NAVAIR 03-25EE-24 Technical Manual Overhaul Instructions with Illustrated Parts Breakdown NOSEWHEEL STEERING SERVOVALVE PART NO. 252080 (Hydraulic PMA 225 TECH LIBRARY COPY# __ eof __—_— Location: CoP T2. _| “STATEMENT A, UNLIMITED" PUBLISHED BY THE DIRECTION OF THE COMMANDER OF THE NAVAL AIR SYSTEMS COMMAND PT aeNAVAIR 03-25-24 TABLE OF CONTENTS Section Page 1 INTRODUCTION... - re A-t, Wentifteation. aa ASL Purpose 0.1201 1 308. Leading Particulars «< Dont 1:7, Organization and Use o 1 1:9) Parte Kits. MM 0 OVERHAUL INSTRUCTIONS. . 3 Special Tools and Test Equipment. Disassembly . -- Cleaning - Inspections sss esses Repair and Replacement » Lubrication. «= Reassemily. =~ m ‘TEST PROCEDURES. ane 3-1, Preliminary Testing, 1st Stage Dutléu 3 3:2, Final 1st Stage Buildup and Testing. « : UI, Dierectrle and Insulation Resistance Testa... 3°, Mysraulte Tests. . 3-9, Troubleshooting ‘ Bol, Preservation Requirements» 3-18, Preparation for Shipment. wv INTRODUCTION TO ILLUSTRATED PARTS BREAKDOWN - Generat 7 Indeation. == : Attaching Parts i ‘Souree Code Definitions. 2: Repalrablity Cade Definitions Paris Kit Code Definitions Kit Component Code Detintitons ents Part Number Cross-Reference. 7 Vendors’ Codes i 4 v GROUP ASSEMBLY PARTS LIST’. sa vw NUMERICAL INDEX ot SEARCH INSTRUCTIONS ROTO READER PRINTER - RESET THIS FRANE TO ZERO AND SEARCH PORTABLE READER - AOD SEARCH NUM ER TO FRATE NUMBER OF THIS PASE AND ADVAY Table of Contents List of ttustrations and Tables Search Number 2 16 16 16 16 1 19 19 19 B 20 20 20 2 2 "CENAVAIR 08-25EE-24 [Reproduction for non-military use of the information oF luteal contain ths pica 1S not permitted without specitie approval of the isising service (NASCur AFLC). The Policy for use of C'assified Publications 8 established for the Air Force in AFR 205-1 and for (ibe Navy in Navy Regulations, Article 1509. UST OF CHANGED PAGES ISSUED ISEET ATES CHANGES PACES. DESINOY SUPERCOND PACES. et ehange Us nseatea by a verial ine ete eater margins MOTE: The portion of the Lent affected By the cu oti page {ADOITONAL COPE OF TH FURUCATION MAY HE OBTAINED AS FOUOWE ASC USAF ACTIVITIES. -In accordance with Techalcal Order No. 0-5-2. WAVY ACTIVITIES, - Une DD FORM 1348 and submit in uccordance with the Instructions con tained in NAVSUP PUBLICATION 437 Navy Standard Requlsitioning and Issue Procedure, For irformation on other available material and dctails of distribution referto NAVSUP PUBLICATION 2 :CTION VIII and NAVAIR 09-6004,List of tltustrations and Tables NAVAIR 03-25E8-24 LIST OF ILLUSTRATIONS Figure Tie rey Nosewheel Steering Servovaive, Part No. 252080 1a Schematic Diagram Two-Stage Servovalve a Hydraulle Test Stand = Schematic . . 33 ‘Teat Stand Controis and Indicators 33 Flow and Leakage Plot . 34 Pin and Key Location and Wiring Schematic = 35 Flow Plot Graph. 34 Nall Plot. 5a Nosewhect Steering Servovalve, Part No, 282080... LIST OF TABLES Tbe Thue Search Number 1 Leading Particulars... 2 n Special Tools and Test Equipenent . |. 1 e a Inspection, Repair and Replacement Z, v ‘Trouble Analysis Dalau 2s ++ 7 SEAT TNS Auto-Reader-Printer! Return to Sere -I-oETabTe BfContents, push “O." push “RESET™ gnter Search Nunber, push "SEARCH, Portable Reater: Add Saarch Nunber to Frans Sumber of page 1 of Table of ContentsNAVAIR 03-256%-24 Section 1 Paragraphs 1-10 1-10 SECTION | At, IDENTIFICATION, 423, This technical mamsal contain overhaul instrue= tans for Part No, 252080, Nosewhieel Steering Server Pulte, hareaRer retorred to as servovalve, manufactured By Bxiraulic Research and Manufacturing Company’ California (gee ligure 1-2, Schematic Diagrasy, ‘Servovalve). 1-3, PURPOSE, Ach The servovalve (ligure 1-1) is a four-way, two stage, sleciro-hydraulte valve used to contrat hydrmlle fiaid Into the novewheel steering actuator at Ure rate of 0.60 gations per minste, 1-4, LKADI:G PARTICULARS, 1-6, Tho loading particulars of the valve are given in ‘Tate 1. ORGANIZATION AND USE OF MANUAL. 1-8, “actions 11 and 11 of this flanual contain overhaul and test procedures for Servovaive, Part Bo. 282080, Sections IV, V and VI of thin manual’ cover ‘isetswted Parts Breakdown and Numerical Index lor he pecrovalve, 10, PARTS xrrs, 1-10, deny parts for equipment covered tn thts pubiica- ou are provided in the form of kits. Gee Section IV.) Bowerer, cleaning, inspection, testing and repalr I, ‘formation Is included for all parts wich can be repaired 19 cover any emergenclen cauced by shortages In supply, INTRODUCTION TABLE I, LEADING PARTICULARS Service Medium ...... hydraulle fluid, Spectitea- on ML.-H-5808 Operating Presmure. + 3000 + 100 pet Proof Preseure Feturn 3000 paig. Burst Pressure "7500 psig; return 4500 pole ‘Temperature (Ambient and Fie) , + SHC to tas. (05°F to 215'P) ‘Rated Flow with Int of 8 toa at 3000 palg. 0.6 + 0.08 gpm Rated Current... leeeee 28m Over-all Dimensiens: Length + 2201, Width. 213i; 22233 in Welght 0.365 tb actual Figure I-t, Notewheet steering Servovalve, Part Ne, 252080font NAVAIR 03-2568-24 ARMATURE rote piece Figure 1-2. Schematle Diagram Two-Stage Servovalvew NAVAIR 03-2546-24 Section U Paragraphs 2-1t02-5 SECTION II OVERHAUL INSTRUCTIONS 2-1. SPECIAL TOOLS AND TEST EQUIPMENT. 2-2. Spectal tools and test equipment recommended for overhaul and test procedures for the servovalve are listed in Table Il." Refer to Section TV for refer= ‘ence of Federal Supply Code to manufacturers" name and addres 2.3, DISASSEMBLY. 2-4. Disassemble valve in accordance with sumerical ‘sequence of index numbers, excert for allaching hard- ware as explained in paragraph 4-7, assigned to the exploded view illustration shown in Seciton V, figure SL, observing the following epecilic instructions: Dirt ta a major cause of valye failure and de- Aerloration. Perform all disassembly, inspec tlon, repair and reassembly in a dest-tree Note [Note method of lockwiring fot reference during Feasserably; then cut and remove all external lockwtre, a. Remove serews (2, 3, 5}; then lft off bracket (1). D. Tag leads of receptacle (6) before unsoldering, to aid during reassembly and unsolder leaduires; then Femove and discard packing (1) and sleeving (6) ¢. Do not remove identification plate (8) unless illeg~ Abie oF camaged. 4d. Remove screws and clamps (11. 12, 13) securing cover (14) to body and sprot assembiy (41) fe, Remove and discard packing (15). £. Remove pole screws (17) 2nd washers (18); then ‘caretelly II off poles (16) from magnet and frame as fsembly (20). Lift cut call (19). 1. Remove screws (21) and carefully remove magnet and frame anaembly (20), 1h. De-magnetize after remaval from body. Be careful to avotd damaging thin Nat end of armature assembly when removing. 1. Remove screws @3); then lif cut armature assem- Wy (22), Remove and aiseard packing QS). J. Remove screws @) securing end plates (20, 21), Back at setscrews (1. 24) rom endplates on all valves except those using dimpled end plates; do not remove ee ae Do not allow spodt te drop out when plugs (24) are removed kk. Remove plugs (9, 9, 38) with associated packings. Remove orifice and fier assembly (40) (rom body and ‘pool assembly (41); discard packlags (39) Body and spoat assembly (41) contains preet~ ‘lon lapped and matched components, Do hot ix these parts wth like parts {rom other ven, 1. Remove spool from body for cleaning. Package in plastle tube to proteet edges. Tag to identity. Spool te tched with body number. mm. Back out nozsles using Nozzle Tool, Part No. T-3s]-1, Move each neezle back 4 distance of appran mately 0.005 inch. De sure not (o damage nozzle pointe Giving thls operation. 1. Inspect nozzle polats under 30-power microscope to verily points have wet been damaged, 2-5, CLEANING, 4. Clean nauelecteleal parts in an ultrasonic cleaner oF vapor dexreaser. Cleanleg fluid must be filtered hraigh 10: micron moinal, 25-anleron absolute iter. Pay particular auentian to marrow passages andtireaded carean with the Wely aed Spat