Salt Water Spray Chamber USER MANUAL Supplier: SOV Equipment Name: Salt Water Spray Chamber(CASS TESTER) Model: VT - ST 200CASS Serial No.: VT-ST200CASS20170324 Manufacturer: VISION TEC Call Center: Tel) +82-53 - 382 - 4131 (Rep) Home page: WWW. VISIONTEC21. CO.KR E-mail: VT21@VISIONTEC21. CO.KR VISION TEC ‘SALT WATER SPRAY CHAMBER 1/1Prior to use Caution! Please read through this Manual before you use this uipment without fail Improper handling and use not in conformity with the Manual reduce performance of the equipment and may cause accident and failure. So avoid using it for any other purpose than its peculiar object. Regarding the guidance conceming safety of this Manual, please fully understand the instruction prior to use without fail. Otherwise, it may cause the accident. In the event the user handles the equipment at random resulting in any problem, we are not responsible for it regardless of warranty. Description of the Manual is subject to change for the Purpose of improving performance or function of the equipment. About the Manual This Manual is the property belonging to us, and therefore any reproduction is prohibited. In the event this Manual becomes unreadable resulted from pollution, please request us new manual with the serial number of the equipment. If there is any inconvenience in use, please contact us and file the dissatisfied thing and convenience. We will correct them immediately VISION TEC SALT WATER SPRAY CHAMBER 2/2Product Warranty Procedure According to our product registration system, the warranty period is applied from the delivery date. So please check the quality of the product upon receipt. Warranty area Service provided free of charge during the warranty period is valid only within Korea in principal. Warranty period Warranty period is one (1) year. (1 year from the delivered date) Free repair service _In the event you duly abide by this Manual and warning label, etc. and any failure occurred owning to our mistake during the warranty period, you are entitled to free repair service. Exception - Damage occurred owing to your carelessness in from warranty storage, installation, operation, handling, ete. ~ Failure owing to user's error or improper repair and modification. - Damage or failure caused by lack of voltage capacity or out of the range of required voltage stated in the Manual ~ Failure caused by installation of the equipment at the particular place without any necessary measure. ~ Damage to the equipment under the situation of Force Majeure such as natural disaster, etc. - Failure arising from the cause judged to be out of our responsibility or handling that is judged to be beyond a normal method. Failure arising from damage of the part that is written as consumables. VISION TEC ‘SALT WATER SPRAY CHAMBER 3/3VISION TEC Safety Instruction Inflammables Transport Installation Power connection This equipment is not the explosion proof type. Avoid using this equipment near the object that has a combustible or inflammable risk. Please contact us when the equipment already installed should be transported to the other place. Our service provided for the transportation of this equipment shall be charged. Installation Check List This equipment is required to be installed in a horizontal manner. This equipment installed in a declining state may cause malfunction, and result in unexpected accident. Avoid installing this equipment near the place exposed to direct rays or heat generating source. Well-ventilated or stable environment without sudden change in temperature or humidity is recommended. Room temperature 15° ~ 250 Relative humidity 20% ~ 80% Power connected to this equipment is AC 220V Single Phase. Don’t connect with any other power or voltage, etc To prevent any risk, ground wire should be connected without fail. SALT WATER SPRAY CHAMBER 4/4Safety Instruction Maintenance/ Maintenance/checking works of this equipment should Checking be carried out by one who has professional knowledge only. This equipment is being operated under hot and humid environment. Ouring maintenance/checking works, be careful not to touch the area marked as high temperature as there is a danger of buns. Storage When the equipment will not be used for a long time, please keep it with power cable connection released and cover closed. Avoid keeping the equipment in hot and humid area. It may cause short circuit when installing and using it later. Modification In the event of any modification of the equipment by the user, we are not responsible for any failure arising from such modification as it is out of our warranty range. VISION TEC ‘SALT WATER SPRAY CHAMBER 5/5 Sa ee1. Installation of Salt Water Spray Chamber 1-1. Caution in installation process 2. Title of each part 3. Specification of Salt Water Spray Chamber 4. Title and function of control area (Name plate area) 5. Preparation for operation and operating method 6. Alarming at unusual condition and action to be taken 7. KS 09502 Salt water spray testing method SALT WATER SPRAY CHAMBER 6/6 VISION TEC1. Installation of Salt Water Spray Chamber 1-1. Caution during installation process Install ina place not Install in a place exposed to direct ray without vibration Install in a place where the temperature is 15~25% e008 449 VsI0N tec There should be a drainage hole at the place Avoid installing in a where the equipment is place the —_ambiont installed, humidity is 80% or Followings are to secure safety and prevent property loss of the user. Please read through them and use the equipment in a proper way. Please check if the operating voltage is accurate (220V 1-Phase 60Hz/50Hz). + Avoid using damaged power cord or plug, loose consent. + Don’t pull the cord by force or touch power plug with wet hand. (There is a danger of electric shock or fire) + Don't bend power cord by force or leave it pressed by a heavy object + Don't place any hot heating unit, combustible spray, inflammable object, etc. on the equiom Avoid using or keeping the equipment near such objects. (There is a danger of explosion or fire) + Be careful not to let metal substance such as bolt, etc. into ducts or control box, etc + When cleaning the equipment, clean it using detergent, etc. with the equipment unplugged. Avoid sprinkling water to it or cleaning it with benzene, thinner, alcohol, etc. VISION TEC SALT WATER SPRAY CHAMBER 7/72. Title of each area DooR wat UMM WM q MMM UMM MM VISION TEC SALT WATER SPRAY CHAMBER 8/83. Specification of Salt Water Spray Chamber Specification [Table 1] Specification Voltage AC 220V 10 60Hz Required Power utility power 1.7KW x 1.2 [Safety Load Factor] = 2.04kw Amount — of electricity Internal size_| 900 x 600 x 600 WxDxH MM) Operating R.T ~ 50°C (Chamber) range R.T ~ 60°C (Saturation tank) Temperature deviation Control | controller AUTONICS (Korea) system —_| Temperature detecting sensor 7.727A x 1.2 [ Safety Load Factor ] = 9.278 Size of chamber Temperature + 2.00 PT 1008 / “JIS” (Japan) VISION TEC SALT WATER SPRAY CHAMBER 9/94. Title and function of control area (Name plate area) (Figure A. Control Display) ‘Temperature controller: Functions of temperature setting and control Left) controlling temperature of the chamber, Right) controlling temperature of saturation 9 ” = = news “f= Repeat timer: Controlling spray, On, Off time during the cycle operation - sycle ope Timer: Setting of salt water spray working time 3 . || Mode switch: Left) Repeating Spray-Stop-Spray-Stop Right) Continuous spray Buzzer: Making a sound when timer operating time is Norte Time S/W : Supplying power to the timer q | 7 | Nozzle S/W: Sprayed when nozzle switch is On = M1313. TEA 083) 3 ee ee ee Maks vsionlec2 cor Heater S/W : Saturation tank heater switch (Right ~ ON) Heater S/W: Chamber heater switch (Right ~ ON) Power S/W: Control panel main switch VISION TEC SALT WATER SPRAY CHAMBER 10/15. Operation Order (under installed condition] ¢@ Read through the User's Manual and then be familiar with the Salt Water Spray Testing Method (KS 9502) before operating the Salt Water Spray Chamber. 1. Fill water with the chamber by pouring water in the container. (Fill water in such a manner that half of the area where acryl cover of the chamber is faced the chamber is under water) : This is to prevent saline gas sprayed from the chamber from leaking. + Pour water into the chamber until water comes out through the chamber drain at left side. (to protect PVC) 2. Put 202 of water (distilled water) in the salt water tank and 1kg of Nac! in addition. Melt th sufficiently, and then put the given salinometer in the salt water tank to measure concentration of salt water. [When the mercury area gets at the surface of water up to 5 scales sunken under water means 5% salt solution] Please refer to No. 6 p2 of KS 09502 3. Fill saturation tank with water and then check the water level. (Interim water level ~ up to 2/3 [Check water level of the saturation tank when it is first installed, and every three days] *When replenishing the saturation tank with water, please switch off the spray, open safely valve of saturation tank (backside of the equipment), discharge air pressure remained in the saturation tank completely, and then fill water with the saturation tank water feeding valve (backside of the equipment) opened. Opening the saturation tank water feeding valve without opening the safety valve may result in bums of the user caused by backflow of water in the saturation tank toward the saturation tank water feeding valve. Special care is required not to suffer burns. 6. Operation Order [after installation] Switch the breaker On (right side of the equipment) Power S/W > ON HEAT S/W (chamber, saturation tank) — ON SPRAY S/W > ON . TIMER S/W > Setting the time first, and then ON VISION TEC ‘SALT WATER SPRAY CHAMBER 11/1Operation by time setting - Setting the operating time and then timer S/W On. Continuous spray without time restriction - Timer S/W Off Before the test, it is necessary to extract sprayed capacity first of all For the sprayed capacity extracting method, please refer to (4) Spray Extract on p3 of “Salt Water Spray Testing Method” in the KS D9502. 6. Safety Device 1. Earth Leakage Breaker (ELB) All the powers in the chamber should be in connection and actions should be taken to prot against short circuit, electric shock, or over load. When the chamber is not used for a long time, please keep the main power S/W off. Control area should be checked with ELB off without fail Over heat protect breaker When heat is in excess of preset temperature, the device is automatically interrupted by the bre: Temperature should be about 40% up from the preset temperature. @ Chamber use © Saturation tank use Pressure/Safety Valve (Over steam protect breaker) It is operated in the event the saturation tank has unusual pressure. VISION TEC SALT WATER SPRAY CHAMBER 12/1Part List No Part name Model and specification | Quantity Remark 1 [Earth ‘leakage | 32GRa(20A)/220V 1~phase 1 [LsIs breaker Thermostat TZ4M-14S(72 X 72), 2 Autonix SSR (including | HSR-2D102z 2 [Hanyeong radiator) 4_ [Timer GE3-P61 (6 Display) 1 [Hanyeong 5__| Timer (cycle) LEAS 1 [Autonix 6 _ [Mini timer THS-4 (220V, 5 minutes) 1__[Koino 7 [Mini timer socket | DRS-02-MY4 1 [Dae Yang &_| Mini relay HR705-2PL (AC220V) 3__ [Han Kuk 9 Mini relay socket DRS-03-MY2 3 Dae Yang 10 [Twin timer socket | DTS-07-8P TYPE 1__ [Dae Yang 11 [OHP thermometer | EGO(110°C) 3 [German 12_|SSR HSR-2D102Z 1 [Hanyeong 13 | Selector switch ART-210-A2-YE(25@, Yellow) Hanyeong 14_ | Buzzer ~__[HY-226-MA 1__|Hanyeong 15 [LED lamp KL12U(AC220V/RED) 2 | Hankuk 16_| Glass tube fuse 3A (Medium) 2 17_| Glass tube fuse hold_| KJ-F15(250V,15A,2P) 1 | Wooil 18 | Sensor YTC NPT 100 2__| Poonglim 19 ~— [0.9KW /ER, 1 | Waniin 20 | Electric heater 700W(30 X 200mm) i) Wunjin [Saturation Tank ale _| 21 |Fold-up terminal | 254 block 22 | Separator DAAN 254 23_| Stopper 15A sl 24 | Electronic valve WV21S222NV Parker 25g ene 26 | Air regulator ‘AR200-8-NG-NB(PT1/4) 1__ [Parker 27 ‘ oe 28 | Pressure gauge 0.2MPA(®63)BD type 1 [Konics Instrument VISION TEC ‘SALT WATER SPRAY CHAMBER 13/1* Troubleshooting Abnormal een Checking order Action to be taken Others | Checking the © Check if airis fed through air | © iy compressor and air hose if Salt water is not | feeding line in a regular manner “a ; air is not fed in a regu sprayed. (Checking the scale of pressure ce manner gauge by separating air hose or rotating the regulator to the right and left, or opening the valve of sodium chloride melting device) © Produce new salt water | a ® Check if salt water tank contains if there is salt water less | at least 20 liters of salt water | than 20 liters | © In case of manual water | feeding in the saturation tank, water should be fed up to 80%. In case of automatic water feeding in the saturation tank, checks if water valve is open. If 80, check the valve of ionic ‘ water feeding device is open. If it is open, it means the failure of automatic water level © Check if water level of saturation tank reached up to 80%. If water level is not maintained up to 80%, take a proper action. control sensor or water feeding solenoid valve. If 80 please contact our Call Center (Tel: 053-382— 4131~3) for after sales service @ Check if saturation exhaust or water feeding valve at the backside of Salt Water Spray Chamber is closed @ If any of two is found open, please close it. VISION TEC SALT WATER SPRAY CHAMBER 14/1© Check if salt water is fed through sight window © If salt water is not fed to the sight window, please check if salt water feeding valve at the back of salt water tank is open (It means ‘open’ if Parallel to salt water feeding hose, while ‘locking’ if right angle to it) © Remove specimen mounting stand and beaker in salt water spray chamber, remove heater cover inside, and then pull out salt water feeding line from one touch (or fitting) to check if salt water is fed or not (The front part of salt water spray from the front side of the equipment is the salt water feeding line) @ Check if air comes out from nozzle. If the spray is not done although air comes out, the spraying function will be operated after 5~10 minutes. In order to reduce the time, please keep on increasing and decreasing the pressure using the regulator. This is the phenomenon that happens for a moment until air and salt water get balance when ‘operating spraying function after the suspension of salt water spraying for several hours through several days. @ If air doesn't come out from the nozzle, please take actions @ and © as afore-mentioned. VISION TEC SALT WATER SPRAY CHAMBER 15/1T | ® Spraying may not be smoothly done when salt mist of salt water is not exhausted or drained well. ® Check if drain or exhaust of salt mist is done will at the end of drainage Pipe. If not, it requires repairing the drainage pipe. In this case, water may overflow to water packing. ® Power is not On @ Check if cords are properly Plugged. And then, check main circuit breaker is On, and power is On @ If power is still not On although these three are found not abnormal, please contact our Call Center for after sales service. @ Pressure is not controlled even if @ It may be the failure of @ Pressure is | air is found to come in up to the regulator or pressure not properly | Salt Water Spray Chamber, and gauge. Please contact our controlled | pressure is controlled by the Call Center for after sales regulator service @ Preset value is lower than the temperature of salt water spray chamber or saturation tank, and don't rise well. @ This can be solved with the function of auto-tuning function of the temperature controller @ If fails to reach the preset temperature in spite of auto-tuning, please contact our Call Center for after sales service. VISION TEC SALT WATER SPRAY CHAMBER 16/1VISION TEC SALT WATER SPRAY CHAMBER 17/1