KONKAN RAILWAY CORPORATION LTD. (A GOVERNMENT OF INDIA UNDERTAKING) OFFICE OF CHIEF ENGINEER /CHENAB waeetat Office of he Chiot EngineeriChenad Katra-Dnaram Section of USER. Project Vil, Kaur, Post: Kantnan, Tehsil Manore, Dist: Rea (J8K) Pin 182313, No, KRIPD/JK/GE/Chenab/36/Vol- vol-48/06/17-09, Date: 05.06.2017 Chenab Bridge Project Undertaking U/O AFCONS Infrastructure Limited, Village: Kauri, Post: Kanthan Tehsil: Mohore Reasi:-Dist. Sub: Design and Construction of Special Bridge No. 44 across river Chenab at Km.50/800, ‘on the Katra — Laole Section of the USBRL project — Reg. ITP of HSFG Nuts, Bolts & washers for Pier, Arch, Trestle and deck structures. i) CA No.KRIPD/J&K/CONT/Spl.Br./Chenab dated 24.11.2004, CBPU letter no. CBPU/2612/SMVM/7159 dated 02,06.2017 Dear Sir, Apropos to the captioned subject, find the approved copy of ITP for HSFG Nuts, Bolts & washers for Pier, Arch , Trestle and deck structures, submitted vide ref. (ii) above, for your information and necessary action please. Thanking you Sincerely Yours, eee o sole S161) Encl: As Above (ee Pages) (R.R. Mallick) Dy. CE/Chenab Corporate Offices } ingen. cied-e, teen, A, Rou yp son ee BelapurBhavan, Pot NO‘, Secor 11 Registered Office} CBD Betapur, Navi Mumbai, Maharashtra, INDIA - 400 614.71PROJECT: DESIGN & CONSTRUCTION OF CHENAB BRIDGE ACROSS CHENAB RIVER [MATERIAL SPECIFICATION: HSFG BOLT, NUT AND WASHER (Property class 10.9 Grade ) JDocUMENT No: 1rP/2612/an/HSFG/002 REVISION: R7, Dated 33.05.2017 CLIENT: KONKAN RAILWAY CORPORATION uIMTED [CONTRACTOR: CHENAB BRIDGE PROJECT UNDERTAKING INSPECTION AND TESTING PLAN FOR PROCUREMENT OF HSFG BOLT, NUTS AND WASHER [Property class 10.9/10 ade 0s per EN:14399-4; HY (EN-14399-6) for Pier Arch Trestles and Deck structures Ret standrds EXTENT OF INSPECTION so caractrses cheek | _/Spectatontor | requenytestng | Twesafchect esas cceptance verronmer | carvanac TPAGA ve, 1S Dols Mts and WashersPropety el 109 gre) a per EN 1999: AVENE ABD.) por soase-r2013, Aa ptr {aw materials Inspection yemical Composition |NUts80:898-22012 B long samples /Heat [Record Review tanufacturer rev tecord Review Record Revi enteate along with Ra aera cremiacompostin Muss 60-898220128 lone amples Hest |pacor Manat tecorsrevew | aco Re nesew | nee toss ceed A 1S BOLS (Property clas 109 grade) ay por a9-4 _ Jal andimenionat lew 1ea90:205,eN |so-aso-2000 — AaL | onutacrer | 22%tHpeton ot | scominpecton of | Record fevew and 1 Ernaicel \Check 1143994: 2015 1.5 Ac1Rej2 ee eunenes eects selected samples selected samples Random Inspection en saspa201, ecu review aa nines: Jen24399-4-2015,150: [5 samples ee = 100% Inspection of | 100% Inspection of ae an E ir eoeic201) Testsnes [mantacungit Mentor Momocurer | Saeed empls | stlededsemnes | 200 wtrestof |FF1 Sub Clause 9.9 Selecced samples ew sas: 20, -fsenan ver wage tec revew and venethunderwedee Jey4n9.4015,50__{ssamples soufctrrl : tooKnspeconat | 100% mipecton of 4 |FFA Sub Clause 9.18 9.2 ” ew 1490-20, Meg _[Ssomples (eset) eco evew and foueags-tzos.so [eemeesied se) | sutacurer | 300% nepectonof | 200% nspeon ar | Necoveview an : _fimvetswreraty Jase: non ex sares /marfacunatot |More tab oe ised amples | selected sompien | 10% wines of JMP2 : Sub Clause 9.14 — visas: 2015, oe /£N14399-4-2015,'S0: [5 samples 100% Inspection of | 100% Inspection of . 5 Pecerburizing lsoe-1: 2013 Test series |/manutacturinglot | Marsfactrer Lab Se selected samples | selected samples | CO”witnessof |FF1 SUB Clause 9.10 — exns0:2015, each ste onthe bss of faueas942015/50: Jor 0120020 sepection incacong | Rordevew and ‘ _Jsctace meg / vl |as6: 2013 Tet sees |nos, 12012000032 | arutacire lab anstcurer | Uneaten ot | 200RInspectonet | Gop wines of |FF1 Sub Clause 9.15 ,IS0 |Nos, 10001- ee ee ‘selected samples sas so88 00050 08 janmsa201, =a imum teste fentss942015 50 roosinseconot | s00% mspecton ot | Meer ve a u MecranetTestng | reat anes: 201 Tet ees Monutcreriay Monutecrwer | “Couctedsompes | aslected samples | 200Swinesot MP1 i en es90:2015, ‘ : mam Swe @02% FN app4. 2015 50 tantcuretab sansa 100% nspecon of | s00K nspecionat | Mclean ton sronovonal fag. 201 Tet Sere Eilaiaite nutaturer | yecressamples | selected samples | 20%wines of oa bos eed sa ewsssso.:2015, 5 samples econ ew and lntnimum % Elongation fen14399-4-2015, 180 | /manufacturing lot 7 7 100% inspection of | 100% inspection ot | Secor teem r i latter fracture |398-1: 2013 Test Series eee poe ‘selected samples selected sar eee enaats ot / hrs Pa (17 CP hie’ dM Erginogh ey, KD. SRIVASTVA PEJFAB/KRCL £HENAB BRIDG!PROJECT: DESIGN & CONSTRUCTION OF CHENAB BRIDGE ACROSS CHENAB RIVER [MATERIAL SPECIFICATION: HSFG BOLT, NUT AND WASHER (Property class 10.9 Grade ) [DOCUMENT No: TP/2612/QA/NSFG/002 REVISION: 87, Dated: 33.05.2017 INSPECTION AND Ti ‘CUNT: KONKAN RAILWAY CORPORATION LIMITED [CONTRACTOR: CHENAB BRIDGE PROLECT lunoeRTAKING ING PLAN FOR PROCUREMENT OF HSFG BOLT, NUTS AND WASHER (Property class 10.9/10 grade as per EN:14399-6 HV (EN/14399.6) for Pier Arch, Trestles and Deck structures sito, Aatntiesdesinion | characertischaek | petenentor | frequency ottesine | Tet Check sans tee vearonwen | carvanac raaa we. 1G Els us pd ashersropery dis 19 grade) ws per 699; HER 14394 eae 5 Record review and ioe fae anistetseres | yoynafachirn Ll cstedempes | ‘soetdsoms, | 20M ot enswoa208, |, a, INominal stress under |£N14399-4.2015, [50 snuocturer 7 100% Inspection of | 100% Inspection af | Reeord review anc a lproof load la98-t: 2013 Test Series |*@™Ple/manufacturing | Manufacturer Laby Ltaeila! selected samples selected samples brhiehebliaanel la iachl erin 5 HSFG NUTS (Property class 10 grade ) as per EN: 1439-4 so0xinpecon ot | s00%ipeciono tv isa2015, }8032692000 at tec fevew ad Phys mensions Test jatMensemest | —artacurer | sectesampis | Seed sons vsso0.:2005, [oes rookinpecton ot | 100Kmaeconot | Reo Review and 2 vordness —[rae9-42015s0: ESM auteur ab Monuocter | seletedsomples | selected samples & | 100% Winessing ot |898-2: 2012 {Table-6), : Witness, Witness selected samples eviasso2015, | rominspcionat | senminoecon ot | Rec Revew ant 3 chang Texting mrootis | exas9n20%5, 80: PMR Iatctrerab Manutacurer | selected samples | selected samples | 100% Witnessing of 898-2: 2012 {Table-4) . Witness Witness, selected samples fachazemtnebot ee a e aooa0 sousinectonct | scoRtspecionot | read Review and ‘ suc ney 80: Ws, zor 100032, Mantra vtantacuer | seecedsanpena | tdhantsonpest. | low wnmesangt ee ines Vino | "Seted mgs sooo no g TSF Washer apes per EW 13D tominsgecanot | so0Kinpecionot mension & via 13032602000 at eal & Psa / ; pcr evew and 2 | wat animes een cxneameams |$09820m | at | Pn antstcer | inept | contadsrmiese | feed sne ‘ines ‘ines soosinspecten t | cos mspecont schanical ing Hardness: samples fanufacturer lanufacturer selected samples ected samples poco eee al 2 echnical Testing o cnenscaos mies ania ant etegnmpcs& | set emp | cade vines ‘wes 5 Asse Test 3 ot wih at 8 Washer (NIA9B6) a KDERIVASTVA — CEL PEJFAB [RCL CHENAB BRIDGE Dy Chief EnginkhPROJECT: DESIGN & CONSTRUCTION OF CHENAB BRIDGE ACROSS CHENAB RIVER [MATERIAL SPECIFICATION: HSFG BOLT, NUT AND WASHER [Property class 10.9 Grade ) |REVISIOW: R7, Dated: 31.05.2017 a] (CUNT: KONKAN RAILWAY CORPORATION LIMITED [CONTRACTOR: CHENAB BRIDGE PROJECT | UNDERTAKING nae INSPECTION AND TESTING PLAN FOR PROCUREMENT OF HSFG BOLT, NUTS AND WASHER (Property class 10.9/10 grade as per EN:14399-4 ; HV (EN:14399-6) for,Pier Arch, Trestles and Deck structures tet stds EXTEN oF WSPECTON so AeiieDessinon | charaercecact | peniontor | fequncrotTesing | Types Chee reams cena vearonuen | carvawac Pan vce SFG, sand oshesPoperty as 19 pra) as er E1498: 19994) Say for rotonig exreaes:2035, inoacurigt/ Macc rdewad | Trane bots reload test EE lanufacturer Lat Manufacturer Witnessing fitnessing Witnessing of | graph to be produce for 1 ‘Stamping and Marking on packing | Sting end Marking €n14399-1-2015 En14399-1-2015 ‘Visual Verification ‘Manufacturer 100% Witnessing 2000 voting 8 Random Check ‘ovata sme complain tpn and Testing veatestonsrd | seteatonand 2 aye crmvnc | retamme | creme | Scene reports ve rene : Diptcht astn racing toate | MELANCR ME | asec 10 vonsiewer | Maniacurer | maniocuer | — montocure NOTE: 1. cBPU QA/QC, TPAQA & KRCL representative shall witness and inspect all the activities together in the Manufacturer premises. eS 2, Manufacturing Lot means quantity of fasteners ofa singe designation Including product grade, property class and size through the samc heat treatment and coating process, respective of ste and diameter |. Extended assembly lot means manufacturing lot ofthat component that mainly lluences the result ofthe sultablit test combined with other components from same supplier chosen bya dacumented method [, Materials wl be dispatched only after issue of IRN by TPAQA, 5.Each bag of fasteners wil be sealed and stamped by TPAQA and must have tag of batch nos and aty with Projector Customer name, Suppliers name , no of Pleces and grade of material shall be marked on the top of the sealed bores. (6. Materials shall be tested at manufacturer inhouse lab, 7. chemical analysis shall be incorporated in the MTC submited for raw material a. Coating on Bolts, Nuts & Washers shall be as per the zine lake coating as per IS0-10683 (3ST S0OH®) [2.1 Sample means under A-1 Bolt, under &- 1 nut, under C-1 washer and under D-1 bolt assembly consisting 1 set of Nut, bolt and 2 washers 30. Where bolt assemblies do not sult fly nished tests to ISO 898-1 as they are shorter in length or have insufficient thread length, then longer bolts shal he made frm same material & heat and shall be testa a allowed for in EN14399-1 C1, 5.3.1 cau TPAGA ct Snare o Sma 7 “a oy Sm eosin a TES A P, “ en CHENAB BRIDGE