aan ERY wy INSTRUCTION MANUAL Level Pro (© Wirtgen GmbH 2011Publisher Wirtgen GmbH Reinhard-Wirtgen-Strasse 2 53578 Windhagen Germany Phone: +49 (0) 2645 / 131-0 ‘httodwww.wirtoen de Document name BAL_0099_2210291_VOt_Len ‘Translation of the original instruction manual Date of first issue 31.05.2011 Date of amendment 25.08.2013 Copyright © Wirtgen GmbH 2011 Distribution and copying ofthis document, usage and communication of its con- tent are forbidden, unless specifically permitted. Infringements wil result inthe obligations to pay damaces. All rights reserved in case of a patent, utity model or registration of a design 2a BAL_0099_2210291_VO1_en (© Wirtgen GmbH 2011© —Qua, CONTENTS Contents Markers and symbols. Packaging / storage... 2.00.01 ‘Controller (components).. 2.00.02 ‘Sensors (scanning components). 2.00.03 Displays and keys.... 2.00.04 Milling depth indicator (MDI). 2.00.05 ‘Sensor arrangement - example 1 (two wire-rope sensors)..... 2.00.06 ‘Sensor arrangement - example 2 ioe ‘wire-rope sensor and one slope sensor)... 2 soa lB 2.00.07 ‘Sensor arrangement - example 3 (Multiplex). 15 3 Operation.. 3.00 General 3.00.01 Operating concept. 19 3.00.02 Selling up the zero setting, 19 3.00.03 Setting up the milling depth. 3.00.04 ‘Setting up the slope. 3.00.05 Switching on automatic. 410008 Canceling the actual value Key lock 3.00.07 ‘SETUP. - 3.00.08 Info menus (MDI, front cylinder sensors, date - time)..... 3.00.09 Fault messages....... ‘ o 3.00.10 Display settings / display options 32 3.00.11 Tips and tricks 36 ‘© Wirigen GmbH 2011 ‘BAL_0099_7210291_VO1_en 3/41ara© —Qua, nen ental 41 GENERAL Follow the remarks in your safety manual during all work! 1.01 Preface / introduction 1.01.01 _ Introduction In this section, as the operator you will find important remarks on the operation of your device and the usage of this instruction manual. ‘This WIRTGEN device is part of the wide range of WIRTGEN produets. WIRTGEN's extensive experience as well as the latest production and test meth- ‘ods ensure the maximum reliability of your device. The instruction manual is @ part of your device! Please note: ‘This instruction manual was written for the operators{maintenance personnel. This instruction manual is intended to make you able to operate the device safely and to exploit the possibilities it offers. During this process certain terms are used in this instruction manual. To avold ‘misunderstandings, you should always use the same terms. ‘Only qualified, instructed and trained personnel are allowed to work on this de- vice, The instruction manual and the stipuations and regulations applicable in the place of use must be followed (for example health and safety regulations). The usage ofthis instruction manual will make it easier for you: + To become familar with the device *+ To avoid faults due to incorrect operation Following the instruction manual will: + Help you to avoid hazards + Increase reliability in application + Inctease the service life ofthe device + Reduce maintenance costs and downtimes Aways kep this instruction mantal ose to hand inthe container provided for it Ifyou should receive further information for the device from us (for example ad- ditional technical information), these instructions are also to be followed and added to the instruction manual Ifyou do not understand the instruction manual or individual sections, you should eak us before you start the related activity. WIRTGEN GmbH is not liable forthe safe function of the device: ‘+ Inthe case of use other than normal ‘© Wirigen GmbH 2011 BAL_0099_2210251_VO1_en 5/41General Preface / introduction eee ey 1.01.02 ‘You cannot make claims under the warranty in case of: + Operating errors. ‘+ Inadequate maintenance. + Use of unsuitable fuels / lubricants. ‘+ Use that is not listed in the instruction manual. ‘The warranty conditions and liability stated in the general terms and conditions. of WIRTGEN GmbH are not modified by these instructions. We reserve the right to make changes without notice in the context of technical development. ‘The information and illustrations contained in this instruction manual must not be copied, distributed or used for competitive purposes. ‘Although all transiations have been carried out as meticulously as possible no Ii- ability can be accepted for translation errors or any resulting consequences; also rot in the case that the translation was made by us or was commissioned by us. ‘The original German text is binding for all warranty and liability claims. All rights expressly reserved in accordance with the law on copyright. We wish you every success with your WIRTGEN device! Markers and symbols oO ‘The markers and symbols in this manual are intended to help you to use the unit quickly and safely. REMARK ‘The remarks provide information on the most effective and most practical usage vf re unl arid Unis tna Actions ‘The defined sequence of actions will make it easier for you to use the unit cor- rectly and safely, Result Here you will ind a description of the result of a sequence of actions. Position numbers in the individual illustrations are marked in the text with square brackets 0) petean Indicates an immediate danger. Failure to avoid it will result in very severe or ‘even fatal injuries. Indicates a potentially dangerous situation. Fallure to avoid it can result in very ssevere or even fatal injuries. Indicates a potentially dangerous situation. Failure to avoid it can result in minor injuries or damage to property. erat BAL_0099_2210291_VO1_en (© Wirtgen GmbH 2011© —Quia, General Preface / introduction 1.01.03 Packaging/ storage To ensure adequate protection during shipping, the products have been care- fully packaged. On receipt of the goods, the packaging and the goods should be checked for damage. In case of damage, the unitis not allowed to be placed in operation. Damaged cables and connectors are also a safety risk and must not be used. In this case, please contact your WIRTGEN supplier. Ifthe units are not placed in operation immediately after unpacking, they must be protected against moisture and soiling, 1.01.04 Documentation ‘A copy of this manual must be avaitable to the authorised service staff/mainte- ‘nance personnel at all times. Before you use the device, you must read this manual carefully and understand it This manual is intended to make you fami the device. ‘This manual contains important instructions on the safe and correct use of the device. with the basic tasks/actvities on Following it will help: + To avoid hazards. + To reduce repair costs and down times, + To increase the reliability and service life of the device. ‘© Wirigen GmbH 2011 ‘BAL_0099_7210291_VO1_en 741General ee Use YY 1.02 Use 1.02.01 Correct use ‘The device corresponds to the technical state-of-the-art as well as the applicable safety stpulations at the time itis placed on the market in the context ofits cor- rect use. ‘The device is designed: ‘+ for milling depth regulation on WIRTGEN miling machines. ‘The device must be operated and maintained as per the related requirements in the technical documentation by trained service staffimaintenance personnel ‘Any incorrect operation or activities on the device not described in this manual represent misuse outside the limits of the manufacturer's statutory liabilty ‘The LEVEL PRO milling depth regulator is exclusively to be operated with Wirt- gen road milling machines. Brat BAL_0099_2210291_VO1_en (© Wirtgen GmbH 2011Ds ‘nt Description @ SO, General 2 DESCRIPTION Follow the remarks in your safety manual during all work! 2.00 General 2.00.01 Controller (components) LEVEL PRO control panel Ceo. Three-column pane! with displays for controling the right side and left side. The my ¢ middle display can be used for preparing the setting for the right or left side. LEVEL PRO controller Permanently installed controller. This digital controller is the central station of the LEVEL PRO system. 2.00.02 Sensors (scanning components) Different height sensors and a slope sensor can be connected to the LEVEL PRO system. This means the correct sensor is available for each construction site situation. [Sensors [Sensor symbols [Name [Sensor type Wire-rope sensor Height sensor [Ultrasonic sensor Height sensor ‘© Wirtgen GmbH 2011 BAL_0089_7210281_VO1_en 9/41Reserition @& —Goeon, Reser @ ‘Sensors. Sensor symbols Name |Sensor type 7 cee ae LH Rotation ange sensor Height sensor F a Sao Laser sensor Height sensor u saa aT Ui |Hydraulic cylinder sensor Height sensor [r=] Multiplex box Height sensor om wom mem Simon enoos @ Shure, @ Description General 2.00.03 Displays and keys Function areas Keys 4 i) io S| ee | SET display units Controls for the right side of machine Controls for the left side of ma- chine i) iO} ACT display units Controls for preparation of reg- lator settings Keys for adjusting the nominal [2] value Raise or lower machine on the [4] left side ‘Setup key Display ‘Memory key 1 i} 6) [19] Keys for adjusting or correcting the indicated miling depth Exchange key ‘Autornaticimanual changeover key Regulator activity display Memory key 2 ‘© Wirtgen GmbH 2011 BAL_0089_7210281_VO1_en statDescription General Display 12 1098 1 ‘Sensor sockets cay Machine pian view [5] Nominal value display 14) Slope [5] Unitofmeasure (cm; inch; %) [6] Actual vaiue display T) CANbus [8] Laser sensor pl Multiplex [10] Ultrasonic sensor 11] Slope sensor 112} Wire-rope sensor varat BAL_0098_2210281_Voi_en (© Witgen GmbH 2011~ @ fu, So 2.00.04 —_Miilling depth indicator (MDI) Milling depth indicator (MDI) @ | The indication changes due to normal wear on the picks. Check the milling depth A| atreguarinterals a: oe Mingo MDI} 85. Oo MDI = Miling Depth Indicator ‘The miling depth indicator (MDI) shows the difference between the side plate and the scraper. In the example above, the difference is: + 3.5 .mon theleft side + 8.5 cmon the right side. ‘© Wirigen GmbH 2011 BAL_0099_2210251_VO1_en 13/41Qeserton © —Misa, Reser @ 2.00.05 Sensor arrangement - example 1 (two wire-rope sensors) ‘Scanning on the right and ef sides of the machine with wire-rope sensors on the side plate. 'S = Wire-rope sensor (height sensor) EVEL PRO controler (permanently installed) B= LEVEL PRO control panel =e Ls [1] Display forthe let wire-rope [2] __Display for the right wire-rope sensor ‘sensor 14rat BAL_0089_2210281_VO1_en (© Wirtgen GmbH 2011Ds ‘nt Description @ SO, General 2.00.06 Sensor arrangement - example 2 (one wire-rope sensor and one slope sensor) ‘Scanning on the left side of the machine with one wire-rope sensor on the side plate and one slope sensor. ‘S = Wire-rope sensor (height sensor) lope sensor R= LEVEL PRO controller (permanently installed) B= LEVEL PRO control panel <><

Connection and selection of the necessary sensors. + Example 1; Two wire-rope sensors (height sensors) (see page Sensor + Example 2: One wire-rope sensor (height sensor) and slope sensor (see page Sensor arrangement - example 2 (one wire-rope sensor and one ‘slope sensor), page 15). *+ Example 3; Multiplex (see page Sensor arrangement - example 3 (Mult- plex], page 15) > Sensor configuration (see page SETUP, page 25) > Setting up the zero setting (see page Setting up the zero setting, page: 19) » Setting up the miling depth (see page Setting up the milling depth, page 21). > Setting up the slope (see page Setting up the slope. page 22). > Switching on automatic (see page Switching on automatic, page 24) 3.00.02 _Setting up the zero setting » Raise the machine until the milling drum can rotate freely > Switch on miling drum drive. ‘© Wirigen GmbH 2011 BAL_0099_2210251_VO1_en 19/41Operation General > Check operational mode for left and right side of the machine and switch to MANUAL if necessary (LED indications "A" [4 and 6] must not illuminate). > Using the keys [1 and 10] lower the milling drum until the milling drum lightly scratches the surface to be machined at both ends. > Cancel the actual value key lock. See page Cancelling the actual value key lock, page 25. > Set both "ACT" displays to "zero" with keys [2 and 9] Pressing both ACT keys at the same time (about 2 seconds) sets the corre- | sponding actual value to "0". ‘The actual value must be reset forall height sensors used (sensor selection see page SETUP. nage 25). Resetting the actual value defines the reference plane. The actual value (milling depth) displayed when milling relates to the defined reference plane. ‘The actual value must be corrected according to the pick wear. te 20/41 BAL_0089_2210281_VO1_en (© Wirtgen GmbH 2011© —Quia, Operation General 3.00.03 —_ Setting up the milling depth Peas ‘Take particular care when lowering the milling drum into the sub-base to be processed, and during further on-site operation. There might be foreign bodies (e.g. pipes, cables, pieces of metal, manhole covers, etc.) in the working area, ‘and if these come into contact with the miling drum then this can result in dan- gerous operating statuses, Starting a new milling track without due care can result in the machine suddenly and uncontrollably joing backwards! It is essential that you make sure no-one is in the danger area of the machine. Uncontrollable movements of the machine may cause severe injuries or death. ‘The zero setting must be set up before the steps described below (see page ). > Use the SET keys to adjust the required miling depth. n this example, 15 em hhas been set Pressing both SET keys at the same time (about 2 seconds) sets the corre- ‘sponding nominal value to "0", Pressing and holding the SET keys makes it possible to adjust the nominal value uickiy. ‘© Wirigen GmbH 2011 ‘BAL_0099_7210291_VO1_en 241Operation General 3.00.04 [me me ‘Always lower the machine manually to the required miling depth. > Lower the miling drum until the required milling depth is reached. The ACT values should correspond to the SET values. Lowering is possible both with the keys on the control panel and withthe buttons and levers on the machine control pane! Regulation is active when automatic is switched on (see page Switching on au- tomatic, page 24), LEVEL PRO automatically maintains the milling depth, Setting up the slope DANGER ‘Take particular care when lowering the miling drum into the sub-base to be processed, and during further on-site operation. There might be foreign bodies (e.g. pipes, cables, pieces of metal, manhole covers, etc.) in the working area, and if these come into contact with the miling drum then this can result in dan- ‘gerous operating statuses. ‘Starting a new ming track without due care can result in the machine suddenly and uncontrollably jolting backwards! It is essential that you make sure no-one is in the danger area of the machine. Uncontrollable movements of the machine may cause severe injuries or death. rat BAL_0099_2210291_VO1_en (© Wirtgen GmbH 2011me Operation General In the following example, a wire-rope sensor is used on the left side of the ma- chine (possibly also a hydraulic cylinder sensor, ultrasonic sensor or another height sensor) ‘The slope sensor is used on the right side. > Use the SET keys to adjust the required slope. Pressing both SET keys at the same time (about 2 seconds) sets the corre- ‘sponding nominal vaiue to "0" Pressing and holding the SET keys makes it possible to adjust the nominal value quickly. me ‘Always lower the machine manually to the required angle of inclination, » Lower the milling drum on the right side until the required angle of inclination Is reached. The ACT value should correspond to the SET value. Lowering is possible both with the keys on the control panel and with the buttons and levers on the machine control panel. Regulation is active when automatic is switched on (see page Switching on au- tomatic, page 24). LEVEL PRO automatically maintains the angle of inclina- tion. ‘© Wirigen GmbH 2011 ‘BAL_0099_7210291_VO1_en 23/41Operation General 3.00.05 eA any ey ‘Switching on automatic DANGER ‘Take particular care when lowering the milling drum into the sub-base to be processed, and during further on-site operation. There might be foreign bodies (€.g. pipes, cables, pieces of metal, manhole covers, etc.) in the working area, ‘and if these come into contact withthe miling drum then this can result in dan- ,gerous operating statuses, Starting a new miling track without due care can result in the machine suddenly and uncontrollably jolting backwards! It is essential that you make sure no-one is in the danger area of the machine. Uncontrollable movements of the machine may cause severe injuries or death. ‘Automatic is not allowed to be switched on until the following steps have been completed: + The zero setting is set up. ‘+ The milling depth / slope have been set up for the right and left sides. drum has been lowered to the milling depth. > Switch on automatic (press the A key on the right and the A key on the left). Alternatively, the A Key in the middle can be pressed. Regulation is active. LEVEL PRO automatically maintains the milling depth ‘The yellow LED in the A key lights up. Pressing the A key again switches off automatic, and the yellow LED goes out. 24141 BAL_0099_2210291_VO1_en (© Wirtgen GmbH 2011Operation General 3.00.08 Cancelling the actual value key lock i 3.00.07 SETUP Exiting the SETUP menu =) ‘The ACT keys are secured to prevent inadvertent activation. Normally, the ACT value (actual value) needs to be adjusted for resetting or for correcting after ‘measuring the actual miling depth. 50 no a lc) 00 OPEN Press one of the ACT keys. The display changes. “no OPEN" appears on the display. x no yes —p! OPEN OPEN Press one of the SET keys. ‘The display changes. “yes OPEN" appears on the display. < The ACT keys are enabled The display changes. The ACT values flash on the display. « ‘The ACT keys are locked again 15 seconds after the last activation ‘The SETUP menu can be exited at any time by pressing the AUTOMATIC KEY. ‘© Wirigen GmbH 2011 ‘BAL_0099_7210291_VO1_en 25/41[Selecting SETUP menu 2 I> Press the SETUP key once, > Press the SETUP kay twice. D> Press the SETUP key three times. '> Use the ACT keys to select between |> Use the ACT keys io adjust the sen- |> Press one of the ACT keys, meron ns srr ss > Contem wan te S21 UP Key. lected depending on the machine "SETUP mara 2 fas been sblactad, side. ‘SETUP menu 2 ‘Adjusting the position factor] Adjusting hydraulic parame- | [Adjusting the control win- ters ldow > Press the SETUP Key [> PresstheSETUPkey |> PresstheSETUPkey |> Press the SETUP four ‘wee once. ‘three times, times. > Use the ACT keys toad |> Use the ACT keys to select| > Use the ACT keys to selact|> Use the ACT keys to ad- Just the position factor. the parameter set. the unit of measurement. | just the maximum contol + Inmachines with "PTS: |» Select between preset hy- |+ em = centimetre Sifalion'to be evaluated, system" switched on.the | draulic parameter seis us- |. inch = inch ]+ Distance sensor setting Position factor is 7.00, Ing the series code - e.g. range! 1.0 em (0.4 inch) to "13.20" 20 em (6 Inch) of OFF. 26/41 BAL_0089_2210281_VO1_en (© Wirtgen GmbH 2011ie en we —Shutaen, Additional remarks about the position factor Operation General [1] Rear axle [3] Sensor scanning point TB] Distance from the rear axle to the sensor scan- ring point a A) Is] Midpoint ofthe miling drum Distance from the rear axle to the middle of the milling drum Wire-rope sensor ]] Formula for caloulating the position factor (Pes) 1! pos=aiB $=9 NOTICE ‘Adjusting the sensor sensitivity enables the machine's performance to be opt- mised, An excessively fast response can lead to unsatisfactory results, however. hte ity(eg.S=1). tivity (e.g. $= 9), ‘The factory setting is a value of S ‘© Wirtgen GmbH 2011 ‘A fast response can be achieved by setting a small value for the sensor sensitiv- ‘A slow response can be achieved by setting a large value for the sensor sensi- ora BAL_0089_7210281_VO1_enoar @ Bun, oe © Additional remarks about the control window 20cm [U] _=Uttrasonic sensor J] Exteme conto! deviations (caused by stones, potholes, et) are ignore, 3.00.08 Info menus (MDI, front cylinder sensors, date - time) + Select info menu Press SETUP key [S]on right or left and hold for approx. 2 seconds. mie + Scroll Press SETUP key [S]on right or lef. + Exitinfo menu Press key [Al Info menu milling depth is MDI = Miling Depth Indicator PT | IO) 28/41 BAL_0089_2210281_VO1_en (© Wirtgen GmbH 2011@ tune, Ses Info menu front cylinder sensors pee ets | 483 4 LeGs ed ‘© Wirigen GmbH 2011 BAL_0099_2210251_VO1_en 29/41‘Operation ep General Ny Info menu date and time po aS Minto Tine} h 1120 Vi nes De v> Yr, Tine} 4120 + Set date A * Pressmota keys (1, [2] unl the required value is reached + Set time Press/hold keys [3], [4] until the required value is reached 3.00.09 Fault messages no Sen NO This fault message indicates that the system does not detect the sensor. The following points must be checked! 2) Is the cable connected to the sensor and the control unit? b) Is the cable connected correctly and without faults? [> seal Corrective action for a) Connect, or if necessary, renew the cable and observe the display. if the "no ‘Sen” display goes out, the fault has been rectified. Corrective action for b) Ifthe “no Sen” display does not disappear, the sensor andlor controller will hhave to be renewed. If necessary, contact WIRTGEN customer service. 30/41 BAL_0099_2210291_VO1_en (© Wirtgen GmbH 2011© —Qua, Operation General def def} 1G siof — | Pee Corrective action for a) Corrective action for b) i [ct out} Remedy Remedy def XXX “def XXX" indicates that there is a defect inthe sensor cable, the displayed sen- sor (Slo or Pot) oF an impermissible actual value change. Proceed as follows to localise the fault: 1a) Has the fault been caused by the actual value changing too quickly (e.g. ifthe ‘wire rope has been tugged suddenly)? b) Is the sensor defective (e.g. wire rope tom)? ‘Set up the sensor again and press any key. Renew the sensor and press any key. Ifthe “def XXX" display does not disappear, please contact WIRTGEN cus- tomer service. ‘The "def XXX" error message does not automatically change to working mode after the fault has been rectified, but must frst be acknowledge by pressing any key. out ‘This fault message appears directly after switching on or during on-site opera- tion. It means that the measured value of the connected sensor is outside the permitted range. ‘Check the sensor position. Remove the obstacles that are causing the obstruc- tion. == Control window violation ‘This display appears during on-site operation. The control deviation is larger than the set value. Usual display on very uneven sub-base. No special measure is required. For in- formation, see the "Additional remarks about the control window section in the "SETUP" chapter (page SETUP, page. 25) Err3 ‘Stop working immediately if this message appears during on-site operation. (Clie the Lesic selling of te contol systern (cunt sensilivily, sina value, zero point, etc, - see SETUP on page SETUP, page 25), If this fault reoccurs, please contact WIRTGEN customer service. ‘© Wirigen GmbH 2011 ‘BAL_0099_7210291_VO1_en ataOperation General 3.00.10 Display settings / display options Brightness and contrast “Service Display" > Press the middle S key [5] for 3 seconds. ¥ "Service Display’ is displayed. Key brightness > Press the up or down arrow keys [1] to set the required key brightness. Display brightness > Press the up or down arrow keys [2] to set the required display brightness. Contrast > Press the up of down arrow keys [3] to set the required contrast. LED brightness > Press the up or down arrow keys [4] to set the required brightness. Brightness control > Press the up or down arrow keys [6 to select: “Auto” = automatic brightness control "Man" = Fixed brightness setting without dayinight compensation. Exit the display settings > Press the middle A key. 32/4 BAL_0099_2210291_VO1_en (© Wirtgen GmbH 2011Operation General "Service Clock" » Press the middle S key [3] for 3 seconds. Y "Service Display" is displayed. > Press the middle S key [3] once. ¥ "Service Clock’ is displayed. Select data field ("Select Data") » Press the up or down arrow Keys [1] to select the required data field (date or time). Date or time ("Date / Time") > Press the up or down arrow keys [2] to set the required date. > Press the up or down arrow keys [2] to set the required time. Exit the display settings > Press the middle A key. ‘© Wirigen GmbH 2011 ‘BAL_0099_7210291_VO1_en 33/41Operation General Operating parameters oy] ry y en ' > Press the middle S key [3] for 3 seconds. "Service Display" is displayed. > Press the middle S key [3] twice. ¥ "Service Environs" is displayed, Heater > Press the up or down arrow keys [1] to set the required mode. ‘The “Auto” setting is recommended. > Press the up or down arrow keys [2] to select the required minimum tempera- ture in the housing. The setting of 15 °C is recommended, Exit the display settings > Press the middle A key. 34141 BAL_0099_2210291_VO1_en (© Wirtgen GmbH 2011~ @ fu, mal Service view (options display) OW "Service View" > Press the middle $ key [3] for 3 seconds. ¥ "Service Display" is displayed. > Press the middle S key [3] three times. ¥ "Service View'is displayed. Configuration mode ("Config. Mode”) > ress the up or down arrow keys [1] 0 set the required mode. Mono All LevelPro control panels show the same thing Stereo Configuration is possible from the lef or right LevelPro control panel Extra Slope view > Press the up or down arrow keys [2 to set the required mode. + Adatonal ispiay of sensors: | ~ “Auto Siope" (examples) shows the actual slope values in the middle window. Exit the display settings ‘+ Press the middle A key, ‘© Wirigen GmbH 2011 BAL_0099_2210251_VO1_en 35/41Operation General 3.00.11 ‘Check keys ("Service Keys”) "Service Keys” > Press the middle S key for 3 seconds. ¥ "Service Display" is displayed. > Press the middle $ key four times. ¥ "Service Keys" is displayed. Press the required keys. The display shows which key has been pressed. Exit the display settings > Press the middle A key. Tips and tricks ‘Memory keys "1" and "2" ‘The memory keys can be used for storing frequently used nominal values and calling them up again convenient. The time required for setting up the milling depth can be significantly reduced in this way. Default values on delivery ‘Memory 1 -> value 4 (4 om or 4 %, depending on sensor) ‘Memory 2 ~» value 8 (8 cm or 8 %, depending on sensor) Calling up nominal values from the memory & Press the memory key. The stored nominal value is shown in the middle display. > Press the exchange key (left or right) The nominal value is transferred to the required display (left or right). 36/41 BAL_0099_2210291_VO1_en (© Wirtgen GmbH 2011Operation General Storing nominal values > Press the memory key. > Set the value to be stored in the middle display (using the SET keys in the middie). > Press the memory key again. The value shown in the middle display is stored. “SET is shown briefly on the display to confirm that the value has been saved successfully. ress the A key in the middle once to exit the menu. ‘Transferring the nominal value from the “right display” tothe “left display” and vice versa > Press both SET keys for about 3 seconds (left or right). +The display shows "0" after 2 seconds. The required nominal value is adopted after one more second, v The nominal value is transferred from the display on the other side (left or fight) ‘Sample application for the nominal value transfer. Exchange keys ("MIDDLE display" with "RIGHT display or LEFT display") ‘The exchange keys in the working menu permit the following actions to be per- formed: + Swap the nominal value and sensor in the left display with the nominal value and sensor in the middle display. ‘+ Swap the nominal value and sensor in the right display with the nominal value and sensor in the middle display. » Press the exchange key. ¥ Nominal values and sensors are swapped over. ‘The middle display of the control panel can therefore be used for preparing the setting for the right and left sides, ‘© Wirigen GmbH 2011 ‘BAL_0099_7210291_VO1_en ariae © Sum, w Exchange keys ("RIGHT display” with "LEFT display") The exchange keys in the working menu permit the following actions to be per- formed: ‘+ Swap the nominal value and sensor in the left display with the nominal value land sensor in the right display. When the left height sensor and right height ‘sensor are being configured, only the nominal value is swapped. > Press both exchange keys at the same time. Nominal values are swapped. ‘om Co ‘Sample application for using the exchange Keys ("RIGHT display" with "LEFT display’) Nominalactual value comparison ‘+ This function can be used for copying the current actual value to the nominal value. > Press the lower SET key and the upper ACT key at the same time. The current actual value is copied to the nominal value. ‘Sample application of nominal/actual value comparison, 36/41 BAL_0099_2210291_VO1_en (© Wirtgen GmbH 2011= @ fu, mal ‘Selecting an individual side plate cylinder (LEVEL PRO 2 only) i Cyl) For positioning in the miling track if a sensor is defective. > Press the SETUP key twice > Press the upper or lower SET key to select the front (F) or back (B) sensor. v The measured value of the selected cylinder is used for regulation. Press the A key once to exit the menu op me | ‘© Wirigen GmbH 2011 BAL_0099_2210251_VO1_en 39/41407414 Mam a 4 MAINTENANCE Follow the remarks in your safety manual during all work! 4.00 General 4.00.01 General maintenance instructions fi] Only regularly serviced devices are reliable! Reliable function of the equipment depends on careful handling. To ensure this is the case, the device must be serviced and cared for regulary. \We explicty inform you that spare parts not supplied by us have net been tested ( approved. The insiallation/use of such components can degrade the device's performance and adversely affect its active andior passive safety. All iabilty on the part of the machine manufacturer is excluded for damage re- sulting from the use of non-original spare parts. The manufacturer is not liable for damagelinjury resulting from unauthorised modifications or changes to the device! » Clean the device after each use. > Make sure itis dry before putting it into storage. NOTICE ‘The control panel, sensors and cables are not allowed to be cleaned with a high- pressure cleaner. ‘© Wirigen GmbH 2011 BAL_0099_2210251_VO1_en aia