Doe:STI/2074/5 March 1997 SCHEME OF TESTING AND INSPECTION FOR CERTIFICATION OF READY MIXED PAINT, AIR DRYING, RED OXIDE -ZINC CHROME, PRIMING ACCORDING TO I5:2074-1992 (Second Revision) sy Laboratory - A laboratory shall be maintained, which shall be suitably equipped and staffed, where the tests shall be carried out in accordance with the methods given in the specification. < - 2. ‘Test Records - All records of tests shall be kept in suitable forms approved by the Bureau of Indian Standards. 2.1 Copies of any records or charts that may be required by the Bureau shall be made available at any time on request. 2.2 Quality Control - It is recommended that as far as possible, statistical quality control (8QC) methods may be used for controlling the quality during Production as envisaged in this Scheme < See 18:397 (Part I)- 1972, 18:397 (Part 2)-1985 and I5:397 (Part 3)- 1980>. 2.3 Quality Systems: - As far as possible, Quality Systems as per 18/130 9000 series shall be installed by the firn. 3. Standard Mark ~ The Standard Mark as given in Column (1) of the First Schedule of the license shall be printed on each container or on the label applied to the container provided always that the material in each container to which this Mark is thus applied conforms to every requirement of the specification. 4. Marking - In addition, the following information shall be given on each container or on the label applied to it: a) Name of the manufacturer and recognized trade mark, if any; b) Name of the material; ¢) Class of the material; 4) Volume of the material in the container; e) Control unit number; and f) Month and year of manufacture. 5. Levels of. Control ~ The tests, as indicated in Table 1 and at the lovels of control specified therein, shall be carried out on the whole production of the factory which is covered by this scheme and appropriate records and charts maintained in accordance with paragraph 2 above. All the production which conforms to the Standard and covered by the licence shall be marked with Certification Mark of the Bureau.Doe:STI/2074/5 Morch 1997 5.1 For the purpose of sampling, the paint produced in a batch mixer at a time shall constitute a control unit. 5.2 n the basis of the tests on the samples drawn fron a control unit, the conformity to the various requirements of the specification shall be made as follows. 5.2.1 A sample dravn from a control unit shall be tested for its colour by matching it with the specified IS colour. If it fails to conform to the Specification. the control unit from which the sample is drawn, shall be considered unfit for the purpose of marking. 5.2.1.1 In addition to the test as given in para 5.2.1 above, a sample taken from every control unit shall also be tested for its consistency drying tine, finish, and mass per ten litres. If any sample fails in respect of one or more of these requirements, the control unit represented by the sample shall be considered unlit Lor Lhe purpuse ol marking. 5.2.2 Every fifth control unit shall be tested for its composition, compatibiltay with thinner, Relative consistency. In case of any failure every subsequent control unit shall be tested till two consecutive control units pass. 5.2.3 Every Tenth control unit shall be tested for protection against corrosion under condition of condensation, resistance to salt spray, flexibiity and adhesion after 48 hours of air drying and scratch hardnes, Accelerated storage stability and resistance to Natural or Artificial Sea Water (Applicable for marine paint only). If tenth control unit fails in any one of the above requirements complete tests as stipulated in this clause and clause 5.2.2 above shall be carried out on all the subsequent control unite till five consecutive control units conform in all respects to the requirements of 18:2074-1992 after which the testing on the tenth control unit sample shall be resumed. 6. _ Raw Material - Only such raw materials shall ‘be used in the manufacture of the paint which on testing are found to conform to relevant Standards indicated in Clause #of 15:2074-92. In case each consignment of raw material is covered by a test certificate further testing need not be done. ® 6.1 Each consignment of the thinner received in the factory shall be tested for flash point and records maintaind and only those consignments conforming to the relevant IS specification shall be used. 7. __In respect of all other clauses of the specification, and at all stages of manufacture the factory shall maintain appropriate controls and checks to ensure that their product conforms to the various requirements of the specification. tDoo:ST1/2074/5 MOrch 1997 8. Rejection ~ A separate record shall be maintained giving information relating to the rejection of the material which do not conform to the Specification and the method of their disposal. Such material shall not be” stored together with those conforming to the specification. 9. Samples - The licensee shall supply free of charge, the samples required in accordance with the Bureau of Indian Standards (Certification) Regulations, 1968 as subsequently amended, from his factory or godowns. The Bureau shal pay for the samples taken by it from the open market. 10. Replacement - Whenever a complaint is received soon after the goods with Standard Mark have been purchased and used, and if there is adequate evidence that the goods have not been misused, defective goods or their components are replaced or repaired, free of cost, by the licensee in case the complaint is Proved to be genuine and the warranty period (where applicable) has not expired. The final authority to judge conformity of the product to the Indien Standard shall be with the Bureau. il. Stop Marking- ‘The marking of the product shall be stopped under intimation to BIS if, at any time, there is some difficulty in maintaining the conformity of the product to the specification or the testing equipment goes out of order, The marking may be resumed as p00n as the defects are removed under intimation to BIS. The marking of the product shall be stopped inmediately if directed to do so by BIS for any reason. The marking may then be resumed only after Permission by BIS. The information regarding resumption of marking shall also be sent to BIS. 12. Production Data - The licensee shall send to the Bureau as per the enclosed proforma, a statement of the quantity produced, marked and exported by him and the trade value thereof during the half year ending 30 June and 31 December. This statement is required to be forwarded to the Bureau on or defore the Sist day of July and January for the préceding half year.Is:2074-1992 SmERDY MIXED PAINT, AI DRILNG, RED OLTDE-Z1NC CaROEE, FI Table 1 Levels of Coarol (Para 5 of the Schene of testing ant inspectica) DoessT1/2074/5 Morchi997 TEST DETAILS {wes or omen | 1 1 teuns ' i Test Method 1 Woof | Frequency t I é J Suples | ante Clause} Requirenents 1 Chaase 1 Reference | 1 t 51 Conpisition (ne Brey fifth antral i Unit 5) ‘Freio fron ojectiutbleinptities oe ne —_rary Control tit. = declaration 5A Comtibility vith Tier Is trast ue Dery fifth ctrl wit 5.5 lelatie Gnsistney 1S 11 (Afr 5:69 toe te 56 Resistance to Salt Spray IS 1OL{Pt.6/sec 1):08 One Every 10th Control Unit 57 Resistance to Natural or Artificial Sea Vater Aner 1S 2074:1992 One to- Applicable for aarine paint oaly, 5.8 Tale LU) rpg tine) a) Surface dry ) ‘AS 1010Pt.3/Sec 1):06 One Every contro unit D) Bard ary) oto- ji) Consistency ‘AS 1ONPR.A/Sec 5):89 One oto iii) a) Finish TS 1OL(Pt.3/See 4):87 One. to +) Fineness TS 1OL(PL.3/See One to €) Glee value 1S IOUT AfSe 4:09 — Oe to ~to- iv) Color IS NOLPLA/Sec 2):09 One Bach control anit ~to- V) Hass in bg/10 Litres TS 101{Pt.1/Sec 7):85 Ove Each control unit to vi) Seratch hardness after 1S 1OL(Pt.5/See 11:88 One Every 10th Control Unit 49 boars air-dryiog13:2074-1979 Table { Levels of (onrol (Coatd.,..) (ara 5 of the Scheae of testing and inspection) TEST DETAILS | WES orc = f 1 earls 1 7 Test eter 1a oft eget ! ; 4 Saples | i Clause} Requireaents { Clause 1 Reference | 1 t to vii) Volune Solids: Amex D 15 2074:92 Ove Every Control Unit. we viii) leriblity ad aftesica after 48 hours air-drying 1S 401 (Ft.5/Sec 2):68 One Every 10th Costrol Unit to ix) Protection against Corrosion under ‘TS 101 (Pt.6/See 11:88 Oe Every 10th Control Unit conditions of condensation a rs 1) FlashPoint 1S WNEL./See 6:87 tee Each Crtzol Unit Hi) Aevelerated Storage Stability Annex E 15 2074:92 tre Every 10th Control Unit PPE xii) Heeping Properties 1S 101 (P4.6/See2):69 tue Every 10th Control Unit 5g Hater Content, AS NO1(Pt.2/Sec 1):68 One ach Control Wait