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Discontinuous-Inductor-CurrentMode
Abstract - This paper presents the basic operation of the The equations of rms value and harmonic components of
Discontinuous-Inductor-Current-Mode (DICM) boost PFC and the input currents are necessary to evaluate the optimum
the improvement achieved by interleaving technique. The PFC is power factor of the boost converter in different modes of
constructed by at least two boost cells, each celIs is kept running operation. Some of these equations are already derived in
in DPCM. Input current of the PFC is analyzed by numerical [1]&[2] and the optimum power factor of a boost converter
method and the optimum power factor is calculated in different
modes of operation. The calculated result is verified by experi- with fixed frequency operation is derived in [l]. However,
ment and presented in graphical form with detailed discussion. experimental result shows that the power factor is much lower
The result shows that interleaving technique can alleviate the than the calculated result provided in [l]. It is because the
ripple current and improve the power factor. The improvement input current is averaged within a switching period in the
is obvious for the number of boost cells equal to 2 or 3 and the calculation, therefore, the harmonic current around the switch-
optimum power factor is improved up to 0.99 even without using ing frequency is ignored. To evaluate the actual performance
an input filter. of the interleaved boost converters, the harmonic currents
over a reasonable range of frequencies should be considered.
I. INTRODUCTION Since the input current waveform is sophisticated, special
As IEC1000-3-2 become compulsory requirement for the numerical method should be adopted in the analysis.
electronic equipment in Europe, Power Factor Corrector This paper presents the basic operation of the DICM boost
(PFC) is always used to reduce the input harmonic current and PFC and the improvement achieved by interleaving technique.
increase the power factor of power converters. Boost power Input current of the PFC is analyzed by numerical method and
factor corrector operated in Discontinuous-Inductor-Current the optimum power factor is calculated in different modes of
Mode (DICM) is popular in low to moderate power level. The operation. The calculated result is verified by experiment and
input current of this converter automatically follows the presented in graphical form with detailed discussion.
sinusoidal line voltage, therefore, the current control loop can
be removed and the whole control loop is simplified. Moreo- 11. OPERATIONS OF DICMPFC AND
ver, Zero Current Switching (ZCS) is another advantage for THE INTERLEAVING TECHNIQUE
DICM boost PFC, it reduces power losses in the power
switches and the snubber circuit which suppresses the reverse The interleaved PFC is shown in fig. 1.
recovery current of the output rectifier is not required.
Although DICM boost PFC has many advantages [4], it is
seldom adopted in the industry for high power application. I
The main reason is the pulsating input current which makes
the design of input filter difficult and gives high stress on the
components. The problem can be solved by interleaving
technique [ 3 ] which effectively alleviates the ripple current.
A DICM boost PFC can be controlled at fixed frequency or
variable frequency [4]. For the fixed frequency operation, the
duty cycle (or the on-time) of the power switch is fixed within
a half line cycle and there is distortion [ 11 in the input current
waveform due to the dead time between current pulses. For
the variable frequency operation, the power switch is always
turned on immediately after the inductor current has reached
zero and the on-time is fixed within a half line cycle.
Fig. 1 . Interleaved power factor correction.
ViPk
voltage (a = v,) the PFC always works in the borderline of continuous and
discontinuous mode. The input current of the boost cells is
Therefore, the optimum duty cycle is equal lo 1-a.Fig. 3 shown in fig. 5 .
shows the power factor that can be achieved by a DICM boost
cell with different values of a. The data is obtained by apply- C. The Interleaving Technique
ing numerical analysis to the pulsating input current, the
The interleaved PFC is constructed by a number of parallel
method of analysis will be described in section 111. The
connected boost cells with the same components and
broken line shows the optimum power factor that can be
controlled by the same switching strategy. The driving signal
achieved with different values of a (the top x-axis). of one cell is shifted in time by an appropriate amount to other
Take a PFC with 200Vac input and 400V output as an cells as shown in fig.4. As the input current of the whole PFC
example, the peak input voltage is 200 x J”i
= 280V and a is is the sum of the inductor current of all boost cells, the resul-
equal to 0.7. According to fig.3, the optimum power factor is tant ripple current is reduced.
0.77 when the duty cycle is set equal! to 0.3 (=I 1-a).If the For the variable frequency operation, there are two methods
duty cycle set higher than 0.3, the boost converter will go into to apply the interleaving technique. Method 1 uses individual
continuous mode. In opposite, decreasing the duty cycle will controllers to control the boost cells separately and the boost
significantly decrease the power factor. cells are kept running in borderline mode by their own
controllers. To effectively cancel the ripple current, the
B. Variable Frequency Operation driving signals from the controllers are synchronized by
In this mode of operation, the power switches are always setting the driving signals to zero at the zero cross of the input
turned on immediately after the inductor current has reached voltage and then the signals are restarted with different delay
zero. The dead time between the current pulses is then elimi- as shown in fig. 5 .
nated and the input current is free of low frequency distortion
that occurred in fixed frequency operation. Some articles
designate this control method to “Bortderline control” since
driving signal
for Q1
for 4 2
Fixed frequency
driving signal
driving signal
for 4 3
Fig. 2. Fixed Frequency operation. Fig. 4.Interleaving technique
393
in different PFC cells are equal.
For the fixed frequency operation, the total number of
pulses within a line cycle is equal to K = E.
To make the
equations of the input current clearer, we let Tl(k) be the start-
ing time of the n-th pulse, Tz(k) be the time for the n-th pulse
to reach its peak value and Ts(k) be the time for the n-th pulse
to fall to zero.
TI( k ) = kT.7, T2(k) = kT., + Ton , and
T3(k)=kT.7+T0n+Td(k)for k = 0,1,2.....,K-1 (1)
394
N- 1
TABLE I
MAXIMUMVALUEOI;POWER FACTOROF INTERLEAVEDPFC
(FIXEDFREQUENCYOPERATION)
N- 1 N Value of C( when PF is maximum Maximum PF
X in(t- 2 x Tdelug)
ijn3(t)= fl=O ..........etc (6c) 1 near zero 0.864
2 0.5 0.987
And the resultant input current will be 3 0.33 0.997
4 0.25 0.998
ii,(t) = ijnl(t)+ iinz(t) + i i n 3 ( t ) + .,,.. (7)
Using (7), we analyzed the input current by Fourier analysis
It shows that an interleaved PFC with N boost cells can
and calculated the power factor of the PFC.
give a maximum power factor when a equal to 1/N.
To verify the above result, three boost cells was built and
IV. RESULT AND ANALYSIS
tested under different input voltages. The test result is
A. Fixed Frequency Operation compared with the calculated result in fig. 8 which shows the
calculation match with the experimental result.
It is intuitively known that the most effective way to
The input current of the PFC with different number of cells
minimize the ripple current is setting Td = -$ (,where N = no. is shown in fig. 9 For cornparison.
of boost cells) because the current pulses are evenly distrib-
uted within a switching period. Obviously, the ripple current is much reduced using the
With the above information, the input current waveform of interleaving technique.
the PFC with different number of cells is analyzed by Fourier To evaluate the actual contribution of interleaving
analysis under the following conditions: technique in ripple reduction, the analysis should focus on the
1) The duty cycle is set equal to I-a, then the power factor high frequency ripple alone. Therefore, the dead time distor-
is optimum for the corresponding value of a. tion is extracted and eliminated in the analysis by the follow-
2) Td is set equal to with the aforementioned reason. ing procedure.
The result is presented in fig. 7. The actual input current Iin is composed by the high
In fig. 7, the lowest curve is same as the broken line in fig.3 frequency and low frequency harmonic currents, the former is
which shows the power factor of the non-interleaved PFC. due to the ripple current and the latter is due to the dead time
The result shows that distortion. The distortion factor of L is defined as
1) For N=l, the power factor is low and continuously
decrease as a increase.
2) For N=2 or above, Power factor is much improved and
the improvement is obvious when N change from 1 to 2 but it
where 11= the rms value of fundamental current
is not obvious when N is further increased.
3) The power factor of the interleaved PFC is not continu-
ously decrease as a increase, this is diifferent frorn the case of
the non-interleaved one. The optimum points for different
values of N are shown in Table I. 0.94
0
5 0.92
1 0.9
&
3 0.88
0
0
0.9 0.86
t
L
0 --I- N=l
c.
0 N=2
,m 0.8
-N=3 0.84
0.82
L
a, .-......N=4 0.8
23 0.7 --Jt N=8
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Input peak voltageloutput voltage
0.6
0.5
-I- cdculatedrtxult(N=Z)
..- ...cdculatedrt~sultf,N=3)
A
0
e x p r i m t d result
e x p r i m t d result
395
P F = FP- F Y
=-
11
P b w
+l?Kv
Note that
Power Factor = Distortion Factor X Displacement Factor
and Displacement Factor is nearly equal to one, therefore, the
Power Factor is equal to the Distortion Factor in this case.
Then piowcan be directly calculated by (10) because the
equation refers to the low frequency harmonics only.
Fig.9. Input current of interleaved boost PFC
Combine (8) and (1 l),
Ii,,, rms= the rms value of the input current
396
TABLE III
MAXIMUMVALUEOF POWERFACTOR OF INTERLEAVED PFC
(VARIABLE FREQUENCY OPERATION - METHOD1)
0.5 N Value of TdelJTon when PF is Maximum PF
e maximum
.-0 0.4 1 0.866
3 2 0.5 0.986
C
3 0.33 0.998
$ 0.3
< 4 0.25 0.999
-90.2
Q 8 al. 125 0.999
.-
a
Same as the case of fixed frequency operation, the power
0.1
factor is equal to the distortion factor. In this case, the distor-
tion factor of Ii, is defined as
0
0 0.2 0.4 0.6 13.8
Input peak voltageloutput voltage
Fig. 11. Ripple Attenuation (fixed frequency operation) and the ripple ratio is then equal to
0.92
n 0.85 --A
0.9 0 0.2 0.4 0.6 0.8 1
TdelaylTon
0.88
Fig. 13. Power factoii of interleaved PFC (N=2) with
0.86 variable frequency operation - Method 2.
0 0.2 0.4 0.6 0.8 1
TdeiaymOn
Fig. 12. Power factor of interleaved PFC with variable
frequency operation - Method 1.
397
TABLE VI
COMPARISON OF RIPPLEATTENUATION
0.99
Fixed frequency Variable frequency operation
0.97 operation
-
Method 1 Method 2
~0.95 -W O .1 Range of Ripple 14.7% - 50% 29.2% 24.7% - 72%
s
0 *&=a3 Attenuation (N=2)
&? 0.93 G4.5 Range of Ripple 8.5% - 30% 11% 13.4% - 55.7%
% *G4.7 Attenuation (N=3)
go.91
n. *&.9
0.89 For variable frequency operation, the ripple attenuation is
0.87
constant for the interleaved PFC using method 1. That means
the PFC can keep the power factor stable in different input
line voltage and output loading. However, the controller is
0 0.2 0.4 0.6 0.8 1 very difficult to implement because of the reason stated in
Tde I aynon
section II(C). Method 2 is a more practical scheme to control
Fig. 14. Power factor of interleaved PFC (N=3) with the interleaved PFC with variable frequency operation, but the
variable frequency operation - Method 2
advantage of method 1 is lost. In general, the controller for
TABLE V variable frequency operation is more complicated because it
OPTIMUM RIPPLEATTENUA~ON requires sensing the current through the inductor or output
FREQUENCY
(VARIABLE - METHOD
OPERATION 2) rectifier for zero current switching. Therefore, fixed frequency
N a Value of TdelsJTon Maximum Ripple operation is recommended unless the dead time distortion is
when PF is maximum PF Attenuation
0.5 0.966 46.4%
intolerable.
-2 0.1
...
0.3 0.7 0.974 40.3%
0.5 0.9 0.99 24.7% VI. CONCLUSION
0.7 1 0.968 44.9%
0.9 1 0.923 72.2% An accurate input current waveform analysis is carried out
3 0.1 0.4 0.988 27.1% to investigate the power factor that can be achieved by the
0.3 0.5 0.997 13.4% interleaved DICM PFC. The waveform is analyzed by numeri-
0.5 0.6 0.994 19.1% cal method in both fixed frequency and variable frequency
0.7 0.9 0.993 20.6%
0.9 1 0.952 55.7% operation. The optimum power factor is calculated and the
result shows that interleaving technique can alleviate the
V. DISCUSSION ripple current and improve the power factor. The improve-
ment is obvious for the number of boost cells equal to 2 or 3
Using the above result, engineers can optimize the number and the ripple attenuation in different modes of operation is
of boost cells in designing PFC for different application. compared in Table. VI. Considering the ripple attenuation and
Although the interleaving technique increases the component complexity of the controller, fixed frequency operation is
count, the actual increase of cost may be not significant. It is recommended to adopted in the interleaved PFC.
because using more boost cells can share the current flow in
the inductors and power switches so the lower current rating ACKNOWLEDGMENT
devices (lower price) can be adopted. Actually, some high Special thanks to ASTEC Custom Power (H.K.) for the
power PFC use more than one power switches and output help and advice on the research.
rectifiers because the high current rating device is not avail-
able in the market. REFERENCES
However, the effect of interleaving technique is obvious [ l ] Kwang-Hwa Liu and Yung-Lin Lin, “Current waveform distortion in
only for N equal to 2 or 3. Thus it is a pitfall for one who power factor correction circuits employing discontinuous-mode boost
converters”, Proceedings of PESC ‘89, pp. 825-829.
think “more cells get better result”. In fact, the high frequency [2] Richard Redl and Laszlo Balogh, “ Rms, dc, peak, and harmonic currents
ripple current can be effectively reduced using 2 or 3 boost in high-frequency power-factor correctors with capacitive energy
~
398