= MeNu 0 Bi Ves/general-standards.html) 3 (https,/worw.red-bag,com/general-standards/264-bn-s-ucO01a-checklist-for-mechanical- completion.htrn) BN-S-UCO01A Checklist for Mechanical Completion Last Updated: 50 September 2013 Table of Contents 1. General Procedures 2 Specific ProceduresMENU 1. General Procedures 1.1 Vendor and Service Assistance Item | Description Contractor | Client a. | If deemed necessary by Contractor, obtain x manufacturers (vendor) assistance to ensure satisfactory instalation of equipment b. | Obtain manufacturers (vendor) assistance at | X Owner's expense if required by Owner for tun- 1.2 Inspection a. | Provide inspection of the plant to check conformity | X to flow diagrams, construction drawings, vendor prints and specifications b. | Arrange for any special pre-start up inspections x such as required by insurance or governmental agencies © Perform routine shop inspection x 4. Witness shop inspection as desired x ©. Verify completion of work and approve plant. x Check any exceptions and note on a separate work order list (punch list) Note: Equipment which has been shop inspected will not be reopened for inspection inthe field except as specifically noted herein. 1.3 Permits 1a. | Secure permits and certifications required in name | X (of Contractor for design work of for erection work . | Procure all permits and certifications required to | X be secured in the name of Owner for initial operation ofthe plant © Secure at Owners expense all permits to be issued x in name of Owner and required for installation, use, occupancy and operation of the plant 1.4 Removal of Rust Preventatives a. | Remove rust preventatives and oils used to protect | X equipment during the construction period= MENU 1.5 Maintenance and Spare Parts a. | Protect equipment from normal weather x conditions, corrosion or damage prior to plant ‘mechanical completion b. | Provide company with spare parts lists as x recommended by vendors © Provide spare parts and supplies x 4. Provide maintenance for equipment, including x such items as the cleaning of strainers and the repairing of steam traps, after mechanical completion 1.6 Housekeeping a. | Provide construction cleanup, including removal of | X excess materials, temporary facilities and scaffolding, rough sweeping or raking of job sites and trash pickup b, | Maintain housekeeping after mechanical x completion as required for safe operation 1.7 Instructions a. Transmit to Owner any vendors’ or manufacturers’ | X instructions and drawings, as applicable b._ | Provide Owner with any special instructions, such | X as requirements for drying liners Maintain vendor instruction file for ready retrieval x 2. Specific Procedures 2.1 Electrical Power and Lighting Systems - Account E a._| Notify Owner of test schedule x b. | Witness tests when notified and record test data if x desired Make insulation test ofall wiring using a x megohmmeter 4, Cheek lighting circuits and intensities x €. Make insulation tests of motor windings and of | X transformer windings from phase to phase, and phase to ground using a megohmmeterMENYake grounding system tests to determine x ntinuity of connections and value af resistan to ground 9. Arrange for breakdown tests by manufacturers on | X oil samples from oil-insulated transformers larger than 100 kVA. Check oll level of all transformers h. Make trials and adjustments on all motor control | X and switchgear equipment i. Test and set switchgear and motor control center | X relays for proper functioning |. Obtain tocalinspector’s/authority approval where | X required ke Energize all substations ater completion of all x tests Check phase sequence and polarity x mm. _ Run electrical motors uncoupled x 1. Check bearing, winding temperatures and vibration x ©. Check installation of emergency and instrument | X power systems P. Check installation of electrical tracing system and | X energize same 4. Provide Owner with record of work completed | X 2.2 Instrument Systems - Account K a. | Make non-operating checks to ensure instrument x operability, ie. remove all shipping stops, check pointer travets and verity instrument capability to measure, operate and stroke in the direction and ‘manner required by the process application b,_ | Field calibrate instruments with standard test x equipment and make all required adjustments and control point settings Fully pressurize and energize the transmitting and x control signal system, open process connections at primary sensors and final regulators and make control mode settings for automatic operation of ‘equipment as the plant is brought on stream 4. Install and connect all system components and x verify their conformance with specifications and design criteria for function and range using dummy-transmitted signals as needed Clean all tansmission and control tubing by x blowing with cooled and filtered clean air prior to connecting to instrument components Clean all air supply headers by blowing with clean X air and check for tightness 9. Leakctest pneumatic control circuits in xJhMengheck process lead piping for tightness Check al electrical signals and alarm wiring for continuity, correct sources of power and polarity CCheck thermocouples for proper joining of wires, position of elements in wells, proper polarity and continuity of receiving instruments Identity orifice plates by tagging and deliver to Owner Isolate, or remove, if necessary, inline Check bores of orifice plates Install such plates after completion of flushing operations Isolate or remove in-line components for flushing ‘operations and reinstall them on the completion of such operations Fill air Line lubricators with oil supplied by Owner CCheck designation and function of each isolator and fuse in electric systems Check operation of automatic transfer Loop check all instrumentation from field to control room, Witness al loop checks Clean gauge glasses and check illuminators ‘Stroke all control valves, on/off valves, lubricate as required Check al analyzers, clean and flush lines to/from. Arrange far vendor representation for calibration of analyzers if required (e.g. chromatographs) Test and adjust all safety devices and seals where necessary, use vendor if required Install all safety devices eg. pressure reli valves after testing Supply and install seating fuids 2.3 Piping - Account C a. | Hydrostatically or pneumatically test all piping as required by the drawings or specifications b._ | Notify Owner of test schedule © Witness field pressure tests when notified by contractor 4. Provide at owners expense any special media for test purposes and facilities for their cisposalemeNgheck pipehangers, supports, ides and pipe [specialities for the removal ofall shipping and erection stops, and for the correctness of cold settings for the design service. In addition, provide (Owner with instructions for hot settings CCheck pipehangers, supports, guides and pipe specialities for hot settings and make minor adjustments as necessary Install carseals on valves wnere necessary CCheck and record position ofall carsealed valves CCheck steam tracing for tightness and continuity (use steam when avallable)and check proper ‘tagging of supply and returns Install all strainers (temporary and permanent) spades and spectacle blinds as called for on drawings. Waterftush and/or air blow small bore piping. Waterflush all large bore piping Carry out chemical cleaning as required per job specification Operate steam and water systems for flushing, cleaning and tracing Blowdowa/clean steam lines with steam eo ‘turbines inlets Witness flushing and cleaning Clean strainers after flushing and remove if warranted Maintain records of blinds installed Obtain Owner's approval and permits and make tie-ins as required by applicable specification Isolate all systems to allow tie-ins to be made Remove blinds and temporary strainers as required during start up 2.4 Towers - Account A 2.4.1 Shop-Fabricated: a. | Install all internals not already installed in {fabricating shop, including trays, caps, grids, demisters, internal piping, packing and tinings b._ | Inspect all internals &_ Make necessary corrections to internals, remove all debris and heavy dirt d.Carry out final inspection @ Do chemical cleaning, if required f. Do final flushing and make tightness testsaMENRpTTorm necessary leakage tests on trays, x 2.4.2 Field-Erected: a. | Supervise construction, cade testing and x Installation of internals b, | Inspect al internals x Make final mechanical clean-out x 4. Carry out inal inspection x @, Perform necessary leakage tests on trays x f. | Do chemical cleaning if required x 9. _Dofinal flushing and tightness test x 2.5 Vessels - Account MR a. | Open after erection to place any internals requiring | X field installation and inspect at time of installation, Open internal manways on vessels for Inspection by Owner b._ | Clean out debris, ete x ©. Witness inspections to the extent desired x 4. Open after dry out and chemical cleaning and x charge materials as chemicals, resins, desiccants and catalysts (procurement by Owner) Note: When vessels have been subjected to a shop test, they will not be further tested in the field but may be included as part ofa piping system test. 2.6 Tanks - Account M a. | Clean out debris, etc. x ._ | carry out chemical cleaning as required by job x specifications © Cure and dry out any special cement or protective x Uinings in accordance with manufacturers specifications and instructions 4, Test in accordance with applicable specs x @. Purge systems and charge chemicals as required x Calibration of product tanks x 2.7 Shell and Tube Exchangers - Account TMEN) desired, field inspect exchangers which have x been shop inspected b. | Ifdesired, field test exchangers which have been x subjected to a shop test 2.8 Air-Cooled Exchangers - Account T ‘a. | Inspect to ensure that temporary shipping x supports and erection material have been removed. Check for damage b, | Ifdesired, field test exchangers which have been x subjected to a shop test © Couple fan to motor after motor has been un -X uncoupled 4, Test and balance fans as required. Check blade X. setting e. Test louvers and controls of same x f. Check of vibration x 2.9 Fired Heaters - Account H ‘a. Pressure tests in accordance with applicable code, | X as required b._ | Provide alt non-operating prefring checks in x accordance with specifications and manufacturers Instructions © Blow fuel Lines, check for cleantiness, and connect x burner piping 4. Check proper functioning of registers and dampers, | X and verify position of indictors ies during initial fring by following x re’s temperature cycles f. Conduct bail-out and chemical cleaning and x flushing operations as required 9. Obtain and charge liquid heat transfer media, if x required h. Conduct tight-of, during and purging operations x 2.10 Pumps, Compressors and Turbine - Drivers - Account P-PC a. | Level baseplates and sole plates and grout all | x bearing surfaces, cold align units and furnish record of alignmentPe ac forand emove any excess piping svesses | x ich may be imposed onthe equipment © Chemically clean the installation of any seal and | x lube oil system, if specified 4. Provide all ubricants required x @. Charge the lube and seal oll systems x f. Circulate for cleaning purposes any seal oil, Lube x cil and cooling systems 9. Make vibration tests when driver is coupled, Check x temperatures fh. Install mechanical seals, permanent packing and | X accessories if required i. Het align pumps, compressors and turbines ete, x J. Couple units to drivers after motors have been test |X Install temporary strainers in suction piping x Arrange for manufacturers representatives to x supervise erection and perform test on large compressors, turbines m, Loop check auxiliaries on large equipment with | X vendor representatives 1. Witness all tests, checks and test-tuns of large x compressors and turbines, 2.11 Special Equipment - Account G (Agitators, mixers, rotary filters, weigh scales, materials handling equipment, vacuum equipment) a. | Fully assemble rotary filters except for final fiter | X media (cloth or screens) b, | Install all Final filter media (cloth, precoat, ete) x Level and calinrate weigh scales with assistance of | X the manufacturer’ representative and set tare weights where possible 4, Manually check materials handling equipment for. | X freedom and direction of movement Make al final adjustments during run in and any x performance tests required f. Obtain vendor’ service engineer for start upand |X finat inspection 9. Test vacuum equipment, check all joints for leaks | X 2.12 Boilers - Account HIME} jake hydrostatic pressure test in accordance with applicable codes. if required by specification: Inspect instalation for completeness and correctness of installation and make other non- operating prefring checks in accordance with specifications and manufacturers instructions CCheck proper functioning of registers and dampers, verify position of indicators, check operation of soot blowers mechanically Blow fuel lines, check for cleanliness and connect burner piping Dry refractories during inital fring by following manufacturer's temperature cycles Purge, flush and drain steam mains as necessary Obtain and charge treated water (per specifications) for boil-out and initial operation as required Commission auxiliaries as detalled elsewhere Under the appropriate equipment type Conduct boll-out and chemical cleaning and flushing operations as required Conduct initial light-off with associated checks and adjustments Conduct all operating tests and obtain required certification 2.13 Water Treating Plants Inspect for completeness and correctness of Installation and make any non-operating checks which may be requited b. Provide and install initial charge of ion-exchange resins and inert bed material Make the necessary operating tests and adjustments to water treatment systems Provide all water treatment chemicals Obtain services of water consultant to advise and monitor 2.14 Water Systems (Service Wells, Cooling Towers, Fire Water, Seawater Systems, etc) Inspect for completeness and correctness of installations and make any non-operating checks required xeyptnty cea cong over asin anna x eens insucton pt sro to water cirustion © Test well delivery and lush well piping ifwells are | X furnished by Contractor 4. Flush, drain and clean coaling water basins ® Clean intake screens | Operate fire pumps to check output of systems 9. _ Fill reservoirs, head towers, et. h, Arrange for insurance company inspection of fre system as required |. Obtain and install all fre fighting chemicals as required and portable equipment such as hoses, fire extinguishers and related equipment 2.15 Waste Disposal ‘a. | Inspect facilities for completeness and correctness | x of installation and make any non-operating checks to ensure conformance with specifications b. | Operate alt equipment and supply all chemicals, agents, etc. related to waste treatment 2.16 Buildings and Accessories ‘a. Check installation of any buildings and accessories | x including all heating, ventilating and air conditioning equipment to ensure completeness and conformance with specifications b, | Obtain certification that all plumbing, wiring and | X elevator installation are in compliance with local ‘governmental regulation © Test heating, ventilating and air-conditioning units | X and make all performance tests, if weather permits, otherwise by Owner 4. Obtain certificate for occupancy and use, if required 2.17 Insulation and Painting - Accounts N and R a. | Inspect and accept all materials and field workmanship b, | Complete all insulation work as specified x © Complete all painting as specified, weather permittingMENU) work may extend beyond the date of mechanical completion < Prev (/general-standards/263-bn-s-uc001-standard-checklist-for-plant-completion.htm\) Next > (/general-standards/265-bn-s-ucO01b-checklist-for-the-mechanical-completion-incl-pre-commissioning-activitie hemi) LIBRARY > QA Standards Yaa-standardsheml) > General Procedures (general proceduresheml) > Department Procecues Vdepartmentprocedures hint) > Work Instructions (warkinstuctionshtml) > General Guides Ygeneral-guies.nim) > Design Guides (esign-qudes hen) > Engineering Guides Vengineering-guides hem) > General Standards Ygeneralstandards htm) > Design Standards design-standards hem > Engineering Standards Vengineering-sandardsheml) > Specicaions (specications nim > Requisitions (requistions tm) > Forms (fomshem) > Cost Codes Yeostcodes aml) > Papers Vpapers html) PrvayUpsvac Lega ea Vision (ison abi yee “Tie este mah us cokes to hls Us ie youth bes exprince when yu vi ur sbi: By continuing to sen webs, you onset a aur ut fhe cookie Coos ae alte es whch ate sent you device when you vit webste Cooke ae ten sent back the aiginting website on each .oeequert vit ot anoter webster. recognies tht coos Cea ae 23 meary or 3 webrteslawing tet weds fo enanberyour deve on our retin ws Cones Can 8 TmeTae YOU Pree, MOONE "esr experience aswel as ae! the adverts you se lo Mase as leat you