Marine Electrical Equipment
and Practice
Second edition
H. D. McGeorge, C&ng, FIMarE, MRINA
BNEWNESContents
Preface
Batteries and emergency systems
Electronic equipment
Ac. generators
Ac. switehboards and distribution stems
De generators
De switchboards and disinbution systems
‘Safe electrical equipment for hazardous areas
Shafi-driven generators
Electric propulsion
Miscellaneous items
Index
1 object ofthis book is to provide a description ofthe various items of ships” electrical
‘pment, with an explanation of their operating principles
The topies dealt with are those that feature in examination papers or Class Land Class 2
‘partment of Transport certification. It is hoped that eandidates sitting the electrical
or the general engineering knowledge paper wil find the book helpful in preparing
for thet examinations.
“Ths sovond edition includes new chapters on shaft-driven generators and electric
copulsion, including many new diagrams explaining drive, distribution and control
ystems. The treatment of safe electrical equipment has been expanded, and the
‘pportuaity bas been taken to include reference to more specialised published papers on
me of the topics discussed.
‘Technical language can be a barrier to the understanding of a subject by the
lon-specalist: am effort has been made to avoid its excessive use, but to explain terms 25
they are, Diagrams are Kept as simple as possible so that they can form the basis of
‘ainination sketches. For this reason many diagrams have been redrawn
{am grateful for information received from a number of manufacturers of electrical
equipment, These include Alcad Ltd; Varta Lid; NIE-APE-W.H. Allen; Laurence, Scott
and Electromotors Lid; GEC-Alsthom; Clarke, Chapman & Co. Ltd; British Brown,
[Boveri Lid; and Siemens (UK) Ltd. Much information has been obtained from the
Transactions ofthe Institute of Marine Engineers. Thanks to former colleagues R.C. Deas.
asd RE, Lovell forth asistane, and ao to Alton Murphy fr Be help with the
liagrams,
LD. McGeorge, CEng, FIMarE, MRINACHAPTER ONE
Batteries and Emergency Systems
Lead-acid storage batteries
Each cell of a lead-acid battery contsine two interleaved sets of plates, immersed ia]
electrolyte. Those connected tothe positive terminal ofa charged cell are of lead peroxide,
those connected to the negative terminalate oflead. The simple sketch used here o exp
the discharge and recharge has only one plate of each type (Figure 11)
“The electrolyte in which the plates are immersed isa dilute solution of sulphuric aid i
distilled water. A characteristic of electrolyte ntain ions ofthe compounds
he ions are provid
by sulphur acid (H,SO,) molecules, which split into posit reed hydrogen ion
GF )ane negatively charged sulphate ions (SO, ~"). The separated parts of the molecule
are electrically unbalanced because the split leaves sulphate fons with extra (negative
‘electrons, and hydrogen ions with an overall postive charge due to the loss of electrons
Discharge action
During discharge, the hydrogen ions (HT*) remove oxygen from the lead peroxide (PbO,
of the positive plates and combine with ito form waler (HO). Loss of exygea from th
lead peroxide reduces it to grey lead (Pb). The water formed by the action dilutes th
electrolyte $0 that as the cell discharges, the specific gravity (relative deusity) decrease
Measurement of the specific gravity change with a hydcometer will show the state
charge ofthe eel
At the negative side ofthe call, sulphate ions (SO,~~) combine with the pure lead of
negative plates to form a layer of white lead sulpfiate (PDSO,). The lead sulphate layet
jnereases during discharge and finally covers the active material ofthe plate so that fart
reaction is sted. Some sulphate also forms on the positive plates, but this is not adi
art of the discharge reaction,
A fally charged cell will be capable of producing 1.95 volts on load and the relative
density of the ele jl! be at a maximum (say 1.280). After a period of discharge th
leetrotyte willbe weak due to formation of water and the plates wil be sulphates, withthe
Tesult that the voltage on load will drop. Recharging is requited when voltage on load]
rons to say 1.8 volts per cell and the relative density is reduced to abovt 1.120.
ro)
Figure Li Lead a
Charging
‘To charge lead-acid batterie, the cell is disconnected from the load and connected t0 @
cc. charging supply of the correct voltage, The positive of the charging supply is
omnected t0 the postive side ofthe cell, and the negative ofthe charging supply to th
Beptive of the cel, Flow ofeurrent from the charging source reverses the discharge action
ofthe cell thus Ie sulphate on the plates is broken down. The sulphate goes back into
{lution a sulphate ons (SO, ), leaving the plates as pure lead. Water in the electrolyte
freaks down retarning bydrogen ions (H) to the solution, and allows the oxygen to
rabine with the lead ofthe positive plate and form lead peroxide (PbO;).
Gas emission
the ene of charging and during overcharge, the current flowing int the ell
breakdown or ectolss f wae the scarey, shown hy bubbles atthe
ace Both Rydrogen and oxygen are evolved and released through cell vent caps into
=1 compartment Test an explonon tk fiydtogea fr aflowed isaacompartments
Topping up
el. There is
checks are
ater is add
loss due to both gassing and evaporation, with o
los of sulphuric acid rom theceralyte (anles token ai
nas x ensure tat liquid level is above the top of the peas
as necessary. Overilling wil cause the elect
sequent dr
tS is made up ofa numberof ells each wth a nominal volt
is the cells separated by divisions in a common exten
Faach pa and six cells arranged inthe same way maken battery,
range ay as, $49 Sven postive and eight negative plage ane interleaved.
arranged alternately postive and negative
‘egative. Plates are prevented
design of the plates is such as to p
Sie ai Bod conductivity. The porous paste active on a
Er aazimium contact betwecn active materil and the cheno
defecate Sti paste has ltl strength aad irs poor en ity $0
efetncis ate made good by a lead-animony and'ang ok h the paste i presseds
Electrolyte
fore aici used to make up electro for lead-acid batteries is in its concentra
Fe tpteconducior of electricity: In sluts si ene
Pecause of the breakdown ofthe H, 80, molar
(so
heat evolved
A Nioleat reaction r
‘mixing is ony possi
the electrolyte iss
Electrly
8 the skin as well as materials such,
fscommended that electrolyte on the
Fy Tone oUBAY (or 1S minutes wih water Aga eon
tery room decks. ei
Nickel-cadmium storage batteries
The active materials of positive and ney
cadmium battery (Figure 12) are st idmium, respectively.
ghemécls are retained in the supporting ste of perforated metal plates and
‘esi s suchas to give maximumeontacttetnsee co "€Compounds and the electrol
4
ren
potassan ease
Kou
fs
x odw
charged
Figure 12 Nickel—
<——_]
emitter
base
‘collector
heat
Indium beads
ing by impurit
doping by y B battery) reverses
ee
Figure 26 Two methods used to produce pm devices
Semmi-conductor junction rectifier (two-layer device)
‘a semi-conductor junction rectifier is a wafer of silicon, germanium or other se
‘condactor material which has been doped by the impurities mentioned above, orby ol
mnaterals having similar effects, 20 that one parti P-type andthe others type (Fig iid acioe lumnign 3
2) Atattery concctedin circuit willcause positive holesin the p-setiog tobe at: ward direction compen ae com
uargecanes : racy meine tion compared with the ef
‘Towards its negative terminal. Negative electrons in the msection ten to move 10 mie to be expected ina device that nan
Junction, when the battery iss shown in Figure 27a, and curtent is conducted in AN Between forward and revere pany
nd across between the {Wo regions. I thebattery iscoanected the other Way rou selon orward and reverse parts
is ail that positive charges are aitracted tothe negative, and negative lect ge reaches about 0 vole
positive terminals (Figure 2.70), but no current flows because both carters mi
fom the junction, leaving a gap inthe circuit
tly oe ants ue
at remains negligily
ther. depends on afew
fature and because thee are eSually small in number
low and almost constant. Increase of ambienElectromie equipment
Electronic equipment 21
p region gains a net negative chacge as th
we clecitons combine with holes, because
ea¥Ein the covalent bond struct
ture and not caused by loss ofan electro frow
he presence ofthe holes is dut in effect to loss of letfOusfremimmaaian a had
a femele a alaoe beech postive potas taf aot
Ver ew fe gurtent caries ean nthe action arse ees tion ang
is sometimes for this reason called the :
sae po eer
Rectification
Dict ueats comet by connenon ofan tom the porn miata ounce oP
‘up vithersecalror uty around eco endo alee aseue
Otfhe power ture, I Rows oma ee aan
ow ih tine with the egueny
fows frat in one ciedon around he cigar sta ye
N\|nevense
moder rectifying devie it semi
; -condector junction rectifier. These are pnd
mane th thermionic valves and metal rectifes formerly Wed det se oe
Frat aaa l¥es When connected into an alternating current creuit That
at flow in one direction but resist a reverse flea)
Figure 28 Characteristic cure for @semiec
casing more lectron/hol carrer
temperate increas curently by esng more decom
‘The iaceased leakage fom asl temperature rise is shown by the ot
formers in rectifier circuits
formers are included in rectifier circuits for bat
down tothe required evel. Volta
cane inereased or
Safety of an installa
é tery systems to bring ac. mains
aPaiiy aus eastleycatrera of alternating supplies (but not direet curren)
Majority eased with very small power lass. A transformer alo improves ne
Yon by isolating mains from the equipment being supisicd, (Sec
respectively, holes ad electron
shorty cariers in p- and n-type semiconductors are sp canter
(eh af prea so tee real of doring with tapurkies, Bian ren ow
Ihnterias i astodiated with hole movernet. In n-type materials the main cute
involved wth movement of eeetons ee
laser re on pun i doped semicon mata shee
forsee in he dog, Tassos cent eel de Fig
218) cours de to afew minority carriers presen 5 3
eT oan Ke b ito p-type sections or holes iuf
"in other solid state devices electrons rey eee to petype secti
n-type sections, when they ave termed minority caries
Halt-wave rectification
Beit 29 shows transformed,
Pree alve) inthe Geuit
Veto termine Se ondat)_ winding of the tansormes, when terminal Tis positive
HZDWS mb represen vemtional current fowsina direction that agrees with herahike
18d andthe extn the Fectfving diode. Current pases throush herweuea ot
Bone ren, tle esd tobe forward biel, Weer ee changes and B is
other way. Thi
«supply connected 8 load witha rectifier (electrical
Barrier potential
n poeoomenon eauenly reed io in sso of avy at po jumsns i
potcnual bull pby dition of negative electrons from nto preglon ae
OF holes on the m side.
as withElectronic equ
pad
nN iX “f\~>=f
ectifier
Four pn diodes ina bridge cruit btwees the wansormer secondary and the load wit
il-wave rectification without the need for 2 cent 2 oat
& ‘ap (Figure 211), Transformer
Sse foorien voltage and size are smaller forthe same output, and the diodes are eapoand in hai
= much peak reverse voltage”)
‘The diodes work in series pars to complete a cixcuit carr
3 x = terminal T of the transformer secondary has higher
ac =) through D,
oy 12 pack to terminal B of the secondary. Currem flows in the opposite dicenon tod
Pia potential of Bis higher than that of T. The path taken i then from B throes Be tee
load and returning via D, to terminal T. A unidirectional curr
a ent flow is provided forthe
load and smoothing can'be applied to reduce ripple.s bs
Figure 29 Halévave recifcation
iloscope,
alternating current, ths can be demonstrated using a cathode ray osc
Full-wave rectification
Sea er a oneal
lode conducts in turbwhen the end ofthe secondary winding which suppis has
omen ect ol: Soong of te de wraicd be ae ee
SPAS oma bee nre ine WOU caus loses and add to the cos) Raters aoe
soppiom a bagpe crate om ca nea
12) 26 used for rectifca
Figure 210 Fallwase reification wih ow diodesde, ouput
ae.
output ar
Figare 212 Three phase rectifier
Zener diodes (two-layer devices)
3-phase
Yac
‘A semi-conductor junction rectifier connected in reverse will block current flow unl
voltage is raised to the reverse breakdown leyel This feature is shown inthe set
these devices, by the characteristic curves, Zener diodes are components which
constructed in the same way but made with a
controling the manufacturing process.
hundred voles
fic reverse breakdown vol
curve shows leakage fu
" massive current flow ashe vee
Pability makes 2
eto bypass creas caret
pesto similar see
le resistances into thecteut Beaman oe
simple voltage stabiliser (Fig
ed aa
es In currem flow vile aes,
ve measurd) The ener concn
cs in the breakdown g on
tage atthe breakdown va
anges 10 the dc, Iput voltage ar
Tiseordrop, bot
it current flow as a
sndition, accept chan
‘exist. The eet onthe zener
on og ena conea a
breakdown pointeereseepieen! al
f load eurrent increases, the zener cutront drops hy the same amount. Fall in load
cirrent causes rise in zener current. Again the diode sets asa ready bypass for changing
crrent akdown figs
tage from var
re voltage drops during the dsc
period ofthe eels, Equipment operates more efkciently from a stabilised supply. Battery
required by thesystemand above breakdown voltage of
‘he zener. Sufielent cells must be incorporate for this.
Voltage doubler
The cicit shown (Figure 214) can be se to prodace a voltage aos the load whic,
almost tie the peak aloe ofthe ac. snpat, provided thatthe load current is sll
Sirlarruits are avilable to ineease voltage 6) factor of amos our but ony
current very small
(the voltage doubler has two semi-conductor junction rectifiers end two capaci
connected, inthis vecion, inthe form ofa bridge. Alternating coren rom the
wil fow clockwise and then anticlockwise, as shown bythe arrows. Clockwise flow
‘ectierR, will charge capacitor C, to approximately the peak ofthe porive volta
stave Ansslockwiee low ste shown by row, through rete Rw charge capac
Cyto approximately the peak ofthe negative voltage wave. The wo capacitors areinsers
heachother and also withthe load. They dacharge otheload, and being in series th
opposing voltages add to give a doubling eect
Yvchage iulipirs ae ued fo lvioon tit adar eqlipment bt an alternative tl
Heavier, acer and more expensive transformer and rier arrangement)
eae
de. Supply to load
Figure 214 Voltage doubior
Transistors
and zener diodes are two-layer semi-cgnductor devices fe
ve ae argnted at cher ape or pop) Mods uted ty ake wea ee
sion of lage will mate negating cuca cera os sed on the princi
2 carvers inthe other.)
tion of npn transistors
‘one direction and
imple sketch of an npn transistor 2
P a tor (Figure 215) shows a battery A connect
tothe
emitter
"Sr with nm arrangemently battery Ain cirouit
Jy ie reverse biased by the battery. That i, Dee ns
Positive terminal and positive holes to the negative. Wath sets of current car
Away fom the junction and no interchange occurs lo promote current low. (
pa forward biased relative to battery A and would pass curtent.)
‘When battery Bis connected, it has the eflect of causing current to low across junction
Jy because holes in the base are attracted to the negative terminal of B and electrons in
‘emitter layer are attracted to the postive. The electrons fill the holes and produce ane.
of electrons in the p section base. The base is made thin and doped witha small amou:
impurity to promote this effect.
Electrons emitted into the base by battery B (minority ca
{for flow from battery A. The base becomes temporarily n-type)
Ais governed by the numberof earriersinjected and
the voltage signal from B. [tthe strength of the small input signs
om B vated
tru il ose change cure owing om battry A and trough the ansivor, Ula
|S transtor to contol large current with a small pat signals called amplicon
The symbol above Figure 2.15 for an npn transistor has an errow on the emitter
connection pointing away from the vertical line representing the base. The emitter, base
and collector connections arealso denoted by their initial letters but these are unnecessary,
The base forms a T with the middle base connection; collector and exter are at eth
side/ The arrow points in the direction of conventional current flow.)
Operation of a pnp transistor
Thesymbol fora pnp transistor (Figure 2.16)is identical to that
thearrow of the emitter shows conventional current iowins towards The Vase" Opera
isexplained in the same way but from thesimple sketch itcomrbeseeatfarthe mai
caries are holes instead of electrons and the batteries are reversed,
With only battery in circuit, curret low through the transistors resisted by juncto
Jy. Here, negative electrons in the base are attracted bythe postive terminal of battery A
aivay from the junction; positive holes are pulled away by atlraction to the negative
battery terminal. The junction is reverse biased.
When battery B is Connected between the base and emitter, current flows through J
‘which is forward biased by B. Holes, as positive charge carriers, move towards the junction
under the influence ofthe negative terminal ofB. The few negative electrons in the base are
affected by the positive terminal of B and also move to junction J,. The mutual interaction
‘ssuch that holes appear inthe base (minority carriers) and these acts current earrers {oF
flow from battery A. The sizeof curtent flow from A through the transistor is governed bY
the strength of the input voltage signal from B. Variation of this will cause change
‘current flow through the device from battery A.
Amplification
In the descriptions of npn and pnp transistors, the same sort of circuit was used in ea
With small signal power from a side circuit B controlling the larger power in a circuit
“The transistor enables a signal, too weak in itself to be of direct use, to control a larg
‘power source (battery A in the examples) The control by a small available power over 2
large usable power is called power gain or amplificatiog YTransistors can be connected in
diferent ways and they can be used for various purposes, including switching
Fleer 216 Trassior wish pop arrangement
‘Thyristors
This {umber of ceconic devices which ae cased as thyristors, Th,