DESIGN INSTRUCTION SHEET (DIS)

Customer : SALES & SERVICE

S.O. No : 7505058110

P.O. No : SS/RAVISH/23/P-243/2012 P.O. Date : 19.06.12

Document No : MVIVD039DS311393 Rev.No. : 1

Date : REVISED AS PER
04.06.12 Rev.Description : COMMENTS DTD
26.06.12

Comment
Product PIX36

1.00.00 1.00.00 SYSTEM PARAMETERS

1.01.00 Ambient temperature
1.01.01 Reference ambient temperature for design 45 degree C

1.02.00 Main System 3-PHASE, 4 WIRE AC, 50 HZ, +/- 3% HZ

1.02.01 Rated operational voltage 24KV
1.02.02 Rated insulation voltage 36KV
1.02.03 Dry Frequence withstand voltage 70KV
1.02.04 Rated Impulse voltage 170KVP
1.02.05 Earthing system Solidly Earthed
1.02.06 Altitude Upto 1000 metre
1.02.07 If Altitude is above 1000M, Specify the Altitude
1.02.08 System fault level 25KA
1.02.09 Fault duration 3 Sec.

2.00.00 Construction
2.01.01 Type of Switchboard
Switchboard

2.02.01 Installation New Swbd.

2.02.02 Location Indoor
2.02.03 Mounting

BASE FRAME INTEGRAL-25MM

2.02.04 Lifting arrangenment 4 Nos. Lifting Strip are provided
2.02.06 Front access Hinged door
2.02.07 Rear access Bolted cover
2.02.08 Future extension Both sides
2.02.09 Alignment with existing board N/A
2.02.10 Recommended Front-side clearence: 1500 mm
2.02.11 Recommended Rear-side clearence: 1000mm
2.02.12 Recommended Top clearence: 1000mm
2.02.13 Busduct required for panel type N/A
2.02.14 Flange details of busduct availabe N/A

2.03.01 Degree of protection for enclosure IP4X

2.04.00 Painting
Procedure Pre-treatment & painting as per AREVA
2.04.01 standard.
2.04.02 Material Powder coating with texture finish
2.04.03 Shade : Panel Enclosure RAL 7032
2.04.04 Shade : TRUCK RAL-7032

2.05.00 Name Plate

2.05.01 Panel & Breaker rating plate Anodized Aluminium
2.05.02 Colour of lettering White letter on Black back ground
2.05.03 Size of lettering / Name Plate Variable as per visibility
2.05.04 Location Panel-- Breaker Chamber Door & Breaker -
-side plate of Breaker
2.05.05 Identification of Electrical equipment mounted in the Self-adhesive stickers
2.05.06 Colour of lettering White letter on Black back ground
2.05.07 Location Back side & inside of Inst. Chamber Door

2.05.08 Feeder Name Plate Acrylic

2.05.09 Colour of lettering White letter on Black back ground
2.05.10 Location On front & rear
2.05.11 DANGER plate Aluminium
2.05.12 Colour of lettering Red letter on yellow back ground
2.05.13 Location On rear top withdrawable cover

2.06.01 Sheet Steel Thickness of various parts 3 mm FOR LOAD BEARING PARTS & 2 Side Cable Box, Front and
mm FOR NON-LOAD BEARING PARTS rear door are made up of
CRCA. Other parts shall be
made with Alu-Zinc

2.06.02 LT Chamber Sheet Steel thickness LV Door -2.5 mm ,Wiring trough cover-
1.2mm,balance 2.0 mm(CRCA)
2.07.01 Padlocking of HT Door YES

2.08.01 Close Door Operation YES

2.09.01 Padlocking of LT Door YES

3.00.00 Busbars / Connection

3.01.00 Main Busbar
3.01.01 Rated short time withstand current 25KA
3.01.02 Duration of short time rating 3 Sec.
3.01.03 Temperature Limit As per IS/IEC-694 105 Deg. C for Tin
,115 Deg. C for Silver Plated Joints
3.01.04 Rated current 1250A
3.01.05 Material Aluminum
3.01.06 Cross-section for each phase 63OD-58ID-1250A
3.01.07 Plating (Joint Surface only) NA
3.01.08 Insulation (except at joints and tap - offs) HT Sleeving
3.01.09 Insulation at tap - offs NA
3.01.10 Insulation at B/B joints only EPOXY Encapsulation
3.01.11 Colour coding Colour coding at suitable location

3.02.00 Earth Busbar

3.02.01 Rating short time withstand current 25KA
3.02.02 Rated short circuit duration 1 Sec
3.02.03 Material/size 1x40x6 sq mm CU
3.02.04 Plating (Joint Surface only) TIN
3.02.05 Extension of earth bus bar outside the switchboard To be provided on both sides with Fish
Plate of CU

3.03.00 Connection (from CB/VC to CT/Power Cable terminal

3.03.01 Material Copper
3.03.02 Plating (Joint Surface only) Tin
3.03.03 Insulation (except at joints and tap - offs) Heat Shrinkable Sleeves-Phase barriers
3.03.04 Size Depends on CT primary current

4.00.00 Wiring
4.01.01 Wire type NON-FRLS
4.01.02 Insulation grade 1100V

4.02.00 CT Ckt.
4.02.01 Source for above CTs
4.02.02 Arrangement for distribution Flexible control wire of 2.5 sq.mm
4.02.03 Wire designation "D" Ferrule--- Measurement, "C" Ferrule---
Protection, "A" Ferrule--- Differential
Protection
4.02.04 Colour of wire & band Phase -Red, Yellow & Blue with blue
Band

4.03.00 PT Ckt.
4.03.01 Voltage 110V AC
4.03.02 Source for above Line PT / Bus PT as per scheme
4.03.03 Arrangement for distribution Flexible control wire of 1.5 sq.mm
4.03.04
4.03.05 Wire designation "E" Ferrule
4.03.06 Colour of wire & band Phase -Red, Yellow & Blue with blue
Band
4.04.00 A.C. Single phase
4.04.01 Voltage 230V AC
4.04.02 Source for above From external
4.04.03 Arrangement for distribution Flexible control wire of 1.5 sq.mm
4.04.04 Wire designation "H" Ferrule
4.04.05 Colour of wire & band Black with blue band

4.05.00 D.C. Supply

4.05.01 Voltage 110V DC
4.05.02 Source for above From external
4.05.03 Arrangement for distribution Flexible control wire of 1.5 sq.mm
4.05.04 Wire designation "J" Ferrule
4.05.05 Colour of wire & band Grey with blue band

4.06.00 CB Closing / Tripping

4.06.01 Voltage 110V DC
4.06.02 Source for above From external
4.06.03 Arrangement for distribution Flexible control wire of 1.5 sq.mm
4.06.04 Wire designation "K" Ferrule
4.06.05 Colour of wire & band Grey with blue band

4.07.00 Indication / Annunciation

4.07.01 Voltage 110V DC
4.07.02 Source for above From external
4.07.03 Arrangement for distribution Flexible control wire of 1.5 sq.mm
4.07.04 Wire designation "L" Ferrule
4.07.05 Colour of wire & band Grey with blue band

5.01.00 Termination arrangements cables

5.01.01 Power cable entry from Bottom
5.01.02 Control cable entry from Bottom
5.01.03 Glands / Lugs Not in Areva's scope
5.01.04 Drilling of gland plate Customer's Scope
5.01.05 Cable end termination kits Not in Areva's scope

5.02.00 Power Terminal

5.02.01 Type Fixed (except CB & Drawout type PT)
5.02.02 Hole size of HT cable termination Suitable for 1-M20 screw.

5.03.00 Control cable terminals

5.03.01 Type of terminal for CB Feeders Pin type( Plug & socket arrangement) for
CB
5.03.02 Type of Fixed terminals Screw type (Connectwell/Elmex) CST6 or
equivalent) with PIN lugs
5.03.03 Material type Melamine
5.03.04 Terminal size suitable for 2x2.5 sq.mm flexible wire.
5.03.02 Type of terminals for CT /PT Disconnecting screw type
(Connectwell/Elmex) CLTDM4 or
equivalent)

5.04.00 Earthing terminals

5.04.01 Earthing connection of HT Chamber Door Through braided copper
5.04.02 Earthing connection of LT Chamber Door Through braided copper
5.04.03 Arrangement for connection to external earthing grid. One hole with bolt/nut/washer on earth
busbar at each end of the board are
provided
5.04.04 Earthing connection of non-current carrying metal parts Through mounting screw
of equipment
5.04.05 Star Point Earthing of CTs ,PTs & Electrical equipment Wire looping to earthing stud
with metallic case.
5.04.06 Colour of earthing wire Green

6.00.00 IS/ IEC References

6.01.01 Panel IEC 62271-200
6.01.02 Circuit Breaker IS 13118 / IEC 62271-100
6.01.03 Current Transformers IS 2705 / IEC 66044-1
6.01.04 Potential Transformers IS 3156 / IEC 66044-2

Additional point
1. For MAKE of equipments refer legend sheet.
2. 20% Spare terminals shall be provided subject to
maximum 200Nos.
3. Communication protocol for Micom relays : MODBUS