
50 ft-lbs
[68 N-m]
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Tighten both
set screws 1/8”
After tightening, move the
extension tube back and
forth, then tighten the set
screws again
Feed cables
Feed cables through
through tube
tube
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9/16”
Be careful of wires 30 ft-lbs
[41 N-m]
Must use Guy Wire Brackets when installing the Fixed Angle Mount.
Hand Tighten
Power Cable
Power
30 ft-lbs
30 N-m]
[41 ft-lbs Safety Cable
Stranded Sheilded
Shielded CAT5e Cable
CAT5e Cable
9/16”
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75 ft-lbs
75 N-m]
[102 ft lbs
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3/4”
75 ft-lbs
[102 N-m]
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Level mount
9/16”
30 ft-lbs
[41 N-m]
Hand Tighten
Hand tight
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Hand Tighten
the Mount
Center the mount
75 ft-lbs
75 ft-lbs
[102 N-m]
3/4”
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Run safety
Run safety
cable around
cable around
I-Beam
I-Beam
Level mount
Tighten both nuts
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9/16”
30 ft-lbs
[41 N-m]
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12-7/8”
Unistrut Required Parts
(NOT PROVIDED)
1/2"-13 x 1 1/2" Hex Bolt (4)
50 ft-lbs
50 ft-lbs
[68 N-m]
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9/16”
30 ft-lbs
[41 N-m]
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45°
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NOTE: Do not use tools to tighten the turnbuckles; only use tools to
tighten the jam nuts. The guy wires MUST be taut so that there is no
movement in the motor or extension tube.
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Remove three (3) screws and the bottom cover. Be careful not
damage the electrical components with the cover removed.
CAUTION: RISK OF ELECTRIC
SHOCK. The bus capacitors
discharge to a level below 50V
DC in 1 minute.
WHEN CYCLING
INCOMING POWER,
WAIT ONE (1)
MINUTE BEFORE
TURNING THE
POWER BACK ON!
WARNING: DO NOT RUN FANS WITHOUT AIRFOILS. THE FANS ARE
NOT CONFIGURED TO OPERATE WITHOUT AIRFOILS ATTACHED.
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M5 x 35 mm Grade 8.8
Hex Head Bolt (18)
M5 Shim (18)
5/16” or 8mm
Socket
41 in-lbs
[4.6 N-m]
Repeat the steps above until all six blades and retaining links
are in place.
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B Not Included -
A
Optional Add-On
Components:
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INCOMING POWER
`
L1 L1
MOTOR CABLE
FROM FAN L2/N L2/N
A
EARTH EARTH
GROUND GROUND
Components:
Use the schematic above to connect the motor cable from fan to incoming
5
power.
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ORANGE/WHITE
ORANGE
B
A
BLUE/WHITE
BLUE
BROWN
Components:
A - Remote Harness (found in single fan remote enclosure) MacroAir Technologies
UNLESS OTHERWISE SPECIFIED: NAME DATE
Q.A.
A
DRAWING IS THE SOLE PROPERTY OF
MacroAir TECHNOLOGIES. ANY A-02
REPRODUCTION IN PART OR AS A WHOLE FINISH
WITHOUT THE WRITTEN PERMISSION OF
MacroAir TECHNOLOGIES IS
PROHIBITED. DO NOT SCALE DRAWING Not to Scale WEIGHT: SHEET 1 OF 1
5 4 3 2 1
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A B A
C C
E
E
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A - Home Screen
B - Fault Code Screen
C - Operating Hours Screen
D - Fan Diameter Selection Screen
Instructions:
6.2.1: Once the fan is powered on, click the forward button and increase the speed by clicking the
up button. The fan will do an initial blade detection: spinning in reverse to 10 RPM, accelerating
for a few seconds, and then the fan will have recognized the fan diameter. It will then slow down
and resume the commanded direction and speed (this operation will occur every time that the
incoming power to the fan is cycled).
6.2.2: If the fan stops operating unexpectedly, navigate to the fault code screen and record any
fault codes (if present). Click the reset button until the display reads ‘0’ or none. Then, attempt
to run the fan again. If the fan is still not operating, navigate to the fault code screen via the
navigation arrows at the bottom of the screen and document the code(s) displayed and call
technical support at 866-668-3247.
6.2.3: To view your fan’s operating hours, navigate from the home screen to the far right screen.
A B C
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Airfoil Cleaning: Depending on the type of commercial application the MacroAir fan is in, there
can be quite a bit of dust or other particulates that cling to the fan’s airfoils. While this may not
affect fan performance, we recommend fan owners keep airfoils clean by having a maintenance
person or skilled trade professional – who has experience using a lift – wipe the fan airfoils with
a rag or sponge using hot water or regular cleaning solutions. Please do not use chlorine or any
chemicals containing chlorine.
Safety Cable Check: Each MacroAir fan comes with a safety cable. Depending on the fan model,
the safety cable either wraps around the building structure and the fan frame, or comes out
of the top of the fan and wraps around the building structure. The safety cable is an important
part of the safety system and acts as a last resort should an earthquake, collision, or similar
catastrophic event occur. As such, it’s vital for fan owners to ensure that it is intact and properly
secured.
Reverse Operation: The beauty of MacroAir HVLS fans is that they are built to run in forward and
reverse mode. However, changing the direction of your fan can put initial stress on the fan if it
has not been properly checked. It is a good idea to make sure guy wires, safety cables and all
bolts and nuts are tight. Cleaning the fan before switching directions will prevent dust and other
particles from falling off the fan airfoils when turning in the opposite direction.
Maintenance Plan:
Things to look for include: properly torqued fasteners, rust, cracked welds, unusual noise, hub
migration/movement, guy wire loosening or movement.
Year 1-10:
One inspection on lift per year.
NOTE: If there are issues or concern discovered during an inspection, please contact the service
and technical support department at MacroAir for help.
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Fixed Angle Mount & Top Plate for the Rapid Mount Commercial
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Glulam Bracket
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If cycling the power did not resolve this issue, go to the fault code screen (reference page 59) and
check to see if there is a code present.
Code Factory
Code Name Description Symptoms Troubleshooting Tips
Type Setting
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Fan Stopping
Intermittently
1. Turn incoming power off for two
Fan Not Starting
minutes, turn back on
Fan “Twitching”
2. Confirm power is within fan’s
Fan Not Able
To Run Above specifications
Phase Current Auto-
1013 A Certain
Following Error Reset Percentage 3. Ensure that blade length is properly
Fan Running set
Slowly/
Irregularly 4. Confirm motor leads are stripped
Grinding/ (gen 2 370)
”Groaning”
Sounds
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Fan “Twitching”
Fan “Twitching”
EEPROM Read Fan Will Not Turn incoming power off for two
1026
Error Start minutes, turn back on
EEPROM Read Fan Will Not Turn incoming power off for two
1027
Write Error Start minutes, turn back on
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Fan Runs
Irregularly
For all other fault codes, please call Technical Support at (866) 668-3247.
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This warranty covers any part or component of the AirVolution-D shipped by MacroAir that is
found to contain a manufacturing defect. MacroAir will repair or replace such part, component,
or the entire fan free of charge.
This warranty covers the entire AirVolution-D fan and all its component parts for 50,000 hours of
running time.
You do NOT need to pay shipping, removal and installation costs if your AirVolution-D needs to be
repaired or replaced due to a manufacturing defect within one year of the original purchase, and
you will be reimbursed for those costs, upon approval of such costs by MacroAir. After one year,
this warranty is still in full effect for the remainder of the 50,000 hours, but it does not cover your
cost to ship the fan to MacroAir, or removal or re-installation of the fan.
This warranty will not cover repairs or replacements caused by installation, operation or storage
of the fan that is outside the specifications and limitations contained in the AirVolution-D
installation and operation instructions.
Technical Support
For installation assistance, application questions, technical sales support and any other inquiries,
please contact MacroAir at (866) 668-3247.
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