Ford Fiesta Internship Report on Automotive Tech and Maintenance

7/26/2021 (PDF) Internship report on "Automotive Technology and Maintenance & Servicing of Ford Sedan Car (Ford Fiesta)"
" | Saddam Hussain S…
LO G I N SIGN UP
Internship report on "Automotive Technology and Maintenance &

Servicing of Ford Sedan Car (Ford Fiesta)"
Saddam Hussain …
D O W N LO A D P D F
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7/26/2021 (PDF) Internship report on "Automotive Technology and Maintenance & Servicing of Ford Sedan Car (Ford Fiesta)" | Saddam Hussain S…
To Whom May I Concern
iii
Student Declaration
I am Saddam Hussain Sohag, student of the Department of Mechanical Engineering under

the College of Engineering and Technology (CEAT) would like to declare that the project paper
on “Automotive Technology and Maintenance & Servicing of Ford Sedan Car (Ford
Fiesta)” is prepared for the fulfillment of MEC 490: Practicum, as the partial requirements
of academic purpose from my own concept and idea, after completion of four months
practicum in AG Automobiles Limited.
I also confirm that the report is only prepared to fulfill the academic requirement and not for
any other purposes.
iv
Acknowledgement
This is high time for me to convey my deepest gratitude and sincere submission to the Almighty
ALLAH for giving me the opportunity to accomplish such a huge task of preparing this report.
I am very much grateful to Prof. Dr. Engr. A.Z.A. Saifullah , Chair, Department of
Mechanical Engineering and Engr. Abdul Wadud , Coordinator, Department of Mechanical
Engineering of IUBAT for their guidance and inspiration to do this report.
After that I would like to pay my Dgratitude

O W N LO to P D F Rommel Arpon, Head of Aftersales
A DEngr.
Service, AG Automobiles Ltd, Engr. Nasir Uddin Al-Nafis, Service Engineer, AG
Automobiles Ltd.
I have given my best effort to prepare and represent the report. I hope my endeavor will be
beneficial to the audience and urge for exonerate eye for any mistake or error found in the
report.
v
Executive Summary
AG Automobiles Limited is well known for its sales and after sales or servicing. It is one of
the largest automobile maintenance and servicing workshop in the country. It started its journey
in August 2004 and never had to look back. With the distributorship rights of Global
Automobile Icon “Ford Motor Company” , it has brought a new dimension in the automobiles
industry of the country. D O W N LO A D P D F
During my internship period, as a Trainee Engineer, my responsibilities were to check and

troubleshoot the cars in the workshop. Because of having a dealership of Ford Motor Company,
most of the cars were of Ford. So it was a great chance for me to gather knowledge from a
renowned brand that has so many advance technologies.

Among the cars the Ford Fiesta was a compact and car for the middle class earning people. So
it was always in priority so that the customer should have no trouble with it. Because of being
a sales company, the car was new without any mileage in the workshop. So I had a great
experience of learning its technology first hand. Many used car also came in the servicing
center with different problems and the Engineers and Technicians would troubleshoot and fix
the problem. So I hope my report in the car is based on theoretical knowledge and as well as
practical knowledge.
This report contains the basic parts and accessories of the Ford Fiesta car. The total car has
been divided into five different basic parts. The car is divided by its chassis, powertrain,
electrical, body and paint. All this parts are described by the things they are made and their
working procedure. It is also about keeping the car in good situation and when to check for
maintenance and servicing. I hope I was able to include all the parts and its description in this
report.
vi

Table of contents
PREFATORY PART
A. Title Fly
B. Cover Page……………………………………………………………………. I
C. Letter of Transmittal…………………………………………………………. II
D. To Whom May I Concern……………………………………………………. III
E. Student Declaration……………………………………………………………IV
F. Acknowledgement…………………………………………………………….. V
G. Executive Summary………………………………………………………….. VI
H. Table of Contents…………………………………………………………VII-IX
EMPIRICAL PART
Chapter 1: Introduction
1.1. Origin of the Report………………………………………………………………01
1.2. Objectives…………………………………………………………………………01
1.3. Scope of Study…………………………………………………………………….01
1.4. Methodology………………………………………………………………………01
1.5. Limitations………………………………………………………………………...02
Chapter 2: Automobile Sector

2.1. History of Automobile………………………………………………………...….03
2.2. Automobiles in the 20th Century……………………………………………...…..04
2.3. Ford Motor Company………………………………………………………..........04
2.4. AG Automobiles Limited………………………………………………...……….05
Chapter 3: Ford Fiesta
3.1. General Overview………………………………....................................................06

3.2. Service Points on the Vehicle…………………………………………...….……..07
3.3. Location of Electrical Components…………………………………..……….…..09
vii

Chapter 4: Chassis
4.1. Front Suspension……………………………………………………..……..…..11

4.2. Rear Suspension……………………………………………………….………..12
4.3. Brake System………………………………………………………...…………13
4.4. Anti-Lock Control - Stability Assist………………………………...………….14
4.5. Power Steering……………………………………………………………….…18
Chapter 5: Powertrain
5.1. Engine — 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)…………..32

5.2. Engine — 1.4L Duratorq-TDCi (DV) Diesel……………………………..……35
5.3. Engine — 1.6L Duratec-16V Ti-VCT (Sigma)…………………...……………37
5.4. Engine — 1.6L Duratorq-TDCi (DV) Diesel………………………….……….41
5.5. External Controls……………………………………………………………….45
5.6. Manual Transmission — Vehicles With 5-Speed Manual Transaxle (iB5)…....45
5.7. Fuel System……………………………………………………………….……47
Chapter 6: Electrical
6.1. Climate Control System……………………………………………….………49

6.2. Instrument Cluster………………………………………………….....……….57
6.3. Warning Devices…………………………………………………...…...……..61
6.4. Information and Entertainment System………………………………..………63
6.5. Exterior Lighting…………………...…………………………………....…….70
6.6. Communications Network………………………………………………..……72
6.7. Module Configuration…………………………………………………………73
6.8. Module Controlled Functions………………………………………….………76
Chapter 7: Body and Paint
7.1. Body……………………………………………………………………….…..79
7.2. Glass, Frames and Mechanisms…………………………...……………….….82
7.3. Handles, Locks, Latches and Entry Systems……………………………...…...85
7.4. Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)...96
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7/26/2021 (PDF) Internship report on "Automotive Technology and Maintenance & Servicing of Ford Sedan Car (Ford Fiesta)"

" | Saddam Hussain S…

Internship report on "Automotive Technology and Maintenance &

To Whom May I Concern

I am Saddam Hussain Sohag, student of the Department of Mechanical Engineering under

After that I would like to pay my Dgratitude

During my internship period, as a Trainee Engineer, my responsibilities were to check and

renowned brand that has so many advance technologies.

Chapter 2: Automobile Sector

Chapter 3: Ford Fiesta

3.1. General Overview………………………………....................................................06

4.1. Front Suspension……………………………………………………..……..…..11

5.1. Engine — 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)…………..32

6.1. Climate Control System……………………………………………….………49

Chapter 7: Body and Paint

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