KO-594-00

ADMINISTRATION No.
∼

PARTS VISUAL CHECK

Machine Serial No. :

Location :

Dealer Name :

Customer Name :
 FOR EX2600-7
CONTENTS
INTRODUCTION ........................................................................................................ 1

INSPECTION PROCEDURE ..................................................................................... 2

PRECAUTIONS FOR INSPECTION .......................................................................... 3

PRECAUTIONS IN USING THE PARTS VISUAL CHECK SHEET ............................ 4

PIPING SYSTEM ....................................................................... Sheet 02 to sheet 15

ELECTRIC PARTS .................................................................... Sheet 16 to sheet 25

IMPORTANT CHECKS .............................................................. Sheet 26 to sheet 27

【 NOTE 】
For any questions feel free to apply to your nearest dealer.
INTRODUCTION

We recommend the "Giant Machines Preventive Maintenance Program" to encourage

preventive maintenance of Hitachi large-sized hydraulic excavators in the field.
In this program, the「MONTHLY (250HOURS) CHECK SHEET」for preventive
maintenance is provided. This check sheet includes the check items, especially hydraulic
hoses, fuel hoses and electrical wiring which are important for preventive maintenance, as
shown below.
If these hoses and wiring are broken as a result of chemical and physical deterioration due
to aging, or wearing and rubbing, there is a fear that serious damage to the machine or
injury to a person can be caused.
To prevent such damage or injury, it is important to periodically check these hoses and
wiring as instructed in the check sheet.
We hope you will use this check sheet in your monthly (250 hours) maintenance.

MONTHLY (250HRS) CHECK SHEET

For this location in the machine, check items are detailed on this check sheet.

-1-
INSPECTION PROCEDURE

1 Use the check sheet for the monthly (250 hours) maintenance.

2 In the check sheet, the locations of the machine are shown on the left page, and
check items on the right page. Fill in the check sheet during inspection.

3 Fill in the blanks on the monthly check sheet shown below during inspection using
the check sheet provided.

4 Report the inspection results by following the inspection procedure indicated on the
next page.

-2-
PRECAUTIONS FOR INSPECTION

Hydraulic hoses and lines should be inspected as set forth below. If any defect is found,
replace immediately. Any hose, line or other part that needs replacement should be
replaced only with Hitachi approved parts from an Hitachi authorized dealer.

CAUTION
Hoses and lines should be checked for leaks by using a piece of cardboard or other
material held against the hose or line to protect the hand. Do not use bare hands to
check for leaks since escaping fluid under pressure can penetrate the skin, causing
severe injury.

1 Check hydraulic hoses and lines, joints and screws for any damage, including kinks,
cracks, cuts or excess wear.
2 Check to insure that hydraulic hoses and lines do not rub against each other.
3 Check for missing or loose clamps and damaged or loose oil-cooler flange bolts.
4 Tighten, repair or replace any missing, loose or damaged hoses, lines, clamps and
oil-cooler flange bolts.
Never install bent or damaged hoses or lines.
5 Check hydraulic oil cooler for leaks, loose screws and any damage, including cracks,
cuts and excess wear, If any defect is found, replace immediately only with Hitachi
approved parts from an Hitachi authorized dealer.
Check for missing or loose clamps and damaged or loose oil-cooler flange bolts.
6 Check fuel lines for leaks, looseness or any damage, and repair or replace if
necessary.
7 Electrical cables, wires and wire harnesses should be inspected as set forth below.
If any defect is found, replace immediately. Any electrical cable, wire, wire harness
or other part that needs replacement should be replaced only with Hitachi approved
parts from an Hitachi authorized dealer.
8 Check the wires connecting the battery to the engine and the wires connecting the
engine to the ignition and emergency shut-off button.
9 Cable or wires that are loose, kinked, hardened or frayed should be tightened,
repaired or replaced prior to operation.
10 Cables or wires that have scratched or peeling insulation or coatings should be
replaced.
11 Loose or disconnected terminals should be tightened or replaced.
12 All electrical connections should be cleaned and tightened.
13 Missing or damaged terminal caps should be repaired or replaced.
14 At the beginning of every shift, check to make certain the engines can be stopped
from the driver's seat.
15 Clean machine daily, removing accumulations of oil, coal dust and other flammable
materials.

-3-
PRECAUTIONS IN USING THE PARTS VISUAL CHECK SHEET

1 Figures illustrating the assembly and parts numbers of Publication

number
the machine as of the date of issue are given in the
Parts Visual Check Sheet. However, if machines are
modified, the assembly or parts numbers may change
accordingly. The check sheet is, therefore, reviewed
regularly and revised. Before using a check sheet,
contact the dealer to confirm its revision number at the
end of the publication number and use only the latest
edition in performing an inspection.
Fig.A

CHECK SHEET
2 Should an inspection disclose any
defective part that needs
CHECK
replacement, purchase a genuine
Hitachi part from the dealer.
PARTS CATALOG
[Note]
The parts numbers for
machines manufactured after
this check sheet was revised
might have changed. Be sure
to check it either through the
parts catalog attached to the
machine or through the dealer.

Fig.B

3 When performing an inspection, make a copy

of this check sheet and use the copy. The
check sheet is bound in such a manner as to
make copying easy.

Fig.C

4 After an inspection using this check sheet,

thoroughly review the results to decide if
immediate action, a work order, or an incident
report is needed.
It is recommended to keep the completed
check sheet for a period of time to maintain a
machine history. Fig.D

-4- Sheet 01
 PARTS VISUAL CHECK

Machine Serial No. :

Location :
Dealer Name :
Inspected by :
Customer Name :

A SPECIFICATIONS

Front D M Y
Front attachment attachment Capacity Date of Delivery
S/No. , ,
Boom m
Date
Loader front Arm m Hour meter of
of
inspection
Backhoe front Bucket m3 inspection

D M Y

hour , ,

B TYPE OF WORK Mining

Coal Coal Overburden
Gold Other
Quarry
Limestone Granite
Other
Civil Engineering
Road Building Land Development
Pipelaying Other
Dredging
Other

C CONTENTS

PIPING SYSTEM CHECKS ....................................................................................... Sheet 02 ~ Sheet 15

ELECTRIC PARTS CHECKS .................................................................................... Sheet 16 ~ Sheet 25
IMPORTANT CHECKS ............................................................................................ Sheet 26 ~ Sheet 27

Sheet 01
NOTES
 CHECK SHEET No.1

PARTS VISUAL CHECK SHEET FOR

PIPING SYSTEM
LOCATION
A FUEL PIPINGS

00
04 03
02

05

01

Sheet 02
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 01
PIPING SYSTEM
A FUEL PIPINGS

SATISFACTORY
UNSATISFACTORY
CORRECTED

a b c b a Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
Oil leakage
P/C Item a Connection b Crimp c Surface
00 YA00049099 (00)
01 YA00052211 (20)
02 YA00052213 (02)
03 YA00049132 (04)

SATISFACTORY
UNSATISFACTORY
CORRECTED

a c a

Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
Oil leakage b b
P/C Item a Connection b Crimp c Surface
04 4639391 (00)
05 YA00049131 (03)

COMMENT

Sheet 02
LOCATION
B FUEL COOLER PIPING

00

01 02 03

Sheet 03
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 02
PIPING SYSTEM
B FUEL COOLER PIPING

SATISFACTORY
UNSATISFACTORY
CORRECTED

a b c b a Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
Oil leakage
P/C Item a Connection b Crimp c Surface
00 YA60049445 (64)
01 YA00052210 (54)
02 YA00052209 (53)

SATISFACTORY
UNSATISFACTORY
CORRECTED

a c a

Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
Oil leakage b b
P/C Item a Connection b Crimp c Surface
03 YA60049444 (63)

COMMENT

Sheet 03
LOCATION
C SUCTION PIPINGS

00

03 02

04 01 05 06 07

Sheet 04
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 03
PIPING SYSTEM
C SUCTION PIPINGS

SATISFACTORY
UNSATISFACTORY
CORRECTED

b
a a

Faulty Other
Item PART No. Crack Rubbed Comment
c clamp remarks
c
P/C Item a Connection b Crimp c Surface
00 4193871 (06)
01 YA00051594 (21)
02 YA00051595 (22)
03 4204186 (23)
04 4204186 (23)
05 4441963 (25)
06 4441961 (24)
07 4442830 (26)

COMMENT

Sheet 04
LOCATION
D TRANSMISSION COOLER PIPINGS (1)

00 01

Sheet 05
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 04
PIPING SYSTEM
D TRANSMISSION COOLER PIPINGS (1)

SATISFACTORY
UNSATISFACTORY
CORRECTED

a b c b a Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
Oil leakage
P/C Item a Connection b Crimp c Surface
00 YA60048807 (07)
01 YA60048808 (08)

COMMENT

Sheet 05
 LOCATION
E TRANSMISSION COOLER PIPINGS (2)

03 01

04 06 05 02 00

Sheet 06
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 05
PIPING SYSTEM
E TRANSMISSION COOLER PIPINGS (2)

SATISFACTORY
UNSATISFACTORY
CORRECTED

a b c b a Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
Oil leakage
P/C Item a Connection b Crimp c Surface
00 4684745 (11)
01 4641112 (10)
02 YA00008490 (12)
03 4365395 (16)
04 4251907 (15)
05 4207388 (65)

SATISFACTORY
UNSATISFACTORY
CORRECTED

a c a

Faul Other
Item PART No. Crack Rubbed Comment
clampty remarks
Oil leakage b b
P/C Item a Connection b Crimp c Surface
06 4690164 (57)

COMMENT

Sheet 06
 LOCATION
F DELIVERY PIPINGS

01 07

04 00 02 03 05 06

Sheet 07
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 06
PIPING SYSTEM
F DELIVERY PIPINGS

SATISFACTORY
UNSATISFACTORY
CORRECTED

c c
a
Faulty Other
Item PART No. a b b Crack Rubbed Comment
clamp remarks
Oil leakage
P/C Item a Connection b Crimp c Surface
00 YA00055740 (00)
01 4671626 (00)
02 4612007 (04)
03 4441543 (08)
04 XV00003658 (02)

SATISFACTORY
UNSATISFACTORY
CORRECTED

a c a

Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
Oil leakage b b
P/C Item a Connection b Crimp c Surface
05 4622750 (32)
06 4622750 (32)
07 4622750 (32)

COMMENT

Sheet 07
LOCATION
G DRAIN PIPINGS

00

00 01 02

02

03 04

01

09 08 07 06 05

Sheet 08
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 07
PIPING SYSTEM
G DRAIN PIPINGS

SATISFACTORY
UNSATISFACTORY
CORRECTED

a c a

Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
Oil leakage b b
P/C Item a Connection b Crimp c Surface
00 YA60053819 (35)
01 YA60053816 (34)
02 YA60053815 (33)

SATISFACTORY
UNSATISFACTORY
CORRECTED

a b c b a Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
Oil leakage
P/C Item a Connection b Crimp c Surface
03 4678497 (22)
04 4680278 (20)
05 4354655 (19)
06 4639926 (21)
07 XV00003682 (23)
08 4217389 (24)
09 XV00003681 (25)

COMMENT

Sheet 08
 LOCATION
H FAN DRIVE PIPINGS

05 06 07

08

09

10

11

14 13 04 03 02 01 12 00

Sheet 09
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 08
PIPING SYSTEM
H FAN DRIVE PIPINGS

SATISFACTORY
UNSATISFACTORY
CORRECTED

a c

a
Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
b b
Oil leakage
P/C Item a Connection b Crimp c Surface
00 4673494 (38)

a b c b a Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
Oil leakage
P/C Item a Connection b Crimp c Surface
01 4414656 (05)
02 YA60048930 (00)
03 4687691 (03)
04 XV00003878 (04)
05 4640837 (14)
06 4227025 (18)
07 XV00003677 (29)
08 XV00003676 (25)
09 4705873 (26)
10 4446905 (30)

a c a

Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
Oil leakage b b
P/C Item a Connection b Crimp c Surface
11 4685916 (22)
12 4304477 (27)
13 YA00007517 (30)
14 YA00007517 (30)

COMMENT

Sheet 09
LOCATION
I RETURN PIPINGS

02

07

04
08

01 09

05

00 06 10 11 03

Sheet 10
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 09
PIPING SYSTEM
I RETURN PIPINGS

SATISFACTORY
UNSATISFACTORY
CORRECTED

b c b

Faul Other
Item PART No. Crack Rubbed Comment
clampty remarks
Oil leakage a a
P/C Item a Connection b Crimp c Surface
00 4067833 (21)
01 4067833 (21)
02 4067833 (21)
03 4067833 (21)

SATISFACTORY
UNSATISFACTORY
CORRECTED

b c b

Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
Oil leakage a a
P/C Item a Connection b Crimp c Surface
04 4071214 (22)
05 4071214 (22)
06 4071214 (22)

SATISFACTORY
UNSATISFACTORY
CORRECTED

b c b

Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
Oil leakage a a
P/C Item a Connection b Crimp c Surface
07 4071215 (23)
08 4071215 (23)
09 4071215 (23)
10 4071215 (23)
11 4071215 (23)

COMMENT

Sheet 10
LOCATION
J SWING PIPINGS

04

02

05

03

00 01

Sheet 11
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 10
PIPING SYSTEM
J SWING PIPINGS

SATISFACTORY
UNSATISFACTORY
CORRECTED

c c
a
Faulty Other
Item PART No. a b b Crack Rubbed Comment
clamp remarks
Oil leakage
P/C Item a Connection b Crimp c Surface
00 4440424 (00)
01 4440424 (00)
02 4671800 (12)
03 4671800 (12)
04 4671801 (13)
05 4671801 (13)

COMMENT

Sheet 11
 LOCATION
K TRAVEL PIPINGS (1)

02 00

03

01

Sheet 12
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 11
PIPING SYSTEM
K TRAVEL PIPINGS (1)

SATISFACTORY
UNSATISFACTORY
CORRECTED

a c

a
Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
b b
Oil leakage
P/C Item
a Connection b Crimp c Surface
00 4651806 (01)
01 YA00051569 (02)
02 4601145 (00)
03 YA00051570 (03)

COMMENT

Sheet 12
 LOCATION
L TRAVEL PIPINGS (2)

02 03 09 11

00

01

08

10

04 07

05

06

Sheet 13
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 12
PIPING SYSTEM
L TRAVEL PIPINGS (2)

SATISFACTORY
UNSATISFACTORY
CORRECTED

a b c b a Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
Oil leakage
P/C Item a Connection b Crimp c Surface
00 4678995 (04)
01 4678995 (04)
02 4678995 (04)
03 4678995 (04)

SATISFACTORY
UNSATISFACTORY
CORRECTED

c c
a
Faulty Other
Item PART No. a b b Crack Rubbed Comment
clamp remarks
Oil leakage
P/C Item a Connection b Crimp c Surface
04 4673041 (00)
05 4673041 (00)
06 4678796 (05)
07 4678796 (05)

SATISFACTORY
UNSATISFACTORY
CORRECTED

a b c b a Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
Oil leakage
P/C Item a Connection b Crimp c Surface
08 4435992 (14)
09 4435992 (14)
10 4712781 (17)
11 4712781 (17)

COMMENT

Sheet 13
 LOCATION
M BACKHOE FRONT MAIN PIPINGS

00

04 03 02 01

Sheet 14
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 13
PIPING SYSTEM
M BACKHOE FRONT MAIN PIPINGS

SATISFACTORY
UNSATISFACTORY
CORRECTED

c c
a a
Faulty Other
Item PART No. b
Crack Rubbed Comment
b clamp remarks
Oil leakage
P/C Item a Connection b Crimp c Surface
00 4720135 (36)

SATISFACTORY
UNSATISFACTORY
CORRECTED

a c

a
Faulty Other
Item PART No. Crack Rubbed Comment
clamp remarks
b b
Oil leakage
P/C Item a Connection b Crimp c Surface
01 YA00001209 (04)

SATISFACTORY
UNSATISFACTORY
CORRECTED

c c
a
Faulty Other
Item PART No. a b b
Crack Rubbed Comment
clamp remarks
Oil leakage
P/C Item a Connection b Crimp c Surface
02 4011638 (03)
03 4011638 (03)
04 4011638 (03)

COMMENT

Sheet 14
LOCATION
N BACKHOE FRONT PIPINGS (2)

08

09

03 06

07
04

05

00

01

02

Sheet 15
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 14
PIPING SYSTEM
N BACKHOE FRONT PIPINGS (2)

SATISFACTORY
UNSATISFACTORY
CORRECTED

c c

Faulty Other
Item PART No. a b b a Crack Rubbed Comment
clamp remarks
Oil leakage
P/C Item a Connection b Crimp c Surface
00 4720039 (09)
01 YA00002206 (08)
02 YA00002206 (08)
03 YA00002162 (02)
04 YA00002162 (02)
05 4720029 (01)
06 4720028 (00)
07 4720037 (07)
08 4720028 (00)
09 4720037 (07)

COMMENT

Sheet 15
 NOTES

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

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. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

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 CHECK SHEET No.2

PARTS VISUAL CHECK SHEET FOR

ELECTRIC PARTS
 LOCATION
A AROUND ENGINE REAR SIDE

01 02 03 04 05 06

11 12 13 14 15 16 17 18

07 08 09 10

23 22 21 20 19

Sheet 16
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 01
ELECTRIC PARTS
SATISFACTORY
UNSATISFACTORY
A AROUND ENGINE REAR SIDE CORRECTED

PART No. Removed cover Loose terminal Hardened or

Item Other remarks Comment
P/C Item or broken cover and clamp damaged harness
01 +++++++(++)

02 +++++++(++)

03 +++++++(++)

04 +++++++(++)

05 +++++++(++)

06 +++++++(++)

07 +++++++(++)

08 +++++++(++)

09 +++++++(++)

10 +++++++(++)

11 +++++++(++)

12 +++++++(++)

13 +++++++(++)

14 +++++++(++)

15 +++++++(++)

16 +++++++(++)

17 +++++++(++)

18 +++++++(++)

19 +++++++(++)

20 +++++++(++)

21 +++++++(++)

22 +++++++(++)

23 +++++++(++)

Additional harness※
※ Check harness added by customer or dealer for each item.

COMMENT

Sheet 16
LOCATION
B AROUND REAR SIDE OF ENGINE

01 02 03 04 05 06

07

08

09

Sheet 17
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 02
ELECTRIC PARTS
SATISFACTORY
UNSATISFACTORY
B AROUND REAR SIDE OF ENGINE CORRECTED

PART No. Removed cover Loose terminal Hardened or

Item Other remarks Comment
P/C Item or broken cover and clamp damaged harness
01 +++++++(++)

02 +++++++(++)

03 +++++++(++)

04 +++++++(++)

05 +++++++(++)

06 +++++++(++)

07 +++++++(++)

08 +++++++(++)

09 +++++++(++)

Additional harness※
※ Check harness added by customer or dealer for each item.

COMMENT

Sheet 17
 LOCATION
C MAINFRAME UNDER THE RADIATOR

D OIL TANK TRANSVERSE FRAME

C Mainframe under the radiator

01

02

03

D Oil tank transverse frame

04 05 06 07 08 09 10 11 12 13 14 15 16 17

01

02

03

18
19

Sheet 18
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 03
ELECTRIC PARTS
SATISFACTORY
UNSATISFACTORY
C MAINFRAME UNDER THE RADIATOR CORRECTED

D OIL TANK TRANSVERSE FRAME

C Mainframe under the radiator

PART No. Removed cover Loose terminal Hardened or
Item Other remarks Comment
P/C Item or broken cover and clamp damaged harness
01 +++++++(++)

02 +++++++(++)

03 +++++++(++)

Additional harness※
※ Check harness added by customer or dealer for each item.

D Oil tank transverse frame

PART No. Removed cover Loose terminal Hardened or
Item Other remarks Comment
P/C Item or broken cover and clamp damaged harness
01 +++++++(++)

02 +++++++(++)

03 +++++++(++)

04 +++++++(++)

05 +++++++(++)

06 +++++++(++)

07 +++++++(++)

08 +++++++(++)

09 +++++++(++)

10 +++++++(++)

11 +++++++(++)

12 +++++++(++)

13 +++++++(++)

14 +++++++(++)

15 +++++++(++)

16 +++++++(++)

17 +++++++(++)

18 +++++++(++)

19 +++++++(++)

Additional harness※
※ Check harness added by customer or dealer for each item.

Sheet 18
LOCATION
E AROUND UNDER THE FUEL TANK

01 02 03 04 05 06 07 08 09 10

Sheet 19
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 04
ELECTRIC PARTS
SATISFACTORY
UNSATISFACTORY
E AROUND UNDER THE FUEL TANK CORRECTED

PART No. Removed cover Loose terminal Hardened or

Item Other remarks Comment
P/C Item or broken cover and clamp damaged harness
01 +++++++(++)

02 +++++++(++)

03 +++++++(++)

04 +++++++(++)

05 +++++++(++)

06 +++++++(++)

07 +++++++(++)

08 +++++++(++)

09 +++++++(++)

10 +++++++(++)

Additional harness※
※ Check harness added by customer or dealer for each item.

COMMENT

Sheet 19
LOCATION
F AROUND STARTER MOTOR

01 05

02 06

03

07

04

Sheet 20
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 05
ELECTRIC PARTS
SATISFACTORY
UNSATISFACTORY
F AROUND STARTER MOTOR CORRECTED

PART No. Removed cover Loose terminal Hardened or

Item Other remarks Comment
P/C Item or broken cover and clamp damaged harness
01 +++++++(++)

02 +++++++(++)

03 +++++++(++)

04 +++++++(++)

05 +++++++(++)

06 +++++++(++)

07 +++++++(++)

Additional harness※
※ Check harness added by customer or dealer for each item.

COMMENT

Sheet 20
 LOCATION
G AROUND ALTERNATOR

04 05

01

02

03
06

Sheet 21
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 06
ELECTRIC PARTS
SATISFACTORY
UNSATISFACTORY
G AROUND ALTERNATOR CORRECTED

PART No. Removed cover Loose terminal Hardened or

Item Other remarks Comment
P/C Item or broken cover and clamp damaged harness
01 +++++++(++)

02 +++++++(++)

03 +++++++(++)

04 +++++++(++)

05 +++++++(++)

06 +++++++(++)

Additional harness※
※ Check harness added by customer or dealer for each item.

COMMENT

Sheet 21
 LOCATION
H AROUND BATTERY

07

01 08

02
09
03

04

05
10
06
11

22 23 24 25 26 27 28 29 30 31

12
16

13 17
19
14
20

15 21
18

37 36
01 35 34 33 32

Sheet 22
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 07
ELECTRIC PARTS
SATISFACTORY
UNSATISFACTORY
H AROUND BATTERY CORRECTED

PART No. Removed cover Loose terminal Hardened or

Item Other remarks Comment
P/C Item or broken cover and clamp damaged harness
01 +++++++(++)
02 +++++++(++)
03 +++++++(++)
04 +++++++(++)
05 +++++++(++)
06 +++++++(++)
07 +++++++(++)
08 +++++++(++)
09 +++++++(++)
10 +++++++(++)
11 +++++++(++)
12 +++++++(++)
13 +++++++(++)
14 +++++++(++)
15 +++++++(++)
16 +++++++(++)
17 +++++++(++)
18 +++++++(++)
19 +++++++(++)
20 +++++++(++)
21 +++++++(++)
22 +++++++(++)
23 +++++++(++)
24 +++++++(++)
25 +++++++(++)
26 +++++++(++)
27 +++++++(++)
28 +++++++(++)
29 +++++++(++)
30 +++++++(++)
31 +++++++(++)
32 +++++++(++)
33 +++++++(++)
34 +++++++(++)
35 +++++++(++)
36 +++++++(++)
37 +++++++(++)
Additional harness※
※ Check harness added by customer or dealer for each item.

COMMENT

Sheet 22
 LOCATION
I UNDER UREA TANK

01 02 01
03 01
04 01
05 01
06 01
07 01 09
08 01 10
01 01
11 01
12 01
13

Sheet 23
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 08
ELECTRIC PARTS
SATISFACTORY
UNSATISFACTORY
I UNDER UREA TANK CORRECTED

PART No. Removed cover Loose terminal Hardened or

Item Other remarks Comment
P/C Item or broken cover and clamp damaged harness
01 +++++++(++)

02 +++++++(++)

03 +++++++(++)

04 +++++++(++)

05 +++++++(++)

06 +++++++(++)

07 +++++++(++)

08 +++++++(++)

09 +++++++(++)

10 +++++++(++)

11 +++++++(++)

12 +++++++(++)

13 +++++++(++)

Additional harness※
※ Check harness added by customer or dealer for each item.

COMMENT

Sheet 23
 LOCATION
J PUMP LOWER FRAME SIDE

03 04 05 06 07 08 09 10 11 12

01

02

Sheet 24
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 09
ELECTRIC PARTS
SATISFACTORY
UNSATISFACTORY
J PUMP LOWER FRAME SIDE CORRECTED

PART No. Removed cover Loose terminal Hardened or

Item Other remarks Comment
P/C Item or broken cover and clamp damaged harness
01 +++++++(++)

02 +++++++(++)

03 +++++++(++)

04 +++++++(++)

05 +++++++(++)

06 +++++++(++)

07 +++++++(++)

08 +++++++(++)

09 +++++++(++)

10 +++++++(++)

11 +++++++(++)

12 +++++++(++)

Additional harness※
※ Check harness added by customer or dealer for each item.

COMMENT

Sheet 24
 LOCATION
K Harness joint after cab

01 07

08
02

09
03
10
04
11
05
12
06
13

18 19 20 21 22 23 24 25

14

15

16

17

28 27 26

Sheet 25
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 10
ELECTRIC PARTS
SATISFACTORY
UNSATISFACTORY
K Harness joint after cab CORRECTED

PART No. Removed cover Loose terminal Hardened or

Item Other remarks Comment
P/C Item or broken cover and clamp damaged harness
01 +++++++(++)
02 +++++++(++)
03 +++++++(++)
04 +++++++(++)
05 +++++++(++)
06 +++++++(++)
07 +++++++(++)
08 +++++++(++)
09 +++++++(++)
10 +++++++(++)
11 +++++++(++)
12 +++++++(++)
13 +++++++(++)
14 +++++++(++)
15 +++++++(++)
16 +++++++(++)
17 +++++++(++)
18 +++++++(++)
19 +++++++(++)
20 +++++++(++)
21 +++++++(++)
22 +++++++(++)
23 +++++++(++)
24 +++++++(++)
25 +++++++(++)
26 +++++++(++)
27 +++++++(++)
28 +++++++(++)
Additional harness※
※ Check harness added by customer or dealer for each item.

COMMENT

Sheet 25
 NOTES

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

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. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .
 CHECK SHEET No.3

PARTS VISUAL CHECK SHEET FOR

IMPORTANT CHECKS
LOCATION
A ENGINE STOP SWITCH

Sheet 26
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 01
IMPORTANT CHECKS
A ENGINE STOP SWITCH

SATISFACTORY
UNSATISFACTORY
CORRECTED

ITEM HOW TO CHECK PHENOMENON CHECK MARK

Engine will start after pre-lubricator

1 Turn on engine key switch ⓐ.
operates.
Check with the
engine run

2 Turn on "Engine Stop Swith" ⓑ. Engine will stop immediately.

3 Turn on "Engine Stop Switch" ⓒ. Engine will stop immediately.

4 Turn on "Engine Stop Switch" ⓒ.

engine stopped
Check with the

5 Turn on "Engine Stop Switch" ⓑ.

6 Turn on engine key switch ⓐ. Unable to start and crank the engine.

COMMENT

Sheet 26
 LOCATION
B CLEANING THE MACHINE

For the safety of the machine and self, it is important to always keep the entire machine clean.
For this purpose, it is preferable to periodically clean the machine in particular, the battery compartment
and engine compartments shown below should be thoroughly cleaned.

01 Battery compartment

02 Engine compartment

C CONFIRMING ADDITIONAL EQUIPMENT (OPTION)

Add. any field-installed equipment such as a generator set, light, compressor, air conditioner, etc. to the
above figure, and check fuel system hoses, electric wires, etc. for the sake of safety.

Sheet 27
 PART VISUAL CHECK SHEET FOR EX1200-7
REPORT No. 02
IMPORTANT CHECKS

SATISFACTORY
UNSATISFACTORY
CORRECTED

B CLEANING THE MACHINE

Oil and grease Deposits

Scattered Scattered
ITEM LOCATION Comment
Adhesion Paddle parts consumables Coal Soil and sand

01 Battery compartment

02 Engine compartment

SATISFACTORY
UNSATISFACTORY
CORRECTED

C CONFIRMING ADDITONAL EQUIPMENT (OPTION)

(Use the following table after adding any optional equipment adopted according to each use.)

ITEM LOCATION Comment

01

02

03

04

05

06

Additional
equipment Check items

COMMENT

Sheet 27
 NOTES

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .............................. ............................................................. . . . . . . . . .