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KEYWORDS Abstract An extensive experimental investigation on bolted moment connections between cold
Cold formed section; formed steel sections was carried out. The study was performed on portal frame rafter with double
Apex connection; C cold formed sections. The investigation focused on the apex connection. A total of 10 rafter sec-
Local buckling; tions as part of portal frames were used in the study. The study aimed to investigate the effect of
Semi-rigid connection; different factors on both the frame capacity and connection failure mode. The effects of variable
Bolt-hole elongation bolt pitches, thickness of gusset plates, effect of bearing or hole deformation around the bolt were
investigated. A parallel theoretical study was carried out using the same boundary conditions and
the results were compared with the experimental ones. The compatibility between the results was
good. The flexural failure of the connected sections was always the critical.
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For typical applications of cold-formed steel sections, there In various codes of practice for design of cold-formed
is a number of codes of practices [1–5] available in the litera- steel structures [1–4], numbers of design methods are avail-
ture together with complementary design guides and worked able for the evaluation of section capacities and member
examples to assist practicing engineers. Examples include, por- resistances of typical sections against both local and over-
tal frames [6], racking systems [7] and multi-story buildings [8]. all buckling.
Such structures require site joints which should not only posses It must be clear that most of the previous work in this
the requisite structural properties of strength, stiffness and field dealed with internal connections of cold formed section
ductility, but must also be simple to fabricate and straightfor- only such as Yu et al. [19]. Elkersh [22] tried to investigate
ward to erect. the behavior of bolted connection of cold-formed portal
Many researchers such as [9–11] tried to investigate cold frame at eaves and the effect of different parameters on both
formed steel’s benefits and they concluded that there are the ultimate capacity of the frame and the failure mode. It
many benefits to cite viz.: lightweight, ease of handling, was concluded that the failure mode was local in most of
dimensional stability, cost effectiveness, high quality alterna- the studied cases and the effect of adding additional compres-
tive to traditional wood framing, not susceptible to insect sion flange at the connection on the ultimate capacity was
damage and rotting, in addition to being renewable. The significant.
overall recycling rate for steel products is about 66% accord- In this paper, as an extension for the previous work done by
ing to the international standards, the highest for any mate- the author, it is intended to continue the study of cold formed
rial. In fact, cold formed steel is a logical choice to address connections through an experimental investigate of the behav-
the following thematic areas of technological need such as ior of cold formed portal frame connections at the apex under
quality, durability, environmental performance and afford- different parameters.
ability. Since 1990, there is a growing trend to use cold-
formed steel sections as primary structural members in build-
ing construction, such as low to medium rise residential 2. Objective and scope of work
houses and portal frames of modest spans. A number of re-
This paper presents an experimental investigation for predict-
search projects have been carried out to study the structural
ing the structural behavior of bolted moment connections be-
behavior of cold-formed steel purlin members with different
tween cold formed steel sections at apex connections. The
connection configurations [12,13]. In order to extend the
study was carried out using 10 specimens with different gusset
use of cold-formed steel sections in building construction, it
plate thicknesses and spacing’s between bolts which ranged be-
is highly desirable to develop efficient moment connections
tween 70 and 150 mm. A non-linear finite element model of the
between cold-formed steel sections to achieve practical and
rafter at apex connection incorporating the effect of semi-rigid
efficient framing. An experimental investigation [14,15] on
joints is also presented. Moreover, to compare the results ob-
simple connections between cold-formed steel sections using
tained from the experimental study and the theoretical results
web cleats of folded cold-formed steel strips is reported,
obtained from finite element method. The main objectives of
and complementary design rules for strength assessment of
the present investigation are:
web cleats are also provided. Moreover, numbers of experi-
mental investigations on bolted connections between cold-
To establish the structural performance of bolted moment
formed steel beam–column sub-frames in typical building
connections between cold-formed steel double C sections
construction are also reported [16], such as column bases
back-to-back in terms of both strength and stiffness at apex
and primary beam-to-column connections. Advanced finite
connection of portal frames.
element modeling using three-dimensional solid elements with
To investigate the effect of the different parameters such as
material, geometrical and boundary non-linear ties is also re-
gusset plate thickness, the spacing between bolts and the
ported [17,18]. More recently, numerical investigations on the
local failure around bolts on the total frame capacity con-
deformation characteristics of bolted moment connections be-
sidering the effect of semi-rigid joints to recommend the
tween cold-formed steel C sections were reported by Yu et al.
best connection shape from the structural behavior and eco-
[19] as well as Chung et al. [20] and Lim and Nethercot
nomical points of view.
[21,18].
3. Test specimens
Ten pitched beams with slope 1:10 were used to present this
study, the shape and dimensions of the beams are as shown
in Figs. 1–3. For each beam, the gusset plate thickness was
changed to be 5, 8 and 10 mm. The spacing between bolts
was variable 70, 100 and 150 mm, respectively. The thickness
of the cold-formed channel was 2.5 mm and the total height
of the channel was 200 mm (more details are shown in
Figure 2 Dimensions of the cold formed channel. Fig. 2. The beam section composed of two channels back to
back connected at the middle of each side (under point of load
application) to T section plate with 10 mm thick to prevent
crippling effect. All the specimens’ length was about
2300 mm as shown in Fig. 1. The bolts used were high strength
bolts M12 grade 8.8.
One of the test specimens was prepared to be tested and
compared with the theoretical model prepared by finite ele-
ment technique. The specimen was chosen from group (A) with
150 mm bolt spacing and gusset plate 8 mm thickness. The
dimensions of the specimens are given in Table 1.
All the beams were simply supported; one support hinged (pre-
vented from translation) and the other roller (the end plate
supported on steel cylinder). At the rafter ends T section end
plate was used and fixed between the two channels by four
bolts. In general the beams were laterally supported to prevent
any out-of-plane displacement.
As shown in Fig. 4 the load was applied through the jack to
two points each 550 mm apart from the centerline of the apex
joint. As mentioned before, the channel web was strengthened
by T section under load application points to control web
buckling and crippling.
Both the cold-formed section and the gusset plates with differ-
Figure 3 Dimensions of the gusset plates with different thick- ent thicknesses were manufactured from high tensile steel with
nesses and bolt numbers and spacing. average yield stress equal 345.8 N/mm2 and ultimate stress
equal 503.49 N/mm2, as obtained from the tension test carried Flexural and shear deformations in both cold-formed steel
for the specimen at laboratory, see Table 2. sections and hot-rolled steel gusset plates.
As shown in Fig. 4 the vertical deflection of the different Slippage against friction between the washers and the con-
specimens was measured at two points, just under the applied nected parts of cold formed steel sections.
load and under the connection, the strain was measured at the
gusset plate using elastic-strain gauges to follow the develop-
ment of stress and to investigate the behavior of the connecting 4.2. Non-linear analysis with semi-rigid joints
gusset plate during loading (the data wire between the strain
gauge and measuring device was cut in some specimens). In the present investigation, established geometrical and mate-
rial non-linear analysis software, ANSYS 12, is employed to
4. Model and material properties determine both the load resistances and the overall deforma-
tion characteristics of the cold-formed steel rafter. Advanced
A theoretical study has been carried-out, first to verify the re- finite element models are established for predicting the struc-
sults obtained from the experimental results and to compare tural behavior of the rafter at connection, and the effect of
the results and behavior of the theoretical model with the semi-rigid joints is fully incorporated. It should be noted that
tested rafter. As it is well known and due to the small thickness the bolted moment connections were modeled as rigid links.
of the cold-formed sections, the connections of the cold- Moreover, each rigid link is attached rigidly to the rafter mem-
formed members together are mostly flexible or semi-rigid
due to the effects of member elongation and of the bearing
deformation around the bolts.
web, flange and the used gusset plates. The stress–strain curves
T a n g e n t M o d u lu s 1 /1 0 0 E s of the material used in the study is introduced in Fig. 6.
Fy
The bolts were modeled to achieve full connection between
the two channels and the internal gusset plate.
Stress
ber at one end while it is attached in a semi-rigid manner to the 5. Results of the study
other rafter at the other end.
To investigate the behavior of the apex connection of portal As shown in Fig. 4 and explained before, the apex connection
frames, it is intended to use the same connection as the exper- was subjected to pure bending moments. The verification be-
imental one and as shown in Figs. 1–3. The spacing between tween experimental and theoretical results through the varia-
bolts in the connection and its effect on the total capacity of tion of the load (moment) against deflection under the load
the frame, besides the location of the local failure of the rafter points is introduced in Fig. 8. In all tests, the compression
around the connection shall be investigated. flanges of the channel sections buckled at bending moments
The study was carried out using high tensile steel with yield lower than the moment capacity of the back to back channel
stress 345.8 N/mm2 and ultimate strength of 503.49 N/mm2 for sections. The channel sections did not fail through the lateral
T2 GP 8 S 150 N4
100
Experimenta
90
80 Theoretical
70
60
Load (kN)
50
40
30
20
10
0
0 5 10 15 20 25 30 35 40 45 50
Deflection (mm)
torsional buckling and the out-of-plane movement of the chan- The results obtained are nearly compatible. The same re-
nels and plates was rarely observed. In some cases and just be- sults were nearly obtained for the other tests as shown in Table
fore the failure of the beams, minor out-of-plane movements 3. Table 3 shows the comparison for the ultimate loads and
were observed, but their effect on the results can be neglected. deflection between experimental and finite element results.
One test sample was used to verify both the boundary condi- The results show good agreement between the experimental
tions and the results obtained from both the theoretical and and theoretical results ranges between 90% and 98% as indi-
experimental results (ultimate load and maximum deflection). cated in Table 3. The study was extended theoretically to inves-
The specimen gusset plate thickness was 8 mm and spacing be- tigate the behavior of cold formed beams with thickness 3 and
tween bolts was 150 mm as shown in Fig. 8. 4 mm.
No. of bolts = 4
100
90 8 mm
80
10 mm
70
Load (KN)
60
50 5 mm
40
30
plate 5 mm
20
plate 8 mm
10
plate 10 mm
0
0 5 10 15 20 25 30
Deflection (mm)
90
80
10 mm
8 mm
70
60
Load (KN)
5 mm
50
40
30
20 plate 5 mm
plate 8 mm
10
plate 10 mm
0
0 5 10 15 20 25
Deflection (mm)
Figure 10 Experimental load–deflection relation for different Figure 12 Relation between load–deflection for different gusset
gusset plate thicknesses, bolt spacing 70 mm. plate thicknesses, bolt spacing 150 mm.
Experimental investigation of bolted cold formed steel frame apex connections under pure moment 17
Figure 14 Deformation of 5 mm G. Pl. and spacing 70 mm Figure 16 Failure of cold formed section due to crippling effect
between bolts at failure. near the loaded point (gusset plate 10 mm thick).
18 I. Elkersh
7. Conclusions
5. It is recommended to use gusset plate thickness not less [11] Hancock GJ. Design of cold-formed steel structures. 3rd ed.
than 2.5 times the thickness of the cold formed section to Australian Institute of Steel Construction; 1998.
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[13] Chung KF, St. Quinton D. Structural performance of modern
formed section. This transfers the failure to be away from
roofs with thick over-purlin insulation experimental investigation.
the connection and prevent gusset plate local buckling or
J Constr Steel Res 1996;40(1):17–38.
reaching the yield stress. [14] Chung KF, Godwin MJ, Griffiths DA. Connections for structural
6. More experimental investigation is required to gain more cold-formed sections. Commission of European Communities,
under-standing for the behavior of both the cold formed ECSC Sponsored Research Project: Directorate – General XII
section and the connection. Science, Research and Development, British Steel Technical, FR
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Acknowledgments
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