‘ss09-9B00n “Applisble fos] 5612 oe- Prepared in Doe, 1956 Najoos| TERUFUSION SYRINGE PUMP TE-311/312 SERVICE MANUAL ‘Development | Engineering | Qualiy | MESonices | Responsible Sect. ‘ect. | Assurance Seot.| Sect Engineer Fe HAE | Y. Sine | Gmadee| ¥ SAUD A. fp ‘TERUMO CORPORATION809.9002 ‘Appisble i 9512 ae~ Prepared in Dac, 1556 CONTENTS 1. General 2, Specifications 3. Special Jigs and Measuring Instruments Needed 4, Various Modes 4.1 Aging mode 42. Syrnge-maker setting mode 43 Diagnosis mode 44 Special function setting mode 45 Adjustment mode 4.6 Computer interfico condition sting mode 47 Initalization of? PROM 4.8 Flow rate maxtmit setting mode Principle of Operation 5.1 Block diagram 5.2. Bleetic and software system 52.1 Structure 52.2 Description of operation 5.2.2.1. Powersupply circuit 5222 Recharging circuit 52.23. Lowtattery detection circuit 52.24 CPU pesiperal circuit, reset creit,reference voltage supply ciccuit, EPROM circuit 522.5 Failsafe circuit 522.6 Motor driving circuit 52.27 Power switch circuit 5228 LED display circuit 52.29 Buzzer driving circuit 522.10 Motor rotation detection circuit 522.11 Occhusion detection circuit 52.2.12 Syringe and nearly empty detection circuit 522.13 Setting dil snd switch czeits 522.14 Computer interface and nurse-cal circuits 5.2.2.15 Liquid erystal display circuitsso.p002 “Applicable ie 9512 ae Prepared in Dec, 1006 Cc 5.22.16 Plunger/eluch disengagement detection circuit 5. Mechanism systems 53.1 Structure 53.2 Description of operation 53.21 Driving uit 5322 Slider 53.23 Cltch 53.24 Clamp 5325 Syringe detector 6, Service Parts List and Development Elevation (61 Service parts list, 62 Development elevation 17, Disassembly, Reassembly, and Adjustment 7.1 Disassembly procedure 7.2 Reassembly procedure 13 Adjustment procedure 8, Troubleshoating 8.1 Troubleshooting 18.2. Alarms and eror messages 9. Maintenance and Cleaning 9.1 Precautions for maintenance 9.2 Inspection tems, methods and intervals 93 Cleaning 10, Circuit Diagrams and Silkscreen Diagram 10.1 Main boaré 10.2 Power-supply hoard 10:3 Motor rotation detection board 10.4 Occlusion detetion board 1055 Setting dial board 10.6 Computer imarfice board 10,7 7-segment LED board 10.8 Nurse-call board309.9802 “Applicable io 1, GENERAL ‘This Service Manual has been prepared for BME maintenance service of the TERUFUSION Sysinge pump (TE-311/312). ‘When informed of a pump unit malfunction from a doctorinurse, please troubleshoot arcording tothe following procedures. (1) any faut is found to be caused by improper operation by the doctornurse,comect the cause of the problem and instruct the user howto operate the equipment properly so that reeurence of the {alt can be prevented (2) Before starting of actual repair ofthe equipment, be sure to confirm the feu that the doctorinurse has brought to your attention. After assessing the actual sate of the fault, only then should you start any repair work, (9) Ifthe equipments found to malfunction even when tis operated properly, vse the troubleshooting ‘procedure inthis manual to diagnose the faulty pump, (4) you are unable o correct the faultby using this manval, please contact your locel TERUMO. Aistributor or TERUMO Corporation for corrective action and repait () Disinfect the items contaminated by patients body ids before returning to TERUMO distribotor ‘or TERUMO Corporation, Please include all tems that have been removed from the equipment ‘during preliminary checks upon ret of equipment, IF tis necesary to send back those items ‘that have not been disinfected, seal them completely and atach a memorandum indicating thatthe ‘contents ate unsanitary and tobe handled with eae (General precaution) (1) Don’t detach connectors or printed-iruit boards wile the equipment is supplied with power. a8809-98002 “Applisable os 9612 ot Prepared ina, 1956 (2) First visually check the malfunction equipment for open cicuits, short eircuits Jose connectors and damaged parts, Also, check for ebnormal sounds or foul sells(eaused by bamed resistor.) (@) After completion of repair work, check that all switches ae set in the respective original settings. ‘Clean the equipment and its petiphery and, then, repor the result of repr work to the BME manager (4) When handling semiconductors, especially MOS-IC, take special care not to cause electrostatic breakage,etc ‘Keep your body and your soleting ion in constant connection with a ground point through @ IMO resisor(A statically insulated type of soldering iron dose not required grounding, but it smut be used only alter being checked for completeness of inslation ) ‘When carrying ICs and printed- 5 = TEAC] Speci | Wine [Wik [TESCO | Samed | — wan] bande brnde Syringe weed 10, 20,30, 0 mL of Terumo & specified brands Flow rate seting range: When 10,20 oF 30 mL syringe is used: 0.1 - 300.0 L/h (0.1 mL step) ‘When 50 ml syringe ie used 0.41- 1200 mim (0.1- 999.9 mL: 0.1 mh step) (1000 - 1200 mihi: 1 L/h step) Display range of volume delivered 0.1 - 999.9 al. (0.1 mL step) Accuracy offlow rate: Mecharial accuracy: within # (Nomina! valve) accuracy incl. syringe: within 3% (when measured over 1 hour ater tar of infision using TERUMO syringe and, thereafter, every hour at flow rate of 1.0 mL/hr more)309-9802, Appliabl te 5612 Ia Prepared inBos, 1056 Occlusion detection pressure: Selective setup in three stages Setting anges with TERUMO syringe used (HH): 800 +200 mag (106 7 + 26.7 KPa, 1.09 2 0.27 kgm?) (94:500 + 100 mmbig (66.7 + 13.5 KPa, 0.68: 0.14 keen?) IL} 300 + 100 mmtig (40.0: 13.3 KPa, 0.41 £0.14 keen?) Purge low rate: Approx. 1200 m/h (with 0 mL syringe used) Approx. $00 aL (vith 30 mL syringe used) ‘Approx, 400 mt (wth 20 mL. syringe used) Approx, 300 mh (with 10 mL. syringe wed) Alaming finetion: Occlusion, nearly empty, low batery, syringe dislocated, pingercltch disengaged Special function: + Possible selesive functions with intern selector switch ae (1) Stiting of deivery limit: 0.1 - 99,9 ml. (0. ml step) [hen Delivery limit is specified] + Infsion completion alarm + Keep-vein-open Sinction (to continue infusion at rate of 0.1 mL after ‘completion ofndision) . (@) Repeat alarm function (This function wil come into action if slarm i not released within 2 minutes aftr alarm buzzer stops sounding.) (@) Start reminder alarming function (This fnetion will come into action if operable state continses 2 minates or more) (4) Flow rate max iit sting function (5) Remote computerintrface function ‘+ Clear volume delivered button (Display of volume delivered counter i reset to "0" ‘when the button is pushed for 1S seconds) (Computer nterface function: RS.232C or RS-485 (TE-311C, TE-312C, only) 2-2'ss0s-0n002 “Appliceble 9612 lot Prepared in Des, 1996 ‘Nurse-cll alarm: Relay contact pont for alarm output (applicable to muss call) CContact-point capacity 1A, 12 VDC (TE-311C, TE-312C, only) ‘Operating conditions: Ambient temperature: S 40°C, Relative humidity: 30 - 90% Storage conditions: Ambient temperature: 20 -45*C, Relative humidity: 10 95% (go condensation) Power supply: 110 V/120 V220 V/230 Vi240 V AC, 50/60 Hz 12 VDC (by exclusive use of power supply) ‘Built-in battery keeps continuous use for about 2 hours. (when computer interface functions used: approx. 1 hour 45 minutes) (provided that a new battery is charged up for at least 2$ hours at ambient temperature 25°C, with power of, ad i used under the canition ofS mL/h flow rate and oechsion-pressure st value"M" ) Power consumption: 12-VA (When AC power is used) or 8.4 W (when DC powers used) Electic shock protection class & type (Cass T and internal power-supply device CF type IPX 4 External dimensions: 322(W) x 114(H) x L15(D) ma Weight: Approx. 2.3 kg (TE-311)C (TE312 only] ‘ss09-oR002 Appiable 5612 lot~ Prepared in Doe, 1956 ody weight mode setting range: Weight: Dose rate 0.00 - 50.00 wefkg/min (0.01 ughkgfnia step) Body weight! 0.0 -300.0g (0.1 kg step) Drug volume: 0.0 - 300.0 mg (0.1 mg step) Solution volume: 0.0 - 300.0 mi. (0.1 mi. step) Approx. 2.4 kg ‘Specification and design are subject to change for improvement without noice ‘Computer interface and Nurse call connectors aze available on the specified product‘ssos.9n002 Applicable Is 9612 oe Prepared in Dee, 19% Unit Avaabe Reorder | Volage | —Pogiype | Sockar ape | Boay weight] Compuirietace7 somber made} Nurse call conector TESHNST | TOV [amano | 5 > TESINDI | 0 [Anecom one | Te 5 . Teannaa | 20v | UR ype a = = TBOUNGS | Bai | Bivpeam ope | : = TEaRES |B | ORs = 5 TERING [ZV] Exons | . TEYSIINH3* | 230V | Enropean type @ - TESTING —|~200V [Boren wee | OD > Teac | av OR ape ia = THAI | BV [Eee | OD ; = TESTE fain | Tal = al TSI Ameicnope | Ud yee ‘TE¥312CG2 “UK type [a] ‘yes yes _ TE*312CG3 ‘Baropean type & yes. ‘yes Teac | _a0v [UR ype ra] = ¥e TENGE |B [Exe | = = TEs12CHar | 2500 | European type @ ye | ye TEssI2cs | 240V | European type @ ye pesssos.98002 [ Applicabe fis] 9612 at- Prepared nD 3. SPECIAL JIGS AND MEASURING INSTRUMENTS NEEDED _ Ne ‘Special jigs end measuring insraments 1 _ [Digital votencter _ 2 | Syachroscope 3 [Pressure gage (0-30 Kpai 0-3 Kaflem’) @_| Occlusion adjustment jig Me ‘S| Syringe and nearly empry detection adjustment ig SE 6 _[ Syringe detection checkup jgset(@kinds ofjigs) aa 7_[ Measuring cylinder 8 _ | Cross-point screweriver set Garge & smal), plain screwdriver (mall), thread lock, eable te, ripper, weezer, and long-nose plier “ 9 | Plunger / Clutch diseagagement detection adjusting jig [Occlusion adjustment jie Hester Syringe deection checkup jig se (kinds) Osta Syringe and weary emapy de adjusiment jg set (2 kinds) SEAS3509-9002 ‘Applicable ot 3612 1a Prepared ines, 1596 ‘4. VARIOUS MODES ‘Various kinds of modes canbe setup withthe rotary switch inside the equipment bod, ‘Sprcification for internal switch isa follows (nternal switches specication} ‘Sch apes ede Deserpton TO) | Aging mode "For warming up the product in te easly stage of production ar ater parts ‘replacement during maintenance [-Al__| Normal mode zi TB] | Diagnosis mode For diagnosing switches, amps, buzzers, and sensors inividully TC] | Specia-fetion seting mode "For setting "Delivery imi? mode, “Repeat alarm" mode, and "Star reminder alarm" mode L TD] | Adjunment mode "For adjusting the syringe detection, nearly empty detection, and occusion detection (E]__| Computer intertace evzonment and 1D | For setting the compierinterfuce speed, umber setting mode s2op bit, ete, TF] | PROM initialzstion For initsiing EPROM in early tage of production ‘The internal switchs ofthe rotary switch type ‘When resetting the internal switch, remove the battery cover from the botiom of equipment body and takeout the battery ftom the inside of body, and the internal switch canbe eeset through the window a the depth of battery housing, Take care not to unplug the battery consector.3809-98000, “Appicable os 9612 at- Prepared ines, 1556 4.1 Aging Mode (0) Operating method 1) Wit the power switched off, st the rotary switch 0 °0" 2) With "STOP* switch buton kept pressed, turn “POWER switch ON, andthe sates 1)t03) af ‘aging ction (2) will occur, indicating that te aging mode comes into effet. "POWER" switchs turned ON without pressing “STOP? button, "Er96" will appear on the "Flow rate/ Delivery limit / Volume delivered” display (7-segmeat LED), @) Aging action 1) The motor runs. (Movement of sider: approx. 9 mh) 2) Allofindicativeclements connected bin at 1 HS0% duty, 3) During runing of motor, « minimum level of purge sound is heard, + During aging operation, itis possible to stop the motor with *STOP* switch and start it again with "START" switeh + During aging operation, the motor can be stopped by occlusion detection (epprox 4.7 kat). (3) When "POWER” switch is tuned OFF, aging mode ceases.42. Sovinge-brand Setting Mode sss09.96002 ‘Appliesbie 9612 ae Prepared in De, 1596 (1) Set the rotary switch (S1) on the main bord to "I* (orginal seting postion), and turn [POWER] switch to ON, Now, setting of a desired one of the proviously-stored syringe brands becomes possible The display shows “11° or "12" corresponding to TERUMO syringes) wich has been reset before shipment from the factory [Sering- Syringe ran Display | Synge Brand Syringe accepted U__[TERUMO JAPAN made | 10,20, 30, 50 mL 12, | TERUMO EUROPE made | 10,20, 30, 50mL (Gm. TERUMO JAPAN made) 13__ | TERUMO USA made | 10,20, 30, 50 (60) mL Cc 14 [BD A combination 10,20 ml. (SIN), Cc 30, 50 [60] ml, (PLASTIPAK@IUSA) 15 [BD B combination 10, 20,30, $0 [60] ml (PLASTIPAK@/USA) 16 [Dong Bang. 10,20, 30, 50 mL 1 | Nipro 10,20 mL. (Thailand) 30, $0 mL Gapan) 18 | Bon 10,30, 30m 19 | Dae-at 10,20, 30, $0 mL 20 | Sherwood MONOIECT _[10,20, 30, $0 (60) mi. 21 |[B.BraunOMNIFIX® —__[10,20,30, 50 (60) mal 22 | IMS(apen) 10,20, 30,50 mi (‘ss09-on002 | Appiabe a 9612 Prepared in Dec, 1956 c (2) Setting procedure ‘Note: When making setting, he sure to.enter the setting number which properly represents the ead 1) The powers now tumed off, and rotary switch (S1) position is "1" setting). With both the [STOP] and (DISPLAY SELECT] butons kept pushed turn [POWER] switch to ON for 1 few seconds, and an indication “SEY* will appear on the (RATE/D LIMITE: mL} display and the syinge-brand setting mode come into effec. 2) Then, an indication “nn” (a: optional number) will appear on the [RATE/D.LIMIT/® ral] Aisplay. Make sure thatthe (10 mL lamp ie it, 3) The syringe - brand setting number advances by one each time the [STOP] bution is pushed (Set on approviate number comesponding to the syringe brand, The number dossn't go down) 4) Once a seting number is entered, push the [START] button and keep it pushed for approx. c 1.5 seconds to store the entry. As this process is completed with beep, an indication "good" will appear on the [RATED LIMIE mL] display (for approx. 2 seconds.) Incase of abnormality, "bAd" will be display. 5) The syriage-band setting mode can be terminated by tuming power supply to OFF. Note: Turn POWER] switch to ON again. check for proper indication. of a_number sxisting-one, @)_ Special mention 1) Soon atte indiation of goa" or" the pay wl tem to tein ndicaton C 2) tfpowersoplyicatff daring seting procedure fle o store teeny wilh‘ssp 98002 ‘Applisble ot 61210 Prepared in Des, 1998 43 Diagnosis Mode 43.1 Opersting method 1) With the power switched off, set the rotary switch to "B" 2) With “STOP” switch buton kept pressed, tum “POWER” switch ON, and “sIAg" will eppear on the "Flow rate Delivery limit Volume delivered” display, indicating the start of diagnosis mode, I "POWER" switch is tumed ON without pressing "STOP* button in this case, "E:91" will appear on the "Flow rate / Delivery limit / Volume delivered" display. Also, be sure to release "STOP" switch button es soon asthe power is switched on; otherwise, “Ee 8° will be indicate. * [aIAg stands for Diagnosis] 3) When “POWER” switch is tamed OFF, diagnosis mode ceases ‘Succeeding to start of diagnosis mode, execution of diagnosis ations, checking for proper action, and indication of status can be made as deseribed below. Pushing "PURGE" switch button while diagnosis item (1) being indicated causes the diagnosis item to skip Diagnosis tem Deserption (1) ___| Display of sofwae-version numbers (2) | Diagnosis of indicative elements (@)___| Diagnosis of “operational” switches (| Diagnosis of buzzer (S)___| Diagnosis of preset dial (©) | Diagnosis of euch sensor (@)___| Diagnosis of motor roution and rotation detection sensor (© __ | Diagnosis of syringe nearly empty detection sensor ()___ | Diagnosis of syringe detection sensor (10) | Diagnosis of occlusion deteotion sensor (11) | Diagnosis of power-supply volage and satus of AC/DC power supplies (02) | Diagnosis of musse-call fonction.ss09-9p002 “Applicable fis 9612 ot Prepared in Das, 1956 (4) Display ofsoftware-version numbers ‘When "STOP" switch button is released immediatly after star of diagnosis mode, the software (CPU program) version number is indicated on the "Flow rate Delivery limi Volume elivered diepay. ‘+ The 4 digits from the frstindcates the software version number (0900 - 9989). “Flow rate Delivery limi Volume delivered” display CIC (2) Diagnosis of indicative elements 1) Bich ie "STOP" bon spud te ndcne element ae swithed over one afer nother stomatal in te following sequence to dagnose them: “Syringe lamps 4 amps) ligt up simaltneosly + Operational indiestore lamps (4 lamps) light ep simuanousy and geen lamp revo. + “Oesasion minder MLL) eto smlesouy “Alam ndesto” lamps (lamps ight wp silanes 4 “Plow rte! Detvry limi! Volume delivered" pla (segments) and a lamp light up simatansoaty. + "ACIDC" mp an "Batey" amps (amps ight wp simaneaty C However, tee "Baer lamps ae led up when power is switched on as far a the eer yang 4-62 Inthe case of TE-312 + Allof LCD indicator and backlight ae turned on. (8) Diagnosis f “operational” switches » a » Pushing “STOP button after the indicative elements have been diagnosed eanses progress to the diagnosis of “operational” switches. In this cas, the "Flow cate/ Delivery limit) Volume elivered” display indicates "HO}.1" (Qeans ben) Diagnosis of “START” switch ‘While "HOULI" being indicaed, twming “START” switch ON/OFF causes indicstion "LOL" HDL" appear altemaely on the display ‘Thats, "L* and “A” correspond to ON and OFF respectively as far as "START™ switch isin the normal condition Push "STOP" switch to proceed to diagnosis of PURGE” switch, Diagnosis of "PURGE" switch While "THQR.1" being indicated, turing “PURGE” switch ON/OFF causes indication "URATTHER. appear alterately on the display, ‘That is, "Land "HY correspond to ON and OFF respectively as far as “PURGE” switch sin ‘the normal condition, ‘Push "STOP" switch to proceed to diagnosis of "DISPLAY SELECT” switch, Diagnosis of "DISPLAY SELECT" switch While "HIB.I" being indicated, turning "DISPLAY SELECT" switch ON/OFF causes Indication "L[B.1°/"HB.1" appear alternately onthe display. ‘Thats, “L* and "H" correspond to ON and OFF respectively as far as "DISPLAY SELECT” ‘witch isin the normal condition. Push “STOP" switch to proceed to diagnosis of ‘CEmL” switch, Diagnosis of “C Emi." switch While "HD'.1" being indicated, wming “C Emi" switch ON/OFF causes indication "UD" HDS.1" appear alternately on the display, 47508 95002 “Appiable at 962 ot Prepared in Des, 1956 ‘That is, "L* and "H" correspond to ON and OFF respectively as far as “CLEAR (C Em stitch is in the normal condition. Inthe case of TE-311, push "STOP” switch co proceed to diagnosis ofthe buzzer, ‘Inthe case of TE-312, perform diagnosis of "DISPLAY ON/OFF" switch, 6) Diagnosis of ‘DISPLAY ON/OFF" switch ‘While "HOS.1" being indicated, tring “DISPLAY ON/OFF” switch ON/OFF causes indication "L[B.1"7"HDB.1" appear altemately onthe display. ‘That is, "L" and “H" comespond to ON and OFF respectively as far as "DISPLAY ON/OFF switch is in the normal condition. Push "STOP" switch to proceed to diagnosis of "ITEM SELECT” switch, 7) Diagnosis of "TTEM SELECT" switch While "HDS.1" being indicated tuning "ITEM SELECT switch ON/OFF causes indication “LQ6.1"/'HOE.A" appear altemaely onthe display. Cc ‘That is, "L* and “H" correspond to ON and OFF respectively as far 2s "ITEM SELECT” ‘Switch isin the normal condition. 8) Pash “STOP switch, and it will ease indication of “)D}.2" and proceed tothe diagnosis of the buzzer. (4) Diagnosis of buzzer 1) As faras "START" bution is kept presse, the buzzer sounds warning. ‘+ While "12" being indicated, the buzzer makes sound at low volume, Releasing "START" button causes proceed tothe next stage of volume. ‘+ While [J02.2° being indicated, the buzzer makes sound at medium volume. Releasing “START bution causes proceed tothe next-stage of volume. ted, the buzzer makes sound at high volume. Releasing “START bation causes proceed tothe next-stage of volume. + While “D0S2" being indicated, the buzzer makes sound at top volume using the fi-safe function, and athe suze time “Alarm” lamps (4 lamps) light up. Relessing "START" button cansesreur to the inital evel of sound volume.‘ss00-9B002 “Appliabl oe ‘612 ot Prepared iaDee, 1956 + Bach change of sound volume is transient and no recording to EPROM is made. 2) Press "STOP" bution, snd it will ease indication of “nC](13"(n= 0 - 9) and proceed to the iagnosis ofthe preset dil (8) Diagnosis of preset dia 1) Tum the preset dil clockwise (ress) or counterclockwise (decreas). The preset dais regarded as functioning nornlly if "2" of “x0 03" appearing on the “Flow cate/ Delivery limi Volume deliveres” display counts up or down (0-9). 2) Push "STOP" buton and it wl euse indication of "L14" and proceed tothe diagnosis oF the clutch sensor (©) Diagnosis of church sensor (excepting domestic specification) 1) Manually place the clutch in Joek/unlock position and check for proper sate of the clutch Cc sensor port 2) ach time the display must indicate "LD4" for lock or "HJ for unlock. 3) Pash "STOP" button and it will cause indication of "TJ. 5” and proceed to the diagnosis of. ‘moar dive and rotation-detection sensor. (Diagnosis of motor dive and rotaton-detetion sensor 1) While “JD 5" being indicated, pushing “START button will ease the motor to run by only one rotation and that otation will be detected by the sensor 2) The result of diagnosis is indicated on the display as “gD1D5" (good) or "oS" (bd. 3) Push "STOP" button, and i will cause indication of "nn. (a= 0 - 9) and proceed to the iagnosis ofthe nearly empty detection sensor. (8) Diagnosis of nearly empty detection sensor 1) With the clutch disconnected, move the sider toward the extremely pushed position, and the C value of A/D wil vary with lider position 2) Indication is made in the form of "ann.6" in which “nnn’represents A/D value given in decimal 49C a 3809-98002 “pliable at 9612 ot Prepared in Dac, 1556 Push "STOP" button, and it wil ease indication of "ana.7" and proceed tothe dagnesis of the syringe deretion sensor (©) Diagnosis of syringe detection sensor » a > ‘The 10 ce syringe lamp lights and an A/D value is indicate. Indication is made in the form of “nan.7" in which "ana"represents A/D value given in decimal, Pash "STOP" button, and it will cause indication of “DO(8" and proceed tothe diagnosis of the occlusion detection sensor (10) Diagnosis of occlusion detection sensor » 2 > * Indication “D[DS" remains uni the "START" button or “STOP” button is pushed. Pushing "START" button wil cause the motor to tive at 300 pps and indication to change ‘onan. in which “nnn” represents A/D value given in decimal AUD value is dependent on loa applied tthe sider, ‘When "STOP" button is pushed, tie motor will come to stop, making a stop sound, and the state will proceed to the next diagnosis of the power-supply voltage and stats af AC/DC power supplies. ‘ihe slider proaches near the netly empy limit postion, the motor will actomatially come to ‘stop, making a stop sound (to prevent the sider from reaching the extreme-end of stroke.) (11) Diagnosis of power-supply voltage and satus of ACIDC power supplies » 2 2 4 ‘The A/D value of the voltage detection sensor is indicted in the form of "ann. Inthe ease of buttery drive, the "AC/DC" lamp goes off and an A/D valve lower than that of AC drive will be indicated. In the ease of AC drive, the "AC/DC" lamp lights and an A/D value higher than that of battery drive will be indicated If ripple exist in the AC/oatery boundary, the indication will become unsteady (because of absence of hysteresis).Cc 3809-98002 “Applicable ont Selzer Prepared in Des, 1998 5) Pash "STOP" button, an it will cause indication of “D[UA" and proceed tothe diagnosis ofthe nurse-all (relay) function. (12) Disgnosis of murse-call function 1) While “D0 DA" is indicated, pushing “START bation will cause a change of indication to “LOIGA" anda tip (conduction) of the nursecall relay. 2) Pushing "START" bution again will cause indication to change to "HI]DLA" andthe relay to be cutoff, [Bach time "START" button is pushed, the relay turns to ON and OFF alternately 3) Push "STOP" button to ceases all items of diagnosis, and indication on the display will ‘return to "dlAg" showing the state of equipment being standing by forthe next keying. 44 Special Function Setting Mode (1). The selective special functions ae shown below: Description Seung of delivery nit mode ‘Seting of silenced repeat alarm mode Setting of silenced start reminder alarming mode Setlng of remote computer interface mode Seung of flow rate max limit mode @)Seting method 1) With power supply eut OFF, set the rotary switch t0 °C 2) With “STOP” switeh kept pressed, turning POWER" switch to ON will cause indication of| PEC" in the "Flow rte / Delivery limit / Volume delivezea” display (7-segment display), making seletion of special functions posible ‘Then, “10 mL" lamp will light and a binary number of four figures will appear in the rumeral display zone,809-9002 “Applicable io 9612 ot “Prepared in Dee 159 ‘Bach figure of 4-figure binary number comesponds toa related seting item. At each figure, "0" and "1" coresponding to “valid” and "invalid", respect ‘atton is pushed, [SPEC stand for Speci ly, alternate each time "STOP* IE*POWER” switch is umed ON without pushing “STOP* button, an error indication “E,92" will appear on the 7-segment LED. 3) Each time "PURGE" button is pushed, a binary number of four figures will blink in the sequence of “tenh's place” —> “unit place" —> “tenth place" > "hundked place” one alter nother, allowing you to set "0" or "I" ina blinking place, 4) Each time “DISPLAY SELECT button is pushed, she four lamps (10,20, 30, 0 mL amps) ‘wll light one after another to indicate four different set conditions of a binary number of ‘our figures corresponding to the lara going on. 5) After completion of setting, keeping "START" button pressed for about 1.5 seconds wil ‘cause the preset data to be stored in EPROM and the buzzer to make a beep, ‘Data related to all of 16 items are stored, respective of going on or off of four lamps. A the end of processing, the buzzer makes a bleep andthe 7-segment LED indicates "good (for about 2 seconde) or "bAd” ‘Nole:_ Whenever ans modification in data is made. be sure toupdate the stored data,‘ssop-9p002 “Applicable loa 5612 ee Prepared in Des 156 6) The Special function setting mode is terminate by switching power supply OFF. Function [Lampgoing ON] __Blnkingphce | ____Selnpoaile___ Selected with | Selctes wit PURGE | Seesea with “STOP” sich “DISPLAY switch SELECT” sich Seting of every J 10 mL iit max mode Omi Tomi oat z ZB Seiiog of aensed | 2m repeat slarm mode Wal Bal Sailog oflened | mL stat eminder slarming mode Wal Wal 3m Sering of Smt computerincerface mode3309-98002 “Applicable om 9512 ot- Prepared ia Dee, 1905 Function [Lamp going ON| King place ___| ng possi _] “Selected with | Seicciea with PURGE | “Selevied with “STOP” switch “DISPLAY, switch SELECT’ | Entry enable mode switch 50 ml eae eae == Te 10 TaL, 20m A Tmt, 20m T0mL, 20m Tm, 20a 10mL,30mL Tmt, 30m TOL, 30 mL aL, 30m002, “Appbcable at 9512 tet Prepuedin Des, 1556 . , alive it aie? ‘Silenced repeat alarm mode _ Silenced start reminder alarming mode (Beilin of computernterface mode 4. Siting of low rate max limi ide” smakesuce.thesst mode functions normals, @) Special mention 1) After dara is stored by pushing the “START” switeb, the “10 mi.” lamp wil light and the nally set stat of indication is recovered, 2) I power supply is ext off before date storing action is made with the "START switeb, no storage of data wil be made 3). Operation of "PURGE","START","STOP" or “DISPLAY SELECT” switch is made invalid If two or more of them are actuated together. Operation of any other switch is also made invalid. 45 Adjustment mode For the adjustment mode, see 7.3 Adjustment procedure in section 7. Disassembly, Reassembly, and Adjustment, 46 Computer interface condition setting mode (tems possible ose are as follows item Seti Band rate: 4500, 9600, 19200 ps Stop bit: 1,2 bi ID numbers 8 digits * To sat the enry enable mode ia which changing the flow rate, ete is possible ‘Gough computer interface, refer 0 seation 4.4 “Special function setting mode.”Cc ‘ssos-9p002 ‘Applicable a 9612 t= Prepared ia Dec 1998 2) Setting method » a > % 6 ‘With the power switched OFF, set the rotary switch to "E" With "STOP" switch button kept pressed, tun "POWER" switch to ON, and "BAU" will appear on the “Flow mate / Delivery limit, Volume delivered" display, indicating the stax of ‘computer interface condition seting mode, If "POWER" switch is turned ON without pressing "STOP" button in this ease, exor message "E94" wil appear onthe 7-segment LED. ‘The "Flow rate" lamp among "Flow rat / Delivery limit / Volume delivered” lamps goes on and the (RATE/D.LIMIT/E mL} display indicates a number. Each figure of the number comesponds to a related setting item. At each figure, a digit Indiated corresponds to the state of seting, Each time "DISPLAY SELECT button is pushed, lighting of lamps is switched over in sequence of "Flow rate lamp —> "Volume delivered" lamp —> Both "Flow rae” and "Volume delivered” lamps to indicate thee different set conditions of the number conesponding tothe lamp (or lamps) going on. Each time "STOP" button is pushed, digit is switched over progresively at the designated figure of the number. ach time “PURGE” button is pushed, the igis of & number indicated by 7-segment LED ‘ill blink in the sequence of "tents place” —+ “unit place" —> "tenth place” -> “hundred place” one after anther, allowing you to set anew digit ina blinking place. Functions of setting and conditions of setting possible are shown inthe table below. ‘After completion of seting, keeping "START" button pressed for about 1.5 seconds will ‘cause the preset dats tobe stored in E"PROM and the buzzer to make a bleep. Data related to all of3 items are stored, inespective of going on or off of lamps. [At the end of processing, the buzzer makes a bleep and the 7-segment LED indicates good!" (for about 2 seconds) or "Ad"805-9802 ‘Applicable 9612 ee Prepared in Dee 1556 7) The Computer interface condition seting mode is terminsted by switching power supply OFF, Foneton [Fame aving ON] na Selected with | ~~ Selected with “DISPLAY | “PURGE” switch SELECT’ swe [ening of bande [Flow rate" ang] [sexing of sop bit [Row rae" lamp] [sexing of figures | ~ "Volume loflowerhalfof1D | deliverea" lamp laumber [Seuing of4iigues | “Flow rae" & fotupperaitof1D | "Volume lnumber |detivered” lamps) + (0 entre sina seting, C @) Special mention 1) Operation of any switch other than "PURGE,""START, “switches is made invalid, 2) After dtais stored by pushing the “START” switch, the "Flow rate" Jamp will light and the intially set state of indication is recovered. 3) If power supply is cutoff during seting operation, no storage of data willbe made. ‘STOP" and "DISPLAY SELECT" 42 Initialization of E>PROM (1) After datas erased, E?PROM can be refieshed by ROM data (ntl data atthe time of shipping), ‘Note:_‘This operation causes all of set values stored to be subiest to change: readjustment of themisnecessare,C ® ® ‘3809-98002 ‘Applicable 9612 ot~ Prepared De 1558 Operating method 1) With power soply switched OFF, set the rotary switch "F 2) With “STOP” switch bation kee presod, turn “POWER” switch to ON, and she 7-segment LED wilindicate “CLEA” and initialization of B*PROM becomes posible. + If "POWER™ switch is mmed to ON without pressing "STOP" button inthis ease, exxor message "E95" will appear on the 7-segmen: LED. 3) Keep "PURGE" button depressed for about 1.5 seconds, and initialization of E'PROM will >be made, [At the end of processing, the buzzer makes a bleep and the 7-segment LED indicates 'g00d"(for about 2 second) or “bAd” 4) Tae B?PROM initialization mode is terminated by switching power supply 19 OFF. Special mention 1) Indication of "good" or “bAd! is succeeded by return tothe inital display. 2) Operation of PURGE" switch is made invalid if tis acmated together with another switch (Operation of any otter switch is also made invaC Oo ‘s809-9B002 “Applicable ot 9612 10- Prepared ines. 1956 48 Flow rate max limit setting mode (2) Seting method 1) With both the (STOP] and [DISPLAY SELECT] buttons kept pushed while power is OFF, ‘um [POWER] switch to ON, and an indication “SEC” will appear on the (RATE/D.LIMIT/ mL] display and the ow rate max limit seting mode come into effec, 2) Then, an indication “an” (x: optional number) will appear on the [RATE/D LIMET/E mL} display. Push {PURGE} button and make sure that “nna” appeats on the (RATE/D.LIMIT/ Em] indicator and the [20 mL] lamp is it ‘To make the low rate max limit setting mode effective, sefer to section 44 “Special function sesting mode.” 3). Sette flow rate max limit to a desired value of 1 to 1200 mLfa withthe seting dil 4) Once a setting value is entered, push the (START] button and keep it pushed for approx. 1.5 seconds to store the entry ‘As this process is completed with a beep, an indicstion "good" will appear on the (RATE D.LIMIT/E mL} display (for approx. 2 seconds.) In ease of abnormality, "bad" will be spayed, ‘Note: Whenever any. change of settings is made, besure.to store the altered adiustments, 5) The flow rate max limit setting mode canbe terminated by turing power supply to OFF. (@) Special mention 1) Soon after indication of "good" or "DAA," the display will tum tothe inital indication, 2) power supply is cutoff daring setting procedure, a fale to tore the entry wil result, 3) Inthe case where any flow rate exceeding 300 mi is se, the maximum flow rate of 10, 20, ‘30 i syringe is limited to 300 mL,Date: 102608 Sender: Eugene Yeo Tor Dannis Vatsamis Ponty: Normal ‘Subject [nto] Giene Alarm for Purging on TE:911/012 Avtached are the steps necessary to silent the purge alam. De Anchouse before advising veers: Any question ~ feat free to call me back, Regards onward Header Fubjectr [Tafewmatienl Silesce Alten for Purging on 2-211/32 Author! Zochiya Iwant at PENOMO-HONSEAGD Dates dovaa/se tian ne Dear Bagene-san, Hope your Vietnam live would be successful By the way, X would Like to inform you of the procedure az below intlones and Kindly refer At and ty te coniiva it before you Seplain ie ts customer. 4. Bip suitens change ite position to be "© * gram “i 2. Holding “Stop” button and press “Power” button ogsther, Note: Molding both Suttane more than 3 seconde” Othenuise, the exzsr mevsage will be shim. 91 fate/linse * button S41) aysinge size *20nl* 4. ress " Purge * button till the below position te ‘Eitghiag/ sad press * Soop * button 9 set the figuse Display: 2112 stop Pisplay: 2101 5. Reese “stare” button in order to memorize silence condition. ASG then. "geod will be shown on the Slaplay. ‘hen turn off the pow 6. change the dip aviteh to be "I", congimm that Sunber show on the display <2 * 0” during Sef check. ise, confirm silence for pusgii Please txy to do it yourselé first and kindly contact me Sf you have3809-98002, ‘Apaliceble [oi repr DS, TS C 6) The Special function seting mode is terminated by switching power supply OFF. Tincion [Lamping ON] ee _ | ___Saapae Selected with | Seled wit PURGE] Seitiea wit STOP" A7iGE DISFLAY switch SELECT sich 7 Sauingofaelvesy 10m : 7 Dae Tht max mode Seen i Roi Sue Cal Moe] Tom Ss a ra om I Ne nea | Memory Mote: 1OmL fc | Mode petivalon 7 Battery Saving | 1Omi Ff is _ [} |e Setieg ofaieneed | 20mm T ° repeat la rode Purge Soin] 20m By ie etvation ¢ fife ee etwation LEAT) |” sete Scting ofsiteaced | 20m 1 aaa cyan sat ceinder | ] jose arming made | vot uso | _ 28 LLB Gatch Dismngage| 2m T farm | Tow Battery al T ‘or ning . Settng oF aL computer-intertace A cnelosute i initialization sting 4-3 700/108 mals vou + sod. OMT.$808-98007 ‘Applicable Jos 9612 ee Prepared in Des 1996 Function wah ‘Seigsted wit “BURGE sites Baty enable mode == — Seng of flow rate | 30m [ na limit mode —— at Dial Half Tor mt 7 Not Boep Sound | Activates Wal mL || Tal, 2m Tmt 20 mL Tmt, mL im, 30mL = Tmt, 30m — oa oat ey + (7 ete ination sang} 002008 ‘efias dvax"=!SBibd.s onuar ooderer 90 rvs €0:¥T amu 96. 01/9C ‘ss09-98002 “Applicable Tos 962 ot Prepared in Doe, 1556 ‘5, PRINCIPLE OF OPERATION All functions related to operation, display, buzzer and motor contol, and detections sre under control of the microcomputer (CPU). In case of esroneous operation of the CPU, the fail-safe circuit ouside the CPU will force the ‘oor to stop and, the same time, will eause the indication of an alarm and a beep of buzzer. operation pret aie crea Sing detcsion]| + t—+/Disiay = jevcue [| Atsmine Oxssoe wu eecion © [— [+ [Bazzar are] HY Bu Nearly empty a st L_trearaie owes Ses ratap ion Moe Finpcc aah ssensneet| sswmsnone | ‘Appliable Block Diagram Mainboard Prepared in De, 156 {| i i Macrae ei§——cOa ' = 1 Mie Seng lta VU sete cst Tas ae ' toga er 1 fits ]} ifessat [Tal ais thea | 7 ea eet! | Leese iba —|_ane i aq oun eet rel! 1 xt 1 wrscaue |}! ft t lt " eee yy in pon eq [= Daler i er nd i} a cat th — ; ———— L a Gl 1 4] ' Sai si zoom || 1 | | 4 al F Ney eap ' l e_i Ft cig EPROM isla — I [ ‘alt [ew psn aq roa (Somnaice] fem stn 1 it est t ! erat Tv i i : ‘ ' sve io 1 a 1 1pm [St + at by ie \ a i H fi! a toy ' rit tot a ! ae Powe | pease] t : = i on cesecinct toa J! 1 seine | fae 1 ; eg 1 ' cont ft ma jaq new say | huts Lal { 1Q 522 Electric and software system 509.9802 ‘Appleale i 9612 ot- Prepared ia Bee, 1396 Po coe ina Toverunt | Povar api teat GORE [= Povecoy ear Seren ; ree ocala eee re mare Sorted cea * aren Srceeanaeen Sees Saeco Deanne | Roos dancin aT GSEATGO: © hos ies easng Occlusion detection unit {@6t=J}- | ¢ Occlusion detection circuit ae ee race eaesaeree + Bunga scgepment a) ee ‘Operation unit ‘Dial unit {OSE AG+> ‘Setting dial circuit ~ Seting dial board @SLAGEH— Extemal ouput ‘Nurse-all board & RSZ32C beard estar (Computer inteface circuit Norge-call erat LED module unit LCD t66 656) Liguid ental display circuit3509-9002 “Applicable I 5612 ot- Prepared in Des, 156 ‘822 Deseription of operation 5.2.21 Power-supply circuit ‘To cope with a wide input-volage range of approx. 8V to 20V, which is dependent on the use of| AC, DC or battery for power supply, 8 step-down itching power unit (SV) is provided in the first, stage. ‘Through this SV power unit, power is supplied to meet the needs of SV for the motor deve, SV {forthe occlusion detection amplifier, and 4V forthe A/D conversion reference voltage for CPU. Since all switching power supplies have the "short-circuit detecting” functions which eu off power supply in case of occurrence of sn excessive overload current sv sv (ogi & pay sem) (we aie) Sichng power Swiching power Acie: TI crit Sep dovn mic Stepp 3 por sem) BATT: Siching yoo seieseglaors | yy tence ae) Ico referee lage‘ssv9-9n002 ‘Applicable 9612 ot- Prepared in Des, 196 O° 2 sarin dean ‘The hatery is recharged by wieke-charge ofa constan-curentciexit, Charging current Igri calculated by the following equation: Ingr= (2Ve- VaR (where, Vi Forward voltage of diode, Vas: Bate-emitter voltage of transistor) ac. (vin ale se) se 03158 Bay)ssop-9p002 “Applicable a Ga] ‘Prep in Das, TS $22.3 Low battery detestion circuit Am ICS is usd for detecting the low battory and recharging caren ‘The intemal memory of IC5.always needs supplying power and, therefore, a bstery is kept connected tothe ICS even when the power switch is OFF. ‘Note: Data stored in the ICS would he cleared if the battery is disconnected from ICS for replacement ofthe hatters.or if the baitery is Jef unaliended for along time until it Joss output oltage (self-discharge), In.such a case, it is necessary to check for accurate indication of low battery by using the shesking method siven inthe instruction manual, “The battery volage is detected ata point at which batery ouput resistance is divided into two (R24 and R36). Batery dischargeecharge current (lyr) is derived from voltage being geaerated cross resistance R39, @ sone 5 Gg G OEE Cae] car Self al = Ne cow ° [detection | oP nd wn (oP,‘ssup-96002 ‘Applcble Tis 9512 ee- Prepared in Deo, 1956 ‘The ICS has 2 function of leaning how much capacity the battery involved holds sctally andaceordingly, if the battery capacity has decreased dv to detriration, three indicator lamps inthe Jow battery detection ciruit may fail olight even i the battery is charged fll, Since lighting ofthe {ndiator lamps is based on the “nominal value" of battery capacity, whenever the battery is Aisconnected from and reconnected to TCS fo replacement ofthe battery, its necessary to check for sccurae indication of low battery by sing the checking method given in the instruction manual ‘The CPU being in computer interface with ICS performs the following functions: (1) Detecting batery abnormality: If any ofthe following abnormal conditions is detected, the CPU will cause the three "Baer" lamps to blink simultaneously: Open to circuit of battery changing line Short circuit of ells sExpity of battery life (2) Detection of low batery charge: I tow battery charge reduces to 20% (approx) or if the CPU detects a Jow sustainable batery voltage of 1.0SV (1.00 -1.10¥) (approx, for each cell, the CPU will cause the batery-charge alarm to generate. (@) Shutdown alarm: I the CPU detect reduction of voltage to approx, 0.95¥ (0.90 - 1.00V) per batery, the CPU will cause the shudown alarm to meee Tene ¢ Shut Dugem®