SPECIFICATION Mode! RPM. RPM. Bevel Drive | Max Gear | Torque Voltage | Emperage AL-500S(X.Y,Z) | 4~160 650 in-Ib 110V 60Hz AL-4008(X,¥,Z)| 0~200 AL-3008(%,¥,Z) 4:1 | 550 in-lb | 110V 60Hz| 0.8~ 0.9Amp 4:1 | 440 in-Ib | 110V 60Hz| 0.5~ 0.6Amp VOLTAGE AS 220V-440V HAVE TO ADOPT TRANSFORMERWARNNING Please make sure if power supply be turned off before assembly, and avoid from accident caused during proce- dure of asssembly. Please take apart the drill and remove worked item before assembly. Bb Sg d Please adjust suitable length of cord and watch out the wiring, never pres- sure power cord by clog then ambroin broken cause short or spark. = 2¢ : Please don’t disassemble for fixing or refitment and free from accident or break down caused by unhealth as- sembly. Please make sure input voltage for power feed as A.C.110 V and avoid wrong power then burn down circuit board, except A.C.710 V, please adopt the transformer. Please don’t set the power feed in ex- cessive wettish working zone and don't wash down the power feed by water or water shipped then cause short or spark.HOW TO INSTALL THE LONGITUDINAL FEED(X TYPE) ‘ADAPTOR: SEAL-BEVEL GEAR SHIM IHICKNESS: BEARING FACE LOCKING NUT RAPID SPEED SWITCH When hold down the yellow button, the maximum speed, POWER INDICATOR If the indicator glows, the power is on. DIRECTION CONTROL HANDLE SPEED CONTROL KNOB CIRCUIT BREAKER MAINIEOWERSWITCH) When the current passing through "ON" position power is "ON". the switch is over 3.16A within 10 "OFF" position power is seconds, it will automatically break "OFF the circuit. To continue the operation, press down the yellow-pusher and the power indicator will glow.HOW TO INSTALL CROSS FEED(Y TYPE) HOW TO INSTALL T-WAY TRACK FOR CROSS-FEED T-way bar and bracket for limit switeh are designed for simple installation on cross slide. FIXED SUPPORT T-WAY TRACK STOP BLOCK INSTALLATION INSTRUCTIONS For ideal installation. You should not modify the cross travel lead screw. ens Taste FIT POWER FEED BODY L NEEDLE REARING BUSHING RIL AND FIT ROLL PL svanD MOUNT THE EXTENSION SHAFT [ BEVEL GEAR Jcnoss peEp.200¥ HOW TO INSTALL T-WAY TRACK FOR KNEE-LIFT FEED VIEW OF LIFT SIDE OF KNEE AND COLUMNHOW TO INSTALL KNEE LIFT FEED(Z TYPE) Note: Remove hand crank, dial, dial socket, Bearing flange and......Ete. ‘STAND Note: /nstaif extension shaft. — Important: (= s, 4.Shaft end must be against inner ring of bearing. 2.Ianer shait is 16 or 18 threaded unc. Note: Tighten stand to flange then tighten knee feed con the flange. Important: For angular positioning. Note: Install gear key not in. Important: Use hand to push & turn bevel gear to check backlash, Tf necessary add a few shims to obtain proper backlash. sh. 2.Modify leading edge of gear to obtain proper back Jash. Then repack gear with grease. Replace gear then push and turn to check tor backlash. Note: Remove the bevel gear arter STEP 4 is O.K. then install key, replace gear, install dial, and tighten dial nuf. Add a few shim if dial is grinding the gear. Important: Pack with grease before installing the gear. Do not use silicon-lype grease. Note: Install checkclutch against bevel gearthen drive through one hole of Smm Dia. Then drive spring pin. Important: Be sure you have followed each step carefully and correctly before installing the saring pins. Suggestions: /nstall hand crank rotate in clockwise direction to check for proper shimming and that there is no binding action. Note: install spring handcrank (already installed), then tighten washer and screw. Important: For operational safety, please Ibricate this part and instal! as per instruetions. FIT FLANGE OF TABLE FT POWER FEED Bony STAD.ASSY-LIMIT ASSEMBLY CAUTION 1.lf will damage the gear of power feed if you suddenly change the direction of power feed by pushing the direction control handle while the machine is under high-speed operation. if you intend to change the direction, please push the handle to the “off” position. Waiting until the machine is completely stopped, then push the handle to your intended direction. 2.Please make sure the position of the stop screw for your milling machine is keeping on "loose" status. 3.While the power feed is under operation, please don't change to use manual control the direction suddenly. 4.POWER FEED can only move to one direction. CHECK: if ASSY-LIMIT SWITCH is normal. 5. Touch ASSY-LIMIT SWITCH POWER FEED in-between the TABLE and unable to stop it. CHECK.If ASSY- LIMIT SWITCH is normal.PARTS LIST NO. PART NAME PART NO. | SPECIFICATION REMARK 1_| TOP_HOUSING PO1807 AL-500S TOP HOUSING P1624 AL-~400S/300S 2_| BEVEL GEAR NUT AQ100-01 3 [ WASHER 4 | WASHER AQ100-028 | 0.4x. 4 34x ¢ 45mm 5 _| WASHER A0100-02C | 0.6x¢ 34x ¢ 45mm 6_| WASHER (COPPER). AQ100-02D | 0.1x¢ 34x ¢ 45mm 7_| WASHER A0100-04A | 0.2.4 16x 6 23. 58mm 8 _[ WASHER 9 | WASHER 10 [ WASHER (COPPER) 11 | WASHER 12 [ NEEDLE BEARING 14 | NEEDLE BEARING AQ10IC 15 | CIRCUIT BREAKER A102 16 | CAP OF CIRCUIT BREAKER AQ102-01 17 | BUSHING BEARING A0103 6x6 12x 11.5mm 18 | AL DRIVE GEAR SHAFT AQ106 AL-400S/3005 SP DRIVE GEAR SHAFT PO1022 AL-500S 19 | AL DRIVE GEAR AQLO6Y AL-400S/3005 SP DRIVE GEAR P01021. AL-500S 20 | SPACER AQ109 21 | LIGHT TRANSMITTER A0110 22 | HEX. SEAL BOOT P0181? 23 | NUT FOR RAPID SWITCH AQ111-01A 24 | RAPID SWITCH PLUNGER AQIII-02 25 | SPRING FOR RAPID SWITCH AQI11-03: 26 | RAPID SWITCH HOUSING AQ111-04 RAPTD SWITCH ASSY ANL1115.28 | SPRING FOR TOP HOUSING A0112 29 | ADAPTOR P01808-03 30 | SPRING FOR CLUTCH ‘A0301-05 31_| WASHER TRA 0301-06 _| 512 32 [ WASHER BEARING NTA A0301-07_[ 512 33 | BEARING CUP 0301-08. 34 | LIFTFORK 0301-09 36 | WASHER A0301-10_| 1x¢8X.¢ 16mm 36 | SHAFT MOUNT AQ301-124 37 | WIRE ALW-25-1_[ 24ANGX 59mm 36 | WIRE AUW+26 | 18ANGx 50mm 39 | WIRE ALWS 22ANG ALW-6 22ANGx_L116mm 41 | WIRE ALW7 22ANGx L160mm 42 | WIRE ALWHB 22AWGx L100mm 43 | WIRE ALW-9 22ANGx L100mm 44 | BEARING Boo001 (| 62722 45 [ BEARING Bo0006 | 60822 46 | MICRO SWITCH HOLDER 0501 47 | MICRO SWITCH ASSEMBLY. C0501-6P AL-300S MICRO SWITCH ASSEMBLY AL~5008/4005. 0502 49 | MICRO_SWITCH 00504 3P. AL-500S/400S. 50 | CAPACITOR C0506 52 | MICRO SWITCH ASSEMBLY C0508 54 | MICRO SWITCH C0508-02 5 55 | BOTTOM COVER AL-600S 56 | BOTTOM HOUSING P01806 [58 | CARBON BRUSH HOLDER | PO1004__ | 4.8x6.6x22.5 | 61.| CAP_OF ON-OFF SWITCH 62 | WASHER £0907-02 63 | SPRING WASHER E0910 627 64 | SET SCREW E0911 1/4"x 1/4" 66 | HANDLE KNOB P01812-03 67 | 180°_CONTROL HANDLE PO1810-1 X Axis 9° _CONTROL HANDLE P01616-1 Y/Z Axis AL-B00S/400S. 300$ CIRCUIT BOARD ASSEMBLY OC2HS AL-300S 71 | STRAIN RELIEF £0917 72 | LIFTFORK SHAFT £0922 73 | AL ARMATURE ASSEMBLY E0925V-0 AL-4005/5005) SP_ARMATURE ASSEMBLY AL-500S 74 | 400$/500S MOTOR FIELD. E0926V. AL-400S/3006) 3005 MOTOR FIELD E0926? AL-3008 75 | BEARING MOUNT £0927476 | BUSHING £0928 8x9 14.8x 20 £0929-02 £0929-03 £0920-04 £0920-05 E092 | 10K AL-500S/4005 3008 POTENTIOMETER E0929P 5000 AL-300S 83 | POWER CORD £23017 0.75x 3Cx_2.7M £0034-01_| $38 85 | WASHER E0934-02 | 1.5x¢38x¢54 86 | SPRING WASHER £0934-03 | 6205 87 | HUB OF ZYTEL GEAR E0934-04 88 | CRESCENT RING F01001 IR24 89 | E-RING F10040 E4 90 | E-RING F10060 | £5 91 | MICRO SWITCH F1104 92 | CONTROL CORD £24002 0.75% 4Cx_1.7M AL5008/4005 CONTROL CORD £23015 0.75x 2Cx 1.7M AL-300S 93.| TRAVEL STOP 0100-011 94 | NUT 0103 60106 60107 60108 wioo20 [M2 wioo30__ [M3 N22001__| 5/16" £0906 Po1007 po1i6 | 16x 4 AL5O0S poi? | 6/8"x 1/8" AL5OOS BEVEL GEAR P01012 16x 4 AL300S/400S BEVEL GEAR X/Y (STANDARD) P1013 5/8"x 1/8" AL3008/400S REVEL GEAR 7 (STANDARD) pqini4 2%y A mm Al nN /4NNC|104] LIMIT SWITCH COVER PO1015 105] LIMIT SWITCH HOLDER P01018 106] ACTUATOR P01019 107] LIFTFORK RING 01028: 30° HOLD PLATE P1040 109[ AL DRIVE GEAR ASSEMBLY POISOL |__| SP DRIVE GEAR ASSEMBLY P01902 110] LIFTFORK ASSEMBLY 01903. 111] MICRO SWITCH ASSEMBLY 01904. 400S/500S POTENTIOMETER ASSEMBLY 300S/200S POTENTIOMETER ASSEMBLY | P01908 ZYTEL GEAR ASSEMBLY P01909 114] LIMIT SWITCH ASSEMBLY P01910 |__| LIMIT SWITCH ASSEMBLY 01924 = CE LIMIT SWITCH ASSEMBLY 01925. CE LIMIT SWITCH ASSEMBLY. 01926, TRAVEL STOP SET P1916 117] LIFTFORK ASSEMBLY 01923. 2x_10 mm 3x_15 mn 118] SCREW 712010 119} SCREW 713015 120] SCREW 713020 3x_20 mm 3x_30_m 122] SCREW 714006. 12 4x 6 mm 4x 10 mn SCREW T14010 124] SCREW T15010-1 M5x10 4x 70 mm SCREW 714070 126] SET SCREW 720001 SET_SCREW 720003 3/16"x 3/8" BGsxeals 5x_35_mn SET SCREW 755035, 120] SET SCREW 760001 130] SET SCREW 774004 1/4"x1" 4x 4 mm | u33025 2x 24.8 mm #2.5x_16 mm #3x 15 m 1 [ U32516 [ u33015 U35014 #5x 14 mm PIN 42515 $2.5x 15 mim 136] PIN U43014. #3x 13.7 mm 3x 17.5 m138 139 140 141 142 SPRING WASHER WASHER WASHER SPRING WASHER 04001 W10050 W10080 W10080-1 W20040 T1x¢5x¢12 mm Tix¢8x¢18 mm T0.6x@8x12 mm ¢4 im 143 144 ON-OFF_BRAND LIMIT SWITCH FIXTURE 020283 P01919 145. EXTENSION SHAFT. EXTENSION SHAFT P1922 P01929 16 t 20 t 146 T-WAY TRACK T-WAY_TRACK T-WAY TRACK A0301-15A 0301-158 A0301-15E 60 CM 66_CM 30_CM ALUM STAND ALUM STAND PFB-O1 PFB-02 2B t 6 t TRON STAND EXTENSION SHAFT PFB-18 PFB-07 et L_69 mm EXTENSION SHAFT. EXTENSION SHAFT AQ| EXTENSION SHAFT RING EXTENSION SHAFT RING EXTENSION SHAFT RING EXTENSION SHAFT RING EXTENSION SHAFT RING PFB-08 PFB-16 PFB-03, PFB-09 PFB-10 PFB-13 L_80 om L_60_m. L 40 mm. L 54.7 mm L27 m. 33m. L30 mm. NUT. O-RING PFR-76A 00001 1/2-20x14. 3mm P20 Part's kit_() Part's kit_(¥) P01911 P1912 Part's kit (2) P1913CIRCUIT DIAGRAM AL-300S 5 |. DIRECTION ROI, LimitCIRCUIT DIAGRAM AL-500S/AL-400S BRAKE, bol | SOF gee (485 c 150 ave coon PAST pe lee Ha 470 i 820 rT 10K papal 5404 Pan 7 4007 DIRBCTION unmsicaoswSCHEMATIC DIAGRAM OF PARTS= “e © « ©) 449 iL 146