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ut Current Analysis of Interleaved Boost Converters Operating in

Discontinuous-Inductor-CurrentMode

C.H. Chan M.H. Pong


Department of Electrical and Electronic Engineering
The University of Hong Kong
Pokfulam Road, Hong Kong

Abstract - This paper presents the basic operation of the The equations of rms value and harmonic components of
Discontinuous-Inductor-Current-Mode (DICM) boost PFC and the input currents are necessary to evaluate the optimum
the improvement achieved by interleaving technique. The PFC is power factor of the boost converter in different modes of
constructed by at least two boost cells, each celIs is kept running operation. Some of these equations are already derived in
in DPCM. Input current of the PFC is analyzed by numerical [1]&[2] and the optimum power factor of a boost converter
method and the optimum power factor is calculated in different
modes of operation. The calculated result is verified by experi- with fixed frequency operation is derived in [l]. However,
ment and presented in graphical form with detailed discussion. experimental result shows that the power factor is much lower
The result shows that interleaving technique can alleviate the than the calculated result provided in [l]. It is because the
ripple current and improve the power factor. The improvement input current is averaged within a switching period in the
is obvious for the number of boost cells equal to 2 or 3 and the calculation, therefore, the harmonic current around the switch-
optimum power factor is improved up to 0.99 even without using ing frequency is ignored. To evaluate the actual performance
an input filter. of the interleaved boost converters, the harmonic currents
over a reasonable range of frequencies should be considered.
I. INTRODUCTION Since the input current waveform is sophisticated, special
As IEC1000-3-2 become compulsory requirement for the numerical method should be adopted in the analysis.
electronic equipment in Europe, Power Factor Corrector This paper presents the basic operation of the DICM boost
(PFC) is always used to reduce the input harmonic current and PFC and the improvement achieved by interleaving technique.
increase the power factor of power converters. Boost power Input current of the PFC is analyzed by numerical method and
factor corrector operated in Discontinuous-Inductor-Current the optimum power factor is calculated in different modes of
Mode (DICM) is popular in low to moderate power level. The operation. The calculated result is verified by experiment and
input current of this converter automatically follows the presented in graphical form with detailed discussion.
sinusoidal line voltage, therefore, the current control loop can
be removed and the whole control loop is simplified. Moreo- 11. OPERATIONS OF DICMPFC AND
ver, Zero Current Switching (ZCS) is another advantage for THE INTERLEAVING TECHNIQUE
DICM boost PFC, it reduces power losses in the power
switches and the snubber circuit which suppresses the reverse The interleaved PFC is shown in fig. 1.
recovery current of the output rectifier is not required.
Although DICM boost PFC has many advantages [4], it is
seldom adopted in the industry for high power application. I
The main reason is the pulsating input current which makes
the design of input filter difficult and gives high stress on the
components. The problem can be solved by interleaving
technique [ 3 ] which effectively alleviates the ripple current.
A DICM boost PFC can be controlled at fixed frequency or
variable frequency [4]. For the fixed frequency operation, the
duty cycle (or the on-time) of the power switch is fixed within
a half line cycle and there is distortion [ 11 in the input current
waveform due to the dead time between current pulses. For
the variable frequency operation, the power switch is always
turned on immediately after the inductor current has reached
zero and the on-time is fixed within a half line cycle.
Fig. 1 . Interleaved power factor correction.

0-7803-3840-5/97/$10.00O 1997 IEEE 392


The PFC is constructed by at least two boost cells, all boost Input pleak W1tagelr)UtpUt voltage
cells are kept running in DICM. o+!-. ID.8 0.6
I 0.4 Kl.2 0
I

A. Fixed Frequency Operation


In this mode of operation, the power switches are operated
in fixed switching frequency and duty cycle within a half line
cycle. The inductor current in one of the boost cells is shown
in fig.2, it is a series of triangular pulses with the envelop
follow the input voltage.
As the duty cycle is fixed, there is dead time in between the
pulses which causes low frequency harmonic distortion [ 11
and the distortion is more obvious when the high frequency
ripple current is filtered. To minimize: the dead time, the duty
cycle (D) should be set as large as possible with the condition
that the converter is kept in discontinuous mode throughout
0 0.2 0.4 0.6 0.8 1
the line cycle. The criterion is Duty cycle
D < 1-a where a is the ratio of pealc input voltage to output Fig. 3. Power factor of a DICM boost cell with fixed frequency operation.

ViPk
voltage (a = v,) the PFC always works in the borderline of continuous and
discontinuous mode. The input current of the boost cells is
Therefore, the optimum duty cycle is equal lo 1-a.Fig. 3 shown in fig. 5 .
shows the power factor that can be achieved by a DICM boost
cell with different values of a. The data is obtained by apply- C. The Interleaving Technique
ing numerical analysis to the pulsating input current, the
The interleaved PFC is constructed by a number of parallel
method of analysis will be described in section 111. The
connected boost cells with the same components and
broken line shows the optimum power factor that can be
controlled by the same switching strategy. The driving signal
achieved with different values of a (the top x-axis). of one cell is shifted in time by an appropriate amount to other
Take a PFC with 200Vac input and 400V output as an cells as shown in fig.4. As the input current of the whole PFC
example, the peak input voltage is 200 x J”i
= 280V and a is is the sum of the inductor current of all boost cells, the resul-
equal to 0.7. According to fig.3, the optimum power factor is tant ripple current is reduced.
0.77 when the duty cycle is set equal! to 0.3 (=I 1-a).If the For the variable frequency operation, there are two methods
duty cycle set higher than 0.3, the boost converter will go into to apply the interleaving technique. Method 1 uses individual
continuous mode. In opposite, decreasing the duty cycle will controllers to control the boost cells separately and the boost
significantly decrease the power factor. cells are kept running in borderline mode by their own
controllers. To effectively cancel the ripple current, the
B. Variable Frequency Operation driving signals from the controllers are synchronized by
In this mode of operation, the power switches are always setting the driving signals to zero at the zero cross of the input
turned on immediately after the inductor current has reached voltage and then the signals are restarted with different delay
zero. The dead time between the current pulses is then elimi- as shown in fig. 5 .
nated and the input current is free of low frequency distortion
that occurred in fixed frequency operation. Some articles
designate this control method to “Bortderline control” since
driving signal
for Q1

for 4 2

Fixed frequency
driving signal
driving signal
for 4 3
Fig. 2. Fixed Frequency operation. Fig. 4.Interleaving technique

393
in different PFC cells are equal.
For the fixed frequency operation, the total number of
pulses within a line cycle is equal to K = E.
To make the
equations of the input current clearer, we let Tl(k) be the start-
ing time of the n-th pulse, Tz(k) be the time for the n-th pulse
to reach its peak value and Ts(k) be the time for the n-th pulse
to fall to zero.
TI( k ) = kT.7, T2(k) = kT., + Ton , and
T3(k)=kT.7+T0n+Td(k)for k = 0,1,2.....,K-1 (1)

where Td(k) is the conduction time of the output rectifier.


The equation of the triangular pulse is
4
All d r i v i n g s i g n a l s
4
All driving signals Vipksin wTl(k)
set to zero s e t to z e r o ik(t) = ( t - T I( k ) ) for T I( k )< t < T2(k) (2a)
Fig. 5 . Interleaving technique (method 1) for vdable frequency operation,

However, this method is difficult to implement because the


controllers do not have exactly same characteristic, that means for Tz(k)< t < T3(k) (2b)
different drift of current pulses can happen in different cells.
The drift of the current waveform will greatly affect the ripple ik(t) =0 for T3(k) < t < T I @ + 1) (2c)
cancellation and deviate the result. The input current is equal to the sum of the triangular pulse.
Method 2 is a more practical method which use only one K- 1
controller to control the first PFC cell. The other PFC cells i.e. ii,,(t) = C ik(t) (3)
!Go
are controlled by the same driving signal from the controller
with different delay. Although the PFC cells are not exactly for fixed frequency operation.
kept in borderline mode except the first cell, the derivation is
so little that all PFC cells are apparently running in borderline For variable frequency operation, the dead time between
mode. the triangular pulses is eliminated. The equations of the trian-
gular pulses are basically same as that of fixed frequency
111. THE METHOD OF ANALYSIS operation, however the variables Tl(k) to Ts(k) should be
redefined and (2c) is rejected.
For the fixed frequency operation, the input current
waveform is analyzed by dividing it into triangular pulses as
shown in fig. 6.
By summation of the triangular pulses, the input current T3(k)= T z ( k ) +Td(k) = T l ( k + 1) for k = 0,1,2.....
(4)
waveform can reconstructed. To simplify the analysis, the Although the value of K is unknown in this case, we can
following assumptions are made: 1) The input voltage is use the condition (t 2 T) to indicate the end of summation in
constant over one switching period. 2 ) The switching (3). Therefore,
frequency is much higher than the line frequency. 3) The
output ripple voltage is negligible and the output voltage is t 2T

constant. 4) The on-time of the power switch (Ton)is constant


ii,(t) = c ik(t)
t=o (5)
within a half line cycle. 5 ) The inductance of the inductors L
for variable frequency operation.
if /1
Applying the interleaving technique, the triangular pulses
+ iz fl for the second boost cell start with a delay Tdelay and the trian-
gular pulses for the third boost cell start with a delay 2 x Tdelay
and so on, then the currents flow into the inductors of the
boost cells are defined as

Fig. 6 . The method of analysis

394
N- 1
TABLE I
MAXIMUMVALUEOI;POWER FACTOROF INTERLEAVEDPFC
(FIXEDFREQUENCYOPERATION)
N- 1 N Value of C( when PF is maximum Maximum PF
X in(t- 2 x Tdelug)
ijn3(t)= fl=O ..........etc (6c) 1 near zero 0.864
2 0.5 0.987
And the resultant input current will be 3 0.33 0.997
4 0.25 0.998
ii,(t) = ijnl(t)+ iinz(t) + i i n 3 ( t ) + .,,.. (7)
Using (7), we analyzed the input current by Fourier analysis
It shows that an interleaved PFC with N boost cells can
and calculated the power factor of the PFC.
give a maximum power factor when a equal to 1/N.
To verify the above result, three boost cells was built and
IV. RESULT AND ANALYSIS
tested under different input voltages. The test result is
A. Fixed Frequency Operation compared with the calculated result in fig. 8 which shows the
calculation match with the experimental result.
It is intuitively known that the most effective way to
The input current of the PFC with different number of cells
minimize the ripple current is setting Td = -$ (,where N = no. is shown in fig. 9 For cornparison.
of boost cells) because the current pulses are evenly distrib-
uted within a switching period. Obviously, the ripple current is much reduced using the
With the above information, the input current waveform of interleaving technique.
the PFC with different number of cells is analyzed by Fourier To evaluate the actual contribution of interleaving
analysis under the following conditions: technique in ripple reduction, the analysis should focus on the
1) The duty cycle is set equal to I-a, then the power factor high frequency ripple alone. Therefore, the dead time distor-
is optimum for the corresponding value of a. tion is extracted and eliminated in the analysis by the follow-
2) Td is set equal to with the aforementioned reason. ing procedure.
The result is presented in fig. 7. The actual input current Iin is composed by the high
In fig. 7, the lowest curve is same as the broken line in fig.3 frequency and low frequency harmonic currents, the former is
which shows the power factor of the non-interleaved PFC. due to the ripple current and the latter is due to the dead time
The result shows that distortion. The distortion factor of L is defined as
1) For N=l, the power factor is low and continuously
decrease as a increase.
2) For N=2 or above, Power factor is much improved and
the improvement is obvious when N change from 1 to 2 but it
where 11= the rms value of fundamental current
is not obvious when N is further increased.
3) The power factor of the interleaved PFC is not continu-
ously decrease as a increase, this is diifferent frorn the case of
the non-interleaved one. The optimum points for different
values of N are shown in Table I. 0.94
0
5 0.92
1 0.9
&
3 0.88
0
0
0.9 0.86

t
L
0 --I- N=l
c.
0 N=2
,m 0.8
-N=3 0.84
0.82
L
a, .-......N=4 0.8
23 0.7 --Jt N=8
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Input peak voltageloutput voltage
0.6

0.5
-I- cdculatedrtxult(N=Z)

..- ...cdculatedrt~sultf,N=3)
A
0
e x p r i m t d result

e x p r i m t d result

Fig. 8. Comparison of cadculated result and experimental result.


0 0.2 0.4 0.6 0.8
Input peak voltageloutput voltage

Fig. 7. Optimum power factor of the: interleaved PFC

395
P F = FP- F Y

Since the high frequency ripple is ignored in these


equations, the current contains only the low frequency
N=2 harmonics due to the dead time distortion. The distortion
factor for the low frequency harmonics is defined as

=-
11
P b w
+l?Kv

Note that
Power Factor = Distortion Factor X Displacement Factor
and Displacement Factor is nearly equal to one, therefore, the
Power Factor is equal to the Distortion Factor in this case.
Then piowcan be directly calculated by (10) because the
equation refers to the low frequency harmonics only.
Fig.9. Input current of interleaved boost PFC
Combine (8) and (1 l),
Ii,,, rms= the rms value of the input current

Ilow = the sum of square of the harmonics due to dead time !+ =


Jmz&
__

distortion = I ; +Z: + I: + ......


Ihigh= the sum of square of the harmonics due to the high
frequency ripple
The L.H.S. of (12) is the ratio of high frequency harmonics
In order to analyze the low frequency and high frequency to the fundamental current (ripple ratio) and this ratio is
harmonics separately, the switching frequency should be suitable for indicating the percentage of ripple current in the
much higher the frequency band of low harmonics. Using input current.
Fourier Transformation, the distorted input current waveform
(when a=0.9, high frequency ripple is filtered out) is decom-
posed and shown in fig. 10. Ripple ratio (R) = 7= -brJ -- - (13)
According to fig. 10, the switching frequency should be set
higher than 15th harmonic of the fundamental line frequency where pi,, can be obtained in the Fourier analysis of the
in order to avoid the overlapping of the high and low input current and plowcan be calculated by (10).
frequency harmonics in the analysis. To clearly observe the improvement due to interleaving, the
The input current and power factor of a single cell PFC are ripple ratios of the PFC with different number of cells are
defined in [ 11 as follow. compared with the non-interleaved PFC (i.e. N=l). The ripple
attenuation (RA) is then defined as
RA -RK (14)
N - RI

Fig. 11 shows the ripple attenuation of the interleaved PFC


with different number of cells and different values of a, and
the optimum ripple attenuation are shown in Table 11.
TABLE I1
OPTIMUM RIPPLE
ATTENUATION
(FIXEDF~EQUENCYOPERATION)
o 4 a 12 16 20 24 28 32 36 40 N Ootimum Rioole Attenuation
Harmonic number 14.7%
8.5%
Fig. 10. Low frequency component of input current 4%
1%

396
TABLE III
MAXIMUMVALUEOF POWERFACTOR OF INTERLEAVED PFC
(VARIABLE FREQUENCY OPERATION - METHOD1)
0.5 N Value of TdelJTon when PF is Maximum PF
e maximum
.-0 0.4 1 0.866
3 2 0.5 0.986
C
3 0.33 0.998
$ 0.3
< 4 0.25 0.999
-90.2
Q 8 al. 125 0.999
.-
a
Same as the case of fixed frequency operation, the power
0.1
factor is equal to the distortion factor. In this case, the distor-
tion factor of Ii, is defined as
0
0 0.2 0.4 0.6 13.8
Input peak voltageloutput voltage
Fig. 11. Ripple Attenuation (fixed frequency operation) and the ripple ratio is then equal to

B. Variable Frequency Operation


For the variable frequency operation, similar numerical
analysis has been carried out. Different values of To, are tried Again, the ripple attenuation is calculated by (14) and the
in the analysis of non-interleaved PFC. The result shows that optimum values are shown in Table IV.
the power factor is equal to 0.866 as T,,, trends to zero and it TABLE IV
is nearly constant over a wide range of T,,,. However, the OPTIMUM
RIPPLEATTENUATION
(VARIABLE
FREQUENCY
OPERATION -METHOD
1)
power factor is deviated from 0.866 if T,, is longer than
line period N Ripple Attenuation
25 . It is because the first two assumptions (the input 2 29.2%
voltage is constant over one switching period and the switch- 3 11%
ing frequency is much higher than the line frequency) are not 4 7.8%
8 7 8%
held as To,has a comparative length to the line period. Moreo-
ver, the value of a has no significant effect on the power
factor and the distortion is only due to the high frequency A completely different result is obtained using method 2.
ripple current because the dead time distortion is eliminated in The distortion factor is found to be depended on both a and
this case. the delay between the driving signals. Fig. 13 and fig. 14
When the interleaving technique is applied to the PFC shown the power factor for of the interleaved PFC with N=2
using method 1, the power factor is found to be depended on and N=3 respectively. The optimum values of ripple attenua-
the delay between the driving signals but not a. The result is tion are shown in Table V.
shown in fig. 12. Obviously, the power factor is maximum for
Tdeluy = 7. The optimum points for diifferent values of N are
TO"
0.99 ~

shown in Table 111.


0.97 -
I
1 ,0.95 -
s
0.98 $0.93 -
c
L
$0.91 -
0.96
c
0 20.89 -
2 0.94 +PF(N=3)
L
0.87 ~

0.92
n 0.85 --A
0.9 0 0.2 0.4 0.6 0.8 1
TdelaylTon
0.88
Fig. 13. Power factoii of interleaved PFC (N=2) with
0.86 variable frequency operation - Method 2.
0 0.2 0.4 0.6 0.8 1
TdeiaymOn
Fig. 12. Power factor of interleaved PFC with variable
frequency operation - Method 1.

397
TABLE VI
COMPARISON OF RIPPLEATTENUATION
0.99
Fixed frequency Variable frequency operation
0.97 operation

-
Method 1 Method 2
~0.95 -W O .1 Range of Ripple 14.7% - 50% 29.2% 24.7% - 72%
s
0 *&=a3 Attenuation (N=2)
&? 0.93 G4.5 Range of Ripple 8.5% - 30% 11% 13.4% - 55.7%
% *G4.7 Attenuation (N=3)
go.91
n. *&.9
0.89 For variable frequency operation, the ripple attenuation is
0.87
constant for the interleaved PFC using method 1. That means
the PFC can keep the power factor stable in different input
line voltage and output loading. However, the controller is
0 0.2 0.4 0.6 0.8 1 very difficult to implement because of the reason stated in
Tde I aynon
section II(C). Method 2 is a more practical scheme to control
Fig. 14. Power factor of interleaved PFC (N=3) with the interleaved PFC with variable frequency operation, but the
variable frequency operation - Method 2
advantage of method 1 is lost. In general, the controller for
TABLE V variable frequency operation is more complicated because it
OPTIMUM RIPPLEATTENUA~ON requires sensing the current through the inductor or output
FREQUENCY
(VARIABLE - METHOD
OPERATION 2) rectifier for zero current switching. Therefore, fixed frequency
N a Value of TdelsJTon Maximum Ripple operation is recommended unless the dead time distortion is
when PF is maximum PF Attenuation
0.5 0.966 46.4%
intolerable.
-2 0.1
...
0.3 0.7 0.974 40.3%
0.5 0.9 0.99 24.7% VI. CONCLUSION
0.7 1 0.968 44.9%
0.9 1 0.923 72.2% An accurate input current waveform analysis is carried out
3 0.1 0.4 0.988 27.1% to investigate the power factor that can be achieved by the
0.3 0.5 0.997 13.4% interleaved DICM PFC. The waveform is analyzed by numeri-
0.5 0.6 0.994 19.1% cal method in both fixed frequency and variable frequency
0.7 0.9 0.993 20.6%
0.9 1 0.952 55.7% operation. The optimum power factor is calculated and the
result shows that interleaving technique can alleviate the
V. DISCUSSION ripple current and improve the power factor. The improve-
ment is obvious for the number of boost cells equal to 2 or 3
Using the above result, engineers can optimize the number and the ripple attenuation in different modes of operation is
of boost cells in designing PFC for different application. compared in Table. VI. Considering the ripple attenuation and
Although the interleaving technique increases the component complexity of the controller, fixed frequency operation is
count, the actual increase of cost may be not significant. It is recommended to adopted in the interleaved PFC.
because using more boost cells can share the current flow in
the inductors and power switches so the lower current rating ACKNOWLEDGMENT
devices (lower price) can be adopted. Actually, some high Special thanks to ASTEC Custom Power (H.K.) for the
power PFC use more than one power switches and output help and advice on the research.
rectifiers because the high current rating device is not avail-
able in the market. REFERENCES
However, the effect of interleaving technique is obvious [ l ] Kwang-Hwa Liu and Yung-Lin Lin, “Current waveform distortion in
only for N equal to 2 or 3. Thus it is a pitfall for one who power factor correction circuits employing discontinuous-mode boost
converters”, Proceedings of PESC ‘89, pp. 825-829.
think “more cells get better result”. In fact, the high frequency [2] Richard Redl and Laszlo Balogh, “ Rms, dc, peak, and harmonic currents
ripple current can be effectively reduced using 2 or 3 boost in high-frequency power-factor correctors with capacitive energy
~

cells. storage”, Proceedings of APEC ‘92, pp. 533-540.


Comparing the result (table VI), the interleaved PFC with [3] Laszlo Balogh and Richard Redl, “Power-factor correction with inter-
leaved boost converters in continuous-inductor-current mode”, Proceed-
fixed frequency operation gives the best ripple attenuation but ings of APEC ‘93, pp. 168-174.
the attenuation is varied with the value of a,Also, the power [4] Bill Andreycak, “Controlled On-time, Zero Current Switched Power
factor is lowered by the dead time distortion which is a short- Factor Correction Technique” HFPC June 1991 proceedings, pp. 46-60.
coming of fixed frequency operation. [5] Brett A. Miwa, David M. Otten and Martin F. Schlecht, “High efficiency
power factor correction using interleaving techniques”, Proceedings of
APEC ‘92, pp. 557-568.

398

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