Ceragon MW Deployment Work Instruction Rev. B (Draft)

Reporting Date: 14-02-2020
Doc ID: DOC-20-01

Ceragon MW Deployment Rev: B [DRAFT]
Written By: Jeki Mukti
Work Instruction Approved By
Ceragon: Yohanes Soleman
Smartfren: Haris Krisriyanto
Table of Contents
1. Introduction
2. Safety Requirements
2.1. Electrostatic Discharge Considerations & Wrist Strap
2.2. Personal Protective Equipment (PPE)
2.3. Working at Heights
3. Antenna Installation
3.1. Antenna Assembly
3.2. Antenna Offset
3.3. Side Strut
3.4. Waveguide
4. Pole Mount Installation

4.1. Pole Mount
4.2. Antenna Bracket
4.3. Antenna Stopper
5. ODU Installation
5.1. IP-20C Installation
5.1.1. 2+0 Direct Mount Installation
5.2. RFU-C Installation
5.2.2. 2+0 Dual Polarization – Direct Mount Installation
5.2.3. 4+0 Dual Polarization – Remote Mount Installation
5.3. RFU-HP Installation
5.3.1. 1+0 Configuration
5.3.2. 2+0 Single Polarization Configuration
5.3.3. 2+0 Dual Polarization Configuration
6. Connector
6.1. Power Connector
6.1.1. IP-20G Power Connector
6.1.2. IP-20N Power Connector
6.1.3. IP-20C Power Connector
6.2. RG8/IF Connector
6.3. Ethernet Connector
6.3.1. IP-20C Ethernet Connector
6.4. Optical Connector
6.4.1. IP-20C Optical Connector
6.5. PoE Injector
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7. Gland
7.1. IP-20C Gland
7.2. PoE Injector Gland
8. Cable Installation
8.1. Cable Laying
8.2. Cable Support
8.3. Feeder Entry Plate (FEP)
9. Cable Earthing System

9.1. Earthing Kit Position
9.2. Earthing Kit Weatherproofing
10. Indoor Installation

10.1. IDU Installation
10.1.1. IP-20G Installation
10.1.2. IP-20N Installation
11. Equipment Grounding

11.1. Outdoor Grounding
11.1.1. IP-20C Grounding
11.1.2. RFU-C Grounding
11.1.3. RFU-HP Grounding
11.1.4. PoE Grounding
11.2. Indoor Grounding
11.2.1. IP-20G Grounding
11.2.2. IP-20N Grounding
12. Reference Lists

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1. Introduction
This document provides guidelines relating to the installation of Ceragon hardware and associated equipment into
the Smartfren Mobile network, especially IP-20C/S, IP-20G and IP-20N.
These guidelines include information on:
• Antenna and Pole Mount Installation Requirements

• ODU, Connector and Gland Installation Requirements
• Cable and Grounding Installation Requirements
• Indoor Installation Installation Requirements
• Equipment Grounding Installation Requirements
• Water Proofing Installation Requirements
• Do and Don’t Practices
The intent of this document is to define quality standards that all Installation contractors can work to, in order to
obtain a high-level uniform standard across the Smartfren Mobile network.
The target group for this information is installation team and personnel who involved in this project.
Revision History Information
Date Rev Description Prepared by

February 14th, 2020 A First Release Jeki Mukti
March , 2020 B Changing in Document as Jeki Mukti
requested:
1. Title from: Ceragon

Microwave Radio
Installation Instruction
Guideline/Manual to
become Ceragon MW
Deployment Work
Instruction.
2. Smartfren Logo addition
3. Replacement on term
Stop Ring to become
Antenna Stopper.
4. Addition of the sub-

section Double Side Strut
in Section 3.3. Side Strut.
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5. Addition of Figure.
Wrapping the twisted
braid around the cable
jacket and envelop it with
the crimping tail,
Important Note! Pay
attention before crimping
the cable, and Color Codes
for RJ-45 Ethernet Plug in
Section 6.3.1. IP-20C
Ethernet Connector.
6. Addition of Waterproof
Standard (1-3-3) sub-
section in Section 6.2.
RG8/IF Connector.
7. Addition of figures on
describing the Double Nut
in Section 4.2. Antenna
Bracket.
8. Addition of The Standard

of Ground Cable
Connection on Busbar
sub-section in 11.1.
Outdoor Grounding
section.
9. Addition of Note: Remove

blue thin plastic film and
keep the transparent one
at all interfaces in section
5. ODU Installation
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2. Safety Requirements
Any hazards or concerns identified during site visits should be reported directly to the Subcontractor Coordinator,
Ceragon Coordinator and Smartfren PIC if impact to Smartfren Network.
2.1. Electrostatic Discharge Considerations & Wrist Strap
The static electricity generated by the human body can damage the electrostatic sensitive components on the
circuit board, such as the large-scale integrated circuit (LIC).
The human body generates an electrostatic discharge (ESD) due to body movement, friction between the shoes
and floor, friction between clothes, and contact with plastic objects. ESD remains on the human body for a long
time.
Before touching the device or holding the boards, circuit boards, or ASICs, wear an ESD wrist strap and make sure
that it is properly grounded. This can prevent the sensitive components from being damaged by the static
electricity on the human body.
Figure Error! No text of specified style in document.-1 ESD Wrist Strap
2.2. Personal Protective Equipment (PPE)
Be sure to:
• Wear the required personal protective equipment necessary for the job:
• Wear helmet at all times!
• Wear harness at all times when working at heights!
• Proper shoes!
• Proper weights carrying!
• Always maintain 3 points of contact!
• Always connect harness to lifeline!
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2.3. Working at Heights
Working at Heights is any work above ground level where there is risk of personal injury through falling or a risk to
people below the work site being injured by objects falling.
You are working at height if you:
• are working on a ladder or a flat roof;

• could fall through a fragile surface;
• could fall into an opening a hole in the ground.
Working at Heights guidelines

• First, take into account the weather conditions!
• Check the worksite is safe, every time.
• Take steps to stop materials or equipment from falling or sliding.
• Store equipment and accessories safely so they won’t cause injury if they are disturbed or moved
• Plan for emergencies and rescue or know the established plan.
• Prevent entrance of personnel beneath working areas when working on roofs or surfaces above
Figure. Working at Height Equipment

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3. Antenna Installation
3.1. Antenna Assembly
• Antenna design vary from manufacturer to manufacturer
• This results with changes to:
- Assembly procedure
- Dimensions
• Before installing any antenna always read, understand and follow the assembly and installation
instructions contained in the bulletin delivered with the antenna
• Confirm the dimensions and the assembled antenna weight before hoisting
Figure. Antenna Assembly
Antenna – Lubricants and Torques
Bolted Fasteners, Torque and Lock Nuts
• Correct antenna assembly is necessary to guarantee long term stability throughout its operational life. Pay
special attention to achieving the correct arrangement and tightening of all bolt fasteners, follow strictly the
instructions provided with the equipment in the form of drawings and bulletins.
• Torque data for each type of bolt fastener is provided by the antenna manufacturer, use it!
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Grease, Lubricants and Thread Locking Compounds
• Become familiar with the proper application of greases, lubricants and thread locking compounds (i.e.
LOCTITE) that are variously used on a number of CERAGON components such as gaskets and bolted fasteners
for Antenna, ODU, Branching Box and Waveguide Assemblies. Full instructions are provided with each
assembly bulletin. Apply as instructed, use only where stated.
Thread Assemblies
Functions of a threaded assembly:
1. Create clamp force
2. Maintain clamp force
3. Allow disassembly
Why do threaded assemblies fail? Clamp force is not maintained & threaded assemblies loosen because of:
A. Gaps: To make the assembly possible, nuts and

bolts must have some tolerance, which creates
gaps between threads.
B. Vibration & side-to-side movement: These gaps

allow the parts to move from side-to-side when
exposed to vibration.
C. Expansion/contraction & loosening: Expansion

and contraction can also cause side-by-side
movement. This, in addition to vibration, leads to
loosening and ultimately disassembly of parts.
Disassembly is not always possible, because in certain conditions the nut and bolt can seize together. Seizing can
lead to:
• Corrosion, rust, when dealing with:

Humidity, High temperatures, Assembly of
different metals (galvanic corrosion)
• Galling (friction welding)
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Antenna – Thread Locking Compounds (eg. Loctite)
• How does a thread locker work? Thread lockers are single-

component adhesives that cure in the absence of air and in contact
with active metal to form a tough thermoset plastic. They completely
fill all voids between the interfacing threads, which makes the
assembly an unitized component, prevents any movement between
threads, and ultimately prevents loosening.
• How do I use a thread locker? To achieve optimum performance all

parts must be clean and free of contaminants (e.g. oil, grease)
Installing Ultra High Performance Antenna
• Dual polarized feed horn for some UHX antennas have asymmetrical radiation patterns that produce a
lower side lobe on one side.
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• In the example ANDREW feed horn shown here the ‘better side’ is the side marked in red, which, when
installed to the left or right can reduce any potential interference at that side.
• If a ‘better side’ has been specified ensure the feed horn has been correctly orientated before beginning to
align the antenna.
Figure. Example ANDREW Dual Polarized Feed Horn
3.2. Antenna Offset

• Offsetting antenna is simply orienting the dish either to the left side or right side of the pole mount. This
does not affect the antenna’s polarization.
• The offset option allows us to more stabilizing position of the antenna by side struts.
• Can simplify feeder installation and make access easier.
• With the antenna illustrated above, this is done by adjusting the mount frame at the rear of the antenna.
• In this example the main antenna dish is not rotated, but this can vary from manufacturer to manufacturer.
Figure. Antenna Offset Option (Big Size Antenna)

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Offsetting a 0.3m - 0.6m Value Line Antenna
Figure. Changing the Antenna Offset from Left to Right (Small Size Antenna)
3.3. Side Strut

The function of a side strut is to transfer the wind loading on an antenna back to the tower structure. Side strut(s)
parallel to the boresight of the antenna will provide optimum stability for the antenna.
Figure. Side Strut(s) Parallel to the Boresight of the Antenna

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Installation of the Side Strut
• Mount the end of the antenna side strut parallel to the antenna direction
• The deviation angle should be within ≤ 25o in any direction against tower (refer to proper
mounting of side strut)
• Consider the “offset” of the antenna in order to position the side strut.
Figure. Installation of the Side Strut
Proper Mounting of Side Strut

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Improper Mounting of Side Strut
Effects of Improper Mounting of Side Strut
• The Antenna leaves away from the tower

• With improper offset, mounting of side strut become impossible to attain
• Twisting and tearing of tower membrane from high wind pressure
• Antenna installation/orientation is more difficult
• Disconnection and loose of connectors from high wind pressure
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Figure. Improper Mounting of Side Strut
Solution to Fix the of Improper Mounting of Side Strut
1. Mount the strut in the same tower leg, but change the antenna offset (from left to right/reverse).
2. Mount the strut in adjacent tower leg, but don’t change the antenna offset.
Figure. Solution to Fix the of Improper Mounting of Side Strut

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Figure. Proper Mounting of Side Strut
Double Side Strut
The antennas with diameter 3.0m and 3.7m need double side struts to be installed. The angle between side struts
and antenna boresight should be maximum 25O in order the side struts have the maximum strength.
Figure. Antenna with Double Side Strut (3.0m & 3.7m)

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3.4. Waveguide
Waveguide maximum allowable bending radiuses are shown in the Figure below. It is mandatory that these
standards are adhered to or to precise manufacturer’s specifications.
Table. Waveguide Bending Radius
Flexible Waveguide lengths for Ceragon IP10G RFU-HP and RFU-C are listed in the below table. Bends to the
flexible waveguide must not exceed manufacturer’s specification in figure 8.2 for any waveguide connection point.
Waveguides must be installed in protected locations wherever possible and supported appropriately.
Table. Wave Guide Lengths
4. Pole Mount Installation

4.1. Pole Mount
Pole Mount Verticality
Always check the tubular column/pole mount for verticality by using a spirit level before installing the antenna to
pole mount. The Antenna alignment will become more complicated when column verticality is incorrect.
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Figure. Checking the Pole Mount for Verticality
Figure. Checking the Verticality by Using a Spirit Level
Pole Mount Bracket
Pole mount bracket should be installed in correct way and completed with lock nuts. The way to install the pole
mount bracket on the tubular tower is different with on the angular tower.
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Figure. The Different Ways to Install the Pole Mount Bracket on the Tubular Tower and the Angular Tower
These are the wrong way examples in installing the pole mount bracket, as following figures:
Figure. Wrong ways in Installing the Pole Mount Bracket
4.2. Antenna Bracket

The Antenna Bracket (antenna diameter 0.3m, 0.6m and 0.9m) in normal delivery only has washer and nut to tighten
the clamp bracket to pole mount. See the figure below:
Figure. Washer and Nut in Normal Delivery

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Smartfren asks the double nuts for antenna bracket, although normally only the single nut delivered together with
0.3m, 0.6m and 0.9m antenna packages. See the table below:
Antenna Diameter Double Nut Remarks

0.3m √ No delivery
1.2m √ Factory Default
Table. Antenna Diameter Compared to Bracket Lock Nut in Delivery
So, the Antenna Bracket should have: washer + nut + lock nut, as per Smartfren requested. See figure below:
Figure. Antenna Bracket should have: washer + nut + lock nut
Figure. Example of Antenna Bracket with and without Lock Nuts

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4.3. Antenna Stopper

• Antenna Stopper are normally delivered together with larger antenna and must be fitted to the pole.
• The Antenna Stopper provides a platform for the antenna when panning and will prevent the antenna
sliding down the pole – this event could damage the installed waveguide
• They can also be used to marginally adjust the vertical position of the antenna up or down the pole to
improve side strut installation.
• With most smaller-antenna (integrated), Antenna Stoppers are not needed as the azimuth / elevation
adjustment operates independently from the antenna mount bracket.
Warning! The Antenna Stopper should be installed at the bottom of antenna bracket
Figure. Wrong and Correct Antenna Stopper Installation (0.6m and 0.9m Antenna Size)
There is no Antenna Stopper in the antenna package for 0.3m, 0.6m and 0.9m antenna size, except by order in
project. See the table below:
Antenna Diameter Antenna Stopper Remarks

0.3m √ Not Included in the Antenna Package
1.2m √ Included in the Antenna Package
Table. Antenna Diameter Compared to Antenna Stopper Usage
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5. ODU Installation
Note: Remove blue thin plastic film and keep the transparent one at all interfaces
Figure. Remove blue thin plastic film and keep the transparent one
5.1. IP-20C Installation

Multi Core Mediation Devices (MCMD)
The IP-20C will connect to antenna using mediation devices: Splitter and OMT. We use Splitter when combining 2
carrier signals using the same polarization to 1 antenna, but using OMT when Combines 2 carriers signals on
alternating polarization (H, V) to 1 antenna.
Refer to the Smartfren project, in here we only use the OMT.
This configuration is called: MultiCore 2+0 Dual Polarization Direct Mount
Figure. MultiCore 2+0 Dual Polarization Direct Mount
Note! This procedure can also be used for MultiCore 1+0 DP HW ready for MultiCore 2+0 DP configuration.
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List of Items
Required Tools
• Metric offset hexagon key set

• Metric wrench key set
Procedure
1. Prior to the installation, follow the antenna manufacturer’s instructions to use the circular adaptor.
(Remove the existing rectangular transition, swap the O-ring, and install the circular transition instead).
2. Connect the OMT Kit to the antenna and secure it with four screws. Verify the existence of the O-ring.
3. Connect the IP-20C DC radio to the OMT Kit using the four M8 captive screws and washers supplied, and
tighten the screws.
Figure. Procedure of 2+0 Direct Mount Installation
5.1.2. 4 +0 Direct Mount Installation
This configuration is called: 4+0 Dual Polarization, 2+2HSB Single/Dual Polarization Direct Mount
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Figure. 4+0 Dual Polarization, 2+2HSB Single/Dual Polarization Direct Mount
List of Items
Required Tools
• Metric offset hexagon key set

• Metric wrench key set
Procedure
1. Once the OMT/Splitter is mounted to the
antenna, connect the IP-20C Dual
Coupler/Splitter kit to the OMT kit using
four M8 screws and washers, and tighten
the screws.
Important: Verify that the O-ring is
properly mounted between the
OMT/Splitter ports and the Dual
Coupler/Splitter.
2. Connect the IP-20C DC radios using the four

M8 captive screws and washers supplied,
and tighten the screws.
Important: Verify that the O-rings are
properly mounted between the Dual Figure. Procedure of 4+0 Direct Mount Installation
Coupler/Splitter ports and the radio.
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5.2. RFU-C Installation
List of Items
Required Tools
The following tools are required for the RFU-C installation:
• Metric offset hexagon key wrench #6
• Phillips #2 screwdriver
Procedure
To install the RFU-C in a direct mount 1+0 configuration:
Important! Do not remove the transparent pressure window located on the antenna interface.
Note: If necessary, change the antenna polarization by rotating the RFU-C in accordance with the relevant antenna
installation guide.
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Figure. Changing the Antenna Polarization by Rotating the RFU-C
1. Mount the RFU-C on the antenna using the four M8 captive screws and washers that are supplied,
assembled, in the RFU-C, and tighten the screws.
Note: Make sure the polarization mounting direction of the RFU-C is correct.
5.2.2. 2+0 Dual Polarization – Direct Mount Installation
List of Items
Required Tools
• Metric offset hexagon key wrench 6
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• Metric offset hexagon key wrench 3
Procedure
Important! Do not remove the transparent pressure window located on the antenna interface or the Mylar film on
the OMT ports.
1. Prior to the installation, follow the antenna

manufacturer’s instructions to switch to
circular adaptor (remove the existing
rectangular transition, swap the O-Ring, and
install the circular transition instead).
2. Mount the OMT kit on the antenna using the

four M8 screws and washers supplied with
the OMT kit. Do not tighten them yet, to
enable rotation of the entire assembly.
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3. Mount the two O-Rings supplied with the

OMT kit on the OMT body. Make sure the
mounting direction is correct, as shown in the
section view.
4. Mount both RFUs, using the four M8 captive

screws and washers supplied, assembled, in
the RFU-C, through the radio and OMT
holder, and tighten the screws. Make sure the
polarization mounting direction is correct.
5. Tilt the entire assembly, as described in the

XPIC link alignment procedure, to achieve
maximum XPD (Cross Polar Differentiation).
After link alignment, tighten the four M8
screws left open in step 2 above.
5.2.3. 4+0 Dual Polarization – Remote Mount Installation
List of Items
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Required Tools
• Metric offset hexagon key wrench #2.5, #3, #6 and #8 Procedure
Procedure
The procedure is similar to the 2+2 dual polarization procedure, except that here, symmetrical couplers are used
instead of asymmetrical couplers.
Important! Do not remove the transparent pressure window located on the antenna interface or the Mylar film on
the OMT ports.
1. Prior to the installation, follow the antenna

manufacturer’s instructions to switch to a
circular adaptor (remove the existing
rectangular transition, swap the O-Ring, and
install the circular transition instead).
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2. Mount the OMT kit on the antenna using the

four M8 screws and washers supplied with
the OMT kit. Do not tighten them yet, to
enable rotation of the entire assembly.
3. For 6 GHz to 11 GHz, connect the waveguide
adaptors as described in OMT WG Adaptor
Installation on page 37.
4. For 13 GHz (UBR120) to 42 GHz (UG383/U),
connect the flexible waveguide and its gasket
(supplied with the Flexible WG Kit) directly to
the OMT port.
5. Mount the pole mount brackets by tightening
four M10 screws and washers (supplied with
the RFU-C-Remote Mount kit FOR 4+0).
6. Remove the Extender from the RFU-C
symmetrical coupler by opening and
removing the four M4 screws and washers.
Repeat this operation for both RFU-C
symmetrical couplers.
7. Mount both RFU-C symmetrical couplers,

without the Extender part, to the RFU-C
remote mount bracket, by tightening the four
M8 screws and washers (supplied with each
RFU-C Coupler kit).
8. Connect the other end of the flexible

waveguide to each RFU-C symmetrical
coupler mounted on the RFU-C Remote
mount bracket.
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5.3. RFU-HP Installation

Pole Mount Preliminary Assembly
1. Insert two screws (3) into the

two lower hanging profile (4)
holes and secure them with
four nuts (1) and two washers
(2) (do not tighten) (Step I in
illustration below).
2. Arrange the OCBs (5) in a
straight line and place the
hanging profile (4) (Step II).
Installing Couplers
To install a coupler:
1. Place sealing gaskets (supplied in coupler kit) in
the coupler flange grooves.
2. Connect the coupler with the gaskets to the
relevant ports.
3. Tighten the built-in screws to the OCB.
Figure. Installing the Couplers

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Installing S-Bends and the DCB
1. Place the sealing gaskets (supplied with the S-

Bend/DCB kit) in the flange grooves.
2. Connect the S-Bend/DCB with the gaskets to the
relevant ports.
3. Tighten the built-in screws to the OCB.
Figure. Installing S-Bends and the DCB
Short Installation
Install the short plate using the flange gasket, screws,

and washers supplied with the short kit as shown.
Figure. Short Installation

Termination Installation
Install the termination using the flange gasket, screws

and washers supplied with the termination kit as
shown.
Figure. Termination Installation

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Short with Tapped Holes Installation
Install the short plate with tapped holes using the

gasket supplied with the
DCB kit and DCB captive screws as shown.
Figure. Short with Tapped Holes Installation
Final Branching Installation
1. Fasten two screws (1) and

spring washers (2) for each
installed OCB.
2. Fasten lifting eye to each OCB
unit (5) (if not already installed).
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Connecting the RFU to the OCB
Warning! Make sure the RFUs (2)

are inserted correctly; do not
force them in!
1. Carefully insert the RFUs (2)
into the slots on the OCB
units (1).
2. Fasten two screws (3) using
the angled Allen wrench. The
torque for the screws should
be 12Nm.
Figure. Connecting the RFU to the OCB
Housing Assembly and Lifting Harness
1. Choose one of four (5) available positions

for the pole installation. Refer to Hanging
Positions.
2. Fasten two screws (3) and spring washers
(4) to attach the Pillar Housing (1) to the
Hanging Profile (2).
3. Tie the lifting harness (6) to the lifting ears
(7) on all OCB units.
CAUTION!
Before lifting, make sure all OCB units are
properly tied to the lifting harness.
4. Carefully lift the assembly for Pole
Installation.
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Pole Installation
1. Insert two screws (in addition to the two

screws already inserted (see Pole Mount
Preliminary Assembly) (4) through the holes in
the Hanging Profile (4).
2. Press the Hanging Profile (4) against the Pillar
Housing, while mounting the Pillar Clamp (3)
on the screws (5).
3. Tighten the spring washer (2) and two nuts (1)
on each of the four screws, to fasten the
Hanging Profile (6) to the Pole (7).
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Hanging Positions
You can pole mount the Hanging

Profile on any of the four available
positions,
as shown in the following illustration.
Outdoor Branching Network (OBM) Housing Hanging Procedure
Do not lift the OCB using the RFU handle; use the lifting eye only!
1. Lift the OBN OCB Housing (3) using the

lifting eye (5).
2. Tilt the OBN OCB Housing (shown
below without the RFU) (3) backwards,
and hook it to the Hanging Profile (4) so
that the screw holes are aligned.
3. Fasten two screws (1) and spring
washers (2).
4. Hang up to five OBN OCB Housing (3)
units (in accordance with the relevant
configuration).
5. Install the RFU (6).
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Connecting a Flexible Waveguide
Connect the Flexible Waveguide using the flange

gasket, screws, and washers supplied with the Flexible
Waveguide kit as shown below.
Figure. Connecting a Flexible Waveguide

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RFU Cable Connections
The RFU cable connectors are located on the

bottom of the RFU, as shown in
the photo:
The connections include the following:

- XPIC/RSL – For XPIC functionality and radio
signal monitoring.
- IF – Connects the RFU to the IDU.
- Ground – Used for electrical ground.
- Flexible Waveguide – Connects the RFU to
the antenna.
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5.3.1. 1+0 Configuration
List of Items per Terminal
Procedure
1. Mount the termination and short flange on the
rear side, as described in Short Installation and
Termination Installation.
2. Mount the OCB to the pole mount, as described in
Pole Mount Preliminary Assembly.
3. Mount the radio to the OCB, as described in
Outdoor Branching Network (OBM) Housing
Hanging Procedure.
4. Attach the pole mount bracket to the pole, as

described in Pole Mount Preliminary Assembly.
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5. Mount the flexible waveguide and O-ring to the

MAIN (upper) port using the screws and washers
supplied in the Flexible Waveguide kit, as
described in Connecting a Flexible Waveguide.
6. Repeat the procedure for the second polarization.
5.3.2. 2+0 Single Polarization Configuration
List of Items per Terminal

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1. Mount the OCBs to the OCB pole mount, as

2. Slide and tighten both radios to the OCB, as
described in Outdoor Branching Network (OBM)
Housing Hanging Procedure.
3. On the rear side, mount the termination and short

to the OCB flanges, as shown below and as
described in Short and Termination Installation.
4. Mount the S-Bend between the OCBs, as shown

below and as described in Installing S-Bends and
the DCB.
5. Attach the OCB pole mount bracket to the pole, as


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5.3.3. 2+0 Dual Polarization Configuration
Procedure
1. Mount the termination and short flange on the
rear side, as described in Short Installation and
Termination Installation.
2. Mount the OCB to the pole mount, as described in
Pole Mount Preliminary Assembly.
3. Mount the radio to the OCB, as described in
Outdoor Branching Network (OBM) Housing
Hanging Procedure.
4. Attach the pole mount bracket to the pole, as

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6. Repeat the procedure for the second polarization.

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6. Connector
6.1. Power Connector
6.1.1. IP-20G Power Connector
Connecting the Power Cable
Important! Before connecting the power supply to the IP-20G unit, you must verify that the positive pole in the
external power supply is grounded! Power supply grounding should be in according with the following figure:
Figure. Power Supply Grounding
To connect a power cable to the IP-20G:

1. Expose the wires of the power cable.
2. Loosen the top two screws on the connector.
3. Verify that the wiring is according to the correct
polarity.
4. Insert the wires into the connector.
5. Secure the wires in the connector with the screws.
6. Plug the connector into the IP-20G power interface
and tighten the two screws on the sides of the
connector to secure the connector. Figure. Correct Wiring of Power Connector
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Figure. Connecting the Power Cable to IP-20G IDU
Power Supply Notes:

When selecting a power source, the following must be considered:
• Voltage range: -40 VDC to -60 VDC.
• Recommended: Availability of a UPS (Uninterrupted Power Source), battery backup, and emergency
power generator.
• The power source must be grounded.
• The unit has more than one supply connection - Remove all power from the unit for servicing.
Important! Make sure to use a circuit breaker to protect the circuit from damage by short or overload. In a building
installation, the circuit breaker shall be readily accessible and incorporated external to the equipment. The maximum
rating of the overcurrent protection shall be 10 Amp, while the maximum current rating is 5 Amp.
6.1.2. IP-20N Power Connector
Connecting the Power Cable
Caution! In a 1RU chassis, the Fans unit receives its power from the TCC. Therefore, to avoid over temperature in
the chassis, do not power up the 1RU unit unless both the TCC and Fans unit are installed in the chassis.
Important! Before connecting the power supply to the PDC, you must verify that the positive pole in the external
power supply is grounded!
1RU units can use a single-feed or dual-feed PDC. The power cable connector is included with the PDC.
The following power cables are available for use with a 1RU IP-20N unit:
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2RU units use a single-feed PDC. The power cable connector is pre-attached to the power cable.
The following power cables are available for a 2RU IP-20N unit:
Connecting the Power Cable For a 2RU Chassis
1. Verify that the wiring is according to the correct polarity.

2. Plug the power connector into the PDC and tighten the two captive screws on the sides of the
connector to secure the connector.
Figure. Connecting the Power Cable For a 2RU Chassis – Dual-Feed PDC
Connecting the Power Cable For a 1RU Chassis
1. Expose the wires of the power cable.

2. Loosen the top two screws on the connector.
3. Verify that the wiring is according to the correct polarity.
4. Insert the wires into the connector.
5. Secure the wires in the connector with the screws.
6. Plug the connector into the PDC and tighten the two screws on the sides of the connector to secure the
connector.
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Figure. Connecting the Power Cable For a 1RU Chassis – Single-Feed PDC
Power Supply Notes
When selecting a power source, the following must be considered:

• Voltage range: -40.5 VDC to -60 VDC.
• Recommended: Availability of a UPS (Uninterrupted Power Source), battery backup, and emergency
power generator.
• The power source must be grounded.
• The unit has more than one supply connection - Remove all power form the unit for servicing.
Important! Make sure to use a circuit breaker to protect the circuit from damage by short or overload. In a
building installation, the circuit breaker shall be readily accessible and incorporated external to the equipment. The
maximum rating of the overcurrent protection shall be 3 Amp per link, while the maximum current rating is 15A for
1RU and 30A for 2RU.
Power supply grounding should be in accordance with the following figures:
Figure. Power Supply Grounding – 1RU Chassis with Dual-Feed PDU

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Figure. Power Supply Grounding – 1RU Chassis with Single-Feed PDU
Figure. Power Supply Grounding – 2RU Chassis

6.1.3. IP-20C Power Connector
To connect a DC power cable:

1. Strip off 45 mm from the cable jacket. Expose 10 mm at the edge of each of the two wires.
2. Insert the power cable into the gland.
3. Insert the power cable wires into the power connector.
4. Insert the power cable wires into the power connector. Match “+” to the 0V wire and “-“ to the -48V wire.
5. Tighten the two top screws.
6. Plug the power cable with connector into the IP-20C power connector.
7. Tighten the two front screws.
8. Screw the gland into the radio unit
Important Note! Before tightening the gland, make sure the gland is even with the cover. Tighten the gland gently
and make sure there is no resistance. If there is resistance, stop immediately and verify that the gland is not being
inserted at an angle. Tightening the gland at an angle can ruin the thread on the gland and prevent proper sealing
of the interface.
9. Tighten the gland cap.

10. Secure the cable to the gland with a tie wrap.
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Figure. Connecting a DC Power Cable
6.2. RG8/IF Connector

IF Cable Assembly Preparation
1. Using knife strip back outer-jacket 6.5mm. Square off end of cable with junior hacksaw (fine toothed).
Note: avoid cutting into copper braid
2. Using the wire brush straighten out the woven cable braid.
Next, slide the nut (A) onto the cable. Followed by the washer (B) and then rubber gasket (C). Ensure the
rubber gasket is correctly turned to fit the collar.
3. Fit the collar. Spread braid out using a fine wire brush, then, using scissors, trim braid to correct length.
Fold back braid fully over the shoulder of the collar.
4. Trim back aluminium foil and dielectric flush with braid. Clean surface of inner conductor using a none
abrasive material such as cotton to remove any residue remaining from the dielectric.
Note: avoid damage to copper coating and cutting into centre conductor.
5. Cut the Inner conductor cut using ‘Junior Hacksaw’. File end of inner conductor to a 45 deg. Chamfer.
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Figure. IF Cable Assembly Preparation
Connector Assembly
Push the inner conductor into the contact clip tightly enough, over tightening causes the rubber gasket to slip, under
tightening causes the water ingress.
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Figure. Connector Assembly
Angle Connector (L-type) Assembly

Basically it is the similar assembly way with the straight one.
Note: Avoid to put the wrench onto the connector head to screw or to hold, it will damage the connector.
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Figure. Angle Connector (L-type) Assembly

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Protecting the IF Connector

1. After Connecting the IF connector to the RFU-C, we attach the vulcanized/rubber tape then it must be
overwrapped with the PVC tape.
2. Tie off at the top and bottom with cable ties
Figure. Protecting the IF Connector
In case of using the L-type connector, so we need the slim tools to attach the vulcanized/rubber and PVC tapes.
Figure. Protecting the IF Connector (N-type)

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Waterproof Standard (1-3-3)
Smartfren wants to ensure the connector installation safe enough by applying Waterproof Standard: 1 layer
isolation tape, 3 layers rubber tape, 3 layers isolation tape, tie both end of tape. See the figure below:
Figure. Applying the Waterproof Standard (1-3-3)
6.3. Ethernet Connector

6.3.1. IP-20C Ethernet Connector
Connecting the IP-20C Ethernet Connector
Important Note! To ensure proper grounding, the RJ-45 plug must be shielded, with a crimping tail.
Preparing the Ethernet Cable and Plug-in Field

1. Prepare the gland and insert the cable, then insert the CAT5E plug boot to the cable.
2. Strip off approximately 45 mm of the outer insulation jacket from the CAT5E cable.
3. Do not strip off the end of the cable shield, but rather, twist the shield to form a braid.
4. Roll back the foil shield insulation and wrap the drain wire around the foil. Do not remove any insulation
from the conductors.
5. Align the colored wires.
Note: Cord colors should be matched to the same pins on both ends of the cable.
6. Trim all wires to the same length. About 12 mm on the left should be exposed from the inner sheath.
7. Separate the wires and place the twisted shield between the separated wires.
8. Insert the wires into the RJ45 plug. The sheath of the Ethernet cable should extend into the plug by about
13 mm and held in place by the crimp.
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9. Extend the cable jacket with the shield into the connector about 5 mm for strain relief and shielding
connection.
10. Wrap the twisted braid firmly around the cable jacket and let the crimping tail of the RJ45 plug envelop it.
Important Note! To ensure proper grounding, it is essential that the twisted braid be firmly connected to the RJ45
plug.
11. Crimp the RJ45 plug with the crimp tool. Make sure the twisted shield is crimped firmly to the RJ45 plug.
12. Verify that the wires ended up the correct order and that the wires extend to the front of the RJ45 plug and
make good contact with the metal contacts in the RJ45 plug.
13. Push back the CAT5E plug boot on the connector plug.
Note: It is recommended that the newly prepared cable be tested with a Cable Analyzer such as the FLUKE DTX-1800
(or the equivalent), to make sure the cable complies with ANSI/TIA/EIA-568-B-2. Make sure to verify both
connectivity and grounding continuity at both ends of the cable.
Figure. Preparing the Ethernet Cable and Plug-in Field

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Figure. Wrapping the twisted braid around the cable jacket and envelop it with the crimping tail
Important Note! Pay attention before crimping the cable:
1. Double check the wires color code (refer to Color Codes for RJ-45 Ethernet Plug)
2. Cut back the conductors to get proper length so that fit nicely with the modular plug
3. Slide wires into the little insulation piece to protect from cross
4. Insert the wires carefully inside the RJ-45 Plug, make sure they are separated with each other along little
tracks
5. Push it as far as you can until the copper conductors touch the end of plug and the outer insulation jacket
extent pass the metal of plug
Figure: Illustration, before Crimping the Ethernet Cable

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Color Codes for RJ-45 Ethernet Plug
We use the T-568B Standard wiring for the Straight Through ethernet cable. For the Cross-over we use T568A on
one end and T568B on the other end.
Figure. Straight Through Cable vs Cross-Over Cable
Look at the T-568B wiring in detail as following figure:
Figure. The T-568B wiring for Straight Through Ethernet Cable
For detail information of color legends, there are a little difference between T-568A and T-568B as following figure:
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Figure. Color Legends for Cross-Over Ethernet Cable
Both T-568A and T-568B are allowed under the ANSI/TIA/EIA wiring standards. The only difference between the two
color codes is that the orange and green pairs are interchanged.
Figure. T-568A vs T-568B: The Orange and Green Pairs are Interchanged
Usually, we use use the Cross-Over Cable for connection between the same/similar equipment and the Straight
Through Cable for connection between the different equipment as described in table:
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Table. Equipment Connections Compared with Ethernet Cable Wiring
Note: We have experience when connecting Ceragon ODU with ZTE Microwave, we have to use the Straight
Through Cable for best throughput performance.
Connecting the Ethernet Cable Already Assembled to the IP-20C:

1. Remove the relevant cap from the IP-20C radio. You can use the side of the gland to unscrew the cap.
2. Connect the CAT5E cable to the IP-20C.
3. Screw the gland into the radio unit.
Important Note! Before tightening the gland, make sure the gland is even with the cover. Tighten the gland gently
and make sure there is no resistance. If there is resistance, stop immediately and verify that the gland is not being
inserted at an angle. Tightening the gland at an angle can ruin the thread on the gland and prevent proper sealing
of the interface.

5. Secure the cable to the gland using a tie wrap.
Figure. Connecting the Ethernet Cable Already Assembled to the IP-20C

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6.4. Optical Connector

6.4.1. IP-20C Optical Connector
To connect an optical fiber cable and the SFP transceiver:

1. Use a pre-assembled cable.
2. Split the connector into two separate LC connectors (one for each fiber).
3. Remove the gland cap and rubber from the gland body
4. Slide the gland cap into the cable.
5. Slide the rubber into the cable.
6. Insert the fibers with the connectors one by one into the cable gland.
7. Secure the cable to the lip of the gland using a tie wrap.
Important Note! If you are raising the cable to a radio unit on a tower, this step is crucial to prevent the cable from
slipping from the gland, which could damage the connector.
8. Connect the fibers to the SFP transceiver. Listen for the “click” to ensure that they are fully inserted.
9. Remove the tie wrap securing the cable to the gland.
Note: A new tie wrap must be used to secure the cable to the gland at the end of the procedure, as described in
Step 13.
10. Connect the connector into the IP-20C connector.

11. Tighten the gland to the radio unit until there is full contact between the gland and the radio unit.
Important Note! Before tightening the gland, make sure the gland is aligned with the tapped hole in the unit.
Tightening the gland at an angle can ruin the thread on the gland and prevent proper sealing of the interface
Tighten the gland gently and make sure there is no resistance. If there is resistance, stop immediately, thread out
the gland, and verify that the gland threads are not damaged. Then, tighten the gland again.
If the gland thread is damaged do not use it!
13. Secure the cable to the gland using a tie wrap.

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Figure. Connecting an Optical Fiber Cable and the SFP Transceiver
6.5. PoE Injector

PoE Injector Cable Connection
The PoE Injector cables are connected similar to the IP-20C.
• To connect the Ethernet (CAT5E) cable to the PoE or Data port, refer to Connection of Ethernet Cable to
IP-20C on Section 6.3.1.
• To connect the DC power cable to the power port or dual feed port, refer to Connecting a DC Power Cable
on Section 6.1.3. This cable is not supplied with the PoE Injector.
• The total length of the cable between the IP-20C port and the Switch/Router the device is connected to
should not exceed 100m/328ft. This length includes the connection between the IP-20C and the PoE
Injector (X1 + X2 ≤ 100m/328ft in the figure below).
Note: The length of the cable connecting the customer equipment to the PoE injector should not be longer than
10m (according to ANSI/TIA-568 standard).
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Figure. PoE Injector Cabling Preview

Note! For the warranty to be honored, the connection must be through the glands only. Do not open the PoE
injector box cover.
7. Gland
Removing the Plastic Plugs
In order to remove the plastic plugs for the unit, you can use the flange of supplied glands to disconnect
them.
Figure. Removing the Plactic Plugs
Tightening the Gland Cap
Important Note! Before tightening the gland, make sure the gland is aligned with the tapped hole in the
unit.
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Tightening the gland at an angle can ruin the thread on the gland and prevent proper sealing of the
interface Tighten the gland gently and make sure there is no resistance. If there is resistance, stop
immediately, thread out the gland, and verify that the gland threads are not damaged. Then, tighten the
gland again.
Important Note! Pay attention that the gland rubber is properly located and not damaged during the
tightening of the gland cap. If the gland thread is damaged do not use it! Also, Securing the cable to the
gland with a tie wrap must be tight enough, if not the cable will be loose.
Figure. Tightening the gland cap
7.1. IP-20C Gland
In here will be shown the examples of bad and good of IP-20C gland tightening and tying the cable to the
gland.
Figure. Bad and Good Example of Gland Tightening

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Figure. Bad and Good Example of Securing the cable to the gland with a tie wrap
7.2. PoE Injector Gland
In here will be shown the examples of bad and good of IP-20C gland tightening and tying the cable to the
gland.
Figure. Example of Bad and Good Gland Installation at PoE Injector

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8. Cable Installation
8.1. Cable Laying
Cable Routing
Note: Make sure when routing the cable there is no wrinkled, torn, crisscrossed or un-tied cable (as per 90cm).
Figure. Example of Bad Cable Routing
Cable Laying on Tower Structure

Note: The cable laying on the horizontal or diagonal tower structure should be under them, this way will prevent
the cable from damage caused of stepped on.
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Figure. The Cable Laying on the Horizontal or Diagonal Tower Structure
Cable Bending Radius

Avoid to bend the cable more than 1inch (25 mm) radius, this will ensure the cable in safe from broken.
Figure. Maximum allowed cable bending
Cable Coil
Cable coil for spare purpose should be tied to structure as well, tidy and properly tightened. Maximum cable
length around 2meter.
Warning! Don’t ever tie the cable with isolation tape or other fragile rope.
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Figure. Example of Bad and Good in Coiling the cable (max. 2m)
8.2. Cable Support

Vertical Support Spacing
The vertical support spacing is recommended to be 90cm, however, actual support spacing is normally governed by
the vertical separation between cross support members provided on the tower vertical ladder. Cable support can be
with mini-click on hangers or cable ties.
Figure. Cable support (Cable Ties)

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In case of supporting the cable with cable ties, use the X-method to keep the cable straight and provide the best
support.
Figure. Vertical Support Tray Spacing and the X-method Supporting Cable with Cable Ties
Figure. Bad and Good Example of Supporting the Cable with the X-method
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8.3. Feeder Entry Plate (FEP)

The FEP hole when used to route the cables through it should be sealed enough to prevent water ingress or any
kind of animals entering the shelter or cabinet.
The sealing material could be silicon sealant or butyl rubber tape.
Figure. Sealing the FEP
9. Cable Earthing System

9.1. Earthing Kit Position
Figure. Cable Earthing System

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Position 1 The first Position in order of priority is just before the cable enters the shelter through
the wall plate.
Position 2 Highest priority - the bottom of the vertical cable run, on the straight section just
above the bend where it transitions from vertical to horizontal.
Position 3 The third position in order of priority is at the antenna position. Here, the Grounding
Kit is fitted on the vertical straight section of cable just after the transition from
horizontal to vertical.
Note:
• For optical and DC power cables no grounding is required.
• For Coaxial cables, the shielded must be grounded as required, at least at the end of the vertical run and
the entry to the indoor cabinet, using the appropriated grounding kit.
• For Ethernet cables, the shielded Ethernet cable (SF/UTP construction) must be grounded to the antenna
tower at the top (next to the IP-20 unit), the entry to the indoor cabinet, and every 50m, using the kit
CAT5E_gnd_kit.
• For Waveguide, the shielded must be grounded as required, at least at the end of the vertical run and the
entry to the indoor cabinet, using the appropriated grounding kit.
• RFU or IP-20 unit, must be grounded!!
• Make sure the grounding measurements show the optimum results: 0 – 2 Ohm.
9.2. Earthing Kit Weatherproofing
Note:
• Each grounding Kit should be protected with a waterproof weather seal

• If the weather seals are not provided as part of the main Earthing Kit, they must be ordered
• Each kit is provided with installation instructions
• Always follow the Recommendations in the instruction booklet to achieve the best possible installation
Grounding Kit Installation
• Do not remove any more cable jacket than is

necessary
• Avoid using a Box Cutter as these are
extremely sharp and may cut through the
tinned braid
• Slide the ferrule onto the loop, then put the
loop around the braid.
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• Avoid stretching the tape tight for the final few

turns as the tension will cause the adhesive to
fail.
• If needed a cable tie can be used to prevent
the end of the tape detaching should the
adhesive fail.
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10. Indoor Installation

10.1. IDU Installation
10.1.1. IP-20G Installation
Installing the IP-20G IDU

This section provides instructions for installing a FibeAir IP-20G IDU.
Figure. IDU (Full Configuration)
Kits required to perform the installation
Tools
• Philips screwdriver
• Flat screwdriver
Installing the IP-20G IDU in the Rack (19")

1. Insert and hold the IP-20G IDU in the rack, as shown in the following figures. Use four screws (not
supplied with the installation kit) to fasten the IDU to the rack.
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Figure. Inserting and Fastening the IP-20 IDU to the Rack
Replacing an IP-20G IDU or SM-Card

If you should need to replace the IP-20G IDU, you must first remove the SM-Card Cover so that you can insert it into
the new IDU.
The SM-Card holds the configuration and software for the IDU. The SM-Card is embedded in the SM-Card Cover, so
re-using the existing SM-Card Cover is necessary to ensure that the unit’s software and configuration is maintained.
In some cases, you may need to replace the SM-Card itself in order to upgrade the unit’s configuration.
To remove the SM-Card Cover:
1. Switch the unit power off.
2. Loosen the screws of the SM-Card Cover and remove it from the IDU.
3. In the new IDU or, if you are upgrading the SM-Card, the old IDU, make sure that there is no foreign matter
blocking the sockets in the opening where the SM-Card is installed.
Figure. Removing the SM-Card Cover from the IDU

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4. Gently place the SM-Card Cover in its place and tighten the screws, using a Phillips screwdriver.
Figure. Placing the SM-Card Cover in its Place
IP-20G IDU Clearance
If you are installing multiple IP-20G units in a single rack, make sure to leave a space of 1RU after every two IP-20G
units, as shown in the figure below. This restriction also applies to IP-20G units installed in proximity with third party
units.
Figure. IP-20G IDU Clearance: a Space of 1RU After Every Two IP-20G Units
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10.1.2. IP-20N Installation
Installing the Chassis
This sub section provides instructions for installing a FibeAir IP-20N chassis.
Required Tools for Chassis Installation
Mounting the Chassis in the Rack

This procedure is for both 1RU and 2RU chassis.
Note that there are two possible ways to install a FibeAir IP-20N chassis:
• Standard Mount – The front of the chassis is flush with the front of the rack.
• Front Mount – The front of the chassis protrudes slightly from the front of the rack, in order to reduce or
eliminate protrusion of the chassis from the rear of the rack.
Insert and hold the IDU chassis in the rack, as shown in the following figures. Use four screws (not supplied with
the installation kit) to fasten the chassis to the rack.
Figure. 1RU and 2RU IDU Chassis in Rack - Front Mount

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1RU and 2RU IDU Chassis in Rack - Standard Mount
Standard Mount to Front Mount Conversion

Loosen the four screws that hold the bracket to the chassis and retighten them in the new position as shown
below.
The same procedure is performed for the bracket at the opposite side of the chassis.
1. Remove the four screws that hold the bracket to the

chassis.
2. Remove the bracket.
3. Align the bracket with the holes in the center of the
chassis.
4. Replace all four screws.
5. Retighten the screws in the new position.
1.
2. 3.
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4. 5.
Replacing the Chassis

Note: When a complete IDU chassis is replaced, the traffic through this IDU will be interrupted.
1. Unplug the power connector(s) on the PDC(s).

2. Disconnect all cables from the cards in the chassis. Mark all cables to ensure that the cables can be
reconnected to the correct cards and interfaces in the new chassis.
3. Disconnect the chassis grounding cable.
4. Since the chassis fully populated is heavy, it may be convenient to remove cards prior to removing chassis
from the rack.
5. Unscrew the chassis from the rack (four screws).
6. Carefully pull the chassis out.
7. Remove all cards from the chassis.
8. Install the new chassis, as described in Section Mounting the Chassis in the Rack.
9. Replace the cards in the new chassis.
10. Carefully insert the new chassis into the rack.
11. Fasten the four screws.
12. Reconnect the chassis grounding cable.
13. Re-insert all cards. Tighten the captive screws manually.
14. Reconnect the front cables.
15. Reconnect the power cable(s).
Installing an IVM
In most cases, an IP-20N chassis is delivered with an IVM already installed. However, if you are required to install
or replace an IVM, follow these instructions:
On the rear side of the chassis, place the IVM in front of the backplane and secure it using the two screws supplied
with the IVM bracket.
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Figure. Installing an IVM at 1RU and 2RU Chassis
Replacing an IVM
In the event that an IVM must be replaced, follow these instructions:
1. Loosen the two screws that secure the IVM in its place and gently pull out the IVM.
2. Install the new IVM, as described in Installing an IVM
Figure. Replacing an IVM at 1RU and 2RU Chassis
Installing and Replacing Cards in the Chassis
Almost each card has the same way to install and replace, see the card slots as figure below:
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Figure. 1RU and 2RU Chassis Slot Numbering
Note: In here we only discuss on TCC, the other cards will follow the same procedure except have no card ejectors
lock on them.
Note: When replacing a card, the new card must have exactly the same unit code (Code:) as the unit to be
replaced.
Inserting the SD Card in the TCC
When installing a new system, the new TCC is delivered with an SD card, which stores the unit's software version
and configuration. The SD card is packaged in a compartment in the front portion of the TCC package. It is placed in
such a way that you can view the label and serial number of the SD card before opening the package.
Note: In some cases, the TCC is delivered with the SD card already installed. If the SD card is already installed, proceed
directly to Inserting a TCC in the Chassis.
Figure. TCC Package with SD Card

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1. Carefully remove the SD card from the package.

2. Before installing the TCC, insert the SD card into its socket on the upper left side of the TCC. Make sure the
orientation of the SD card is correct, as shown in the figure below
Figure. Inserting an SD Card into a TCC
When the SD card is inserted properly, it should click into place. The second figure above shows an SD card properly
inserted in its socket on the TCC.
Inserting a TCC in the Chassis

1. Carefully insert the new TCC into slot 1 or, if
installing a second TCC in a 2RU chassis, slot 11.
Ensure that the TCC enters the guides inside the
chassis, and gently press the TCC to enter the
internal connectors without the use of excessive
force.
2. Make sure that the card ejectors lock in the correct

position.
3. Fasten the two captive screws manually.

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4. Remove the SFP caps from the TCC.
Replacing a TCC
Note: Before replacing a TCC, you must make sure to back up the system confirmation. After installing the new TCC,
you should restore the backed up configuration.
1. Remove the SD card. Afterwards, you will

insert the SD card into the new TCC in order
to preserve the system's current software
and configuration. To remove the SD card,
press down gently on the card and slide the
card out of its socket on the upper left side
of the TCC.
2. Disconnect all cables (not shown) on the TCC

to be replaced.
3. Unscrew the two captive screws that secure

the TCC to the chassis. A screwdriver may be
used if necessary to unscrew the screws.
4. Release the TCC from the backplane

connectors by means of the card ejectors.
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5. Loosen the captive screws.
6. Carefully remove the TCC from the chassis by

pulling the screws.
7. Insert the new TCC in the chassis, as

described in Inserting a TCC in the Chassis.
8. Reconnect all cables (not shown).
9. Re-insert the SD card that you removed from

the old TCC.
IP-20N Chassis Clearance
Ensuring Proper Clearance for Air Flow around the IDU

The IP-20N fans draw air into the left side of the chassis, and push the air through the chassis and out the right
side.
Figure. IP-20N Air Flow
To ensure that the IP-20N maintains a proper operating temperature, you must ensure that the air flow is
unimpeded:
• Make sure to install the chassis level in the rack, with at least 5 cm clearance between both sides of the
chassis and the walls or other obstacles.
• Make sure the sections of the rack that are aligned with the chassis are open so as to allow air flow to and
from the chassis.
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Figure. IP-20N Chassis Clearance: at Least 5cm
11. Equipment Grounding

11.1. Outdoor Grounding
Pay attention to the ODU Grounding rules!
• Each ODU is separately Earthed – Do not jumper between

ODUs
• Do not make coiling cable
• Routed directly to Grounding Busbar
• If the busbar still far away, use the BC clamp alternatively
• Bond to tower structure
• Do not allowed to be rolled up or has a spare
• Rather than make a piggyback on cable shoes connection at
busbar, put each of them at the opposite side of busbar
• Use BC Clamp only when the grounding cable could not reach
the busbar. To prevent the grounding cable from corrosion,
seal all the connection by butyl rubber and isolation tape.
Figure . ODU Grounding
Figure. Bad and Good Example of Grounding Cale Routing

Doc ID: DOC-20-01
Warning! Do not make the grounding cable routed upward (to grounding busbar)
Figure. Wrong and Right Way on Grounding Cable Routing to Busbar
Figure. Bad examples of connecting ODU Grounding Cable to the Upper Position Busbar
Doc ID: DOC-20-01
Figure. Piggyback Connection (not Allowed)
Note: The usage of BC Clamp only when the grounding cable could not reach the busbar. Use butyl rubber
and isolation tape after connecting the grounding cables as refer to Subsection Earthing Kit
Weatherproofing.
Figure. Without and With Butyl Rubber and Isolation Tape After Connecting the Grounding Cables
The Standard of Ground Cable Connection on Busbar
The grounding connection on Busbar should be tightened enough to prevent the equipment from damage because
of lightning or overvoltage surges.
The standard of grounding connection on busbar is: Bolt + Schoen + Washer + Nut
Doc ID: DOC-20-01
Figure. Connection on Busbar: Bolt + Schoen + Washer + Nut
11.1.1. IP-20C Grounding
IP-20C Unit Grounding

• Grounding screw for the IP-20C element.
• The user power supply GND must be connected to the positive pole in the IP-20C power supply. Any other
connection may cause damage to the system!
• The power supply must have grounding points on the AC and DC sides.
• IP-20C includes built-in surge protection for its Ethernet and power interfaces (IEC 61000-4-5, level 4).
Figure. IP-20C Unit Grounding

Required Tools
• Metric offset wrench key wrench #3

• Metric wrench 10mm
Procedures:
1. On the front of each IP-20C unit, loosen the nut, plain washer, and serrated washer from the GND stud,
using the metric offset hexagon key and the wrench.
Doc ID: DOC-20-01
2. Place the cable lug (supplied with the IP-20C grounding kit) in place on the screw. 3 Secure the cable lug. 4
The second side of the GND cable should be connected to the main ground bar or terminal ground bar of
the site. 5 Perform a resistance test between the 2 lugs of the GND cable. Verify that the result is 0-2
ohms.
Notes: The unit’s earthing screw terminal shall be permanently connected to protective earth in a building
installation in accordance with applicable national code and regulations by a service person.
A 2-pole circuit breaker, a branch circuit protector, suitably certified in accordance with applicable national code
and regulations, rated maximum 20A, shall be installed for full power disconnection in a building installation.
Any outdoor antenna cable shield shall be permanently connected to protective earth in a building installation.
Note: For ODU Grounding rules, refer to sub-section 11.1. Outdoor Grounding
11.1.2. RFU-C Grounding
Procedure
1. On the front side of each RFU-C unit, loosen the nut, plain washer, and serrated washer.
2. Place the cable lug (supplied with the RFU-C grounding kit) on the screw.
3. Secure the cable lug.
11.1.3. RFU-HP Grounding

Grounding the 1500HP/RFU-HP
• The RFU is suitable for installation in a Common Bonding Network (CBN).

• Only copper wire should be used.
• The coaxial port cables should be shielded and grounded at both ends.
• The wire must be at least 14 AWG or thicker.
• Connector and connection surfaces must be plated. Bare conductors must be coated with antioxidant
before crimp connections are made to the screws.
• FibeAir provides a ground for each drawer, via a one-hole mounted lug onto a single-point stud. The stud
must be installed using a UL-listed ring tongue terminal, and two star washers for anti-rotation.
• For antenna ports, lightning protection is used that does not permit transients of a greater magnitude
than the following:
- Open Circuit: 1.2-50us 600V
- Short Circuit: 8-20us 300A
• FibeAir’s battery return terminals are in the configuration of an Isolated DC return (DC-I) and Common DC
Return (DC-C).
Doc ID: DOC-20-01
The grounding point is assembled as shown in the following illustration.
Figure. RFU-HP Grounding Interface
Figure . RFU-HP Grounding Example
11.1.4. PoE Grounding

PoE Injector Grounding
To ground the PoE Injector:
1. On the right side of each PoE Injector, loosen the screw, plain washer, and serrated washer.
2. Place the cable lug (supplied with the PoE injector kit) between the plain and serrated washer.
Doc ID: DOC-20-01
3. Tighten the screw.

4. Perform a resistance test between the 2 lugs of the GND cable. Verify that the result is 0-2 ohms.
Figure. PoE Injector Grounding Installation

11.2. Indoor Grounding
11.2.1. IP-20G Grounding
Grounding the IP-20G

Connect a grounding wire first to the single-point stud shown in the figure below, and then to the rack, using a single
screw and two washers. Verify that the grounding resistance is 0-2 ohms.
Note: The grounding wire must be 16 AWG or thicker.
Figure. Grounding The IP-20G

Doc ID: DOC-20-01
11.2.2. IP-20N Grounding
Grounding the Chassis
Connect a grounding wire to the single-point stud shown in the figures below, and then to the rack, using a single
screw and two washers. Verify that the grounding resistance is 0-2 ohms.
The size of the grounding wire must be at least:
• For 2U chassis: 12 AWG
• For 1U chassis: 18 AWG
Figure. 1RU IP-20N Chassis Grounding
Figure. 2RU IP-20N Chassis Grounding

Doc ID: DOC-20-01
12. Reference Lists

[1] FibeAir® RFU-C, Installation Guide. Ceragon Document, Part ID: BM-0133-0 | Doc ID: DOC-00017708 Rev O.06.
November 2016.
[2] FibeAir® 1500HP/RFU-HP, Installation Guide. Ceragon Document, Part ID: BM-0111-0, Doc ID: DOC-00015514
Rev C. March 2015.
[3] FibeAir® IP-20N, Installation Guide. Ceragon Document, Part ID: BM-0283-0 | Doc ID: DOC-00040492 Rev D.05.
July 2017.
[4] FibeAir® IP-20C, Installation Guide. Ceragon Document, Part ID: BM-0266-0 | Doc ID: DOC-00036522 Rev D.04.
June 2017.
[5] CCRP_IP-20C Manual, Ceragon Installation and Commissioning Course, Ceragon Training Services. 7/17/2017.
[6] CCRP_IP-20G_Gx Manual, Ceragon Installation and Commissioning Course, Ceragon Training Services. 2017.
[7] Ceragon Antenna Side Strut Installation Guideline
[8] Pictures from the Fields

Ceragon MW Deployment Work Instruction Rev. B (Draft)

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4. Pole Mount Installation

9. Cable Earthing System

10. Indoor Installation

11. Equipment Grounding

12. Reference Lists

These guidelines include information on:

• Antenna and Pole Mount Installation Requirements

Revision History Information

Date Rev Description Prepared by

1. Title from: Ceragon

2. Smartfren Logo addition

4. Addition of the sub-

8. Addition of The Standard

9. Addition of Note: Remove

2.1. Electrostatic Discharge Considerations & Wrist Strap

Figure Error! No text of specified style in document.-1 ESD Wrist Strap

2.2. Personal Protective Equipment (PPE)

2.3. Working at Heights

You are working at height if you:

• are working on a ladder or a flat roof;

Working at Heights guidelines

Figure. Working at Height Equipment

• Antenna design vary from manufacturer to manufacturer

• This results with changes to:

Figure. Antenna Assembly

Antenna – Lubricants and Torques

Bolted Fasteners, Torque and Lock Nuts

Grease, Lubricants and Thread Locking Compounds

Functions of a threaded assembly:

1. Create clamp force

2. Maintain clamp force

A. Gaps: To make the assembly possible, nuts and

B. Vibration & side-to-side movement: These gaps

C. Expansion/contraction & loosening: Expansion

• Corrosion, rust, when dealing with:

Antenna – Thread Locking Compounds (eg. Loctite)

• How does a thread locker work? Thread lockers are single-

• How do I use a thread locker? To achieve optimum performance all

Installing Ultra High Performance Antenna

Figure. Example ANDREW Dual Polarized Feed Horn

3.2. Antenna Offset

Figure. Antenna Offset Option (Big Size Antenna)

Offsetting a 0.3m - 0.6m Value Line Antenna

3.3. Side Strut

Figure. Side Strut(s) Parallel to the Boresight of the Antenna

Installation of the Side Strut

Figure. Installation of the Side Strut

Proper Mounting of Side Strut

Improper Mounting of Side Strut

Effects of Improper Mounting of Side Strut

• The Antenna leaves away from the tower

Figure. Improper Mounting of Side Strut

Solution to Fix the of Improper Mounting of Side Strut

Figure. Solution to Fix the of Improper Mounting of Side Strut

Figure. Proper Mounting of Side Strut

Double Side Strut

Figure. Antenna with Double Side Strut (3.0m & 3.7m)

Table. Waveguide Bending Radius

Table. Wave Guide Lengths

4. Pole Mount Installation

Figure. Checking the Pole Mount for Verticality