ALWAYS Order by Part Number and Motor Number CHAMPION MAGNETO ASSEMBLY 1DD220B e REPLACING 1AA220B ASSEMBLY ve epwzow USED ON MODELS SID Nos. 10101, 10104, 10106-10309, 10111~10116, 10118 and up. Nos, 2358, 2365, 2367-2370, 2372 and up. = —o?o O WO ounces. eal! Se25 200 NS ra con FORO ITER a noses - i Oy of sSeuene “ee INSz0 aot ee o g e — egst09 12-504 cme SHA 5 2 sheareo ersezs, mae NT souter . . REGLICA AAG carta wee Oe eyaem SAB4535 SCIBSS ECUSe — SCTOEEG seay 4h toe ER SD Sy . ° - >. 29 Fpase2e epNaze = Ism37—8 - die a= wees ee canes CHAMPION MOTORS COMPANY Printed In U.S.A, Prices Subject to Change Without Notice, Prices F.0.B. Mpls.,Minn,ALWAYS Order by Part Number and Motor Number MAGNETO ASSEMBLY 1DD220B (CON’T) Part siasiner Name of Part ) Interrugter . 15220 Inlersupter Ceuaplete with Lever sa8s073 | interrupter Plate with Pivot Stud SC41-7CA| Interrupter Plate Fastening Screw WAs-5 Interrupter Plate Fastening Screw Lock Washer waeuo7? | interrupter Plate Fastening Screw Plain Washer LES219 | Intersupter Lever with Contact Point FPs2425 | interrupter Lever Operating Spring FP79322 | Felt Wick for Interrapter Lever FP7E727 | Plate for Supporting Adjustable Contect Ser. 1B75302 | Plate Insulating Bushing 1875501 | Plate Inewlating Strip - Rither Side s¢104335 | Plate Fastening Screw Wa95209 | Plate Fastering Screw Lock Washer NT3-3CA | Plate Fastening Screw Hexagon Nat csr7r7t | Contact screw = long T5222 | Contact Screw Lock Nut RGI-7CA | Rivet for Interrupter Lever Grounding Lead sc37-4Ca | Screw for Fastening Condenser Lead to interrupter Short=Civeait 75223 | short-circuit Button Assembly saesréo | short-Circait insulation Contact Plate with Contact Piece 3c159-6 | contact Plate Drive screw ©B5234 | Grounding Wire with Clip - Conéenser to Insulation Contact Plate c1007 | Grounding Wire Terminal Cup C956 Grounding Wire Holding Clamp '5C39-4CA | Clamp Fastening Screw wae-4 | Clamp Fastening Screw Lock Washer Tus24 Grounding Wire Ruther Sleeve ~ at Contact Plate Gables sasasss | Hugh Tension Cable with Hook Terminal FP83416 | Clamp for Holding Cable 3039-4ca| Clamp Fastening Screw WA6-4 | Clamp Fastening Screw Lock Washer 1876378_| Taeulation Bushing (eubber) for High Tension Cable WRET733 | Magneto Wrench 1442208 Parts Different from 1DD2208 Parts NTS6775. | Contact Screw Lock Nut gss3t21 | Contact Screw tueszz | interrupter Lever with Point p|3651 | sCondencer SAT#61 | Lead Assembly 5483759 | Button Assembly 5194737 | Handle Completa sc19536 | ancle serew SC15705 | Lead Assembly Screw wai2es | Lead Assembly Lock Washer sassezt | Strike Block Assembly ‘sNot mlustratea CHAMPION MOTORS CO. MINNEAPOLIS 13, MINNESOTAEISEMANN MODEL 71-L FLYWHEEL MAGNETO CHAMPION MAGNETO ASSEMBLY 1AA220E — 1BB220E (cla vee} {now type] NOTE: Order by Part Number and Motor Number USED ON MODELS TA — Motors with Serial Numbers ever 2000 1B - SIC - DIC — All Mote SID — Up to 10000 - 10102 - 10103 - 10105 - 10110 - 10117 factured by CHAMPION MOTORS COMPANY, Minn Nember Description ‘A--20482 Raber Grommet for Low Tension Cable Namber Deseripion B—22383 Low Tension Cable wth tezminal C2421 Rotor. complete with ring. magnet A—19137 Fastening. Screw for Condenser 320543 Conder, with mounting step D—a2143 High Tension Cable with teomical 6 — 407 Uake Wester fe Coen pet E 17465 Rater Grommet for High Tenscn Cable Dotsing Lock Washer for 13157 Sec F—20791 Fastening Screw for Wieding core Pastel Coster Site ise ae G—20817 Lock Washer for 20791 Screw G—19i98 Facening Sew for Breskar Pine Ho21808 Winding. comple with exe 25019 Breer bint aly 120490 Solder Clip for ground lad 13024 Finin Washer for 17393 Serew 4} 20973 Lock Waster for 17393 Screw K—22986 Insulation Washer Tor Contact Screw 425 Complete Sator assembly 22424 Stator Casting caly 2501s deeaker Plate, with Conta Screw 16536 Lock Washer for 22578 Screw Ue—22887 Screw with Tungsten Contact Point N-22578 Screw for tightening Stator Chop N—22066 Tension ‘Spring foe Bresver Lever N-20(77 Lock Washer for 20044 Sac 226) Breaker Lever with Tungsten Poins = 2 Poth Het Nor foe doy Came Goce O—2o144 Fastening Screw for 17947 Handle Q20tet OF WEL EF Beetles bee pret P7047 Spark Control Handle, ath Switch E2046 Spring Clip for 22611 Breaker Lever Q-—21776 Clamp for High Tension Cable ee ee ee 16315 Screw far High Tension Cable Chimp E—20947 “01” Spacing Washer for 22671 Lever Sen ae er oe T—20885 005" Spacing Washes for 22671 Lever U 22615 Lock Washer for 22887 Contct Screw Compcrre Monet Biywnset MacneroALWAYS Order by Part Number and Motor Number CHAMPION MAGNETO ASSEMBLY 2DD220B REPLACING 20€220B ASSEMBLY USED ON MODELS S2¢ Noe. 2074-2251 Dec Nos. 1322-1698 82D All Motors D2D Up to 3000, then 3442, 2443, 2446 we ED O° recto B SCEbIUA WAG NTS GGA FORO TOTIOE —_csesteE “meen — a - ce £ Q wen examen upg ee : — ° wnoseed oe ee i cs oe a Pe ae 5038 GOA Whos Ware a = BteiIcA SaTsaot SR Wet estes - = - cuss EceSe | seTesse = = 8 sein cio eo ff sersto> waase ne 2.8 ee Fete. . ° é LESZIO FPRAMES FPR ISKOIG | ASE we waeress — cwreie cvsetee Part Namber Name of Part | Mounting Plate q3270_ | Housing Assembly Complete ¢v52103._| Mounting Plate Assembly Complete cys2108_| Mounting Plate with Pole Shoe 5025-20GA] Mounting Plate Clamping Screw WA6-6 — | Clamping Screw Lock Washer NT3-6CA | Clamping Screw Hoe Nut P57 | Holding Piece for Coil P28 | Holding Piece for Coil sc4i-16ca] Holding Plece Fastening Screw was-5 | Holding Piece Screw Lock Washer 5039-46A | Coil Ground Lend Fastening Screw Was Goil Lead Serew Lock Waste wa72n2 | Coil Lead Screw Plain Washer owsz16 | Condenser $c30-4CA | Condenser Fastening Serew wa6-4 | Condenser Fastening Screw Lock Washer £01007 | Terminal Clip for Condenser Lead CHAMPION MOTORS COMPANY Printed In U.S.A. Prices Subject to Ghange Without Notice, Prices ¥.0.8, Mpls., Minn,ALWAYS Order by Part Number and Motor Number MAGNETO ASSEMBLY 2DD220B (CON’T) Pat Namber Name of Part Interrugter anszzo__| Intexrupter Complete with Lever SAu5075 | Interrupter Plate with Pivot Stud SC4i-7CA| Interruptor Plate Fastening Screw was-5 | Interrupter Plate Fastening Screx Lock Washer WA60077 | Interrapter Plate Fastening Screw Plain Washer E5219. | Ineexvapter Lever with Ceniaci Point P8342 | interrupter Lever Operating Spring P7932 | Felt Wick for Interrupter Lever FP7s7z7 | Plate for Supporting Adjustable Contact Ser. 1575502 | Plate insulating Bushing 1875501 | Plate Inculating Strip 90104335 | Plate Fastening Screw 'WA95209 | Plate Fastening Screw Lock Washer NT3-26A | Plate Fastening Screw Hexagon Nut csri7ti_ | Contact Screw ~ Long T5222 | Contact Screw Lock Nut RI6)-76A | Rivet for Interrapter Lever Grounding Lead SC37-4Ca | Screw for Fastening Condenser Lead to interrupter ther Side e1s223 | shoriCircult Button Assembly 5483760 | Short-Circuit Insulation Contact Plate With Contact Piece scis3-6 | Contact Flste Drive Screw €B5234 | Grounding Wire with Clip ~ Condenser to Insulation Contact Plate C1007 | Grounding Wire Terminal Clip C956 | Grounding Wire Holding Clomp sc39-4ca | Glamp Fastening Screw Wa6-4 | Clamp Fastening Serew Lock Washer us24 | Grounding Wire Rubber Sleeve ~ at Contact Plate Gables cEsz25 igh Tension Cable with Hook Termizal P3416 | Clamp for Holding Cable sc39-4ca | Giamp Fastening Screw ‘Wa6-4 | Glamp Fastening Screw Lock Wazher 1576378 | Insulation Bushing (rubber) for High Tension Cable wR67733 | Magneto Wrench 2662208 Parts Different From 2DD220B Parts 66775 | Contact Screw Lock Nut 533421 | Contact Serew 1183422 | Interrupter Lever with Point ep83661 | +Contenser sarsas1 | Lead Assembly $A83759 | Button Assembly sa34737 | Handle Complete 9079956 | Handle Screw SC75705 | Lead Assembly Screw waizes | Leaa Assembly Lock Washer 8883627 | Strike Block Assembiy Not Llustrated CHAMPION MOTORS Co. ININNEAPOLIS 13, MINNESOTAALWAYS Order by Part Number and Motor Number CHAMPION MAGNETO ASSEMBLY 3DD220 REPLACING 3BB220 ASSEMBLY USED ON MODELS 3B AM Motors DIC All Motors D3D All Motors gat ° 5c05 20on = og NEB HA ‘ warieos ‘ ve 7 ; { Hs 5 eg NIB 2 Z ae 3 NT xh pe eveews a Sere \ i alerts § oe , mee ‘ cnzee Fl weeress — cuneie c Number Name of Part Mounting Plate 105279 | Housing Assembly Complete Gvszi0e | Mounting Plate Assembly Complete Gvs286 | Mounting Plate with Pole Shoe SC15-20GA) Mounting Plate Clamping Serew WAG-6 | Clamping Screw Lock Washer NT3-6CA | Clamping Serew Hox Nut Heser | Holding Piece for Coil HP528_| Holding Piece for Coil SCH-L6CA) Holding Pisce Fastening Screw WAS-5 | Holding Piece Screw Lock Washer 5C39-1CA | Coil Ground Lesd Fastening Screw WAG-4 | Coll Lead Screw Lock Washer WATEN2 | Coll Lead Screw Plain Washer Genleeeer ews216 | condenser SC39-4CA | Condenser Fastening Screw i coelerece oacianing Saree ck wenter scior | Terminal Cup sor Condenser Lead CHAMPION MOTORS COMPANY Printed In U.S.A, Prices Subject t2 Change Without Notice. Prices F.0.B. Mpla., Minn.ALWAYS Order by Part Number and Motor Number MAGNETO ASSEMBLY 3DD220 (CON’T) Pat Number Neme of Part Inteyrapter 15220 | tnterrupter Complete with Lever 9405073 | interrupter Plate with Plvot stad Sc41-70a| Interrupter Plate Fastering Screw WA-5 | Interrupter Plate Fastening Screw Lock Washer wasoort | interrupter Plate Fastening Screw Plain Washer S219. | Interrupter Lever with Contact Paint 03425 | tnterrupter Lever Operating Spring F19322 | Felt Wick for interrupier Lever p17 | Plate for Supporting Adjustable Contact Ser, Inrssoz_| Plate insulating Bushing 1575501 | Plate insulating Strip ~ Bither sc104335 | Piste Featening Serew wagszoy | Plate Fastening Screw Lock Washer NTI3CA | Plate Fastening Screw Hexagon Nut csrrrr | Contact Screw = long Nrs222__| Contact Serew Lock Nut BIGI-7CA | Rivet for interrupter Lover Grounding Lesd scst-aca| Screw for Fastening Condenser Lead to interrupter short-Cireust ers223_ | short-Cireutt Button Actembly saestéo | sort-Circult Insulation Contact Plate ‘with Contact Piece 0153-6 | Contact Plate Drive Screw 35234 | Grounding Wire with Clip - Condenser to Insulation Contact Pinte zc1007 | Grounding Wire Terminal Chip £6956 | Grounding Wire Holding Clamp $€29-4CA| Clamp Fastening Screw Wa6-4 | Clamp Fastening Screw Lock Washer 70524 | Grounding Wire Rubber Sleeve ~ at Contact Plate cabk cps2zs | igh Tension Cable wit Hook Terminal P8416 | Clamp for Holding Cable 5¢19-4CA| Clamp Fastening Screw was-4 | Glamp Fastening Screw Lock Washer 1876378 | _Imeuintion Bushing (rubber) for High Tension Gable wne77s2 | Magneto Wrench 383220 Parts Different From 3DD220 Parts NT66775 | Contact Serew Lock Nut Gst2t21 | Contact Screw testze | tntercupter Lever with Folnt Gossesi | Condenser Savgt61 | Lead Acserably saesrs9 | Button Assembly Shears? | Handle Complete scrgssé | Handle screw z sci5705 | Lead Assembly Screw waizes | reed Acsembly Leck Washer saes627 | srike Block Assembly Not Hlustrated CHAMPION MOTORS Co. MINNEAPOLIS 13, MINNESOTAEISEMANN MODEL 72-B FLYWHEEL MAGNETO CHAMPION MAGNETO ASSEMBLY 2BB220E NOTE: Order by Part Number and Motor Number USED ON MODELS 2B, S2E S20 — Motors with Se All Motors jal Numbers below 2073 D2G — Motors with Serial Numbers below 1322 D2D — All Motor: (From s.coe up) Excopt Nos, 2442-3443 - 3446 Manafactured by CHAMPION MOTORS COMPANY, Minneapolis, Minn. Namber Description AW15137 Fastening: Srey for Condenser 2054 Condenser, with mosnting Sp C—Sta7 Tae Washer for Condenser poet D_15126 Lace Washer for 15137 Seren" F-20127 Contsctor Stap. (Breaker Condenser) F—20131 Flex Nut for Condenser binding post G—17595 isiening Surew for Breaker Pate H25019 Breaker Plate on'y 113024 Pam Washer for 17395 Screw 120075 Lock Wather for 17593 Screw K 22986 Ireultion Washer for Contact Screw 13018 Bresker Plate, with Contact Screw 2287 Screw with ‘Tungsten Contact Point 22065 Tension Spring for Braker Lev: O—22671 Bresker Lever with Tungsten Fiat P2294 Hisx Net for 2088) Contact Screw Q—20%84 Ol Wide for Beaker Lever pivot pin 20035 Spring Clip for 22671 Bresker Lever $— 22985 Insulation Washer for Coatct Sceew T—20481 O50" Soaciag Washer for 22671 Tever T—a0s47 “Oe” Spacing Washer for 22671 Lever T—20185 .0ne” Spacing Wesker for 22671 Lever U 22615 Leck Washer for 22047 Contact Sc Newber A-21776 Boiais Coa Boni 2004 Conmare Deseribtion Chimp for High Tension Cable Screw for High Tension Cable: Clamp Leck Washer foe 16315 Screw Rotor, complete with Hag taagoet ‘This Pam not wed. in Medel 72-3 Rubber Grommet for Low Teasion. Cable Rubber Gromme: for High Teasion Gble ‘Winding: complete with core Solder Clip for ground fee Stor Casting. Sey Teck, Washer for 22378 Scew Screw for tightening Stator Chimp Ganplete| stor sstembsy Tow "Teasion ‘Cable with temizal Hugh, ‘Tension ‘Cable th termine Spark Canigel Hardie. with Swen Fastening Scew for Winding Core Lode Washer for 21472. Screw Fastening Screw foe 13647 Handle Todd Washer for 23067 Serem Cover (not ilasested) Mooet 720 Frewnete MaosereEISEMANN MODEL 72-B FLYWHEEL MAGNETOEISEMANN MODEL 61-E FLYWHEEL MAGNETO CHAMPION MAGNETO ASSEMBLY 1EE220E NOTE: Order by Pari Number and Motor Number USED ON MODELS DIE — All Motors SIE — Motor Nos. I fo 18871 and between 19517 to 19543 - 19546 to 19612 Manufactured by CHAMPION MOTORS COMPANY, Minneapolis, Minn, [ Number Dereription 117185 Eastenng Screw foe Condenser A—21776 Clamp for High Tension Cable 20:49 Condencen, with mounting sap BiGIS Sew for 21776 HT. Cable Clamp €— 0107 Tack Weber for Coodemer port "13817 Lock Washer for 16315 Screw DBoasiag Lack Washer far 15137 Screw Ber waste! cat pale el Breaker Cam. (with keywsy) ‘Thrust Washer for 25372 Breakee Cam {usher Grom fe H, T. Gb Wincing, complete with ore Soller Clip for grouse lead Saios Casting ca Tode Washer for" 22378 Serew Soon foe Biter Ha eae (Cetcter (erates (econ) Hox Nut for Corstens banding pest neolation Washer foe Contact Screw jerew with Tungsten Contact Point Stator asrembly, complete G6 Tenses Spang toe Breaker Lever Tosolation Washer. for Win Breaker Lever ‘with Tungsteg Polat O—221s High Tension Cable (23%4" long) Hex Nut for 20887 contac screw P—20317 Lock Washer for 29791, 21472 Seiews Oil Wick for Beaker Lever pivot pia Q— 21472 Screw 1" long fastens Winding core Spring, Clip for 22677 Breaker Lever E—20791 Serew 114" long fastens Winding core for Contact Screw 5 22014 Solder Clip for insulated primacy lesa Tmulsting Wash 1030" Spee 16" Spacing: Washer for 22671 Lever 1006” Spacing Washer for 22671 Lever Gis Lock Wishes for 22867 Contact Siew Conrirte Moon. 6LE Macwro hei for 216M Lever 335209 Incabtion Sip for Winding cee PRICES SUBJECT TO CHANGE WITHOUT NOTICEEISEMANN MODEL 61-E FLYWHEEL MAGNETO ‘CONTACT POINT ADJUSTMENT “The mnpcto functions at ics highese eiiency with a fasimum Contac Point opening of 018 to 022" To chetk pap, proceed as follows: (1) Hemewe flywheel from ‘raalehies (2) Remove spate plug. (3) Rotate Caanishattsowir in gommal. opentiagsizeetion aul Beeiker Leser fre rests on highest part of Cam, appcox- imately 4(° past breaking eee. ce 30° beyond fing pout. (Check gap with 020" Feder pruze ee re ee ectcce ee eee enor ee pe ck aioe fermen seat to ths moa Brake Ee! She nt be poucone os chove eee iras U accesiry to adjus gap: (1) loosen rlighsly the screw ‘which fastens: Bredker ate Stor Plate. (2) Move ‘ctce Breaker mechsasm toward seece Cam © increase p.jor gray frm Com (0 decease man G3) Ts Breaker Plate Fastening Serew securely. Do wei loosen lock Im sation Conteh Sone Facets Becker acetly pick ow Reker Une Besring Pin, which permite’ adjustment of gap Witboat sltering ‘elionship: between Cooter eine surfaces Hf sleeve Cam. is semoved from crankshaft, ceplace with aero (indkcating solation) on tie cubic tenance and Repairs DRESSING CONTACT POINTS Uneven or pitted Cenc Points can be rested to tree, even condition by using 2 spedal Carborundim sta fed for" thie, particular parpese: after which all dost Pai, emg wi dots De nt ie ‘ceil ae oe oes See Oe esting from Tong vdlenem LUBRICATION The magneto should requce 90: tabckation foe = peed nie ae See Ennlanafe dor this purpose alone is mot, secommendel Bat if it becomes fecssuy to rome yee apply one (1) dap ef cuadkeae Oi 0 eoaceied Ol WHE Breaker ever ‘Beating Fin and Sgt costing of StePot™ Grease oF Vaseline over Bresker Cam. REPLACING CABLES Instill cyst terminal at spack plug cod Seup other ced fe") twist sands together and atch to Winding (Do nus tolder High Tession Cable 00 Winding MAGNET A sharp blow may cuce 2 lace of magneto, bot mo Gppsedible ‘Jemagaaisaton accart ip onal service WINDING AND CONDENSER Authorized Eiemans Service Stations are eat gee Uindison’ of quenionsble ‘Wandings and CendenstesALWAYS Order by Part Number and Motor Number CHAMPION MAGNETO ASSEMBLY 1EE220W Wico Series FW6} Specification 82! e@ USED ON MODEL SIE. 1959 Standard Single vith Serial tubers 18872-19516, 195), 19613 and above ae = =— eat Saale ale = Se me =e peers Bo, | See eel palace ena ei eieo me = pea enc aie eae a ee ia poe eens nes lect ton ay es wc sae Pease esa mae = om eo eee a maa se > = oa = 2S os = ae CHAMPION MOTORS COMPAIY Printed In U.S.A. Prices Subject to Change Without Notice Prices F.0.B, Mple., Minn.CHAMPION ALWAYS Order by Part Number and Motor Number MAGNETO ASSEMBLY 1EE220Wg DESCRIPTION AND INSTRUCTIONS DESCRIPTION ‘The series FW is 2 fyvheel magneto featuring high spark out pat foc easy starting. peomanent ntenton of magretism and the Zliminstion of the necaty for frequent scjustment. Tt is the ‘Sttnoat in soplieny. consisting of 2 reer, 2 eam and 2 stator pte Seembtr ENS a pe es rom rae an te ee en cco aero ae ea Bret Gaul 2 ep pr he mane Wi ee ea cos Care meee SEE uae te such tat he mage els sas ‘mun spak oatput over a wider timing range, thus making ads. fi th er po weg fy ae 0 Conventional type mappeo The. magacto rote forns the f° Stee ef the cosine ie is cBiped metde to prowde sesistance © Figh centilegsl forced is cheoceaen ‘The can a copuate ground sad polled part with iar key sey pli ls Be ld cng i, a “he FW provides “cine tenting for oto en, 1s high spark cutpat i 3 great aid = fe reqs [ite on no tenon overlong pene of Semone SERVICE INSTRUCTIONS 1 is recommended if there is an indication the magneto cing uosbie that a test be made before stomping rehai i eee cate ded by poling tne Spark plug cable 10> away fore 2 pxnt on de fame a bernie, en ie mao s canked oye 1S esa 63 : forming magreto should Jp ts £2. Tike cron mcs at gh speed, Fat check the spare plus Wik de spk pluge in ge! eorition and Properly adiusted, Be apts eel ee suck wor mucing nie he Pv Dk GRE seid 110° Secy from the spark pag terminal dei pn is ke FW mepnty the bee plate webs Seba Sana force eke pins. Me te ble’ poms aniew te mat ohich folds de ia ie ete emive niga ie tafe Hoe ee Sete te aie ap thc ne of sha with = mle on eck Pea i paling the hye beng sete apage the teen tren Toes (he moter over anvil breaker pots are fully open and messere wiih» Tele; gauge. "The opening should be Bie Gaon NTF points need adjusting loosen the screw which Be Bo Rika pfite and move the plate to ewe the proper nt sting, then lock the plate securely aga by tchtcnig the Pht Soo ee eee he Kealer sow ted anc, thos setres proper aligamest of con at suns “The breaker poiar scteg. sould desrbed aad 2 90 tine should the ‘he bresker asm bent ‘0 promde adjesument ‘The moving confad fe itegal wath te Breaker aim. if the ‘contact points peed replacement x i recommended tbat bod Se fied aod movable ponte be seplaced a the same tine ‘The breser atm bearing © packed with Wico cam Iubrcant at the tine of sembly ano should one need any other Jabriction, ‘ASmall amount of ths ldbncant salam packed on the Breaker 27m Sax"ind' vipa of on the cm surface, providing permanent Rtbsiaton betwen were raBbing alae "fo remove the condenser on = sigle cylin: magacio, dion ‘ect the breaker connechon strip and the primaiy comextton feo fhe live end of the ‘Tad'temone the two screws holding the condenser damp. “The pematy ground conmesion i dd tinder the ier clamp tem CHAMPION MOTORS CoO. NMINNRAFOLIS, MUMUESOTA Prices ¥.0.B. Mpls., Minn. eALWAYS Order by Part Number and Motor Number 1 CHAMPION MAGNETO ASSEMBLY 1FF220 Wico Series FW6} Specification 1272 6 USED ON MODELS S1F-D1F 1940 Standard and DeLuxe Singles Ww 26 Sas nas | x2898 cae as 3454 eo = ° o o eae 2ry woo ves ESR. ANOS EERE x 2215, Part Nembet Past Noe Berrie || roam et Name et race MSE | Condenser Coenen Bat Cok Water = a [sa ae ee : Mex | Lewd Wire Clamp Screw Lock Waster 2906. |Condenee: Char Screw Lock Washer MIKA | Condenser Conexion Nei | 3oai* |Sorng Washer eassee | Core Screw Lock Waser X308 [Broker Asser ee TrAgs1 | Led Wire Clamp Screw ‘354 |Clanp Bashing ay 1100. | Condenser CM SEW arm 3455. | ead Wie Clamp Bie |Gne Ser 3173. | Brees Cam (CB) Be | Sots entty Clap Sen xei80. [Stator Pte Unit (inculcate pl frye | Lead Wire Boshing cies ee aca aes ee set szz1ne | Condenser Assembir -| Me oa i Bela eco o>) i sie | an Pe Aner (nate 7) Bee cal woe ‘ (equals Complete) —___| @ 2965 | Breaker Screw Washer a Not Mlusuated CHAMPION MOTORS COMPANY. Printed in U.S.A. Prices Subject to Change Without Notice Ericos F.0.B. Mpis-,CHAMPION aa ALWAYS Order by Part Number and Motor Timber MAGNETO ASSEMBLY 1FF220 DESCRIPTION AND INSTRUCTIONS DESCRIPTION ‘The series FW is 2 fywheel magneto featuring high spark out fr oaty strtngs pessnrece (ecsien Gh apseiat ad ae Slunination of the necextty for frequent adjsterant ie i> the lusnost in simplicity, consiting of a sete, a cam and 2 sao” plate asemi. Tntegally Cast in the rin of the swt #8 a magnetic voit which concentrates 3 powerlul magnetic chaoge within sal space Br virtwe of itt ability retain incetnitely thie high amnesic Cencentiation, (his anit is able to provide the feagneto with is ‘straordinary high spark outpst thraughowt st cme life. Ie in eave characerinie ace such that the magneto Yells ts mal ‘mem spac euipat over wider timiog range. this making adjust fem ft baer pot acy ew een hn wih te Ccaveatonal pe magneto. “The magneto Totor form, the Ae ‘wheel of the engine its nbbed inside to provide resistance "O Tigh cootntuga force The cam ia separate, groutd and polished part with inst key. The Sato plate wat icles the cl and cone, Coven, ad breaker merbaniam al exly acerbic for ceric ‘The FW provides deluxe igution for cuboard news, Its high speck output a grest ad tn making starting cays ie coqltes Hl of no atten overlong periods of serve SERVICE INSTRUCTIONS CHECENG MAGNETO FOR SPARE, Te is mcomrpended if tere 1h iedicivn the mageeto i ciutiog tocte hats toe Be mae before mesons (0 iP'the engine reuses w ur the Magno cia be checked by holding te spank pg cble abwut 1/16 away from pint o0 the fale of He ekg, Ween the coger fanted over iit 4 properly peiferming magneto shold jump Ths BeP Tithe comine mises check te path ala sh peepery chee. te ine wine the spare pag apa peg trina REMOVAL OF rurwaiter Tow taine. Ureciew the oat which rales the Bruce) on the shale about one tin Ihe apical wil ike write afl "To laser he ap the Awe! my and while temptng pull ef srke Sefhur wits malla or lead hanmer feng col dara ths fpcateg ant fo damage ‘he head The rapping wil brek the Bee estes cpeenl Bas tae katt Ratnee te 213 Brute ‘oyun oF REAKER romTs. “he only edna put ote FW, mage is the Beak scerbly" wich provides adjustments for the. breaker points ‘Tam the motor over wnt the breaker poms ae fly pen and smessre the point opening. with 3 Teer mage. The openint ould be OS" Loon the two sews. sahil which hole Shebresker sembly tthe tor pte Move the whole semble the proper gap is obtained then lock the plate secutey Sphenin tat rad ace The bdr ateaiy pos aoe he ster which the Forti amay from the cee Ol the Sater ise pencil smn: of WICO cam lubricate picked the eaker tem shue and wines off on cam surface, Growiding em faneot lubricauen between theee rubbing surfaces ne PO REMOVAL OF CONDENSER. To temine the condenter disconnect the leads from he lve cod of th eindenier and rane the two stews heli the concesee REPLACEMENT oF com: TE 4 new col is 9 be insalles, the coil and core mast be re moved from the stator piate-Remone the two srews whith ol the cone to the stator plate. With 9 screw driver ay 2 lever bey cf cove from dowel pint Reing careful ot to bend dowels The coil is held to the Core By a wedge." Te will be necessary to peest with considerable force tw comers the cil should be exercised to avid damage the windings in replacing ceil core, excrcine pret ware hat the dowels ate a0t beot and that ihe Laniestione are net dstorbed as it 1s easel that the coil cave be replaced in exuctly the orgincl pontion Fasten cal core 1 stator pote with fhe two seiees ‘Grate CHAMPION MOTORS Co. MOMNEAPOLIS, YEMWESOTA a muss. Prices F.0.3. Mpls., Min. @ :AIWAYB Order by Part Number and Motor Number CHAMPION MAGNETO ASSEMBLY S2FF220 Wico Series FW] Specification 935B USED ON MODEL S2F 190 Lite Twin oy a MK, Moox M7IKA 100 a7 Stator Plate Group (includes col, cor, satoy 27 Fee pene a 2079 x42 | Rotor Asembly (CW) 221086 3404 | Breaker Cam (CW) 2215 | Lead Wise Group 217. x3496 | Stawe Plate Unit (inch rare | Timing Lever coedenscr, beaker steenbly, temng lever 2519 | Tuming Lever Scr Mcaneto (complete) 2s7 | Lead Wise Clap — 206s | Bresker Schew Washer ‘Not Illustrated 2966 | Breske: Screw LW. 3966 | Condenser Camp Scacw LW. ; CHAMPION MOTORS COMPANY Prices Subject to Chenge Without Notice Prices F.0.B. Mpla., Min.CHAMPION ALWAYS Order by Part Number and Motor Number MAGNETO ASSEMBLY S2FF220 DESCRIPTION AND INSTRUCTIONS DESCRIPTION TY, B+ yb ag fring i sath ca for easy string. pemanect etenton ol mnesisn and the Eliinaien of the neds for frequent chostnege es he Simom in mliy, consisting Mf ster, eae ond state plats aor ee Tntegrlly catia the cm of the rotor isa mapncic it concenttes pomeral mgncic chatge’widia, a sail Space: By virwe ef ig ability (0 fin lndedately this high magnetic cect, un ale fo pre the meget iy stracrdirary high spark outpot facughout se ence fe. ts i Sorte acts cath tat Se cues ee te et ‘mum spark output over 2 wider timing range. thus making adjust meet of the Breaker point aecessry ler fequantly thea sth the Eenventional "ype maguets. The magneto flor for the Ay: ‘wheel of the engine. it = abled ininie go provide rosstance 0 high cenuifagal force “the cam iss separate, ground and polished part with inset key, “The sator plate unit includes the cou and cove. condenser, and” Dresker ll exalyaccesble for serine “The FW provides deloxe ignition for outhoard motors. Ite high spark output is 2 grest ad im making staring vey Tt sequivee Ite or na stentian overlong genoa of carve SERVICE INSTRUCTIONS GmEcKING MAGNETO FoR SPARK: 1k is recommended if there it an indication the magecto causing touble that + text he male before atempting t@ Sepa it I the engine refuses to stat, the magneto can be checked by holding the spark plug cable shout 1/18" away feo, & point on the foune of the engine, “When the engine i Cred over mie twual way, a propedy performing magneto should jump Us BAP If the engine misses at high speed frst check the spark plog “With the spuck plug in good contitin aad properly adjted, the smagacty should fea spark without mising while Ue apace plug Gable is bel 1/16" away from the spack plug terminal [REMOVAL OF FLYWHEEL FROM ENGINE: ‘Unicrew the mgt which holds the Arwheel on the shaft about coe ti Pee Byzhnl wil ik othe etalon fe ‘he Bywheelfemaly and while tempting to pull i off rike ‘ie ut with a alle or lead borer being eatcil daring tis Cperaien not to damage the ducads. The rapping will beak the Sweet tose from i tapered ft ea the shaft. Remove the rut and fret _ADIOSIMENT OF BREKIER POOTE: “The only adjustable part on the FW magneto is the breaker xsembly which provides adjustments foe the breaker point, ‘Tum the motor over until the breaker points ase fully open and imersare the point opening with = fecer guage. The opeing should be -019". Tnosen the twp scicwin aighy which bold the beaker assembly t tbe statec ple Mie the whole aeemby ‘nul the proper gap i obeained ‘then lock the plate secucey DY Ughtening the two sews. The breaker sssembly pivots about the scr whichis Ga fre away fr the emer of the ate ‘A small amount of WIOD cam lubricant is packed on the breiker arm shoe and wipes off on cam surface, Providing. pee ‘manent beicaton Between theve rubbing susiace REMOVAL OF CONDENSER, To reaore the condenser disconnect the leads from the live end fof the condenser and remove the two screws bolding the cate denser damp, [REPLACEMENT OF COM. CORE OR STATOR PLATE: Te REPLACEMENT OF ANY OF THE ABOVE SHOULD BECOME NECESSARY IT MUST BE DONE AS A COMPLETE. ‘UNTT—the reason bring, at the core, coils and stator plate are constuced as ene complete ent CHAMPION MOTORS Co. MONNRAPOLIS, MENNESOTA Printed in U.S.A, Prices ¥.0.B. Mpls., Minn.ALWAYS Order by Part Number and Motor Number CHAMPION MAGNETO ASSEMBLY D2FF220 e Wico Series FW7 Specification 1271 USED ON MODEL D2F ° MTR ° mbex 2 aut woo = ca oi See ee =| See ae eeleoee == = Beeson aes = = = Pee eaa T d ee x3492 Rotor Assembly (CW) —. sells s eee Ee Oo | oe eee svete aa a ot CHAMPION MOTORS COMPANY Printed In U.S.A. Prices Subject to Change Without Notice Prices F.0.B. Mple., Minn.2 ALWAYS Order by Part Number and Motor Number CHAMPION MAGNETO ASSEMBLY D2FF220 DESCRIPTION AND INSTRUCTIONS e DESCRIPTION “The series EW is a fywheel magneto featuring high spark owt pt for eas starting, permanect geteation of magneusm and the Climination. of the neccsaty for frequent adjustment. Tk is the ‘Simo in simply, consitting of 4 otee, a cam and a stator plate Tegal cist inte sim of the oor i a maa ait which coments a porctel magecit chaige wiahie’« sell space By vive o 16 ability © setaia indcheitdy ths high magnet Elocentiaion, this unit is able to provide the magoeto with 16 ‘SStesocciary’ igh spark outpet fedyghoot 1G ene Mle." Tice characteris ace such that the magneto elds ts mack mur sperk output over 1 wider timing range. thus making sdluse into the breaker pom ecesary ess equa ar Wh the Conventional type magneto. The Magneto rotor forms, the. By Wheel of the engine. It ribbed inside to provide resistance (0 igh centrifugal force. Mc cam ia separse, ground aod polished part with inset key The stator plate unit includes the cil and cove, condenser, and becaker mechani all cay acesnble for servicing. peepee spark output is a great aid ia making staring easy. Ie requtes Ite oe no attention over long periods of service SERVICE INSTRUCTIONS CHECKING MAGHETO FOR SPARE. It u recommended if there is an indication che magneto is ‘aasing touble that 3 (est be made before altempting (0 fepur If the cagine refuses ty start, the magneto can be checked by holding the spark plug cable about 1/16" away from 3 point on the frame of the engine. When the engine 1s cranked ever in its sual way. a properly performing magneto should jump this 5. If the engine misses at high speed fist check he spark plug, With the sperk plug in good condition iad properly adjused, the _magncio should fre a spare withoat rising while the spark plug Cable is held 1/16" away from the spark plug texminal {REMOVAL OF FLYWHEEL FROM ENGINE ‘Unouicw the nut wich holds the fywheel on the shaft about coe Tam Te “yeh wl sikh shale. Fe lon the fysbee emiy and while aerspng coll of 5 Bett wth malt of fend bane being ctl ders as persion aot io damage the threads. The apping wi < RRS ate rom ite upered ft 0a the shake Remove the net sed Bywhecl [XDJUSTAIENT OF PREATER PODITS. “The caly adjesuble past on the FWomagacto is the bresker assembly which provides adjustments for He breaker poins. Turn the moter over notil the breaker points are fally open aed measure the point opening. with x fecler gauge The opening {hould be "DID". Loosen the wo screws, aligh’y wich Bold the breaker sembly to the stator plaze Move the whole sombiy Uuntl the proper gap. obtuiced then lock the plate securely by lightening the two strews, The bresker assembly pivots about the drew which ie the furthest sery frm the center of tbe stator ‘A. smill amount of WICO cam lubricant i packed on the Ireaker atin shoe and wipes of on cam surface, DrOVGIME Per ‘manent lubrication between these rubbing eucfocss REMOVAL OF CONDENSER: To remove the condenser discennect the leads from the ive cod of the condenser and remove the two sctews holding te com deaser came. {REPLACEMENT OF COIL CONE OB STATOR PLATE: If REPLACEMENT OF ANY OF THE ABOVE SHOULD BECOME NECESSARY IT MUST BE DONE AS A COMPLETE UNIT he reawn bring, that the cor, cuils and stator plate ate onstrvcied a8 one compte unit CHAMPION MOTORS CO. MINNEAFOLIS, MINNESOTA Printed in U.S.A. Prices F.0.3, Mpls., Minn.