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Pdvsa: Material Technical Specification
Pdvsa: Material Technical Specification
MATERIAL SPECIFICATION
PDVSA N° TITLE
APPRD. Luis Tovar DATE FEB.99 APPRD. Oscar Adrianzén DATE FEB.99
PDVSA
REVISION FECHA
Index
1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 (1.5) PSL1 – Tubular Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 (1.6) PSL2 and PSL3 – Tubular Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 (3.12) Pipe shall also include coupling stock. . . . . . . . . . . . . . . . . . . . . . . . . 5
4 INFORMATION TO BE SUPPLIED BY THE PURCHASER . . . . . . . 5
5 (7.14) COUPLING MAKE–UP AND THREAD PROTECTION . . . . . 6
6 (9.7) NONDESTRUCTIVE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 6
6.1 (9.7.2) Inspection Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7 (10) MARKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8 (11) COATING AND PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
8.1 (11.2) Thread Protectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
8.2 (11.2.1) General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
9 (5) PROCESS OF MANUFACTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
9.1 (5.1) General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
9.2 (5.2) Heat Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
9.3 (5.3) Straightening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
10 (6) MATERIAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
10.1 (6.1) Chemical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
10.2 (6.2) Mechanical Properties Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 8
11 (7) DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS AND END FINISHES
8
11.1 (7.1) Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11.2 (7.12) Imperfections and Defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11.3 (7.13.6) Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
11.4 (7.14) Coupling Make–up and Thread Protection . . . . . . . . . . . . . . . . . . . . 9
12 (8) COUPLINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
12.1 (8.1) Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
12.2 (8.4) Mechanical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
12.3 (8.12) Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
12.4 (8.13) Surface Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
12.5 (8.17) Coupling and Coupling Blank Protection . . . . . . . . . . . . . . . . . . . . . . 10
13 (9) INSPECTION AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
13.1 (9.1) Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
MATERIAL SPECIFICATION PDVSA EM–18–00/05
PDVSA
REVISION FECHA
PDVSA
REVISION FECHA
1 SCOPE
This specification covers “carbon” grades and Low Alloy Steel (LAS) Casing and
Tubing and other tubular products used as parts of casing and tubing strings as
defined in Section 3 of API Specification 5CT in three (3) product service levels
(PSL) as follows. This specification does not apply to material previously
purchased and/or “in stock” by PDVSA. The establishement of which PSL
correspond to any well is a responsability of a “Casing/Tubing PSL Team”. This
team should consist of personnel from different organizations/affiliates, including
as a minimum drilling/production, materials engineering, and purchasing
departments. A further explanation that would help these teams is contained in
the “Engineering Guidelines for Selecting Oil Country Tubular Goods”.
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PSL Description
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1 Non–Critical Service
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2 Standard Service
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ÁÁÁÁ 3 Critical Service
1.1.2 (1.5.2) Products made to API Specification 5CT prior to the Fourth Edition,
November 1, 1992 are not allowed without a review and acceptance of the mill test
certificate by PDVSA Corporation Engineering Management, and compliance
with all of the quality assurance and inspection provisions of PSL2 products
defined in this specification and Inspection Appendix.
PDVSA
REVISION FECHA
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API SPEC 5CT ÁÁÁ
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GRADE
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Seamless or Welded ÁÁÁÁÁÁÁÁÁÁ
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B, X42, X56, X65
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API SPEC 5CT GRADE
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Group 1 N80
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Group 3 P110
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API SPEC 5CT GRADE
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Group 2 L80, C90 (Type 1), T95 (Type 1)
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Group 4 Q125 (Type 1)
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PROPRIETARY SPECS
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GRADE
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Group 2 as C90/T95
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Group 4
Sour Service C100, C110, 90SS
V140, V–150
1.2.5 (1.6.5) In the event of specification conflicts, this specification shall govern.
MATERIAL SPECIFICATION PDVSA EM–18–00/05
PDVSA
REVISION FECHA
Note: All aspects not covered by this specification shall conform to API
Specification 5CT, Fifth Edition, April 1, 1995 or later.
1.2.6 (1.6.6) The following additional specifications govern the special grades:
Sour service grades L–80, C–90, T–95, 90SS, C–100 and C–110 shall comply
with specification PDVSA EM–18–00/01.
Grades Q–125 V140 and V–150 shall comply with PDVSA EM–18–00/07
Supplementary Specification for Seamless Steel Tubulars Special Grade for High
Strength.
ERW (Electric Resistance Welded) Grades J–55 and N–80 shall comply with
PDVSA EM–18–00/10 Supplementary Specification to API Specification 5CT for
Electric Resistance Welded Tubulars (which it is under elaboration).
High Collapse Grades shall comply with PDVSA EM–18–00/06 Supplementary
Specification to API Specification 5CT for High Collapse Casing.
2 REFERENCES
S ISO Guide 22, Information on supplier’s declaration of conformity with
standards or other Technical Specifications
S MIL–STD–105E, 10 May 1989, Sampling Procedures and Tables for
Inspection by Attributes, U.S.A. Department of Defense
S MIL–STD–414, 11 June 1957, Sampling Procedures and Tables for Inspection
by Variables for Percent Defective, U.S.A. Department of Defense
S PDVSA EM–18–00/06, 1996, Supplementary Specification to API
Specification 5CT for High Collapse Casing
S PDVSA EM–18–00/01, 1996, Supplementary Specification to API
Specification 5CT for Sour Service
S PDVSA EM–18–00/07, 1996, Supplementary Specification for Seamless Steel
Tubulars Special Grade for High Strength
S PDVSA EM–18–00/10, 1996, Supplementary Specification to API
Specification 5CT for Electric Resistance Welded Tubulars
3 DEFINITIONS
3.1 (3.12) Pipe shall also include coupling stock.
4.2 (4.4) The following additional provisions shall always apply for PSL2 and PSL3
tubulars:
MATERIAL SPECIFICATION PDVSA EM–18–00/05
PDVSA
REVISION FECHA
S Appendix B, SR15 –Test Certificates for Oil Country Tubular Goods (OCTG)
S Appendix C – Inspection by purchaser, and
S Appendix D – Monogram Marking, with the exception of proprietary grades.
4.3 (4.5) The technical restrictions and additional provisions for PSL2 and PSL3
products are contained in the following Sections B and C, respectively.
4.4 Purchaser shall indicate in its purchasing documents the product service level
(PSL1, 2 or 3) in accordance with this specification.
7 (10) MARKING
7.1 (10.2.1) The products manufactured to this specification shall be marked only with
paint stencilling.
7.2 The products manufactured to this specification shall be marked with the API
monogram.
MATERIAL SPECIFICATION PDVSA EM–18–00/05
PDVSA
REVISION FECHA
7.3 The products manufactured to this specification shall be identified with its “product
service level”, PSL1.
PDVSA
REVISION FECHA
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TABLE 1. IMPACT TOUGHNESS CHARPY REQUIREMENTS (IN JOULES)
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ÁÁÁÁÁÁ Group 1 Group 3
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Toughness Specimen J& N80 P110
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Type K55
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Mean value of 3
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10x10mm
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30 55 80
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specimens 10x5mm 15 28 40
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Minimum indivi–
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10x10mm 22 42 70
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a.
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dual value
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10x5mm 12 21 35
(6.2.4.3) All the other requirements in SR16 shall apply to group 1 (grade N–80)
and all group 3 products.
PDVSA
REVISION FECHA
a. Group 1 (N80) – it is linear and deeper than 10% of the specified wall thickness
in the radial direction.
b. Groups 3 (P110) – it is linear and deeper than 5% of the specified wall thickness
in the radial direction.
12 (8) COUPLINGS
12.1 (8.1) Material
In addition to the provisions of API Specification 5CT, all Group 1 N80, Group 3
couplings shall be made from fully processed (quench and tempered) coupling
stock.
PDVSA
REVISION FECHA
PDVSA
REVISION FECHA
14 (10) MARKING
Markings shall be in accordance with Appendix D of API Specification 5CT with
the exception of proprietary grades.
14.1 (10.2.1) The products manufactured to this specification shall be marked only with
paint stencilling.
14.2 The products manufactured to this specification shall be identified with its “product
service level”, PSL2.
PDVSA
REVISION FECHA
16 (13) DOCUMENTS
16.1 (13.1) Certification
The manufacturer/vendor shall furnish a declaration of conformity, i.e. certificate
of compliance stating that the material has been manufactured, sampled, tested,
and inspected in accordance with this specification and has been found to meet
the specified requirements as per ISO Guide 22–1982. API Specification 5CT,
Appendix B SR15 shall also apply to this specification.
17 MANUFACTURER CLASSIFICATION
17.1 New manufacturer shall submit to PDVSA prior to order placement, the statistical
production reports (histogram), of the following items:
– Mechanical properties: Sy, Su, elongation
– Hardness variations through the thickness
– Fracture toughness
– Chemical composition.
17.2 In addition, the manufacturer shall submit a plan for quality control assessment
to be approved by PDVSA prior to order placement.
18 PRODUCT APPROVAL
For each type of product that will be supplied the first time to PDVSA, it is
necessary to establish, with the manufacturer, a quality plan and evaluation of the
new product. PDVSA will not admit a new product without its previous evaluation.
19 BIBLIOGRAPHY
Dr. Robert B. Abernathy, The New Weibull Handbook, 536 Oyster Road, North
Palm Beach, Florida 33408–4328
SECTION C – TECHNICAL PROVISIONS FOR PSL3 TUBULARS
The requirements corresponding to groups 2 and 4 appear in the specifications
PDVSA EM–18–00/01 and PDVSA EM–18–00/07 respectively.