Hydraulic C O ND E N S E D

CATALOG
s-r050
Tracer Valves for Milling and Turning. . .

Gontrols
True-Trace manufactures the most extensive line of hydraulic
Lathe Attachments. . . Accessories

True-Trace hydraulic tracers are able to operate on the smallest

tracing equipment available anywhere in the world. Since 1952, tool-room engine lathes and on some of the largest and most so-
we've earned a reputation for producing advanced tracer equip- phisticated multiple-spindle profilers. The control sophistication
ment for highly accurate and profitable turning in 1 or 2 axes and of our tracers ranges from simple full-manual control for L-axis
milling in 7, 2, or 3 dimensions. turning or die sinking to 3-dimensional automatic control that
We are able to provide one-stop shopping for all your tracing permits rough and finish milling in a single setup.
requirements. The wide selection of valves, attachments, and ac- All True-Trace equipment is available through our world-wide
cessoriesmake it possible for us to provide precisely what you distributor/service network. Quick delivery is one of our
need. trademarks.

Valves for Single Axis Milling
Models 1057 and 1059 9180 General Purpose
Depth Control Type - Manual or Solenoid
Retract: For general applications where end
deflection only is required. Dovetail mount
providedon sideof valve.Mountingattitudeis
inverted, vertical, or horizontal. Axial stylus
actuation.Fittingsnot furnished.
Model 1.0935-180R Depth Control Type - Air
Valves for Single Axis Turning
Model 1068 5-180 LA - Manual Retract:
General purpose valve used where universal
stylus motion is required. Spindle pinned for
anti-rotation. Dovetail mount on side of valve
includesriding nut for leadscrew.No manifold
required. Mounting attitude is inverted, verti-
cal or horizontal. No. 4 JIC fittings. Operating
pressureis from 160 to 400 psi.

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Retract: For light duty, generalpurposedepth
control applications. End deflection only.
Valve circumference mounts to machine.
Mounting attitude is inverted, vertical, or
horizontal. Axial stylus actuation. Requires
Model 1066 9180 LP - Manual Retract:
General purpose valve used where universal
stylus motion is required. Spindle pinned for
anti-rotation. Dovetail mount on top of valve
compatible with 2-way slide. No manifold re-
3-way air valve and regulator. quired. Mounting attitude is inverted, vertical

m'"-]
Model 1061 9180 DS Die-Sinking Type -
Manual Retract: Full universal stylus actua-
or horizontal. No. 4 or No. 6 IIC fittings.
Operating pressureis from 160 to 400 psi.
Model 1067 9180 LPS -So-

v
tion. Adlustable counterbalancespring con-
trols stylus weight on pattern. Graduated lenoid or 9180 LPA Cylin-
feedratecontrol lever at nose.Dovetail mount der Retract: Valves are
on valve body. Mounting attitude is vertical or identical to Model 1066 ex-

T horizontal. Fittings not included. cept for electricsolenoid or

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cylinder type remote-retract
Model 1062 5-180 DSS Die-Sinking Type mechanisms. Dovetail on
-Solenoid Retract: Full universal stylus actua- valve top is compatiblewith
2-way slide.

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Cylinder
tion. Same applications as Model 1061.
Solenoidpermits remote retract. Valve does
V not have an adjustablecounterbalance spring.

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H'rr Dovetail mount. Mounting attitudeis vertical
or horizontal.Fittinesnot included.
NUE-
Divisionof Thiem lndustries,lnc.
2520 Pacific Park Drive
W hittier ,Califor ni a90601
For the name of your local distributor, call or write: (213\ 692-1225

F 5 4 79
Valves for 2 Axis Milling and Turning
Model 1050 Synchro-Tum Valve - Manual Feed-
rate: For 2 axis lathe tracing. Can produce oppor
ed 90' shoulders, such as Gring grooves, in one
continuous pass. Flow to both actuators is control-
led by a single feed dial to provide a constant feed-
rate. Normal operating pressure is 180 to 450 psi.
Stylus actuation is side universal, non-rotating.
Model L051 Synchro-Turn Valve - Remote
Feedrate Electrically Operated: Identical to
manual feedrate Synchro-Turn, with the ex-
ception of remote electrically controlled
feedrate. Electric motor operated models re-
quire an auxiliary electric power supply and
feed control potentiometer for operation; these
are available from True-Trace.
Model 1051 Synchro-Turn Valve - Remote
Feedrate Fluid Activated: Identical to manual
feedrate Synchro-Turn (Model 1050) except
for the fluid-activated remote feedrate control.
Fluid-actuated models have a 2 position (high-
low) feedrate mechanism that may be actuated
by pneumatic or hydraulic pressure. They re-
quire a 3-way solenoid valve and switch.
Model L053 Synchro-Trace Valve - Milling
type: For scanning-type milling that requires
uniform feedrate control, such as automatic
die sinking. Adjustable springs control stylus
weight on pattern. Adjustable feedrate lever at
top of valve. Dovetail mounting with riding
nut. Full universal stylus actuation. Normal
operating pressure is 180 to 450 psi.
Kits for CustomerInstallation
Various kits are available on a component-onlybasisfor customerin-
stallation. They include a 1-D Die Sinking System for small mills, a
Synchro-TraceII Automatic Die Sinking System, and a 270/20 2-axis
lathe systemfor latheslarger than applicableto the Mark 50/514. The
sketch (lower left) representsa typical mill application for True-Trace
Note: True-Trace of-
fers various kits on a
component-only
basis for customer in-
stallation.
Valvesfor 3D Milling
Model 1.@5 C-3@/3D is a semi-automatic/
manual pencil type valve for medium duty mill-
ing. It has bias control for semi-automatic360o
profiling and offers 7.5 gpm flow per sector at
500 psi.
Model 11.00D-360/3D has the added capability
of high flow/high pressurefor heavy duty mill-
ing. Flow is 15 gpm per sectorat 1000psi.
lrE
Model 1110 Con-Trol-Path - Fully Automatic
36/3D: For light or heavy duty milling. Preci-
sion profiling with full automatic-to-manual
control. Capableof concurrentoperationof the
vertical axis while performing longitudinal
and/or traverse profiling. Maximum vertical
ramp angle of approximately20'. Capableof
10.0 gpm flow per secondat 1000psi. Operates
at pressuresfrom 250 to 1000 psi. Furnished
with inline air regulatorassembly.
Model 1115 Con-Trol-Scan - Multi-Mode
Tracer Valve: This valve incorporates the
capabilities of both the Con-Trol-Path and
Synchro-Trace valves. A common spindle
centerline for all modes permits complete
machining of a part from rough profiling to
finished die or mold in one setup, without re-
moving the part from the machine.Color-coded
control dialssimplify modeselection.This valve
requiresa specialdiversion control assembly,an
operator control panel, limit switches, and
associatedelectricalcontrols. Pleaseconsult the
factorv for further details.
hydraulic components. The lathe shown at right is representative of
lathes capable of being adapted to True-Trace 2-axis lathe systems.
True-Trace does not supply the machines or installation engineering. All
interfacing bracketry must be customer designed and manufactured.
 SingleAxis Lathe Tracing Attachments
Pivot Type Lathe Tracing Attachments:Theseare completelyself containedunits. Eachattachment
incorporates its own cylinder and slide assemblyand is supplied complete with a universal template
rail, t hp hydraulic power supply, and all required hoses.

Model Mark O-A offers a 3" tracing stroke for latheshaving 9" to'J,5"swing, a 12" templaterail as-
sembly, standardt hp power supply with 3 gpm pump. Specify voltage required.

Model Mark IIB attachmentis recommendedfor latheswith 13" to 24" swing. The basicattachment
consistsof slideand arm assemblywith 5" tracingstroke, rear limit stop assembly,reverseseekcon-
trol, hydraulic tracer valve, and hoses.The basic attachmentfor rear mounting is the sameas the
front mount but with the addition of a 110V 60Hz solenoidretract on the tracer valve for remote
operauon.

Model Mark IVB attachmentis recommendedfor latheswith 20" to 28" swing. Basicattachmentsfor
standardand rear mounting are similar to thoseof the Mark IIB exceptin a larger version with a7"
tracing stroke.

Diaf Indicator Kits: Indicators have 71/2"dia.

Options / Accessoriesf or
SingleAxis Lathe Attachments
Turret Stop Assembly: 7 position turret
stop. Fully adjustablepositioning for up
to six successiveroughing cuts and a
finishing cut. Recommended for front
mount only.
face dials, 0.250" travel. Offered in 0.0005"
and 0.001" increments. Inch-graduateddials
are standard. Indicators are furnished with
mounting hardware for Model 40492-axis ad-
justing slides.
18" Universal Template Rail: Standard
equipmenton the Mark IIB and IVB. The
template rail is most commonly used for
boring, turning and facing. Way clamps
include 20' (LeBlond)or 90' inserts.

-femplate
48" and 72" Rails - Front
Round template holders: Designed to Mount: Template rail clamps to bed
clamp to the template rail, permitting ways. Complete assembly includes base
master turned parts to be used as blocks with 20' (LeBlond) or 90' way
template. Maximum template diameter is clamps. Three templateclamps included.
23/i'.

^femplate
48" and72" Rails - Rear Mount:
-\ Template rail bolts to rear of lathe bed.
,'<:-"-- 0.500" Riser Plate: Inserts between Heavy duty cast-ironbasebrackets.Solid

f 9 - ) adapter plate and slide assembly to in- steelbars and heavy wall tubing supports.
Three templateclamps included.
W creasestack height.

2 Axis Lathe Tracing Attachments

Mark 50 and Mark 51A Attachments:Theseare completelyselfcontained2-axistracingattachments
that adapt to almost all tool room lathesin the 9" to 16'swing range.The basicattachmentincludes
hydraulic power unit and all hydraulic lines. An adapterbracket is not suppliedwith basic attach-
ment. Severaltypes of adapterbracketsare availableto suit individual lathesand their applications.
The basicslideassemblyof theseattachmentsincorporates3" dia. cylinderswith 3.5" of crossstroke
and 6.5" of longitudinal stroke.

Model 2057Mark 50 Attachment: Manually operatedunit can trace90' opposedshoulderssuch as

O-ring grooves. Will also function as a singleaxis attachmentusing singlepoint tools.

Model 2085Mark 51A Auto-Sequenceattachmentis a fully automaticunit that can be programmed

to automaticallyperform precisioncontour turning, boring or facing in a singlecompletecycle.The
attachmentis programmedby settingpre-programmeddrums. The drums can be stored for repeat
runs. High positioningratesup to 100 ipm are availablein this standarddesign.The unit can alsobe
operatedmanually. The power unit incorporatesall electricsrequired for system operation. One
program drum designated"turn left - one pass" is furnished unlessanother drum is specified.

Mark 51A Auto-Sequence

F 5 48 0
Accessories
for 2 Axis LatheTracing Attachments Ceneral Tracing Accessories

fflftT$ X:J*,,ii'3;:1,.-::"*;;T?$,1"iff; Model 4049 Tracer Adiustment Slide: A preci-

sion 2 axis device for positioning the valve in-
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sl #l :mlru;:li#':.'Jiil
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dependently of the template or cutting tool.
Slides are 90' to each other and fitted with
-J out extensions. gibs. Micrometer type hand dials graduated in
€ 0.001" increments. Single bolt mounting per-
Model 3053-01Tool Post and Bar Assembly: mits 360' orientation of slide ways. Valves
Specialquick changetool post and T-nut. In- mount directly to lower feed screw or indirect-
cludes combination turning and facing bar ly, via an adapter plate. These slides are used
holder for lz" squaretools (KDK type). Model in conjunction with the 5-180 LP, LPS, LPA
3053-02Tool Post Assembly(not shown) same and Synchro-Turn tracer valves.
specsas Model 3053-01exceptALORIS type.
Model 3094 Dial Indicator Kits: Indicators
have 11/2" dia. face dials, 0.250" travel. Of-
fered in 0.0005" and 0.001" increments. Inch-

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t:,\
Model 3052-01Indicator Holder Assembly(for
Mark 50) and Model 3052-03(for Mark 51A,
not shown): Set of brackets and stops for in-
dicator. Model 3094-0L,2" Travel Indicators
with 0.001"graduations(two per attachment)
graduated dials are standard. Indicators are
furnished with mounting hardware for Model
4049 2-axis adjusting slides (above).

Model 4111 Safety Diversion Valve: For use

are sold individually.
Model 401.6Operatols Control Box: For selec-
ting tracing modes (turn or face) and feed
direction (right, left, in, etc.). Joystickcontrols
with combination Con-Trol-Path and 180'
depth control tracing system. Returns control
to 3D sector of the Con-Trol-Path valve upon
contacting an obiect, preventing damage to the
valve and/or the object.

{i,
positioning of slides independentlyof tracing
circuit. Model 4044 provides remote control
functions.
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Model 3054-01 Longitudinal Template Rail
Adiustment Slide (for Mark 50): Provides
longitudinal adiustment of template. Slide is
required when using headstock or bed type
mounting bracket.
Model 3079 Vertical Slide Adapters: Used to
attach the horizontal dovetails on single axis
180' valves to the vertical slide. Adapters in-
clude riding nut and gib.
Model 4040 Vacuum Pump - Electric motor
Driven: Used to scavenge oil from hydraulic
tracer valves, hydraulic drives, and other ac-
tuation devices. Units include relief valve and
gauge for vacuum adjustment.

Model 3075-02Cutting Tool Grinding Block: Model 4112 Pick Control Box: For 3D tracins
Steelholding block for cutting tools to proper "pick"
systems. Lets the operalor down to i
tip and angle clearancerequired for 2 axis tum- pre-determined depth after each pass of the
ing. cutter. Control panel has a mode selector for
pick control or standard 3D operation. 110V
Flat Blade Stylus Set operatlon.

Complete set of 48 Models 6050 (4.5" bore) and 6093 (6.O" bore,
blade-type stylii in shown at left) Hydraulic Knee Cylinders: For
0.002" increments,from actuating the knee of small vertical mills, such

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0.034" to 0.728" for 2
axis tracing. Set includes
stylus holders for turn-
as those made by Bridgeport Machines,
employing True-Trace tracer valves. Both
models have 6 inch stroke
ottset qtylus holder
S-J I ( ing and facing opera-
'- torracing
--, tions. Used on Synchro- Model 3061 Ball Nose and
Straight stylus holder for turning Turn tracer valves. Model 3062 Flat Nose
Stylus Sets: Complete sets

#
Program drums for the Mark 51A are available
of 30 stylii in protective cases
in turn-left, turn-right, face-in, face-out, bore- for 360/3D tracing.
Ieft configurations for one or two passes.
Single and Dual PressurePower Supplies
Mounting Adapter Brackets are available to power all True-Trace
valves. Single pressureconfigurations: 1
Bracketsare availableto mount Mark 50/514 hp motors, 3 gpm pumps, 15 gal reser-
to 1) carriagewings 2) headstock of lathe 3) voirs; or 3 hp motors, 6 gpm pumps, 30
bed way of HardingeHSL or DV59 lathesor 4) gal reservoirs. Dual pressure configura-
universal mounting bracket. Universal moun- tions: t hp motors, 3 gpm pumps, 15 gal
ting bracket is machined for customer use in reservoirs;3 hp motors, 6 gpm pumps, 30
adapting to any machine. gal reservoirs; or 5 hp motors, 10 gpm
pumps, 30 gal reservoirs.

For the name of your local distributor, call or write:

'J'?Hi
T-nuetlilnec",i?1fl
Ja"illfilfi
Divisionof rhiem lndusrries.
Inc.
efil 692_1225

Oct. 81 - 5M