INTERNATIONAL iso STANDARD 610 Sees High-tensile steel chains (round link) for chain conveyors and coal ploughs Caines en acer haute resistance & tren @ mails ronds our arvayeurs 8 ehalnes of rabots 4 charbon 130 070186)180 61019946) Foreword 180 (the International Organization for Standardization le a worldwide {edetaton of rational slander bosles (0 member bodes). The work ‘St preporing ternational Standar e normaly eared ot through 60 We boay interested n'a noble! for tgsned has the right De "in alon mh 19 bo take pam the (ror 160 colaborates Gosaly wih Electrotech ‘Comvmlesion (EC) om al matters letrolechnical standardization ‘ra international Standards adopted by the technical commits are [reais tothe member Bodies for voting, Pubiealion as an intemna ional Stended requires approval by atest 756 ne member bodies casing 3 0 International Standard 160 610 was prepared by Technleal Commitee IBorTe 82, Mining ‘This second edition cancels and replaces the frat eliton {U0 61087), SF which consttes a tecnlal revision. A rel Snces Io 1M 47 have been replace by 9 eterence 10180 7300-1 [Annexes A 3, €.0, and F of this Internation! Standard are fr Ir ‘maton only Soe nee thin meckanes rebar scone ord me oO SSeS ray rom ne tonINTERNATIONAL STANDARD 180 6r:19806) High-tensile steel chains (round link) for chain conveyors and coal ploughs 1 Scope Th nana Sanur epee rau 28) convaor, Noble and gi, ofthe chain type, ‘chain bol’ conveyort. gate end and slag load ) coal ploughs, coal eters and power loaders 1) buck oevators ‘ ‘This lnlamational Standard covers a size range rom ‘mm te30 mm Throe grades of ually (8 Cand "are species vith regare to the. mechanical Poperter of ean The valves glen for grade O ie {ables 34,7 and8 are, however, provisional Chains covered by this Intemational Standard are re ings cfr smar machines use In mines 2. Normative references “Tne following standards contain provisions which, Ahrougn alerenca inthis ext conaite provisions ‘ol his Ileraional Standard At the Ue of publ Spretmene ated on the internation! Stand re encauraged to hvestigte the posibiy of ap: Biving tne most recent edtions ofthe landar ‘Seated below. Members EC and [80 mat Tealtere of currently vad Intemetonl Stand 130 40:089, Stele — Mlerographie determination ‘ofthe erie or sustenite gram ize. stale unin festing machines — Part 1: Tee testing machines 3 Definitions For the purposes of hi International Standard the folowing deiions S90 414 lea of chains The nominal diameter dof the Steel wire or bar rom whch The chan Ie made 112. bosting force: The maximum force which a Sample of felsbed chan” withstands urn th Courte of tenah tet to destrcton, 13 tert forea: The specie force 19 whlch sam Ble ofthe fished halo has fo be subjected witout ‘rceeding the stated elongation 114. root force: The specie force to whlch ater Drocassing (eee 3.6), Ine whale of he chain has 10 be ublected winottsignteant permanent dor. ‘maton or damege, ‘This ore may be r-appio tothe whole fhe new hain oro ny pat thereat bythe purchaser er by Fis nspecor at tet erin. 2.8. percentage slongston: The extension ex prosted as 3 percentage ofthe gauge length 38 processing: Any taatment ofthe chain sbse {ueo! fo welding, Yor example heat eaten, eal Baton or surface restment 437 cllbraton: the sppiction of force to the viol othe chin during the prodetion proces 0 onto the lnk ronson, 218 late tt The masimum free which ex be Sppled tothe chain wiht producing permenent180 bro-tss0(e) 39. seting force: The force appied to hold the ample under tension whife the gauge lengh ie ‘rarked ancl the extensometer fed 240 inspector: The representative of the pur 4. Dimensions of chains “Tee dimensions of chains shall be as shown inf tet and tyure2 end table “able 4 — Chan nk dmonsins Figure 2 — Chan ok eimensions os woe Powe frome | [ET aeme] owe] = 2 . sim | me | om [ane] | we ra a ra a a w fee |@ [aw |e | @ | we onl asain lect = pepe |e] = |» |e wpe le pes44 Material iamet 414 Dimer of material nthe tk {he diaeter dof he material nthe Unk excont {he weld shal eos stated In column of fable Sunjest one tolerance shown a oluma 2 ‘he flerance onthe diameter of materi nthe lok hal be applieg to te average of two slameters Ioasured st lght anges inthe sme secon 412 Wald damater ‘he dlantor of the weld d, shall be nt tess than the atl ameter of hor ehalls xceed the ottelet ‘Tye wale offet ¢shat! no exces th ter of be wire by more than the Sturnn€f table, and shall not be Blow the sur 413. Peallon and extent of weld “Tye wal or welds shall be positioned equisistant ‘tout he conta of ane or bth leg of the rk The fren afected: dimensionally by welding. shall not aad te valve given neal Yo bh 42 Pick “he nominal ich» ofthe lnk shal be a stated In ‘Sor’ of table and shall be subject lo the to ‘rances shown in lomo hal able 43 Width of tink 434 mide wis “The minum inside with oof the lnk shall be a8 ‘Thon column 3 of able except athe wel 432 ove wan, The mnsmu ouside width ofthe tink shall bo a5 ‘own corm 6 able except tte wel 44 Length of fink ‘he nominal eng ofthe link shall be 2s sates in'colira 7 of table? and shall be subject to the {oterancis sated In column 8 ol hal table. This the theoretical length he nk and maybe greater ‘han the atualoveral engin gue to etiening dor. 180 6ro:ton0(e) 45. Multiple plteh length 451, Nominal mutipe pte tength The rominal multiple pitch lent (206 ure and Inner 8, annor € and. anner 0} is he nominal Bien ofthe chain molpiea by the number a inks pected. The numberof inks er engi fel an ‘oe umber) shal be slated at ne time of ordetng 4452 Tolerance on atl motte pitch engl ‘Te actual mutine pen eng fhe chain shi be Imestured onthe chain nthe finished condiion ue ‘ore sting lovee stated In ables (See 653) “The length so measured shal nt vary rm the sum GFnomiat Inside lenge fe pcr) the nd ‘Sealine by more than Bes 0880) Tog + 058 ps the nominal pte ‘8 Isthe specied number o tks 45 Matching of fengths Were chain i required in short lengths having 3 pected number of Inks fr use In double oe tle ‘hain convoys, shall be ordered and supplied ny matched tengtho When measured under the setg force stated In {ables the diferance Between any two Malched 1) 01% ofthe manip lich length, for ents up eam 1») 095 % ofthe matin pitch length, fr lengths (rater han 2m {dlerencos they shal be the abject of ape boreement between the purchaser ond the rant facorer An example of ptr melcing Wlerances Fein ia shen © 47 Mass The approximate mass per metre of single cain Calculated on nominal emonsions is sated I ol150 610-1990(=) 5 Matorial and manufacture 5.1 Qually of material ‘ade fren soe! whi, nits f= ‘he chan vat r 48} The sto shal be ful led and shal possess relable elding proper. 1) The conto sultur and phosphorus shall bea ‘own table? “able 2 — Contant of sutr and phosphorus oon [Se [ems |" [em anova aa ew wa Imowohows | oexs wl gon v| ont | cone The st sa be of uch conpston at 10 Dunranten the mechanical properties ole eh rot resut Inthe depropertonate fss of other Properties, pateslry notch toughness. 6) The steel shall be made in conformity with ne {fan practice to give an austenite grain size of Sor heer when tested. in accordance. wih T30 Bat This could be accomplished, fr Pio, by ansuring that consis sufelent Iinium or an equivalent element to allow the Imanutacore of chain stablized agains! strain ye emoelement ring sevice: 9. inimum ‘Slug 0020 meta staminium i gucted for ‘uldenee, ond fo safeguard welebily. max smurf 0088 26, Fo {hina be ighly reload a grain lve of & Doing ae Within he sbove limitations i shall be the respon "ity of thw chain maker o select the sie! 80 at {he fished cha suitably ‘he species mechanical ropetes. ‘The slea! wie oF bar uted forthe links shall be leant ioe and shal be fee rom her ws Sand surace dete W requested by {he ing tration shall be suppis 2) the method of ses! manulacare and he ‘eeimaters cat anes 1) an-anaiysis of ste! mings taken tom, and Feoreenttve ot lnk which lormed part of engin tested to destruction 52 Heat treatment Chain complyog with this International Standort “halos heat trated inthe couree of mandate eating toa appropriate femperstore above he Cel point (Aep ofthe soelueed thal form pan ‘Struc hea Weal 52. Workmanship in caused by welding shal be removed and welts Shallbe emootiy Dishes. Any thks which on sual ‘raminaion show deinen Casure, ntcher ot Siar fs shal be reacted Uieas the oul an erected ty meane agreed beeen the pe 5.4 Links Inserted Inthe course of ‘manufacture ‘Any links which have been ingeres shall be orc: sted and spect so ae to enero thal very Ink 55. Condition delivery Unless otherwise agreed between purchaser and ‘manufacurer, chang shall be supplied unpoahed find tee om any coal, Difleren aly grads ‘may, hownve, be Keni by markings or By ea furs (wee 72), Surlace fries. such as the following shall te Speci tthe time of ordering plied eh ~ coloured coating ~ among without abrasives. 56 Method of marking Were inspection marking (600 7.22) or Wonca. lion marting {eee 721} applied by im ‘arping the chan,57 tnapeetion ‘he whcle of the fnahed chain shall be given a ‘Morough visual examination bythe manletrert ompetot personnel. Any fractured or delecive Inks shal be replaced (see 5.) © Tos! requirements 64 General ‘The dimensions and basic mechanical properties equ foreach size ana gra of chin are sum ‘marized in able¥ and fabled The forces sited Tn 180 610-1900) fabled (lr each size and grate of chan) apply to teats cred out by The manuincarer andlor te Ine Spectr inthe cutee of nal acceptance tats 62 Proof loading The manulcturer shall prot toad al cain to at least 90% oF he ts orce specie in tables this Feqairement is met during the calbration proces, ‘hen no seperate prot toad is necessary. Aner prot loading, al chain shall be subjected to 2 ‘manutacerers fractured oF detective so, Ii shal be replaced “able 3 — Mechanical properties — Basle ble ‘at aso ect roeen 7 = z Tae ig aoe HT TAT = ny a « wo | oe Tb afeoere enn prc oe mars raja cao ita gee gee aD aly ‘Table 4 — Mechanlel properties — Spaced test forces SEE [ecg | seem [I | sence [RE | ve oe |e a asia | So180 eto.1990(6) 83 Selection of Unless ttervise foiowing sampling py TNs Shall ot preclue the Inepecor asking for such far- ther sample es he may doom necessary 1) Test samples shall be selected at random. shall Dein he name condiion asthe bulk ove chai fad shal be foe om any coating whch might ‘bscire defects ») For sampling purposes, th chain shall be dv- ‘ee ny lols, ne tot measuring 20m of eka ‘or 20 length of ein ‘oft mor less each an 3 Sompiee 9 of chine supped in ong lengths. the Samples should inily be taken from each end ‘tine fahed chain conidered necessary by 1c inapector. sampies may be Taken rom ey pit ab the length Te chain {9 Dimensonsl este: fve individual Hinks shall be rio rm each to finished chain, ic tet tst: two samples shall te thon trom each ot of fnishodenain For 4 and 18 rm {han each taple shall contain seven lk. For 22 min and above, each sample shal contain ve inks 1) Bend tet: a single Hnk sample shall be taken trom aah 1 4) Fatigue tests: one sample of tre tnks shal be {akan fom five los or rom the order lee han Pretots 1) Notch impact tose: tree sng inks shall be taken tom five lols or rom the order ee han Fre tte 64 Dimenstonal teste The requirements of cause 4 fr tink slmensions ‘ai be verted 65 Stale tons 551, Tertng machine ‘The testing machine used shall be such 2s to saliely {ne roqlrenents of tis Test procedure and shal be In accordance wih elss 1 of 180 TSOD+ oF equ ‘lent national standard The testing machine sha be wed eoly wins range as shown bythe fest cette ‘he straining mechaniam of the testing mache shal be sult fon to alow 2 test sample of ai ofthe fal eng fhe Testng Bod fo be sab Jecte'to the test foe who the ecoss for Ing ree hola to compel ho stra The testing machine shal equipped wth an Sttogrphle "Tecorder wich permis 3 foe Extension diagram tbe Sov Sung the test snnex A ‘Te siagram produced by the autograph recorder Cn the machine shows he relalve movemeni 9 052. chain anchorages The anchorages fr the chain sample shal! be a8 shown'n figured 1653. Elongation under test force ‘The os shal be carrie out inthe following manner ‘machine and subject ito 2 Torco equal thal he foe force sated abled ‘Then decrease the lore to the setting fore sated With the sample nel une hie seting force, mark fut a gauge length (see tabled) and aac the Srlonsomater, here vse. 10 the sample Tren {aise the force Yo the tet free specied In tabled Sta maximum rate of 20 xe. When tis tea force Dive the extension thas measured by the ostoe Fength ad mip By #0, ‘The percentage total elongation determined ints manne nol exceed the appropriate Weue Shown ables 654. Breaking force Following the application of the tes force (and re: ‘moval ofthe extensometer i necessary aie Ne force tuber ui the sample actos. The bweaking force (see deftlon la 32. end fx shail be rot les than the aproncte fore sated in table 4 1.55 Total elongation at ractre ‘he toa elongation at acre (eee annex A) shal Sent tess tan ihe apron valve sine InFigute 3 — Chain anchorage for tate tena est, Table ~ Gauge longth and setng force 10 eto-ts90ce) eit ne magenta, | sas | cave | ave | BP | eee | mone Seti ee 7 = ° = = =|130 610-1980) The total dongation is derived trom the free wtnsion apram made durng. the test (coe Shoe A) ye valve measured fe mulled by 00 nu dhod by the nminal maine pte Tength of ‘ne sample. the Test gvng the fll elongation at 65 Additonal tests 6:1. Fatigue fest optional) 8811 Germ The fatigue lest not mandatory. tis an optional Test wm ray be used te an addons acceptance Creo, subject to agreement between purcheset find manolaurer at he time of order 6612 Pricple Subjocton ea angth of chan 1 a repeated fore {Getwoen a bwe iit and an upper lt) a9 ee frequency ‘The nyenbe of cycles sustained before the sample {oaks conttes the fatigue resistance (or env Stee) ofthe sample 65:12. Conditions of test Fatigue tots shouldbe performed under the foliow Ing conden. S814 Tering machine ‘he testing machine vned and he chaln anchorages ‘mployed sal be sorh at lo Sahy the reaue: cedure sulable Type of ‘spproved design of pin are own in fyures ond Agus. Th type ana ac ‘acy ofthe batng tachine shall be Suabe for 3>- piving the eres specified In abe, ‘The machine shal be calibrated sail, where propit,n accordance wih te ces 1 fequle- ‘manta of 189 72001, Compensation for dynam e- ‘on calculations, Bl the {hat can be mounted inthe machine in series wih the sample 1615 Chaln anchorages ‘Te chain anchorages shall comprise an ancheraye nas shown In igure and an anchorage fork Shown in gure s) "The dimensions ofthe pin ‘enn tabled. 18:18 Lower and upper force loves ‘The chain sample is aszemble inthe testing ma Chine and sbjected Yo upper and ower force leva “ihe trees fo 80 ‘on approximate sere lovels ‘a. slled ntnble? 6.17. Froquancy of foie apptication ‘he frequency of force appiation shal rot be ls than 200 eles per minute and rot greater than oon cytes per minute n-care of eepuo, chore {cote shal be cased oui ot $0 eyes por mince 68:18 Cae of acceptance Each sample testes shall be deemed satstectory i augue resistance (or endurance) fs not Tess hen 0000 eyes. 1a rapt is Tess than 20000 cycles, two fore ampion shal be subjected tothe some tes. bah Should have an endurance of no iene han 300 tes. ‘he purenaser and manutacurer may, by agree ‘mont determine the acceplance level or fatigue Ve TStance by 2 statistic! method ae oti’ In and test (ptons) 6621. General ‘he bend tof not mandatory. Iie an optional st Which may be used as. an adaonal accept {rleron subject to agreement between purchaser Sind manutactoer al he ie of order 6622 Testing machine “Te test shal be cari oul on testing machine aeidescribed in 651180 610-1500) 7a | 7 Beene me pone ne ‘Table 7 — Fatigue test — Lower and upper sess evel (approximate) vometre) | met qure, | Mmm ure Figure 5 — Anchorage fork Fig est — Lower and upper fore levels Sena | eee = = s ao = o180 or0:1990(6) co Figute 6 — Bond tet 823. Prcedure ‘The sams shall be betn a hocktree manner 98 Shown in foure6) and shall withstand the minim ttetecton mension rin gure) sated in tabi, sethout rastare ‘Tibia 8 — Bond test — Detection oa ee et a (603. Notch impact test optional) ‘The notch impact est isnot mandalry Ie an op- Anal ton (deseibed In annex F)ilended fe tation ino theses! ved for Chain mang, T- Inspection procedure TA hecestance tests A chain (see 63, shall be deemed to comy ‘eth ths Inerational Standard sach ef the sam ios taken rom the lt ful all the spectfed tert, Af samples n one ofthe mandatory tests orn ‘one of he adatona Tests which have Been agreed Setween the manufacturer and the purchorer san {seaplane ont wo furiertampies tha be taken trom the some tol and subjected fo the same tot both atonal samples pass the test, the ‘deemed to comply wah ns Iteratonst Sind Invany ther case, ils deemed alto comply tod ‘hell shal be rejected 72 Marking 121 ldetiestion marking Identtcaton mares shal be legiy stamped onthe ‘hain a sated below. By agreemantDetwoen fe purchaser and manufacturer one or both of eno Bartesshalb responsible for ectaly marking ne ‘The poston of mart shall be as flows: than upto and incling 2 m in eng: one mark inthe mize of the chan — chaln greater than 2m one mark near each end, land one or more mark slong the chan sch ine dtc eveen any two mat et nt The marks comprise series af pot more than ve “ymbols 1 letlers or numbers} os follows, 42) the manutacturer’s symbol (single mark ony by ©) the numberof he month of manutactre; int ofthe year of manutatre; 4) the ltr denoting he grade of hain, BeAMPLe IMB1iC means @ chain made by the “M* manu turing” Company. November, 1985, "and of onde © Manutcurers should avoid selecting te laters 8 Cor av tne wn symbol, sy thoes may Be on ‘ore wih teNumbers denoting the month and year of manuae {ure mey a the oplon athe purchase, be replaced ty eymbels fo inate auch other niormaton a ray be naured irom the manvtatuer For deta of intoymation required with enquiry or ‘vaer tes annen For melted of marking, £08 58 Where elo coding Is specified by the flowing coating shal poy (uatty grade B:areen uatty grade c: ros uatty grade D: yellow tpecion martng Totnes been acepteg the Inspectors seeeprance tam sha'be put onthe chan, 150 o10:19t0() 13 Test certieate ‘The manulatorer shall supply a crtfeste of tet 4nd examination with every consignment of chat Spolied ns contrming to this Ineraticnal Stan- ‘ava an when so reqlred by the purchaser and ‘The catfeate shal be signed ty the manutacurer and by the auhorzed representative of the pute Sum spect, who has winested The sa 7A. General ingpection For the purpose of winessing the tsts and inspect ‘ng the testing machines and methods of examin "180 610990) Annex A (informative) Foree-extension diagram 1 sect ene gt ‘Figure A ~ Force-xtenion diagram180 61ot960(¢) ‘Annex B (informative) Multiple pitch lengths with tolerances Tolerance Fett vote phe etc inka tines “Table 8 — Multiple pch tenths awe | 9 [os [eas | ows | wes [vars | vans | vais | ome | woos "180 6101980(€) Annex C (informative) ‘Typical examples of matching tolerances for matched lengths of long chain Table C4 — Matched length oma a co sgich st | mei eae [tomes | min | re we ba a : — ats180 610-1996) ‘Annex D (informative) Information required with enquiry or order Since this Iterations! Standard fers options to {he porehasr is recommended that spgropri Inlormaton trom the folowing tat shoul be pile wi he or 9) the numberof his internation! Standard 1) tz ean in mitimetrer 6) ite mitimeres; 9) prado, cor 0; 1) wheter he chain eta be supaed ~ in shor lengths state numberof ks which ‘Shou bean odd number) and mate ite erg or ~ Insontnuous ong lengths (state length) oF ~ la andom length (tate minimam length ae- ota. 1), Stith prcnaeraquiechain ob wed earn ine ma ete ia aco 1 ihe optional information given in 5. 511). regres 6) Hany special sucaca and frih is required eee 55) 163 fatigue method oa 's required (see 88.1) ¥ 20, ioe 8618 and anes €) 1) a bend tests requires (ee 682 1 Hf teh impact tat is required (e088 63 1) any special marking Is required (see 721; 1) colour coding is required (808 72.9) ltr mld arg 048) n er te150 6103990) ‘Annex E (informative) Fatigue test — Statistical analysis more iormation about aig resistance (or en- (lorance) fe reqired than a outined In B81, he {tous Teste ive relatively seatered values, t may ‘umber of sales 1 convesiont method of analysing the resuts fs 10 pot hem on a slag with 1) om one scale: the number «of eyls fo fracture {Cncrance) ofthe inidel samples (ops tse 1) onthe other scale: the probability of racture of {he sample, Le the perce eve Ing an endurance less tan f gaussian cum the seal) [An example of ploting thls dlagram Is shown os ‘ohows fe route 1 the numbers of yas are rank the erate plated on the probably of ature is poted on the ab- ‘et, using the formula fa03 arod 6 1 le the ranked value ofthe semole: ‘hte the total numbar of tests | srsgh ine ethan flo othe pois, on th alu for L'9 and 80 are obtined tom the 140 is the average Weal which 10% of the ampieswihave acres, 150 Is the average Me at whieh 50% of the Sampienwithave acares ‘The spe othe line measure of he epersion line fess horizontal ine Inlesing 207 ole ‘The acceptance ererion Is based on a comparison fine tent rests wth data obtained om 2 reer hee’ chan which has been thoroughly ves bated, Infomation must be supple, by the purchaer to Inaeate tre sppropite tives and the slspraon of the result forthe raerence chain An exampi of 8 Feterence chan is show in UeE.1 ‘The mothoddeseribed in HgureEt is only an 2am nd her methods of eraphicalrepresertabon ‘nd accepance crfarla could be used by agresmest tween supplier ang user180 610-1906) = 1 ‘or aasaraz as 12S OA WSO HO wD Figure E41 — Example of fatgue Me/probabily agra — Relerence standard ch150 6te:1990(6) Annex F (informative) Notch impact test” ‘As martioned in 883, the notch impact ost nt 2 tuandatry part of hit International Standard ere "ot minded tsa aecepance cron t Ink Acationally. tis 3 means of comparing rer of he ste! he eld ade wh The uneeided side ofthe ehalt lnk where applic Se FA. Sampling ‘Tee sgl chain inks shal be seco ror fue {ots of chain or om the order fee han five at {one lof ein comprising 200 of chain ot 200 ‘het angi of chaln for ne test series, F.2 Freparation of test ploces ‘wo noch impact tat places shal be prepare rom oh ofthe sraight legs of the sample mks as Shown n igre 1 In the cate of «leh impact test piece trom the Welded ide ofthe chain Hnk the ais of he nteh ‘Shateninege withthe csi weld line the Tater hvog ban made wai ty means of tig wih ‘The tet paces sha be machined tot dimensions F.3 Testing Notch impact tests shall be eartie out in charpy Pendulum machine me docebed in 'SO 8. te Test Bisce being portonessyrameticaly on vo sup Bors ata distance of fmm apart. and a an amb Ents temperaivre of 20°C. unoss otherwise Spocioa. FA. Test results “Tne minimum Charpy value fr the noch In wa for {radee 8 and C acuta be ot oes than 153 valves Brirade O should be the ree agreement be {ween purchaser and spp FS Analysts of results Notch impact oss are prone 1o consierabe scaler Inthe rests sndmay require geo tenet in: terpretton Figere F.1 — Sourew of test pcos 3) Seni60 #31978, Sie! — Charpy impels (Ut. rnna pe 672.647:672.613, Sere ooh, eS, oe tc tect tt, adnate, rset sie Sey (eet on ae