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AC Servo Drives

Σ -V Series
USER'S MANUAL
Design and Maintenance
Rotational Motor
Analog Voltage and Pulse Train Reference
SGMJV/SGMAV/SGMPS/SGMGV/SGMCS Servomotors
SGDV SERVOPACK

Outline 1
Panel Operator 2
Wiring and Connection 3
Trial Operation 4
Operation 5
Adjustments 6
Utility Functions (Fn) 7
Monitor Modes (Un) 8
Fully-closed Loop Control 9
Troubleshooting 10
Appendix 11

MANUAL NO. SIEP S800000 45C


Copyright © 2007 YASKAWA ELECTRIC CORPORATION

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Yaskawa is con-
stantly striving to improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the preparation of this
manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is
any liability assumed for damages resulting from the use of the information contained in this
publication.
About this Manual

This manual describes informations required for designing, and maintaining Σ-V Series SERVOPACKs.

Be sure to refer to this manual and perform design and maintenance to select devices correctly.

Keep this manual in a location where it can be accessed for reference whenever required.

„ Description of Technical Terms


The following table shows the meanings of terms used in this manual.

Term Meaning
Σ-V Series SGMJV, SGMAV, SGMPS, SGMGV, SGMSV, or SGMCS
Servomotor
(Direct Drive) servomotor
SERVOPACK Σ-V Series SGDV SERVOPACK
A set including a servomotor and SERVOPACK (i.e., a servo ampli-
Servo Drive
fier)
A servo control system that includes the combination of a servo drive
Servo System
with a host controller and peripheral devices
Analog voltage and pulse-train reference used for SERVOPACK inter-
Analog Pulse Model
face
MECHATROLINK-II communications reference used for SERVO-
M-II Model
PACK interface

„ IMPORTANT Explanations
The following icon is displayed for explanations requiring special attention.

• Indicates important information that should be memorized, as well as precautions, such as


alarm displays, that do not involve potential damage to equipment.

„ Notation Used in this Manual


In this manual, the names of reverse signals (ones that are valid when low) are written with a forward slash (/)
before the signal name, as shown in the following example:

Example
S-ON = /S-ON

iii
„ Manuals Related to the Σ-V Series
Refer to the following manuals as required.

Selecting Trial
Maintenance
Models and Ratings and System Panels and Trial Operation
Name and
Peripheral Specifications Design Wiring Operation and Servo
Inspection
Devices Adjustment
Σ-V Series
User's Manual
Setup 9 9
Rotational Motor
(SIEP S800000 43)
Σ-V Series
Product Catalog 9 9
(KAEP S800000 42)
Σ-V Series
User’s Manual
Operation of Digital 9 9 9
Operator
(SIEP S800000 55)
Σ-V Series
AC SERVOPACK SGDV
9 9 9
Safety Precautions
(TOBP C710800 10)
Σ Series
Digital Operator
9
Safety Precautions
(TOBP C730800 00)
AC SERVOMOTOR
Safety Precautions 9 9
(TOBP C230200 00)

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„ Safety Information
The following conventions are used to indicate precautions in this manual. Failure to heed precautions pro-
vided in this manual can result in serious or possibly even fatal injury or damage to the products or to related
equipment and systems.

Indicates precautions that, if not heeded, could possibly result in loss of


WARNING life or serious injury.

Indicates precautions that, if not heeded, could result in relatively serious


CAUTION or minor injury, damage to the product, or faulty operation.
In some situations, the precautions indicated could have series
consequences if not heeded.

Indicates prohibited actions that must not be performed. For example,


PROHIBITED this symbol would be used to indicate that fire is prohibited as follows:

Indicates compulsory actions that must be performed. For example, this


MANDATORY symbol would be used as follows to indicate that grounding is
compulsory:

v
Safety Precautions

These safety precautions are very important. Read them before performing any procedures such as checking
products on delivery, storage and transportation, installation, wiring, operation and inspection, or disposal. Be
sure to always observe these precautions thoroughly.

WARNING
• Never touch any rotating motor parts while the motor is running.
Failure to observe this warning may result in injury.
• Before starting operation with a machine connected, make sure that an emergency stop can be
applied at any time.
Failure to observe this warning may result in injury or damage to the product.
• Never touch the inside of the SERVOPACKs.
Failure to observe this warning may result in electric shock.
• Do not remove the cover of the power supply terminal block while the power is ON.
Failure to observe this warning may result in electric shock.
• After the power is turned OFF or after a voltage resistance test, do not touch terminals while the
CHARGE lamp is ON.
Residual voltage may cause electric shock.
• Follow the procedures and instructions provided in this manual for trial operation.
Failure to do so may result not only in faulty operation and damage to equipment, but also in personal injury.
• The multi-turn output range for the Σ-V Series absolute position detecting system is different from
that of earlier systems (15-bit and 12-bit encoders). In particular, change the system to configure
the Σ series infinite-length positioning system with the Σ-V Series.
• The multi-turn limit value need not be changed except for special applications.
Changing it inappropriately or unintentionally can be dangerous.
• If the Multi-turn Limit Disagreement alarm occurs, check the setting of parameter Pn205 in the SER-
VOPACK to be sure that it is correct.
If Fn013 is executed when an incorrect value is set in Pn205, an incorrect value will be set in the encoder. The
alarm will disappear even if an incorrect value is set, but incorrect positions will be detected, resulting in a
dangerous situation where the machine will move to unexpected positions.
• Do not remove the front cover, cables, connectors, or optional items from the upper front of the
SERVOPACK while the power is ON.
Failure to observe this warning may result in electric shock.
• Do not damage, press, exert excessive force on, or place heavy objects on the cables.
Failure to observe this warning may result in electric shock, stopping operation of the product, or fire.
• Provide an appropriate stopping device on the machine side to ensure safety. The holding brake on
a servomotor with a brake is not a stopping device for ensuring safety.
Failure to observe this warning may result in injury.
• The person who designs a system using the safety function (Hard Wire Baseblock function) must
have full knowledge of the related safety standards and full understanding of the instructions in this
manual.
Failure to observe this warning may result in injury.
• Connect the ground terminal according to local electrical codes (100 Ω or less for a SERVOPACK
with a 100 V, 200 V power supply, 10 Ω or less for a SERVOPACK with a 400 V power supply).
Improper grounding may result in electric shock or fire.

• Installation, disassembly, or repair must be performed only by authorized personnel.


Failure to observe this warning may result in electric shock or injury.

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„ Storage and Transportation

CAUTION
• Do not store or install the product in the following locations.
Failure to observe this caution may result in fire, electric shock, or damage to the product.
• Locations subject to direct sunlight
• Locations subject to temperatures outside the range specified in the storage/installation temperature condi-
tions
• Locations subject to humidity outside the range specified in the storage/installation humidity conditions
• Locations subject to condensation as the result of extreme changes in temperature
• Locations subject to corrosive or flammable gases
• Locations subject to dust, salts, or iron dust
• Locations subject to exposure to water, oil, or chemicals
• Locations subject to shock or vibration
• Do not hold the product by the cables or motor shaft while transporting it.
Failure to observe this caution may result in injury or malfunction.
• Do not place any load exceeding the limit specified on the packing box.
Failure to observe this caution may result in injury or malfunction.
• If disinfectants or insecticides must be used to treat packing materials such as wooden frames, pal-
lets, or plywood, the packing materials must be treated before the product is packaged, and meth-
ods other than fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core temperature of 56°C for 30
minutes or more.
If the electronic products, which include stand-alone products and products installed in machines, are packed
with fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes
resulting from the fumigation process. In particular, disinfectants containing halogen, which includes chlo-
rine, fluorine, bromine, or iodine can contribute to the erosion of the capacitors.

„ Installation

CAUTION
• Never use the product in an environment subject to water, corrosive gases, inflammable gases, or
combustibles.
Failure to observe this caution may result in electric shock or fire.
• Do not step on or place a heavy object on the product.
Failure to observe this caution may result in injury.
• Do not cover the inlet or outlet ports and prevent any foreign objects from entering the product.
Failure to observe this caution may cause internal elements to deteriorate resulting in malfunction or fire.
• Be sure to install the product in the correct direction.
Failure to observe this caution may result in malfunction.
• Provide the specified clearances between the SERVOPACK and the control panel or with other
devices.
Failure to observe this caution may result in fire or malfunction.
• Do not apply any strong impact.
Failure to observe this caution may result in malfunction.

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„ Wiring

CAUTION
• Do not connect a commercial power supply to the U, V, or W terminals for the servomotor connec-
tion.
Failure to observe this caution may result in injury or fire.
• Securely connect the main circuit power supply terminal screws and servomotor connection termi-
nal screws.
Failure to observe this caution may result in fire.
• Do not bundle or run the main circuit cables together with the input/output signal cables or the
encoder cables in the same duct. Keep them separated by at least 30 cm.
Failure to do so may result in malfunction.
• Use shielded twisted-pair wires or multi-core shielded twisted-pair wires for input/output signal
cables and the encoder cables.
• I/O signal cables must be no longer than 3 m, encoder cables must be no longer than 50 m, control
power supply cables for the SERVOPACK with a 400 V power supply (+24 V, 0 V) must be no
longer 10 m.
• Do not touch the power terminals while the CHARGE lamp is ON after turning power OFF because
high voltage may still remain in the SERVOPACK.
Make sure the charge indicator is off first before starting an inspection.
• Observe the following precautions when wiring main circuit terminal blocks.
• Remove detachable main circuit terminals from the SERVOPACK prior to wiring.
• Insert only one power line per opening in the main circuit terminals.
• Make sure that no part of the core wire comes into contact with (i.e., short-circuit) adjacent wires.
• Install a battery at either the host controller or the SERVOPACK, but not both.
It is dangerous to install batteries at both ends simultaneously, because that sets up a loop circuit between the
batteries.
• Be sure to wire correctly and securely.
Failure to observe this caution may result in motor overrun, injury, or malfunction.
• Always use the specified power supply voltage.
An incorrect voltage may result in fire or malfunction.
• Take appropriate measures to ensure that the input power supply is supplied within the specified
voltage fluctuation range. Be particularly careful in places where the power supply is unstable.
An incorrect power supply may result in damage to the product.
• Install external breakers or other safety devices against short-circuiting in external wiring.
Failure to observe this caution may result in fire.
• Take appropriate and sufficient countermeasures for each form of potential interference when
installing systems in the following locations.
• Locations subject to static electricity or other forms of noise
• Locations subject to strong electromagnetic fields and magnetic fields
• Locations subject to possible exposure to radioactivity
• Locations close to power supplies
Failure to observe this caution may result in damage to the product.
• Do not reverse the polarity of the battery when connecting it.
Failure to observe this caution may damage the battery, the SERVOPACK, or cause an explosion.
• Wiring or inspection must be performed by a technical expert.
• Use a 24 VDC power supply with a double-shielded enclosure.

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„ Operation

CAUTION
• Always use the servomotor and SERVOPACK in one of the specified combinations.
Failure to observe this caution so may result in fire or malfunction.
• Conduct trial operation on the servomotor alone with the motor shaft disconnected from the
machine to avoid accidents.
Failure to observe this caution may result in injury.
• Before starting operation with a machine connected, change the settings to match the parameters
of the machine.
Starting operation without matching the proper settings may cause the machine to run out of control or mal-
function.
• Do not frequently turn power ON and OFF.
Since the SERVOPACK has a capacitor in the power supply, a high charging current flows when power is
turned ON. Frequently turning power ON and OFF causes main power devices like capacitors and fuses to
deteriorate, resulting in unexpected problems.
• When using JOG operations (Fn002), search operations (Fn003), or EasyFFT operations (Fn206),
the dynamic brake function does not work for reverse overtravel or forward overtravel. Take neces-
sary precautions.
Failure to observe this caution may result in damage to the product.
• When using the servomotor for a vertical axis, install safety devices to prevent workpieces from fall-
ing due to alarms or overtravels. Set the servomotor so that it will stop in the zero clamp state when
overtravel occurs.
Failure to observe this caution may cause workpieces to fall due to overtravel.
• When not using turning-less function, set to the correct moment of inertia ratio (Pn103).
Setting to an incorrect moment of inertia ratio may cause vibration.
• Do not touch the SERVOPACK heatsinks, regenerative resistor, or servomotor while power is ON or
soon after the power is turned OFF.
Failure to observe this caution may result in burns due to high temperatures.
• Do not make any extreme adjustments or setting changes of parameters.
Failure to observe this caution may result in injury or damage to the product due to unstable operation.
• When an alarm occurs, remove the cause, reset the alarm after confirming safety, and then resume
operation.
Failure to observe this caution may result in damage to the product, fire, or injury.
• Do not use the brake of the servomotor for braking.
Failure to observe this caution may result in malfunction.

„ Maintenance and Inspection

CAUTION
• Do not disassemble the SERVOPACK.
Failure to observe this caution may result in electric shock or injury.
• Do not attempt to change wiring while the power is ON.
Failure to observe this caution may result in electric shock or injury.
• When replacing the SERVOPACK, resume operation only after copying the previous SERVOPACK
parameters to the new SERVOPACK.
Failure to observe this caution may result in damage to the product.

„ Disposal

CAUTION
• When disposing of the products, treat them as ordinary industrial waste.

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„ General Precautions

Observe the following general precautions


to ensure safe application.
• The products shown in illustrations in this manual are sometimes shown without covers or protective guards.
Always replace the cover or protective guard as specified first, and then operate the products in accordance with
the manual.
• The drawings presented in this manual are typical examples and may not match the product you received.
• This manual is subject to change due to product improvement, specification modification, and manual improve-
ment. When this manual is revised, the manual code is updated and the new manual is published as a next edition.
The edition number appears on the front and back covers.
• If the manual must be ordered due to loss or damage, inform your nearest Yaskawa representative or one of the
offices listed on the back of this manual.
• Yaskawa will not take responsibility for the results of unauthorized modifications of this product.
Yaskawa shall not be liable for any damages or troubles resulting from unauthorized modification.

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Applicable Standards

„ North American Safety Standards (UL)

Model UL∗ Standards


(UL File No.)
SERVOPACK • SGDV UL508C (E147823)
• SGMJV
• SGMAV
Servomotor • SGMPS UL1004 (E165827)
• SGMGV
• SGMSV

∗ Underwriters Laboratories Inc.

„ European Standards

Low Voltage EMC Directive Safety


Model
Directive EMI EMS Standards
EN55011/A2
EN50178 EN61800-3 EN954-1
SERVOPACK • SGDV group 1 class A
EN61800-5-1 EN61000-6-2 IEC61508-1 to 4
EN61800-3
• SGMJV
• SGMAV IEC60034-1
EN55011/A2
IEC60034-5 EN61800-3
Servomotor • SGMPS group 1 class A –
IEC60034-8 EN61000-6-2
• SGMGV EN61800-3
IEC60034-9
• SGMSV

Note: Because SERVOPACKs and servomotors are built into machines, certification is required after installation in the
final product.

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Contents
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Applicable Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

Chapter 1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1


1.1 Σ-V Series SERVOPACKs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.2 Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 SERVOPACK Ratings and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.3.1 Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.3.2 Basic Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.3.3 Speed/Position/Torque Control Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.4 SERVOPACK Internal Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.4.1 Single-phase 100 V, SGDV-R70F01A, -R90F01A, -2R1F01A Models . . . . . . . . . . . . . . . 1-7
1.4.2 Single-phase 100 V, SGDV-2R8F01A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.4.3 Three-phase 200 V, SGDV-R70A01A, -R90A01A, -1R6A01A Models . . . . . . . . . . . . . . . 1-8
1.4.4 Three-phase 200 V, SGDV-2R8A01A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.4.5 Three-phase 200 V, SGDV-3R8A01A, -5R5A01A, -7R6A01A Models . . . . . . . . . . . . . . . 1-9
1.4.6 Three-phase 200 V, SGDV-120A01A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.4.7 Three-phase 200 V, SGDV-180A01A, -200A01A Models . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.4.8 Three-phase 200 V, SGDV-330A01A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.4.9 Three-phase 200 V, SGDV-470A01A, -550A01A Models . . . . . . . . . . . . . . . . . . . . . . . . 1-11
1.4.10 Three-phase 200 V SGDV-590A01A, -780A01A Models. . . . . . . . . . . . . . . . . . . . . . . . 1-11
1.4.11 Three-phase 400 V, SGDV-1R9D01A, -3R5D01A, -5R4D01A Models . . . . . . . . . . . . . 1-12
1.4.12 Three-phase 400 V, SGDV-8R4D01A, -120D01A Models . . . . . . . . . . . . . . . . . . . . . . . 1-12
1.4.13 Three-phase 400 V, SGDV-170D01A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1.4.14 Three-phase 400 V, SGDV-210D01A, -260D01A Models . . . . . . . . . . . . . . . . . . . . . . . 1-13
1.4.15 Three-phase 400 V SGDV-280D01A, -370D01A Models . . . . . . . . . . . . . . . . . . . . . . . 1-14
1.5 Examples of Servo System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
1.5.1 Connecting to SGDV-†††F01A SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
1.5.2 Connecting to SGDV-†††A01A SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1.5.3 Connecting to SGDV-†††D01A SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
1.6 SERVOPACK Model Designation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1.7 Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

Chapter 2 Panel Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1


2.1 Panel Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2 Display Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 Status Display Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4 Utility Function Mode (Fn††† ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.5 How to Read a Parameter Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.5.1 Explanation Method for Parameter Setting Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.5.2 Explanation Method for Function Selection Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.5.3 Explanation Method for Tuning Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.6 Parameter Setting Mode (Pn†††) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.6.1 Parameter Setting Mode for Parameter Setting Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.6.2 Parameter Setting Mode for Function Selection Type . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.7 Monitor Mode (Un†††) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

xii
Chapter 3 Wiring and Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.1 Main Circuit Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.1.1 Names and Functions of Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.2 SERVOPACK Main Circuit Wire Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.1.3 Typical Main Circuit Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.1.4 General Precautions for Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.1.5 Precautions When Using the SERVOPACK with a DC Power Input . . . . . . . . . . . . . . . . 3-10
3.1.6 Precautions When Using the SERVOPACK with Single-phase, 200 V Power Input . . . . 3-12
3.1.7 Precautions When Using More Than One SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3.2 I/O Signal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.2.1 I/O Signal (CN1) Names and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.2.2 I/O Signal Connector (CN1) Terminal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3.2.3 Safety Function Signal (CN8) Names and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
3.2.4 Example of I/O Signal Connections in Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3.2.5 Example of I/O Signal Connections in Position Control . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
3.2.6 Example of I/O Signal Connections in Torque Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3.3 I/O Signal Allocations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
3.3.1 Input Signal Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
3.3.2 Output Signal Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
3.4 Examples of Connection to Host Controller . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
3.4.1 Reference Input Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
3.4.2 Sequence Input Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
3.4.3 Sequence Output Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
3.5 Examples of Encoder Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
3.5.1 Connection Example of an Encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
3.5.2 CN2 Encoder Connector Terminal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
3.6 Connecting Regenerative Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3.6.1 Connecting Regenerative Resistors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3.6.2 Setting Regenerative Resistor Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
3.7 Noise Control and Measures for Harmonic Suppression. . . . . . . . . . . . . . . 3-41
3.7.1 Wiring for Noise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
3.7.2 Precautions on Connecting Noise Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
3.7.3 Connecting AC/DC Reactor for Harmonic Suppression. . . . . . . . . . . . . . . . . . . . . . . . . . 3-45

Chapter 4 Trial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1


4.1 Inspection and Checking before Trial Operation . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2 Trial Operation for Servomotor without Load . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3 Trial Operation for Servomotor without Load from Host Reference . . . . . . . . 4-3
4.3.1 Inspecting Connection and Status of Input Signal Circuits. . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.3.2 Trial Operation in Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.3.3 Trial Operation under Position Control from the Host with the SERVOPACK Used for Speed
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.3.4 Trial Operation in Position Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.4 Trial Operation with the Servomotor Connected to the Machine . . . . . . . . . 4-10
4.5 Trial Operation of Servomotor with Brakes . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.6 Test Without Motor Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.6.1 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.6.2 Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.6.3 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4.6.4 Operator Display during Testing without Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

xiii
Chapter 5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.1 Control Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.2 Setting Common Basic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.1 Servo ON Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.2 Servomotor Rotation Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.2.3 Overtravel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.4 Holding Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.2.5 Stopping Servomotors after /S_ON Turned OFF or Alarm Occurrence . . . . . . . . . . . . . . 5-13
5.2.6 Instantaneous Power Interruption Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.2.7 SEMI F47 Function (Torque Limit Function for Low Power Supply Voltage
for Main Circuit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.2.8 Setting Motor Overload Detection Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.3 Operating Using Speed Control with Analog Voltage Reference . . . . . . . . . 5-21
5.3.1 Basic Settings for Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.3.2 Reference Offset Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.3.3 Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.3.4 Speed Reference Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5.3.5 Zero Clamp Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5.3.6 Encoder Output Pulses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5.3.7 Encoder Output Pulse Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
5.3.8 Speed Coincidence Signal Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5.4 Operating Using Position Control with Pulse Train Reference . . . . . . . . . . . 5-33
5.4.1 Basic Settings for Position Control Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
5.4.2 Clear Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
5.4.3 Electronic Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
5.4.4 Smoothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5.4.5 Positioning Completed Output Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
5.4.6 Positioning Near Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
5.4.7 Reference Pulse Inhibit Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
5.5 Operating Using Torque Control with Analog Voltage Reference. . . . . . . . . 5-47
5.5.1 Basic Settings for Torque Control Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
5.5.2 Reference Offset Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
5.5.3 Torque Reference Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
5.5.4 Speed Limit in Torque Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
5.6 Operating Using Speed Control with an Internal Set Speed. . . . . . . . . . . . . 5-53
5.6.1 Basic Settings for Speed Control with an Internal Set Speed . . . . . . . . . . . . . . . . . . . . . 5-53
5.6.2 Example of Operating with Internal Set Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55
5.7 Combination of Control Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
5.7.1 Switching Internal Set Speed Control (Pn000.1 = 4, 5, or 6) . . . . . . . . . . . . . . . . . . . . . . 5-57
5.7.2 Switching Other Than Internal Set Speed Control (Pn000.1 = 7, 8 or 9) . . . . . . . . . . . . . 5-59
5.7.3 Switching Other Than Internal Set Speed Control (Pn000.1 = A or B) . . . . . . . . . . . . . . 5-59
5.8 Limiting Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
5.8.1 Internal Torque Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
5.8.2 External Torque Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-61
5.8.3 Torque Limiting Using an Analog Voltage Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
5.8.4 Torque Limiting Using an External Torque Limit and Analog Voltage Reference . . . . . . . 5-63
5.8.5 Checking Output Torque Limiting during Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
5.9 Absolute Encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65
5.9.1 Encoder Resolutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65
5.9.2 Standard Connection Diagram and Setting the Absolute Data Request Signal
(SEN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66
5.9.3 Absolute Encoder Data Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-67
5.9.4 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-68
5.9.5 Absolute Encoder Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70
5.9.6 Absolute Encoder Reception Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-71
5.9.7 Multiturn Limit Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-74
5.9.8 Multiturn Limit Disagreement Alarm (A.CC0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-75

xiv
5.10 Other Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-76
5.10.1 Servo Alarm Output Signal (ALM) and Alarm Code Output Signals
(ALO1, ALO2, and ALO3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-76
5.10.2 Warning Output Signal (/WARN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-77
5.10.3 Rotation Detection Output Signal (/TGON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78
5.10.4 Servo Ready Output Signal (/S-RDY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78
5.11 Safety Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-79
5.11.1 Hard Wire Base Block (HWBB) Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-79
5.11.2 External Device Monitor (EDM1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-83
5.11.3 Application Example of Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-85
5.11.4 Confirming Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-86
5.11.5 Precautions for Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-87

Chapter 6 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1


6.1 Adjustments and Basic Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.1.1 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.1.2 Basic Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.1.3 Monitoring Analog Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.1.4 Safety Precautions on Adjustment of Servo Gains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.2 Tuning-less Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.2.1 Tuning-less Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.2.2 Tuning-less Levels Setting (Fn200) Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6.3 Advanced Autotuning (Fn201) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.3.1 Advanced Autotuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.3.2 Advanced Autotuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.3.3 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6.4 Advanced Autotuning by Reference (Fn202). . . . . . . . . . . . . . . . . . . . . . . . 6-27
6.4.1 Advanced Autotuning by Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
6.4.2 Advanced Autotuning by Reference Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6.4.3 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
6.5 One-parameter Tuning (Fn203) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
6.5.1 One-parameter Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
6.5.2 One-parameter Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37
6.5.3 One-parameter Tuning Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43
6.5.4 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44
6.6 Anti-Resonance Control Adjustment Function (Fn204) . . . . . . . . . . . . . . . . 6-45
6.6.1 Anti-Resonance Control Adjustment Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45
6.6.2 Anti-Resonance Control Adjustment Function Operating Procedure . . . . . . . . . . . . . . . . 6-46
6.6.3 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
6.7 Vibration Suppression Function (Fn205) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51
6.7.1 Vibration Suppression Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51
6.7.2 Vibration Suppression Function Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52
6.7.3 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
6.8 Additional Adjustment Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
6.8.1 Switching Gain Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
6.8.2 Friction Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-61
6.8.3 Current Control Mode Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-63
6.8.4 Current Gain Level Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-63
6.8.5 Speed Detection Method Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-63
6.9 Compatible Adjustment Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64
6.9.1 Feedforward Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64
6.9.2 Torque Feedforward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-65
6.9.3 Speed Feedforward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66
6.9.4 Proportional Control Operation (Proportional Operation Reference) . . . . . . . . . . . . . . . . 6-67
6.9.5 Using the Mode Switch (P/PI Switching) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-68
6.9.6 Torque Reference Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73
6.9.7 Position Integral Time Constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-74

xv
Chapter 7 Utility Functions (Fn†††) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7.1 List of Utility Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2 Alarm History Display (Fn000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.3 JOG Operation (Fn002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.4 Origin Search (Fn003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.5 Program JOG Operation (Fn004). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.6 Initializing Parameter Settings (Fn005) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7.7 Clearing Alarm History (Fn006) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
7.8 Offset Adjustment of Analog Monitor Output (Fn00C) . . . . . . . . . . . . . . . . . 7-14
7.9 Gain Adjustment of Analog Monitor Output (Fn00D) . . . . . . . . . . . . . . . . . . 7-16
7.10 Automatic Offset-Signal Adjustment of the Motor Current Detection
(Fn00E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
7.11 Manual Offset-Signal Adjustment of the Motor Current Detection (Fn00F) 7-19
7.12 Write Prohibited Setting (Fn010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
7.13 Servomotor Model Display (Fn011) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
7.14 Software Version Display (Fn012) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
7.15 Resetting Configuration Error of Option Module (Fn014) . . . . . . . . . . . . . . 7-24
7.16 Vibration Detection Level Initialization (Fn01B) . . . . . . . . . . . . . . . . . . . . . 7-25
7.17 Display of SERVOPACK and Servomotor ID (Fn01E) . . . . . . . . . . . . . . . . 7-27
7.18 Display of Servomotor ID in Feedback Option Module (Fn01F). . . . . . . . . 7-28
7.19 Origin Setting (Fn020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
7.20 Software Reset (Fn030) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
7.21 EasyFFT (Fn206) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
7.22 Online Vibration Monitor (Fn207) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35

Chapter 8 Monitor Modes (Un†††) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1


8.1 List of Monitor Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2 Operation in Monitor Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.3 Reading 32-bit Decimal Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8.4 Monitoring Input Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.4.1 Displaying Input Signal Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.4.2 Interpreting Input Signal Display Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.4.3 Input Signal Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8.5 Monitoring Safety Input Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
8.5.1 Interpreting Safety Input Signal Display Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
8.5.2 Safety Input Signal Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
8.6 Monitoring Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.6.1 Displaying Output Signal Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.6.2 Interpreting Output Signal Display Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.6.3 Output Signal Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.7 Monitor Display at Power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

xvi
Chapter 9 Fully-closed Loop Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
9.1 System Configuration and Connection Example for SERVOPACK with
Fully-closed Loop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.1.1 System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.1.2 Internal Configuration of Fully-closed Loop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
9.1.3 Serial Converter Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9.1.4 Connection Example of External Encoder by Heidenhain . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9.1.5 Connection Example of External Encoder by Mitutoyo . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9.1.6 Connection Example of External Encoder by Renishaw . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9.1.7 Encoder Output Pulse Signals from SERVOPACK with a External Encoder by
Renishaw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
9.2 Settings for Fully-closed Loop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9.2.1 Setting Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9.2.2 Motor Rotation Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
9.2.3 Sine Wave Pitch (Frequency) for an External Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
9.2.4 Number of Encoder Output Pulses (PAO, PBO, and PCO) from the SERVOPACK . . . . 9-13
9.2.5 Absolute External Encoder Reception Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9.2.6 Electronic Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
9.2.7 Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
9.2.8 Analog Monitor Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
9.2.9 Speed Feedback Method during Fully-closed Loop Control . . . . . . . . . . . . . . . . . . . . . . 9-19

Chapter 10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1


10.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.1.1 List of Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.1.2 Troubleshooting of Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10.2 Warning Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
10.2.1 List of Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
10.2.2 Troubleshooting of Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
10.3 Troubleshooting Malfunction Based on Operation and Conditions of the
Servomotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24

Chapter 11 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1


11.1 Connection to Host Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11.1.1 Example of Connection to MP2200/MP2300 Motion Module SVA-01 . . . . . . . . . . . . . . 11-2
11.1.2 Example of Connection to MP920 4-axes Analog Module SVA-01 . . . . . . . . . . . . . . . . 11-3
11.1.3 Example of Connection to OMRON’s Motion Control Unit . . . . . . . . . . . . . . . . . . . . . . . 11-4
11.1.4 Example of Connection to OMRON’s Position Control Unit . . . . . . . . . . . . . . . . . . . . . . 11-5
11.1.5 Connection to MITSUBISHI’s AD72 Positioning Unit
(SERVOPACK in Speed Control Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
11.1.6 Connection to MITSUBISHI’s AD75 Positioning Unit
(SERVOPACK in Position Control Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
11.2 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
11.2.1 Utility Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
11.2.2 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
11.3 Monitor Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-29
11.4 Parameter Recording Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-30

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index-1

Revision History

xvii
1
Outline

1.1 Σ-V Series SERVOPACKs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2


1.2 Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 SERVOPACK Ratings and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.3.1 Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.3.2 Basic Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.3.3 Speed/Position/Torque Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.4 SERVOPACK Internal Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7


1.4.1 Single-phase 100 V, SGDV-R70F01A, -R90F01A, -2R1F01A Models . . . . . . . . . . . . 1-7
1.4.2 Single-phase 100 V, SGDV-2R8F01A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.4.3 Three-phase 200 V, SGDV-R70A01A, -R90A01A, -1R6A01A Models . . . . . . . . . . . . 1-8

Outline
1.4.4 Three-phase 200 V, SGDV-2R8A01A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.4.5 Three-phase 200 V, SGDV-3R8A01A, -5R5A01A, -7R6A01A Models . . . . . . . . . . . . 1-9
1.4.6 Three-phase 200 V, SGDV-120A01A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.4.7 Three-phase 200 V, SGDV-180A01A, -200A01A Models . . . . . . . . . . . . . . . . . . . . . 1-10
1.4.8 Three-phase 200 V, SGDV-330A01A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1
1.4.9 Three-phase 200 V, SGDV-470A01A, -550A01A Models . . . . . . . . . . . . . . . . . . . . . 1-11
1.4.10 Three-phase 200 V SGDV-590A01A, -780A01A Models . . . . . . . . . . . . . . . . . . . . 1-11
1.4.11 Three-phase 400 V, SGDV-1R9D01A, -3R5D01A, -5R4D01A Models . . . . . . . . . . 1-12
1.4.12 Three-phase 400 V, SGDV-8R4D01A, -120D01A Models . . . . . . . . . . . . . . . . . . . 1-12
1.4.13 Three-phase 400 V, SGDV-170D01A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1.4.14 Three-phase 400 V, SGDV-210D01A, -260D01A Models . . . . . . . . . . . . . . . . . . . . 1-13
1.4.15 Three-phase 400 V SGDV-280D01A, -370D01A Models . . . . . . . . . . . . . . . . . . . . 1-14

1.5 Examples of Servo System Configurations . . . . . . . . . . . . . . . . . . . . . . . 1-15


1.5.1 Connecting to SGDV-†††F01A SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
1.5.2 Connecting to SGDV-†††A01A SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1.5.3 Connecting to SGDV-†††D01A SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

1.6 SERVOPACK Model Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18


1.7 Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

1-1
1 Outline

1.1 Σ-V Series SERVOPACKs


The Σ-V Series SERVOPACKs are designed for applications that require frequent high-speed, high-pre-
cision positioning. The SERVOPACK makes the most of machine performance in the shortest time possi-
ble, thus contributing to improving productivity.

1.2 Part Names


This section describes the part names of SGDV type SERVOPACK for analog voltage and pulse train refer-
ence.

With front cover open

Panel display CN5 Analog monitor connector


Used to display SERVOPACK
Used to monitor motor speed, torque
status, alarm status, and other
values when parameters are input. reference, and other values through
Refer to2.1
Refer to 2.1Panel
Paneloperator.
Operator. a special cable (option).
Refertoto6.1.3
Refer 6.1.3 Monitoring
Analog Analog Signals.
Monitor.

Panel operator
Panel operator keys
Used to set parameters.
Refertoto2.1
Refer 2.1Panel
Panel Operator.
operator.

Input voltage
Front cover

Nameplate (side view)


Indicates the SERVOPACK model and ratings. 㧢 SERVOPACK model
Referto
Refer to1.5
1.6SERVOPACK
SERVOPACK Model
Model Designation.
Designation.
Charge indicator
Lights when the main circuit power supply is ON CN3 Connector for digital operator
and stays lit as long as the internal capacitor Connects a digital operator
remains charged. Therefore, do not touch the CN3 (option, JUSP-OP05A-1-E) or a personal computer (RS422).
SERVOPACK even after the power supply is Refer to Σ-V series Product Catalog (KAEPS80000042) and
turned OFF if the indicator is lit.
Σ-V series User's Manual ,
It may result in electric shock.
Operation of Digital Operator (SIEPS80000055).
Main circuit power CN7
supply terminals
Used for main circuit power supply input. CN7 Connector for personal computer
Refer to3.1
Refer to 3.1Main
MainCircuit
Circuit Wiring.
Wiring. Communicates with a
Control power personal computer.
Use the connection cable (JZSP-CVS06-02-E).
supply Terminals
Used for control power supply input. CN1 I/O signal connector
Refer to
Refer to 3.1
3.1Main
MainCircuit
CircuitWiring.
Wiring. CN1 Used for reference input signals and
sequence I/O signals.
Regenerative
Refertoto
Refer 3.2
3.2 I/OI/O Signal
Signal Connections.
Connections.
resistor connecting terminals
Connects external regenerative resistors.
Refer to 3.6
Refer to 3.6Connecting
ConnectingRegenerative
Regenerative Resistors.
Resistors.
DC reactor terminals for harmonic suppression
Connects DC reactor for harmonic suppression.
CN8 Connector for safety function devices
Refer to 3.7.3
Refer to 3.7.3Connecting
ConnectingDCAC/DC Reactor
Reactor for
for Hormonic CN8
Harmonic Suppression.
Suppression. Connects a safety function device.
Note: When not using the safety function, use the
SERVOPACK with the safety function jumper
Servomotor terminals connector (JZSP-CVH05-E, provided as an
Connects the main circuit cable for servomotor. CN2
accessory) inserted. For the connecting method,
Refer to3.1
Refer to 3.1Main
MainCircuit
Circuit Wiring.
Wiring. refer to 3.2.3
refer to 3.2.3Safety
SafetyFunction
Function Signal
Signal (CN8)
(CN8) Names
Names and Functions
and Function. .
For the operation,
Ground terminal
refer to
to 5.11
5.11Safety
SafetyFunction.
Function.
Be sure to connect to protect against electrical shock.
CN2 Encoder connector
Refer
Refer to 3.1 Main
to 3.1 MainCircuit
CircuitWiring.
Wiring.
Connects the encoder in the SERVOPACK.
Referto
Refer to3.5
3.5Examples
Examplesof of Encoder
Encoder Connection.
Connection.

1-2
1.3 SERVOPACK Ratings and Specifications

1.3 SERVOPACK Ratings and Specifications


This section describes the ratings and specifications of SERVOPACKs.

1.3.1 Ratings
Ratings of SERVOPACKs are as shown below.

(1) 100 VAC Rating


SGDV (100 VAC) R70 R90 2R1 2R8
Continuous Output Current
0.66 0.91 2.1 2.8
[Arms]
Max. Output Current [Arms] 2.1 2.9 6.5 9.3
+10%
Main Circuit Power Supply Single-phase, 100 to 115 VAC –15% , 50/60 Hz
+10%
Control Power Single-phase, 100 to 115 VAC –15% , 50/60 Hz
Overvoltage Category III

(2) 200 VAC Rating


SGDV (200 VAC) R70 R90 1R6 2R8 3R8 5R5 7R6 120 180 200 330 470 550 590 780
Continuous Output Current
0.66 0.91 1.6 2.8 3.8 5.5 7.6 11.6 18.5 19.6 32.9 46.9 54.7 58.6 78.0
[Arms]
Max. Output Current [Arms] 2.1 2.9 5.8 9.3 11.0 16.9 17 28 42 56 84 110 130 140 170
+10%
Main Circuit Power Supply Three-phase, 200 to 230 VAC –15% , 50/60 Hz
+10%
Control Power Single-phase, 200 to 230 VAC –15% , 50/60 Hz
Overvoltage Category III

(3) 400 VAC Rating


SGDV (400 VAC) 1R9 3R5 5R4 8R4 120 170 210 260 280 370

Outline
Continuos Output Current
1.9 3.5 5.4 8.4 11.9 16.5 20.8 25.7 28.1 37.2
[Arms]
Max. Output Current [Arms] 5.5 8.5 14 20 28 42 55 65 70 85
1
Main Circuit Power Supply Three-phase, 380 to 480 VAC +10%
–15%, 50/60 Hz
Control Power 24 VDC ±15%
Overvoltage Category III

1-3
1 Outline
1.3.2 Basic Specifications

1.3.2 Basic Specifications


Basic specifications of SERVOPACKs are shown below.

Control Method Single or three-phase full-wave rectification IGBT-PWM (sine-wave driven)


Serial encoder:
Feedback
13-bit (incremental), 17-bit, 20-bit (incremental/absolute)
Surrounding Air/Storage
0 to +55°C/ -20 to +85°C
Temperature
Ambient/Storage
90% RH or less (with no condensation)
Humidity
Vibration/Shock
Resistance 4.9 m/s2 / 19.6 m/s2

Operating Protection class: IP10, Pollution degree: 2


Conditions An environment that satisfies the following conditions.
Protection Class/
• Free of corrosive or explosive gases
Pollution Degree
• Free of exposure to water, oil or chemicals
• Free of dust, salts or iron dust
Altitude 1000 m or less
Free of static electricity, strong electromagnetic fields, magnetic fields or
Others
exposure to radioactivity
UL508C
Applicable Standards EN50178, EN55011/A2 group1 classA, EN61000-6-2, EN61800-3,
EN61800-5-1, EN954-1, IEC61508-1 to 4
Configuration Base-mounted *1
Speed Control Range 1:5000
Load
0 to 100% load: ±0.01% max. (at rated speed)
Regulation
Speed
Regu- Voltage
Rated voltage ±10%: 0% (at rated speed)
Regulation
lation∗2
Perfor- Temperature
mance 25 ± 25 °C: ±0.1% max. (at rated speed)
Regulation
Torque Control
Tolerance ±1%
(Repeatability)
Soft Start Time
0 to 10 s (Can be set individually for acceleration and deceleration.)
Setting
Phase-A, -B, -C: line driver
Encoder Output Pulses
Encoder output pulse: any setting ratio
Fixed Input SEN signal
Number
of 7 ch
Channels
I/O The signal allocation and positive/negative logic can be modi-
Signals Sequence Input fied.
Input Signals Servo ON (/S-ON), proportional control (/P-CON), alarm
which can reset (/ALM-RST), forward run prohibited (P-OT), reverse
be allocated Functions run prohibited (N-OT), forward torque limit (/P-CL), reverse
torque limit (/N-CL), internal set speed selection (/SPD-D, /
SPD-A, /SPD-B), control selection (/C-SEL), zero clamping (/
ZCLAMP), reference pulse inhibit (/INHIBIT), gain selection
(/G-SEL)

1-4
1.3 SERVOPACK Ratings and Specifications

Fixed Output Servo alarm (ALM), alarm code (ALO1, ALO2, ALO3) outputs
Number
of 3 ch
Channels
I/O Sequence Output The signal allocation and positive/negative logic can be modi-
Signals Output Signals fied.
which can Positioning completion (/COIN), speed coincidence detection
be allocated Functions (/V-CMP), servomotor rotation detection (/TGON), servo
ready (/S-RDY), torque limit detection (/CLT), speed limit
detection (/VLT), brake (/BK), warning (/WARN), near
(/NEAR)
Digital operator (JUSP-OP05A-1-E), personal computer (can be connected
Interface
with SigmaWin+), etc.
RS422A 1:N
Communi Communi- N = Up to 15 stations possible at RS422A
-cations cations
Communi- (CN3)
Axis
cations
Address Set by parameter
Function
Setting
USB Interface Personal computer (can be connected with SigmaWin+.)
Communi Communi-
-cations cations Complies with standard USB1.1. (12 Mbps)
(CN7) Standard
LED Display Panel display (five 7 segment) and CHARGE indicator
Number of points: 2
Output voltage: ± 10V DC (linearity effective range ± 8V)
Resolution: 16 bit
Analog Monitor (CN5)
Accuracy: ± 20 mV (Typ)
Max. output current: ± 10 mA
Settling time (± 1%): 1.2 ms (Typ)
Activated when a servo alarm or overtravelling occurs or when the power
Dynamic Brake (DB)
supply for the main circuit or servomotor is OFF.

Outline
Regenerative Processing Built-in or external regenerative resistor (option)
Dynamic brake stop at P-OT or N-OT, deceleration to a stop, or free run to a
Overtravel Prevention (OT)
stop

Protection Function
Overcurrent, overvoltage, insufficient voltage, overload, regeneration error, 1
and so on.
Utility Function Gain adjustment, alarm history, JOG operation, origin search, and so on.
Input /HWBB1, /HWBB2: Baseblock signal for power module
Safety Function
Output EDM1: Monitoring status of internal safety circuit (fixed output)
Option Module Fully-closed option module
∗1. Rack mounting and duct-ventilated type available as an option.
∗2. Speed regulation by load regulation is defined as follows:
No-load motor speed - Total load motor speed
Speed regulation = × 100%
Rated motor speed

1-5
1 Outline
1.3.3 Speed/Position/Torque Control Modes

1.3.3 Speed/Position/Torque Control Modes


The following table shows the basic specifications at speed/position/torque control mode.

Control Mode Specifications


0 to 10 s (Can be set individually for acceleration and
Performance Soft Start Time Setting
deceleration.)
• Max. input voltage: ±12 V
(forward speed reference with positive reference)
Reference Voltage
• Factory setting: 6 VDC at rated speed
Input
Input gain setting can be varied.
Signals
Speed Control Input Impedance About 14 kΩ minimum
Circuit Time Constant 30 μs
Rotation Direction
With P control signal
Selection
Internal Set
Speed Control With forward/reverse torque limit signal (speed 1 to 3
Speed Selection selection), servomotor stops or another control method is
used when both are OFF.
Feedforward
0 to 100% (setting resolution: 1%)
Compensation
Performance Positioning
0 to 1073741824 reference units (setting resolution: 1 ref-
Completed Width
erence unit)
Setting
Sign + pulse train, 90° phase difference 2-phase pulse
Type
(phase A + phase B), or CW + CCW pulse train

Position Control Form For line driver, open collector


Refer- Line driver
ence Sign + pulse train, CW + CCW phase train: 4 Mpps
Input Pulse Max. Input
Signals Pulse 90° phase difference 2-phase pulse: 1 Mpps
Open Collector
Frequency
Sign + pulse train, CW + CCW phase train: 200 kpps
90° phase difference 2-phase pulse: 200 kpps
Error pulse clear
Clear Signal
For line driver, open collector
• Max. input voltage: ±12 V
(forward torque reference with positive reference)
Reference Voltage
• Factory setting: 3 VDC at rated torque
Input
Torque Control Input gain setting can be varied.
Signals
Input Impedance About 14 kΩ minimum
Circuit Time Constant 16 μs

1-6
1.4 SERVOPACK Internal Block Diagrams

1.4 SERVOPACK Internal Block Diagrams


1.4.1 Single-phase 100 V, SGDV-R70F01A, -R90F01A, -2R1F01A Models
Single-phase
100 to 115 V +10%
−15%
(50/60 Hz) B1/ + B2 Fan

Noise
filter Servomotor
1KM +12 V
L1 Varistor U
+
L2 − V
+
− CHARGE
W M

- Dynamic
brake circuit

Voltage Relay Voltage Gate Temperature Gate drive Current


sensor overcurrent
sensor drive sensor drive protector sensor

ENC

CN2

L1C Varistor ±12 V


CN5
Control Analog Analog monitor
+ +5V voltage output
power ASIC converter
L2C − CN1
supply +17V (PWM control, etc.) Reference pulse
input
Encoder output
pulse

Power Power Open during


OFF ON servo alarm Speed/torque
A/D
1KM reference input
CPU
1Ry (Position/speed
1KM Surge Panel operator calculation, etc.) I/O I/O signal
absorber

CN3 CN7 CN8


Digital operator Personal Signal for safety fuction
computer

1.4.2 Single-phase 100 V, SGDV-2R8F01A Model

Outline
Single-phase
100 to 115 V +10%
−15%
(50/60 Hz)
B1/ + B2 Fan

1
Noise
filter Servomotor
1KM +12 V
L1 Varistor U
+
V
L2
− CHARGE
W M

- Dynamic
brake circuit

Relay Gate Gate drive Temperature Current


Voltage Voltage overcurrent
sensor drive sensor drive protector sensor sensor

ENC

CN2

L1C Varistor ±12 V


Analog
CN5
+
Control voltage
Analog monitor
+5V output
power ASIC converter
L2C − CN1
supply +17V (PWM control, etc.) Reference pulse
input
Encoder output
pulse

Power Power Open during


OFF ON servo alarm Speed/torque
A/D
1KM CPU reference input
1Ry (Position/speed
1KM Surge Panel operator calculation, etc.)
absorber I/O I/O signal

CN3 CN7 CN8


Digital operator Personal Signal for safety fuction
computer

1-7
1 Outline
1.4.3 Three-phase 200 V, SGDV-R70A01A, -R90A01A, -1R6A01A Models

1.4.3 Three-phase 200 V, SGDV-R70A01A, -R90A01A, -1R6A01A Models


Three-phase
200 to 230 V+10%
−15%
(50/60 Hz) B1/ + B2 B3 Fan

Noise
filter Servomotor
1KM +12 V
L1 Varistor U
L2 + V

L3
CHARGE
W M

−1 Dynamic
brake circuit
−2
Voltage Relay Voltage Gate Temperature Gate drive Current
overcurrent sensor
sensor drive sensor drive sensor protector

ENC

CN2

L1C Varistor +17V CN5


Control Analog Analog monitor
+ voltage output

power ASIC converter
L2C supply (PWM control, etc.)
CN1 Reference pulse
+5V input
±12V Encoder output
pulse

Power Power Open during


OFF ON servo alarm Speed/torque
A/D
1KM reference input
CPU
1Ry (Position/speed
1KM Surge Panel operator calculation, etc.)
absorber I/O I/O signal

CN3 CN7 CN8


Digital operator Personal Signal for safety fuction
computer

1.4.4 Three-phase 200 V, SGDV-2R8A01A Model


Three-phase
200 to 230 V +10%
−15%
(50/60 Hz) B1/+ B2 B3 Fan

Noise
filter Servomotor
1KM +12 V
L1 Varistor U
L2 + V

L3
CHARGE
W M

−1 Dynamic
brake circuit
−2
Voltage Relay Voltage Gate Temperature Gate drive Current
sensor overcurrent sensor
sensor drive sensor drive protector

ENC

CN2

L1C Varistor +17V CN5


+
Control Analog Analog monitor
voltage
power ASIC converter output
L2C − CN1
supply +5V (PWM control, etc.) Reference pulse
input
±12V
Encoder output
pulse

Power Power Open during


OFF ON servo alarm
A/D Speed/torque
1KM reference input
CPU
1Ry (Position/speed
1KM Surge Panel operator
absorber calculation, etc.) I/O I/O signal

CN3 CN7 CN8


Digital operator Personal Signal for safety fuction
computer

1-8
1.4 SERVOPACK Internal Block Diagrams

1.4.5 Three-phase 200 V, SGDV-3R8A01A, -5R5A01A, -7R6A01A Models


Three-phase
200 to 230 V +10%
−15%
(50/60 Hz) B1/ + B2 B3 Fan

Noise
filter Servomotor
1KM
L1 Varistor ±12 V U

L2
+ V

CHARGE
W M
L3
−1 Dynamic
brake circuit
−2
Voltage Relay Voltage Gate Temperature Gate drive Current
sensor overcurrent
sensor drive sensor drive protector sensor

ENC

CN2

L1C Varistor +17V CN5 Analog monitor


Control Analog
voltage output
+

power ASIC converter
L2C supply (PWM control, etc.)
CN1 Reference pulse
+5V input
Encoder output
±12V pulse

Power Power Open during


servo alarm Speed/torque
OFF ON A/D reference input
1KM
CPU
1Ry (Position/speed
1KM Surge Panel operator calculation, etc.) I/O I/O signal
absorber

CN3 CN7 CN8

Digital operator Personal Signal for safety fuction


computer

1.4.6 Three-phase 200 V, SGDV-120A01A Model


Three-phase
200 to 230 V +10%
−15%

Outline
(50/60 Hz) B1/ + B2 B3 Fan

Noise
filter Servomotor

1
1KM ±12 V
L1 Varistor U

L2
+ V

CHARGE
W M
L3
−1 Overheat protector, Dynamic
overcurrent protector brake circuit
−2
Voltage Relay Voltage Gate drive Current
sensor drive sensor sensor

ENC

CN2

L1C Varistor +15V × 4 CN5


Control Analog Analog monitor
+ voltage output
power ASIC converter
L2C − CN1
supply +5V
(PWM control, etc.) Reference pulse
input
±12V Encoder output
pulse

Power Power Open during


OFF ON servo alarm Speed/torque
A/D
1KM CPU reference input

1Ry (Position/speed
1KM Surge Panel operator calculation, etc.)
absorber I/O I/O signal

CN3 CN7 CN8


Digital operator Personal Signal for safety fuction
computer

1-9
1 Outline
1.4.7 Three-phase 200 V, SGDV-180A01A, -200A01A Models

1.4.7 Three-phase 200 V, SGDV-180A01A, -200A01A Models


Three-phase
200 to 230 V +10%
−15%
(50/60 Hz)
B1/ + B2 B3 Fan 1 Fan 2

Noise
filter Servomotor
1KM
L1 Varistor ±12 V ±12 V U

L2
+ V

CHARGE
W M
L3
−1 Overheat protector,
overcurrent protector
Dynamic
brake circuit
−2
Voltage Relay Voltage Gate drive Current
sensor drive sensor sensor

ENC

CN2

L1C Varistor +15V × 4 CN5


Control Analog Analog monitor
+ voltage output

power ASIC converter
L2C supply (PWM control, etc.) CN1 Reference pulse
+5V
input
±12V
Encoder output
pulse

Power Power Open during


OFF ON servo alarm Speed/torque
A/D
1KM reference input
CPU
1Ry (Position/speed
1KM Surge Panel operator calculation, etc.) I/O I/O signal
absorber

CN3 CN7 CN8

Digital operator Personal Signal for safety fuction


computer

1.4.8 Three-phase 200 V, SGDV-330A01A Model


Three-phase
200 to 230 V+10%
−15%
(50/60 Hz) B1/ + B2 B3 Fan 1 Fan 2

Noise
filter Servomotor
1KM
L1 Varistor ±12 V ±12 V U

L2
+ V

CHARGE
W M
L3
−1 Overheat protector,
overcurrent protector
Dynamic
brake circuit
−2
Voltage Thyristor Voltage Gate drive Temperature Current
sensor drive sensor sensor sensor

ENC

CN2

L1C Varistor +15V × 4


CN5
Control Analog Analog monitor
+ voltage output

power ASIC converter
L2C supply +5V (PWM control, etc.) CN1 Reference pulse
input
±12V
Encoder output
pulse

Power Power Open during


OFF ON servo alarm Speed/torque
A/D
1KM reference input
CPU
1Ry (Position/speed
1KM Surge Panel operator calculation, etc.) I/O I/O signal
absorber

CN3 CN7 CN8


Digital operator Personal Signal for safety fuction
computer

1-10
1.4 SERVOPACK Internal Block Diagrams

1.4.9 Three-phase 200 V, SGDV-470A01A, -550A01A Models


Three-phase
200 to 230 V+10%
−15%
(50/60 Hz) B1/ B2 Fan1 Fan2 Fan3

Noise
filter Servomotor
1KM
L1 Varistor ±12 V ±12 V ±12 V U

L2
㧗 V
CHARGE 㧙
W M
L3
Overheat protector Dynamic
overcurrent protector brake circuit


Voltage Gate Temperature Current
Voltage Thyristor sensor drive sensor sensor
sensor drive
ENC

CN2

L1C Varistor +15V × 4


CN5
Control Analog Analog monitor
㧗 voltage
power ASIC converter output
L2C 㧙
supply +5V (PWM control, etc.) CN1 Reference pulse
input
r12V
Encoder output
pulse

Power Power Open during


OFF ON servo alarm Speed/torque
A/D
1KM CPU reference input
1Ry (Position/speed
Surge Panel operator calculation, etc.)
absorber I/O I/O signal

CN3 CN7 CN8


Digital operator Personal Signal for safety fuction
computer

1.4.10 Three-phase 200 V SGDV-590A01A, -780A01A Models


Three-phase
200 to 230 V+10%

Outline
−15%
(50/60 Hz) B1/ B2 Fan1 Fan2 Fan3

Noise
filter Servomotor
1KM
L1 Varistor ±12 V ±12 V ±12 V U 1
L2
㧗 V

CHARGE
W M
L3
Overheat protector Dynamic
overcurrent protector brake circuit

Voltage Thyristor Voltage Gate Temperature Current
sensor drive sensor drive sensor sensor

ENC

CN2

L1C Varistor +15V × 4


CN5
Control Analog
Analog monitor
㧗 ASIC voltage
power converter output
L2C 㧙
supply +5V (PWM control, etc.) CN1
Reference pulse
r12V input
Encoder output
pulse

Power Power Open during


OFF ON servo alarm
A/D Speed/torque
1KM CPU reference input
1Ry (Position/speed
1KM Surge Panel operator calculation, etc.) I/O
absorber I/O signal

CN3 CN7 CN8


Digital operator Personal Signal for safety fuction
computer

1-11
1 Outline
1.4.11 Three-phase 400 V, SGDV-1R9D01A, -3R5D01A, -5R4D01A Models

1.4.11 Three-phase 400 V, SGDV-1R9D01A, -3R5D01A, -5R4D01A Models


Three-phase
380 to 480 V +10%
−15%
(50/60 Hz) B1/ + B2 B3
Fan

Noise
filter Servomotor
1KM Varistor ±12 V
L1 U
+
− V
L2
+

CHARGE
W M
L3
Overheat protector,
−1 overcurrent protector
Dynamic
brake circuit
−2
Voltage Relay Voltage
sensor drive sensor Gate Current
drive sensor
ENC
Not included
Control power
supply (+24 V)
+ − CN2

+24V +15V × 4 CN5


Control Analog Analog monitor
+ voltage
power ASIC converter output
0V − CN1
supply (PWM control, etc.) Reference pulse
+5V input
±12V Encoder output
pulse

AC power supply
Power Power Open during (100 V/200 V)
OFF ON servo alarm Speed/torque
(1RY) A/D
CPU reference input
2RY
1KM
(Position/speed
Panel operator calculation, etc.) I/O I/O signal
2RY High speed 1KM
diode
CN3 CN7 CN8
Surge absorber
Digital operator Personal Signal for safety fuction
computer

1.4.12 Three-phase 400 V, SGDV-8R4D01A, -120D01A Models


Three-phase
380 to 480 V +10%
−15%
(50/60 Hz)
B1/ B2 B3
Fan1 Fan2

Noise
filter Servomotor
1KM ±12 V ±12 V
L1 Varistor U
+
− V
L2
+

CHARGE
W M
L3
Overheat protector,
overcurrent protector Dynamic
brake circuit

1
2 Relay Voltage Gate drive
Current
drive sensor sensor
Voltage
Not included sensor ENC
Control power
supply (+24 V)
+ −
CN2
+24V +15V × 4
Control Analog CN5 Analog monitor
+ voltage
power ASIC converter output
0V −
supply (PWM control, etc.) CN1 Reference pulse
+5V input
±12V Encoder output
pulse

AC power supply
Power Power Open during (100 V/200 V)
OFF ON servo alarm Speed/torque
(1RY) A/D
2RY CPU reference input
1KM (Position/speed
Panel operator calculation, etc.) I/O
1KM I/O signal
2RY High speed
diode

Surge absorber
CN3 CN7 CN8
Digital operator Personal Signal for safety fuction
computer

1-12
1.4 SERVOPACK Internal Block Diagrams

1.4.13 Three-phase 400 V, SGDV-170D01A Model


Three-phase
380 to 480 V +10%
−15%
(50/60 Hz)
B1/ + B2 B3 Fan

Noise
filter Servomotor
1KM ±12 V
L1 Varistor U
+

L2 V
+
− CHARGE
W M
L3
Overheat protector, Dynamic
overcurrent protector
brake circuit
−1
−2 Relay Voltage Gate Current
drive sensor drive sensor
Voltage
Not included sensor
ENC
Control power
supply (+24 V)
+ − CN2
+24V +15V × 4
Control
Analog CN5
0V power voltage Analog monitor
supply ASIC converter output
+5V CN1
(PWM control, etc.) Reference pulse
±12V input
Encoder output
pulse

AC power supply
Power Power Open during (100 V/200 V) A/D Speed/torque
OFF ON servo alarm CPU reference input
(1RY)
2RY (Position/speed
Panel operator calculation, etc.) I/O
1KM I/O signal

2RY High speed 1KM


diode CN3 CN7 CN8
Surge absorber
Digital operator Personal Signal for safety fuction
computer

1.4.14 Three-phase 400 V, SGDV-210D01A, -260D01A Models


Three-phase
380 to 480 V +10%

Outline
−15%
(50/60 Hz)
B1/ B2 Fan1 Fan2 Fan3

Noise
filter Servomotor
1KM
L1 Varistor

+24 V +24 V +24 V U 1
㧙 V
L2 㧗
㧙 CHARGE
W M
L3
Overheat protector
overcurrent protector Dynamic
brake circuit
1
2 Relay Voltage Gate Current
drive sensor drive sensor
Voltage
Not included sensor ENC
Control power
supply (+24 V)
㧗 㧙 CN2
+24V +15V × 4

Control
power Analog
CN5
0V 㧙 Analog monitor
voltage
supply ASIC converter output
+5V CN1
(PWM control, etc.) Reference pulse
r12V
input
Encoder output
pulse

AC power
supply
Power Power Open during (100 V/200 V) Speed/torque
A/D
OFF ON servo alarm CPU reference input
(1RY) (Position/speed
2RY
Panel operator calculation, etc.) I/O
1KM I/O signal

2RY High speed 1KM


diode CN3 CN7 CN8
Surge Digital operator Personal Signal for safety fuction
absorber computer

1-13
1 Outline
1.4.15 Three-phase 400 V SGDV-280D01A, -370D01A Models

1.4.15 Three-phase 400 V SGDV-280D01A, -370D01A Models


Three-phase
380 to 480 V 10%
15%
(50/60 Hz)
B1/ B2 Fan1 Fan2 Fan3

Noise
filter Servomotor
1KM +24 V +24 V +24 V
L1 Varistor U

㧙 V
L2 㧗
㧙 CHARGE
W M
L3
Overheat protector Dynamic
overcurrent protector
1 brake circuit

2
Thyristor
Not included drive Voltage Gate Current
sensor drive sensor
Control Voltage
sensor
Power ENC
Supply
(+24 V)
㧗 㧙 CN2
+24V +15V × 4
㧗 Control
power Analog
CN5
0V 㧙
voltage Analog monitor
supply +5V
ASIC converter output
(PWM control, etc.) CN1
r12V Reference pulse
input
Encoder output
pulse

AC power
supply
Power Power Open during (100 V/200 V) A/D Speed/torque
OFF ON servo alarm CPU reference input
(1RY) (Position/speed
2RY
Panel operator calculation, etc.)
1KM I/O
I/O signal

2RY High speed 1KM CN3 CN7 CN8


diode
Surge Digital operator Personal Signal for safety fuction
absorber computer

1-14
1.5 Examples of Servo System Configurations

1.5 Examples of Servo System Configurations


This section describes examples of basic servo system configuration.

1.5.1 Connecting to SGDV-†††F01A SERVOPACK


Power supply
Single-phase 100 VAC
R T

Molded-case
circuit breaker
(MCCB)
Protects the power supply
line by shutting the
circuit OFF when
overcurrent is
detected.

Noise filter
Used to eliminate SGDV-F01A
external noise from
SERVOPACK Digital
the power line.
operator

Magnetic
contactor
Turns the servo
ON and OFF.
Install a surge
absorber. Personal
100 V Connection cable
for digital operator computer
SGDV-2R1F01A

Connection cable
for personal computer

I/O signal cable


Host controller

Outline
Regenerative
resistor*2 When not using the safety
function, use the SERVOPACK
with the safety function jumper
connector (JZSP-CVH05-E,
100 VAC
provided as an accessory) 1
Brake power supply*1 inserted.
Used for a servomotor
with a brake.
When using the safety function,
insert a connection cable
Battery case specifically for the safety function.
(when an absolute
Magnetic contactor encoder is used.)
Turns the brake power supply
ON and OFF. Safety function
Install a surge absorber.
devices

Encoder cable
Motor main
circuit cable

SGMJV/SGMAV/SGMPS
Servomotor

∗1. Use a 24 VDC power supply. (not included)


∗2. Before connecting an external regenerative resistor to the SERVOPACK, refer to 3.6 Connecting Regenerative Resis-
tors.

1-15
1 Outline
1.5.2 Connecting to SGDV-†††A01A SERVOPACK

1.5.2 Connecting to SGDV-†††A01A SERVOPACK


Power supply
Three-phase 200 VAC
R S T
Molded-case
circuit breaker
(MCCB)
Protects the power supply
line by shutting the
circuit OFF when
overcurrent is
detected.

Noise filter
Used to eliminate
external noise from SGDV-A01A Digital
the power line. operator
Magnetic SERVOPACK
contactor
Turns the servo
ON and OFF.
Install a surge
absorber.
Connection cable
for digital operator Personal
computer

Connection cable
for personal computer

I/O signal cable Host controller

Regenerative When not using the safety function,


resistor *2 use the SERVOPACK with the safety
function jumper connector
200 VAC (JZSP-CVH05-E, provided as an
accessory) inserted.
Brake power supply *1
Used for a servomotor When using the safety function,
with a brake.
insert a connection cable specifically
Battery case for the safety function.
(when an absolute
encoder is used.)
Magnetic contactor
Turns the brake power supply
ON and OFF. Safety function
Install a surge absorber. devices

Encoder cable
Motor main
circuit cable

SGMJV/SGMAV/SGMPS/
SGMGV/SGMSV
Servomotor

∗1. Use a 24 VDC power supply. (not included)


∗2. Before connecting an external regenerative resistor to the SERVOPACK, refer to 3.6 Connecting Regenerative Resis-
tors.

1-16
1.5 Examples of Servo System Configurations

1.5.3 Connecting to SGDV-†††D01A SERVOPACK


Power supply
Three-phase 400 VAC
R ST

Molded-case
circuit breaker
(MCCB)
Protects the power
supply line by shutting
the circuit OFF when
overcurrent is
detected.

Noise filter Digital


operator
Used to eliminate
external noise from SGDV-D01A
the power line. Magnetic SERVOPACK
contactor
Turns the servo
ON and OFF.
Install a surge
absorber.
Personal
Connection cable computer
for digital operator

Connection cable
for personal computer

100/200 VAC
I/O signal cable

DC power *1 Host controller


supply (24 V㧕

When not using the safety function,


use the SERVOPACK with the safety
function jumper connector
(JZSP-CVH05-E, provided as an
accessory) inserted.

Regenerative
resistor *2 When using the safety function,
insert a connection cable specifically

Outline
for the safety function.
Brake power
supply*3
Used for a servomotor Battery case
with a 90 V brake. (when an absolute
Magnetic contactor encoder is used.) Safety function
devices
Turns the brake power supply
ON and OFF. 1
Install a surge absorber.

Encoder cable
Motor main
circuit cable

SGMGV/SGMSV
Servomotor

∗1. Use a 24 VDC power supply with a double-shielded enclosure. (The power supply is not included)
∗2. Before connecting an external regenerative resistor to the SERVOPACK, refer to 3.6 Connecting Regenerative Resis-
tors.
∗3. Use a following power supply for 90 V brake. For details, refer to Σ-V series Product Catalog (KAEP S800000 42).
• For 200 V input voltage: LPSE-2H01-E
• For 100 V input voltage: LPDE-1H01-E

1-17
1 Outline

1.6 SERVOPACK Model Designation


Select the SERVOPACK according to the applied servomotor.

1st + 2nd + 4th 5th + 6th 7th 8th to13th digits


3rd digits digit digits digit

SGDV – 2R8 A 01 A
Series 7th digit: Design
SGDV Σ-V Series Revision Order

8th to 13th digits: Option


Blank Base-mounted type (standard)
1st + 2nd + 3rd digits: Current 4th digit: Voltage Rack-mounted type or duct-
001000
ventilated type (option)
Max. Allowable Code Voltage
Voltage Code Motor Capacity
(kW) F 100 V
R70 0.05 A 200 V
R90 0.1 D 400 V
100 V
2R1 0.2
2R8 0.4
R70 0.05 5th + 6th digits: Interface Specifications
R90 0.1 Code Interface
1R6 0.2 01 Analog voltage and pulse train
reference, rotational servomotor
2R8 0.4
MECHATROLINK-II communications
11
3R8 0.5 reference, rotational servomotor
5R5 0.75 Analog voltage and pulse train
05
reference, linear servomotor
7R6 1 MECHATROLINK-II communications
15 reference, linear servomotor
200 V 120 1.5
180 2
200 3
330 5
470 6
550 7.5
590 11
780 15
1R9 0.5
3R5 1
5R4 1.5
8R4 2
120 3
400 V
170 5
210 6
260 7.5
280 11
370 15

1-18
1.7 Inspection and Maintenance

1.7 Inspection and Maintenance


This section describes the inspection and maintenance of SERVOPACK.

(1) SERVOPACK Inspection


For inspection and maintenance of the SERVOPACK, follow the inspection procedures in the following table
at least once every year. Other routine inspections are not required.

Item Frequency Procedure Comments


Check for dust, dirt, and oil
Exterior Clean with compressed air.
on the surfaces.
At least once a year Check for loose terminal
Loose Screws block and connector Tighten any loose screws.
screws.

(2) SERVOPACK’s Parts Replacement Schedule


The following electric or electronic parts are subject to mechanical wear or deterioration over time. To avoid
failure, replace these parts at the frequency indicated.

Refer to the standard replacement period in the following table, contact your Yaskawa representative. After an
examination of the part in question, we will determine whether the parts should be replaced or not.

The parameters of any SERVOPACKs overhauled by Yaskawa are reset to the factory
settings before shipping. Be sure to confirm that the parameters are properly set before
starting operation.

Standard Replacement
Part Operating Conditions
Period
Cooling Fan 4 to 5 years

Outline
Smoothing Capacitor 7 to 8 years • Surrounding Air Temperature: Annual average of
Other Aluminum Electrolytic 30°C
5 years
Capacitor • Load Factor: 80% max.
Relays - • Operation Rate: 20 hours/day max. 1
Fuses 10 years

1-19
2
Panel Operator

2.1 Panel Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2


2.2 Display Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 Status Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4 Utility Function Mode (Fn††† ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.5 How to Read a Parameter Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.5.1 Explanation Method for Parameter Setting Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.5.2 Explanation Method for Function Selection Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.5.3 Explanation Method for Tuning Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Panel Operator
2.6 Parameter Setting Mode (Pn†††) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.6.1 Parameter Setting Mode for Parameter Setting Type . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.6.2 Parameter Setting Mode for Function Selection Type . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2.7 Monitor Mode (Un†††) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

2-1
2 Panel Operator

2.1 Panel Operator


Panel operator consists of display part and keys.
Parameter setting, status display and execution of utility function are enabled using the panel operator.

The names and functions of the keys on the panel operator are as follows.

Key
Key Name Function
No.
MODE/SET • To select a display mode.
c
Key • To set the set value.
d UP Key To increase the set value.

Display part e DOWN Key To decrease the set value.


• To display the set value.
DATA/SHIFT
f • To move to the next digit
Key
on the left when blinking.
Ԙ ԙ Ԛ ԛ
Keys

Note: To reset the servo alarm, press the UP Key and the
DOWN Key simultaneously. Be sure to remove the
cause and then reset the alarm.

2.2 Display Mode Selection


Press the MODE/SET Key to select a display mode in the following order.
Power ON

(Refer to
Status Display Mode (Refer to 2.3)
2.3)

Press
MODE/SET

Press for one second. Fn: Utility Function Mode


DATA/ (Refer
(Referto
to2.4)
2.4)

DATA/SHIFT
Press
MODE/SET

Return to Press for one second. Pn: Parameter Setting Mode


DATA/ (Refer
(Refer to
to2.6)
2.6)

DATA/SHIFT
Press
MODE/SET

Press for one second. Un: Monitor Mode


DATA/ (Refer
(Refer to
to2.7)
2.7)

DATA/SHIFT
Press
MODE/SET

2-2
2.3 Status Display Mode

2.3 Status Display Mode


The display shows the following status.

Bit Data Code

Code Meaning Code Meaning


Baseblock Reverse Run Prohibited
Servo OFF (servomotor power OFF) N-OT is OFF.
Hard Wire Base Block
Run
The SERVOPACK is baseblocked by the
Servo ON (servomotor power ON) safety function.
(Example: Run Status)
Run Mode Test without Motor
Status
(Displayed
Status display differs depending on the
alternately) status of motor and SERVOPACK. Refer
Forward Run Prohibited to 4.6 Test Without Motor Function.
P-OT is OFF. Test without
Motor

Alarm
Blinks the alarm number.

Display Meaning

Control Power ON
Lights when SERVOPACK control power is ON.
Does not light when SERVOPACK control power is OFF.

Panel Operator
Baseblock
Lights for baseblock. Does not light when servomotor power is ON.

In speed/torque control: Speed Coincidence (/V-CMP)


Lights when the difference between the servomotor speed and reference speed is the same as or less than the
value set in Pn503. (Factory setting: 10 min-1)
∗ Always lights in torque control mode.
Note: If there is noise in the reference voltage during speed control, the horizontal line (-) at the far left edge 2
of the panel operator display may blink. Refer to 3.7.1 Wiring for Noise Control and take a preventive
measures.
In position control: Positioning Completion (/COIN)
Lights if error between position reference and actual motor position is less than the value set in Pn522. (Fac-
tory setting: 7 reference units)

Rotation Detection (/TGON)


Lights if motor speed exceeds the value set in Pn502. (Factory setting: 20 min-1)

In speed/torque control mode: Speed Reference Input


Lights if input speed reference exceeds the value set in Pn502. (Factory setting: 20 min-1).
In position control mode: Reference Pulse Input
Lights if reference pulse is input. Does not light if no reference pulse is input.
In speed/torque control mode: Torque Reference Input
Lights if input torque reference exceeds preset value (10% of the rated torque).Does not light if input torque
reference is below preset value.
In position control mode: Clear Signal Input
Lights when clear signal is input. Does not light when clear signal is not input.

Power Ready
Lights when main power supply circuit is normal. Does not light when power is OFF.

2-3
2 Panel Operator

2.4 Utility Function Mode (Fn††† )


The operation and adjustment functions of the servomotor are executed in this mode.

The panel operator displays numbers beginning with Fn.

Display Example for Origin Search

An operation example in Utility Function Mode is shown below for Origin Search (Fn003).

Display after
Step Keys Description
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or the DOWN Key to select the Fn003.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one sec-


3
ond, and the display shown on the left appears.
MODE/SET DATA/

Press the MODE/SET Key.


4
The servomotor power is turned ON.
MODE/SET DATA/

When Pn000.0 is set to 0 (CCW direction), pressing the UP


Key will rotate the motor in the forward direction. Pressing
the DOWN Key will rotate the motor in the reverse direc-
tion. The rotation of the servomotor changes according to
the setting of Pn000.0.
UP key DOWN key
5 Parameter
(Forward) (Reverse)
MODE/SET DATA/
n.†††0 CCW CW
Pn000
n.†††1 CW CCW
Note: Direction when viewed from the load of the servo-
motor.
When the servomotor origin search is completed, the dis-
play blinks.
6
At this moment, the motor is servo-locked at the origin
Display blinks. pulse position.

Press the DATA/SHIFT Key for approximately one sec-


7
ond. "Fn003" is displayed again.
MODE/SET DATA/

8 To enable the change in the setting, turn the power OFF and ON again.

2-4
2.5 How to Read a Parameter Explanation

2.5 How to Read a Parameter Explanation


In this manual, each parameter is explained using the following example.

2.5.1 Explanation Method for Parameter Setting Type


Control mode for which the parameter is
available
Speed : Speed control and
internally set speed control
Position : Position control

Torque : Torque control

Emergency Stop Torque Speed Position Torque


Pn406
Setting Range Setting Unit Factory Setting When Enabled Classification
0 to 800 1% 800 After restart Setup

Indicates setting range Indicates minimum Indicates parameter Indicates if the power "Setup" indicates the
for the parameter. setting unit for the value before shipment has to be turned OFF parameter used for basic
The range is decided parameter. (Factory setting). and ON again to setting for operation.
so that the maximum validate setting "Tuning" indicates the
value can be set even changes. parameter used for tuning
in combination with a "After restart" of servo performance.
servomotor with indicates the change Note: The parameters clas-
different specifications. will be effective after sified as "tuning" are
turning OFF the power not displayed at ship-
and ON again, or ment. For displaying
resetting software the tuning parameters,
(Fn030). refer to (3)
refer to 2.5.3 .
Explanation
Method for Tuning
Parameters.

Panel Operator
2.5.2 Explanation Method for Function Selection Type
Parameter Meaning When Enabled Classification
n.2 Input the forward run prohibited signal (P-OT) from
CN1-42 (Factory setting).
Pn50A After restart Setup
n.8 Forward run prohibited signal (P-OT) is disabled
(Forward rotation allowed). 2

This blank shows the setting


The number of the value of the function selection,
parameter as well as the status condition This section explains the
on the panel operator and the details of the function selection.
digital operator (JUSP-OP05A).
Parameters of the function selection type are used to select and set the function allocated to each digit dis-
played on the panel operator. Each digit is expressed as explained below.

Display Example for Pn000

Indications Meaning
Indicates the value for the 1st digit of
1st digit Pn000.0 or n.†††x
parameter Pn000.
Indicates the value for the 2nd digit of
2nd digit Pn000.1 or n.††x†
parameter Pn000.
Indicates the value for the 3rd digit of
3rd digit Pn000.2 or n.†x††
parameter Pn000.
Indicates the value for the 4th digit of
4th digit Pn000.3 or n.x†††
parameter Pn000.

2-5
2 Panel Operator
2.5.3 Explanation Method for Tuning Parameters

2.5.3 Explanation Method for Tuning Parameters


Only setup parameters are displayed at shipment. To display tuning parameters, change the following parame-
ter.

Application Function Selection Switch B

Parameter Meaning When Enabled Classification


n.†††0 Displays only setup parameters. (Factory setting)
Pn00B After restart Setup
n.†††1 Displays all parameters.

2-6
2.6 Parameter Setting Mode (Pn†††)

2.6 Parameter Setting Mode (Pn†††)


Parameters related to the operation and adjustment of the servomotor are set in this mode.

The panel operator displays numbers beginning with Pn.

Display Example for Speed Loop Gain

There are two types of parameters. One type requires value setting (parameter setting type) and the other
requires selecting the function allocated to each digit (function selection type).

The operation method differs between two types.


As for the operation method of parameter setting type, refer to 2.6.1.
As for the operation method of function selection type, refer to 2.6.2.

2.6.1 Parameter Setting Mode for Parameter Setting Type


This section describes how to set parameters for the parameter setting type in parameter setting mode.

(1) Parameters with Setting Ranges of Up to Five Digits


The example below shows how to change parameter Pn100 (speed loop gain) from "40.0" to "100.0."

Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the parameter setting
1 mode. If Pn100 is not displayed, press the UP or the
MODE/SET DATA/ DOWN Key to select Pn100.

Press the DATA/SHIFT Key for approximately one sec-


2
ond. The current data of Pn100 is displayed.

Panel Operator
MODE/SET DATA/

Press the DATA/SHIFT Key to select "4".


3
"4" will blink and be able to be changed.
MODE/SET DATA/

4 Keep pressing the UP Key until "0100.0" is displayed.


MODE/SET DATA/
2
Press the MODE/SET Key. The value blinks and is saved.
5 The data for the speed loop gain (Pn100) is changed from
"40.0" to "100.0."
Display blinks MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one sec-


6
ond. "Pn100" is displayed again.
MODE/SET DATA/

2-7
2 Panel Operator
2.6.1 Parameter Setting Mode for Parameter Setting Type

(2) Parameters with Setting Ranges of Six Digits or More


Panel operator displays five digits. When the parameters have more than six digits, values are displayed and
set as shown below.
Leftmost blinks display shows digit's
position. The digit's display and value
means parameter's value.

Top two digits Middle


four Bottom
digits four digits

Displays when negative


number is displayed

Procedures for setting of "Pn522 = 0123456789" are shown below.

Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the parameter setting
1 mode (Pn†††). If Pn522 is not displayed, press the UP
MODE/SET DATA/ Key or the DOWN Key to select Pn522.

Before changing
bottom four digits
Press the DATA/SHIFT Key for approximately one sec-
ond. The current data for bottom four digits of Pn522 are
displayed. (In this case, "0007" is displayed.)
2
Press the DATA/SHIFT Key to move to other digits, and
After changing
MODE/SET DATA/
change the value by pressing the UP/DOWN Key. (In this
bottom four digits case, "6789" is set.)

Before changing
middle four digits
Press the DATA/SHIFT Key for approximately one sec-
ond. The current data for middle four digits are displayed.
(In this case, "0000" is displayed.)
3
Press the DATA/SHIFT Key to move to other digits, and
After changing
MODE/SET DATA/
change the value by pressing the UP/DOWN Key. (In this
middle four digits case, "2345" is set.)

Before changing
top two digits
Press the DATA/SHIFT Key for approximately one sec-
ond. The current data for top two digits are displayed. (In
this case, "00" is displayed.)
4 Press the DATA/SHIFT Key to move to other digit, and
MODE/SET DATA/ change the value by pressing the UP/DOWN Key. (In this
After changing
case, "01" is set.)
top two digits
The value "0123456789" is set.

2-8
2.6 Parameter Setting Mode (Pn†††)

Display after
Step Keys Description
Operation

Press the MODE/SET Key to save the value to the SER-


VOPACK. During saving, top two digits blink. After the
5
saving is completed, press the DATA/SHIFT Key for
MODE/SET DATA/
approximately one second. "Fn522" is displayed again.

<Note>
Setting negative numbers

• For the parameters that accept a negative value setting, display "0000000000" and then press the DOWN
Key to set negative numbers.
• When setting negative numbers, the value increases by pressing the DOWN Key and decreases by pressing
the UP Key.
• Press the DATA/SHIFT Key to move to other digits.
• A - (minus) sign is displayed when the top two digits are displayed.

Panel Operator
2

2-9
2 Panel Operator
2.6.2 Parameter Setting Mode for Function Selection Type

2.6.2 Parameter Setting Mode for Function Selection Type


The parameter setting mode of the function selection type is used to select and set the function allocated to
each digit displayed on the panel operator.

(1) Changing Function Selection Parameter Settings


The example below shows how to change the setting of control method selection (Pn000.1) of the function
selection basic switch Pn000 from speed control to position control.

Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the parameter setting
1 mode. If Pn000 is not displayed, press the UP or the
MODE/SET DATA/ DOWN Key to select Pn000.

Press the DATA/SHIFT Key for approximately one sec-


2
ond. The current data of Pn000 is displayed.
MODE/SET DATA/

Press the DATA/SHIFT Key once to select the second digit


3
of current data.
MODE/SET DATA/

Press the UP Key once to change "n.0010."


4
(Set the control method to position control.)
MODE/SET DATA/

Press the MODE/SET Key. The value blinks and is saved.


5
The control method is changed to position control.
Display blinks MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one sec-


6
ond. "Pn.000" is displayed again.
MODE/SET DATA/

7 To enable the change in the setting, turn the power OFF and ON again.

2-10
2.7 Monitor Mode (Un†††)

2.7 Monitor Mode (Un†††)


The monitor mode can be used for monitoring the reference values, I/O signal status, and SERVOPACK inter-
nal status.

For details, refer to 8.2 Operation in Monitor Mode

The panel operator display numbers beginning with Un.

Display Example for Motor Speed

The example below shows how to display the contents of monitor number Un000.

Display after
Step Keys Description
Operation

1 Press the MODE/SET Key to select the monitor mode.


MODE/SET DATA/

2 Press the UP or the DOWN Key to select Un000.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second


3
to display the data of Un000.
MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second


4
to return to the display of monitor number (step 1).
MODE/SET DATA/

Panel Operator
2

2-11
3
Wiring and Connection

3.1 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2


3.1.1 Names and Functions of Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.2 SERVOPACK Main Circuit Wire Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.1.3 Typical Main Circuit Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.1.4 General Precautions for Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.1.5 Precautions When Using the SERVOPACK with a DC Power Input . . . . . . . . . . . . . 3-10
3.1.6 Precautions When Using the SERVOPACK with Single-phase, 200 V Power Input . 3-12
3.1.7 Precautions When Using More Than One SERVOPACK . . . . . . . . . . . . . . . . . . . . . 3-15
3.2 I/O Signal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.2.1 I/O Signal (CN1) Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.2.2 I/O Signal Connector (CN1) Terminal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

Wiring and Connection


3.2.3 Safety Function Signal (CN8) Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . 3-19
3.2.4 Example of I/O Signal Connections in Speed Control . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3.2.5 Example of I/O Signal Connections in Position Control . . . . . . . . . . . . . . . . . . . . . . 3-21
3.2.6 Example of I/O Signal Connections in Torque Control . . . . . . . . . . . . . . . . . . . . . . . 3-22
3.3 I/O Signal Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
3.3.1 Input Signal Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
3.3.2 Output Signal Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
3.4 Examples of Connection to Host Controller . . . . . . . . . . . . . . . . . . . . . . 3-31
3.4.1 Reference Input Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31 3
3.4.2 Sequence Input Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
3.4.3 Sequence Output Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
3.5 Examples of Encoder Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
3.5.1 Connection Example of an Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
3.5.2 CN2 Encoder Connector Terminal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
3.6 Connecting Regenerative Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3.6.1 Connecting Regenerative Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3.6.2 Setting Regenerative Resistor Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
3.7 Noise Control and Measures for Harmonic Suppression . . . . . . . . . . . . 3-41
3.7.1 Wiring for Noise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
3.7.2 Precautions on Connecting Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
3.7.3 Connecting AC/DC Reactor for Harmonic Suppression . . . . . . . . . . . . . . . . . . . . . . 3-45

3-1
3 Wiring and Connection

3.1 Main Circuit Wiring


The names, specifications, and functions of the main circuit terminals are given on the following page.

Also this section describes the general precautions for wiring and precautions under special environments.

3-2
3.1 Main Circuit Wiring

3.1.1 Names and Functions of Main Circuit Terminals


Names, functions and specifications are shown in the following table.

CN3

CN7

CN1

CN8

CN2

: Main terminals

Name Terminal Symbols Model SGDV-†††† Description

L1, L2 †††F Single-phase 100 to 115 V,


+10% to -15% (50/60 Hz)
Main circuit input Three-phase 200 to 230 V,

Wiring and Connection


†††A
terminals +10% to -15% (50/60 Hz)
L1, L2, L3
†††D Three-phase 380 to 480 V,
+10% to -15% (50/60 Hz)
†††F Single-phase 100 to 115 V,
L1C, L2C +10% to -15% (50/60 Hz)
Control power input Single-phase 200 to 230 V,
†††A
terminals +10% to -15% (50/60 Hz)
24V, 0V †††D 24 VDC, ±15%

R70F, R90F, 2R1F, 2R8F,


If the regenerative capacity is insuffi- 3
cient, connect an external regenerative
R70A, R90A, 1R6A, 2R8A
resistor (option) between B1/ and B2.
If the internal regenerative resistor is
3R8A, 5R5A, 7R6A, 120A, insufficient, remove the wire between B2
B1/ , B2, 180A, 200A, 330A, 1R9D, and B3 and connect an external regenera-
External regenerative 3R5D, 5R4D, 8R4D, 120D,
resistor terminals or tive resistor (option) between B1/ and
B1, B2 170D
B2, or B1 and B2.

Connect a regenerative resistor unit


470A, 550A, 590A, 780A,
210D, 260D, 280D, 370D (option) between B1/ and B2, or B1
and B2.

DC reactor Normally short 1 and 2.


connection terminal †††A If a countermeasure against power supply
for power supply 1, 2 †††D harmonic waves is needed, connect a DC
harmonic
suppression reactor between 1 and 2.

3-3
3 Wiring and Connection
3.1.2 SERVOPACK Main Circuit Wire Size

Name Terminal Symbols Model SGDV-†††† Description


Main circuit plus B1/ or B1 †††A
terminal †††D Use when DC power supply input is used.
Main circuit minus 2 or †††A
terminal †††D
Servomotor U, V, W Use for connecting to the servomotor.
connection terminals
Ground terminals Use for connecting the power supply ground terminal and servomotor
(× 2) ground terminal.

3.1.2 SERVOPACK Main Circuit Wire Size


This section describes the SERVOPACK Main Circuit Wire Size.

1. Wire sizes are selected for three cables per bundle at 40°C surrounding air tempera-
ture with the rated current.
2. Use a wire with a minimum withstand voltage of 600 V for the main circuit.
3. If cables are bundled in PVC or metal ducts, take into account the reduction of the
allowable current.
4. Use a heat-resistant wire under high surrounding air or panel temperatures, where
polyvinyl chloride insulated wires will rapidly deteriorate.

(1) Wire Types


Use the following type of wire for main circuit.

Cable Type
Allowable Conductor Temperature °C
Symbol Name
IV 600 V polyvinyl chloride insulated wire 60
HIV 600 V grade heat-resistant polyvinyl chloride insulated wire 75
The following table shows the wire sizes and allowable currents for three wires. Use wires with specifications equal to or
less than those shown in the table.

• 600 V Second Class Vinyl Insulated Cable (HIV)


Nominal Allowable Current at Surrounding Air
Configuration Conductive
Cross Section Temperature (A)
AWG Size (Number of Resistance
Diameter
2 Wires/mm2) (Ω/km) 30°C 40°C 50°C
(mm )
20 0.5 19/0.18 39.5 6.6 5.6 4.5
19 0.75 30/0.18 26.0 8.8 7.0 5.5
18 0.9 37/0.18 24.4 9.0 7.7 6.0
16 1.25 50/0.18 15.6 12.0 11.0 8.5
14 2.0 7/0.6 9.53 23 20 16
12 3.5 7/0.8 5.41 33 29 24
10 5.5 7/1.0 3.47 43 38 31
8 8.0 7/1.2 2.41 55 49 40
6 14.0 7/1.6 1.35 79 70 57
4 22.0 7/2.0 0.85 91 81 66
Note: The values in the table are for reference only.

3-4
3.1 Main Circuit Wiring

(2) Single-phase, 100 V


Terminal SERVOPACK Model SGDV-
External Terminal Name
Symbols R70 R90 2R1 2R8
Main circuit power input
L1,L2 HIV1.25 HIV2.0
terminals
Control power input terminals L1C,L2C HIV1.25
Servomotor connection
U,V,W HIV1.25
terminals
External regenerative resistor
B1/ ,B2 HIV1.25
connection terminals
Ground terminal HIV2.0 or higher

(3) Three-phase, 200 V


External Terminal Terminal SERVOPACK Model SGDV-
Name Symbols R70 R90 1R6 2R8 3R8 5R5 7R6 120 180 200 330 470 550 590 780
Main circuit power L1, L2, HIV HIV HIV
HIV1.25 HIV2.0 HIV3.5 HIV22.0
input terminals L3 5.5 8.0 14.0
Control power input
L1C, L2C HIV1.25
terminals
Servomotor HIV HIV HIV
U, V, W HIV1.25 HIV2.0 HIV14.0 HIV22.0
connection terminals 3.5 5.5 8.0
External regenerative
HIV HIV HIV
resistor connection B1/ , B2 HIV1.25 HIV8.0 HIV22.0
2.0 3.5 5.5
terminals
Ground terminal HIV2.0 or higher

(4) Three-phase, 400 V


SERVOPACK Model SGDV-

Wiring and Connection


Terminal
External Terminal Name
Symbols 1R9 3R5 5R4 8R4 120 170 210 260 280 370
Main circuit power input HIV HIV HIV
L1, L2, L3 HIV1.25 HIV2.0 HIV3.5
terminals 5.5 8.0 14.0
Control power input terminals 24V, 0V HIV1.25
Servomotor connection HIV HIV HIV
U, V, W HIV1.25 HIV2.0 HIV5.5
terminals 3.5 8.0 14.0
External regenerative resistor B1/ , B2 HIV HIV HIV
HIV1.25 HIV3.5
connection terminals 2.0 5.5 8.0
(B1, B2) 3
Ground terminal HIV2.0 or higher

3.1.3 Typical Main Circuit Wiring Examples


Note the following points when designing the power ON sequence.

• Design the power ON sequence so that main power is turned OFF when a servo alarm signal is output.
• The ALM signal is output for five seconds max. when the power is turned ON. Take this into consideration when
designing the power ON sequence. The ALM signal actuates the alarm detection relay 1Ry to stop main circuit power
supply to the SERVOPACK.

Control power supply 5.0 s max.

Servo alarm (ALM)


output signal
• Select the power supply specifications for the parts in accordance with the input power supply.

3-5
3 Wiring and Connection
3.1.3 Typical Main Circuit Wiring Examples

• When turning ON the control power supply and the main circuit power supply, turn
them ON at the same time or after the control power supply. When turning OFF the
power supplies, first turn the power for the main circuit OFF and then turn OFF the
control power supply.

The typical main circuit wiring examples are shown below.

WARNING
• Do not touch the power terminals after turning OFF the power. High voltage may still remain in the SER-
VOPACK. When the voltage is discharged, the charge indicator will turn OFF. Make sure the charge indi-
cator is OFF before starting wiring or inspections.

„ Single-phase 100 V, SGDV-†††F (SGDV-R70F, R90F, 2R1F, 2R8F)


R T SERVOPACK
SGDV-F
1QF
3SA
U
1FIL V M
2KM
W
L1
L2
1KM
ENC
L1C
L2C
+24V
(For servo CN1 1Ry
alarm display) B1/ ALM+ 31
1Ry
B2
1PL
Servo power Servo power ALM− 32 1D 0V
supply ON supply OFF 1KM

1KM 1SA
1KM 1Ry 2KM

2SA

1QF: Molded-case circuit breaker 1PL: Indicator lamp


1FIL: Noise filter 1SA: Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA: Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA: Surge absorber
1Ry: Relay 1D: Flywheel diode

3-6
3.1 Main Circuit Wiring

„ Three-phase 200 V, SGDV-†††A


• SGDV-R70A, R90A, 1R6A, 2R8A, 3R8A, 5R5A, 7R6A, 120A, 180A, 200A, 330A

R S T SERVOPACK
SGDV-A
1QF
3SA
U
1FIL V M
2KM
L1 W
L2
L3
1KM
L1C ENC
L2C

(For servo +24 V


alarm display) B1/ CN1 1Ry
1Ry B2 ALM+ 31
*
1PL B3
Servo power Servo power 1 1D 0V
ALM− 32
supply ON supply OFF 1KM 2

1KM 1SA
1KM 1Ry 2KM

2SA

1QF: Molded-case circuit breaker 1PL: Indicator lamp


1FIL: Noise filter 1SA: Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA: Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA: Surge absorber
1Ry: Relay 1D: Flywheel diode
∗ For SGDV-R70A, -R90A, -1R6A, -2R8A, terminals B2 and B3 are not short-circuited.
• SGDV-470A, 550A, 590A, 780A

Wiring and Connection


R S T
SERVOPACK
SGDV-A
1QF
3SA
U
1FIL V M
2KM
L1 W
L2
L3
1KM
L1C ENC 3
L2C

(For servo +24 V


alarm display) B1/ CN1 1Ry
1Ry B2 ALM+ 31
1PL
Servo power Servo power 1D 0V
supply ON supply OFF ALM− 32
1KM

1KM 1SA
Regenerative
1KM 1Ry 2KM resistor unit

2SA

1QF: Molded-case circuit breaker 1PL: Indicator lamp


1FIL: Noise filter 1SA: Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA: Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA: Surge absorber
1Ry: Relay 1D: Flywheel diode

3-7
3 Wiring and Connection
3.1.3 Typical Main Circuit Wiring Examples

„ Three-phase 400 V, SGDV-†††D


• SGDV-1R9D, 3R5D, 5R4D, 8R4D, 120D, 170D
R S T
SERVOPACK
1QF SGDV-D
3SA
U
1FIL V M
2KM
L1 W
L2
L3
1KM
DC power + 24V ENC
supply

24V − 0V

(For servo +24 V


alarm display) B1/ CN1 1Ry
1Ry B2 ALM+ 31
B3
1PL
Servo power Servo power 1 1D 0V
ALM− 32
supply ON supply OFF 2
1KM

1KM 1SA
1KM 1Ry 2KM

2SA
1QF: Molded-case circuit breaker 1PL: Indicator lamp
1FIL: Noise filter 1SA: Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA: Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA: Surge absorber
1Ry: Relay 1D: Flywheel diode

• SGDV-210D, 260D, 280D, 370D


R S T
SERVOPACK
1QF SGDV-D
3SA
U
1FIL V M
2KM
L1 W
L2
L3
1KM
DC power + 24V
supply ENC
(24 V) − 0V

(For servo +24 V


alarm display) B1/ CN1 1Ry
1Ry B2 ALM+ 31
1PL
Servo power Servo power 1 1D 0V
ALM− 32
supply ON supply OFF 2
1KM

1KM 1SA
Regenerative
1KM 1Ry 2KM resistor unit

2SA
1QF: Molded-case circuit breaker 1PL: Indicator lamp
1FIL: Noise filter 1SA: Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA: Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA: Surge absorber
1Ry: Relay 1D: Flywheel diode

3-8
3.1 Main Circuit Wiring

3.1.4 General Precautions for Wiring


Use a molded-case circuit breaker (1QF) or fuse to protect the main circuit.
• The SERVOPACK connects directly to a commercial power supply; it is not isolated
through a transformer or other device.
Always use a molded-case circuit breaker (1QF) or fuse to protect the servo system
from accidents involving different power system voltages or other accidents.
Install a ground fault detector.
• The SERVOPACK does not have a built-in protective circuit for grounding.
To configure a safer system, install a ground fault detector against overloads and
short-circuiting, or install a ground fault detector combined with a molded-case circuit
breaker.
Do not turn power ON and OFF frequently.
• The power supply in the SERVOPACK contains a capacitor, which causes a high
charging current to flow when power is turned ON. Frequently turning power ON and
OFF will causes the main circuit elements in the SERVOPACK to deteriorate.

To ensure safe, stable application of the servo system, observe the following precautions when wiring.

Use the connecting cables specified in the Σ-V Series Product Catalog (KAEP S800000 42). Design
and arrange the system so that each cable will be as short as possible.

Observe the following precautions when wiring the main circuit.


• Use shielded twisted-pair wires or shielded multi-core twisted-pair wires for signal lines and encoder lines.
• The maximum wiring length is 3 m for signal lines and 50 m for encoder lines and main circuit lines.

Observe the following precautions when wiring the ground.


• Use a cable as thick as possible (at least 2.0 mm2).
• Grounding to a resistance of 100Ω or less for 100V, 200V SERVOPACKs, 10Ω or less for 400V SERVO-
PACKs is recommended.

Wiring and Connection


• Be sure to ground at only one point.
• Ground the servomotor directly if the servomotor is insulated from the machine.

The signal cable conductors are as thin as 0.2 mm or 0.3 mm. Do not impose excessive bending
force or tension.

3-9
3 Wiring and Connection
3.1.5 Precautions When Using the SERVOPACK with a DC Power Input

3.1.5 Precautions When Using the SERVOPACK with a DC Power Input


When using the SERVOPACK with a DC power input, set parameter Pn001.2 to 1, and pay attention to the
following items.

WARNING
• Either AC or DC power can be input to the 200 V, 400 V SERVOPACKs. Always set Pn001.2 to 1 to spec-
ify a DC power input before inputting DC power. Only AC power can be input to the 100 V SERVOPACKs.
If DC power is input without changing the parameter setting, the SERVOPACK’s internal elements will burn and
may cause fire or equipment damage.
• With a DC power input, time is required to discharge electricity after the main power supply is turned OFF.
A high residual voltage may remain in the SERVOPACK after the power supply is turned OFF. Be careful
not to get an electric shock.
• Install fuses on the wires if DC power is used.
• Servomotor returns a regenerated energy to the power supply. The SERVOPACK that can use a DC
power supply is not capable of processing the regenerated energy. Provide measures to process the
regenerated energy on the power supply.
• With a DC power input, connect an external inrush current limit circuit.
Failure to observe this caution may result in damage to the product.

(1) DC Power Supply Input Terminals for the Main and Control Circuits
„ Three-phase, 200 V
Terminal Name and Description
SERVOPACK model Main circuit minus Control power supply
Main circuit plus terminal
SGDV terminal input terminal
270 to 320 VDC 0 VDC 200 to 230 VAC
R70A,R90A,1R6A,
2R8A,3R8A,5R5A,
B1/ 2 L1C, L2C
7R6A,120A,180A,
200A,330A
470A, 550A, 590A, 780A B1/ L1C, L2C

„ Three-phase, 400 V
Terminal Name and Description
SERVOPACK model Main circuit minus Control power supply
Main circuit plus terminal
SGDV terminal input terminal
513 to 648 VDC 0 VDC 24VDC ± 15%
1R9D, 3R5D, 5R4D,
8R4D, 120D, 210D, B1/ 2 24 V, 0 V
260D, 280D, 370D
170D 2 24 V, 0 V

3-10
3.1 Main Circuit Wiring

(2) Wiring Example with DC Power Supply Input


„ 200 V SERVOPACK SGDV-†††A
R S T

1QF
SERVOPACK
3SA SGDV-A

1FIL
U
2KM 1FU V M
*
B1/ + W
AC/DC
2
ENC
1KM
L1C
L2C +24 V
CN1 1Ry
(For servo ALM+ 31
alarm display)
1Ry
ALM− 32 1D 0V
1PL
Servo power Servo power
supply ON supply OFF
1KM

1KM 1SA
1KM 1Ry 2KM

2SA
1QF: Molded-case circuit breaker 1PL: Indicator lamp
1FIL: Noise filter 1SA: Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA: Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA: Surge absorber
1Ry: Relay 1D: Flywheel diode

„ 400 V SERVOPACK SGDV-†††D


R S T

Wiring and Connection


1QF

3SA SERVOPACK
SGDV-D
1FIL U
2KM 1FU V M
*
B1 W
AC/DC
2
ENC
1KM
24 V
AC/DC
3
0V +24 V
CN1 1Ry
ALM+ 31

(For servo
alarm display) ALM− 32 1D 0V
1Ry

1PL
Servo power Servo power
supply ON supply OFF
1KM

1KM 1SA
1KM 1Ry 2KM

2SA
1QF: Molded-case circuit breaker 1PL: Indicator lamp
1FIL: Noise filter 1SA: Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA: Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA: Surge absorber
1Ry: Relay 1D: Flywheel diode
∗ Terminal names differ from model of SERVOPACK. Refer to (1) DC Power Supply Input Terminals for the Main and Con-
trol Circuits.
Note: The SERVOPACK that can use a DC power supply is not capable of processing the regenerated energy. Provide
measures to process the regenerated energy on the power supply.

3-11
3 Wiring and Connection
3.1.6 Precautions When Using the SERVOPACK with Single-phase, 200 V Power Input

(3) Parameter Setting


When using a DC power supply, make sure to set the parameter Pn001.2 to "1" (DC power input supported)
before inputting DC power.

Parameter Meaning When Enabled Classification


n.†0†† Enables use of AC power input.
Pn001 After restart Setup
n.†1†† Enables use of DC power input.

3.1.6 Precautions When Using the SERVOPACK with Single-phase, 200 V Power
Input
Some models of Σ-V series three-phase 200 V power input SERVOPACK can be used also with a single-phase
200 V power supply.

The following models support single-phase 200 V power input.


SGDV-R70A, R90A, 1R6A, 2R8A, 5R5A

When using the SERVOPACK with single-phase, 200 V power input, set parameter Pn00B.2 to 1.

(1) Parameter Setting


„ Single-phase Power Input Selection
Parameter Meaning When Enabled Classification
Enables use of three-phase power supply for three-phase
n.†0††
SERVOPACK. [factory setting]
Pn00B After restart Setup
Enables use of single-phase power supply for three-phase
n.†1††
SERVOPACK.

WARNING
• If a single-phase 200 V is input to a SGDV-R70A, -R90A, -1R6A, -2R8A, or -5R5A single-phase power
input supported SERVOPACK without having changed the setting of Pn00B.2 to 1 (single-phase power
input), the main circuit cable open phase alarm (A.F10) will be detected.
• The SERVOPACK models, SGDV-R70A, -R90A, -1R6A, -2R8A, and -5R5A, support single-phase 200 V
power input. If a single-phase 200 V is input to the SERVOPACK models that do not support single-phase
power input, the main circuit cable open phase alarm (A.F10) will be detected.
• When using a single-phase 200 V power supply, the SGDV-R70A, -R90A, -1R6A, -2R8A, or -5R5A SER-
VOPACK may not be able to produce the same servomotor torque-speed characteristics as using a three-
phase 200 V power input. Refer to the diagram of each motor torque-speed characteristics in Σ-V Series
Product Catalog (KAEP S800000 42).

(2) Main Circuit Power Input


Connect a single-phase 200 V power supply of the following specifications to L1 and L2 terminals.

The specifications of the power supplies other than the main circuit power supply are the same as for three-
phase power supply input.

Terminal
Name Model SGDV-†††† Rating
Symbols
Main circuit power Single-phase 200 V to 230 V,
L1, L2, R70A, R90A,
input terminals +10% to -15% (50/60 Hz)
1R6A, 2R8A, 5R5A
L3* – None

∗ Do not use L3 terminal.

3-12
3.1 Main Circuit Wiring

(3) Wiring Example with Single-phase 200 V Power Supply Input


„ Single-phase 200 V SERVOPACK SGDV-R70A, R90A, 1R6A, 2R8A, 5R5A
R T
SERVOPACK
1QF SGDV-A
3SA
U
1FIL V M
2KM
W
L1
L2
1KM L3 ENC
L1C
L2C
+24 V
(For servo B1/ CN1 1Ry
alarm display) B2 ALM+ 31
1Ry
B3
1PL 1 ALM− 1D 0V
32
Servo power Servo power 2
supply ON supply OFF 1KM

1KM 1SA
1KM 1Ry 2KM

2SA
1QF : Molded-case circuit breaker 1PL : Indicator lamp
1FIL : Noise filter 1SA : Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA : Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA : Surge absorber
1Ry: Relay 1D: Flywheel diode

(4) Power Supply Capacities and Power Losses


The following table shows SERVOPACK’s power supply capacities and power losses when using single-

Wiring and Connection


phase 200 V power supply.

Maximum
Power Supply Regenerative Control Total
Applicable SERVOPACK Output Main Circuit
Main Power Capacity per Resistor Circuit Power
Servomotor Model Current Power Loss
Supply SERVOPACK Power Loss Power Loss Loss
Capacity SGDV- [Arms] [W]
[kVA] [W] [W] [W]
[kW]
0.05 R70A 0.2 0.66 5.2 22.2
0.1 R90A 0.3 0.91 7.4 24.4
Single-phase
0.2 1R6A 0.7 1.6 13.7

17 30.7
3
200 V
0.4 2R8A 1.2 2.8 24.9 41.9
0.75 5R5A 1.9 5.5 52.7 8 77.7

Note 1. SGDV-R70A, R90A, 1R6A, and 2R8A SERVOPACKs do not have built-in regenerative resistors. If the regener-
ative energy exceeds the specified value, connect an external regenerative resistor.
2. Regenerative resistor power losses are allowable losses. Take the following action if this value is exceeded.
• Remove the lead from the internal regenerative resistor in the SERVOPACK. (SGDV-5R5A)
• Install an external regenerative resistor.
3. External regenerative resistors are options.

3-13
3 Wiring and Connection
3.1.6 Precautions When Using the SERVOPACK with Single-phase, 200 V Power Input

(5) Molded-case Circuit Breaker and Fuse Capacities


The following table shows the molded-case circuit breaker and fuse capacities when using single-phase 200 V
power supply.

Maximum Current Capacity Inrush Current


Power Supply
Applicable SERVOPACK
Main Power Capacity per Control Control
Servomotor Model Main Circuit Main Circuit
Supply SERVOPACK Circuit Circuit
Capacity SGDV- [Arms] [A0-p]
[kVA] [Arms] [A0-p]
[kW]
0.05 R70A 0.2 2
0.1 R90A 0.3 2
Single-phase 70
0.2 1R6A 0.7 3 0.2 33
200 V
0.4 2R8A 1.2 5
0.75 5R5A 1.9 9 33

Note: To comply with the low voltage directive, connect a fuse to the input side. Select the fuse for the input side from
among models that are compliant with UL standards.
The table above also provides the net values of current capacity and inrush current. Select a fuse and a molded-case
circuit breaker which meet the breaking characteristics shown below.
• Main circuit, control circuit: No breaking at three times the current values shown in the table for 5 s.
• Inrush current: No breaking at the current values shown in the table for 20 ms.

3-14
3.1 Main Circuit Wiring

3.1.7 Precautions When Using More Than One SERVOPACK


This section shows an example of the wiring when more than one SERVOPACK is used and the precautions.

(1) Wiring Example


Connect the alarm output (ALM) terminals for the three SERVOPACKs in series to enable alarm detection
relay 1RY to operate.

When the alarm occurs, the ALM output signal transistor is turned OFF.

Power supply
R S T

1QF
3SA

1FIL
1KM

2KM

Relay L1
L2 SERVOPACK Servomotor
terminal
L3
Relay
terminal M
L1C
(For servo alarm
display) L2C
1Ry
+24V
CN1 1Ry
1PL ALM+ 31
Servo power Servo power

Wiring and Connection


supply ON supply OFF ALM - 32 ID
1KM

1KM
L1 SERVOPACK
1SA L2 Servomotor
1KM 1Ry 2KM L3
Relay
Relay terminal M
terminal L1C
2SA
L2C

1QF: Molded-case circuit breaker CN1

1FIL: Noise filter


ALM+ 31
3
1KM: Magnetic contactor ALM- 32
(for control power supply)
2KM: Magnetic contactor
(for main power supply)
1Ry: Relay
1PL: Indicator lamp L1 SERVOPACK
1SA: Surge absorber L2 Servomotor
L3
2SA: Surge absorber
3SA: Surge absorber M
1D: Flywheel diode L1C

L2C

CN1
ALM+ 31

ALM - 32
0V

(2) Precautions
Multiple servos can share a single molded-case circuit breaker (1QF) or noise filter. Always select a QF or
noise filter that has enough capacity for the total power capacity (load conditions) of those servos.

3-15
3 Wiring and Connection
3.2.1 I/O Signal (CN1) Names and Functions

3.2 I/O Signal Connections


This section describes the names and functions of I/O signals (CN1). Also terminal layout and connection
examples by control method are shown.

3.2.1 I/O Signal (CN1) Names and Functions


The following table shows the names and functions of I/O signals (CN1).

(1) Input Signals


Refer-
Control Signal
Pin No. Function ence
Method Name
Section
/S-ON 40 Servo ON/OFF: Turns ON/OFF the servomotor. 5.2.1
Function selected by parameter. −
Proportional control Switches the speed control loop from PI (proportional/
6.9.4
reference integral) to P (proportional) control when ON.
For the internal set speed selection: Switches the rotation
Direction reference 5.6.1
direction.

Position ↔ speed
/P-CON 41
Control switching Position ↔ torque Enables control switching. 5.7.1
Torque ↔ speed

Speed control with zero-clamp function: Reference


Zero-clamp reference 5.3.5
speed is zero when ON.
Reference pulse Position control with reference pulse stop: Stops reference
5.4.7
block pulse input when ON.
Forward run
P-OT 42 prohibited, Overtravel prohibited: Stops servomotor when movable part
Common 5.2.3
N-OT 43 Reverse run travels beyond the allowable range of motion.
prohibited
Function selected by parameter. 5.10.1
Forward external
torque limit, 5.8.2
/P-CL 45 Activates/deactivates external torque limit function.
Reverse external 5.8.4
/N-CL 46 torque limit
Internal speed With internal reference speed selected: Switches the
5.6.1
switching internal speed settings.
/ALM-
44 Alarm reset: Releases the servo alarm state. −
RST
Control power supply input for sequence signals: The 24 VDC power supply is not
+24VIN 47 included. 3.4.2
Allowable voltage fluctuation range: 11 to 25 V
SEN 4 (2) Initial data request signal when using an absolute encoder. 5.9.2
BAT (+) 21 Connecting pin for the absolute encoder backup battery. 3.5.1
BAT (-) 22 Do not connect when the encoder cable for the battery case is used. 5.9.2
5.3.1
Speed V-REF 5 (6) Inputs speed reference. Input voltage range: ± 12 V max.
5.5.4
PULS 7 Input pulse modes: Set one of them.
/ PULS 8 • Sign + pulse string
5.4.1
SIGN 11 • CCW/CW pulse
Position /SIGN 12 • Two-phase pulse (90° phase differential)
CLR 15
Position error pulse clear: Clears position error pulse during position control. 5.4.2
/CLR 14
5.5.1
Torque T-REF 9 (10) Inputs torque reference. Input voltage range: ± 12 V max. 5.8.3
5.8.5

3-16
3.2 I/O Signal Connections

Note 1. Pin numbers in parentheses () indicate signal grounds.


2. The functions allocated to /S-ON, /P-CON, P-OT, N-OT, /ALM-RST, /P-CL, and /N-CL input signals can be
changed by using the parameters. Refer to 3.3.1 Input Signal Allocations.

(2) Output Signals


Refer-
Control Signal
Pin No. Function ence
Method Name
Section
ALM+ 31
Servo alarm: Turns OFF when an error is detected. 5.10.1
ALM- 32
/TGON+ 27 Detection during servomotor rotation: Turns ON when the servomotor is rotating
5.10.3
/TGON- 28 at a speed higher than the motor speed setting.
/S-RDY+ 29 Servo ready: ON when the SERVOPACK is ready to accept the servo ON (/S_ON)
5.10.4
/S-RDY- 30 signal.
PAO 33
Phase-A signal
/PAO 34
Two-phase pulse encoder output pulse signals
Common PBO 35 5.3.6
Phase-B signal
/PBO 36 5.9.6
PCO 19
Phase-C signal Origin pulse signal
/PCO 20
ALO1 37 (1)
ALO2 38 (1) Alarm code output: Outputs 3-bit alarm codes. 5.10.1
ALO3 39 (1)
Connected to frame ground if the shield wire of the I/O signal cable is connected
FG Shell −
to the connector shell.
/V-CMP+ 25 Turns ON when whether the motor speed is within the setting range is detected and if
Speed 5.3.8
/V-CMP- 26 it matches the reference speed value.
/COIN+ 25
Turns ON when the number of position error pulse reaches the value set. 5.4.5
/COIN- 26
Position PL1 3

Wiring and Connection


PL2 13 Output signals of power supply for open-collector reference 3.4.1
PL3 18
/CLT
5.8.5
/VLT Reserved terminals 5.5.4
/BK − The functions allocated to /TGON, /S-RDY, and /V-CMP (/COIN) can be changed by
5.10.2
/WARN using the parameters.
5.4.6
/NEAR

Reserved 16
17
23
Terminals not used. 3
− 24 −
Do not connect.
48
49
50
Note 1. Pin numbers in parentheses () indicate signal grounds.
2. The functions allocated to /TGON, /S-RDY, and /V-CMP (/COIN) output signals can be changed by using the
parameters. Refer to 3.3.2 Output Signal Allocations.

3-17
3 Wiring and Connection
3.2.2 I/O Signal Connector (CN1) Terminal Layout

3.2.2 I/O Signal Connector (CN1) Terminal Layout


The following table shows the terminal layout of I/O signal connectors (CN1).

Speed
/V-CMP- coincidence
1 SG GND 26
(/COIN-) detection
TGON signal output
2 SG GND 27 /TGON+
output
Power supply
for open- TGON signal
3 PL1 28 /TGON-
collector output
SEN signal reference Servo ready
4 SEN 29 /S-RDY+
input output
Speed
Servo ready
5 V-REF reference 30 /S-RDY-
output
input Servo alarm
6 SG GND 31 ALM+
output
Reference Servo alarm
7 PULS 32 ALM-
pulse input Encoder output
Reference
8 /PULS 33 PAO output pulse
pulse input Torque Encoder
Phase A
9 T-REF reference 34 /PAO output pulse
input Encoder Phase A
10 SG GND 35 PBO output pulse
Phase B Encoder
Reference
11 SIGN 36 /PBO output pulse
sign input
Reference Alarm code Phase B
12 /SIGN 37 ALO1
sign input Power supply output
for open- Alarm code
13 PL2 38 ALO2
collector output
reference Alarm code
14 /CLR Clear input 39 ALO3
output
Servo ON
15 CLR Clear input 40 /S-ON
input
16 − − 41 /P-CON P control input
Forward run
17 − − 42 P-OT
Power supply prohibit input
for open- Reverse run
18 PL3 43 N-OT
collector Encoder prohibit input
reference /ALM- Alarm reset
19 PCO output pulse 44
RST input
Encoder Phase C Forward
20 /PCO output pulse 45 /P-CL external torque
Phase C limit input Reverse
external
21 BAT (+) Battery (+) 46 /N-CL
torque limit
+24 V External input input
22 BAT (-) Battery (-) 47
IN power supply
23 − − 48 − −

24 − − 49 − −
Speed
coincidence
25 /V-CMP+ 50 − −
(/COIN+) detection
output

Note 1. Do not use unused terminals.


2. Connect the shield of the I/O signal cable to the connector shell.
Connect to the FG (frame ground) at the SERVOPACK connector.
3. The functions allocated to the following input and output signals can be changed to /CLT, /VLT, /BK, /WARN or
/NEAR signals by using the parameters. Refer to 3.3.1 Input Signal Allocations and 3.3.2 Output Signal Alloca-
tions.
Input signals: /S-ON, /P-CON, P-OT, N-OT, /ALM-RST, /P-CL, and /N-CL
Output signals: /TGON, /S-RDY, and /V-CMP (/COIN)

3-18
3.2 I/O Signal Connections

3.2.3 Safety Function Signal (CN8) Names and Functions


The following table shows the terminal layout of safety function signals (CN8).

Pin No. Signal Name Function


1* − − −

2* − − −
3 /HWBB1-
Hard wire baseblock input 1
4 /HWBB1+ Hard wire baseblock input
Baseblock (motor current off) when
5 /HWBB2- OFF
Hard wire baseblock input 2
6 /HWBB2+
7 EDM1- ON when the /HWBB1 and the
Monitored circuit status output 1 /HWBB2 signals are input and the
8 EDM1+ SERVOPACK enters a baseblock state.

∗ Do not use unused terminals. (connected to the internal circuits)

Wiring and Connection


3

3-19
3 Wiring and Connection
3.2.4 Example of I/O Signal Connections in Speed Control

3.2.4 Example of I/O Signal Connections in Speed Control


Connection example in speed control mode is as shown below.
SERVOPACK
Speed reference
*1 CN1
(Max. input
D/A V-REF 5
voltage range:
± 12 V) SG 6
A/D
* 37 ALO1
External torque 3
limit/Torque feed T-REF 9 Alarm code output
D/A 38 ALO2
forward Max. operating voltage:
(Max. input SG 10 30 VDC
39 ALO3 Max. output current:
voltage range: 20 mA DC
± 12 V)
BAT(+) 21
* 33 PAO
Backup battery 2
BAT(-) 22 34 /PAO
(2.8 to 4.5 V)

35 PBO Encoder output pulses


SEN 4 Applicable line receiver
+5 V 36 /PBO SN75ALS175 or MC3486
*
SEN signal input 2 SG 2 manufactured by Texas
0V Instruments or the equivalent
19 PCO
* 20 /PCO
+24 V 4 3.3 kΩ
+24 VIN 47 SG
1

Servo ON /S-ON 40
(Servo ON when ON) /V-CMP+
25
Speed coincidence detection
P control /P-CON 41 26 /V-CMP- (ON when speed coincides.)
(P control when ON)

Forward run prohibited P-OT 42 27 /TGON+


(Prohibited when OFF) TGON output
28 /TGON- (ON when the motor speed
exceeds the settings.)
Reverse run prohibited N-OT 43
(Prohibited when OFF)
29 /S-RDY+
Servo ready output
Alarm reset /ALM-RST 44 30 /S-RDY- (ON when ready)
(Reset when ON)

Forward torque limit /P-CL 45 31 ALM+


(Limit when ON) Servo alarm output
32 ALM- (OFF for an alarm)
Reverse torque limit /N-CL 46 Photocoupler output
(Limit when ON) Max. operating voltage:
Switch 30 VDC
CN8
/HWBB1+ 4 Max. output current:
24 V 8 EDM1+ 50 mA DC
fuse
/HWBB1- 3

Safety device *5 /HWBB2+ 6


7 EDM1-
/HWBB2- 5
0V
SERVOPACK
Connector
shell
FG Connect shield to
connector shell.

∗1. represents twisted-pair wires.


∗2. Connect when using an absolute encoder. When the encoder cable for the battery case is connected, do not connect a
backup battery.
∗3. Enabled by the parameter setting.
∗4. The 24 VDC power supply is not included. Use a power supply with a double-shielded enclosure.
∗5. To turn the servomotor power ON, a safety device must be connected and the wiring to activate the safety function
must be done. When not using the safety function, use the SERVOPACK with the plug (JZSP-CVH05-E, provided as
an accessory) inserted into the CN8.

3-20
3.2 I/O Signal Connections

3.2.5 Example of I/O Signal Connections in Position Control


Connection example in position control mode is as shown below.
SERVOPACK
*1. 150Ω CN1
PULS 7
PULS
CW 37 ALO1
Phase A Alarm code output
/PULS 8
38 ALO2 Max. operating voltage:
150Ω 30 VDC
SIGN 11
Position SIGN 39 ALO3 Max. output current:
reference CCW 20 mA DC
Phase B
/SIGN 12

CLR 15 150Ω
CLR 33 PAO
34 /PAO
/CLR 14
Encoder output pulses
35 PBO
Applicable line receiver
BAT(+) 21 36 /PBO SN75ALS175 or MC3486
Backup battery *2 manufactured by Texas
2.8 to 4.5 V BAT(-) 22 Instruments or the equivalent
19 PCO
20 /PCO
SEN 4
+5 V +12 V 1.0 kΩ
*2 3 PL1
SEN signal input SG 2
0V 1.0 kΩ 13 Power supply for
PL2
open-collector output reference
*3 3.3 kΩ 1.0 kΩ 8
+24 V +24 VIN 47 PL3

1 SG
Servo ON /S-ON 40
(Servo ON when ON)
25 /COIN+
Positioning completed
P control /P-CON 41 (ON when positioning
26 /COIN- completes.)
(P control when ON)

Forward run prohibited P-OT 42 27 /TGON+


(Prohibited when OFF) TGON output
28 /TGON- (ON when the motor speed
exceeds the settings.)
Reverse run prohibited N-OT 43
(Prohibited when OFF)
29 /S-RDY+

Wiring and Connection


Servo ready output
Alarm reset /ALM-RST 44 30 /S-RDY- (ON when ready)
(Reset when ON)

Forward torque limit /P-CL 45 31 ALM+


(Limit when ON) Servo alarm output
32 ALM- (OFF for an alarm)
Reverse torque limit /N-CL 46 Photocoupler output
(Limit when ON) Max. operating voltage:
Switch 30 VDC
CN8 Max. output current:
/HWBB1+ 4
24 V 8 EDM1+ 50 mA DC
fuse
/HWBB1- 3
3
Safety device *4 /HWBB2+ 6
7 EDM1-
/HWBB2- 5
0V
SERVOPACK
Connector
shell
FG Connect shield to
connector shell.

∗1. represents twisted-pair wires.


∗2. Connect when using an absolute encoder. When the encoder cable for the battery case is connected, do not connect a
backup battery.
∗3. The 24 VDC power supply is not included. Use a power supply with a double-shielded enclosure.
∗4. To turn the servomotor power ON, a safety device must be connected and the wiring to activate the safety function
must be done. When not using the safety function, use the SERVOPACK with the plug (JZSP-CVH05-E, provided as
an accessory) inserted into the CN8.

3-21
3 Wiring and Connection
3.2.6 Example of I/O Signal Connections in Torque Control

3.2.6 Example of I/O Signal Connections in Torque Control


Connection example in torque control mode is as shown below.
SERVOPACK
*3 *1 CN1
External speed limit V-REF 5
(Max. input D/A
voltage range: SG 6
± 12 V) A/D
37 ALO1
Torque reference T-REF 9 Alarm code output
D/A 38 ALO2
(Max. input Max. operating voltage:
voltage range: SG 10 30 VDC
39 ALO3 Max. output current:
± 12 V) 20 mA DC

* BAT
+ 21
Backup battery 2 33 PAO
2.8 to 4.5 V BAT
- 22 34 /PAO

35 PBO Encoder output pulses


SEN 4 Applicable line receiver
+5 V 36 /PBO
* SN75ALS175 or MC3486
SEN signal input 2 SG 2 manufactured by Texas
0V 19 PCO Instruments or the equivalent
*4 20 /PCO
+24 V +24 VIN 47 3.3 kǡ
1 SG

Servo on /S-ON 40
(Servo ON when ON) /VLT+
25 Speed limit output
(ON when the motor's
P control /P-CON 41 26 /VLT-
(P control when ON) running speed is limited.)*3

Forward run prohibited P-OT 42 27 /TGON+


(Prohibited when OFF) TGON output
28 /TGON- (ON when the motor speed
43 exceeds the settings.)
Reverse run prohibited N-OT
(Prohibited when OFF)
29 /S-RDY+
Servo ready output
Alarm reset /ALM-RST 44 30 /S-RDY- (ON when ready)
(Reset when ON)

/P-CL 45 31 ALM+
Forward torque limit
(Limit when ON) Servo alarm output
32 ALM- (OFF for an alarm)
Reverse torque limit /N-CL 46
(Limit when ON) Photocoupler output
Switch Max. operating voltage:
CN8 30 VDC
/HWBB1+ 4 Max. output output:
24 V 8 EDM1+
fuse 50 mA DC
/HWBB1- 3

Safety device *5 /HWBB2+ 6


7 EDM1-
/HWBB2- 5
0V
SERVOPACK
Connector
shell
FG Connect shield to
connector shell.

∗1. represents twisted-pair wires.


∗2. Connect when using an absolute encoder. When the encoder cable for the battery case is connected, do not connect a
backup battery.
∗3. Enabled by the parameter setting.
∗4. The 24 VDC power supply is not included. Use a power supply with a double-shielded enclosure.
∗5. To turn the servomotor power ON, a safety device must be connected and the wiring to activate the safety function
must be done. When not using the safety function, use the SERVOPACK with the plug (JZSP-CVH05-E, provided as
an accessory) inserted into the CN8.

3-22
3.3 I/O Signal Allocations

3.3 I/O Signal Allocations


This section describes the I/O signal allocations.

3.3.1 Input Signal Allocations


In most cases, I/O signals can be used at the factory settings. I/O signals can also be allocated as required.

(1) Using Factory Settings


Items in cells with bold lines in the following table are the factory-set signal allocations.

If the control method is changed in Pn000.1, the signals will function as required for the control method.
The factory-set signal allocations will remain unchanged.

<Example>
When the control method is set to speed control with a contact reference, i.e., when Pn000.1 is set to 3, signal
/P-CON (CN1-41) will function as /SPD-D, signal /P-CL (CN1-45 ) as /SPD-A, and signal /N-CL (CN1-46)
as /SPD-B.

Pn000.1 CN1 Pin No.


Control Method Selection
Setting 40 41 42 43 44 45 46
0 Speed control (analog reference)
Uses as
1 Position control (pulse train reference) /P-CL /N-CL
/P-CON
2 Torque control (analog reference)
3 Internal set speed control (contact reference)
Internal set speed control (contact reference) ⇔
4
Speed control (analog reference)
Uses as Uses as Uses as
Internal set speed control (contact reference) ⇔ /SPD-D /SPD-A /SPD-B
5
Position control (pulse train reference)
Speed control (contact reference) ⇔
6

Wiring and Connection


Torque control (analog reference) /ALM-
/S-ON P-OT N-OT
RST
Position control (pulse train reference) ⇔
7
Speed control (analog reference)
Position control (pulse train reference) ⇔ Uses as
8
Torque control (analog reference) /C-SEL
Torque control (analog reference) ⇔ Uses as Uses as
9
Speed control (analog reference) /P-CL /N-CL
Uses as
A Speed control (analog reference) ⇔ Zero clamp
/ZCLAMP
3
Position control (pulse train reference) ⇔ Uses as
B
Position control (Inhibit) /INHIBIT

3-23
3 Wiring and Connection
3.3.1 Input Signal Allocations

Input signal allocation can be checked using the parameters Pn50A and Pn50B.

Pn50A

Uses input terminal with factory setting.


Allocates /S-ON signal to CN1-40.
Allocates /P-CON signal to CN1-41.
Allocates /P-OT signal to CN1-42.

Pn50B

Allocates N-OT signal to CN1-43.


Allocates /ALM-RST signal to CN1-44.
Allocates /P-CL signal to CN1-45.
Allocates /N-CL signal to CN1-46.

(2) Changing Input Signal Allocations


1. When using Servo ON, Forward Run Prohibited, and Reverse Run Prohibited signals
with the setting "Polarity Reversal," the machine may not move to the specified safe
direction at occurrence of failure such as signal line disconnection. If such setting is
absolutely necessary, confirm the operation and observe safety precautions.
2. When two or more signals are allocated to the same input circuit, input signal level is
valid for all allocated signals.

When changing input signal allocations, set Pn50A.0 to 1 to enable making the changes.
Input signals are allocated as shown in the following table.

Refer to the Interpreting the Input Signal Allocation Tables and change the allocations accordingly.

<Interpreting the Input Signal Allocation Tables>

The parameter set values to be used are shown.


Signals are allocated to CN1 pins according to the
selected set values.
Level at which input signal Values in cells in bold lines are the factory settings.
allocations are valid.

CN1 Pin Numbers Connection Not Required


Input Signal Names Validity Input (SERVOPACK judges the connection)
and Parameters Level Signal
40 41 42 43 44 45 46 Always ON Always OFF
Servo ON L /S-ON 0 1 2 3 4 5 6
7 8
Pn50A.1 H S-ON 9 A B C D E F

If always ON (7) or always OFF (8) is set, signals


will be processed in the SERVOPACK, which will
eliminate the need for wiring changes.

3-24
3.3 I/O Signal Allocations

Connection Not
Required
CN1 Pin Numbers
Input Signal Names Validity Input (SERVOPACK judges
and Parameters Level Signal the connection)
Always Always
40 41 42 43 44 45 46
ON OFF
Servo ON L /S-ON 0 1 2 3 4 5 6
7 8
Pn50A.1 H S-ON 9 A B C D E F

Proportional Operation L /P-CON 0 1 2 3 4 5 6


Reference 7 8
Pn50A.2 H P-CON 9 A B C D E F

Forward Run Prohibited H P-OT 0 1 2 3 4 5 6


7 8
Pn50A.3 L /P-OT 9 A B C D E F
Reverse Run Prohibited H N-OT 0 1 2 3 4 5 6
7 8
Pn50B.0 L /N-OT 9 A B C D E F
Alarm Reset L ARM-RST 0 1 2 3 4 5 6
- 8
Pn50B.1 H /ARM-RST 9 A B C D E F

Forward External L /P-CL 0 1 2 3 4 5 6


Torque Limit 7 8
Pn50B.2 H P-CL 9 A B C D E F

Reserve External L /N-CL 0 1 2 3 4 5 6


Torque Limit 7 8
Pn50B.3 H N-CL 9 A B C D E F

Wiring and Connection


Switching Servomotor L /SPD-D 0 1 2 3 4 5 6
Rotation Direction 7 8
Pn50C.0 H SPD-D 9 A B C D E F

Internal Set Speed L /SPD-A 0 1 2 3 4 5 6


Selection 7 8
Pn50C.1 H SPD-A 9 A B C D E F

Internal Set Speed L /SPD-B 0 1 2 3 4 5 6


Selection 7 8
3
Pn50C.2 H SPD-B 9 A B C D E F

Control Method L /C-SEL 0 1 2 3 4 5 6


Selection 7 8
Pn50C.3 H C-SEL 9 A B C D E F

Zero Clamp L /ZCLAMP 0 1 2 3 4 5 6


7 8
Pn50D.0 H ZCLAMP 9 A B C D E F
Reference Pulse Inhibit L /INHIBIT 0 1 2 3 4 5 6
7 8
Pn50D.1 H INHIBIT 9 A B C D E F
Gain Changeover 1 L /G-SEL 0 1 2 3 4 5 6
7 8
Pn50D.2 H G-SEL 9 A B C D E F

3-25
3 Wiring and Connection
3.3.1 Input Signal Allocations

(3) Example of Input Signal Allocation


The procedure to replace Servo ON (/S-ON) signal allocated on CN1-40 and Forward External Torque Limit
(/P-CL) allocated on CN1-45 is shown below.

Pn50A Pn50B

Before

After

Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the parameter setting
1 mode. If a parameter other than Pn50A is displayed, press
MODE/SET DATA/ the UP or DOWN Key to set Pn50A.
Press the DATA/SHIFT Key for approximately one second to
2 display the current data of Pn50A.
MODE/SET DATA/ (/S-ON is allocated on CN1-40.)

Press the UP key to set to "1."


3
(Sequence input signals can be freely set.)
MODE/SET DATA/

Press the DATA/SHIFT Key to select the second digit from


4 the right. Press the UP key to set to "5."
MODE/SET DATA/ (Changes the allocation of /S-ON from CN1-40 to CN1-45.)

Press the MODE/SET Key.


5
The data blinks and is saved.
MODE/SET DATA/
Display blinks.

Press the DATA/SHIFT Key for approximately one second to


6
return to the display Pn50A.
MODE/SET DATA/

7 Press the UP key to display Pn50B.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second to


8 display the current data of Pn50B.
MODE/SET DATA/ (/P-CL is allocated on CN1-45.)

Press the DATA/SHIFT Key to select the third digit from the
9 right. Press the DOWN Key to set "0."
MODE/SET DATA/ (Changes the allocation of /P-CL from CN1-45 to CN1-40.)

Press the MODE/SET Key.


10
The value blinks and is saved.
MODE/SET DATA/
Display blinks.

3-26
3.3 I/O Signal Allocations

Display after
Step Keys Description
Operation

Press the DATA/SHIFT Key for approximately one second to


11 return to the display Pn50B. /S-ON is mapped on CN1-45,
MODE/SET DATA/ and /P-CL is mapped on CN1-40.

12 Turn the power OFF and ON again to enable the change of input signal selections (Pn50A and Pn50B)

<Input signal polarities>


Input signal polarities are as follows when sequence input circuit is connected to a sink circuit. If connected to
a source circuit, polarities are reversed. For details, refer to 3.4.2 Sequence Input Circuit.

Signal Level Voltage Level Contact


ON Low (L) level 0V Close
OFF High (H) level 24 V Open

(4) Checking Input Signals


Input signal status can be checked using the input signal monitor (Un005). As for the input signal monitor
(Un005), refer to 8.4 Monitoring Input Signals.

3.3.2 Output Signal Allocations


Output signals can be allocated to I/O signal connectors (CN1) in accordance with the parameter setting of
Pn50E, Pn50F, Pn510 and Pn512.

(1) Factory Setting


Factory setting can be checked using the following parameters.

Pn50E

Wiring and Connection


Allocates /COIN signal to CN1-25, -26.
Allocates /V-CMP signal to CN1-25, -26.
Allocates /TGON signal to CN1-27, -28.
Allocates /S-RDY signal to CN1-29, -30.

Pn50F 3

Not to use /CLT signal.


Not to use /VLT signal.
Not to use /BK signal.
Not to use /WARN signal.

Pn510

Not to use /NEAR signal.


Reserved (Cannot be changed)
Reserved (Cannot be changed)
Reserved (Cannot be changed)

3-27
3 Wiring and Connection
3.3.2 Output Signal Allocations

Pn512

Not to invert CN1-25, -26 output signals.


Not to invert CN1-27, -28 output signals.
Not to invert CN1-29, -30 output signals.
Reserved (Cannot be changed)

3-28
3.3 I/O Signal Allocations

(2) Changing Output Signal Allocations


• When two or more signals are allocated to the same output circuit, a signal is output
with OR logic circuit.
• The signals not detected are considered as "Invalid." For example, Positioning Com-
pletion (/COIN) signal in speed control is "Invalid."

Output signals are allocated as shown in the following table.

Refer to the Interpreting the Output Signal Allocation Tables and change the allocations accordingly.

<Interpreting the Output Signal Allocation Tables>

The parameter set values to be used are shown.


Signals are allocated to CN1 pins according to the
selected set values.
Values in cells in bold lines are the factory settings.

Output Signal Names CN1 Pin Numbers Invalid


Output Signal
and Parameters 25 (26) 27 (28) 29 (30) 㧔not use㧕
Positioning Completion /COIN 1 2 3 0
Pn50E.0

Output Signal Names CN1 Pin Numbers Invalid


Output Signal
and Parameters 25 (26) 27 (28) 29 (30) (not use)
Positioning Completion
/COIN 1 2 3 0
Pn50E.0
Speed Coincidence

Wiring and Connection


Detection /V-CMP 1 2 3 0
Pn50E.1
Rotation Detection
/TGON 1 2 3 0
Pn50E.2
Servo Ready
/S-RDY 1 2 3 0
Pn50E.3
Torque Limit Detection
/CLT 1 2 3 0
Pn50F.0
Speed Limit Detection
/VLT 1 2 3 0
Pn50F.1 3
Brake
/BK 1 2 3 0
Pn50F.2
Warning
/WARN 1 2 3 0
Pn50F.3
Near
/NEAR 1 2 3 0
Pn510.0
Pn512.0=1 Polarity inversion of CN1-25 (26) 0
Pn512.1=1 Polarity inversion of CN1-27 (28) (Not invert at fac-
Pn512.2=1 Polarity inversion of CN1-29 (30) tory setting)

3-29
3 Wiring and Connection
3.3.2 Output Signal Allocations

(3) Example of Output Signal Allocation


The procedure to set Rotation Detection (/TGON) signal of factory setting to "Invalid" and allocate Brake
Interlock (/BK) signal is shown below.
Pn50E Pn50F

Before

After

Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the parameter setting
1 mode. If a parameter other than Pn50E is displayed, press
MODE/SET DATA/ the UP or DOWN Key to select Pn50E.
Press the DATA/SHIFT Key for approximately one second
2 to display the current data of Pn50E.
MODE/SET DATA/ (/TGON is allocated on CN1-27 (28).)
Press the DATA/SHIFT Key to select the third digit from
3 the right. Press the DOWN Key to set "0."
MODE/SET DATA/ (Sets /TGON "Invalid.")
Press the MODE/SET Key.
4 The data blinks and is saved.
MODE/SET DATA/
Display blinks.
Press the DATA/SHIFT Key for approximately one second
5 to return to the display Pn50E.
MODE/SET DATA/

Press the UP Key to display Pn50F.


6
MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second


7 to display the current data of Pn50F.
MODE/SET DATA/ (/BK is set to "Invalid.")

Press the DATA/SHIFT Key to select the third digit from


8 the right. Press the UP Key to set "2."
MODE/SET DATA/ (Allocates /BK to CN1-27 (28).)

Press the MODE/SET Key.


9 The value blinks and is saved.
MODE/SET DATA/
Display blinks.
Press the DATA/SHIFT Key for approximately one second
10 to return to the display Pn50F. /TGON is set as "Invalid"
MODE/SET DATA/
and /BK is allocated on CN1-27 (28).

11 Turn the power OFF and ON again to enable the changes of output signal selection (Pn50E and Pn50F).

(4) Checking Output Signals


Output signal status can be checked using the output signal monitor (Un006). As for the output signal monitor
(Un006), refer to 8.6 Monitoring Output Signals.

3-30
3.4 Examples of Connection to Host Controller

3.4 Examples of Connection to Host Controller


This section shows examples of SERVOPACK I/O signal connection to the host controller.

3.4.1 Reference Input Circuit


(1) Analog Input Circuit
CN1 connector terminals, 5-6 (speed reference input) and 9-10 (torque reference input) are explained below.
Analog signals are either speed or torque reference signals at the impedance below.
• Reference speed input: About 14 kΩ or more
• Reference torque input: About 14 kΩ or more
The maximum allowable voltages for input signals is ±12 V.
Analog Voltage Input Circuit Analog Voltage Input Circuit (D/A)
SERVOPACK SERVOPACK
1.8 kΩ (1/2 W) min. Host controller
3 V-REF or V-REF or
12 V 25HP-10B 2 T-REF T-REF
D/A
2 kΩ 1 About 14 kΩ About 14 kΩ
SG or more SG or more

0V 0V

(2) Position Reference Input Circuit


CN1 connector terminals, 7-8 (reference pulse input), 11-12 (reference sign input) and 14-15 (clear input) are
explained below.
An output circuit for the reference pulse and position error pulse clear signal at the host controller can be
among line-driver or open-collector outputs. The following shows by type.
Line-driver Output Circuit
Host controller SERVOPACK

Wiring and Connection


150 Ω 4.7 kΩ

Applicable line
driver
SN75ALS174 or
equivalent
2.8 V ≤ (H level) − (L level) ≤ 3.7 V

If the above formula is not satisfied,


the inputs to the SERVOPACK will be
unstable. Pulses may be missed from
the reference pulse input, reference
inversion may occur for the reference 3
sign input, and the clear signal may
be OFF for the clear input.

Open-collector Output, Example 2:


Open-collector Output, Example 1:
Built-in 12 V Power Supply: Non-insulated line
The power supply in this example is not included with Σ-V
receiver

Host Controller SERVOPACK


Vcc
R1 Host Controller SERVOPACK
i 150 Ω 4.7 kΩ PL1,PL2 or PL3 terminal
+12 V
VF
150 Ω 4.7 kΩ
Tr1
About
9 mA
VF = 1.5 to 1.8 V
Use the examples below to set pull-up resistor R1 so the input
current, i, falls between 7 mA and 15 mA.
1.5 V or
Application Examples less at ON 0V
R1 = 2.2 kΩ with a R1 = 1 kΩ with a R1 = 180 Ω with a
Vcc of 24 V ±5% Vcc of 12 V ±5% Vcc of 5 V ±5%

3-31
3 Wiring and Connection
3.4.1 Reference Input Circuit

(3) Safety Input Circuit


As for wiring input signals for safety function, input signals make common 0 V. It is necessary to make an
input signal redundant.

Input Signal Connection Example

24 V power supply Switch


SERVOPACK
/HWBB1+ 4 3.3 kΩ
Fuse
3.3 kΩ

/HWBB1- 3

/HWBB2+ 6 3.3 kΩ

3.3 kΩ

/HWBB2- 5
0V

3-32
3.4 Examples of Connection to Host Controller

3.4.2 Sequence Input Circuit


CN1 connector terminals 40 to 47 are explained below.

The sequence input circuit interface connects through a relay or open-collector transistor circuit. Select a low-
current relay otherwise a faulty contact will result.

Relay Circuit Example Open-collector Circuit Example

SERVOPACK SERVOPACK

24 VDC +24VIN 3.3 kΩ 24 VDC +24 VIN 3.3 kΩ

/S-ON, etc. /S-ON, etc.

Note: The 24 VDC external power supply capacity must be 50 mA minimum.

For SEN input signal circuit, refer to 5.9.2 Standard Connection Diagram and Setting the Absolute Data
Request Signal (SEN).

The SERVOPACK’s I/O circuit uses bidirectional photocoupler. Select either the sink circuit or the source cir-
cuit according to the specifications required for each machine.

Note: • The Connection examples in 3.2.4 to 3.2.6 show sink circuits.


• The ON/OFF polarity differs between when a sink circuit is connected and when a source circuit is connected.

Sink Circuit Source Circuit

24 V 24 V
− SERVOPACK input + − SERVOPACK input
+

Wiring and Connection


3
Input Signal Polarities Input Signal Polarities
Voltage Voltage
Signal Level Contact Signal Level Contact
Level Level
Low (L) High (H)
ON 0V Close ON 24 V Close
level level
High (H) Low (L)
OFF 24 V Open OFF 0V Open
level level

3-33
3 Wiring and Connection
3.4.3 Sequence Output Circuit

3.4.3 Sequence Output Circuit


There are four types of SERVOPACK output circuits:

(1) Open-collector Output Circuit


CN1 connector terminals 37 to 39 (alarm code output) are explained below.
Alarm code signals (ALO1, ALO2, ALO3) are output from open-collector transistor output circuits. Connect
an open-collector output circuit through a photocoupler, relay or line receiver circuit.

Photocoupler Circuit Example Relay Circuit Example


5 to 12 VDC
SERVOPACK
SERVOPACK Photocoupler 5 to 24 VDC
Relay

0V 0V
0V

Line Receiver Circuit Example

SERVOPACK 5 to 12 VDC

0V

Note: The maximum allowable voltage and current capacities for open-collector output circuits are as follows.
• Voltage: 30 VDC
• Current: 20 mA DC
(2) Photocoupler Output Circuit
Photocoupler output circuits are used for servo alarm (ALM), servo ready (/S-RDY), and other sequence out-
put signal circuits. Connect a photocoupler output circuit through a relay or line receiver circuit.

Relay Circuit Example Line Receiver Circuit Example

SERVOPACK SERVOPACK
5 to 24 VDC 5 to 12 VDC
Relay

0V

Note: The maximum allowable voltage and current capacities for photocoupler output circuits are as follows.
• Voltage: 30 VDC
• Current: 5 to 50 mA DC

3-34
3.4 Examples of Connection to Host Controller

(3) Line Driver Output Circuit


CN1 connector terminals, 33-34 (phase-A signal), 35-36 (phase-B signal), and 19-20 (phase-C signal) are
explained below.

Encoder serial data converted to two-phase (phases A and B) pulse output signals (PAO, /PAO, PBO, /PBO)
and origin pulse signals (PCO, /PCO) are output via line-driver output circuits. Normally, the SERVOPACK
uses this output circuit in speed control to comprise the position control system at the host controller. Connect
the line-driver output circuit through a line receiver circuit at the host controller.

Line Receiver Circuit Example

SERVOPACK Host Controller


Applicable line receiver
SN75ALS175 or the
equivalent

220 to
470 Ω

(4) Safety Output Circuit


External device monitor (EDM1), an output signal of safety function, is explained below.

External Device

SERVOPACK CN8 24 V Power Supply

8 EDM1+

Wiring and Connection


7 EDM1-

3
0V

„ Specifications
Type Signal Name Pin No. Input Status Meaning
Both baseblocks by /HWBB1 signal and /HWBB2 signal
CN8-8 ON
Output EDM1 normally activate.
CN8-7
OFF −

Electrical characteristics of EDM1 signal are as follows.

Items Characteristic Remarks


Maximum Allowable Voltage 30 VDC −
Maximum Current 50 m ADC −
Maximum Voltage Drop at ON 1.0 V Voltage between EDM1+ to EDM1- at current is 50 mA.
Time from change of /HWBB1, /HWBB2 to change of
Maximum Delay Time 20 ms
EDM1

3-35
3 Wiring and Connection
3.5.1 Connection Example of an Encoder

3.5 Examples of Encoder Connection


This section describes the connection example of output signals between encoder, SERVOPACK and host
controller.
CN2 encoder connector terminal layout is also described.

3.5.1 Connection Example of an Encoder


The following diagram shows the example of connecting encoder.

(1) Incremental Encoder

SERVOPACK Host controller


∗2
CN1 Line receiver ∗3
Phase A 33 PAO 2 3
Incremental 34 /PAO R 1 PhaseA
encoder
Phase B 35 PBO 6 5
∗2 36 /PBO R 7 PhaseB
CN2
∗1 Light blue PS 5 Phase C 19 PCO 10 11
White/ /PS 6 20 /PCO R 9 PhaseC
light blue
Output line-driver SN75ALS174 8 16
ENC or the equivalent. C +5V
0V
Red PG5V 1 Choke
coil
Black 2 +5V
PG0V +
CN1 -
0V 1 SG 0V
Smoothing
capacitor
Connector shell
(Shell) Shield wire Connector
shell
R (terminal resistance): 220 to 470Ω
C (Decoupling Capacitor)㧦0.1 μF

∗1. The pin numbers for the connector wiring differ depending on the servomotors.

∗2. : represents twisted-pair wires.

∗3. Applicable line receiver: SN75ALS175 manufactured by Texas Instruments or MC3486, or the equivalent.

3-36
3.5 Examples of Encoder Connection

(2) Absolute Encoders

SERVOPACK Host controller


CN1 ∗2 Line receiver ∗4
Phase A 33 PAO 2 3 Phase
Absolute encoder 34 /PAO R 1 A
Phase B 35 PBO 6 5 Phase
∗2 36 /PBO R 7 B
Light blue CN2
∗1 PS 5 Phase C 19 PCO 10 11 Phase
White/ /PS 6 20 /PCO R 9 C
light blue
Output line-driver SN75ALS174 8 16
ENC or the equivalent. C +5V
0V
CN1 Choke
Red PG5V 1 coil
4 SEN +5V +5V
Black 2 +
PG0V 2 SG -
1 SG 0V
Smoothing
capacitor

CN1
BAT(+) 3 21
Orange BAT
+
White/ BAT(-) 4 22 BAT
-
+
- Battery ∗3
orange

Connector
shell
Connector R (terminal resistance): 220 to 470 Ω
(Shell) Shield wire shell C (Decoupling Capacitor)㧦0.1 μF

∗1. The pin numbers for the connector wiring differ depending on the servomotors.

∗2. : represents twisted-pair wires.

∗3. When using an absolute encoder, install a battery in a battery case (JZSP-BA01)
of encoder cable, or install a battery on the host controller side to supply power.

Wiring and Connection


∗4. Applicable line receiver: SN75ALS175 manufactured by Texas Instruments or MC3486, or the equivalent.

3.5.2 CN2 Encoder Connector Terminal Layout


Encoder power supply Encoder power supply
1 PG 5 V 2 PG 0 V
+5 V 0V
Battery (+) Battery (-)
3 BAT (+) 4 BAT (-)
(For an absolute encoder) (For an absolute encoder)
5 PS Serial encoder signal input (+) 6 /PS Serial encoder signal input (-)
3
SHELL Shield -

3-37
3 Wiring and Connection
3.6.1 Connecting Regenerative Resistors

3.6 Connecting Regenerative Resistors


This section describes how to connect the regenerative resistor and set the regenerative resistor capacity. As
for precautions on selecting a regenerative resistor and its specifications, refer to Σ-V series Product Catalog
(KAEP S800000 42).

WARNING
• Be sure to connect the regenerative resistor correctly.
Failure to observe this warning may result in fire or damage to the product.

3.6.1 Connecting Regenerative Resistors


The following instructions show how to connect the regenerative resistors and SERVOPACKs.

(1) SERVOPACKs: Model SGDV-R70F, R90F, 2R1F, 2R8F, R70A, R90A, 1R6A,
2R8A
Connect an external regenerative resistor between B1/ and B2 terminals. After connecting a resistor, select
the capacity. For more information on how to set the capacity of regenerative resistors, refer to 3.6.2 Setting
Regenerative Resistor Capacity.

Enlarged View

(2) SERVOPACKs: Model SGDV-3R8A, 5R5A, 7R6A, 120A, 180A, 200A, 330A,
1R9D, 3R5D, 5R4D, 8R4D, 120D, 170D
Disconnect the wiring between the SERVOPACK’s B2 and B3 terminals and connect an external regenerative
resistor between the B1/ and B2 terminals or between the B1 and B2 terminals. After connecting a resistor,
select the capacity. For more information on how to set the capacity of regenerative resistors, refer to 3.6.2
Setting Regenerative Resistor Capacity.

Note: Be sure to take out the lead wire between the B2 and B3 terminals.
Enlarged View

3-38
3.6 Connecting Regenerative Resistors

(3) SERVOPACKs: Model SGDV-470A, 550A, 590A, 780A, 210D, 260D, 280D, 370D
No built-in regenerative resistor is provided, so the external regenerative resistor is required. The regenerative
resistor units are as follow:

Applicable Applicable
Main Circuit Resistance
SERVOPACK Model Regenerative Specifications
Power Supply (Ω)
SGDV Resistor Unit

Three-phase 470A JUSP-RA04-E 6.25 25 Ω (220 W); 4 resistors in parallel


200 V 550A, 590A, 780A JUSP-RA05-E 3.13 25 Ω (220 W); 8 resistors in parallel

210D, 260D JUSP-RA18-E 18 18 Ω (220 W); 2 resistors in series with 2 in


Three-phase parallel.
400 V 280D, 370D JUSP-RA19-E 14.25 28.5 Ω (220 W); 2 resistors in series with 4
in parallel.

Connect a regenerative resistor unit between B1/ and B2 terminals.

When using a regenerative resistor unit, set Pn600 to 0W (factory setting).

SERVOPACK

Regenerative Resistor Unit


JUSP-RA-E

Wiring and Connection


3

3-39
3 Wiring and Connection
3.6.2 Setting Regenerative Resistor Capacity

3.6.2 Setting Regenerative Resistor Capacity


When an external regenerative resistor is connected, make sure to set the regenerative resistor capacity using
the parameter Pn600.

WARNING
• If 0 is set to the parameter Pn600 while an external regenerative resistor is connected, the generative
overload alarm (A.320) may not be detected. If the generative overload alarm (A.320) is not detected cor-
rectly, the external regenerative resistor may be damaged and an injury or fire may result.

Regenerative Resistor Capacity Speed   Position Torque


Classification
Pn600 Setting Range Unit Factory Setting When Enabled
0 to SERVOPACK
10 W 0 Immediately Set up
capacity

Be sure to set this parameter when installing an external regenerative resistor to the SERVOPACK.
When set to the factory setting of "0," the SERVOPACK’s built-in resistor has been used.
Set the regenerative resistor capacity within tolerance value. When the set value is improper, alarm A.320 is
detected.

The set value differs depending on the cooling method of external regenerative resistor:

• For natural convection cooling method: Set the value maximum 20% of the actually installed regenerative
resistor capacity (W).
• For forced convection cooling method: Set the value maximum 50 % of the actually installed regenerative
resistor capacity (W).
Example: Set 20 W (100 W × 20% ) for the 100 W external regenerative resistor with natural convection
cooling method:
Pn600 = 2 (units: 10 W)

1. When the external regenerative resistors for power are used at the rated load ratio,
the resistor temperature increases to between 200 °C and 300 °C. The resistors must
be used at or below the rated values. Check with the manufacturer for the resistor’s
load characteristics.
2. For safety, use the external resistors with thermoswitches.

3-40
3.7 Noise Control and Measures for Harmonic Suppression

3.7 Noise Control and Measures for Harmonic Suppression


This section describes the wiring for noise control and the DC reactor for harmonic suppression.

3.7.1 Wiring for Noise Control


The SERVOPACK uses high-speed switching elements in the main circuit. It may receive "switching noise"
from these high-speed switching elements if wiring or grounding around the SERVOPACK is not appropriate.
To prevent this, always wire and ground the SERVOPACK correctly.

Because the SERVOPACK is designed as an industrial device, it provides no mecha-


nism to prevent noise interference.
If the equipment is to be used near private houses or may receive noise interference,
install a noise filter on the input side of the power supply line.

To prevent malfunction due to noise, take the following actions:

• Position the input reference device and noise filter as close to the SERVOPACK as possible.
• Always install a surge absorber in the relay, solenoid and electromagnetic contactor coils.
• The distance between a power line (servomotor main circuit cable) and a signal line must be at least 30 cm.
Do not put the power and signal lines in the same duct or bundle them together.
• Do not share the power supply with an electric welder or electrical discharge machine. When the SERVO-
PACK is placed near a high-frequency generator, install a noise filter on the input side of the power supply
line. As for the wiring of noise filter, refer to (1) Noise Filter shown below.
• Take the grounding measures correctly. As for the grounding, refer to (2) Correct Grounding.

Wiring and Connection


3

3-41
3 Wiring and Connection
3.7.1 Wiring for Noise Control

(1) Noise Filter


The SERVOPACK has a built-in microprocessor (CPU), so protect it from external noise as much as possible
by installing a noise filter in the appropriate place.

The following is an example of wiring for noise control.

SERVOPACK
Noise filter ∗3
Servomotor
L1 U
V M
200 VAC L2 (FG)
L3 W

2 L1C CN2 Enc


3.5 mm
min. ∗1 L2C CN1

2.0 mm2
Operation relay min .
sequence
Signal generation
circuit (not included)

∗3 ∗2

Noise DC
power 3.5 mm 2
filter
min.
2
2 mm min.
2 ∗1
(Ground plate) (Ground plate) (Ground 3.5mm‫ޓ‬min.
plate)
Wires of 3.5 mm 2
min. ∗1 (Ground plate)
(Ground plate)

Ground: Ground to an independent ground

∗1. For ground wires connected to the ground plate, use a thick wire with a thickness
of at least 3.5 mm2 (preferably, plain stitch cooper wire).

∗2. should be twisted-pair wires.


∗3. When using a noise filter, follow the precautions in 3.7.2 Precautions on Con-
necting Noise Filter.

(2) Correct Grounding


Take the following grounding measures to prevent the malfunction due to noise.

„ Grounding the Motor Frame


Always connect servomotor frame terminal FG to the SERVOPACK ground terminal . Also be sure to
ground the ground terminal .

If the servomotor is grounded via the machine, a switching noise current will flow from the SERVOPACK
main circuit through servomotor stray capacitance. The above grounding is required to prevent the adverse
effects of switching noise.

„ Noise on the I/O Signal Line


If the I/O signal line receives noise, ground the 0 V line (SG) of the reference input line. If the main circuit
wiring for the motor is accommodated in a metal conduit, ground the conduit and its junction box. For all
grounding, ground at one point only.

3-42
3.7 Noise Control and Measures for Harmonic Suppression

3.7.2 Precautions on Connecting Noise Filter


This section describes the precautions on installing a noise filter.

(1) Noise Filter Brake Power Supply


Use the following noise filter at the brake power input for 400 W or less servomotors with holding brakes.

MODEL: FN2070-6/07 (Manufactured by SCHAFFNER Electronic.)

(2) Precautions on Using Noise Filters


Always observe the following installation and wiring instructions.

Do not put the input and output lines in the same duct or bundle them together.
× 

Noise Noise
Filter Filter

Box Box

Noise Noise
Filter Filter

Box Box

Wiring and Connection


Separate these circuits

Separate the noise filter ground wire from the output lines.
Do not accommodate the noise filter ground wire, output lines and other signal lines in the same
duct or bundle them together.
× 

Noise Noise 3
Filter Filter

The ground wire


can be close to
input lines.

Box Box

3-43
3 Wiring and Connection
3.7.2 Precautions on Connecting Noise Filter

Connect the noise filter ground wire directly to the ground plate.
Do not connect the noise filter ground wire to other ground wires.

× 
Noise Noise
Filter Filter

SERVOPACK SERVOPACK SERVOPACK SERVOPACK

Shielded
ground wire

Box Box

If a noise filter is located inside a control panel, connect the noise filter ground wire and the ground
wires from other devices inside the control panel to the ground plate for the control panel first, then
ground these wires.

Control Panel
SERVOPACK

Noise
Filter

SERVOPACK

Ground
Box

3-44
3.7 Noise Control and Measures for Harmonic Suppression

3.7.3 Connecting AC/DC Reactor for Harmonic Suppression


The SERVOPACK has reactor connection terminals for power supply harmonic suppression.
As for the precautions on selecting an AC or DC reactor and its specifications, refer to Σ-V series Product Cat-
alog (KAEP S800000 42).
Connect a reactor as shown in the following diagram.

AC Reactor DC Reactor
Single-phase input Three-phase input
Power SERVOPACK SERVOPACK
supply AC reactor DC reactor
−1
L1

L2 −2

Note 1. Connection terminals for DC reactor 1 and 2 are short-circuited at shipment. Remove the lead wire for
short-circuit, and connect a DC reactor.
2. AC and DC reactors are not provided. (option)

Wiring and Connection


3

3-45
4
Trial Operation

4.1 Inspection and Checking before Trial Operation . . . . . . . . . . . . . . . . . . . . 4-2


4.2 Trial Operation for Servomotor without Load . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3 Trial Operation for Servomotor without Load from Host Reference . . . . . 4-3
4.3.1 Inspecting Connection and Status of Input Signal Circuits . . . . . . . . . . . . . . . . . . . . . 4-5
4.3.2 Trial Operation in Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.3.3 Trial Operation under Position Control from the Host with the SERVOPACK
Used for Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.3.4 Trial Operation in Position Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

4.4 Trial Operation with the Servomotor Connected to the Machine . . . . . . 4-10
4.5 Trial Operation of Servomotor with Brakes . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.6 Test Without Motor Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.6.1 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Trial Operation
4.6.2 Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.6.3 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4.6.4 Operator Display during Testing without Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

4-1
4 Trial Operation

4.1 Inspection and Checking before Trial Operation


To ensure safe and correct trial operation, inspect and check the following items before starting trial operation.

(1) Servomotors
Inspect and check the following items, and take appropriate measures before performing trial operation if any
problem exists.

• Are all wiring and connections correct?


• Are all nuts and bolts securely tightened?
• If the servomotor has an oil seal, is the seal undamaged and is the motor oiled?
Note: When performing trial operation on a servomotor that has been stored for a long period of time, perform the inspec-
tion according to the procedures described in 1.7 Inspection and Maintenance.

(2) SERVOPACKs
Inspect and check the following items, and take appropriate measures before performing trial operation if any
problem exists.

• Are all wiring and connections correct?


• Is the correct power supply voltage being supplied to the SERVOPACK?

4.2 Trial Operation for Servomotor without Load


For the trial operation for servomotor without load, refer to Σ-V series User’s Manual, Setup, Rotational
Motor (SIEP S800000 43).

4-2
4.3 Trial Operation for Servomotor without Load from Host Reference

4.3 Trial Operation for Servomotor without Load from Host


Reference
Check the following items before performing trial operation of the servomotor without load from host refer-
ence.

• Check that servomotor operation reference input from the host to the SERVOPACK and I/O signals are set
properly.
• Check that the wiring between the host and SERVOPACK and the polarity of the wiring are correct.
• Check that all operation settings for the SERVOPACK are correct.
Perform the trial operation using the following procedure.

Confirm the check items and precautions


before trial operation.
Refer to 4.1 Inspection and Checking before
before
Trial Trial Operation.
Operation.

Preparations

Check the connection and status of the input


signal circuits.
Refer to
Refer to 4.4.1
4.3.1 Inspecting
Inspecting Connection
Connection and
and Status
Status of Input
of Input Signal
Signal Circuits.
Circuits.

 Trial Operation in Speed Control Trial Operation in Position Control


Refer
Refer to
to 4.3.2
4.4.2 Trial
Trial Operation
Operation in
in Speed
Speed Refer
Refer to
to 4.3.4
4.4.4 Trial
Trial Operation
Operationin
inPosition
Position
Control. Control.
Control.

Position Control with Host


Trial Operation
in Each Control Refer
Refer to 4.4.3 Trial
to 4.3.3 Trial Operation
Operation under
under Position
Position
Control from
from the
the Host
Host with
with the
the SERVOPACK

Trial Operation
Control SERVOPACK
Used for
used for Speed
Speed Control.
Control.

Trial Operation
in Combination
Perform the trial operation of the servomotor with the machine. 4
Refer to 4.5
4.4 Trial
Trial Operation
Operation with
with the
the Servomotor
Servomotor Connected
Connected to
to the
the Machine.
Machine.
with Machine

Actual Operation

Note: To perform trial operation of a servomotor with a brake, refer to 4.5 Trial Operation of Servomotor with Brakes.

4-3
4 Trial Operation

CAUTION
Before performing trial operation of the servomotor alone under references from the host, be sure that the ser-
vomotor has no load (i.e., the coupling and belt are removed from the servomotor) to prevent unexpected
accidents.

To power
supply CN1

To host controller

Secure the motor


flange to the machine,
but do not connect the
motor shaft to the load shaft.

4-4
4.3 Trial Operation for Servomotor without Load from Host Reference

4.3.1 Inspecting Connection and Status of Input Signal Circuits


Check the items in step 1 before trial operation of the servomotor under speed control and position control ref-
erences from the host.

Check the connection and status of input signals using the following procedure.

Step Operation Reference


Connect the necessary input signal circuits to the I/O signal connector (CN1) under Refer to the following
the following conditions. connection diagrams.
• It must be possible to input servo ON input signal (/S-ON).
• The forward run prohibited (P-OT) and reverse run prohibited (N-OT) input sig- 3.2.4 Example of I/O Sig-
nals must be ON (L level) (i.e., the servomotor must be able to run in forward and nal Connections in Speed
reverse). Control
Settings: CN1-42 and CN1-43 must be ON (L level) or Pn50A.3 and Pn50B.0 3.2.5 Example of I/O Sig-
must be set to 8. nal Connections in Posi-
Note: Return the settings to the previous ones after completing trial operation. tion Control
• Make sure that there is no reference input. 3.2.6 Example of I/O Sig-
nal Connections in Torque
Control
1

CN1

5.9.1 Encoder Resolutions


<Note>
• If Pn002 is set to n. †1††, the absolute encoder can temporarily be used as an
incremental encoder, which makes it possible to perform trial operation of the ser- 5.11 Safety Function
vomotor without Fn008 and SEN signal settings 3.2.3 Safety Function Sig-
Connect a safety device to CN8 when using the safety function. nal (CN8) Names and
For the connecting method, refer to (1) Connecting a Safety Device. Functions
2 Connect the connector of the host and the I/O signal connector (CN1) together.
Turn ON the power and make sure that the panel operator display is as shown below.

Trial Operation
Check the input signal using the Un005 (input signal monitor) from the panel opera- 8.4 Monitoring Input Sig-
tor. If the display is not same as shown below, correct the input signal setting. nals
3.3.1 Input Signal Alloca-
tions
Un005 =

Input signal LED display


4
P-OT /P-CON
3 N-OT /S-ON
Top lights when input
signal is high level.
Bottom lights when input
signal is low level.
/ALM-RST
/P-CL
/N-CL
SEN

Note:
• If an absolute encoder is being used, turn ON the SEN signal. The servo will not
turn ON when only servo ON signal (/S-ON) is input.
• When the SEN signal is checked in monitor mode, the top of the LED will light
because the SEN signal is high when ON.
• Input signals can be also checked using wiring check function of SigmaWin+.

4-5
4 Trial Operation
4.3.1 Inspecting Connection and Status of Input Signal Circuits

Step Operation Reference


Input the /S-ON signal, then make sure that the display of the panel operator is as 10.1 Troubleshooting
shown below.

If an alarm display appears, correct it according to 10.1 Troubleshooting.


This completes all preparations for trial operation. Perform trial operation in each 4.3.2 Trial Operation in
mode. Speed Control
4.3.3 Trial Operation
under Position Control
5 from the Host with the
SERVOPACK Used for
Speed Control
4.3.4 Trial Operation in
Position Control

(1) Connecting a Safety Device


Connect a safety device using the following procedure.

Note: The safety function jumper connector may be damaged if it is removed without being unlocking.

1. Remove the servomotor connection terminal block while pressing the lock.

Enlarged View

2. Remove the servomotor


1. Press the lock. connection terminal block
while pressing the lock.
Lock Servomotor
connection
terminal block

2. Slide the lock injector of the safety function jumper connector to the SERVOPACK side to
unlock and remove the safety function jumper connector.

Enlarged View 1. Slide the lock injector


to the SERVOPACK
side.

Lock injector Safety function 2. Remove the safety function


jumper connector jumper connector while the lock
injector is slid to the SERVOPACK
side.

4-6
4.3 Trial Operation for Servomotor without Load from Host Reference

3. Connect a safety device to CN8.


Note: When not using the safety function, use the SERVOPACK with the safety function jumper connector (JZSP-
CVH05-E provided as an accessory) inserted in CN8. If the SERVOPACK is used without the jumper connector
inserted into CN8, no current will flow to the motor and no torque will be output. In this case, "Hbb" will be dis-
played on the Panel Operator or the Digital Operator.

4.3.2 Trial Operation in Speed Control


Perform the following steps for trial operation in speed control. The steps are specified on the condition that
input signal wiring for the speed control has been completed according to 4.3.1Inspecting Connection and
Status of Input Signal Circuits.

Step Operation Reference


3.2.4 Example of I/O Sig-
Recheck the power supply and the input signal circuits, and turn ON the control
1 nal Connections in Speed
power supply.
Control
5.3.1 Basic Settings for
2 Adjust the speed reference input gain (Pn300).
Speed Control
3 Turn ON the main circuit power supply.
Check that speed reference input (the voltage between V-REF and SG) is 0V, and turn
ON the servo ON (/S-ON) input signal. 5.3.2 Reference Offset
4
Note: If the servomotor rotates at a very low speed with the speed reference input at Adjustment
0 V, adjust the reference offset so that the servomotor will not rotate.
Gradually increase the voltage of the speed reference input (i.e., the voltage between
5 V-REF and SG) from 0 V.
Note: The factory setting is for 6 V at the rated speed.
6 Check the speed reference value in monitor mode (Un001). 8.1 List of Monitor Modes
7 Check the motor speed in monitor mode (Un000). 8.1 List of Monitor Modes
8 Check that the values in step 6 and step 7 (Un001 and Un000) are equal to each other.
Check the motor rotation direction.
5.2.2 Servomotor Rota-
9 Note: To switch the motor rotation direction without changing the polarity of the tion Direction
analog speed reference, refer to 5.2.2 Servomotor Rotation Direction
10 Return the speed reference input to 0 V.
11 Turn OFF the servo ON (/S_ON) signal.

Trial Operation

4-7
4 Trial Operation
4.3.3 Trial Operation under Position Control from the Host with the SERVOPACK Used for Speed Control

4.3.3 Trial Operation under Position Control from the Host with the SERVOPACK
Used for Speed Control
To operate the SERVOPACK in speed control under the position control from the host, check the operation of
the servomotor after finishing the trial operation explained in 4.3.2 Trial Operation in Speed Control.

Step Operation Reference


3.2.4 Example of I/O Sig-
Recheck the power supply and the input signal circuits, and turn ON the control
1 nal Connections in Speed
power supply.
Control
5.3.1 Basic Settings for
2 Adjust the speed reference input gain (Pn300).
Speed Control
5.3.7 Encoder Output
3 Set the number of dividing pulses (Pn212).
Pulse Setting
4 Turn ON the main circuit power supply.
Check that speed reference input (the voltage between V-REF and SG) is 0V, and turn
ON the servo ON (/S-ON) input signal. 5.3.2 Reference Offset
5
Note: If the servomotor rotates at a very low speed with the speed reference input at Adjustment
0 V, adjust the reference offset so that the servomotor will not rotate.
To check the speed of the servomotor, execute a constant speed reference through the
host. Check the speed of the servomotor.
Example: Visually check that the servomotor rotates once per second with a speed 8.1 List of Monitor Modes
6 -1 5.2.2 Servomotor Rota-
reference of 60 min . tion Direction
If the speed of the servomotor is not correct, apply forward and reverse rotation refer-
ences, and check the rotation directions.
To check the rotation of the servomotor, execute a simple positioning reference
through the host.
Input a reference equivalent to a single rotation of the servomotor and visually check 8.1 List of Monitor Modes
7 with the motor rotation angle monitor (Un003 pulses) that the motor axis rotates 5.2.2 Servomotor Rota-
once. tion Direction
If the servomotor rotation is not correct, apply forward and reverse rotation refer-
ences, and check the rotation.
8 Return the speed reference input to 0V.
9 Turn OFF the servo ON (/S_ON) signal.

4-8
4.3 Trial Operation for Servomotor without Load from Host Reference

4.3.4 Trial Operation in Position Control


Perform the following steps for trial operation in position control. The steps are specified on the condition that
input signal wiring for the position control has been completed according to 4.3.1 Inspecting Connection and Sta-
tus of Input Signal Circuits.

Step Operation Reference


3.2.5 Example of I/O Sig-
Recheck the power supply and the input signal circuits, and turn ON the control
1 nal Connections in Posi-
power supply.
tion Control
Set the reference pulse form with Pn200.0 according to the output pulse form of the 5.4.1 Basic Settings for
2
host pulse reference device. Position Control Mode
Set the reference unit, and then set the electronic gear ratio according to the host.
3 5.4.3 Electronic Gear
The electronic gear ratio is set in Pn20E and Pn210.
4 Turn ON the main circuit power supply.
5 Turn ON the servo ON (/S-ON) input signal.
Output a low-speed pulse reference for an easy-to-check number of rotations (e.g.,
one rotation) from the host.
6 Note: To ensure safe, set the reference pulse speed so that the motor speed will be
around 100 min-1.
Check the number of reference pulses input to the SERVOPACK from the changes in
7 the input reference pulse monitor before and after the reference.
The input reference pulse monitor can be checked with Un00C.
Check the actual number of motor rotations from the changes of the feedback pulse
8 monitor before and after the reference.
The feedback pulse monitor can be checked with Un00D.
Check that step 7 and step 8 satisfy the following formula.
9
Un00D = Un00C × (Pn20E/Pn210)
Check that the servomotor is rotating in the direction specified by the reference.
5.2.2 Servomotor Rota-
10 Note: To switch the motor rotation direction without changing the polarity of the tion Direction
analog speed reference, refer to 5.2.2 Servomotor Rotation Direction
Input a pulse reference for a comparatively large number of motor rotations from the
11
host so that the motor will rotate at a constant speed.
Check the reference pulse speed input to the SERVOPACK from the input reference pulse speed (min-1).
The input reference pulse speed can be checked with Un007.

Trial Operation
Note: Obtain Un007 from the following formula (if the model uses a 20-bit encoder).
12 Pn20E
×
1
Un007 input reference pulse㨇pulses/S㨉× 60 ×
Pn210 2 20
131072
Reference input ppm Electronic Encoder
gear ratio pulse

13 Check the motor speed (min-1). 4


The motor speed can be checked with Un000.
Check that the values in step 12 and step 13 (Un007 and Un000) are equal to each
14
other.
15 Stop the pulse reference and turn OFF the servo ON (/S_ON) signal.

4-9
4 Trial Operation

4.4 Trial Operation with the Servomotor Connected to the Machine


Perform the following steps for trial operation when the servomotor is connected to the machine.
The steps are specified on the condition that trial operation has been completed in each control.

WARNING
• Malfunctions that occur after the servomotor is connected to the machine not only damage the machine,
but may also cause an accident resulting death or injury.

During trial operation in each control, the overtravel signals (P-OT and N-OT) are OFF.
Take an appropriate protective action, such as activating the overtravel signals (P-OT
and N-OT).

Step Operation Reference


Turn ON the control power and main circuit power and make the settings for
mechanical configuration related to protective function such as safety function, over-
travel and brake.
When using the safety function, connect a safety device to CN8. 5.11 Safety Function
Note: 3.2.3 Safety Function Sig-
• When not using the safety function, use the SERVOPACK with the safety function nal (CN8) Names and
1 jumper connector (JZSP-CVH05-E provided as an accessory) inserted. If the SER- Functions
VOPACK is used without the jumper connector inserted into CN8, no current will 5.2.3 Overtravel
flow to the motor and no torque will be output. In this case, "Hbb" will be dis-
5.2.4 Holding Brakes
played on the Panel Operator or the Digital Operator.
• When a servomotor with brake is used, take advance measures to prevent vibration
due to gravity acting on the machine or external forces before checking the brake
operation. Check that both servomotor and brake operations are correct.
Set the necessary parameters for control mode. 5.3 Operating Using
Speed Control with Ana-
log Voltage Reference
5.4 Operating Using
2 Position Control with
Pulse Train Reference
5.5 Operating Using
Torque Control with Ana-
log Voltage Reference
Connect the servomotor to the machine with coupling, etc., while the power is turned
OFF.

To power
supply
CN1

3 To host controller

Secure the motor flange to


the machine, and install it
on the load shaft.

4-10
4.5 Trial Operation of Servomotor with Brakes

Step Operation Reference


Turn ON the power to the machine (host controller) and then check that the SERVO-
PACK is servo OFF status. Check again that the protective function in step 1 operates 5.2.5 Stopping Servomo-
normally. tors after /S_ON Turned
4
OFF or Alarm Occur-
Note: For steps 4 to 8, take advance measures for emergency stop so that the servo- rence
motor can stop safely when an error occurs during operation.
Perform trial operation with the servomotor connected to the machine, following
each section in 4.3 Trial Operation for Servomotor without Load from Host Refer- 4.3 Trial Operation for
5 ence. Servomotor without Load
Check that the trial operation is completed with as the trial operation for servomotor from Host Reference
without load. Also check the settings for machine such as reference unit.
Check the settings of parameters for control used set in step 2 again.
6
Check that the servomotor rotates matching the machine operating specifications.
Adjust the servo gain and improve the servomotor response characteristics, if neces-
sary.
7 Note: The servomotor will not be broken in completely during the trial operation. 6 Adjustments
Therefore, let the system run for a sufficient amount of additional time to
ensure that it is properly broken in.
Write the parameters set for maintenance in 11.4 Parameter Recording Table.
Then the trial operation with the servomotor connected to the machine is completed.
11.4 Parameter Record-
8 Note: If the JUSP-OP05A digital operator is used, parameters can be saved. Sig- ing Table
maWin+, which is a tool for supporting the servo drive, can then manage the
saved parameters in files.

4.5 Trial Operation of Servomotor with Brakes


Observe the following precautions when performing a trial operation of servomotor with brake.

• When checking the brake operation, take advance measures to prevent vibration due to gravity acting on the
machine or external forces.
• Check the servomotor operation and holding brake operation with the servomotor separated from the
machine. If both operations are correct, connect the servomotor and perform trial operation.

Holding brake operation of the servomotor with brake can be controlled the brake interlock output (/BK) sig-
nal of the SERVOPACK.

Trial Operation
For wiring on a servomotor with brakes, and setting parameters, refer to 5.2.4 Holding Brakes

4-11
4 Trial Operation
4.6.1 Related Parameters

4.6 Test Without Motor Function


The test without motor function is used to check the operation of the host and peripheral devices by simulating
the operation of the motor in the SERVOPACK, i.e., without actually operating the motor. This function
enables checking wiring and verifying the system and parameters when errors occur while debugging the sys-
tem, thus shortening the time required for setup work and preventing damage to the equipment that may result
from possible malfunctions. The operation of the motor can be checked during performing this function
regardless of whether the motor is actually connected or not.

SERVOPACK
Reference Reference Simulates the operation
without motor.
Host controller

Response Response

4.6.1 Related Parameters


The following parameters are used for the test without motor.

When
Parameter Meaning Classification
Enabled
n.†††0 Disables the test without motor. [Factory setting]
n.†††1 Enables the test without motor.
Sets 13 bits as encoder resolution for the test without motor.
n.††0†
[Factory setting]
Pn00C After restart Setup
n.††1† Sets 20 bits as encoder resolution for the test without motor.
Sets incremental encoder as encoder type for the test without motor.
n.†0††
[Factory setting]
n.†1†† Sets absolute encoder* as encoder type for the test without motor.
∗ Absolute encoder is only for rotational servomotors. External encoders such as encoders for fully-closed loop control
are used as incremental encoders regardless of the setting of Pn00C.2.

4.6.2 Limitations
The following functions cannot be used during the test without motor.

• Regeneration and dynamic brake operation


• Brake output signal (The brake output signal can be checked with the I/O signal monitor function of the Sig-
maWin+.)
• Items marked with "X" in the utility function table on the next page.

If the encoder cable is disconnected and then connected again during the test without motor after having
started the test with the encoder cable connected, the utility functions that can be executed are limited to:
• Items marked with "{" in the "Motor not connected" column in the utility function table on the next page.

4-12
4.6 Test Without Motor Function

Can be
used or not
Fn No. Contents Motor
Motor
not
connect
connect
-ed
-ed
Fn000 Alarm traceback data display { {
Fn002 JOG operation { {
Fn003 Origin search { {
Fn004 Program JOG operation { {
Fn005 Initializes parameter settings { {
Fn006 Clears alarm traceback data { {
Fn008 Absolute encoder multi-turn reset and encoder alarm reset × {
Fn009 Automatic tuning of analog (speed, torque) reference offset { {
Fn00A Manual servo tuning of speed reference offset { {
Fn00B Manual servo tuning of torque reference offset { {
Fn00C Offset adjustment of analog monitor output { {
Fn00D Gain adjustment of analog monitor output { {
Fn00E Automatic offset-adjustment of motor current detection signal × {
Fn00F Manual offset-adjustment of motor current detection signal × {
Fn010 Write prohibited setting { {
Fn011 Checks servomotor models { {
Fn012 Software version display { {
Multi-turn limit value setting change when a multi-turn limit disagreement alarm
Fn013 × {
occurs
Fn014 Resets configuration error of option module { {
Fn01B Initializes vibration detection level × ×
Fn01E SERVOPACK and servomotor ID display { {
Fn01F Display of servomotor ID for feedback option { {
Fn020 Origin setting × {

Trial Operation
Fn030 Software reset { {
Fn200 Tuning-less level setting × ×
Fn201 Advanced autotuning × ×
Fn202 Advanced autotuning by reference × ×
Fn203 One-parameter tuning × ×
Fn204 Anti-resonance control adjustment function × × 4
Fn205 Vibration suppression function × ×
Fn206 EasyFFT × ×
Fn207 Online vibration monitor × ×

{: can be used
× : cannot be used

4-13
4 Trial Operation
4.6.3 Operating Procedure

4.6.3 Operating Procedure


Follow the steps below to execute the test without motor using panel operator.

Step Display after Operation Keys Description

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select the Pn00C.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one sec-


3
ond. The current data of Pn00C is displayed.
MODE/SET DATA/

To enable the test without motor, press the UP Key to


change the setting from n.†††0 (factory setting) to
4 n.†††1.
MODE/SET DATA/ n.†††0: Test without motor disabled.
n.†††1: Test without motor enabled.

Press the MODE/SET Key. The display began to blink


5
and the test without motor is enabled.
MODE/SET DATA/
(Display blinks)

Press the DATA/SHIFT Key once to select the first digit


6
of the data.
MODE/SET DATA/

Press the UP or DOWN Key to select the encoder resolu-


tion.
7
n.††0† : 13 bit (factory setting)
MODE/SET DATA/
n.††1† : 20 bit

Press the MODE/SET Key. The display began to blink


8
and the encoder resolution is set to 20 bit.
MODE/SET DATA/
(Display blinks)

Press the DATA/SHIFT Key once to select the second


9
digit of the data.
MODE/SET DATA/

Press the UP or DOWN Key to select the encoder type.


10 n.††0† : incremental encoder (factory setting)
MODE/SET DATA/ n.††1† : absolute encoder

Press the MODE/SET Key. The display began to blink


11
and the incremental encoder is selected.
MODE/SET DATA/

12 To enable the change in the setting, turn the power OFF and ON again.

4-14
4.6 Test Without Motor Function

4.6.4 Operator Display during Testing without Motor


The status display changes as shown below to show that the test without motor is in progress.

(1) Display on Panel Operator


∗ The test without motor operation is indicated with tSt.

  
Displayed alternately

Display Status
run ⇔ tSt Power is supplied to the motor.
bb ⇔ tSt Power to the motor is OFF.
Pot ⇒ not ⇒ tSt Forward or reverse rotation is prohibited.
Pot ⇔ tSt Driving in the forward direction is prohibited.
not ⇔ tSt Driving in the reverse direction is prohibited.
Hbb ⇔ tSt In hard-wire base block (safety) state.

Note: The test without motor status is not displayed during alarm occurs (A.†††).

(2) Display on Digital Operator


∗ mark is displayed before status display to indicate the test without motor operation is in progress.

∗BB −PRM/MON−
Un0 0 0= 0 0 0 000
Un0 0 2= 0 0 0 000
Un0 0 8= 0 0 0 00000000
Un0 0 D= 0 0 0 00000000

(Example: Status of power to the motor is OFF)

Display Status
*RUN Power is supplied to the motor.
*BB Power to the motor is OFF.

Trial Operation
*P DET The polarity is being detected.
*PT NT Forward or reverse rotation is prohibited.
*P-OT Driving in the forward direction is prohibited.
*N-OT Driving in the reverse direction is prohibited.
*HBB In hard-wire base block (safety) state.
4
Note: The test without motor status is not displayed during alarm occurs (A.†††).

4-15
5
Operation

5.1 Control Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3


5.2 Setting Common Basic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.1 Servo ON Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.2 Servomotor Rotation Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.2.3 Overtravel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.4 Holding Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.2.5 Stopping Servomotors after /S_ON Turned OFF or Alarm Occurrence . . . . . . . . . . 5-13
5.2.6 Instantaneous Power Interruption Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.2.7 SEMI F47 Function (Torque Limit Function for Low Power Supply
Voltage for Main Circuit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.2.8 Setting Motor Overload Detection Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

5.3 Operating Using Speed Control with Analog Voltage Reference . . . . . . 5-21
5.3.1 Basic Settings for Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.3.2 Reference Offset Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.3.3 Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.3.4 Speed Reference Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5.3.5 Zero Clamp Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5.3.6 Encoder Output Pulses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

Operation
5.3.7 Encoder Output Pulse Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
5.3.8 Speed Coincidence Signal Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32

5.4 Operating Using Position Control with Pulse Train Reference . . . . . . . . 5-33
5.4.1 Basic Settings for Position Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
5.4.2 Clear Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38 5
5.4.3 Electronic Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
5.4.4 Smoothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5.4.5 Positioning Completed Output Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
5.4.6 Positioning Near Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
5.4.7 Reference Pulse Inhibit Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45

5.5 Operating Using Torque Control with Analog Voltage Reference . . . . . . 5-47
5.5.1 Basic Settings for Torque Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
5.5.2 Reference Offset Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
5.5.3 Torque Reference Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
5.5.4 Speed Limit in Torque Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51

5.6 Operating Using Speed Control with an Internal Set Speed . . . . . . . . . . 5-53
5.6.1 Basic Settings for Speed Control with an Internal Set Speed . . . . . . . . . . . . . . . . . . 5-53
5.6.2 Example of Operating with Internal Set Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55

5-1
5 Operation

5.7 Combination of Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56


5.7.1 Switching Internal Set Speed Control (Pn000.1 = 4, 5, or 6) . . . . . . . . . . . . . . . . . . .5-57
5.7.2 Switching Other Than Internal Set Speed Control (Pn000.1 = 7, 8 or 9) . . . . . . . . . .5-59
5.7.3 Switching Other Than Internal Set Speed Control (Pn000.1 = A or B) . . . . . . . . . . .5-59

5.8 Limiting Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60


5.8.1 Internal Torque Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-60
5.8.2 External Torque Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-61
5.8.3 Torque Limiting Using an Analog Voltage Reference . . . . . . . . . . . . . . . . . . . . . . . . .5-62
5.8.4 Torque Limiting Using an External Torque Limit and Analog Voltage Reference . . . .5-63
5.8.5 Checking Output Torque Limiting during Operation . . . . . . . . . . . . . . . . . . . . . . . . . .5-64

5.9 Absolute Encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65


5.9.1 Encoder Resolutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-65
5.9.2 Standard Connection Diagram and Setting the Absolute Data Request Signal
(SEN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-66
5.9.3 Absolute Encoder Data Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-67
5.9.4 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-68
5.9.5 Absolute Encoder Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-70
5.9.6 Absolute Encoder Reception Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-71
5.9.7 Multiturn Limit Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-74
5.9.8 Multiturn Limit Disagreement Alarm (A.CC0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-75

5.10 Other Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-76


5.10.1 Servo Alarm Output Signal (ALM) and Alarm Code Output Signals
(ALO1, ALO2, and ALO3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-76
5.10.2 Warning Output Signal (/WARN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-77
5.10.3 Rotation Detection Output Signal (/TGON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-78
5.10.4 Servo Ready Output Signal (/S-RDY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-78

5.11 Safety Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-79


5.11.1 Hard Wire Base Block (HWBB) Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-79
5.11.2 External Device Monitor (EDM1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-83
5.11.3 Application Example of Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-85
5.11.4 Confirming Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-86
5.11.5 Precautions for Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-87

5-2
5.1 Control Selection

5.1 Control Selection


The controls supported by the SGDV SERVOPACK are described below.

Control can be selected with parameter Pn000.

Control Selection
Reference
Pn.000.1 Control Description
Section
Controls servomotor speed by means of an analog voltage speed 5.3 Operating
Speed Control reference. Use in the following instances. Using Speed
(Analog voltage
n.††0† • To control speed Control with
reference)
• For position control using the encoder pulse output from the Analog Volt-
[Factory setting]
SERVOPACK to form a position loop in the host controller. age Reference
5.4 Operating
Controls the position of the machine by means of a pulse train
Using Posi-
position reference.
Position Control tion Control
n.††1† Controls the position with the number of input pulses, and con-
(Pulse train reference) with Pulse
trols the speed with the input pulse frequency. Use when posi-
Train Refer-
tioning is required.
ence
5.5 Operating
Torque Control Controls the servomotor’s output torque by means of an analog Using Torque
n.††2† (Analog voltage refer- voltage torque reference. Use to output the required amount of Control with
ence) torque for operations such as pressing. Analog Volt-
age Reference
Uses the three input signals /P-CON (/SPD-D), /P-CL (/SPD-A), 5.6 Operating
Speed Control and /N-CL (/SPD-B) to control the speed as set in advance in the Using Speed
n.††3† (Internal set speed SERVOPACK. Three operating speeds can be set in the SER- Control with
selection) VOPACK. an Internal Set
When selecting this control, an analog reference is not necessary. Speed
n.††4†
x These are switching modes for using the four controls described 5.7 Combina-
x Combination above in combination. Select the control switching mode that tion of Control
x best suits the application. Modes
n.††B†

Operation

5-3
5 Operation
5.2.1 Servo ON Signal

5.2 Setting Common Basic Functions


5.2.1 Servo ON Signal
This sets the servo ON signal (/S-ON) that determines whether the servomotor power is ON or OFF.

(1) Signal Setting


Connector
Type Name Setting Meaning
Pin Number
Servomotor power is ON. Servomotor
ON
CN1-40 can be operated.
Input /S-ON
[Factory setting] Servomotor power is OFF. Servomo-
OFF
tor cannot be operated.

A parameter can be used to re-allocate the input connector number for the /S-ON signal. Refer to 3.3.1 Input
Signal Allocations.

Always input the servo ON signal before inputting the speed/position/torque reference to
start or stop the servomotor. Do not input the input reference first and then use the /S-ON
signal to start or stop. Doing so will degrade internal elements and lead to malfunction.
input the servo ON signal while the servomotor stops.
While the servomotor rotates, the servo ON signal cannot be input.

(2) Servo ON Condition Constantly


Parameter Pn50A can be used to enable the Servo ON condition constantly.

Parameter Meaning When Enabled Classification


n.††0† Inputs the /S-ON signal from the input terminal CN1-
Pn50A 40. [Factory setting] After restart Setup
n.††7† Constantly enables the /S-ON signal.

SERVOPACK will be possible (i.e., power will be supplied) when the main circuit power
is turned ON if the servo ON is set to be always enabled. When inputting speed/position/
torque reference, be sure to implement safety measures for unexpected operation of the
servomotor and machine.
Operation will be possible when an alarm is reset after an alarm occurs. The servomotor
or machine may operate unexpectedly if an alarm is reset while a reference is being
input.

5-4
5.2 Setting Common Basic Functions

5.2.2 Servomotor Rotation Direction


The servomotor rotation direction can be reversed with parameter Pn000 without changing the polarity of the
speed/position reference.

This causes the travel direction of the motor change, but the encoder pulse output polarity does not change.

∗ The standard setting for “forward rotation” is counterclockwise (CCW) as viewed from the drive end.
Signal for
Parameter Meaning
Overtravel
„ Forward Reference
Trace Waveform of Un Monitor or SigmaWin+
Rotation speed
+ torque reference Encoder output pulse
At forward rotation:
PAO Uses the P-OT
Time signal.
Forward PBO Phase B
Rotation speed advanced
(CCW)
n.†††0 Note: The waveform reverses in case of analog
Standard setting monitor (CN5) output.
(Forward reference
= forward rotation) „ Reverse Reference
[Factory setting] Trace Waveform of Un Monitor or SigmaWin+
+ Rotation speed
torque reference Encoder output pulse
At reverse rotation:
Phase A
Time PAO
advanced
Uses the N-OT
signal.
PBO
Rotation speed
Reverse
(CW) Note: The waveform reverses in case of analog
monitor (CN5) output.
Pn000
„ Forward Reference
Trace Waveform of Un Monitor or SigmaWin+
Rotation speed
+ torque reference Encoder output pulse
At reverse rotation:
PAO Uses the P-OT
Time
PBO Phase B signal.
Reverse advanced
(CW) Rotation speed
n.†††1 Note: The waveform reverses in case of analog
monitor (CN5) output.
Reverse Rotation Mode
(Forward reference „ Reverse Reference
= reverse rotation) Trace Waveform of Un Monitor or SigmaWin+
Rotation speed

Operation
+ torque reference Encoder output pulse
At forward rotation:
PAO Phase A Uses the N-OT
Time advanced
signal.
PBO
Forward
(CCW) Rotation speed
Note: The waveform reverses in case of analog
monitor (CN5) output. 5

5-5
5 Operation
5.2.3 Overtravel

5.2.3 Overtravel
The overtravel limit function forces movable machine parts to stop if they exceed the allowable range of
motion and turn ON a limit switch.

For rotating application such as disc table and conveyor, overtravel function is not necessary. No wiring for
overtravel input signals is required.

CAUTION
• Installing Limit Switches
Connect limit switches as shown below to prevent damage to the devices during linear motion.
It is recommended using normally closed contacts for the limit switches to ensure safe operation in the event of a
faulty contact or a disconnection in the contact.

Motor forward rotation direction

SERVOPACK
Servomotor
Limit Limit CN1
P-OT
switch switch 42

N-OT
43

• When using the servomotor on a vertical axis


The workpiece may fall in the overtravel condition because the /BK signal is ON to release the brake.
To prevent this, always set the zero clamp after stopping with Pn001 = n.††1†.
Refer to (3) Motor Stopping Method When Overtravel is Used in this section.

(1) Signal Setting


Connector
Type Name Setting Meaning
Pin Number
Forward run allowed. Normal operation sta-
ON
P-OT CN1-42 tus.
Input OFF Forward run prohibited. Forward overtravel.
ON Reverse run allowed. Normal operation status.
N-OT CN1-43
OFF Reverse run prohibited. Reverse overtravel.

Rotation in the opposite direction is possible during overtravel by inputting the reference.

When the servomotor stops due to overtravel during position control, the position error
pulses are held. A clear signal (CLR) input is required to clear the error pulses.
For the clear signal, refer to 5.4.2 Clear Signal.

5-6
5.2 Setting Common Basic Functions

(2) Overtravel Function Setting


Parameters Pn50A and Pn50B can be set to enable or disable the overtravel function.

If the overtravel function is not used, no wiring for overtravel input signals will be required.

Parameter Meaning When Enabled Classification


Inputs the Forward Run Prohibited (P-OT) signal from
n.2††† CN1-42.
Pn50A [Factory setting]
Disables the Forward Run Prohibited (P-OT) signal.
n.8†††
Allows constant forward rotation.
After restart Setup
Inputs the Reverse Run Prohibited (N-OT) signal from
n.†††3 CN1-43.
Pn50B [Factory setting]
Disables the Reverse Run Prohibited (N-OT) signal.
n.†††8
Allows constant reverse rotation.

• A parameter can be used to re-allocate input connector number for the P-OT and N-OT signals. Refer to
3.3.1 Input Signal Allocations.
(3) Motor Stopping Method When Overtravel is Used
There are three motor stopping methods when an overtravel is used.

• Dynamic brake
By short-circuiting the electric circuits, the servomotor comes to a quick stop.
• Decelerate to stop
Stops by using deceleration (braking) torque.
• Coast to a stop
Stops naturally, with no control, by using the friction resistance of the motor in operation.

After stopping, there are two modes.

• Coast mode
Stopped naturally, with no control, by using the friction resistance of the motor in operation.
• Zero clamp mode
A mode forms a position loop by using the position reference zero.

The stopping method when an overtravel (P-OT, N-OT) signal is input while the servomotor is operating can
be set with parameter Pn001.

Mode Operation
Parameter Stop Mode After Meaning When Enabled Classification
Stopping

n.††00 Immediately stops the ser-


Stop by
vomotor by dynamic brak-
dynamic
ing (DB), then places it into
5
n.††01 brake
Coast Coast Mode.
Stops the servomotor by
Coast to a
n.††02 coast stop, then places it
stop
into Coast Mode.
Pn001 Decelerates the servomotor After restart Setup
with emergency stop torque
Zero
n.††1† (Pn406), then places it into
Clamp
Zero Clamp (Servolock)
Decelerate Mode.
to stop
Decelerates the servomotor
with emergency stop torque
n.††2† Coast
(Pn406), then places it into
Coast Mode.

5-7
5 Operation
5.2.4 Holding Brakes

• A servomotor under torque control cannot be decelerated to a stop. The servomotor is stopped with the
dynamic braking (DB) or coasts to a stop according to the setting of Pn001.0. After the servomotor stops,
the servomotor will enter a coast state.
• For details on stopping methods after the /S_ON (Servo ON) signal turns OFF or an alarm occurs, refer to
5.2.5 Stopping Servomotors after /S_ON Turned OFF or Alarm Occurrence.
„ When Motor Stopping Method is Set to Decelerate to Stop
Emergency stop torque can be set with Pn406.

Emergency Stop Torque Speed   Position


Classification
Pn406 Setting Range Setting Unit Factory Setting When Enabled
0 to 800 1% 800 Immediately Setup

• The setting unit is a percentage of the rated torque.


• The factory setting is 800% so that the setting is large enough a value to operate the servomotor at maximum
torque. The maximum value of emergency stop torque that is actually available, however, is limited to the
maximum torque of the servomotor.

5.2.4 Holding Brakes


A holding brake is a brake used to hold the position of the SERVOPACK when the SERVOPACK is turned
OFF so that movable parts do not move due to their own weight or external forces. Holding brakes are built
into servomotors with brakes.

The holding brake is used in the following cases.

Vertical Shaft Shaft with External Force Applied


Servomotor
External Movable part of machine
Holding brake force Servomotor

Prevents the servomotor Holding brake


from rotating when
the power is OFF.
Prevents the servomotor from
Movable part of rotating due to external force.
machine

• The brake built into the servomotor with brakes is a de-energization brake, which is
used only to hold and cannot be used for braking. Use the holding brake only to hold
a stopped motor.
• Turn OFF the servomotor power and activate the holding brake at the same time.

5-8
5.2 Setting Common Basic Functions

There is a delay in the braking operation. Set the following ON/OFF timing.

SERVOPACK control OFF ON


power
SERVOPACK main OFF ON
power *1
OFF ON
Servomotor power

OFF ON
Brake signal (/BK)

Brake contact part Brake release


(lining) *2 *2 *6
200 ms to 1.0 second
0V
Speed reference

Motor speed
*4 t1
td
*3 *5
td+t1
200 ms or more

∗1. The servomotor power is turned ON and the brake signal (/BK) is output at the same time.
∗2. The operation delay time of the brake depends on the model. For details, refer to Brake Operation Delay Time shown
below.
∗3. Allow a period of 200 ms before the speed reference is input after the brake power supply is turned ON.
∗4. The servomotor stop time is shown by td. Use the following formula for the calculation of td.
td = (JM + JL) × NM × 2π (sec)
(TP + TL) 60
JM : Rotor moment of inertia (kgxm2) JL : Load moment of inertia (kgxm2)
NM : Motor rotational speed (min-1) TP : Motor deceleration torque (Nxm)
TL : Load torque (Nxm)
∗5. Always turn OFF the brake power supply after the servomotor comes to a stop. Usually, set td+t1 to 1 or 2 seconds.
∗6. Use Pn506, Pn507, and Pn508 to set the timing of when the brake will be activated and when the servomotor power
will be turned OFF.

Brake Operation Delay Time

Model Voltage Brake Release Time (ms) Brake Applied Time (ms)
SGMJV-A5 to 04 60 100
SGMJV-08 80 100

Operation
SGMAV-A5 to 04 60 100
24 VDC
SGMAV-06 to 10 80 100
SGMPS-01, 08, 15 20 100
SGMPS-02, 04 40 100
SGMGV-03 to 20 100 80 5
SGMGV-30, 44 170 100 (24 VDC), 80 (90 VDC)
SGMGV-55, 75, 1A 24 VDC, 170 80
SGMGV-1E 90 VDC 250 80
SGMSV-10 to 25 170 80
SGMSV-30 to 50 100 80
Note: The above operation delay time is an example when the power supply is turned ON and OFF on the DC side.
Be sure to evaluate the above times on the actual equipment before using the application.

5-9
5 Operation
5.2.4 Holding Brakes

(1) Wiring Example


Use the SERVOPACK contact output signal /BK and the brake power supply to form a brake ON/OFF circuit.
The following diagram shows a standard wiring example.

The timing can be easily set using the brake signal (/BK).

Servomotor
with holding
SERVOPACK brake
Power supply
L1 U
L2 V
L3 M
W
L1C
L2C
CN2 ENC

+24V BK
CN1
∗1 (/BK+) BK-RY

1D 0V
∗2 (/BK-)

AC side DC side

Brake power
Blue or supply BK-RY
yellow Red
White AC DC Black

BK-R Y: Brake control relay


Brake power supply for 90 V Input voltage 200-V models: LPSE-2H01-E
Input voltage 100-V models: LPDE-1H01-E
A 24 VDC power supply is not included.
∗1 and ∗2 are the output terminals allocated with Pn50F.2.

• The brake signal (/BK) is not used with the factory settings. The output signal must be
allocated.
Refer to (3) Brake Signals (/BK) Allocation to set the parameter Pn50F.

(2) Signal Setting


This output signal controls the brake and is used only for a servomotor with a brake. The output signal must be
allocated with Pn50F. Refer to (3) Brake Signals (/BK) Allocation for allocation.

The /BK signal turns OFF when an alarm is detected or the /S-ON signal is turned OFF. The brake OFF timing
can be adjusted with Pn506.

Connector
Type Name Setting Meaning
Pin Number
ON (close) Releases the brake.
Output /BK Must be allocated
OFF (open) Applies the brake.

The /BK signal remains ON during overtravel. The brake is released.

5-10
5.2 Setting Common Basic Functions

(3) Brake Signals (/BK) Allocation


The brake signal (/BK) is not allocated at shipment. Use the parameter Pn50F to allocate the /BK signal.

Connector
Pin Number
When Classifica-
Parameter Meaning
+ Ter- - Ter- Enabled tion
minal minal
The /BK signal is not used.
n.†0†† - -
[Factory setting]
The /BK signal is output from output
n.†1†† CN1-25 CN1-26
terminal CN1-25, 26.
Pn50F After restart Setup
The /BK signal is output from output
n.†2†† CN1-27 CN1-28
terminal CN1-27, 28.
The /BK signal is output from output
n.†3†† CN1-29 CN1-30
terminal CN1-29, 30.

When multiple signals are allocated to the same output terminal, the signals are output
with OR logic. For the /BK signal, do not use the output terminal that is already being
used for another signal.

(4) Brake ON Timing after the Servomotor Stops


When the servomotor stops, the /BK signal turns OFF at the same time as the /S_ON signal is turned OFF. The
servomotor power OFF timing can be changed with the parameter Pn506.

Brake Reference-Servo OFF Delay Time Speed Position Torque


Classification
Pn506 Setting Range Setting Unit Factory Setting When Enabled
0 to 50 10 ms 0 Immediately Setup

• When using the servomotor to control a vertical axis, the


/S-ON input
machine movable part may shift slightly depending on (CN1-40) Servo ON Servo OFF
the brake ON timing due to gravity or an external force.
By using this parameter to delay turning the servo OFF, /BK output Brake released Brake applied
this slight shift can be eliminated. (ON) (OFF)

• This parameter changes the brake ON timing while the Power to motor Power to motor No power to motor

servomotor is stopped.
Pn506
Operation
The servomotor will turn OFF immediately when an alarm occurs, regardless of the set-
ting of this parameter. The machine movable part may shift due to gravity or external
force during the time until the brake operates.
5

5-11
5 Operation
5.2.4 Holding Brakes

(5) Brake (/BK) Signal Output Timing during Servomotor Operation


If an alarm occurs while the servomotor is rotating, the servomotor will come to a stop and the brake (/BK)
signal will be turned OFF. The timing of brake signal (/BK) output can be adjusted by setting the brake refer-
ence output speed level (Pn507) and the waiting time for brake signal when motor running (Pn508).

Note: If the servomotor is set so that it comes to a zero-speed stop for an alarm, follow the information in (4) Brake ON
Timing after the Servomotor Stops after the motor comes to a stop for a zero position reference.

Brake Reference Output Speed Level Speed Position Torque


Classification
Pn507 Setting Range Setting Unit Factory Setting When Enabled
0 to 10000 1 min-1 100 Immediately Setup

Waiting Time for Brake Signal When Motor Running Speed Position Torque
Classification
Pn508 Setting Range Setting Unit Factory Setting When Enabled
10 to 100 10 ms 50 Immediately Setup

/BK Signal Output Conditions When /S-ON input


Servomotor Running or alarm or
Servo ON Servo OFF

power OFF

The /BK signal goes to high level (brake


ON) when either of the following condi-
tions is satisfied: Motor speed
Pn507 (Motor stopped by applying
DB or by coasting.)
㧔Pn001.0㧕
• When the motor speed falls below the
level set in Pn507 after the power to the
servomotor is turned OFF. Power to motor OFF

• When the time set in Pn508 is exceeded ON

after the power to the servomotor is


turned OFF. Brake
/BK output released Brake applied
(ON) (OFF)
Pn508

• The servomotor will be limited to its maximum speed even if the value set in Pn507 is
higher than the maximum speed.
• Do not allocate the motor rotation detection signal (/TGON) and the brake signal (/BK)
to the same terminal, or otherwise the /TGON signal will be turned ON by the falling
speed on a vertical axis, and the brake may not be turned ON.
For the /BK signal, do not use the terminal that is already being used for another
signal.

5-12
5.2 Setting Common Basic Functions

5.2.5 Stopping Servomotors after /S_ON Turned OFF or Alarm Occurrence


The stopping method can be selected after the /S_ON (Servo ON) signal turns OFF or an alarm occurs.

• Dynamic braking (DB) is used for emergency stops. The DB circuit will operate fre-
quently if the power is turned ON and OFF with a reference input applied, which may
result in deterioration of the internal elements in the SERVOPACK.
Use speed input references or position references to start and stop the servomotor.
• If the main circuit power supply (L1, L2, and L3) or the control power supply (L1C,
L2C or 24V, 0V depending on the SERVOPACK model) is turned OFF, but the /S_ON
signal is not OFF, the stopping method for servomotor cannot be set by parameters.
Use the following method to stop the servomotor.
If turning OFF the main circuit power supply, but the /S_ON signal is not OFF, the ser-
vomotor will be stopped by dynamic braking.
If turning OFF the control power supply, but the /S_ON signal is not OFF, the stopping
method will vary with the SERVOPACK model. Two stopping methods are available.
• SERVOPACKs stop by coasting
Applicable models: SGDV-330A, 470A, 550A, 590A, 780A, 280D, 370D
• SERVOPACKs stop by dynamic braking
Applicable models: All SERVOPACKs other than those listed for coasting.
• If the servomotor must be stopped by coasting rather than by dynamic braking when
the main circuit power supply or the control power supply is OFF, but the /S_ON sig-
nal is not OFF, arrange the sequence externally so the current will be cut off for wires
U, V, and W.
• To minimize the coasting distance of the motor to come to a stop, the zero-speed
stopping method is factory-set for alarms to which the zero-speed stop method is
applicable. The DB stopping method may be more suitable than the zero-speed stop-
ping method, however, depending on the application.
For example, for multiple axes coupling operation (a twin-drive operation), machinery
damage may result if a zero-speed stop alarm occurs for one of the coupled shafts
and the other shaft stops by dynamic brake. In such cases, change the method to the
DB stopping method.

(1) Stopping Method for Servomotor after /S-ON signal is Turned OFF
Use Pn 001.0 to select the stopping method for the servomotor after the /S_ON signal is OFF.

Mode After
Parameter Stop Mode Meaning When Enabled Classification
Stopping

Operation
Stops the servomotor by
Dynamic dynamic braking (DB), then
n.†††0
Stop by Brake holds it in Dynamic Brake
dynamic Mode. [Factory setting]
brake Stops the servomotor by
Pn001 After restart Setup
n.†††1 Coast dynamic braking (DB), then 5
places it into Coast Mode.
Stops the servomotor by coast-
Coast to a
n.†††2 Coast ing and continues in Coast
stop
Mode.
Note: Similar to the Coast Mode, the n.†††0 setting (which stops the servomotor by dynamic braking and then holds it
in Dynamic Brake Mode) does not generate any braking force when the servomotor stops or when it rotates at very
low speed.

5-13
5 Operation
5.2.5 Stopping Servomotors after /S_ON Turned OFF or Alarm Occurrence

(2) Stopping Method for Servomotor When an Alarm Occurs


There are two type of alarms (Gr.1 and Gr.2), depending on the stopping method when an alarm occurs.

Select the stopping method for the servomotor when an alarm occurs using Pn001.0 and Pn00B.1.

The stopping method for the servomotor for a Gr.1 alarm (alarms that result in a DB stop) is set to Pn001.0.

The stopping method for the servomotor for a Gr.2 alarm (alarms that result in a zero-speed stop) is set to
Pn00B.1.

Refer to the information on alarm stopping methods in 10.1.1 List of Alarms.

„ Stopping Method for Servomotor for Gr.1 Alarms


The stopping method of the servomotor when a Gr.1 alarm occurs is the same as that for the servomotor after
the /S_ON (Servo ON) signal turns OFF.

Mode After
Parameter Stop Mode Meaning When Enabled Classification
Stopping
Stops the servomotor by
Dynamic dynamic braking (DB), then
n.†††0
Stop by Brake holds it in Dynamic Brake
dynamic Mode. [Factory setting]
brake Stops the servomotor by
Pn001 After restart Setup
n.†††1 Coast dynamic braking (DB), then
places it into Coast Mode.
Stops the servomotor by coast-
Coast to a
n.†††2 Coast ing and continues in Coast
stop
Mode.

„ Stopping Method for Servomotor for Gr.2 Alarms


Parameter Mode After When Classifica-
Stop Mode Meaning
Pn00B Pn001 Stopping Enabled tion
n.†††0 Dynamic Stops the servomotor by zero-speed stop,
[Factory setting] Brake then holds it in Dynamic Brake Mode.
n.††0†
Zero-speed Stops the servomotor by zero-speed stop,
[Factory n.†††1
stopping then places it into Coast Mode.
setting] Coast
Stops the servomotor by zero-speed stop,
n.†††2
then places it into Coast Mode.
After
Stops the servomotor by dynamic braking Setup
n.†††0 Dynamic restart
(DB), then holds it in Dynamic Brake
[Factory setting] Stops by Brake
dynamic Mode.
n.††1† brake Stops the servomotor by dynamic braking
n.†††1
(DB), then places it into Coast Mode.
Coast
Stops the servomotor by coasting and
n.†††2 Coast to stop
continues in Coast Mode.
Note: The setting of Pn00B.1 is effective for position control and speed control. Pn00B.1 will be ignored for torque control
and only the setting of Pn001.0 will be valid.

5-14
5.2 Setting Common Basic Functions

5.2.6 Instantaneous Power Interruption Settings


Determines whether to continue operation or turn the servomotor’s power OFF when the power supply voltage
is interrupted.

Instantaneous Power Cut Hold Time Speed Position Torque


Classification
Pn509 Setting Range Setting Unit Factory Setting When Enabled
20 to 1000 1 ms 20 Immediately Setup

An instantaneous power interruption will be detected when the main circuit power supply is turned OFF. If the
time required to restore the main circuit power supply is less than the parameter set value, the servo will con-
tinue operation. If the restoration time is the equal to or greater than the set value, the servomotor’s power is
turned OFF.
Set value for Pn509 ≥ OFF time (t) Set value for Pn509 < OFF time (t)
Instantaneous power interruption Instantaneous power interruption

Main circuit Main circuit


OFF time (t) OFF time (t)
power supply power supply

Set value for Set value for


Set value for Set value for Pn509 <
Pn509 Pn509
Pn509 ≥ OFF time (t) OFF time (t)
Power OFF
Operation
Power ON continues. Power ON
Servomotor Servomotor Forced OFF.
status status
Instantaneous power interruption Instantaneous power interruption

• The holding time of the control power supply for the 200 V SERVOPACKs is approxi-
mately 100 ms, but the time of the control power supply for the 100 V SERVOPACKs
is approximately 65 ms. If the control power supply makes control impossible during
an instantaneous power interruption, the same operation will be performed as for nor-
mally turning OFF the power supply, and the setting of the parameter will be ignored.
• The holding time of the main circuit power supply varies with the output of the SER-
VOPACK. If the load on the servomotor is large and an undervoltage alarm (A.410)
occurs, the parameter will be ignored.
• The holding time of the control power supply (24 VDC) for the 400 V SERVOPACKs
depends on the capability of the power supply (not included). Check the power supply
before using the application.
Operation

If the uninterruptible power supplies are used for the control power supply and main circuit power supply, the
SERVOPACK can withstand an instantaneous power interruption period in excess of 1000 ms.

5-15
5 Operation
5.2.7 SEMI F47 Function (Torque Limit Function for Low Power Supply Voltage for Main Circuit)

5.2.7 SEMI F47 Function (Torque Limit Function for Low Power Supply Voltage for
Main Circuit)
The torque limit function detects a low voltage and limits the output current if the power supply voltage for the
main circuit drops to a specified value or below.

This function complies with SEMI F47 standards for semiconductor production equipment.

Combining this function with the parameter for Instantaneous Power Cut Hold Time allows the servomotor to
continue operating without stopping for an alarm or without recovery work even if the power supply voltage
drops.

• The function is able to cope with instantaneous power interruptions in the voltage and
time ranges stipulated in SEMI F47. An uninterruptible power supply (UPS) is
required as a backup for instantaneous power interruptions that exceed these voltage
and time ranges.
• The function is intended for voltage drops in the main circuit power supply. The follow-
ing restrictions apply when it is used to provide an instantaneous power cut hold time
in the control power supply. (There are no restrictions for the 200 V SERVOPACKs.)

<Control Power Supply Restrictions>


400 V SERVOPACKs: Provide the control power supply from a 24 VDC power supply
that complies with SEMI F47 standards.
100 V SERVOPACKs: Provide the control power supply from an uninterruptible power
supply (UPS).

• Set the host controller and SERVOPACK torque limit so that a torque reference that
exceeds the specified acceleration will not be output when the power supply for the
main circuit is restored.
• Do not limit the torque to values lower than the holding torque for the vertical axis.
• This function controls torque within the range of the SERVOPACK's capability when
the power is cut. It is not intended for use under all load and operating conditions. Use
the actual device to set parameters while confirming correct operation.
• Setting the Instantaneous Power Cut Hold Time lengthens the amount of time from
when the power supply is turned OFF until the motor current turns OFF. Use the input/
output of the servo ON signal to stop the motor current.

5-16
5.2 Setting Common Basic Functions

(1) Execution Method


This function can be executed either with the host controller or independently with the SERVOPACK.

„ Execution with Host Controller


The host controller limits the torque in response to a low-voltage warning.
The limited torque is reset when the low-voltage warning is cleared.
Main circuit power interruption time

Main circuit
input supply
*1
Main circuit 280 V The bus voltage drops slowly because
output torque is limited.
bus voltage 200 V*2
Main circuit bus voltage
increases by recovery
SERVOPACK of the main circuit power.
Low-voltage
warning detected
Torque limit starts.
Torque limit
0%
The torque is limited in
Low-voltage response to a low-
warning voltage warning.
Value for Pn424
Host Torque limit Torque limit ends.
controller Value for Pn425
reference
0%

*1 560 V for 400 V power supply.


*2 400 V for 400 V power supply.

„ Execution Independently with SERVOPACK


The torque is limited in the SERVOPACK in response to a low-voltage warning.
The SERVOPACK limits the torque in the set time when the low-voltage warning is cleared. Pn008.1 is used
to specify whether the function is executed with the host controller or independently with the SERVOPACK.
Main circuit power interruption time

Main circuit
input supply
280 V*1 The bus voltage drops slowly because
output torque is limited.
Main circuit *2
200 V
bus voltage Main circuit bus voltage
increases by recovery
SERVOPACK of the main circuit power.
Low-voltage

Operation
warning detected Setting value for Pn425
Torque limit starts.

Torque limit
Setting value for Pn424
0%

*1 560 V for 400 V power supply. 5


*2 400 V for 400 V power supply.

5-17
5 Operation
5.2.7 SEMI F47 Function (Torque Limit Function for Low Power Supply Voltage for Main Circuit)

(2) Related Parameters


Parameter Meaning When Enabled Classification
A main circuit low voltage is not detected.
n.††0†
[Factory setting]
A main circuit low voltage is detected, and the host con-
n.††1†
Pn008 troller limits the torque. After restart Setup
A main circuit low voltage is detected, and the SERVO-
n.††2† PACK independently limits the torque using Pn424 and
Pn425.

Torque Limit at Main Circuit Voltage Drop Speed Position Torque


Classification
Pn424 Setting Range Setting Unit Factory Setting When Enabled
0 to 100 1%* 50 Immediately Setup
Release Time for Torque Limit at Main Circuit
Speed Position Torque
Voltage Drop Classification
Pn425 Setting Range Setting Unit Factory Setting When Enabled
0 to 1000 1 ms 100 Immediately Setup

∗ The setting unit is a percentage of the rated torque.

Instantaneous Power Cut Hold Time Speed Position Torque


Classification
Pn509 Setting Range Setting Unit Factory Setting When Enabled
20 to 1000 1 ms 20 Immediately Setup

Note: When using SEMI F47 function, set 1000 ms.

5-18
5.2 Setting Common Basic Functions

5.2.8 Setting Motor Overload Detection Level


In this SERVOPACK, the detection timing of the warnings and alarms can be changed by changing how to
detect a overload warning (A.910) and overload (continuous overload) alarm (A.720).
The overload characteristics and the detection level of the overload (instantaneous overload) alarm (A.710)
cannot be changed.

(1) Changing Detection Timing of Overload Warning (A.910)


The overload warning level is set by default to 20% so that an overload warning is detected in 20% of the time
required to detect an overload alarm. The time required to detect an overload warning can be changed by
changing the setting of the overload warning level parameter (Pn52B). This protective function enables the
overload warning output signal (/WARN) serve as a protective function and to be output at the best timing for
your system.
The following graph shows an example of the detection of an overload warning when the overload warning
level (Pn52B) is changed from 20% to 50%. An overload warning is detected in half of the time required to
detect an overload alarm.

Overload detection time

Detection curve of
Detection curve of overload alarm
overload warning when
Pn52B=50%

Detection curve of overload warning


when Pn52B=20% (factory setting)

100% 200% Torque reference [%]

Note: For details, refer to zOverload Characteristics listed in the section for the relevant servomotor in the Σ-V Series
Product Catalog (KAEP S800000 42).

Overload Warning Level Speed Position Torque


Classification Operation
Pn52B Setting Range Setting Unit Factory Setting When Enabled
1 to 100 1% 20 Immediately Setup

5-19
5 Operation
5.2.8 Setting Motor Overload Detection Level

(2) Changing Detection Timing of Overload Alarm (A.720)


An overload alarm (continuous overload) can be detected earlier to protect the motor from overloading. The
time required to detect an overload alarm can be shortened by using the derated motor base current obtained
with the following equation. The detection level of the overload (instantaneous overload) alarm (A.710) can-
not be changed.

Motor base current × Derating of base current at detecting motor overload of Motor (Pn52C)
= Derated motor base current

Motor base current: Threshold value of motor current to start calculation for overload alarm
Derating of motor base current at detecting motor overload of Motor (Pn52C): Derating of motor base current

The following graph shows an example of the detection of an overload alarm when Pn52C is set to 50%. The
calculation for the overload alarm of motors starts at 50% of the motor base current and then an overload
alarm will be detected earlier.
Changing the setting of Pn52C will change the detection timing of the overload alarm, so the time required to
detect the overload warning will also be changed.

As a guideline of motor heating conditions, the relationship between the heat sink sizes and deratings of base
current is shown in a graph in:
Servomotor Heating Conditions in Rotary Servomotors General Instruction in Σ-V Series Product Catalog
(KAEP S800000 42).
Set Pn52C to a value in accordance with the heat sink size and derating shown in the graph, so that an over-
load alarm can be detected at the best timing to protect the motor from overloading.

Overload detection time

Detection curve of
overload alarm when
Pn52C=100% (factory setting)

Detection curve of
overload alarm
when Pn52C=50%

50% 100% 200% Torque reference [%]

Note: For details, refer to zOverload Characteristics listed in the section for the relevant servomotor in the Σ-V Series
Product Catalog (KAEP S800000 42).

Derating of Base Current at Detecting Overload of


Speed Position Torque
Motor Classification
Pn52C
Setting Range Setting Unit Factory Setting When Enabled
10 to 100 1% 100 After restart Setup

5-20
5.3 Operating Using Speed Control with Analog Voltage Reference

5.3 Operating Using Speed Control with Analog Voltage


Reference
This section describes the operation in speed control with analog voltage reference.

Select the speed control with the parameter Pn000.

Parameter Meaning When Enabled Classification


Control mode selection: Speed control (analog volt-
Pn000 n.††0† After restart Setup
age reference) [Factory setting]

5.3.1 Basic Settings for Speed Control


Set the following signal and parameter for speed control with analog voltage reference.

(1) Speed Reference Input


Input the speed reference to the SERVOPACK using the analog voltage reference to control the servomotor
speed in proportion to the input voltage.

Connector
Type Signal Name Name
Pin Number
V-REF CN1-5 Speed Reference Input
Input
SG CN1-6 Signal Ground

Maximum input voltage: ±12 VDC

<Setting Example>
Pn300 = 006.00: 6.00 V input/Motor rated speed [Factory setting]
Speed
Rotation Direction Motor Speed SGMJV Servomotor
Reference Input
+6 V Forward Rated motor speed 3000 min-1
–3 V Reverse 1/2 rated motor speed –1500 min-1
+1 V Forward 1/6 rated motor speed 500 min-1

Operation

5-21
5 Operation
5.3.1 Basic Settings for Speed Control

Connect V-REF and SG to the speed reference output terminals on the host controller when using a host con-
troller, such as a programmable controller, for position control.

Host SERVOPACK
controller CN1
V-REF
5
D/A
6 Approx. 14 kΩ
SG or more
0V

Note: Always use twisted-pair cable to control noise.

(2) Setting Speed Reference Input Gain


Sets the analog voltage level for the speed reference (V-REF) necessary to operate the servomotor at the rated
speed.

Speed Reference Input Gain Speed Position Torque


Classification
Pn300 Setting Range Setting Unit Factory Setting When Enabled
150 to 3000 0.01 V/rated speed 600 Immediately Setup

Factory setting
Rated speed

-12 -8 -6 -4
Input voltage (V)
4 6 8 12

Rated speed

The slop is set in Pn300.

5-22
5.3 Operating Using Speed Control with Analog Voltage Reference

5.3.2 Reference Offset Adjustment


In speed control, the servomotor may rotate at a very low speed with an analog voltage reference of 0 V. This
occurs because the reference voltage of the host or external circuit has a slight offset of a few millivolts. It is
called "offset".

If the servomotor rotates at a very low speed, the offset needs to be eliminated using the offset adjustment
function.

Use either automatic adjustment or manual adjustment. Automatic adjustment uses the automatic adjustment
parameter for reference offset (Fn009). Manual adjustment uses the manual adjustment parameter for refer-
ence offset (Fn00A).

Motor Motor
speed speed

Speed Speed Offset Adjustment Range:


Offset reference reference ±15000 (Speed reference: ±879 mV)
Automatic
voltage offset voltage
Offset Setting Unit: 8
adjustment (Offset is reflected per 8.)
(Speed reference: 0.47 mV)

Offset is automatically
adjusted in SERVOPACK.

(1) Automatic Adjustment of Reference Offset (Fn009)


The automatic adjustment of reference offset automatically measures the amount of offset and adjusts the ref-
erence voltage.

After completion of the automatic adjustment, the amount of offset is saved in the SERVOPACK.

Adjust the reference offset automatically using the following steps.

The reference offset must be automatically adjusted while the servo ON (/S_ON) signal
is OFF.

Operation

5-23
5 Operation
5.3.2 Reference Offset Adjustment

Display after
Step Keys Description
Operation
Turn OFF the servo ON (/S_ON) signal, and input the 0 V
reference voltage from the host controller or external cir-
cuit.
SERVOPACK Servomotor

1
0 V speed
Host reference
controller
Slow rotation
Servo OFF (Servo ON)

Press the MODE/SET Key to select the utility function


2
mode.
MODE/SET DATA/

3 Press the UP or the DOWN Key to select Fn009.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second.


"rEF_o" is displayed.
Note: When "no_OP" blinks for approximately one second,
4
the write prohibited setting is set in Fn010. Change
MODE/SET DATA/
the setting in Fn010 and press the key again after
enabling writing. (Refer to 7.12.)
Press the MODE/SET Key.
5 After "donE" blinks for approximately one second, "rEF_o"
MODE/SET DATA/ is displayed again.

Press the DATA/SHIFT Key for approximately one second.


6
"Fn009" is displayed again.
MODE/SET DATA/

Note: The automatic adjustment of reference offset (Fn009) cannot be used when a position loop has been formed with a
host controller. Use the manual servo tuning of reference offset described in (2) Manual Adjustment of Reference
Offset (Fn00A).

(2) Manual Adjustment of Reference Offset (Fn00A)


This method adjusts the offset inputting the amount of reference offset directly.

Use the manual servo tuning of reference offset (Fn00A) in the following cases:

• If a position loop is formed with the host controller and the error is zeroed when servolock is stopped.
• To deliberately set the offset to some value.
• To check the offset data set in the automatic adjustment mode of reference offset.

Adjust the reference offset using following steps.

Display after
Step Keys Description
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or the DOWN Key to select Fn00A.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second.


The display shown on the left appears.
3 Note: When "no_OP" blinks for approximately one second,
the write prohibited setting is set in Fn010. Change
MODE/SET DATA/
the setting in Fn010 and press the key again after
enabling writing. (Refer to 7.12.)

5-24
5.3 Operating Using Speed Control with Analog Voltage Reference

Display after
Step Keys Description
Operation

Turn ON the servo ON (/S-ON) signal from the host con-


4
troller. The display shown on the left appears.

Press the DATA/SHIFT Key for approximately one second.


5
The offset amount is displayed.
MODE/SET DATA/

Press the UP or the DOWN Key to stop the motor rotation.


6
MODE/SET DATA/ The value is the amount of offset.
(Example)

Press the MODE/SET Key. After "donE" blinks, the display


7
shown on the left appears.
MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second.


8
"Fn00A" is displayed again.
MODE/SET DATA/

5.3.3 Soft Start


The soft start is a function to convert stepped speed reference input into constant acceleration and decelera-
tion. The time can be set for acceleration and deceleration.

Use this function to smooth speed control in speed control (including selection of internal set speeds).

Note: Set both parameters Pn305 and Pn306 to "0" (factory setting) for normal speed control.

Soft Start Acceleration Time Speed


Classification
Pn305 Setting Range Setting Unit Factory Setting When Enabled
0 to 10000 1 ms 0 Immediately Setup

Soft Start Deceleration Time Speed


Classification
Pn306 Setting Range Setting Unit Factory Setting When Enabled
0 to 10000 1 ms 0 Immediately Setup

Pn305: The time interval from the time the motor starts until the motor maximum speed is reached.
Pn306: The time interval from the time the motor is operating at the motor maximum speed until it stops.
Maximum speed of Servomotor

After soft start Operation


Before soft start

Pn305 Pn306

5-25
5 Operation
5.3.4 Speed Reference Filter

Actual accel/decel time can be calculated with the following equation.

Target speed
Actual accel time = × Soft start time (accel time Pn305)
Max. speed

Target speed
Actual decel time = × Soft start time (decel time Pn306)
Max. speed

Max. speed

Target speed

Actual Actual
accel time decel time

Pn305 Pn306

5.3.4 Speed Reference Filter


This smoothens the speed reference by applying a first order lag filter to the analog speed reference (V-REF)
input.

Note: The user need not usually change the setting. A value that is too large, however, will slow down response.

Speed Reference Filter Time Constant Speed Position Torque


Classification
Pn307 Setting Range Setting Unit Factory Setting When Enabled
0 to 65535 0.01 ms 40 Immediately Setup

5-26
5.3 Operating Using Speed Control with Analog Voltage Reference

5.3.5 Zero Clamp Function


The zero clamp function locks the servo when the input voltage of the speed reference (V-REF) drops below
the set speed in the zero clamp level parameter (Pn501) while the zero clamp signal (/P-CON or /ZCLAMP) is
ON. The SERVOPACK internally forms a position loop, ignoring the speed reference.

The servomotor is clamped within one pulse of when the zero clamp function is turned ON, and will still
return to the zero clamp position even if it is forcibly rotated by external force.

The zero clamp function is used for systems where the host controller does not form a position loop for the
speed reference input.

<Terms>
Servo lock: A stopped state of the motor in which a position loop is formed with a position reference of 0.

Host controller Speed reference


V-REF

Zero clamp Stops precisely!


/P-CON
(/ZCLAMP)

V-REF speed reference


Speed

Set value for zero


clamp level (Pn501)
Time
SERVOPACK

CN1 OFF
5
ON
Speed reference
V-REF P-CON (/ZCLAMP)
input signal
/P-CON 41 Zero clamp
Zero clamp
(/ZCLAMP) function ON OFF ON OFF

Adjust the position loop gain in Pn102 if the servomotor oscillates in the zero clamp state. If the gain switch-
ing function is used, adjusting the 2nd position loop gain in Pn106 is required as well. For details, refer to
6.8.1 Switching Gain Settings.

Operation

5-27
5 Operation
5.3.5 Zero Clamp Function

(1) Factory-set Sequence Signal Allocations (Pn50A.0 = 0)


When Pn000.1 is set to A, the control method becomes "speed control <=> speed control with zero clamp
function" and the /P-CON signal is used as a zero clamp signal.

Connector
Type Setting Meaning
Pin Number
If the input voltage of the speed reference (V-REF) drops
CN1-41 ON below the set speed in the zero clamp level (Pn501), the zero
Input /P-CON clamp function will turn ON.
[Factory setting]
OFF Turns OFF the zero clamp function.

Parameter Control Method When Enabled Classification


Speed control (analog reference) <=>
Pn000 n.††A† After restart Setup
Speed control with zero clamp function

(2) Changing Sequence Signal Allocations for Each Signal (Pn50A.0 = 1)


Use the /ZCLAMP signal when switching to zero clamp operation.

To use the /ZCLAMP signal, the input signal must be allocated. For details, refer to 3.3.1 Input Signal Alloca-
tions.

Connector
Type Setting Meaning
Pin Number
The zero clamp function will be turned ON if the input volt-
CN1-†† ON age of the speed reference (V-REF) drops below the set speed
Input /ZCLAMP in the zero clamp level. (Pn501)
Must be allocated.
OFF Turns OFF the zero clamp function.

To use the zero clamp function, set Pn000.1 to 0, 3, 4, 5, 6, 7, 9 or A.

Input Signal
Parameter Control Method When Enabled Classification
Used
n.††0† Speed control (analog reference) /ZCLAMP
/ZCLAMP,
SPD-A,
Internal set speed control (contact ref-
n.††3† SPD-B,
erence)
SPD-D,
C-SEL
/ZCLAMP,
Internal set speed control (contact ref- SPD-A,
n.††4† erence) <=> Speed control (analog SPD-B,
reference) SPD-D,
C-SEL
/ZCLAMP,
Internal set speed control (contact ref- SPD-A,
n.††5† erence) <=> Position control (pulse SPD-B,
Pn000 strain reference) SPD-D, After restart Setup
C-SEL
/ZCLAMP,
Internal set speed control (contact ref- SPD-A,
n.††6† erence) <=> Torque control (analog SPD-B,
reference) SPD-D,
C-SEL
Position control (pulse train reference) /ZCLAMP,
n.††7†
<=> Speed control (analog reference) C-SEL
Torque control (analog reference) <=> /ZCLAMP,
n.††9†
Speed control (analog reference) C-SEL
Speed control (analog reference) <=>
/ZCLAMP,
n.††A† Speed control with zero clamp
C-SEL
function

5-28
5.3 Operating Using Speed Control with Analog Voltage Reference

Note: If Pn000.1 is set to 5, 6, 7, or 9, the zero clamp function will become invalid when the control is changed to any
modes other than speed control.
For speed control, the zero clamp function locks the servo when the speed reference drops below the set speed
in the zero clamp level by setting Pn50D.0 to 7 (zero clamp function is always valid). The input signals
(/ZCLAMP, /P-CON) are not necessary.

(3) Related Parameter


Set the speed at which to enter zero clamp operation.

Zero Clamp Level Speed


Classification
Pn501 Setting Range Setting Unit Factory Setting When Enabled
0 to 10000 1 min-1 10 Immediately Setup

Note: Even if a value that exceeds the speed of the servomotor is set, the actual speed will be limited to the maximum
speed of the servomotor.

Operation

5-29
5 Operation
5.3.6 Encoder Output Pulses

5.3.6 Encoder Output Pulses


Encoder output pulse is the signal which processes the encoder output inside the SERVOPACK and then out-
puts externally in the form of 2-phase pulses (phase A and B) with 90° phase differential. It is used as the feed-
back of position.

Signals and output phase form are as shown below.

(1) Signals
Signal Connector
Type Name Remarks
Name Pin Number
PAO CN1-33 Encoder output pulse: phase A Output pulses per motor rotation set
/PAO CN1-34 Encoder output pulse: phase /A in the encoder output pulses (Pn212),
and phase A and phase B are different
PBO CN1-35 Encoder output pulse: phase B from each other in phase by an elec-
Output
/PBO CN1-36 Encoder output pulse: phase /B tric angle of 90°.
PCO CN1-19 Encoder output pulse: phase C One pulse is output per motor rota-
/PCO CN1-20 Encoder output pulse: phase /C tion.

Host controller SERVOPACK


CN1 CN2
Phase A
(PAO) Serial
Phase B Converts data ENC
(PBO) serial
Phase C data to
(PCO) pulse.

(2) Output Phase Form


Forward rotation (phase B leads by 90°) Reverse rotation (phase A leads by 90° 㧕

90° 90°

Phase A Phase A

Phase B Phase B

Phase C Phase C
t t

Note: The pulse width of the (Phase C origin pulse) changes according to the setting of the Pn212 and becomes the same
as that for phase A.
Even in reverse rotation mode (Pn000.0 = 1), the output phase form is the same as that for the standard setting
(Pn000.0 = 0).

If using the SERVOPACK’s phase-C pulse output for a zero point return, rotate the ser-
vomotor twice before starting a zero point return. If the configuration prevents the servo-
motor from returning to the zero point, perform a zero point return at a motor speed of
600 min-1 or below. If the motor speed is faster than 600 min-1, the phase-C pulse output
may not be output correctly.

5-30
5.3 Operating Using Speed Control with Analog Voltage Reference

(3) When Using an Absolute Encoder


When absolute encoder is used, add the following signals.

Signal
Type Connector Pin Number Name
Name
SEN CN1-4 SEN Signal Input
SG CN1-2 Signal Ground
Input
BAT (+) CN1-21 Battery (+)
BAT (-) CN1-22 Battery (-)
Output SG* CN1-1, CN1-2 Signal Ground
∗ SG (CN1-1, 2): Connect to 0 V on the host controller.

5.3.7 Encoder Output Pulse Setting


Set the encoder output pulse using the following parameter.

Encoder Output Pulses Speed Position Torque


Classification
Pn212 Setting Range Setting Unit Factory Setting When Enabled
16 to
1 P/Rev 2048 After restart Setup
1073741824(230)

Pulses from the encoder per revolution are divided inside the SERVOPACK by the number set in this parame-
ter before being output. Set according to the system specifications of the machine or host controller.

According to the encoder resolution, the number of encoder output pulses are limited. Set the encoder output
pulses (Pn212) by the following setting unit.

Setting Range of Setting Unit Encoder Resolution Upper Limit of Servomotor Speed
Encoder Output Pulses (pulse) (min-1)
(P/Rev) 13 bits 17 bits 20 bits

16 to 2048 1 9 9 9 6000
2049 to 16384 1 – 9 9 6000
16386 to 32768 2 – – 9 3000
32772 to 65536 4 – – 9 1500
65544 to 131072 8 – – 9 750
131088 to 262144 16 – – 9 375
Operation
Note 1. The setting range varies with the encoder resolution for the servomotor used.
A parameter setting error alarm (A.041) will occur if the setting is outside the allowable range or does not satisfy
the setting conditions.
Pn212 = 25000 (P/Rev) is accepted, but
Pn212 = 25001 (P/Rev) is not accepted. The alarm A.041 is output because the setting unit differs from that in
the above table.
5
2. The upper limit of the pulse frequency is approx. 1.6 Mpps.
The servomotor speed is limited by the setting value of the number of the output pulse for Pn212.
An overspeed alarm (A.511) will occur if the motor speed exceeds the upper limit specified in the above table.

5-31
5 Operation
5.3.8 Speed Coincidence Signal Setting

Output Example: When Pn212 = 16 (16-pulse output per one revolution), PAO and PBO are output as shown
below.
Preset value: 16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PAO

PBO

1 revolution

5.3.8 Speed Coincidence Signal Setting


The speed coincidence (/V-CMP) output signal is output when the actual servomotor speed is the same as the
specified speed. The host controller uses the signal as an interlock. This signal is the output signal during
speed control.

Signal Connector Pin


Type Setting Meaning
Name Number
ON (close) Speed coincides.
Output /V-CMP CN1-25, 26
OFF (open) Speed does not coincide.

This output signal can be allocated to another output terminal with parameter Pn50E.
Refer to 3.3.2 Output Signal Allocations.

Speed Coincidence Signal Output Width Speed


Classification
Pn503 Setting Range Setting Unit Factory Setting When Enabled
0 to 100 1 min-1 10 Immediately Setup

The /V-CMP signal is output when the difference between the specified speed and actual motor speed is below
this setting.

Motor speed

Pn503

Reference speed

/V-CMP is output in
this range.

<Example>
The /V-CMP signal is output at 1900 to 2100 min-1 if the Pn503 is set to 100 and the reference speed is 2000
min-1.

5-32
5.4 Operating Using Position Control with Pulse Train Reference

5.4 Operating Using Position Control with Pulse Train Reference


This section describes the operation in position control with pulse train reference.
Select the position control with Pn000.

Parameter Meaning When Enabled Classification


Pn000 n.††1† Control mode: Position control (pulse train reference) After restart Setup

„ Block Diagram for Position Control


A block diagram for position control is shown below.

SERVOPACK (in position control)

Pn109 Pn10A

Feedforward
Feedforward filter
Pn210 Pn216
Pn200.0 Pn20E Pn217 (Refer to 6.9.1.)
Reference (Refer to 6.9.1.)
pulse Reference Electronic Pn102 Servomotor
Smoothing + +
pulse gear
Error Position + Speed Current
form ratio (Refer to 5.4.4.) −
M
counter loop gain control control
(Refer to 5.4.1.) (Refer to 5.4.3.)
Encoder
ENC
output pulse Pn212
Encoder output pulse Encoder
(Refer to 5.3.7.)

5.4.1 Basic Settings for Position Control Mode


Set the following signal and parameter for position control with pulse train reference.

(1) Pulse Reference Input Signal Form


Set the pulse reference input signal form using Pn200.0.

Parameter Reference Pulse Form Input Forward Rotation Reverse Rotation


Pulse Reference Reference
Multi-
plier

Sign + pulse train − PULS PULS


(CN1-7) (CN1-7)
n.†††0 (Positive logic)
SIGN H level SIGN
[Factory setting] L level
Operation
(CN1-11) (CN1-11)

− CW CW
CW pulse + CCW pulse L level
n.†††1 (CN1-7) (CN1-7)
(Positive logic) CCW CCW
L level
(CN1-11) (CN1-11)

n.†††2 ×1 90ࠑ 90ࠑ


5
Two-phase pulse train with Phase A Phase A
Pn200 n.†††3 ×2 (CN1-7) (CN1-7)
90° phase differential Phase B Phase B
n.†††4 ×4 (CN1-11) (CN1-11)

− PULS PULS
Sign + pulse train (CN1-7)
n.†††5 (CN1-7)
(Negative logic) SIGN L level SIGN
H level
(CN1-11) (CN1-11)

− CW CW
CW pulse + CCW pulse
n.†††6 (CN1-7) H level (CN1-7)
(Negative logic) CCW CCW H level
(CN1-11) (CN1-11)

5-33
5 Operation
5.4.1 Basic Settings for Position Control Mode

The input pulse multiplier can be set for the 2-phase pulse train with 90° phase differential reference pulse form.

Forward rotation Reverse rotation

Phase A
(CN1-7)
Phase B
(CN1-11)
×1
Internal Servomotor movement
×2 reference pulses
processing
×4

(2) Input Filter for Pulse Train Reference


Parameter Meaning When Enabled Classification
Uses the reference input filter for line driver signal.
n.0††† (Up to 1 Mpps)
[Factory setting]
Pn200 Uses the reference input filter for open-collector sig- After restart Setup
n.1†††
nal. (Up to 200 kpps)
Uses the reference input filter for line driver signal.
n.2†††
(1 Mpps to 4 Mpps)

5-34
5.4 Operating Using Position Control with Pulse Train Reference

(3) Connection Example


Applicable line driver: SN75ALS174 manufactured by Texas Instruments Inc., or MC3487 or equivalent

„ Line Driver Output


Host controller SERVOPACK

Line driver CN1


∗ Photocoupler
PULS 7
PULS

4.7 kΩ
CW 150Ω
Phase A /PULS 8

SIGN 11 Photocoupler
SIGN

4.7 kΩ
CCW 150Ω
Phase B /SIGN 12

CLR 15 Photocoupler
CLR

4.7 kΩ
150Ω
/CLR 14

FG FG

∗ represents twisted-pair wires.

„ Open-collector Output
Set limit resistor R1 so the input current, i, falls between 7 mA to 15 mA.

Host controller SERVOPACK


Vcc CN1  Example
R1 i ∗
PULS 7
Photocoupler  When Vcc is +24 V: R1 = 2.2 kΩ
150Ω  When Vcc is +12 V: R1 = 1 kΩ
4.7 kΩ

 When Vcc is +5 V: R1 = 180 Ω


/PULS 8
Tr1 Note: In case of open-collector outputs,
the signal logic is as follows.
R1 i Photocoupler
SIGN 11 H level input or
When Tr1 is ON
4.7 kΩ

150Ω equivalent
/SIGN 12
L level input or
R1 i CLR 15
Photocoupler When Tr1 is OFF
equivalent
4.7 kΩ

150Ω
/CLR 14

FG FG Operation

∗ represents twisted-pair wires.


5
• Use a shielded cable for I/O signals and ground both ends of the shield.
• Connect the shield at the SERVOPACK to the connector shell so that the shield will
be connected to the frame ground (FG) through the connector.

5-35
5 Operation
5.4.1 Basic Settings for Position Control Mode

The built-in power supply of the SERVOPACK can be used. With an external power supply, a photocoupler
isolation circuit will be used. A non-isolated circuit will be used if the built-in power supply is used.

Host controller SERVOPACK


CN1
+12V
PL1 3 1kΩ
7 Photocoupler
PULS

4.7 kΩ
150Ω
∗ /PULS 8
Tr1
PL2 13
1.5 V or 11

4.7 kΩ
less at ON SIGN
/SIGN 12

PL3 18
15

4.7 kΩ
CLR
/CLR 14

FG FG

∗ represents twisted-pair wires.

• Use a shielded cable for I/O signals and ground both ends of the shield.
• Connect the shield at the SERVOPACK to the connector shell so that the shield will
be connected to the frame ground (FG) through the connector.

(4) Electrical Specifications for Pulse Train Reference


Forms of pulse train references are as shown below.

Pulse Train Reference Form Electrical Specifications Remarks


Sign + pulse train input t1 t2 t1, t2, t3, t7 ≤ 0.025 μs Sign (SIGN)
SIGN t7
(SIGN + PULS signal) t3
t4, t5, t6 ≥ 0.5 μs H = Forward
PULS reference
Maximum reference fre- t4 Ǽ t5 t6 τ ≥ 0.125 μs
quency: 4 Mpps T
L = Reverse
Forward reference Reverse reference
T-τ = 0.125 μs
(In case of open-collector reference
output, maximum refer-
ence frequency: 200 kpps)

CW pulse + CCW pulse t1 t1, t2 ≤ 0.025 μs


T
Maximum reference fre- t3 ≥ 0.5 μs
quency: 4 Mpps CCW
t2
Ǽ
τ ≥ 0.125 μs
(In case of open-collector CW t3
T-τ = 0.125 μs
output, maximum refer- Forward reference Reverse reference

ence frequency: 200 kpps)

Two-phase pulse train with t1 t2 t1 ≤ 0.1 μs Reference pulse


90° phase differential t2 ≥ 0.1 μs form is set with
Phase A
(phase A + phase B) Pn200.0.
Phase B τ ≥ 0.5 μs
Maximum reference fre- Ǽ

quency: 1 Mpps*
T
T-τ = 0.5 μs
Forward reference Reverse reference
(In case of open-collector Phase B leads
phase A by 90°
Phase B lags
phase A by 90°
output, maximum refer-
ence frequency: 200 kpps)

∗ Maximum reference frequency by each multiplier are as follows.


×1 input pulse multiplier: 1 Mpps
×2 input pulse multiplier: 1 Mpps
×4 input pulse multiplier: 1 Mpps

5-36
5.4 Operating Using Position Control with Pulse Train Reference

(5) I/O Signal Timing Example


Input/Output signal timing are as shown below.
Servo ON ON
Release
t1 ≤ 36 ms
Baseblock t1 t2 t2 ≤ 6 ms
H (When Pn506 is set to 0.)
CN1-11
t3 ≥ 40 ms
H
Sign + pulse train t3
L
CN1-7

Note: The interval from the time the servo ON signal is turned ON until a reference pulse is input is must be at least 40 ms.
Otherwise the reference pulse may not be received by the SERVOPACK (t3).

Operation

5-37
5 Operation
5.4.2 Clear Signal

5.4.2 Clear Signal


Clear input signal sets SERVOPACK error counter to zero.

(1) Signal Setting


Type Signal Name Connector Pin Number Name
CLR CN1-15 Clear Input
Input
/CLR CN1-14 Clear Input

(2) Clear Input Signal Form


Set the clear input signal form using Pn200.1.

Parameter Description Timing When Enabled Classification


Clears at ON.
CLR Clears at
Position error pulses do ON
n.††0† not accumulate while the (CN1-15)
signal is at ON.
[Factory setting]

CLR ON
n.††1† Clears at the rising edge. (CN1-15)

Pn200 Clears here just once. After restart Setup


Clears at OFF.
CLR Clears at
Position error pulses do (CN1-15)
n.††2† OFF
not accumulate while the
signal is at OFF.

CLR OFF
n.††3† Clears at the falling edge. (CN1-15)
Clears here just once.

The following are executed when the clear operation is enabled.

• The SERVOPACK error counter is set to 0.


• Position loop operation is disabled.
Note: Holding the clear status may cause the servo clamp to stop functioning and the servomotor to rotate slowly due to
drift in the speed loop.
„ Pulse Width of Clear Signal
When the parameter Pn200.1 is set to 0 or 2, the width of a clear signal must be at least 250 μs to reset the
error counter.
When the parameter Pn200.1 is set to 1 or 3, the width of a clear signal must be at least 20μs to reset the error
counter.

(3) Clear Operation


This parameter determines when the error counter should be set to zero according to the condition of the SER-
VOPACK. Either of three clearing modes can be selected with Pn200.2.

Parameter Description When Enabled Classification


Sets the error counter to zero during a baseblock
n.†0†† when an alarm occurs or when the servo ON (/S_ON)
signal turns OFF. [Factory setting]
Pn200 After restart Setup
Does not set the error counter to zero. Clears only with
n.†1††
the /CLR signal.
n.†2†† Sets the error counter to zero when an alarm occurs.

5-38
5.4 Operating Using Position Control with Pulse Train Reference

5.4.3 Electronic Gear


The electronic gear enables the workpiece travel distance per input reference pulse from the host controller to
be set to any value. The minimum position data moving a load is called a reference unit.

To move a workpiece 10 mm:

Workpiece

Encoder resolution (20 bit) 1048576


Ball screw pitch: 6 mm

When the Electronic Gear is Not Used:


1 Calculate the revolutions.
1 revolution is 6 mm. Therefore, 10 ÷ 6 = 1.6666 revolutions.

2 Calculate the required reference pulses.


1048576 pulses is 1 revolution. Therefore, 1.6666 × 1048576 = 1746928 pulses.

3 Input 1746928 pulses as reference pulses.

Reference pulses must be calculated per reference. → complicated

When the Electronic Gear is Used:


The reference unit is 1μm. Therefore, to move the workpiece 10 mm (10000μm),
1 pulse = 1μm, so 10000 ÷ 1 = 10000 pulses.
Input 10000 pulses as reference pulses.

Calculation of reference pulses per reference is not required. → simplified

(1) Electric Gear Ratio


Set the electric gear ratio using Pn20E and Pn210.
Operation
Electronic Gear Ratio (Numerator) Position
Classification
Pn20E Setting Range Setting Unit Factory Setting When Enabled
1 to 1073741824
1 4 After restart Setup 5
(230)

Electronic Gear Ratio (Denominator) Position


Classification
Pn210 Setting Range Setting Unit Factory Setting When Enabled
1 to 1073741824
1 1 After restart Setup
(230)

If the gear ratio of the motor and the load shaft is given as n/m where m is the rotation of the motor and n is the
rotation of the load shaft,

B Pn20E Encoder resolution m


Electronic gear ratio: = = ×
A Pn210 Travel distance per load n
shaft revolution (reference units)

5-39
5 Operation
5.4.3 Electronic Gear

„ Encoder Resolution
Encoder resolution can be checked with servomotor model designation.
SGMV

Symbol Specification Encoder Resolutions


3 20-bit absolute 1048576
D 20-bit incremental 1048576
A 13-bit incremental 8192

SGMPS

Symbol Specification Encoder Resolutions


2 17-bit absolute 131072
C 17-bit incremental 131072

Electronic gear ratio setting range: 0.001 ≤ Electronic gear ratio (B/A) ≤ 4000
If the electronic gear ratio is outside this range, a parameter setting error (A.040) will be
output.

(2) Procedure for Setting the Electronic Gear Ratio


Set value electric gear differs depending on the machine specifications. Use the following procedure to set the
electronic gear ratio.

Step Operation
Check machine specifications.
1
Check the gear ratio, ball screw pitch, and pulley diameter.
Check the encoder resolution.
2
Check the encoder resolution for the servomotor used.
Determine the reference unit used.
3 Determine the reference unit from the host controller, considering the
machine specifications and positioning accuracy.
Calculate the travel distance per load shaft revolution.
4 Calculate the number of reference units necessary to turn the load shaft one
revolution based on the previously determined reference units.
Calculate the electronic gear ratio.
5
Use the electronic gear ratio equation to calculate the ratio (B/A).
Set parameters.
6
Set parameters Pn20E and Pn210 using the calculated values.
7 Turn OFF the power and ON again to enable the settings.

5-40
5.4 Operating Using Position Control with Pulse Train Reference

(3) Electronic Gear Ratio Equation


Refer to the following equation to determine the electric gear ratio.

Servomotor
n
Reference pulse + Pitch = P (mm/rev)
B Position Speed
loop loop
A −
Δ
mm/P m

Δ
mm/P  㧦Reference unit PG
P/rev
PG
P/rev ‫ޓ‬㧦Encoder resolution
P
mm/rev 㧦Ball screw pitch
n : Gear ratio (m is the rotation of the motor and n is the rotation of the load shaft.)
m
n×P ( B )
× = PG × m
Δ A
PG × m × Δ PG m Set A and B with the following parameters.
( B )= = ×
A n×P P n
A 㧦Pn210 B 㧦Pn20E
Δ

(4) Electronic Gear Ratio Setting Examples


The following examples show electronic gear ratio settings for different load configurations.

Load Configuration
Ball Screw Disc Table Belt and Pulley

Reference unit: 0.001 mm Reference unit: 0.005 mm


Reference unit: 0.01°
Step Operation Load shaft Load shaft
Gear ratio:
Gear ratio
20-bit encoder 1/50
Ball screw 1/100 Pulley diameter:
pitch: 6 mm 100 mm
Load shaft
20-bit encoder 20-bit encoder

Pulley diameter: 100 mm


Rotation angle per revolu-
Check machine specifica- x Ball screw pitch: 6 mm (pulley circumference: 314
1 tion: 360°
tions. x Gear ratio: 1/1 mm)
Gear ratio: 1/100
• Gear ratio: 1/50
Check the encoder reso-
2 1048576 (20-bit) 1048576 (20-bit) 1048576 (20-bit)
lution.
Determine the reference Reference unit: 0.001 mm Reference unit: 0.005 mm
3
unit used. (1 μm)
Reference unit: 0.01°
(5 μm) Operation
Calculate the travel dis-
4 tance per load shaft revo- 6 mm/0.001 mm=6000 360°/0.01°=36000 314 mm/0.005 mm=62800
lution.

Calculate the electronic 5


5 B 1048576 1 B 1048576 100 B 1048576 50
gear ratio. = ˜ = ˜ = ˜
A 6000 1 A 36000 1 A 62800 1
Pn20E: 1048576 Pn20E: 104857600 Pn20E: 52428800
6 Set parameters.
Pn210: 6000 Pn210: 36000 Pn210: 62800

5-41
5 Operation
5.4.4 Smoothing

5.4.4 Smoothing
Applying a filter to a reference pulse input, this function provides smooth servomotor operation in the follow-
ing cases.

• When the host controller that outputs a reference cannot perform acceleration/deceleration processing.
• When the reference pulse frequency is too low.
Note: This function does not affect the travel distance (i.e., the number of pulses).

(1) Related Parameters


Set the following filter-related parameters.
Change the setting while there is no reference pulse input and the servomotor stops.

Position Reference Acceleration/Deceleration Time


Position
Constant Classification
Pn216 Setting Range Setting Unit Factory Setting When Enabled
Immediately after the
0 to 65535 0.1 ms 0* Setup
servomotor stops

Average Movement Time of Position Reference Position


Classification
Pn217 Setting Range Setting Unit Factory Setting When Enabled
Immediately after the
0 to 10000 0.1 ms 0* Setup
servomotor stops

∗ When set to 0, a filter becomes ineffective.

While the motor is rotating, changes in Pn216 or Pn217 will not be reflected. The
changes will be effective after the motor comes to a stop with no reference pulse input.

<Note>
The difference between the position reference acceleration/deceleration time constant (Pn216) and the position reference
movement averaging time (Pn217) is shown below.

Acceleration/Deceleration Filter Average Movement Time Filter

Reference pulse Reference pulse


frequency Before filter applied frequency Before filter applied
After filter applied After filter applied
100% 100%

63.2%
36.8%

t t
Pn216 Pn216 Pn217 Pn217

Response waveform for stepwise input Response waveform for stepwise input

Reference pulse
frequency Pn217 Before filter applied
After filter applied
100%

Pn217

t
Response waveform for ramp reference input

5-42
5.4 Operating Using Position Control with Pulse Train Reference

5.4.5 Positioning Completed Output Signal


This signal indicates that servomotor movement has been completed during position control.

If the difference between the number of reference pulses from the host controller and the movement of the ser-
vomotor (the number of position error pulses) drops below the set value in the parameter, the positioning com-
pletion signal will be output.

Use this signal to check the completion of positioning from the host controller.

Signal Connector
Type Output Status Close Meaning
Name Pin Number
CN1-25, 26 ON (close) Positioning has been completed.
Output /COIN
[Factory setting] OFF (open) Positioning is not completed.

• This output signal can be allocated to another output terminal with Pn50E. Refer to 3.3.2 Output Signal Alloca-
tions.

Positioning Completed Width Position


Classification
Pn522 Setting Range Setting Unit Factory Setting When Enabled
0 to 1073741824(230) Reference unit 7 Immediately Setup

• The positioning completed width setting has no effect on final positioning accuracy.
Reference Servomotor
Speed speed

Pn522
Error pulse

Time

/COIN ON (close) is effective.


Time

Note: Too large a value at this parameter may output only a small error during low-speed operation that will cause the
/COIN signal to be output continuously.
If a servo gain is set that keeps the position error small when the positioning completed width is small, use
Pn207.3 to change output timing for the /COIN signal.
Position
reference Reference after position
input reference filter applied
Absolute value of Operation
Pn200.0 Pn20E Pn216 position error
Pn217
Reference Electronic +
pulse form gear ratio Smoothing Position error counter
-

Pn210 5
Parameter Name Meaning When Enabled Classification
When the absolute value of the posi-
tion error is below the positioning
n.0††† completed width setting.
[Factory setting]
When the absolute value of the posi-
tion error is below the positioning
/COIN Output
Pn207 n.1††† completed width setting, and the refer- After restart Setup
Timing
ence after applying the position refer-
ence filter is 0.
When the absolute value of the posi-
tion error is below the positioning
n.2†††
completed width (Pn522) setting, and
the position reference input is 0.

5-43
5 Operation
5.4.6 Positioning Near Signal

5.4.6 Positioning Near Signal


The host controller receives the positioning near signal prior to confirming the positioning-completed signal,
and performs the following operating sequence after positioning has been completed to shorten the time
required for operation.

This signal is generally used in combination with the positioning completed output signal.

Signal Connector
Type Setting Meaning
Name Pin Number
The servomotor has reached a point near to
ON (close)
positioning completed.
Output /NEAR Must be allocated
The servomotor has not reached a point near
OFF (open)
to positioning completed.

The output terminal must be allocated with Pn510 in order to use Positioning Near signal. Refer to 3.3.2 Output Signal
Allocations for details.

NEAR Signal Width Position


Classification
Pn524 Setting Range Setting Unit Factory Setting When Enabled
1 to 1073741824(230) Reference unit 1073741824 Immediately Setup

• The positioning near (/NEAR) signal is output when the difference (error) between the number of reference
pulses output by the host controller and the travel distance of the servomotor is less than the value set in this
parameter.
Reference
Servomotor
Speed speed

Pn524 Pn522 Time


Error pulse
0
Time

/NEAR ON (close) is effective.


Time
/COIN ON (close) is effective.
Time

Note: Normally, the setting should be larger than that for the positioning completed width (Pn522).

5-44
5.4 Operating Using Position Control with Pulse Train Reference

5.4.7 Reference Pulse Inhibit Function


This function inhibits the SERVOPACK from counting input pulses during position control. The servomotor
remains locked (clamped) while pulse are inhibited.

<Terms>
Servo lock: A stopped state of the motor in which a position loop is formed with a position reference of 0.
SERVOPACK

Pn000.1

Pn000.1 =1
Reference pulse OFF +
Pn000.1 =B Error
ON - counter

/P-CON /P-CON (/INHIBIT)


(/INHIBIT)
Feedback pulse

(1) Factory-set Sequence Signal Allocations (Pn50A.0 = 0)


Use the /P-CON signal to switch to the reference pulse inhibit function.

Signal Connector
Type Setting Meaning
Name Pin Number
Turns ON the INHIBIT function to inhibit the SER-
ON
CN1-41 VOPACK from counting reference pulses.
Input /P-CON
[Factory setting] Turns OFF the INHIBIT function to count reference
OFF
pulses.

To use the reference pulse inhibit function, set Pn000.1 to B.

Input Signal
Parameter Control Method When Enabled Classification
Used
The INHIBIT function in position
Pn000 n.††B† /P-CON After restart Setup
control mode uses /P-CON.

Note: If Pn000.1 is set to B, the /P-CON signal cannot be used for any function other than the reference pulse inhibit func-
tion.

(2) Changing Sequence Signal Allocations for Each Signal (Pn50A.0 = 1)


Use the /INHIBIT signal to switch to the reference pulse inhibit function.

To use the /INHIBIT signal, the input signal must be allocated. For details, refer to 3.3.1 Input Signal Alloca- Operation
tionss to Input Terminals.

Signal Connector
Type Setting Meaning
Name Pin Number
5
Turns ON the INHIBIT function to inhibit the SER-
ON
CN1-†† VOPACK from counting reference pulses.
Input /INHIBIT
Must be allocated. Turns OFF the INHIBIT function to count reference
OFF
pulses.

5-45
5 Operation
5.4.7 Reference Pulse Inhibit Function

To use the reference pulse inhibit function, set Pn000.1 to 1, 5, 7 or 8.

Input Signal
Parameter Control Method When Enabled Classification
Used
n.††1† Position control (pulse train reference) /INHIBIT
Internal set speed control (contact ref-
n.††5† erence)⇔Position control (pulse train /INHIBIT
reference)
Pn000 Position control (pulse train refer- After restart Setup
n.††7† ence)⇔Speed control (analog refer- /INHIBIT
ence)
Position control (pulse train refer-
n.††8† ence)⇔Torque control (analog refer- /INHIBIT
ence)

Note: Reference pulse inhibit function is effective only with position control.

5-46
5.5 Operating Using Torque Control with Analog Voltage Reference

5.5 Operating Using Torque Control with Analog Voltage


Reference
This section describes the operation in torque control with analog voltage reference.

Input the torque reference using analog voltage reference and control the SERVOPACK operation with the
torque in proportion to the input voltage.

Select the torque control with analog voltage reference with Pn000.

Parameter Meaning When Enabled Classification


Control mode: Torque control (analog voltage refer-
Pn000 n.††2† After restart Setup
ence)

5.5.1 Basic Settings for Torque Control Mode


Set the following signal and parameter for torque control with analog voltage reference.

(1) Signal Setting


Set the following input signals.

Connector
Type Signal Name Name
Pin Number
T-REF CN1-9 Torque reference input
Input
SG CN1-10 Signal ground for torque reference input

„ Input Circuit Example


Host SERVOPACK
controller
CN1
T-REF
D/A
9 Approx.
SG 14kΩ or more
10

0V

Operation

5-47
5 Operation
5.5.2 Reference Offset Adjustment

(2) Parameter Setting


This sets the analog voltage level for the torque reference (T-REF) that is necessary to operate the servomotor
at the rated torque.

Torque Reference Input Gain Speed Position Torque


Classification
Pn400 Setting Range Setting Unit Factory Setting When Enabled
10 to 100 0.1 V/rated torque 30 Immediately Setup

<Checking the Internal Torque Reference>


Internal torque reference can be checked with the panel operator, an analog monitor or SigmaWin+.

Reference torque (%)

300

200

100
- 12 -8 -4
Input voltage (V)
0 34 8 12
Factory setting
- 100

- 200

- 300

The slope is set in Pn400.

5.5.2 Reference Offset Adjustment


In torque control, the servomotor may rotate at a very low speed with an analog voltage reference of 0 V. This
occurs because the reference voltage of the host controller or external circuit has a slight offset of a few milli-
volts. It is called "offset".

If the servomotor rotates at a very low speed, the offset needs to be eliminated with the offset adjustment func-
tion.

Use either automatic adjustment or manual adjustment. Automatic adjustment uses the automatic adjustment
parameter for reference offset (Fn009). Manual adjustment uses the manual adjustment parameter for refer-
ence offset (Fn00B).

(1) Automatic Adjustment of Reference Offset (Fn009)


The automatic adjustment of reference offset automatically measures the offset and adjusts the reference volt-
age.

Internal Internal
torque torque
reference reference Offset automatically
adjusted in SERVOPACK.
Offset
Torque Torque
reference reference
Automatic
offset
adjustment

5-48
5.5 Operating Using Torque Control with Analog Voltage Reference

After completion of the automatic adjustment, the amount of offset is saved in the SERVOPACK.

Adjust the reference offset automatically using the following steps.

The reference offset must be automatically adjusted while the servo ON (/S_ON) signal
is OFF.

Display after
Step Keys Description
Operation
Turn OFF the servo ON (/S_ON) signal, and input the 0 V
reference voltage from the host controller or external cir-
cuit.
SERVOPACK Servomotor

1
0 V speed
Host reference
controller
Slow rotation
Servo OFF (Servo ON)

Press the MODE/SET Key to select the utility function


2 mode.
MODE/SET DATA/

Press the UP or the DOWN Key to select Fn009.


3
MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one sec-


ond. "rEF_o" is displayed.
4
MODE/SET DATA/
Note: When "no_OP" blinks for approximately one sec-
ond, the write prohibited setting is set in Fn010.
Change the setting in Fn010 and press the key again
after enabling writing. (Refer to 7.12.)

Press the MODE/SET key.


5 After "donE" blinks for approximately one second,
MODE/SET DATA/
"rEF_o" is displayed again.

Press the DATA/SHIFT Key for approximately one sec-


6 ond. "Fn009" is displayed again.
Operation
MODE/SET DATA/

Note: The automatic adjustment of reference offset (Fn009) cannot be used when a position loop has been formed with the
host controller. Use the manual servo tuning of reference offset described in (2) Manual Adjustment of Reference
Offset (Fn00B).

5-49
5 Operation
5.5.2 Reference Offset Adjustment

(2) Manual Adjustment of Reference Offset (Fn00B)


This mode adjusts the offset by inputting the amount of torque reference offset directly.

Use the manual servo tuning of the torque reference offset (Fn00B) in the following cases:

• To deliberately set the offset to some value.


• To check the offset data set in the automatic adjustment mode of reference offset.

The offset adjustment range and setting units are as follows:

Internal torque reference

Offset adjustment
range
Offset Adjustment Range: -128 to +127
(Torque reference: -1881.6 mV to +1866.9 mV)
Offset setting unit Analog
Offset Setting Unit
input
Torque reference: 1 = 14.7 mV
voltage

Adjust the reference offset using the following steps.

Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the utility function
1 mode.
MODE/SET DATA/

Press the UP or the DOWN Key to select Fn00B.


2
MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one sec-


ond. The display shown on the left appears.
3
MODE/SET DATA/
Note: When "no_OP" blinks for approximately one sec-
ond, the write prohibited setting is set in Fn010.
Change the setting in Fn010 and press the key again
after enabling writing. (Refer to 7.12.)

Turn ON the servo ON (/S-ON) signal. The display shown


4 on the left appears.

Press the DATA/SHIFT Key for approximately one sec-


5 ond. The offset amount is displayed.
MODE/SET DATA/

Press the UP or the DOWN Key to adjust the amount of


6 offset.
MODE/SET DATA/
(Example)
Press the DATA/SHIFT Key.
7 After "donE" blinks, the display shown on the left
MODE/SET DATA/
appears.

Press the DATA/SHIFT Key for approximately one sec-


8 ond. "Fn00b" is displayed again.
MODE/SET DATA/

5-50
5.5 Operating Using Torque Control with Analog Voltage Reference

5.5.3 Torque Reference Filter


This smoothens the torque reference by applying a first order lag filter to the torque reference (T-REF) input.

Note: A value that is too large, however, will slow down response.

T-REF Filter Time Constant Speed Position Torque


Classification
Pn415 Setting Range Setting Unit Factory Setting When Enabled
0 to 65535 0.01 ms 0 Immediately Setup

5.5.4 Speed Limit in Torque Control


This function limits the speed of the servomotor to protect the machine.

A servomotor in torque control is controlled to output the specified torque, but the motor speed is not con-
trolled. Therefore, if an excessive reference torque is set for the load torque on the machinery side, the speed
may out run the torque of the machine and the speed of the motor may increase greatly. If that may occur, use
this function to limit the speed.

Note: The actual limit value of motor speed depends on the load conditions of the motor.

With No Speed Limit With Speed Limit

Danger of damage due to Motor speed


Motor speed critical speed.
Maximum speed Safe operation with
speed limit.
Speed limit

Time Time

Refer to the following parameters for speed limit.

(1) Signals Output during Servomotor Speed Limit


The following signal is output when the motor speed reaches the limit speed.

Signal Connector
Type Name Meaning
Name Pin Number
ON (close) Servomotor speed limit being applied.
Output /VLT Must be allocated
OFF (open) Servomotor speed limit not being applied.

For use, this output signal must be allocated. For details, refer to 3.3.2 Output Signal Allocations. Operation

(2) Speed Limit Setting


Select the speed limit mode with Pn002.1.
5
Parameter Meaning When Enabled Classification
Uses the value set in Pn407 as the speed limit (internal
n.††0†
speed limit function). [Factory setting]
Pn002 Uses V-REF (CN1-5, 6) as an external speed limit After restart Setup
input. Applies a speed limit using the input voltage of
n.††1†
V-REF and the setting in Pn300 (external speed limit
function).

5-51
5 Operation
5.5.4 Speed Limit in Torque Control

„ Internal Speed Limit Function


If the internal speed limit function is selected in Pn002, set the limit of the maximum speed of the motor in
Pn407.

The limit of the speed in Pn408 can be selected from the maximum speed of the motor or the excessive speed
alarm detection speed. Select the overspeed alarm detection speed to limit the speed to the maximum or equiv-
alent speed of the motor.

Speed Limit During Torque Control Torque


Classification
Pn407 Setting Range Setting Unit Factory Setting When Enabled
0 to 10000 1 min-1 10000 Immediately Setup

Note: • The setting in this parameter is enabled when Pn002.1 is set to 0.


• The servomotor’s maximum speed will be used when the setting in this parameter exceeds the maximum speed of
the servomotor used.

Parameter Meaning When Enabled Classification


Use the smaller value between maximum motor rota-
n.††0† tion number and the value of Pn407 as speed limit
value.
Pn408 After restart Setup
Use the smaller value between excessive speed alarm
n.††1† detection speed and the value of Pn407 as speed limit
value.

„ External Speed Limit Function


If the external speed limit function is selected in Pn002, set the V-REF input signal and Pn300.

Signal Connector
Type Name
Name Pin Number
V-REF CN1-5 External speed limit input
Input
SG CN1-6 Signal ground for external speed limit input

Inputs an analog voltage reference as the servomotor speed limit value during torque control.

<Note>
• The smaller value of the speed limit input from the V-REF on the Pn407 (Speed Limit during Torque Con-
trol) is enabled when Pn002.1 is set to 1.
• The setting in Pn300 determines the voltage level to be input as the limit value. Polarity has no effect.
• When Pn300 is set to 6.00 (factory setting) and 6 V is input to V-REF (CN1-5, 6), the speed is limited to the
rated speed of the servomotor.

Speed Reference Input Gain Speed Position Torque


Classification
Pn300 Setting Range Setting Unit Factory Setting When Enabled
150 to 3000 0.01 V/rated speed 600 Immediately Setup

5-52
5.6 Operating Using Speed Control with an Internal Set Speed

5.6 Operating Using Speed Control with an Internal Set Speed


This function allows speed control operation by externally selecting an input signal from among three servo-
motor speed settings made in advance with parameters in the SERVOPACK. Since controlling a speed with a
parameter inside the SERVOPACK, there is no need for an external speed of pulse generator.

SERVOPACK
Parameters for internal set speed
CN1
Motor rotation direction
(Forward/Reverse)
/P-CON (/SPD-D) 41 Servomotor
Pn301 Speed
reference
Contact inputs* /P-CL (/SPD-A) 45 Pn302 M

Pn303
/N-CL (/SPD-B) 46
Stops

* When using the external input signal pins as factory settings, the functions of /P-CON, /P-CL
and /N-CL change to the functions of /SPD-D, /SPD-A and /SPD-B respectively.

5.6.1 Basic Settings for Speed Control with an Internal Set Speed
Set the following signal and parameter for speed control with an internal set speed.

(1) Signal Setting


The following input signals are used to switch the operating speed.

„ Using Input signals /P-CON, /P-CL and /N-CL [Factory setting]


Signal Connector
Type Meaning
Name Pin Number
/P-CON CN1-41 Switches the servomotor rotation direction.
Input /P-CL CN1-45 Selects the internal set speed.
/N-CL CN1-46 Selects the internal set speed.

„ Using Input Signals /SPD-D, /SPD-A and /SPD-B


Signal Connector
Type Meaning
Name Pin Number
/SPD-D CN1-41 Switches the servomotor rotation direction.
Input /SPD-A CN1-45 Selects the internal set speed. Operation

/SPD-B CN1-46 Selects the internal set speed.

(2) Speed Control with an Internal Set Speed Selection


Select the speed control with an internal set speed with Pn000.
5

Parameter Meaning When Enabled Classification


Pn000 n.††3† Control mode: Internal set speed control After restart Setup

5-53
5 Operation
5.6.1 Basic Settings for Speed Control with an Internal Set Speed

(3) Parameter Setting


Set the internal set speed with Pn301, Pn302 and Pn303.

Internal Set Speed 1 Speed


Classification
Pn301 Setting Range Setting Unit* Factory Setting When Enabled
0 to 10000 1 min-1 100 Immediately Setup

Internal Set Speed 2 Speed


Classification
Pn302 Setting Range Setting Unit* Factory Setting When Enabled
0 to 10000 1 min-1 200 Immediately Setup

Internal Set Speed 3 Speed


Classification
Pn303 Setting Range Setting Unit* Factory Setting When Enabled
0 to 10000 1 min-1 300 Immediately Setup

∗ When a direct drive motor is connected, the setting unit will be automatically 0.1 min-1.
Note: The maximum speed of the servomotor is used whenever the value exceeds the maximum speed is set in the Pn301
to Pn303.

(4) Operating Using an Internal Set Speed


Use ON/OFF combinations of the following input signals to operate with the internal set speeds.

Input Signal Motor


/P-CON /P-CL /N-CL Rotation Speed
/SPD-D /SPD-A /SPD-B Direction
OFF OFF Stops at 0 of the internal set speed.
OFF ON Pn301: Internal Set Speed 1 (SPEED1)
OFF Forward
ON ON Pn302: Internal Set Speed 2 (SPEED2)
ON OFF Pn303: Internal Set Speed 3 (SPEED3)
OFF OFF Stops at 0 of the internal set speed.
OFF ON Pn301: Internal Set Speed 1 (SPEED1)
ON Reverse
ON ON Pn302: Internal Set Speed 2 (SPEED2)
ON OFF Pn303: Internal Set Speed 3 (SPEED3)

5-54
5.6 Operating Using Speed Control with an Internal Set Speed

5.6.2 Example of Operating with Internal Set Speed


Operating example of speed control with internal set speed is as shown below.
This example combines speed control with internal set speed with soft start function.
The shock that results when the speed is changed can be reduced by using the soft start function.

Servomotor speed

3rd speed
+SPEED3
Acceleration/deceleration are
+SPEED2
2nd speed done for the soft start times set in
Pn305 and Pn306.
1st speed
+SPEED1

Stop Stop
0
Stop

- SPEED1 1st speed

- SPEED2
2nd speed

- SPEED3
3rd speed

/P-CL (/SPD-A)
OFF OFF ON ON OFF OFF ON ON OFF

/N-CL (/SPD-B)
OFF ON ON OFF OFF ON ON OFF OFF

/P-CON( /SPD-D)
OFF OFF OFF OFF ON ON ON ON

Operation

5-55
5 Operation

5.7 Combination of Control Modes


SERVOPACK can switch the combination of control modes. Select the control mode with Pn000.1.

Parameter Combination of Control Modes When Enabled Classification


Internal set speed control (contact reference) ⇔
n.††4†
Speed control (analog voltage reference)
Internal set speed control (contact reference) ⇔
n.††5†
Position control (pulse train reference)
Internal set speed control (contact reference) ⇔
n.††6†
Torque control (analog voltage reference)
Position control (pulse train reference) ⇔
n.††7†
Speed control (analog voltage reference)
Pn000 After restart Setup
Position control (pulse train reference) ⇔
n.††8†
Torque control (analog voltage reference)
Torque control (analog voltage reference) ⇔
n.††9†
Speed control (analog voltage reference)
Speed control ⇔ Speed control with zero clamp func-
n.††A†
tion
Position control ⇔ Position control with reference
n.††B†
pulse inhibit function

5-56
5.7 Combination of Control Modes

5.7.1 Switching Internal Set Speed Control (Pn000.1 = 4, 5, or 6)


Conditions for switching in internal set speed control are as shown below.

(1) Factory-set Input Signal Allocations (Pn50A.0 = 0)


The control mode can be switched using /P-CL and /N-CL signals.

• When Pn000.1 = 5 (Internal set speed control ⇔ Position control), the soft start function will operate only
when selecting the internal set speed. The soft start function cannot be used with pulse reference input.
• When switching to pulse reference input during operation at either of the three speeds (1st speed to 3rd
speed), the pulse reference will not be received by the SERVOPACK until after the positioning completed
(/COIN) signal is output. Always begin the output of the pulse reference from the host controller after the
positioning completed (/COIN) signal is output from the SERVOPACK.

<Operation Example using Control Modes of Internal Set Speed Control + Soft Start <=> Position Control
(Pulse Train Reference)>
Motor speed

+SPEED3
Decelerating to a stop
+SPEED2

+SPEED1

- SPEED1

- SPEED2

- SPEED3

/COIN

Pulse
reference t1
/P-CL
OFF ON ON OFF OFF OFF

/N-CL
ON ON OFF OFF OFF ON

2nd Switching
1st speed speed 3rd speed Pulse train reference 1st speed
Selected speed
Internal
set speed
Internal set speed control Position control control

Note 1. The t1 value is not affected by whether the soft start function is used. Operation
A maximum delay of 2 ms occurs in loading /P-CL and /N-CL.
2. The speed is decelerated for the time set in Pn306, and the speed control will be changed to the position control
after the motor comes to a stop.
3. The position control can be changed to the speed control while the motor is rotating.

Input Signal Motor


5
Rotation Speed
/P-CON /P-CL /N-CL Direction
OFF OFF Pulse train reference input (position control)
OFF ON Pn301: Internal Set Speed (SPEED 1)
OFF Forward
ON ON Pn302: Internal Set Speed (SPEED 2)
ON OFF Pn303: Internal Set Speed (SPEED 3)
OFF OFF Pulse train reference input (position control)
OFF ON Pn301: Internal Set Speed (SPEED 1)
ON Reverse
ON ON Pn302: Internal Set Speed (SPEED 2)
ON OFF Pn303: Internal Set Speed (SPEED 3)
Use /P-CON signal to switch forward/reverse rotation when internal set speed control is used.
(Forward: /P-CON = OFF, reverse: /P-CON = ON)

5-57
5 Operation
5.7.1 Switching Internal Set Speed Control (Pn000.1 = 4, 5, or 6)

(2) Changing Input Signal Allocations for Each Signal (Pn50A.0 = 1)


Allocate the /C-SEL to an input terminal to change modes with the /C-SEL signal.

Signal Connector Pn000 Setting and Control Mode


Type Setting
Name Pin Number n.††4† n.††5† n.††6†
Must be ON Speed Position Torque
Input /C-SEL
allocated OFF Internal set speed Internal set speed Internal set speed

Note: To use the /C-SEL signal, the input signal must be allocated. For details, refer to 3.3.1 Input Signal Allocations.

An operation example with the following conditions is shown below.

• Internal set speed ⇔ Position control (pulse train reference)


• /C-SEL signal is OFF (internal set speed control)
Input Signal Motor
Rotation Speed
/SPD-D /SPD-A /SPD-B Direction
OFF OFF Stops at 0 of the internal set speed.
OFF ON Pn301: Internal Set Speed (SPEED 1)
OFF Forward
ON ON Pn302: Internal Set Speed (SPEED 2)
ON OFF Pn303: Internal Set Speed (SPEED 3)
OFF OFF Stops at 0 of the internal set speed.
OFF ON Pn301: Internal Set Speed (SPEED 1)
ON Reverse
ON ON Pn302: Internal Set Speed (SPEED 2)
ON OFF Pn303: Internal Set Speed (SPEED 3)

Note: To use /SPD-D, /SPD-A and /SPD-B signals, the input signals must be allocated. For details, refer to 3.3.1 Input Sig-
nal Allocations.

5-58
5.7 Combination of Control Modes

5.7.2 Switching Other Than Internal Set Speed Control (Pn000.1 = 7, 8 or 9)


Use the following signals to switch control modes. The control modes switch depending on the signal status as
shown below.

(1) Factory-set Input Signal Allocations (Pn50A.0 = 0)


Signal Connector Pn000.1 Setting and Control Mode
Type Setting
Name Pin Number n.††7† n.††8† n.††9†
ON Speed Torque Speed
Input /P-CON CN1-41
OFF Position Position Torque

(2) Changing Input Signal Allocations for Each Signal (Pn50A.0 = 1)


Signal Connector Pn000 Setting and Control Mode
Type Setting
Name Pin Number n.††7† n.††8† n.††9†
Must be ON Speed Torque Speed
Input /C-SEL
allocated OFF Position Position Torque

5.7.3 Switching Other Than Internal Set Speed Control (Pn000.1 = A or B)


Use the following signals to switch control modes. The control modes switch depending on the signal status as
shown below.

(1) Factory-set Input Signal Allocations (Pn50A.0 = 0)


Signal Connector Pn000.1 Setting and Control Mode
Type Setting
Name Pin Number n.††A† n.††B†
Position with refer-
ON Speed with zero  ence pulse inhibit
Input /P-CON CN1-41 clamp function function
OFF Speed Position

(2) Changing Input Signal Allocations for Each Signal (Pn50A.0 = 1)


Signal Connector Pn000.1 Setting and Control Mode
Type Setting
Name Pin Number n.††A† n.††B†

ON Speed with zero  −


/ZCLAMP clamp function
OFF Speed −
Operation
Must be
Input Position with refer-
allocated
ON − ence pulse inhibit
/INHIBIT function
OFF − Position
5

5-59
5 Operation
5.8.1 Internal Torque Limit

5.8 Limiting Torque


The SERVOPACK provides the following four methods for limiting output torque to protect the machine.

Limiting Method Reference


Description
Section
Internal torque limit Always limits torque by setting the parameter. 5.8.1

External torque limit Limits torque by input signal from the host controller. 5.8.2

Torque limiting by analog


Assigns a torque limit by analog voltage reference. 5.8.3
voltage reference

External torque limit + Torque


Combines torque limiting by an external input and by analog volt-
limiting by analog voltage ref- age reference. 5.8.4
erence

5.8.1 Internal Torque Limit


This function always limits maximum output torque by setting values of following parameters.

Forward Torque Limit Speed Position Torque


Classification
Pn402 Setting Range Setting Unit Factory Setting When Enabled
0 to 800 1% 800 Immediately Setup

Reverse Torque Limit Speed Position Torque


Classification
Pn403 Setting Range Setting Unit Factory Setting When Enabled
0 to 800 1% 800 Immediately Setup

The setting unit is a percentage of the rated torque.

Note 1. Too small a torque limit setting will result in insufficient torque during acceleration and deceleration.
2. The maximum torque of the servomotor is used whenever the value exceeds the maximum torque is set.
Trace Waveform of SigmaWin+

No Internal Torque Limit


Internal Torque Limit
(Maximum Torque Can Be Output)

Maximum torque Limiting torque


Speed Speed
Pn402

t t
Pn403

Note: The waveform reverses in case of analog monitor (CN5) output.

5-60
5.8 Limiting Torque

5.8.2 External Torque Limit


Use this function to limit torque by inputting a signal from the host controller at a specific times during
machine operation, such as forced stop or hold operations for robot workpieces.

(1) Input Signals


Signal Connector
Type Setting Meaning Limit value
Name Pin Number
The value set in Pn402 or Pn404
ON Forward external torque limit ON
CN1-45 (whichever is smaller)
Input /P-CL
[Factory setting] Forward external torque limit
OFF Pn402
OFF
The value set in Pn403 or Pn405
ON Reverse external torque limit ON
CN1-46 (whichever is smaller)
Input /N-CL
[Factory setting] Reverse external torque limit
OFF Pn403
OFF
Note: When using external torque limit, make sure that there are no other signals allocated to the same terminals as /P-CL
and /N-CL. When multiple signals are allocated to the same terminal, the signals are handled with OR logic, which
affects the ON/OFF state of the other signals. Refer to 3.3.1 Input Signal Allocations.

(2) Related Parameters


Set the following parameters for external torque limit.

Forward External Torque Limit Speed Position Torque


Classification
Pn404 Setting Range Setting Unit Factory Setting When Enabled
0 to 800 1% 100 Immediately Setup

Reverse External Torque Limit Speed Position Torque


Classification
Pn405 Setting Range Setting Unit Factory Setting When Enabled
0 to 800 1% 100 Immediately Setup

The setting unit is a percentage of the rated torque.

Operation

5-61
5 Operation
5.8.3 Torque Limiting Using an Analog Voltage Reference

(3) Changes in Output Torque during External Torque Limiting


Changes in output torque when external torque limit is set to 800% are shown with the waveform of Un mon-
itor or SigmaWin+.

In this example, the servomotor rotation direction is Pn000.0 = 0 (CCW = forward).

/P-CL (Forward external torque limit input)


OFF ON

Pn402 Pn402
Speed Speed
Pn404

OFF 0 0

Torque Torque

/N-CL Pn403 Pn403


(Reverse external
torque limit input) Pn402 Pn402
Speed Speed
Pn404

ON 0 0

Pn405 Pn405
Torque Torque

Pn403 Pn403

Note: The waveform reverses in case of analog monitor (CN5) output.

5.8.3 Torque Limiting Using an Analog Voltage Reference


Torque limiting by analog voltage reference limits torque by assigning a torque limit in an analog voltage to
the T-REF terminals (CN1-9 and 10).

Parameter Meaning When Enabled Classification


Speed control option: Uses the T-REF terminal to be
Pn002 n.†††1 After restart Setup
used as an external torque limit input.

This function can be used only during speed or position control, not during torque control.

The following chart shows when the torque limiting using an analog voltage reference in the speed control.

SERVOPACK
Pn400 Pn415
T-REF Torque reference
Torque limit T-REF filter
input gain Pn402 Forward
value
(See 5.5.1.) (See 6.9.2.) torque
limit value
Pn300 Pn100 (See 5.8.1.)
V-REF Speed + + Speed loop
Speed reference gain Torque
input gain - Pn101 +
reference reference
(See 5.3.1.) Integral
time
constant Pn403
Reverse torque limit value
Speed feedback (See 5.8.1.)

There is no polarity in the input voltage of the analog voltage reference for torque limiting. The absolute val-
ues of both + and - voltages are input, and a torque limit value corresponding to that absolute value is applied
in the forward and reverse direction.

5-62
5.8 Limiting Torque

(1) Input Signals


Use the following input signals to limit a torque by analog voltage reference.

Connector
Type Signal Name Name
Pin Number
T-REF CN1-9 Torque reference input
Input
SG CN1-10 Signal ground for torque reference input

Refer to 5.5.1 Basic Settings for Torque Control Mode.

(2) Related Parameter


Set the following parameter for torque limit by analog voltage reference.

T-REF Filter Time Constant Speed Position Torque


Classification
Pn415 Setting Range Setting Unit Factory Setting When Enabled
0 to 65535 0.01 ms 0 Immediately Setup

5.8.4 Torque Limiting Using an External Torque Limit and Analog Voltage
Reference
This function can be used to combine torque limiting by an external input and by analog voltage reference.

When /P-CL (or /N-CL) is ON, either the torque limit by analog voltage reference or the setting in Pn404 (or
Pn405) will be applied as the torque limit, whichever is smaller.

Parameter Meaning When Enabled Classification


Speed control option: When /P-CL or /N-CL is
Pn002 n.†††3 enabled, the T-REF terminal is used as the external After restart Setup
torque limit input.

The following chart shows when the torque limiting externally using an analog voltage reference.

SERVOPACK
Pn402
/P-CL Forward
torque
/N-CL limit value
(See 5.8.1.)
Pn400 Pn415
Torque limit T-REF Torque reference Pn404
T-REF filter
Operation
input gain Forward
value (See 5.5.1.) (See 6.9.2.) external torque
Pn100 limit value
Pn300 (/P-CL: ON)
(See 5.8.1.)
V-REF Speed + + Speed loop
Speed reference gain Torque
reference
input gain
- Pn101 +
reference
(See 5.3.1.)
Integral 5
time
constant Pn403
Reverse torque limit value
(See 5.8.1.)
Speed feedback Pn405
Reverse external torque limit value
(/N-CL: ON) (See 5.8.1.)

Note: This function cannot be used during torque control since the torque limit by analog voltage reference is input from
T-REF (CN1-9, 10).

5-63
5 Operation
5.8.5 Checking Output Torque Limiting during Operation

(1) Input Signals


Use the following input signals to limit a torque by external torque limit and analog voltage reference.

Connector
Type Signal Name Name
Pin Number
T-REF CN1-9 Torque reference input
Input
SG CN1-10 Signal ground for torque reference input

Refer to 5.5.1 Basic Settings for Torque Control Mode.

Signal Connector
Type Setting Meaning Limit Value
Name Pin Number
The analog voltage reference
ON Forward external torque limit ON limit or the value set in Pn402 or
CN1-45 Pn404 (whichever is smaller)
Input /P-CL
[Factory setting]
Forward external torque limit
OFF Pn402
OFF
The analog voltage reference
ON Reverse external torque limit ON limit or the value set in Pn403 or
CN1-46 Pn405 (whichever is smaller)
Input /N-CL
[Factory setting]
Reverse external torque limit
OFF Pn403
OFF

Note: When using the torque limit by external torque limit and analog voltage reference, make sure that there are no other
signals allocated to the same terminals as /P-CL and /N-CL. When multiple signals are allocated to the same termi-
nal, the signals are handled with OR logic, which affects the ON/OFF state of the other signals. Refer to 3.3.1 Input
Signal Allocations.

(2) Related Parameters


Set the following parameters for torque limit by external torque limit and analog voltage reference.

Forward External Torque Limit Speed Position Torque Classification


Pn404 Setting Range Setting Unit Factory Setting When Enabled
Setup
0 to 800 1% 100 Immediately

Reverse External Torque Limit Speed Position Torque Classification


Pn405 Setting Range Setting Unit Factory Setting When Enabled
Setup
0 to 800 1% 100 Immediately

The setting unit is a percentage of the rated torque.

T-REF Filter Time Constant Speed Position Torque


Classification
Pn415 Setting Range Setting Unit Factory Setting When Enabled
0 to 65535 0.01 ms 0 Immediately Setup

5.8.5 Checking Output Torque Limiting during Operation


The following signal can be output to indicate that the servomotor output torque is being limited.

Connector
Type Signal Name Setting Meaning
Pin Number
Servomotor output torque is being lim-
ON (close)
Output /CLT Must be allocated ited.
OFF (open) Torque is not being limited.

For the allocation method, refer to 3.3.1 Input Signal Allocations.

5-64
5.9 Absolute Encoders

5.9 Absolute Encoders


If a motor with an absolute encoder is used, a system to detect the absolute position can be made in the host
controller. Consequently, operation can be performed without zero point return operation immediately after
the power is turned ON.

The output range of rotational data for the Σ-V series absolute detection system differs
from that for conventional systems (Σ-series SGD/SGDA/SGDB). When an infinite
length positioning system of the conventional type is to be configured with the Σ-V
series, be sure to make the following system modification.

Output Range
Absolute Encoder
Resolution of Rotational Action when Limit Is Exceeded
Type
Data
• When the upper limit (+99999) is exceeded
Σ Series in the forward direction, the rotational data
SGD 12-bit -99999 to is 0.
SGDA 15-bit + 99999 • When the lower limit (-99999) is exceeded
SGDB in the reverse direction, the rotational data
is 0.
Σ-II, Σ-III, Σ-V • When the upper limit (+32767) is exceeded
Series in the forward direction, the rotational data
SGDM 17-bit -32768 to is -32768.*
SGDH 20-bit + 32767 • When the lower limit (-32767) is exceeded
SGDS in the reverse direction, the rotational data
SGDV is +32768.*

∗ The action differs when the Multiturn Limit Setting (Pn205) is changed.

5.9.1 Encoder Resolutions


The following table shows the encoder resolutions for each servomotor model.

Servomotor Model Encoder Resolution


SGMPS 17-bit
SGMAV / SGMJV / SGMGV / SGMSV / SGMCS 20-bit

Absolute encoder can be used as an incremental encoder by setting with Pn002.

Parameter Meaning When Enabled Classification Operation


Use the absolute encoder as an absolute encoder.
n.†0††
Pn002 [Factory setting] After restart Setup
n.†1†† Use the absolute encoder as an incremental encoder.

The SEN signal and back-up battery are not required when using the absolute encoder as an incremental
5
encoder.

5-65
5 Operation
5.9.2 Standard Connection Diagram and Setting the Absolute Data Request Signal (SEN)

5.9.2 Standard Connection Diagram and Setting the Absolute Data Request Signal
(SEN)
A standard connection example for a servomotor with an absolute encoder, the SERVOPACK, and host con-
troller is shown below.

The absolute data request signal (SEN) must be input for the SERVOPACK to output absolute data. For
details, refer to (2) Setting the Absolute Data Request Signal (SEN).

(1) Standard Connection Diagram


The following diagram shows the standard connections for an absolute encoder.

Host controller SERVOPACK Encoder



CN1 CN2
+5V ∗
SEN 4 PG5V
1
7406 SG 2 PG0V
2
0V
3 BAT (+)
Line receiver +
PAO 33 4 BAT ( - ) - Battery
R /PAO
Phase A 34 PS
5 ENC
PBO
35 /PS
R /PBO 6
Phase B 36
Connector
PCO shell
19
R /PCO
Phase C 20 Shield (shell)
SG
1
0V

Applicable line receiver: ∗ : Represents twisted-pair wires.


Texas Instruments's SN75ALS175 or MC3486
Terminating resistance R: 220 to 470 Ω Note: Set the SEN signal to low level when the main
circuit power to the SERVOPACK is turned OFF.

Note: The connection cable models and wiring pin numbers depend on the servomotor.

(2) Setting the Absolute Data Request Signal (SEN)


• Maintain the high level for at least 1.3 seconds when the SEN signal is turned OFF
and then ON, as shown in the figure below.
SEN signal

OFF ON (high level) OFF ON

1.3 s min.

15 ms min.

• SEN Signal cannot be received during Servo ON.

Connector
Type Signal Name Setting Meaning
Pin Number
OFF (low level) Input when power is turned ON
Input SEN CN1-4
ON (high level) Input at absolute data request

For the details of the absolute data reception sequence, refer to 5.9.6 Absolute Encoder Reception Sequence.

5-66
5.9 Absolute Encoders

Note 1. After turning the power ON, turn ON the SEN signal after ALM signal is turned OFF and then ON.
2. When the SEN signal changes from low level to high level, the rotational data and initial incremental pulses are
output.
Until these operations have been completed, the motor cannot be operated regardless of the status of the servo
ON. The panel operator display will also remain "bb."
Host controller SERVOPACK
CN1
+5V 100 Ω
SEN 4
High level:
About 1 mA 0.1 μ(
7406 or equivalent 2 4.7 kΩ
0V SG 0V

We recommend a PNP transistor.


Signal levels
High: 4.0 V min., Low: 0.8 V max.

5.9.3 Absolute Encoder Data Backup


In order for the absolute encoder to retain position data when the power is turned OFF, the data must be
backed up by a battery.
Install the battery in the host controller or the SERVOPACK.

PROHIBITED
• Do not install the battery at both the host controller and the SERVOPACK.
It is dangerous because a loop circuit between the batteries is set up.

„ Installing the Battery at the Host Controller


Connect the battery to the host controller, referring the following diagram. Use an ER6VC3 battery (3.6 V, 200
mAh: manufactured by Toshiba Battery Co., Ltd.) or an equivalent.

Host controller SERVOPACK Encoder



CN1 CN2
+5V ∗
SEN 4 PG5V
1
7406 SG 2 PG0V
2
0V
BAT(+) 21 3 BAT (+)
Battery +
- BAT(-) 22 4 BAT ( - )
Line receiver PAO PS
33 5 ENC
R /PAO
Phase A 34 /PS
PBO 6
Operation
35
R /PBO Connector
Phase B 36
PCO shell
19
R /PCO Sheild (shell)
Phase C 20
SG
1
0V
5
∗ : Represents twisted-pair wires.
Applicable line receiver: Note: Set the SEN signal to low level
Taxas Instruments’s SN75ALS175 or MC3486 when the main circuit power to the
Terminating resistance R: 220 to 470Ω SERVOPACK is turned OFF.

5-67
5 Operation
5.9.4 Battery Replacement

5.9.4 Battery Replacement


If the battery voltage drops to approximately 2.7 V, an encoder battery alarm (A.830) or encoder battery warn-
ing (A.930) will be displayed.

If an alarm or warning is displayed, replace the batteries using the following procedure.

Use Pn008 to set either an alarm (A.830) or a warning (A.930).

Parameter Meaning When Enabled Classification


Outputs the alarm A.830 when the battery voltage
n.†††0
drops. [Factory setting]
Pn008 After restart Setup
Outputs the warning A.930 when the battery voltage
n.†††1
drops.

• If Pn008.0 is set to 0, alarm detection will be enabled for 4 seconds after the ALM signal outputs max. 5 sec-
onds when the power is turned ON.
Note: No alarm will be displayed even if the battery is disconnected after 4 seconds.
• The battery voltage will be always monitored if Pn008.0 is set to 1.

ON (open)

OFF (close)
Control
power
Alarm status Normal status
ALM
Max 5 s 4s

Battery
Alarm A.830 voltage being
(Pn008.0 = 0) monitored

Warning A.930 Battery voltage


(Pn008.0 = 1) being monitored

(1) Battery Replacement Procedure


1. Turn ON only the SERVOPACK control power supply.
2. Open the battery case cover. (Example: cable with battery and connectors at both ends)

Open the cover.

5-68
5.9 Absolute Encoders

3. Remove the old battery and mount the battery (JZSP-BA01) as shown below.
To the SERVOPACK

Encoder Cable

Mount the battery.

4. Close the battery case cover.

Close the cover.

5. After replacing the battery, turn OFF the SERVOPACK power to cancel the absolute encoder battery alarm
(A.830).
6. Turn ON the SERVOPACK power back again.
7. Check that the error display is cancelled and it operates without any problems.

If the SERVOPACK control power supply is turned OFF and the battery is disconnected
(which includes disconnecting the encoder cable), the absolute encoder data will be
deleted.

Operation

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5 Operation
5.9.5 Absolute Encoder Setup

5.9.5 Absolute Encoder Setup

CAUTION
• If the absolute value encoder is initialized, rotational data will be set to 0 and the reference position of the
machine system will change.
If the machine is operated in this state, the machine may move unexpectedly and injury, death, or machine
damage may result. Be sufficiently careful when initializing the absolute encoder.

Setting up the absolute encoder is necessary in the following cases.

• When starting the machine for the first time


• When an encoder backup error alarm (A.810) is generated
• When an encoder checksum error alarm (A.820) is generated
• To set the absolute encoder rotational data to 0

Setup the absolute encoder with Fn008.

(1) Precautions on Setup


• Setup the encoder when the servo ON (/S_ON) signal is OFF.
• If the following absolute encoder alarms are displayed, cancel the alarm by using the same method as the
setup (initializing). They cannot be canceled with the SERVOPACK alarm reset input signal (/ALM-RST).
• Encoder backup error alarm (A.810)
• Encoder checksum error alarm (A.820)
• Any other alarms that monitor the inside of the encoder should be canceled by turning OFF the power, then
canceling the alarm.
(2) Procedure for Setup
Follow the steps below to setup the absolute encoder.

Display after
Step Keys Description
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

Press the UP or the DOWN Key to select Fn008.


Note: When "no_OP" blinks for approximately one second,
2 MODE/SET DATA/ the write prohibited setting is set in Fn010. Change
the setting in Fn010 and press the key again after
enabling writing. (Refer to 7.12.)

Press the DATA/SHIFT Key for approximately one second.


3
The display shown on the left appears.
MODE/SET DATA/

Continue pressing the UP Key until "PGCL5" is displayed.


Note: If there is a mistake in the key operation, "nO_OP"
4
MODE/SET DATA/ will blink for approximately one second. Start the
operation from the beginning.
Press the MODE/SET Key. The absolute encoder is initial-
ized.
5
MODE/SET DATA/ When completed, "donE" blinks for approximately one sec-
ond.

6 "PGCL5" is displayed again.

Press the DATA/SHIFT Key for approximately one second.


7
"Fn008" is displayed again.
MODE/SET DATA/

8 Turn OFF the power, and then turn it ON again to make the setting valid.

5-70
5.9 Absolute Encoders

5.9.6 Absolute Encoder Reception Sequence


The sequence in which the SERVOPACK receives outputs from the absolute encoder and transmits them to
host controller is shown below.

(1) Outline of Absolute Signals


The serial data, pulses, etc., of the absolute encoder that are output from the SERVOPACK are output from the
PAO, PBO, and PCO signals as shown below.

Host SERVOPACK with option module for


controller fully-closed loop control
CN1 CN31
SEN

PAO Serial
Dividing
Serial data→ data External
circuit encoder
PBO (Pn212) pulse conversion

PCO

Signal Name Status Contents


Rotational serial data
At initialization
PAO Initial incremental pulses
Normal time Incremental pulses
At initialization Initial incremental pulses
PBO
Normal time Incremental pulses
PCO Always Origin pulses

Note: When host controller receives the data of absolute encoder, do not perform counter reset using the output of PCO
signal.
(2) Absolute Encoder Transmission Sequence and Contents
„ Absolute Encoder Transmission Sequence
1. Set the SEN signal at ON (high level).
2. After 100 ms, set the system to serial data reception-waiting-state. Clear the incremental pulse up/down
counter to zero.
3. Receive eight bytes of serial data.
4. The system enters a normal incremental operation state about 400 ms after the last serial data is received.

SEN signal Rotational


serial data Operation
Initial Incremental pulses
PAO Undefined incremental
pulses
(Phase A) (Phase A)
Initial Incremental pulses
PBO* Undefined incremental
pulses

60 ms min. (Phase B) (Phase B) 5


90 ms typ.

50 ms About 15 ms 400 ms max.

1 to 3 ms
∗ In case of reverse rotation mode (Pn000.0 = 1), the output polarity for PBO signal inverts.

Rotational serial data:


Indicates how many turns the motor shaft has made from the reference position (position at setup).

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5 Operation
5.9.6 Absolute Encoder Reception Sequence

Initial incremental pulses:


Outputs pulses at the same pulse rate as when the motor shaft rotates from the origin to the current position at
about 1.215 min-1 (for 20 bits when the encoder output pulse (Pn212) is at the factory setting)

When the encoder output pulse (Pn212) is not same as the factory setting, use the following formula.
6.528 × 108
× Pn212
2 (encoder output pulse) × 2

Just as with normal incremental pulses, initial incremental pulses which provide absolute data are first divided
by the frequency divider inside the SERVOPACK and then output.
Reference position (setup) Current position
Coordinate -1 0 +1 +2 +3
value
-1 ±0 +1 +2
Value M
M˜R PO

PE
PS PM

Final absolute data PM is calculated by following formula.

PE=M× R+PO

PS=MS× R+PS’

PM=PE-PS

Signal Meaning
PE Current value read by encoder
M Rotational data
PO Number of initial incremental pulses
PS Absolute data read at setup (This is saved and controlled by the host controller.)
MS Rotational data read at setup
PS’ Initial incremental pulses read at setup
PM Current value required for the user’s system.
R Number of pulses per encoder revolution (pulse count after dividing, value of Pn212)

5-72
5.9 Absolute Encoders

(3) Rotational Data Specifications


The number of revolutions is output from PAO signal.

Data Transfer Start-stop Synchronization (ASYNC)


Method
Baud rate 9600 bps
Start bits 1 bit
Stop bits 1 bit
Parity Even
Character coder ASCII 7-bit coder
Data format 8 characters, as shown below.
"0" to "9"
"+" or " - " Rotational data
"P" in five digits "CR"

0 00 0 0 1 0 1 0 1
Data Stop bit
Start bit Even parity
Note:
• Data is "P+00000" (CR) or "P-00000" (CR) when the number of revolutions is zero.
• The revolution range is "+32767" to "-32768." When this range is exceeded, the data
changes from "+32767" to "-32678" or from "-32678" to "+32767." When changing multi-
turn limit, the range changes. For details, refer to 5.9.7 Multiturn Limit Setting.

(4) Transferring Alarm Contents


If an absolute encoder is used, the contents of alarms detected by the SERVOPACK can be transmitted in
serial data to the host controller from the PAO output when the SEN signal changes to low level from high
level.

Note: SEN signal cannot be received during Servo ON.

Output example of alarm contents are as shown below.

SEN Signal Error detection Low level


Operation
High level

Digital Operator
or
Display Overspeed
5

Incremental pulse Serial Data CR


PAO Enlarged view
Serial Data Serial Data Format

" A" " L" " M" "5" "1" " . " "CR "

upper 2 digits

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5 Operation
5.9.7 Multiturn Limit Setting

5.9.7 Multiturn Limit Setting


The multiturn limit setting is used in position control applications for a turntable or other rotating device. For
example, consider a machine that moves the turntable in the following diagram in only one direction.
Turntable

Gear

Motor

Because the turntable moves in only one direction, the upper limit for revolutions that can be counted by an
absolute encoder will eventually be exceeded. The multiturn limit setting is used in cases like this to prevent
fractions from being produced by the integral ratio of the motor revolutions and turntable revolutions.

For a machine with a gear ratio of m:n, as shown above, the lowest common multiple (LCM) of m:n minus 1
will be the setting for the multiturn limit setting (Pn205).

Multiturn limit setting (Pn205) = LCM-1

The case in which the relationship between the turntable revolutions and motor revolutions is m = 3 and n =
100 is shown in the following graph.

The lowest common multiple of m and n is 300.

Pn205 = 300 - 1 = 299


Turntable
revolutions 5
(rotational data) 4
3
2
1
0
300 600 900 1200 1500
Motor revolutions

Multiturn Limit Setting Speed Position Torque


Classification
Pn205 Setting Range Setting Unit Factory Setting When Enabled
0 to 65535 1 Rev 65535 After restart Setup

Note: This parameter is valid when the absolute encoder is used.

The range of the data will vary when this parameter is set to anything other than the factory setting.

1. When the motor rotates in the reverse direction with the rotational data at 0, the rotational data will change
to the setting of Pn205.
2. When the motor rotates in the forward direction with the rotational data at the Pn205 setting, the rotational
data will change to 0.

5-74
5.9 Absolute Encoders

Set the value, the desired rotational amount -1, to Pn205.

Factory Setting (= 65535) Without Factory Setting (≠65535)


Reverse Pn205 setting value Reverse
+32767 Forward direction direction
Forward
direction direction

Rotational 0 Rotational
data data

0
-32768 No. of rotations No. of rotations

5.9.8 Multiturn Limit Disagreement Alarm (A.CC0)


When the multiturn limit set value is changed with parameter Pn205, an alarm A.CC0 (multiturn limit dis-
agreement) will be displayed because the value differs from that of the encoder.

Alarm
Alarm Name Alarm Code Output Meaning
Display
Multiturn Limit Dis- ALO1 ALO2 ALO3 Different multiturn limits have been set in the
A.CC0
agreement ON (L) OFF (H) ON (L) encoder and SERVOPACK.

If this alarm is displayed, perform the operation described below and change the multiturn limit value in the
encoder to the value set in Pn205.

Display after
Step Keys Description
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn013.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second.


3
"PGSEt" appears.
MODE/SET DATA/

Press the MODE/SET Key. The multiturn limit setting in


the absolute encoder is changed.
4
MODE/SET DATA/ When the setting is completed, "donE" blinks for approxi-
mately one second.

5 Then, "donE" changes to "PGSEt". Operation

Press the DATA/SHIFT Key for approximately one second.


6
"Fn013" is displayed again.
MODE/SET DATA/ 5
7 Turn OFF the power, and then turn it ON again to make the setting valid.

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5 Operation
5.10.1 Servo Alarm Output Signal (ALM) and Alarm Code Output Signals (ALO1, ALO2, and ALO3)

5.10 Other Output Signals


This section explains other output signals.

Use these signals according to the application needs, e.g., for machine protection.

5.10.1 Servo Alarm Output Signal (ALM) and Alarm Code Output Signals (ALO1,
ALO2, and ALO3)
This section describes signals that are output when the SERVOPACK detects errors and resetting methods.

(1) Servo Alarm Output Signal (ALM)


This signal is output when the SERVOPACK detects an error.

Configure an external circuit so that this alarm output turns OFF the main circuit power
supply for the SERVOPACK whenever an error occurs.

Signal Connector
Type Setting Meaning
Name Pin Number
ON (close) Normal SERVOPACK status
Output ALM CN1-31, 32
OFF (open) SERVOPACK alarm status

(2) Alarm Code Output Signals (ALO1, ALO2, and ALO3)


The ON/OFF combination of these signals specifies the type of alarm detected by the SERVOPACK.

Use these signals as required to display the contents of the alarm at the host controller.

For details, refer to 10.1.1 List of Alarms.

Connector
Type Signal Name Description
Pin Number
ALO1 CN1-37 Alarm code output
ALO2 CN1-38 Alarm code output
Output
ALO3 CN1-39 Alarm code output
SG CN1-1 Signal ground for alarm code output

5-76
5.10 Other Output Signals

(3) Alarm Reset Method


If a servo alarm (ALM) occurs, use one of the following methods to reset the alarm after eliminating the cause
of the alarm.

Be sure to eliminate the cause before resetting the alarm.

„ Resetting Alarms by Turning ON the /ALM-RST Signal (High Level to Low Level)
Connector Pin
Type Signal Name Meaning
Number
Input /ALM-RST CN1-44 Alarm reset

Note 1. The /ALM-RST signal will not always reset encoder-related alarms. If an alarm cannot be reset with /ALM-RST,
cycle the control power supply.
2. The /ALM-RST signal cannot be set so that it is always enabled by assigning an external input signal. Reset
alarms by turning ON the /ALM-RST signal (high level to low level).

The /ALM-RST signal can be allocated to another output terminal using Pn50E. For details, refer to 3.3.2 Out-
put Signal Allocations.

„ Resetting Alarms Using the Panel Operator


Simultaneously press the UP and the DOWN Keys on the panel operator. For details, refer to 2.1 Panel Oper-
ator.

„ Resetting Alarms Using the Digital Operator


Press the ALARM RESET Key on the digital operator. For details, refer to Σ-V series User’s Manual, Opera-
tion of Digital Operator (SIEP S800000 55).

5.10.2 Warning Output Signal (/WARN)


This signal is output if as a warning (overload (A.910) or regenerative overload (A.920)) before the occur-
rence of an alarm such as an overload alarm (A.710) or a regenerative overload alarm (A.320).
Refer to 10.2.1 List of Warnings.

(1) Signal Specifications


Signal Connector Pin
Type Setting Meaning
Name Number
ON (close) Normal status Operation
Output /WARN Must be allocated
OFF (open) Warning status
Note: The /WARN signal must be allocated. For details, refer to 3.3.2 Output Signal Allocations.

(2) Related Parameters 5


Set the output method for alarm codes using the following parameter.

For details on alarm codes, refer to 5.10.1 Servo Alarm Output Signal (ALM) and Alarm Code Output Signals
(ALO1, ALO2, and ALO3).

Parameter Meaning When Enabled Classification


Outputs alarm codes alone for alarm codes ALO1,
n.0†††
ALO2 and ALO3.
Pn001 Outputs both alarm and warning codes for alarm codes After restart Setup
n.1††† ALO1, ALO2 and ALO3, and outputs an alarm code
when an alarm occurs.

For details on warning codes, refer to 10.2.1 List of Warnings.

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5 Operation
5.10.3 Rotation Detection Output Signal (/TGON)

5.10.3 Rotation Detection Output Signal (/TGON)


This output signal indicates that the servomotor is rotating at the speed set for Pn502 or a higher speed.

Do not allocate the motor rotation detection signal (/TGON) and the brake signal (/BK) to
the same terminal. If they are allocated to the same terminal, an OR of the signals will be
output and if the /TGON signal is turned ON (low level) by a falling vertical axis, the
brake may not turn OFF (high level). Always allocate /TGON and /BK to different termi-
nals.

(1) Signal Specifications


Signal Connector Pin
Type Setting Meaning
Name Number
Servomotor is rotating (motor speed is above the
ON (close)
CN1-27, 28 setting in Pn502.)
Output /TGON
[Factory setting] Servomotor is rotating (motor speed is below the
OFF (open)
setting in Pn502.)

The /TGON signal can be allocated to another output terminal using Pn50E. For details, refer to 3.3.2 Output
Signal Allocations.

(2) Related Parameters


Set the range in which the /TGON signal is output using the following parameter.

Rotation Detection Level Speed   Position   Torque


Classification
Pn502 Setting Range Setting Unit Factory Setting When Enabled
1 to 10000 1 min-1 20 Immediately Setup

5.10.4 Servo Ready Output Signal (/S-RDY)


This signal is turned ON when the SERVOPACK is ready to accept the servo ON (/S_ON) signal.

The /S-RDY signal is turned ON under the following conditions.

• The main circuit power supply is ON.


• No hard wire base block state
• No servo alarms
• When an absolute encoder is used, the SEN signal is ON (high level).
∗ If an absolute encoder is used, the output of absolute value data to the host must have been completed when the SEN
signal is ON (high level) before /S-RDY is output.
For details on the hard wire base block function, refer to 5.11.1 Hard Wire Base Block (HWBB) Function.

(1) Signal Specifications


Signal Connector Pin
Type Setting Meaning
Name Number
SERVOPACK is ready to accept the Servo ON
ON (close)
CN1-29, 30 signal (/S-RDY).
Output /S-RDY
[Factory setting] SERVOPACK is not ready to accept the Servo ON
OFF (open)
signal (/S-RDY).

The /S-RDY signal can be allocated to another output terminal using Pn50E. For details, refer to 3.3.2 Output
Signal Allocations.

For details on the hard wire base block function and the servo ready output signal, refer to 5.11.1 Hard Wire
Base Block (HWBB) Function.

5-78
5.11 Safety Function

5.11 Safety Function


The safety function is incorporated in the SERVOPACK to reduce the risk associated with the machine by pro-
tecting workers from injury and by securing safe machine operation. Especially when working in hazardous
areas inside the safeguard, as for machine maintenance, it can be used to avoid adverse machine movement.

5.11.1 Hard Wire Base Block (HWBB) Function


The Hard Wire Base Block function (hereinafter referred to as HWBB function) is a safety function designed
to baseblock the motor (shut off the motor current) by using the hardwired circuits: Each circuit for two chan-
nel input signals blocks the run signal to turn off the power module, and the motor current is shut off. (Refer to
the diagram below.)
Power supply
SERVOPACK
24-V power supply
Switch CN8
Control circuit
/HWBB1+ 4 Run signal
Fuse

Block
/HWBB1- 3

/HWBB2+ 6

Block

/HWBB2- 5 Power module


0V

Motor

Note: For safety function signal connections, the input signal is the 0V common and the output signal is the source output.
This is opposite to other signals described in this manual. To avoid confusion, the ON and OFF status of signals for
safety functions are defined as follows:
ON: The state in which the relay contacts are closed or the transistor is ON and current flows into the signal line.
OFF: The state in which the relay contacts are open or the transistor is OFF and no current flows into the signal
line.

(1) Risk Assessment


Perform risk assessment for the system and confirm that the safety requirements with the following standards
are fulfilled before using the HWBB function.

EN954-1 Category3
IEC61508-1 to 4 SIL2 Operation

The following risks can be estimated even if the HWBB function is used. These risks must be included in the
risk assessment.
5
• The motor will rotate in an application where external force is applied to the motor (for example, gravity on
the vertical axis). Take measures to secure the motor, such as installing a mechanical brake.
• The motor may move within the electric angle of 180 degrees in case of the power module failure, etc. The
number of rotations or movement distance depends on the motor type as shown below.
Rotary motor: 1/6 rotation max. (rotation angle at the motor shaft)
Direct-drive motor:1/20 rotation max. (rotation angle at the motor shaft)
Linear motor: 30 mm max.
• The HWBB function does not shut off the power to the servo drive or electrically isolates it. Take measures
to shut off the power to the servo drive when performing maintenance on it, etc.

5-79
5 Operation
5.11.1 Hard Wire Base Block (HWBB) Function

(2) Hard Wire Base Block (HWBB) State


The SERVOPACK will be in the following state if the HWBB function operates. If the /HWBB1 or /HWBB2
signal is OFF, the HWBB function will operate and the SERVOPACK will enter a hard wire baseblock
(HWBB) state.

/HWBB1 ON (Does not request HWBB function.) OFF (Requests HWBB function.)
/HWBB2

/S-ON ON OFF

SERVOPACK
Operating BB state HWBB state
state

(3) Resetting the HWBB State


Usually after the /S_ON (Servo ON) signal is turned OFF to place the SERVOPACK in a baseblock (BB)
state, the SERVOPACK will then enter a hard wire baseblock (HWBB) state with the /HWBB1 and /HWBB2
signals turned OFF. By then turning the /HWBB1 and /HWBB2 signals ON in this state, the SERVOPACK
will enter a baseblock (BB) state and can accept the /S_ON signal.
OFF
/HWBB1 (Request HWBB
ON (Does not request HWBB function.)
/HWBB2 function.)

/S-ON OFF ON

SERVOPACK
HWBB state BB state Operating
state

If the /HWBB1 and /HWBB2 signals are OFF and the /S_ON signal is ON, the HWBB state will be main-
tained after the /HWBB1 and /HWBB2 signals are turned ON.

Turn OFF the /S_ON signal, and the SERVOPACK is placed in a BB state. Then turn ON the /S_ON signal
again.
OFF
/HWBB1 (Request
HWBB function.) ON (Does not request HWBB function.)
/HWBB2

/S-ON ON OFF ON

SERVOPACK
HWBB state BB state Operating
state

Note 1. If the SERVOPACK is placed in a BB state with the main power supply is turned OFF, the HWBB state will be
maintained until the /S_ON signal is turned OFF.
2. The HWBB state cannot be reset if the /S-ON signal is set to be constantly enabled in the /S-ON signal allocation
(Pn50A.1). Do not make this setting if the HWBB function is being used.

(4) Error Detection in HWBB Signal


If only the /HWBB1 or /HWBB2 signal is input, an A.Eb1 alarm (Safety Function Signal Input Timing Error)
will occur unless the other signal is input within 10 seconds. This makes it possible to detect failures, such as
disconnection of the HWBB signals.

CAUTION
• The A.Eb1 alarm (Safety Function Signal Input Timing Error) is not related to the safety function. Keep this in mind
in the system design.

5-80
5.11 Safety Function

(5) Connection Example and Specifications of Input Signals (HWBB Signals)


The input signals must be redundant. A connection example and specifications of input signals (HWBB sig-
nals) are shown below.

For safety function signal connections, the input signal is the 0V common and the output
signal is the source output. This is opposite to other signals described in this manual. To
avoid confusion, the ON and OFF status of signals for safety functions are defined as fol-
lows:
ON: The state in which the relay contacts are closed or the transistor is ON and current
flows into the signal line.
OFF: The state in which the relay contacts are open or the transistor is OFF and no cur-
rent flows into the signal line.

„ Connection Example for Input Signals (HWBB Signals)


24 V power
supply
Switch SERVOPACK
/HWBB1+ 4 CN8
Fuse

/HWBB1- 3
/HWBB2+ 6

Use a relay or switch


that has micro-current
contacts.
/HWBB2- 5
0V

„ Specifications of Input Signals (HWBB Signals)


Signal
Type Pin Number State Meaning
Name
CN8-4 ON Does not use the HWBB function.
/HWBB1
CN8-3 OFF Uses the HWBB function.
Input
CN8-6 ON Does not use the HWBB function.
/HWBB2
CN8-5 OFF Uses the HWBB function.

The input signals (HWBB signals) have the following electrical characteristics.

Items Characteristics Remarks


Internal impedance 3.3 kΩ Operation

Operation movable voltage


+11 V to + 25 V
range
Time from the /HWBB1 and /HWBB2 signals are OFF to
Maximum delay time 20 ms
the HWBB function operates. 5
Note: If the HWBB function is requested by turning OFF the /HWBB1 and /HWBB2 input signals on the two channels,
power supply to the motor will be turned OFF within 20 ms (see below).
Within 20 ms

/HWBB1
/HWBB2 ON
OFF (Requests HWBB function.)

SERVOPACK
Normal operation HWBB state
State

Note 1. The OFF status is not recognized if the /HWBB1 and /HWBB2 signals are 0.5 ms or shorter.
2. The status of the input signals can be checked with monitor display function. Refer to 8.6 Monitoring Output Sig-
nals.

5-81
5 Operation
5.11.1 Hard Wire Base Block (HWBB) Function

(6) Operation with Utility Functions


The HWBB function works while the SERVOPACK operates in utility function mode.

If any of the following utility functions is being used with the /HWBB1 and /HWBB2 signals turned OFF, the
SERVOPACK cannot be operated by turning ON the /HWBB1 and /HWBB2 signals. Cancel the utility func-
tion first, and then set the SERVOPACK to the utility function mode again and restart operation.

• JOG operation (Fn002)


• Origin search (Fn003)
• Program JOG operation (Fn004)
• Advanced autotuning (Fn201)
• EasyFFT (Fn206)
• Automatic offset-adjustment of motor current detection signal (Fn00E)
(7) Servo Ready Output (/S-RDY)
The servo ON command will not be accepted in the HWBB state. Therefore, the servo ready output will turn
OFF.

The servo ready output will turn ON if the /S-ON signal is turned OFF (set to BB state) when both the /
HWBB1 and /HWBB2 signals are ON.

The following diagram shows an example where the main circuit is turned power ON, the SEN signal is turned
ON (with an absolute encoder), and no servo alarm occurs.

/HWBB1 OFF
ON ON
/HWBB2 (Requests HWBB function.)

/S-ON ON OFF

SERVOPACK
State Operating HWBB state BB state

/S-RDY ON OFF ON

(8) Brake Signal (/BK)


When the /HWBB1 or /HWBB2 signal is OFF and the HWBB function operates, the brake signal (/BK) will
turn OFF. At that time, Pn506 (Brake Reference - Servo OFF Delay Time) will be disabled. Therefore, the ser-
vomotor may be moved by external force until the actual brake becomes effective after the brake signal (/BK)
turns ON.

Note: The brake signal output is not related to safety functions. Be sure to design the system so that the system will not be
put into danger if the brake signal fails in the HWBB state. Moreover, if a servomotor with a brake is used, keep in
mind that the brake for the servomotor is used only to stop the motor from moving and it cannot be used to brake the
motor.

(9) Dynamic Brake


If the dynamic brake is enabled in Pn001.0 (stopping method after the /S_ON signal is OFF), the servomotor
will come to a stop under the control of the dynamic brake when the HWBB function works while the /
HWBB1 or /HWBB2 signal is OFF.

Note: The dynamic brake is not related to safety function. Be sure to design the system so that the system will not be put
into danger if the servomotor coasts to a stop in the HWBB state. Usually, use a sequence in which the HWBB state
occurs after the servomotor is stopped using a command.

5-82
5.11 Safety Function

CAUTION
If the application frequently uses the HWBB function, do not use the dynamic brake to stop the motor, or otherwise
element deterioration in the SERVOPACK may result. Use a sequence in which the HWBB state occurs after the ser-
vomotor has come to a stop.

(10) Position Error Clear Section


A position error in the HWBB state is cleared according to the setting in Pn200.2 for the clear operation selec-
tion.

If Pn200.2 is set to 1 (i.e., the position error is not cleared for position control), the position error pulses will
be accumulated unless the position reference from the host controller is canceled in the HWBB state, and the
following condition may result.

• A position error pulse overflow alarm (A.d00) occurs.


• If the servo is turned ON after changing from HWBB state to BB state, the motor will move for the accumu-
lated position error.

Therefore, stop the position reference through the host controller while in HWBB state. If Pn200.2 is set to 1
(i.e., the position error is not cleared), input the clear (CLR) signal while in HWBB or BB state to clear the
position error.

(11) Servo Alarm Output Signal (ALM) and Alarm Code Output Signals (ALO1, ALO2,
and ALO3)
In the HWBB state, the servo alarm output signal (ALM) and alarm code output signals (AOL1, AOL2, and
AOL3) are not sent.

5.11.2 External Device Monitor (EDM1)


The external device monitor (EDM1) functions to monitor failures in the HWBB function. Connect the moni-
tor to feedback signals to the safety unit. The relation of the EDM1, /HWBB1, and /HWBB2 signals is shown
below.

Signal When both /HWBB1 and /


Logic
Name HWBB2 signals are OFF,
/HWBB1 ON ON OFF OFF EDM1 signal turns ON.

/HWBB2 ON OFF ON OFF


EDM1 OFF OFF OFF ON

„ Failure Detection Signal for EDM1 Signal Operation

Detection of failures in the EDM1 circuit can be checked using the following four status of the EDM1 signal
in the table. Failures can be detected if the failure status can be confirmed, e.g., when the power supply is
turned ON.
5
WARNING
The EDM1 signal is not a safety output. Use it only for monitoring a failure.

5-83
5 Operation
5.11.2 External Device Monitor (EDM1)

(1) Connection Example and Specifications of EDM1 Output Signal


Connection example and specifications of EDM1 output signal are explained below.

For safety function signal connections, the input signal is the 0V common and the output
signal is the source output. This is opposite to other signals described in this manual. To
avoid confusion, the ON and OFF status of signals for safety functions are defined as fol-
lows:
ON: The state in which the relay contacts are closed or the transistor is ON and current
flows into the signal line.
OFF: The state in which the relay contacts are open or the transistor is OFF and no cur-
rent flows into the signal line.

„ Connection Example
EDM1 output signal is used for source circuit.

External Device

SERVOPACK CN8 24 V Power Supply

8 EDM1+

7 EDM1-

0V

„ Specifications
Output
Type Signal Name Pin No. Meaning
Status
Both baseblocks by /HWBB1 signal and /HWBB2 signal
CN8-8 ON
Output EDM1 normally activate.
CN8-7
OFF −

Electrical characteristics of EDM1 signal are as follows.

Items Characteristics Remarks


Maximum Allowable Voltage 30 VDC −
Maximum Current 50 m ADC −
Maximum Voltage Drop at ON 1.0 V Voltage between EDM1+ to EDM1- at current is 50 mA.
Time from change of /HWBB1, /HWBB2 to change of
Maximum Delay Time 20 ms
EDM1

5-84
5.11 Safety Function

5.11.3 Application Example of Safety Functions


An example of using safety functions is shown below.

(1) Connection Example


In the following example, a safety unit is used and the HWBB function operates when the guard opens.

Close
Guard Limit switch

24 V Safety unit
Power
supply manufactured
Open by OMRON Corp.
G9SX-BC202
Fuse
A1 T11 T12 T21 T22
Input
Power
supply Reset/feedback
Output
input input SERVOPACK
A2 T31 T32 T33 S24 S14
CN8
/HWBB1+ 4

0V

/HWBB1- 3

/HWBB2+ 6

/HWBB2- 5

EDM1+ 8

EDM1- 7

When a guard opens, both of signals, the /HWBB1 and the /HWBB2, turn OFF, and the EDM1 signal is ON.
Since the feedback is ON when the guard closes, the safety unit is reset, and the /HWBB1 and the /HWBB2
signals turn ON, and the operation becomes possible.

Note: Connect the EDM1 as the direction of current flows from EMD1+ to EMD1-, because the EMD1 has polarity with a
transistor output. Operation
(2) Failure Detection Method
In case of a failure such as the /HWBB1 or the /HWBB2 signal remains ON, the safety unit is not reset
because the EDM1 signal keeps OFF. Therefore starting is impossible, then the failure is detected.
5
An error in the external device, disconnection or short-circuiting of the external wiring, or a failure in the
SERVOPACK must be considered. Find the cause and correct the problem.

5-85
5 Operation
5.11.4 Confirming Safety Functions

(3) Usage Example


1 Request to open the guard.

When the motor is operating, output the


2 stop command from the host controller
and turn OFF the servo.

3 The guard opens.

The /HWBB1 and /HWBB2 signals are


4 OFF and HWBB function operates.
(The operation in the guard is available.)

After completing the operation, get out of the


5
guard.

6 The guard closes.

7 Turn ON the servo from the host controller.

5.11.4 Confirming Safety Functions


When starting the equipment or replacing the SERVOPACK for maintenance, be sure to conduct the following
confirmation test on the HWBB function after wiring.

• When the /HWBB1 and /HWBB2 signals turn OFF, check that the panel operator or digital operator dis-
plays "Hbb" and that the motor does not operate.
• Check the ON/OFF states of the /HWBB1 and /HWBB2 signals with Un015.
→ If the ON/OFF states of the signals do not coincide with the display, an error in the external device, dis-
connection or short-circuiting of the external wiring, or a failure in the SERVOPACK must be considered.
Find the cause and correct the problem. For details, refer to 8.7 Monitor Display at Power ON.
• Check with the display of the feedback circuit input of the connected device to confirm that the EDM1 sig-
nal is OFF while in normal operation.

5-86
5.11 Safety Function

5.11.5 Precautions for Safety Functions

WARNING
• To check that the HWBB function satisfies the safety requirements of the system, be sure to conduct a risk
assessment of the system.
Incorrect use of the machine may cause injury.
• The motor rotates if there is external force (e.g., gravity in a vertical axis) when the HWBB function is oper-
ating. Therefore, use an appropriate device independently, such as a mechanical brake, that satisfies
safety requirements.
Incorrect use of the machine may cause injury.
• While the HWBB function is operating, the motor may rotate within an electric angle of 180° or less as a
result of a SERVOPACK failure. Use the HWBB function for applications only after checking that the rota-
tion of the motor will not result in a dangerous condition.
Incorrect use of the machine may cause injury.
• The dynamic brake and the brake signal are not related to safety functions. Be sure to design the system
that these failures will not cause a dangerous condition when the HWBB function operates.
Incorrect use of the machine may cause injury.
• Connect devices meeting safety standards for the signals for safety functions.
Incorrect use of the machine may cause injury.
• If the HWBB function is used for an emergency stop, turn OFF the power supply to the motor with indepen-
dent electric or mechanical parts.
Incorrect use of the machine may cause injury.
• The HWBB function does not turn OFF the power supply to the servo drive or electrically insulate the
servo drive. When maintaining the servo drive, be sure to turn OFF the power supply to the servo drive
independently.
Failure to observe this warning may cause an electric shock.

Operation

5-87
6
Adjustments

6.1 Adjustments and Basic Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . 6-3


6.1.1 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.1.2 Basic Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.1.3 Monitoring Analog Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.1.4 Safety Precautions on Adjustment of Servo Gains . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

6.2 Tuning-less Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11


6.2.1 Tuning-less Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.2.2 Tuning-less Levels Setting (Fn200) Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

6.3 Advanced Autotuning (Fn201) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17


6.3.1 Advanced Autotuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.3.2 Advanced Autotuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.3.3 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26

6.4 Advanced Autotuning by Reference (Fn202) . . . . . . . . . . . . . . . . . . . . . 6-27


6.4.1 Advanced Autotuning by Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
6.4.2 Advanced Autotuning by Reference Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6.4.3 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34

6.5 One-parameter Tuning (Fn203) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35


6.5.1 One-parameter Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35 Adjustments
6.5.2 One-parameter Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37
6.5.3 One-parameter Tuning Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43
6.5.4 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44

6.6 Anti-Resonance Control Adjustment Function (Fn204) . . . . . . . . . . . . . 6-45


6.6.1 Anti-Resonance Control Adjustment Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45
6.6.2 Anti-Resonance Control Adjustment Function Operating Procedure . . . . . . . . . . . . 6-46 6
6.6.3 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50

6.7 Vibration Suppression Function (Fn205) . . . . . . . . . . . . . . . . . . . . . . . . 6-51


6.7.1 Vibration Suppression Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51
6.7.2 Vibration Suppression Function Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . 6-52
6.7.3 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55

6-1
6 Adjustments

6.8 Additional Adjustment Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56


6.8.1 Switching Gain Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-56
6.8.2 Friction Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-61
6.8.3 Current Control Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-63
6.8.4 Current Gain Level Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-63
6.8.5 Speed Detection Method Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-63

6.9 Compatible Adjustment Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64


6.9.1 Feedforward Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-64
6.9.2 Torque Feedforward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-65
6.9.3 Speed Feedforward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-66
6.9.4 Proportional Control Operation (Proportional Operation Reference) . . . . . . . . . . . . .6-67
6.9.5 Using the Mode Switch (P/PI Switching) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-68
6.9.6 Torque Reference Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-73
6.9.7 Position Integral Time Constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-74

6-2
6.1 Adjustments and Basic Adjustment Procedure

6.1 Adjustments and Basic Adjustment Procedure


This section describes adjustments and the basic adjustment procedure.

6.1.1 Adjustments
Tuning is performed to optimize the responsiveness of the SERVOPACK.

The responsiveness is determined by the servo gain that is set in the SERVOPACK.

The servo gain is set using a combination of parameters. These parameters influence each other. Therefore, the
servo gain must be set considering the balance between the set values.

Generally, the responsiveness of a machine with high rigidity can be improved by increasing the servo gain. If
the servo gain of a machine with low rigidity is increased, however, the machine will vibrate and the respon-
siveness may not be improved.

It is possible to suppress the vibration with a variety of vibration suppression functions in the SERVOPACK.

The servo gains are factory-set to stable values. The following utility function can be used to adjust the servo
gain to increase the responsiveness of the machine in accordance with the actual conditions. With this func-
tion, these parameters will be adjusted automatically and the need to adjust them individually will be elimi-
nated.

This section describes the following utility adjustment functions.

Applicable Tool*
Utility Function for
Outline Control Digital Panel
Adjustment SigmaWin+
Mode Operator Operator
This function is enabled when the factory settings
Tuning-less
are used. This function can be used to obtain a sta- Speed and
Function { { {
ble response regardless of the type of machine or Position
(Fn200)
changes in the load.
The following parameters are automatically
adjusted using internal references in the SERVO-
PACK during automatic operation.
• Moment of inertia ratio
Advanced • Gains (position loop gain, speed loop gain, etc.) Speed and
{ × {
Autotuning (Fn201) Position
• Filters (torque reference filter, notch filter)
• Friction compensation
• Anti-resonance control adjustment function
• Vibration suppression
The following parameters are automatically
adjusted with the position reference input from the
Adjustments
host controller while the machine is in operation.
Advanced • Gains (position loop gain, speed loop gain, etc.)
Autotuning by Position { × {
• Filters (torque reference filter, notch filter)
Reference (Fn202)
• Friction compensation
• Anti-resonance control adjustment function
• Vibration suppression
6
The following parameters are automatically
adjusted with the position, speed reference input
from the host controller while the machine is in
One-parameter operation. Speed and
• Gains (position loop gain, speed loop gain, etc.) { Δ {
Tuning (Fn203) Position
• Filters (torque reference filter, notch filter)
• Friction compensation
• Anti-resonance control adjustment function
Anti-Resonance
This function effectively suppresses continuous Speed and
Control Adjustment { × {
vibration. Position
Function (Fn204)

6-3
6 Adjustments
6.1.1 Adjustments

Applicable Tool*
Utility Function for
Outline Control Digital Panel
Adjustment SigmaWin+
Mode Operator Operator
Vibration
This function effectively suppresses residual vibra-
Suppression Position { × {
tion if it occurs when positioning.
Function (Fn205)

∗ {: Available
Δ: Can be used but functions are limited.
×: Not available

6-4
6.1 Adjustments and Basic Adjustment Procedure

6.1.2 Basic Adjustment Procedure


The basic adjustment procedure is shown in the following flowchart. Make suitable adjustments considering
the conditions and operating requirements of the machine.

Start adjusting servo gain.

(1) Adjust using Tuning-less Function.


Runs the servomotor without any adjustments.
Refer to
Refer to 6.2
6.2 Tuning-less
Tuning-less Function
Function.(Fn200)

Yes
Results OK? Completed.

No

(2) Adjust using Advanced Autotuning.


Automatically adjusts the moment of
inertia ratio, gains, and filters with internal
references in the SERVOPACK.
Refer to 6.3
6.2 Advanced Autotuning
Autotuning (Fn201).
(Fn201).

(3) Adjust using Advanced Autotuning by


Reference
Automatically adjusts gains and filters with user
reference inputs.
6.4 Reference
Refer Input-type
to 6.4 Advanced Advancedby
Autotuning Autotuning
Reference
(Fn202).

Yes
Results OK? Completed.

No
(4) Adjust using One-parameter Tuning.
Manually adjusts gains and filters.
Position, speed loop gain, filter, and friction
compensation adjustments are available.
Refer
Refer to
to 6.5
6.4 One-parameter
One-parameter Tuning (Fn203).
Autotuning (Fn203).

Yes
Adjustments
Results OK? Completed.

No

Continuous vibration occurs.


Reduce the vibration using Anti-resonance Control
Adjustment Function. 6
Refer
Refer to
to 6.6 Anti-Resonance
6.6 A-type VibrationControl Adjustment
Reduction
Function
Function (Fn204).
(Fn204).
Residual vibration occurs at positioning.
Reduce the vibration using Vibration Suppression
Function.
Refer
Refer to
to6.7
6.7Vibration
Vibration Suppression Function(Fn205).
Reduction Function (Fn205).

No
Results OK?

Yes

Completed.

6-5
6 Adjustments
6.1.3 Monitoring Analog Signals

6.1.3 Monitoring Analog Signals


Check the operating status and signal waveform when adjusting the servo gain. Connect a measuring instru-
ment, such as a memory recorder, to connector CN5 on the SERVOPACK to monitor analog signal waveform.

The settings and parameters for monitoring analog signals are described in the following sections.

(1) Monitor Signal


The following diagram shows the analog monitor output at position control.
SERVOPACK
CN㧝 Speed feedforward Torque feedforward

T-REF
Position reference speed Speed reference
V-REF
Speed Position Torque
Active gain reference
conversion amplifier error

Position loop
PULS
SIGN + Error + + + +
Electric Speed Current
gear counter Kp loop loop M Load
− −
(U/V/W)
External encoder speed
1
+ − Motor rotational CN2
Electric External
speed
gear
Speed
ENC
ENC
Error conversion
counter
+ 1
Error Motor - load Speed
Position Error Electric CN31
counter position error conversion
− gear
Positioning
completed
Completion of position
reference completed

Fully-closed loop option

The following signals can be monitored by selecting functions of parameters Pn006 and Pn007.
Pn006 is used for analog monitor 1 and Pn007 is used for analog monitor 2.

Description
Parameter
Monitor Signal Measurement Gain Remarks
n.††00 Motor speed 1 V/1000 min-1 * Pn007 Factory Setting
n.††01 Speed reference 1 V/1000 min-1 * −
n.††02 Torque reference 1 V/100% rated torque Pn006 Factory Setting
n.††03 Position error 0.05 V/reference unit 0 V at speed/torque control
0.05 V/encoder pulse Position error after electronic
n.††04 Position amplifier error unit gear conversion
n.††05 Position reference speed 1 V/1000 min-1 * −
n.††06 Reserved − −
Pn006 n.††07 Motor-load position error 0.01 V/reference unit −
Pn007
Positioning completed:
5V
n.††08 Positioning completed −
Positioning not com-
pleted: 0 V
n.††09 Speed feedforward 1 V/1000 min-1 * −
n.††0A Torque feedforward 1 V/100% rated torque −
1 st gain: 1 V
n.††0B Active gain −
2 nd gain: 2 V
Completed: 5 V
n.††0C Completion of position reference −
Not completed: 0 V

6-6
6.1 Adjustments and Basic Adjustment Procedure

Description
Parameter
Monitor Signal Measurement Gain Remarks
Pn006
Pn007
n.††0D External encoder speed 1 V/1000 min-1 Value at motor shaft

∗ When using an SGMCS direct-drive servomotor, the motor speed will be automatically set to 1 V/100 min-1.

(2) Setting Monitor Factor


The output voltages on analog monitor 1 and 2 are calculated by the following equations.

Analog monitor 1 output voltage = (-1) × Signal selection × Multiplier + Offset voltage [V]
(Pn006=n.00‫)غغ‬ (Pn552) (Pn550)
Analog monitor 2 output voltage = (-1) × Signal selection × Multiplier + Offset voltage [V]
(Pn007=n.00‫)غغ‬ (Pn553) (Pn551)

(3) Related Parameters


Use the following parameters to change the monitor factor and the offset.
Analog Monitor 1 Offset Voltage Speed Position Torque
Classification
Pn550 Setting Range Setting Unit Factory Setting When Enabled
-10000 to 10000 0.1 V 0 Immediately Setup
Analog Monitor 2 Offset Voltage Speed Position Torque
Classification
Pn551 Setting Range Setting Unit Factory Setting When Enabled
-10000 to 10000 0.1 V 0 Immediately Setup
Analog Monitor 1 Magnification Speed Position Torque
Classification
Pn552 Setting Range Setting Unit Factory Setting When Enabled
-10000 to 10000 0.01 times 100 Immediately Setup
Analog Monitor 2 Magnification Speed Position Torque
Classification
Pn553 Setting Range Setting Unit Factory Setting When Enabled
-10000 to 10000 0.01 times 100 Immediately Setup

(4) Connector CN5 for Analog Monitor


To monitor analog signals, connect a measuring instrument with cable (JZSP-CA01-E) to the connector CN5.
„ Connection Example
CN5

JZSP-CA01-E
Measuring Adjustments
Black White Probe

Black Black
White Probe GND Measuring
Measuring Instrument*
CN5 Red Red Probe
Black
Probe GND 6
∗Measuring instrument is not included.

Line Color Signal Name Factory Setting


White Analog monitor 1 Torque reference: 1 V/100% rated torque
Red Analog monitor 2 Motor speed: 1 V/1000 min-1 *
Black (2 lines) GND Analog monitor GND: 0 V
∗ When using an SGMCS direct-drive servomotor, the motor speed will be automatically set to 1 V/100 min-1.

6-7
6 Adjustments
6.1.4 Safety Precautions on Adjustment of Servo Gains

<Example>
Analog monitor output at n.††00 (motor speed setting)

When multiplier is set to × 1: When multiplier is set to × 10:


Analog monitor Analog monitor
output voltage =V? output voltage=V?
+10 V CRRTQZ
+8 V
+6 V
+6 V

+6000 Motor speed +600 +800 Motor speed


-6000 =min-1? -800 -600 =min-1?

-6 V -6 V
-8 V
-10 VCRRTQZ

Note: Linear effective range: within ± 8V


Encoder resolution: 16-bit

6.1.4 Safety Precautions on Adjustment of Servo Gains

CAUTION
• If adjusting the servo gains, observe the following precautions.
• Do not touch the rotating section of the motor while power is being supplied to the motor.
• Before starting the servomotor, make sure that the emergency-stop circuit works correctly.
• Make sure that a trial run has been performed without any trouble.
• Install a safety brake on the machine.

Yaskawa recommends that the following protective functions of the SERVOPACK are set to the correct set-
tings before starting to adjust the servo gains.

(1) Overtravel Function


Set the overtravel function. For details on how to set the overtravel function, refer to 5.2.3 Overtravel.

(2) Torque Limit


Calculate the torque required to operate the machine. Set the torque limits so that the output torque will not be
greater than required. Setting the torque limits can reduce the amount of shock applied to the machine in col-
lisions and other cases.
For details, refer to 5.8.1 Internal Torque Limit, and 5.8.2 External Torque Limit.

(3) Excessive Position Error Alarm Level


The excessive position error alarm is a protective function that will be enabled when the servo drive is used in
position control mode.

For the optimum setting, the servomotor will be stopped after the error occurs if the servomotor performs
unpredictably after receiving a reference.
The position error is the difference between the position reference and the actual position. The position error
can be calculated from the position loop gain and the motor speed with the following equation.
Motor Speed [min-1] Encoder Resolution*
Position Error = ˜
60 Pn102 (1/s)

• Excessive Position Error Alarm Level (Pn520 [reference unit])


Max. Motor Speed [min-1] Encoder Resolution* ˜ (1.2 to 2)
Pn520 㧪 ×
60 Pn102 (1/s)
∗ Refer to 5.4.3 Electronic Gear.

6-8
6.1 Adjustments and Basic Adjustment Procedure

Position Loop Gain Speed Position


Classification
Pn102 Setting Range Setting Unit Factory Setting When Enabled
10 to 20000 0.1 /s 400 Immediately Tuning
Set the level to a value that satisfies these equations, and no alarm will be generated during normal operation.
The servomotor will be stopped, however, if the servomotor runs unpredictably after a reference is input or if
a position error in accordance with the value set in Pn520 occurs. At the end of the equation, a coefficient is
shown as "× (1.2 to 2)." This coefficient is used to add a margin that prevents a faulty alarm from occurring in
actual operation of the servomotor.

If the servomotor’s maximum number of rotations is 6000 min-1 and Pn102 equals 40 with an encoder resolu-
tion of 20-bit (1048576), the setting of Pn520 is calculated as shown with the following equation.

6000 1048576
Pn520 = × ×2
60 40
= 2621440 × 2

= 5242880 (The factor setting of Pn520)

If the acceleration/deceleration of the position reference exceeds the capacity of the servomotor, the servomo-
tor cannot perform at the requested speed, and the allowable level for position error will be increased as not to
satisfy these equations. If so, lower the level of the acceleration/deceleration for the position reference so that
the servomotor can perform at the requested speed or raise the allowable level of the position errors.

„ Related Parameter
Excessive Position Error Alarm Level Position
Classification
Setting Range Setting Unit Factory Setting When Enabled
Pn520
1 to 1073741823
1 reference unit 5242880 Immediately Setup
(230-1)

„ Related Alarm
Alarm
Alarm Name Alarm Contents
Display
Position Error Pulse
A.d00 Position error pulses exceeded parameter Pn520.
Overflow

(4) Vibration Detection Function


Set the vibration detection function to an appropriate value. For details on how to set the vibration detection
function, refer to 7.16 Vibration Detection Level Initialization (Fn01B) Adjustments

6-9
6 Adjustments
6.1.4 Safety Precautions on Adjustment of Servo Gains

(5) Excessive Position Error Alarm Level at Servo ON


If Pn200.2 (Clear Operation) is set to a value other than zero, pulses used to determine position errors may
remain. If the servo is then turned ON, the servomotor will move to return to the home position and change the
number of pulses to zero. To prevent the servomotor from moving suddenly, select the appropriate level for the
Excessive Position Error alarm when the servo is ON to restrict operation of the servomotor.

„ Related Parameters

Excessive Position Error Alarm Level at Servo ON Position


Classification
Pn526 Setting Range Setting Unit Factory Setting When Enabled
1 to 1073741823
1 reference unit 5242880 Immediately Setup
(230-1)

Excessive Position Error Warning Level at Servo


Position
ON Classification
Pn528
Setting Range Setting Unit Factory Setting When Enabled
10 to 100 1% 100 Immediately Setup

Speed Limit Level at Servo ON Position


Classification
Pn529 Setting Range Setting Unit Factory Setting When Enabled
0 to 10000 1 min-1 10000 Immediately Setup

„ Related Alarm
Alarm
Alarm Name Description
Display
Position Error Pulse
Occurs if the /S_ON signal is turned ON when the number of position error
A.d01 Overflow Alarm at Servo
pulses is greater than the set value of Pn526.
ON
After a position error pulse has been input, Pn529 limits the speed if the
Position Error Pulse /S_ON signal is turned ON. If Pn529 limits the speed in such a state, this
A.d02 Overflow Alarm by alarm occurs when reference pulses are input and the number of position
Speed Limit at Servo ON error pulses exceeds the value set for parameter Pn520 (Excessive Position
Error Alarm Level).

When an alarm occurs, refer to 10 Troubleshooting and take the corrective actions.

6-10
6.2 Tuning-less Function

6.2 Tuning-less Function


The tuning-less function is enabled in the factory settings. Do not disable this function for normal applica-
tions. If resonance is generated or excessive vibration occurs during position control, refer to 6.2.2 Tuning-less
Levels Setting (Fn200) Procedure and reduce the set value of Pn170.2 for the tuning-less adjustment level and
the set value in Pn170.3 for the tuning-less load level.

CAUTION
• The tuning-less function is enabled in the factory settings. A sound may be heard for a moment when the
servo is turned ON for the first time after the SERVOPACK is mounted to the machine. This sound does
not indicate any problems; it means that the automatic notch filter was set. The sound will not be heard
from the next time the servo is turned ON. For details on the automatic notch filter, refer to (3) Automati-
cally Setting the Notch Filter on the next page.
• Set the mode to 2 in Fn200 if a 13-bit encoder is used with the load moment of inertia ratio set to x10 or
higher.
• The servomotor may vibrate if the load moment of inertia ratio exceeds the allowable moment of inertia of
the servomotor.
If vibration occurs, set the mode to 2 in Fn200 or lower the adjustment level.

6.2.1 Tuning-less Function


The tuning-less function obtains a stable response without adjustment regardless of the type of machine or
changes in the load.

(1) Enabling/Disabling Tuning-less Function


The following parameter is used to enable or disable the tuning-less function.

Parameter Meaning When Enabled Classification


n.†††0 Disables tuning-less function.
n.†††1 Enables tuning-less function. [Factory setting]
Pn170 n.††0† Used as speed control. [Factory setting] After restart Setup
Used as speed control and host controller used as
n.††1†
position control.

(2) Application Restrictions


The tuning-less function can be used in position control or speed control. This function is not available in
torque control. The following application restrictions apply to the tuning-less function.

Control Function Availability Remarks Adjustments


Initialize vibration detection level (Fn01B) Available
• This function can be used when the
moment of inertia is calculated.
Available
Advanced autotuning (Fn201) • While this function is being used, the tun-
(Some conditions apply)
ing-less function cannot be used tempo-
rarily.
6
Advanced autotuning by reference (Fn202) Not available
One-parameter tuning (Fn203) Not available
Anti-resonance control adjustment
Not available
function (Fn204)
Vibration suppression function (Fn205) Not available
While this function is being used, the tuning-
EasyFFT (Fn206) Available
less function cannot be used temporarily.
Friction compensation Not available
Gain switching Not available
Offline Moment of Inertia Setting * Not available

6-11
6 Adjustments
6.2.1 Tuning-less Function

Control Function Availability Remarks


While this function is being used, the tuning-
Mechanical analysis * Available
less function cannot be used temporarily.

∗ Operate using SigmaWin+.

(3) Automatically Setting the Notch Filter


Usually, set this function to Auto Setting. (The notch filter is factory-set to Auto Setting.)
If this function is set to Auto Setting, vibration will be detected automatically and the notch filter will be set.

Set this function to Not Auto Setting only if you do not change the notch filter setting before executing tuning-
less function.

Parameter Meaning When Enabled Classification


n.†0†† Does not set the 2nd notch filter automatically.
Pn460 Sets the 2nd notch filter automatically. Immediately Tuning
n.†1††
[Factory setting]

(4) Tuning-less Level Settings


Two tuning-less levels are available: the tuning-less adjustment level and tuning-less load level. Both level can
be set in the Fn200 utility function and in the Pn170 parameter.

„ Tuning-less Adjustment Level


The servo gain can be adjusted between rigidity level 4 (high gain) and rigidity level 0 (low gain) by changing
the tuning-less adjustment level with the utility function and parameter settings.

a) By using the utility function


To change the setting, refer to 6.2.2 Tuning-less Levels Setting (Fn200) Procedure.
Tuning Level Meaning
Level 0 Rigidity level 0
Level 1 Rigidity level 1
Level 2 Rigidity level 2
Level 3 Rigidity level 3
Level 4 Rigidity level 4 [Factory setting]

b) By using the parameter


Parameter Meaning When Enabled Classification
n.†0†† Rigidity level 0 (Level 0)
n.†1†† Rigidity level 1 (Level 1)
Pn170 n.†2†† Rigidity level 2 (Level 2) Immediately Setup
n.†3†† Rigidity level 3 (Level 3)
n.†4†† Rigidity level 4 (Level 4) [Factory setting]

6-12
6.2 Tuning-less Function

„ Tuning-less Load Level


The servo gain can be adjusted by using the utility function and parameter settings to change the load level in
accordance with the size of the load.

a) By using by the utility function


To change the setting, refer to 6.2.2 Tuning-less Levels Setting (Fn200) Procedure.
Load Level Meaning
Mode 0 Load level: Low
Mode 1 Load level: Medium [Factory setting]
Mode 2 Low level: High

b) By using by the parameter


Parameter Meaning When Enabled Classification
n.0††† Load level: Low (Mode 0)
Pn170 n.1††† Load level: Medium (Mode 1) [Factory setting] Immediately Setup
n.2††† Low level: High (Mode 2)

Adjustments

6-13
6 Adjustments
6.2.2 Tuning-less Levels Setting (Fn200) Procedure

6.2.2 Tuning-less Levels Setting (Fn200) Procedure

CAUTION
To ensure safety, always implement the tuning-less function in a state where an emergency stop is possible.

The procedure to use the tuning-less function is given below.

Operate the tuning-less function from the panel operator, digital operator (optional), or SigmaWin+.

For the basic operation of the digital operator, refer to Σ-V series User’s Manual, Operation of Digital Opera-
tor (SIEP S800000 55).

(1) Before Performing Tuning-less Function


Check the following settings before performing the tuning-less function, or otherwise "NO-OP" will be dis-
played during the tuning-less operation.

• The tuning-less function must be enabled. (Pn170.0 = 1)


• The write prohibited setting (Fn010) must not be set.

(2) Operating Procedure with Digital Operator


Step Display after Operation Keys Operation

㧾㨁㧺    ̆㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧜㧤㧜㧦㧼㨛㨘㨑‫ޓ‬㧰㨑㨠㨑㨏㨠 utility function mode.
1 㧲㨚㧞㧜㧜㧦㨀㨡㨚㨑㧸㨢㨘‫ޓ‬㧿㨑㨠
㧲㨚㧞㧜㧝㧦㧭㧭㨀 Use the or Key to move through the list,
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧙㧭㧭㨀 select Fn200.
Press the Key to display the tuning-less mode
setting screen.
Notes:
• If the display does not switch and NO-OP is dis-
played, the write prohibited setting is set in Fn010.
Change the setting in Fn010 and press the key
㧾㨁㧺  ̆㨀㨡㨚㨑㧸㨢㨘㧿㨑㨠̆
again after enabling writing.

2 ‫ޓ‬㧹㨛㨐㨑㧩 • If the response waveform causes overshooting or if
the load moment of inertia exceeds the allowable
level (i.e., outside the scope of product guarantee),
press the Key and change the mode setting to
2.
• If a high-frequency noise is heard, press the
Key and change to the mode setting to 0.
• The tuning mode can be also changed in Pn170.3.

㧾㨁㧺  ̆㨀㨡㨚㨑㧸㨢㨘㧿㨑㨠̆

3
 Press the Key to display the tuning level setting
‫ޓ‬㧸㨑㨢㨑㨘㧩㧠
screen.

Press the or Key to select the tuning level.


Select the tuning level from 0 to 4. The larger the
value, the higher the gain is and the better response
㧾㨁㧺  ̆㨀㨡㨚㨑㧸㨢㨘㧿㨑㨠̆ performance will be. (The factory setting is 4.)
 Notes:
‫ޓ‬㧸㨑㨢㨑㨘㧩㧠
4 • Vibration may occur if the tuning level is too high.
‫ޓޓޓޓޓ‬㧺㧲㧞 Lower the tuning level if vibration occurs.
• If a high-frequency noise is heard, press the
2nd notch filter
Key to automatically set a notch filter for the vibra-
tion frequency.
• The tuning mode can be also changed in Pn170.2.

㧰㨛㨚㨑 ̆㨀㨡㨚㨑㧸㨢㨘㧿㨑㨠̆

5

Press the Key. "Done" will blink and the settings
‫ޓ‬㧸㨑㨢㨑㨘㧩㧠
will be saved in EEPROM.

6-14
6.2 Tuning-less Function

Step Display after Operation Keys Operation


㧾㨁㧺    ̆㧲㨁㧺㧯㨀㧵㧻㧺̆

6
㧲㨚㧜㧟㧜
Press the Key to complete the tuning-less opera-
㧲㨚㧞㧜㧜
㧲㨚㧞㧜㧝 tion. The screen in step 1 will appear again.
㧲㨚㧞㧜㧞

Note: If the gain level is changed, the automatically set notch filter will be canceled. If vibration occurs, however, the
notch filter will be set again.

(3) Operating Procedure with Panel Operator


Step Display after Operation Keys Operation

Press the MODE/SET Key to select the utility func-


1
tion mode.
MODE/SET DATA/

2 Press the UP or the DOWN Key to select the Fn200.


MODE/SET DATA/

Press the MODE/SET Key to change to setting


screen.
Notes:
• If the display does not switch and NO-OP is dis-
played, the write prohibited setting is set in Fn010.
Change the setting in Fn010 and press the key
3
again after enabling writing.
MODE/SET DATA/
Tuning level • If the response waveform causes overshooting or if
the load moment of inertia exceeds the allowable
level (i.e., outside the scope of product guarantee),
press the UP Key and change the mode to 2.
The tuning mode can be also changed in Pn170.3.

Press the DATA/SHIFT Key for approximately one


4
second to change to tuning level setting screen.
MODE/SET DATA/

Press the UP or the DOWN Key to select the tuning


level.
Select the tuning level from 0 to 4. The larger the
value, the higher the gain is and the better response
performance will be. (The factory setting is 4.)
Notes:
5
• Vibration may occur if the tuning level is too high.
MODE/SET DATA/
Tuning level Lower the tuning level if vibration occurs.
• If high-frequency noise is generated, press the
DATA/SHIFT Key to automatically set a notch fil-
ter for the vibration frequency.
• The tuning mode can be also changed in Pn170.2.
Adjustments

Press the MODE/SET Key. "donE" will blink and the


6
settings will be saved in the SERVOPACK.
MODE/SET DATA/
(Display blinks)

7
Press the DATA/SHIFT Key for approximately one 6
second. "Fn200" is displayed again.
MODE/SET DATA/

(4) Alarm and Corrective Actions


The autotuning alarm (A.521) will occur if resonance is generated or excessive vibration occurs during posi-
tion control.

„ Resonance Sound
Take one of the following actions to correct the problem.

• Reduce the setting of the tuning adjustment level or load level.


• Reduce the setting of Pn170.3 or Pn170.2.

6-15
6 Adjustments
6.2.2 Tuning-less Levels Setting (Fn200) Procedure

„ Excessive Vibration during Position Control


Take one of the following actions to correct the problem.

• Increase the setting of the tuning load level or reduce the setting of the tuning adjustment level.
• Increase the setting of Pn170.3 or reduce the setting of Pn170.2.
(5) Parameters Disabled by Tuning-less Function
When the tuning-less function is enabled in the factory settings, the setting of these parameters are not avail-
able: Pn100, Pn101, Pn102, Pn103, Pn104, Pn105, Pn106, Pn160, Pn139, and Pn408. These gain-related
parameters, however, may become effective depending on the executing conditions of the functions specified
in the following table. If EasyFFT is executed when the tuning-less function is enabled, the settings in Pn100,
Pn104, Pn101, Pn105, Pn102, Pn106, and Pn103, as well as the manual gain switch setting, will be enabled,
but the settings in Pn408.3, Pn160.0, and Pn139.0 will be not enabled.

Parameters Disabled by Tuning-less Function Related Functions and Parameters


Mechanical
Torque Easy Analysis
Item Name Pn Number
Control FFT (Vertical Axis
Mode)
Speed Loop Gain Pn100
{ { {
2nd Speed Loop Gain Pn104
Speed Loop Integral Time
Constant Pn101
× { {
Gain 2nd Speed Loop Integral Time Pn105
Constant
Position Loop Gain Pn102
× { {
2nd position Loop Gain Pn106
Moment of Inertia Ratio Pn103 { { {

Advanced Friction Compensation Switch Pn408.3 × × ×


Control Anti-resonance Control Switch Pn160.0 × × ×
Gain
Switching
Gain Switching Switch Pn139.0 × × ×

Note: {: Available
×: Not available
(6) Tuning-less Function by SERVOPACK Software Version
When using a direct-drive servomotor, two types of tuning-less functions with differing responsiveness are
available and have different versions of the SERVOPACK software: Tuning-less Type 1 with version 000A or
earlier and Type 2 with version 000B or later.
With SERVOPACK software 000B or later for Type 2, the level of noise produced is lower than that of SER-
VOPACK software 000A or earlier for Type 1. Tuning-less Type 2 is enabled by default. When compatibility
with SERVOPACK software 000A or earlier is required, select Tuning-less Type 1 (Pn14F.1 = 0).
Software Version* Tuning-less Type Meaning
000A or earlier Tuning-less type 1 −
000B or later Tuning-less type 2 The level of noise produced is lower than that of Type 1.

∗ The software version number of your SERVOPACK can be checked with Fn012.

Parameter Meaning When Enabled Classification


n.††0† Tuning-less type 1
Pn14F After restart Tuning
n.††1† Tuning-less type 2 [Factory setting]

6-16
6.3 Advanced Autotuning (Fn201)

6.3 Advanced Autotuning (Fn201)


This section describes the adjustment using advanced autotuning.

• Advanced autotuning starts adjustments based on the set speed loop gain (Pn100).
Therefore, precise adjustments cannot be made if there is vibration when starting
adjustments. In this case, make adjustments after setting a fully stable gain using
one-parameter tuning (Fn203).
• Before performing advanced autotuning with the tuning-less function enabled (Pn170
=†††1: Factory setting), always set Jcalc to ON to calculate the load moment of
inertia. The tuning-less function will automatically be disabled, and the gain will be set
by advanced autotuning.
With Jcalc set to OFF so the load moment of inertia is not calculated, "Error" will be
displayed on the panel operator, and advanced autotuning will not be performed.
• If the operation conditions, such as the machine-load or drive system, are changed
after advanced autotuning, then change the related parameters to disable any values
that were adjusted before performing advanced autotuning once again. If advanced
autotuning is performed without changing the parameters, machine vibration may
occur, resulting in damage to the machine.
Pn00B.0=1 (Displays all parameters.)
Pn140.0=0 (Does not use model following control.)
Pn160.0=0 (Does not use anti-resonance control.)
Pn408=n.00†0 (Does not use friction compensation, 1st notch filter, or 2nd notch fil-
ter.)

6.3.1 Advanced Autotuning


Advanced autotuning automatically operates the SERVOPACK (in reciprocating movement in the forward
and reverse directions) within set limits and makes adjustment automatically according to the mechanical
characteristics while the SERVOPACK is operating.

Advanced autotuning can be performed without connecting the host.


The following automatic operation specifications apply.

• Motor speed: Rated motor speed × 2/3


• Acceleration torque: Approximately 100% of rated motor torque force
The acceleration torque varies with the influence of the load moment of inertia ratio
(Pn103), machine friction, and external disturbance.
• Movement distance: The travel distance can be set freely. The distance is factory-set to a value equivalent to
3 motor rotations.
For an SGMCS direct drive servomotor, the distance is factory-set to a value equiva-
lent to 0.3 motor rotations.
Adjustments

Rated motor
Movement speed × 2/3
Speed

t: time
Movem
Reference distanc ent Rated motor
e
speed × 2/3
Response
6
Rated motor
torque
* Execute advanced autotuning Approx. 100%
after using a JOG operation to
t: time
move the position to one where a
Rated motor
SERVOPACK suitable of movement range is ensured. torque
Approx. 100% Automatically operation

Advanced autotuning performs the following adjustments.

• Moment of inertia ratio


• Gains (e.g., position loop gain and speed loop gain)
• Filters (torque reference filter and notch filter)
• Friction compensation

6-17
6 Adjustments
6.3.1 Advanced Autotuning

• Anti-resonance control
• Vibration suppression (Mode = 2 or 3)
Refer to 6.3.3 Related Parameters for parameters used for adjustments.

CAUTION
• Because advanced autotuning adjusts the SERVOPACK during automatic operation, vibration or over-
shooting may occur. To ensure safety, perform advanced autotuning in a state where the SERVOPACK
can come to an emergency stop at any time.

(1) Before Performing Advanced Autotuning


Check the following settings before performing advanced autotuning.

a) A message (NO-OP) indicating that no operations are possible will be displayed, if all of the following
conditions are not met.
• The main circuit power supply must be ON.
• The servo ON (/S_ON) signal must be OFF.
• The forward run prohibited (P-OT) and the reverse run prohibited (N-OT) signals must not be in an over-
travel state.
• The control must not be set to torque control.
• Automatic gain switching must be disabled.
• Gain setting 2 must not be selected.
• Test without motor function must not be enabled. (Pn00C.0 = 0)
• All alarms and warning must be cleared.
• The hardwire baseblock (HWBB) must be off.
b) Observe the following condition to ensure operation.
• The write prohibited setting (Fn010) must not be set.

Note: If advanced autotuning is started while the SERVOPACK is in speed control, the mode will change to position con-
trol automatically to perform advanced autotuning. The mode will return to speed control after completing the
adjustment. To perform advanced autotuning in speed control, set the mode to 1. (Mode = 1)

(2) When Advanced Autotuning Cannot be Performed


Advanced autotuning cannot be performed normally under the following conditions. If any of the following
conditions exists, perform advanced autotuning by reference or one-parameter tuning.

Refer to 6.4 Advanced Autotuning by Reference (Fn202) and 6.5 One-parameter Tuning (Fn203) for details.

• The machine system can work only in a single direction.


• The operating range is within 0.5 rotations. (Also for SGMCS direct drive motors, the operating range is
within 0.05 rotations.)
(3) When Advanced Autotuning Cannot be Adjusted
Advanced autotuning may not be performed normally under the following conditions. If the result of autotun-
ing is not satisfactory, perform advanced autotuning by reference or one-parameter tuning.

Refer to 6.4 Advanced Autotuning by Reference (Fn202) and 6.5 One-parameter Tuning (Fn203) for details.

• The operating range is not applicable.


• The moment of inertia changes within the set operating range.
• The machine has high friction.
• The rigidity of the load is low and vibration occurs when positioning is performed.
• The position integration function is used.
• P control operation (proportional control) is performed.
Note:If a setting is made for calculating the moment of inertia, an error will result when P control operation is selected
using /P-CON signal while the moment of inertia is being calculated.

6-18
6.3 Advanced Autotuning (Fn201)

• The mode switch is used.


Note:If a setting is made for calculating the moment of inertia, the mode switch function will be disabled while the
moment of inertia is being calculated. At that time, PI control will be used. The mode switch function will be
enabled after calculating the moment of inertia.
• Speed feedforward or torque feedforward is input.
• The positioning completed width (Pn522) is too small.

• Advanced autotuning makes adjustments by referring to the positioning completed


width (Pn522). If the SERVOPACK is operated in position control (Pn000.1=1), set the
electronic gear ratio (Pn20E/Pn210) and positioning completed width (Pn522) to the
actual value during operation. If the SERVOPACK is operated in speed control
(Pn000.1=0), use the factory settings.
• Unless the positioning completed signal (/COIN) is turned ON within approximately 3
seconds after positioning has been completed, "WAITING" will blink. Furthermore,
unless the positioning completed signal (/COIN) is turned ON within approximately 10
seconds, "Error" will blink for 2 seconds and tuning will be aborted.

Change only the overshoot detection level (Pn561) to finely adjust the without changing the positioning com-
pleted width (Pn522). Because Pn561 is set by default to 100%, the allowable amount of overshooting is the
same amount as that for the positioning completed width.
When Pn561 is set to 0%, the amount of overshooting can be adjusted to prevent any overshooting in the posi-
tioning completed width. If the setting of Pn561 is changed, however, the positioning time may be extended.

Overshoot Detection Level Speed Position Torque


Classification
Pn561 Setting Range Setting Unit Factory Setting When Enabled
0 to 100 1% 100 Immediately Setup

(4) Usage Restrictions


With this function, the following restrictions are applied in accordance with the version number of the SER-
VOPACK software version and the encoder resolution being used.

„ Application Restrictions When Using a 17-bit or 20-bit Encoder


Applicable servomotors : SGM†V-†††D†††, SGM†V-†††3†††
SGMPS-†††C†††, SGMPS-†††2†††

• Application Restrictions by Model Following Control


SERVOPACK software SERVOPACK software
SGDV SERVOPACK's Software Version *
0007 or earlier 0008 or later
Model following control type Type 1 Type 1 or Type 2 [Factory setting] Adjustments
Suppresses overshooting that
results from position errors more
Position errors may easily result in
efficiently than SERVOPACK
overshooting, so the positioning
software 0007 or earlier. If com-
Application Restrictions time may be extended if the posi-
patibility with SERVOPACK soft-
tioning completed width (Pn522)
ware 0007 or earlier is required,
is set to a small value.
select Model Following Control 6
Type 1 (Pn14F.0 = 0).

∗ The software version number of your SERVOPACK can be checked with Fn012.
• Parameter Added from SERVOPACK’s Software Version 0008 or Later
Parameter Function When Enabled Classification
n.†††0 Model following control type 1
Pn14F After restart Tuning
n.†††1 Model following control type 2 [Factory setting]

6-19
6 Adjustments
6.3.2 Advanced Autotuning Procedure

„ Application Restrictions When Using a 13-bit Encoder


Applicable servomotor : SGMJV-†††A†††

• Application Restrictions for Mode Selection


SERVOPACK software SERVOPACK software
SGDV SERVOPACK's Software Version *
0007 or earlier 0008 or later
Fixed to Mode 1.
Application Restrictions Only Mode 1 can be selected.
Cannot be changed.

∗ The software version number of your SERVOPACK can be checked with Fn012.

6.3.2 Advanced Autotuning Procedure


The following procedure is used for advanced autotuning.

Advanced autotuning is performed from the Digital Operator (option) or SigmaWin+. The function cannot be
performed from the Panel Operator.

The operating procedure from the Digital Operator is described here.

Refer to the Σ-V series User’s Manual, Operation of Digital Operator (SIEP S800000 55) for basic key oper-
ations of the Digital Operator.

CAUTION
• When using the SERVOPACK with Jcalc = OFF (load moment of inertia is not calculated), be sure to set a
suitable value for the moment of inertia ratio (Pn103). If the setting greatly differs from the actual moment
of inertia ratio, normal control of the SERVOPACK may not be possible, and vibration may result.

(1) Operating Procedure


Step Display after Operation Keys Operation

㧮㧮    ‫̆ޓ‬㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧞㧜㧜㧦㨀㨡㨚㨑㧸㨢㨘‫ޓ‬㧿㨑㨠 utility function mode.
1 㧲㨚㧞㧜㧝㧦㧭㧭㨀
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 Use the or Key to move through the list,
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 select Fn201.
Status Display Press the Key to display the initial setting screen
㧮㧮    㧭㨐㨢㨍㨚㨏㨑㨐‫ޓ‬㧭㨀 for advanced autotuning.
2 ‫ޓ‬㧶㨏㨍㨘㨏㧩㧻㧺
Note: If the display does not switch and NO-OP is
‫ޓ‬㧹 㨛 㨐 㨑㧩㧞‫ޓ‬㨀㨥㨜㨑㧩㧞
‫ޓ‬㧿㨠㨞㨛㨗㨑㧩㧗㧜㧜㧤㧜㧜㧜㧜㧜 displayed, refer to 6.3.1 (1) Before Performing
‫ޓޓޓޓޓޓ‬㧔㧜㧜㧜㧟㧚㧜㧕㨞㨑㨢 Advanced Autotuning.

㧮㧮    㧭㨐㨢㨍㨚㨏㨑㨐‫ޓ‬㧭㨀

3
‫ޓ‬㧶㨏㨍㨘㨏㧩㧻㧺
Press the , or Key and set the items in
‫ޓ‬㧹 㨛 㨐 㨑㧩㧞‫ޓ‬㨀㨥㨜㨑㧩㧞
‫ޓ‬㧿㨠㨞㨛㨗㨑㧩㧗㧜㧜㧤㧜㧜㧜㧜㧜 steps 3-1 to 3-4.
‫ޓޓޓޓޓޓ‬㧔㧜㧜㧜㧟㧚㧜㧕㨞㨑㨢

„Calculating Moment of Inertia


Select the mode to be used.
Usually, set Jcalc to ON.
Jcalc = ON: Moment of inertia calculated [Factory setting]
3-1
Jcalc = OFF: Moment of inertia not calculated
Note:
If the moment of inertia is already known from the machine specifications, set the value in Pn103 and set Jcalc
to OFF.
„Mode Selection
Select the mode.
3-2 Mode = 1: Makes adjustments considering responsiveness and stability. (Standard level)
Mode = 2: Makes adjustments for positioning. [Factory setting]
Mode = 3: Makes adjustments for positioning, giving priority to overshooting suppression.

6-20
6.3 Advanced Autotuning (Fn201)

Step Display after Operation Keys Operation


„Type Selection
Select the type according to the machine element to be driven. If there is noise or the gain does not increase,
better results may be obtained by changing the rigid type.
3-3
Type = 1: For belt drive mechanisms.
Type = 2: For ball screw drive mechanisms [Factory setting].
Type = 3: For rigid systems, such as a gear.
„STROKE (Travel Distance) Setting
Travel distance setting range:
The travel distance setting range is from -99990000 to +99990000. Specify the STROKE (travel distance)
in increments of 1000 reference units. The negative (-) direction is for reverse rotation, and the positive
(+) direction is for forward rotation.
Initial value:
About 3 rotations
∗ If the servomotor’s encoder resolution is 1048576 (20-bit), the STROKE (travel distance) will be set to
+800000. If the electric gear ratio is set to the factory setting (Pn20E=4, Pn210=1), the initial value is calculated
3-4 as shown with the following equation.
800000 4
× 3 rotations
1048576 1
Notes:
• Set the number of motor rotations to at least 0.5; otherwise, "Error" will be displayed and the travel distance
cannot be set.
• To calculate the moment of inertia and ensure precise tuning, it is recommended to set the number of motor
rotations to around 3.
• For an SGMCS direct-drive servomotor, the factory setting for the number of motor rotations is 0.3 or equiva-
lent.
㧮㧮    㧭 㨐㨢㨍㨚㨏㨑㨐  㧭㨀

4
㧼㨚㧝㧜㧟㧩㧜㧜㧜㧜㧜
Press the Key. The advanced autotuning execu-
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜     
㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜     tion screen will be displayed.
㧼㨚㧝㧜㧞㧩㧜㧜㧠㧜㧜

R U N   㧭 㨐㨢㨍㨚㨏㨑㨐  㧭㨀 Press the Key. The servo will be ON and the dis-
5
㧼㨚㧝㧜㧟㧩㧜㧜㧜㧜㧜 play will change from "BB" to "RUN."
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜 Note: If the mode is set to 2 or 3, the "Pn102" display
㧼㨚㧝 㧠 㧝㧩㧜㧜㧡㧜㧜 will change to the "Pn141.
Calculates the moment of inertia.
Press the Key if a positive (+) value is set in
STROKE (travel distance), or press the Key if a
negative (-) value is set. Calculation of the moment of
inertia ratio will start. While the moment of inertia is
being calculated, the set value for Pn103 will blink.
When the calculation has been completed, the set
R U N    㧭㨐㨢㨍㨚㨏㨑㨐  㧭㨀
㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜 value will stop blinking and the calculated moment of
inertia ratio will be displayed. The servo will remain
Adjustments
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜 ON, but the auto run operation will enter HOLD sta-
6 㧼㨚㧝㧠㧝㧩㧜㧜㧡㧜㧜
tus.
Display example: Notes:
After the moment of inertia is • The wrong key for the set travel direction is
calculated. pressed, the calculation will not start.
• If the moment of inertia is not calculated, the set
value for Pn103 will be displayed but not blink. 6
• If "NO-OP" or "Error" are displayed, press the
Key to cancel the function. Refer to (2) Fail-
ure in Operation and take a corrective action to
enable operation.

After the motor is temporarily stopped, press the


Key to save the estimated and the moment of inertia
in the SERVOPACK.
7
In the case of calculating the moment of inertia only,
press the Key after pressing the Key to fin-
ish Fn201.

6-21
6 Adjustments
6.3.2 Advanced Autotuning Procedure

Step Display after Operation Keys Operation


„Gain Adjustment
When the or Key is pressed according to
the sign (+ or -) of the value set for STROKE (travel
distance), the calculated value of the moment of iner-
tia ratio will be written to the SERVOPACK and the
A 㧰㧶    㧭 㨐㨢㨍㨚㨏㨑㨐 㧭㨀 auto run operation will restart. While the servomotor
8
㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜 is running, the notch filter, the torque reference filter,
㧼㨚㧝㧜㧜㧩㧜㧝㧜㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧜㧢㧟㧢
and gains will be automatically set. "ADJ" will blink
㧼㨚㧝㧠㧝㧩㧜㧝㧡㧜㧜 during the auto setting operation.
Note: Precise adjustments cannot be made and
"Error" will be displayed as the status if there is
vibration when starting adjustments. If that
occurs, make adjustments using one-parameter
tuning (Fn203).
E 㧺㧰  㧭 㨐㨢㨍㨚㨏㨑㨐 㧭㨀 When the adjustment has been completed normally,
㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜 the servo ON (/S_ON) signal will turn OFF, and
9 㧼㨚㧝㧜㧜㧩㧜㧝㧜㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧜㧢㧟㧢
"END" will blink for two seconds and "ADJ" will be
㧼㨚㧝㧠㧝㧩㧜㧝㧡㧜㧜 displayed on the status display.

㧰㧻㧺㧱 㧭㨐㨢㨍㨚㨏㨑㨐   㧭㨀 Press the Key. The values adjusted will be writ-
㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜 ten to the SERVOPACK, "DONE" will blink for two
10 㧼㨚㧝㧜㧜㧩㧜㧝㧜㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧜㧢㧟㧢
seconds, and "ADJ" will be displayed again.
㧼㨚㧝㧠㧝㧩㧜㧝㧡㧜㧜 Note: Not to save the values, press the Key.

㧮㧮    ‫̆ޓ‬㧲㨁㧺㧯㨀㧵㧻㧺̆

11
㧲㨚㧞㧜㧜㧦㨀㨡㨚㨑㧸㨢㨘‫ޓ‬㧿㨑㨠 Press the Key to complete the advanced autotun-
㧲㨚㧞㧜㧝㧦㧭㧭㨀
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 ing operation. The screen in step 1 will appear again.
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚

12 To enable the change in the setting, turn the power OFF and ON again.

(2) Failure in Operation


„ If "NO-OP" is shown
Probable Cause Corrective Actions
The main circuit power supply was OFF. Turn ON the main circuit power supply.
An alarm or warning occurred. Remove the cause of the alarm or the warning.
Overtraveling occurred. Remove the cause of the overtravel.
Gain setting 2 was selected by gain switching. Turn OFF the automatic gain switching.

6-22
6.3 Advanced Autotuning (Fn201)

„ If "Errors" is shown
Error Probable Cause Corrective Actions
• Increase the set value for Pn522.
• Change the mode from 2 to 3.
The gain adjustment was Machine vibration is occurring or the posi-
not successfully tioning completed signal (/COIN) is turning • If machine vibration occurs, suppress the
completed. ON and OFF. vibration with the anti-resonance control
adjustment function and the vibration
suppression function.
The moment of inertia • Turn OFF the tuning-less function.
Jcalc was set to OFF, so the moment of
cannot be calculated
inertia was not calculated and the tuning- • Set Jcalc to ON, so the moment of inertia
when the tuning-less
less function was activated. will be calculated.
function was activated.
An error occurred during
the calculation of the Refer to the following table „ Errors during Calculation of Moment of Inertia.
moment of inertia.
The travel distance is set to approximately
Increase the travel distance. It is recom-
Travel distance setting 0.5 rotation (0.05 rotation for SGMCS ser-
mended to set the number of motor rota-
error vomotor) or less, which is less than the min-
tions to around 3.
imum adjustable travel distance.
The positioning
completed signal (/COIN)
did not turn ON within The positioning completed width is too nar-
Increase the set value for Pn522. If P con-
approximately 10 seconds row or the proportional control (P control)
trol is used, turn OFF the /P-CON signal.
after positioning is being used.
adjustment was
completed.

„ Errors during Calculation of Moment of Inertia


The following table shows the probable causes of errors that may occur during the calculation of the moment
of inertia with the Jcalc set to ON, along with corrective actions for the errors.

Error
Cause Corrective Action
Display
The SERVOPACK started calculating the • Increase the speed loop gain (Pn100).
Err1 moment of inertia, but the calculation was not
• Increase the STROKE (travel distance).
completed.
Set the calculation value based on the machine specifi-
The moment of inertia fluctuated greatly and
Err2 cations in Pn103 and execute the calculation with the
did not converge within 10 tries.
Jcalc set to OFF.
Double the calculation starting level of the moment of
Err3 Low-frequency vibration was detected.
inertia (Pn324).
• Increase the torque limit value. Adjustments
Err4 The torque limit was reached. • Double the calculation starting level of the moment
of inertia (Pn324).
While calculating the moment of inertia, the
Operate the SERVOPACK with PI control while calcu-
Err5 speed control was set to proportional control
lating the moment of inertia.
with P-CON input.

6-23
6 Adjustments
6.3.2 Advanced Autotuning Procedure

(3) Related Functions on Advanced Autotuning


„ Notch Filter
Usually, set this function to Auto Setting. (The notch filter is factory-set to Auto Setting.)
If this function is set to Auto Setting, vibration will be detected automatically and the notch filter will be set.

Set this function to Not Auto Setting only if you do not change the notch filter setting before executing
advanced autotuning.

Parameter Function When Enabled Classification


n.†††0 Does not set the 1st notch filter automatically.
Sets the 1st notch filter automatically.
n.†††1
[Factory setting]
Pn460 Immediately Tuning
n.†0†† Does not set the 2nd notch filter automatically.
Sets the 2nd notch filter automatically.
n.†1††
[Factory setting]

„ Anti-Resonance Control Adjustment Function


This function reduces low vibration frequency, which the notch filter does not detect.

Usually, set this function to Auto Setting. (The anti-resonance control is factory-set to Auto Setting.)
When this function is set to Auto Setting, vibration will be automatically detected during advanced autotuning
and anti-resonance control will be automatically adjusted and set.
Parameter Function When Enabled Classification
Does not use the anti-resonance control automati-
n.††0†
cally.
Pn160 After restart Tuning
Uses the anti-resonance control automatically.
n.††1†
[Factory setting]

„ Vibration Suppression
The vibration suppression function suppresses transitional vibration at frequency as low as 1 to 100 Hz that is
generated mainly when positioning if the machine stand vibrates.
Usually, set this function to Auto Setting. (The vibration suppression function is factory-set to Auto Setting.)
When this function is set to Auto Setting, vibration will be automatically detected during advanced autotuning
and model following control with vibration suppression will be automatically adjusted and set.
Set this function to Not Auto Setting only if you do not change the setting for model following control with
vibration suppression before executing advanced autotuning.
Note: This function uses model following control. Therefore, the function can be executed only if the mode is set to 2 or 3.
• Related Parameters
Parameter Function When Enabled Classification
Does not use the vibration suppression function auto-
n.†0††
matically.
Pn140 Immediately Tuning
Uses the vibration suppression function automati-
n.†1††
cally. [Factory setting]

6-24
6.3 Advanced Autotuning (Fn201)

„ Friction Compensation
This function compensates for changes in the following conditions.
• Changes in the viscous resistance of the lubricant, such as the grease, on the sliding parts of the machine
• Changes in the load resistance resulting from fluctuations in the machine assembly
• Secular changes in the load resistance

Conditions to which friction compensation is applicable depend on the mode. The friction compensation set-
ting in Pn408.3 applies when the mode is 1.

Mode
Friction Mode = 1 Mode = 2 Mode = 3
Compensation
Selecting
n.0†††
Adjusted without the friction Adjusted with the friction Adjusted with the friction
[Factory compensation function. compensation function compensation function
Pn408 setting]
Adjusted with the friction Adjusted with the friction Adjusted with the friction
n.1†††
compensation function compensation function compensation function.

„ Feedforward
• Model following control is used to make optimum feedforward settings in the servo.
Therefore, model following control is not used together with either the speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input. An improper speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input may result in overshooting.

If Pn140 is set to the factory setting and the mode setting is changed to 2 or 3, the feedforward reference
(Pn109), speed feedforward (V-REF) input, and torque feedforward (T-REF) input will become unavailable.

The following settings are required if model following control is used together with the speed feedforward (V-
REF) input and torque feedforward (T-REF) input.

Parameter Function When Enabled Classification


Model following control is not used together with
n.0††† speed/torque feedforward input.
Pn140 [Factory setting] Immediately Tuning
Model following control is used together with speed/
n.1†††
torque feedforward input.

Refer to 6.9.2 Torque Feedforward and 6.9.3 Speed Feedforward for details.
Adjustments

6-25
6 Adjustments
6.3.3 Related Parameters

6.3.3 Related Parameters


The following parameters are set automatically by using advanced autotuning function.

Parameter Name
Pn100 Speed Loop Gain
Pn101 Speed Loop Integral Time Constant
Pn102 Position Loop Gain
Pn121 Friction Compensation Gain
Pn123 Friction Compensation Coefficient
Pn124 Friction Compensation Frequency Correction
Pn125 Friction Compensation Gain Correction
Pn141 Model Following Control Gain
Pn143 Model Following Control Bias (Forward Direction)
Pn144 Model Following Control Bias (Reverse Direction)
Pn145 Vibration Suppression 1 Frequency A
Pn146 Vibration Suppression 1 Frequency B
Pn147 Model Following Control Speed Feedforward Compensation
Pn161 Anti-Resonance Frequency
Pn163 Anti-Resonance Damping Gain
Pn401 Torque Reference Filter Time Constant
Pn408 Notch Filter Selection/Friction Compensation Selection
Pn409 1st Notch Filter Frequency
Pn40A 1st Notch Filter Q Value
Pn40C 2nd Notch Filter Frequency
Pn40D 2nd Notch Filter Q Value

6-26
6.4 Advanced Autotuning by Reference (Fn202)

6.4 Advanced Autotuning by Reference (Fn202)


Adjustments with advanced autotuning by reference are described below.

• Advanced autotuning by reference starts adjustments based on the set speed loop
gain (Pn100). Therefore, precise adjustments cannot be made if there is vibration
when starting adjustments. In this case, make adjustments after setting a fully stable
gain using one-parameter tuning (Fn203).

6.4.1 Advanced Autotuning by Reference


Advanced autotuning by reference is used to automatically achieve optimum tuning of the SERVOPACK in
response to the user reference inputs (pulse train reference) from the host.

Advanced autotuning by reference is performed generally to fine-tune the SERVOPACK after advanced auto-
tuning of the SERVOPACK has been performed.

If the moment of inertia ratio is set correctly is Pn103, advanced autotuning by reference can be performed
without performing advanced autotuning.

Movement
Speed
Reference Movem
Reference ent dis
tance

Response

Host Controller

SERVOPACK

Advanced autotuning by reference performs the following adjustments.

• Gains (e.g., position loop gain and speed loop gain)


• Filters (torque reference filter and notch filter)
• Friction compensation
• Anti-resonance control
• Vibration suppression
Refer to 6.4.3 Related Parameters for parameters used for adjustments.

CAUTION
Adjustments

• Because advanced autotuning by reference adjusts the SERVOPACK during automatic operation, vibra-
tion or overshooting may occur. To ensure safety, perform advanced autotuning by reference in a state
where the SERVOPACK can come to an emergency stop at any time.
• Be sure to set a suitable value for the moment of inertia ratio (Pn103) using advanced autotuning before
advanced autotuning by reference is performed. If the setting greatly differs from the actual moment of 6
inertia ratio, normal control of the SERVOPACK may not be possible, and vibration may result.

6-27
6 Adjustments
6.4.1 Advanced Autotuning by Reference

(1) Before Performing Advanced Autotuning by Reference


Check the following settings before performing advanced autotuning by reference.

a) A message (NO-OP) indicating that no operations are possible will be displayed, if all of the following
conditions are not met.
• The main circuit power supply must be ON.
• The servo ON (/S_ON) signal must be OFF.
• The forward run prohibited (P-OT) and the reverse run prohibited (N-OT) signal must not be in an over-
travel state.
• The position control must be selected when the servo ON (/S_ON) signal is ON.
• The control must not be set to torque control.
• The tuning-less function must be disabled.
• Automatic gain switching must be disabled.
• Gain setting 2 must not be selected.
• Test without motor function must not be enabled. (Pn00C.0 = 0)
• All alarms and warning must be cleared.
• The hardwire baseblock (HWBB) must be off.
b) Observe the following condition to ensure operation.
• The write prohibited setting (Fn010) must not be set.
(2) When Advanced Autotuning by reference Cannot be Adjusted
Advanced autotuning by reference may not be performed normally under the following conditions. If the
result of autotuning is not satisfactory, perform one-parameter tuning. Refer to 6.5 One-parameter Tuning
(Fn203) for details.

• The travel distance in response to references from the host controller must be the same as or larger than the
set positioning completed width (Pn522).
• The motor speed in response to references from the host controller must be the same as or larger than the set
rotation detection level (Pn502).
• The stopping time, i.e., the period while the positioning completed /COIN signal is OFF, is 10 ms or longer.
• The rigidity of the load is low and vibration occurs when positioning is performed.
• The position integration function is used.
• P control operation (proportional control) is performed.
• The mode switch is used.
• The positioning completed width is to small.

• Advanced autotuning by reference starts adjustments based on the positioning com-


pleted width (Pn522). Set the electronic gear ratio (Pn20E/Pn210) and positioning
completed width (Pn522) to the actual value during operation.
• Unless the positioning completed signal (/COIN) is turned ON within approximately 3
seconds after positioning has been completed, "WAITING" will blink. Furthermore,
unless the positioning completed signal (/COIN) is turned ON within approximately 10
seconds, "Error" will blink for 2 seconds and tuning will be aborted.

6-28
6.4 Advanced Autotuning by Reference (Fn202)

Change only the overshoot detection level (Pn561) to finely adjust the without changing the positioning com-
pleted width (Pn522). Because Pn561 is set by default to 100%, the allowable amount of overshooting is the
same amount as that for the positioning completed width.
When Pn561 is set to 0%, the amount of overshooting can be adjusted without any overshooting in the posi-
tioning completed width. If the setting of Pn561 is changed, however, the positioning time may be extended.

Overshoot Detection Level Speed Position Torque


Classification
Pn561 Setting Range Setting Unit Factory Setting When Enabled
0 to 100 1% 100 Immediately Setup

(3) Usage Restrictions


With this function, the following restrictions are applied in accordance with the version number of the SER-
VOPACK software version and the encoder resolution being used.

„ Application Restrictions When Using a 17-bit or 20-bit Encoder


Applicable servomotors : SGM†V-†††D†††, SGM†V-†††3†††
SGMPS-†††C†††, SGMPS-†††2†††

• Application Restrictions by Model Following Control


SERVOPACK software SERVOPACK software
SGDV SERVOPACK's Software Version *
0007 or earlier 0008 or later
Model following control type Type 1 Type 1 or Type 2 [Factory setting]
Suppresses overshooting that
results from position errors more
Position errors may easily result in
efficiently than SERVOPACK
overshooting, so the positioning
software 0007 or earlier. If com-
Application Restrictions time may be extended if the posi-
patibility with SERVOPACK soft-
tioning completed width (Pn522)
ware 0007 or earlier is required,
is set to a small value.
select Model Following Control
Type 1 (Pn14F.0 = 0).

∗ The software version number of your SERVOPACK can be checked with Fn012.
• Parameter Added from SERVOPACK’s Software Version 0008 or Later
Parameter Function When Enabled Classification
n.†††0 Model following control type 1
Pn14F After restart Tuning
n.†††1 Model following control type 2 [Factory setting]

„ Application Restrictions When Using a 13-bit Encoder


Applicable servomotor : SGMJV-†††A††† Adjustments

• Application Restrictions for Mode Selection


SERVOPACK software SERVOPACK software
SGDV SERVOPACK's Software Version *
0007 or earlier 0008 or later
Fixed to Mode 1.
Application Restrictions Only Mode 1 can be selected.
Cannot be changed. 6
∗ The software version number of your SERVOPACK can be checked with Fn012.

6-29
6 Adjustments
6.4.2 Advanced Autotuning by Reference Procedure

6.4.2 Advanced Autotuning by Reference Procedure


The following procedure is used for advanced autotuning by reference.

Advanced autotuning by reference is performed from the Digital Operator (option) or SigmaWin+. The func-
tion cannot be performed from the Panel Operator.

Here, the operating procedure from the Digital Operator is described.

Refer to the Σ-V series User’s Manual, Operation of Digital Operator (SIEP S800000 55) for basic key oper-
ations of the Digital Operator.

(1) Operating Procedure


Step Display after Operation Keys Operation

㧮㧮    ‫̆ޓ‬㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧞㧜㧝㧦㧭㧭㨀 utility function mode.
1 㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 Use the or Key to move through the list,
㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎‫ޓ‬㧿㨡㨜 select Fn202.
Status Display Press the Key to display the initial setting screen
㧮㧮    㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀 for advanced autotuning by reference.
2 Note: If the display does not switch and NO-OP is
‫ޓ‬㧹 㨛 㨐 㨑㧩㧟‫ޓ‬㨀㨥㨜㨑㧩㧞
displayed, refer to 6.4.1 (1) Before Performing
Advanced Autotuning by Reference.

㧮㧮    㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀

3 Press the or Key and set the items in


‫ޓ‬㧹 㨛 㨐 㨑㧩㧟‫ޓ‬㨀㨥㨜㨑㧩㧞
steps 3-1 and 3-2.

„Mode Selection
Select the mode.
3-1 Mode = 1: Makes adjustments considering responsiveness and stability. (Standard level)
Mode = 2: Makes adjustments for positioning. [Factory setting]
Mode = 3: Makes adjustments for positioning, giving priority to overshooting suppression.
„Type Selection
Select the type according to the machine element to be driven.
If there is noise or the gain does not increase, better results may be obtained by changing the rigid type.
3-2
Type = 1: For belt drive mechanisms.
Type = 2: For ball screw drive mechanisms [Factory setting].
Type = 3: For rigid systems, such as a gear.
㧮㧮    㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀 Press the Key. The advanced autotuning execu-
4
㧼㨚㧝㧜㧟㧩㧜㧜㧜㧜㧜 tion screen will be displayed.
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜 Note: If the mode is set to 2 or 3, the "Pn102" display
㧼㨚㧝㧜㧞㧩㧜㧜㧠㧜㧜 will change to the "Pn141".

㧭㧰㧶   㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀
㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜 Input an external /S-ON signal, and then input a refer-
5 㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜
ence from the host controller.
㧼㨚㧝㧠㧝㧩㧜㧜㧡㧜㧜

㧭㧰㧶   㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀 Starts to adjust using or Key. "ADJ" will


6
㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜 blink on the status display.
㧼㨚㧝㧜㧜㧩㧜㧝㧜㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧜㧢㧟㧢 Note: Adjustment cannot be performed during "BB"
㧼㨚㧝㧠㧝㧩㧜㧝㧡㧜㧜 is shown on the status display.

㧱㧺㧰   㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀
㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜
When the adjustment has been completed normally,
7 㧼㨚㧝㧜㧜㧩㧜㧝㧜㧜㧜 "END" will blink for two seconds and "ADJ" will be
㧼㨚㧝㧜㧝㧩㧜㧜㧜㧢㧟㧢 displayed on the status display.
㧼㨚㧝㧠㧝㧩㧜㧝㧡㧜㧜

6-30
6.4 Advanced Autotuning by Reference (Fn202)

Step Display after Operation Keys Operation

Press the Key. The adjusted values will be writ-


㧰㧻㧺㧱  㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀
㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜
ten to the SERVOPACK, "DONE" will blink for two
8 㧼㨚㧝㧜㧜㧩㧜㧝㧜㧜㧜 seconds, and "ADJ" will be displayed.
㧼㨚㧝㧜㧝㧩㧜㧜㧜㧢㧟㧢 Note: Not to save the values set in step 6, press the
㧼㨚㧝㧠㧝㧩㧜㧝㧡㧜㧜
Key.

㧮㧮    ‫̆ޓ‬㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧝㧦㧭㧭㨀 Press the Key to complete the advanced autotun-
9 㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 ing by reference operation. The screen in step 1 will
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 appear again.
㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎‫ޓ‬㧿㨡㨜

10 To enable the change in the setting, turn OFF the power and ON again.

(2) Failure in Operation


„ If "NO-OP" is shown
Probable Cause Corrective Actions
The main circuit power supply was OFF. Turn ON the main circuit power supply.
An alarm or warning occurred. Remove the cause of the alarm or the warning.
Overtraveling occurred. Remove the cause of the overtravel.
Gain setting 2 was selected by gain switching. Turn OFF the automatic gain switching.

„ If "Error" is shown
Error Probable Cause Corrective Actions
• Increase the set value for Pn522.
• Change the mode from 2 to 3.
The gain adjustment Machine vibration is occurring or the posi-
was not successfully tioning completed signal (/COIN) is turning • If machine vibration occurs, suppress the
completed. ON and OFF. vibration with the anti-resonance control
adjustment function and the vibration sup-
pression function.
The positioning
completed signal
(/COIN) did not turn ON The positioning completed width is too nar-
Increase the set value for Pn522. If P control
within approximately 10 row or the proportional control (P control) is
is used, turn OFF the /P-CON signal.
seconds after being used.
positioning adjustment
was completed.

Adjustments

6-31
6 Adjustments
6.4.2 Advanced Autotuning by Reference Procedure

(3) Related Functions on Advanced Autotuning by Reference


„ Notch Filter
Usually, set this function to Auto Setting. (The notch filter is factory-set to Auto Setting.)
If this function is set to Auto Setting, vibration will be detected automatically and the notch filter will be set.

Set this function to Not Auto Setting only if you do not change the notch filter setting before executing
advanced autotuning by reference.

Parameter Function When Enabled Classification


n.†††0 Does not set the 1st notch filter automatically.
Sets the 1st notch filter automatically.
n.†††1
[Factory setting]
Pn460 Immediately Tuning
n.†0†† Does not set the 2nd notch filter automatically.
Sets the 2nd notch filter automatically.
n.†1††
[Factory setting]

„ Anti-Resonance Control Adjustment Function


This function reduces low vibration frequency, which the notch filter does not detect.

Usually, set this function to Auto Setting. (The anti-resonance control is factory-set to Auto Setting.)
When this function is set to Auto Setting, vibration will be automatically detected during advanced autotuning
by reference and anti-resonance control will be automatically adjusted and set.
Parameter Function When Enabled Classification
Does not use the anti-resonance control automati-
n.††0†
cally.
Pn160 After restart Tuning
Uses the anti-resonance control automatically.
n.††1†
[Factory setting]

„ Vibration Suppression
The vibration suppression function suppresses transitional vibration at frequency as low as 1 to 100 Hz that is
generated mainly when positioning if the machine stand vibrates.
Usually, set this function to Auto Setting. (The vibration suppression function is factory-set to Auto Setting.)
When this function is set to Auto Setting, vibration will be automatically detected during advanced autotuning
by reference and model following control with vibration suppression will be automatically adjusted and set.
Set this function to Not Auto Setting only if you do not change the setting for model following control with
vibration suppression before executing advanced autotuning by reference.
Note: This function uses model following control. Therefore, the function can be executed only if the mode is set to 2 or 3.
„Related Parameters

Parameter Function When Enabled Classification

n.†0†† Does not use the vibration suppression function auto-


matically.
Pn140 Immediately Tuning
n.†1†† Uses the vibration suppression function automati-
cally. [Factory setting]

6-32
6.4 Advanced Autotuning by Reference (Fn202)

„ Friction Compensation
This function compensates for changes in the following conditions.

• Changes in the viscous resistance of the lubricant, such as the grease, on the sliding parts of the machine
• Changes in the load resistance resulting from fluctuations in the machine assembly
• Secular changes in the load resistance

Conditions to which friction compensation is applicable depend on the mode. The friction compensation set-
ting in Pn408.3 applies when the mode is 1.

Mode
Friction Mode = 1 Mode = 2 Mode = 3
Compensation
Selecting
n.0†††
Adjusted without the friction Adjusted with the friction Adjusted with the friction
[Factory
compensation function. compensation function. compensation function.
Pn408 setting]
Adjusted with the friction Adjusted with the friction Adjusted with the friction
n.1†††
compensation function. compensation function. compensation function.

„ Feedforward
• Model following control is used to make optimum feedforward settings in the servo.
Therefore, model following control is not used together with either the speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input. An improper speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input may result in overshooting.

If Pn140 is set to the factory setting and the mode setting is changed to 2 or 3, the feedforward reference
(Pn109), speed feedforward (V-REF) input, and torque feedforward (T-REF) input will become unavailable.

The following settings are required if model following control is used together with the speed feedforward (V-
REF) input and torque feedforward (T-REF) input.

Parameter Function When Enabled Classification


Model following control is not used together with
n.0††† speed/torque feedforward input.
Pn140 [Factory setting] Immediately Tuning
Model following control is used together with speed/
n.1†††
torque feedforward input.

Refer to 6.9.2 Torque Feedforward and 6.9.3 Speed Feedforward for details.
Adjustments

6-33
6 Adjustments
6.4.3 Related Parameters

6.4.3 Related Parameters


The following parameters are set automatically by using advanced autotuning by reference. Manual adjust-
ments are not required.

Parameter Name
Pn100 Speed Loop Gain
Pn101 Speed Loop Integral Time Constant
Pn102 Position Loop Gain
Pn121 Friction Compensation Gain
Pn123 Friction Compensation Coefficient
Pn124 Friction Compensation Frequency Correction
Pn125 Friction Compensation Gain Correction
Pn141 Model Following Control Gain
Pn143 Model Following Control Bias (Forward Direction)
Pn144 Model Following Control Bias (Reverse Direction)
Pn145 Vibration Suppression 1 Frequency A
Pn146 Vibration Suppression 1 Frequency B
Pn147 Model Following Control Speed Feedforward Compensation
Pn161 Anti-Resonance Frequency
Pn163 Anti-Resonance Damping Gain
Pn401 Torque Reference Filter Time Constant
Pn408 Notch Filter Selection/Friction Compensation Selection
Pn409 1st Notch Filter Frequency
Pn40A 1st Notch Filter Q Value
Pn40C 2nd Notch Filter Frequency
Pn40D 2nd Notch Filter Q Value

6-34
6.5 One-parameter Tuning (Fn203)

6.5 One-parameter Tuning (Fn203)


Adjustments with one-parameter tuning are described below.

6.5.1 One-parameter Tuning


One-parameter tuning is used to manually make tuning level adjustments during operation with a position ref-
erence or speed reference input from the host controller.

One-parameter tuning enables automatically setting related servo gain settings to balanced conditions by
adjusting one or two autotuning levels.

One-parameter tuning performs the following adjustments.

• Gains (e.g., position loop gain and speed loop gain)


• Filters (torque reference filter and notch filter)
• Friction compensation
• Anti-resonance control

Refer to 6.5.4 Related Parameters for parameters used for adjustments.

Perform one-parameter tuning if satisfactory responsiveness is not obtained with advanced autotuning or
advanced autotuning by reference.

To fine-tune each servo gain after one-parameter tuning, refer to 6.8 Additional Adjustment Function.

CAUTION
• Vibration or overshooting may occur during adjustment. To ensure safety, perform one-parameter tuning in
a state where the SERVOPACK can come to an emergency stop at any time.
• Be sure to set a suitable value for the moment of inertia ratio (Pn103) using advanced autotuning before
one-parameter tuning is performed. If the setting greatly differs from the actual moment of inertia ratio, nor-
mal control of the SERVOPACK may not be possible, and vibration may result.

Adjustments

6-35
6 Adjustments
6.5.1 One-parameter Tuning

(1) Before Performing One-parameter Tuning


Check the following settings before performing one-parameter tuning.

a) A message (NO-OP) indicating that no operations are possible will be displayed, if all of the following
conditions are not met.
• The tuning-less function must not be enabled.
• Test without motor function must not be enabled. (Pn00C.0 = 0)
b) Observe the following condition to ensure operation.
• The write prohibited setting (Fn010) must not be set.
• The tuning mode must be set to 0 or 1 in speed control.
(2) Usage Restrictions
With this function, the following restrictions are applied in accordance with the version number of the SER-
VOPACK software version and the encoder resolution being used.

„ Application Restrictions When Using a 17-bit or 20-bit Encoder


Applicable servomotors : SGM†V-†††D†††, SGM†V-†††3†††
SGMPS-†††C†††, SGMPS-†††2†††

• Application Restrictions by Model Following Control


SERVOPACK software SERVOPACK software
SGDV SERVOPACK's Software Version *
0007 or earlier 0008 or later
Model following control type Type 1 Type 1 or Type 2 [Factory setting]
Suppresses overshooting that
results from position errors more
Position errors may easily result in
efficiently than SERVOPACK
overshooting, so the positioning
software 0007 or earlier. If com-
Application Restrictions time may be extended if the posi-
patibility with SERVOPACK soft-
tioning completed width (Pn522)
ware 0007 or earlier is required,
is set to a small value.
select Model Following Control
Type 1 (Pn14F.0 = 0).

∗ The software version number of your SERVOPACK can be checked with Fn012.
• Parameter Added from SERVOPACK’s Software Version 0008 or Later
Parameter Function When Enabled Classification
n.†††0 Model following control type 1
Pn14F After restart Tuning
n.†††1 Model following control type 2 [Factory setting]

„ Application Restrictions When Using a 13-bit Encoder


Applicable servomotor : SGMJV-†††A†††

• Application Restrictions for Tuning Mode


SERVOPACK software SERVOPACK software
SGDV SERVOPACK's Software Version *
0007 or earlier 0008 or later
The tuning mode can be used to
Application Restrictions No restrictions
select only 0 or 1.
∗ The software version number of your SERVOPACK can be checked with Fn012.

6-36
6.5 One-parameter Tuning (Fn203)

6.5.2 One-parameter Tuning Procedure


The following procedure is used for one-parameter tuning.

Operation procedures will vary in accordance with the tuning mode being used.

• When the tuning mode is set to 0 with priority given to stability or when the tuning mode is set to 1 with pri-
ority given to responsiveness, refer to (1) Setting the Tuning Mode to 0 or 1.
• When the tuning mode is set to 2 or 3 for adjustments in positioning, refer to (2) Setting the Tuning Mode to
2 or 3.

One-parameter tuning is performed from the Digital Operator (option) or SigmaWin+.

Mode 2 and mode 3 cannot be selected from the Panel Operator.


To perform one-parameter tuning with mode 2 or mode 3, operate from the Digital Operator or SigmaWin+.

The operating procedure from the Digital Operator is described here.

Refer to the Σ-V series User’s Manual, Operation of Digital Operator (SIEP S800000 55) for basic key oper-
ations of the Digital Operator.

(1) Setting the Tuning Mode to 0 or 1


Step Display after Operation Keys Operation

㧾㨁㧺‫̆ޓ  ޓ‬㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 utility function mode.
1 㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚
㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎‫ޓ‬㧿㨡㨜 Use the or Key to move through the list,
㧲㨚㧞㧜㧡㧦㨂㨕㨎‫ޓ‬㧿㨡㨜 select Fn203.
Press the Key to display the moment of inertia
Status Display ratio set in Pn103 at present. Select the digit with the
㧮㧮 ̆ 㧻 㨚 㨑 㧼 㨞 㨙 㨀 㨡 㨚̆ or Key, change the set value with the
2 㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜
or Key.
Note: If the display does not switch and NO-OP is
displayed, refer to 6.5.1 (1) Before Performing
One-parameter Tuning.

㧮㧮 ̆ 㧻 㨚 㨑 㧼 㨞 㨙 㨀 㨡 㨚̆
㧿㨑㨠㨠㨕㨚㨓
3 Press the Key to display the initial setting screen
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧞 for one-parameter tuning.
㨀㨥㨜㨑 㧩 㧞

㧮㧮 ̆ 㧻 㨚 㨑 㧼 㨞 㨙 㨀 㨡 㨚̆

4
㧿㨑㨠㨠㨕㨚㨓
Press the , or Key and set the items in
steps 4-1 and 4-2.
Adjustments
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧞
㨀㨥㨜㨑 㧩 㧞

„Tuning Mode
Select the tuning Mode. Select the tuning mode 0 or 1.
Tuning Mode = 0: Makes adjustments giving priority to stability.
4-1
Tuning Mode = 1: Makes adjustments giving priority to responsiveness.
Tuning Mode = 2: Makes adjustments for positioning. 6
Tuning Mode = 3: Makes adjustments for positioning, giving priority to overshooting suppression.
„Type Selection
Select the type according to the machine element to be driven.
If there is noise or the gain does not increase, better results may be obtained by changing the rigid type.
4-2
Type = 1: For belt drive mechanisms.
Type = 2: For ball screw drive mechanisms [Factory setting].
Type = 3: For rigid systems, such as a gear.
Input an external /S-ON signal. The display will
5 change from "BB" to "RUN." Input a reference from
the host controller.

6-37
6 Adjustments
6.5.2 One-parameter Tuning Procedure

Step Display after Operation Keys Operation


㧾㨁㧺   ̆㧻㨚㨑㧼㨞㨙㨀㨡㨚̆
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
6 㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜 Press the Key to display the set value.
㧼㨚㧝㧜㧞㧩㧜㧜㧠㧜㧜

Adjusts the responsiveness by changing the level.


After pressing the Key, select the digit with the
or Key, adjust the level with or
Key. After the setting is changed, press the Key.
The higher the level, the greater the responsiveness
will be. If the value is too large, however, vibration
will occur.
㧾㨁㧺   ̆㧻㨚㨑㧼㨞㨙㨀㨡㨚̆ If that occurs, press the Key. The SERVOPACK
will automatically detect the vibration frequencies
7    㧸㧱㨂㧱㧸 㧩 㧜㧜㧡㧜 and make notch filter or anti-resonance control set-
‫ޓ‬㧺㧲㧝‫ޓ‬㧺㧲㧞
tings.
㧭㧾㧱㧿
When the notch filter is set, "NF1" or "NF2" will be
displayed on the bottom row.
When anti-resonance control is set, "ARES" is dis-
played on the bottom row.
Note: If the vibration is great, the vibration frequency
will be detected even if the Key is not
pressed and a notch filter or anti-resonance
control will be set.
㧾㨁㧺   ̆㧻㨚㨑㧼㨞㨙㨀㨡㨚̆
㧼㨚㧝㧜㧜㧩㧜㧜㧡㧜㧜 A confirmation screen is displayed after level adjust-
8 㧼㨚㧝㧜㧝㧩㧜㧜㧝㧢㧜
㧼㨚㧝㧜㧞㧩㧜㧜㧡㧜㧜 ment. Check the value and press the Key.

• Press the Key. The adjusted values will be


㧰㧻㧺㧱  ̆㧻㨚㨑㧼㨞㨙㨀㨡㨚̆ written to the SERVOPACK. "DONE" will be dis-
㧼㨚㧝㧜㧜㧩㧜㧜㧡㧜㧜 played.
9 㧼㨚㧝㧜㧝㧩㧜㧜㧝㧢㧜
㧼㨚㧝㧜㧞㧩㧜㧜㧡㧜㧜 • Not to save the values set in step 3, press the
Key.
The screen in step 3 will appear with the Key.

㧾㨁㧺    ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 Press the Key to complete the one-parameter
10 㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 tuning operation. The screen in step 1 will appear
㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎‫ޓ‬㧿㨡㨜 again.
㧲㨚㧞㧜㧡㧦㨂㨕㨎‫ޓ‬㧿㨡㨜

6-38
6.5 One-parameter Tuning (Fn203)

(2) Setting the Tuning Mode to 2 or 3


Step Display after Operation Keys Operation
㧾㨁㧺‫̆ޓ  ޓ‬㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 utility function mode.
1 㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚
㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎‫ޓ‬㧿㨡㨜 Use the or Key to move through the list,
㧲㨚㧞㧜㧡㧦㨂㨕㨎‫ޓ‬㧿㨡㨜
select Fn203.
Press the Key to display the moment of inertia
Status Display ratio set in Pn103 at present. Select the digit with the
㧮㧮 ̆ 㧻 㨚 㨑 㧼 㨞 㨙 㨀 㨡 㨚̆ or Key, change the set value with the
2 㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜
or Key.
Note: If the display does not switch and NO-OP is
displayed, refer to 6.5.1 (1) Before Performing
One-parameter Tuning.

㧮㧮 ̆ 㧻 㨚 㨑 㧼 㨞 㨙 㨀 㨡 㨚̆
㧿㨑㨠㨠㨕㨚㨓
3 Press the Key to display the initial setting screen
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧞 for one-parameter tuning.
㨀㨥㨜㨑 㧩 㧞

㧮㧮 ̆ 㧻 㨚 㨑 㧼 㨞 㨙 㨀 㨡 㨚̆

4
㧿㨑㨠㨠㨕㨚㨓
Press the , or Key and set the items in
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧞 steps 4-1 and 4-2.
㨀㨥㨜㨑 㧩 㧞

„Tuning Mode
Select the tuning Mode. Select the tuning mode 2 or 3.
Tuning Mode = 0: Makes adjustments giving priority to stability.
4-1
Tuning Mode = 1: Makes adjustments giving priority to responsiveness.
Tuning Mode = 2: Makes adjustments for positioning.
Tuning Mode = 3: Makes adjustments for positioning, giving priority to overshooting suppression.
„Type Selection
Select the type according to the machine element to be driven.
If there is noise or the gain does not increase, better results may be obtained by changing the rigid type.
4-2
Type = 1: For belt drive mechanisms.
Type = 2: For ball screw drive mechanisms [Factory setting].
Type = 3: For rigid systems, such as a gear.
Input an external /S-ON signal. The display will
5 change from "BB" to "RUN." Input a reference from
the host controller.
㧾㨁㧺   ̆㧻㨚㨑㧼㨞㨙㨀㨡㨚̆
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
6 㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜 Press the Key to display the set value.
㧼㨚㧝㧠㧝㧩㧜㧜㧡㧜㧜
Adjustments

6-39
6 Adjustments
6.5.2 One-parameter Tuning Procedure

Step Display after Operation Keys Operation


Adjusts the responsiveness by changing the FF and
FB levels.
After pressing the Key, select the digit with the
or Keys, adjust the level with or
Keys.
After the setting is changed, press the Key.
The higher the level, the greater the responsiveness
will be. If the value is too large, however, vibration
will occur.
If that occurs, press the Key. The SERVOPACK
will automatically detect the vibration frequencies
and make the notch filter or anti-resonance control
settings. When the notch filter is set, "NF1" or "NF2"
will be displayed on the bottom row.
When the anti-resonance control is set, "ARES" is
displayed on the bottom row.
Notes:
• If the vibration is great, the vibration frequency
㧾㨁㧺‫̆ ޓ‬㧻㨚㨑㧼㨞㨙㨀㨡㨚̆
will be detected even if the Key is not pressed
㧲㧲‫ޓ‬㧸㧱㨂㧱㧸㧩㧜㧜㧡㧜㧚㧜 and a notch filter or anti-resonance control will be
7 㧲㧮‫ޓ‬㧸㧱㨂㧱㧸㧩㧜㧜㧠㧜㧚㧜 set.
• If the vibration is too small, the SERVOPACK may
‫ޓ‬㧺㧲㧝‫ޓޓޓޓޓޓޓ‬㧭㧾㧱㧿
㧺㧲㧞
not automatically detect the vibration frequencies.
If so, press the Key to forcibly start the detec-
tion.
• The higher the FF level, the shorter the positioning
time will be. If the level is too high, however, over-
shooting will occur.
• If the FF level is changed when the servomotor is
stopped and no reference is input, this new value
will be effective, and the servomotor’s responsive-
ness will be changed. To safely adjust the FF level,
wait until all operations have been completed and
check the responsiveness. When the FF level is
changed largely, vibration may occur because the
responsiveness is changed rapidly.
• The message, “FF LEVEL”, blinks until the
machine reaches the effective FF level. If the ser-
vomotor does not stop approximately 10 seconds
after the FF level is changed, the setting is no
longer effective and will automatically return to the
previous setting.
㧾㨁㧺   ̆㧻㨚㨑㧼㨞㨙㨀㨡㨚̆
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜 A confirmation screen is displayed after level adjust-
8 㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜
㧼㨚㧝㧠㧝㧩㧜㧜㧡㧜㧜 ment. Check the value and press the Key.
 㧺㧲㧝

• Press the Key. The adjusted values will be


㧰㧻㧺㧱  ̆㧻㨚㨑㧼㨞㨙㨀㨡㨚̆ written to the SERVOPACK, "DONE" will be dis-
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜 played.
9 㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜
㧼㨚㧝㧠㧝㧩㧜㧜㧡㧜㧜 • Not to save the values set in step 3, press the
 㧺㧲㧝 Key.
The screen in step 3 will appear with the Key.

㧾㨁㧺    ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 Press the Key to complete the one-parameter
10 㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 tuning operation. The screen in step 1 will appear
㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎‫ޓ‬㧿㨡㨜 again.
㧲㨚㧞㧜㧡㧦㨂㨕㨎‫ޓ‬㧿㨡㨜

6-40
6.5 One-parameter Tuning (Fn203)

(3) Related Functions


This section describes functions related to one-parameter tuning.

„ Notch Filter
Usually, set this function to Auto Setting. (The notch filter is factory-set to Auto Setting.)
If this function is set to Auto Setting, vibration will be detected automatically and the notch filter will be set.

Set this function to Not Auto Setting only if you do not change the notch filter setting before executing one-
parameter tuning.

Parameter Function When Enabled Classification


n.†††0 Does not set the 1st notch filter automatically.
Sets the 1st notch filter automatically.
n.†††1
[Factory setting]
Pn460 Immediately Tuning
n.†0†† Does not set the 2nd notch filter automatically.
Sets the 2nd notch filter automatically.
n.†1††
[Factory setting]

„ Anti-Resonance Control Adjustment Function


This function reduces low vibration frequency, which the notch filter does not detect.

Usually, set this function to Auto Setting. (The anti-resonance control is factory-set to Auto Setting.)
When this function is set to Auto Setting, vibration will be automatically detected during one-parameter tun-
ing and anti-resonance control will be automatically adjusted and set.
Parameter Function When Enabled Classification
Does not use the anti-resonance control automati-
n.††0†
cally.
Pn160 After restart Tuning
Uses the anti-resonance control automatically.
n.††1†
[Factory setting]

"ARES" will blink on the digital operator when anti-resonance control adjustment function is set.

㧾㨁㧺   ̆㧻㨚㨑㧼㨞㨙㨀㨡㨚̆
㧲㧲‫ޓ‬㧸㧱㨂㧱㧸‫ޓ‬㧩‫ޓ‬㧜㧜㧡㧜
㧲㧮‫ޓ‬㧸㧱㨂㧱㧸‫ޓ‬㧩‫ޓ‬㧜㧜㧠㧜‫ޓ‬
‫ޓ‬
‫ޓ‬㧺㧲㧝‫ޓ‬㧺㧲㧞‫ޓޓޓ‬㧭㧾㧱㧿

„ Friction Compensation
This function compensates for changes in the following conditions.
Adjustments
• Changes in the viscous resistance of the lubricant, such as the grease, on the sliding parts of the machine
• Changes in the load resistance resulting from fluctuations in the machine assembly
• Secular changes in the load resistance

Conditions to which friction compensation is applicable depend on the tuning mode. The friction compensa-
tion setting in Pn408.3 applies when the mode is 0 or 1. 6

Mode
Friction Tuning Mode = 0 Tuning Mode = 1 Tuning Mode = 2 Tuning Mode = 3
Compensation
Selecting
n.0††† Adjusted without the Adjusted without the Adjusted with the Adjusted with the
[Factory friction compensation friction compensation friction compensation friction compensation
setting] function. function. function. function.
Pn408
Adjusted with the Adjusted with the Adjusted with the Adjusted with the
n.1††† friction compensation friction compensation friction compensation friction compensation
function. function. function. function.

6-41
6 Adjustments
6.5.2 One-parameter Tuning Procedure

„ Feedforward
• Model following control is used to make optimum feedforward settings in the servo.
Therefore, model following control is not used together with either the speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input. An improper speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input may result in overshooting.

If Pn140 is set to the factory setting and the mode setting is changed to 2 or 3, the feedforward reference
(Pn109), speed feedforward (V-REF) input, and torque feedforward (T-REF) input will become unavailable.

Set Pn140.3 (4th digit of Pn140) to 1 if model following control is used together with one or both of the fol-
lowing inputs:
• Speed feedforward (V-REF) input
• Torque feedforward (T-REF) input
Parameter Function When Enabled Classification
Model following control is not used together with
n.0††† speed/torque feedforward input.
Pn140 [Factory setting] Immediately Tuning
Model following control is used together with speed/
n.1†††
torque feedforward input.

Refer to 6.9.2 Torque Feedforward and 6.9.3 Speed Feedforward for details.

6-42
6.5 One-parameter Tuning (Fn203)

6.5.3 One-parameter Tuning Example


The following procedure is used for one-parameter tuning on the condition that the tuning mode is set to 2, or
3. This mode is used to reduce positioning time.

Step Measuring Instrument Display Example Operation

Position error pulse

Measure the positioning time after setting the moment of iner-


tia ratio (Pn103) correctly. Tuning will be completed if the
1
Reference pulse speed specifications are met here. The tuning results will be saved in
the SERVOPACK.

Positioning completed signal

The positioning time will become shorter if the FF level is


increased. The tuning will be completed if the specifications
2 are met. The tuning results will be saved in the SERVOPACK.
If overshooting occurs before the specifications are met, go to
step 3.

Overshooting will be reduced if the FB level is increased. If the


3
overshooting is solved, go to step 4.

The graph shows overshooting generated with the FF level


increased in step 3. In this state, the overshooting occurs, but
the positioning setting time is short. The tuning will be com-
pleted if the specifications are met. The adjustment results are
saved in the SERVOPACK. If overshooting occurs before the
specifications are met, repeat steps 3 and 4.
4 If vibration occurs before the overshooting is eliminated, the
vibration will be suppressed by the automatic notch filter and
anti-resonance control. Adjustments
Note: The vibration frequencies may not be detected if the
vibration is too small. If that occurs, press the Key
to forcibly detect the vibration frequencies.
5 The adjustment results are saved in the SERVOPACK.

6-43
6 Adjustments
6.5.4 Related Parameters

6.5.4 Related Parameters


The following parameters are set automatically by using one-parameter tuning. Manual adjustments are not
required.

Parameter Name
Pn100 Speed Loop Gain
Pn101 Speed Loop Integral Time Constant
Pn102 Position Loop Gain
Pn121 Friction Compensation Gain
Pn123 Friction Compensation Coefficient
Pn124 Friction Compensation Frequency Correction
Pn125 Friction Compensation Gain Correction
Pn141 Model Following Control Gain
Pn143 Model Following Control Bias (Forward Direction)
Pn144 Model Following Control Bias (Reverse Direction)
Pn147 Model Following Control Speed Feedforward Compensation
Pn161 Anti-Resonance Frequency
Pn163 Anti-Resonance Damping Gain
Pn401 Torque Reference Filter Time Constant
Pn408 Notch Filter Selection/Friction Compensation Selection
Pn409 1st Notch Filter Frequency
Pn40A 1st Notch Filter Q Value
Pn40C 2nd Notch Filter Frequency
Pn40D 2nd Notch Filter Q Value

6-44
6.6 Anti-Resonance Control Adjustment Function (Fn204)

6.6 Anti-Resonance Control Adjustment Function (Fn204)


This section describes the anti-resonance control adjustment function.

6.6.1 Anti-Resonance Control Adjustment Function


The anti-resonance control adjustment function increases the effectiveness of the vibration suppression after
one-parameter tuning.

An increase in the control gain of the SERVOPACK is effective for high-speed, high-precision driving of a
machine. If the gain is excessively high, vibration will occur in the operating section of the machine. The anti-
resonance control adjustment function (Fn204) is an effective function that supports anti-resonance control
adjustment if the vibration frequencies are from 100 to 1,000 Hz.

Perform one-parameter tuning (Fn203) or use another method to increase the responsiveness after performing
this function. If the vibration gain is increased with one-parameter tuning performed, vibration may result
again. If that occurs, perform this function again to fine-tune the settings.

CAUTION
• If this function is executed, related parameters will be set automatically. Therefore, there will be a large
response change after this function is enabled or disabled. Enable the function in a state where the
machine can come to an emergency stop at any time to ensure the safety operation of the machine.
• Be sure to set a suitable value for the moment of inertia ratio (Pn103) using advanced autotuning before
executing the anti-resonance control adjustment function. If the setting greatly differs from the actual
moment of inertia ratio, normal control of the SERVOPACK may not be possible, and vibration may result.

• This function detects vibration between 100 and 1,000 Hz. Vibration will not be
detected for frequencies outside of this range, and instead, "F----" will be displayed. If
that occurs, use one-parameter tuning with tuning mode 2 selected to automatically
set a notch filter or use the vibration suppression function (Fn205).
• Vibration can be reduced more effectively by increasing the present damping gain
(Pn163). The amplitude of vibration may become larger if the damping gain is exces-
sively high. Increase the vibration gain from about 0% to 200% in 10% increments
while checking the effect of vibration reduction. If the effect of vibration reduction is
still insufficient at a gain of 200%, cancel the setting, and lower the control gain using
a different method, such as one-parameter tuning.

(1) Before Performing Anti-Resonance Control Adjustment Function


Check the following settings before performing anti-resonance control adjustment function. Adjustments

a) A message (NO-OP) indicating that no operations are possible will be displayed, if all of the following
conditions are not met.
• The tuning-less function must not be enabled.
• Test without motor function must not be enabled. (Pn00C.0=0)
• The control must not be set to torque control. 6
b) Observe the following condition to ensure operation.
• The write prohibited setting (Fn010) must not be set.

6-45
6 Adjustments
6.6.2 Anti-Resonance Control Adjustment Function Operating Procedure

6.6.2 Anti-Resonance Control Adjustment Function Operating Procedure


With this function, a control reference is sent, and the function is executed while vibration is occuring.

Anti-resonance control adjustment function is performed from the Digital Operator (option) or SigmaWin+.
The function cannot be performed from the Panel Operator.

The operating procedure from the Digital Operator is described here.

Refer to the Σ-V series User’s Manual, Operation of Digital Operator (SIEP S800000 55) for basic key oper-
ations of the Digital Operator.

The following three methods can be used for the anti-resonance control adjustment function. Select and use
the best method.

1. With Undetermined Vibration Frequency Before Adjusting Anti-Resonance Control → See Page 6-46.
2. With Determined Vibration Frequency Before Adjusting Anti-Resonance Control → See page 6-48.
3. For Fine-tuning After Adjusting the Anti-Resonance Control → See page 6-50.

(1) With Undetermined Vibration Frequency Before Adjusting Anti-Resonance Control


Step Display after Operation Keys Operation

㧾㨁㧺‫̆   ޓ‬㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 utility function mode.
1 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎‫ޓ‬㧿㨡㨜
㧲㨚㧞㧜㧡㧦㨂㨕㨎‫ޓ‬㧿㨡㨜 Use the or Key to move through the list,
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥‫ޓ‬㧲㧲㨀 select Fn204.
Status Display Press the Key to display the initial setting screen
㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆ for tuning mode.
2 
Note: If the display does not switch and NO-OP is
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧜
displayed, refer to 6.6.1 (1) Before Performing
Anti-Resonance Control Adjustment Function.

㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆

3

Press the or Key and select the tuning mode
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧜
"0".

Press the Key while "Tuning Mode = 0" is dis-


played. The screen shown on the left will appear. The
detection of vibration frequencies will start and
㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆ "freq" will blink. Return to step 3 if vibration is not
4 detected.
 㨒㨞㨑㨝 㧩 㧙㧙㧙㧙 㧴㨦
 㨐㨍㨙㨜 㧩 㧜㧜㧜㧜㧜 Note: Lower the vibration detection sensitivity
(Pn311). When this parameter is lowered, the
detection sensitivity will be increased. Vibra-
tion may not be detected accurately if too small
value is set.
The vibration frequency will be displayed if vibration
is detected.

Error
㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆

5  㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦


 㨐㨍㨙㨜 㧩 㧜㧜㧜㧜 Torque reference

Positioning completed
signal

Waveform

6-46
6.6 Anti-Resonance Control Adjustment Function (Fn204)

Step Display after Operation Keys Operation

㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆

6  㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦


Press the Key. The cursor will move to "damp,"
 㨐㨍㨙㨜 㧩 㧜㧜㧜㧜 and the blinking of "freq" will stop.

Select the digit with the or Keys, and press


the or Keys to set the damping gain.

Error

Torque reference
㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆

7  㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦


 㨐㨍㨙㨜 㧩 㧜㧝㧞㧜
Positioning completed
signal

Waveform
Note: Increase the damping gain from about 0% to
200% in 10% increments while checking the
effect of vibration reduction. If vibration reduc-
tion is still insufficient at a gain of 200%, can-
cel the setting, and lower the control gain by
using a different method, such as one-parame-
ter tuning.

㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆ If fine tuning of the frequency is necessary, press the
8  㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦
Key. The cursor will move from "damp" to
 㨐㨍㨙㨜 㧩 㧜㧝㧞㧜 "freq". If fine-tuning is not necessary, skip step 9 and
go to step 10.

㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆


Select a digit with or Keys, and press the
9  㨒㨞㨑㨝 㧩 㧜㧠㧞㧜 㧴㨦
 㨐㨍㨙㨜 㧩 㧜㧝㧞㧜 or Keys to fine-tune the frequency.

㧰㧻㧺㧱   ̆ 㨂㨕㨎 㧿㨡㨜̆


Press Key to save the settings.
10  㨒㨞㨑㨝 㧩 㧜㧠㧞㧜 㧴㨦 "DONE" will blink for two seconds and "RUN" will
 㨐㨍㨙㨜 㧩 㧜㧝㧞㧜
be displayed.

㧾㨁㧺    ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 Press the Key to complete the anti-resonance
11 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎‫ޓ‬㧿㨡㨜 control adjustment function. The screen in step 1 will Adjustments
㧲㨚㧞㧜㧡㧦㨂㨕㨎‫ޓ‬㧿㨡㨜 appear again.
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥‫ޓ‬㧲㧲㨀

6-47
6 Adjustments
6.6.2 Anti-Resonance Control Adjustment Function Operating Procedure

(2) With Determined Vibration Frequency Before Adjusting Anti-Resonance Control


Step Display after Operation Keys Operation

㧾㨁㧺    ̆㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 utility function mode.
1 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎‫ޓ‬㧿㨡㨜
㧲㨚㧞㧜㧡㧦㨂㨕㨎‫ޓ‬㧿㨡㨜 Use the or Key to move through the list,
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥‫ޓ‬㧲㧲㨀 select Fn204.

㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆


Press the Key to display the initial setting screen
 for tuning mode.
2 㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧜 Note: If the display does not switch NO-OP is dis-
played, refer to 6.6.1 (1) Before Performing
Anti-Resonance Control Adjustment Function.

㧾㨁㧺    ̆㧲㨁㧺㧯㨀㧵㧻㧺̆

3

Press the or Key and select the tuning mode
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧝
"1".

Press the Key while "Tuning Mode = 1" is dis-


played. The screen shown on the left will appear and
"freq" will blink.

㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆ Error

4  㨒㨞㨑㨝 㧩 㧜㧝㧜㧜 㧴㨦


 㨐㨍㨙㨜 㧩 㧜㧜㧜㧜
Torque reference

Positioning completed
signal

Waveform

㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆


Select the digit with the or Key, and press
5  㨒㨞㨑㨝 㧩 㧜㧝㧜㧜 㧴㨦
 㨐㨍㨙㨜 㧩 㧜㧜㧜㧜 the or Key to adjust the frequency.

㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆

6  㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦 Press the Key. The cursor will move to "damp".
 㨐㨍㨙㨜 㧩 㧜㧜㧜㧜

Select the digit with the or Key, and press


the or Key to adjust the damping gain.

Error

Torque reference
㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆

7  㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦


 㨐㨍㨙㨜 㧩 㧜㧜㧞㧜
Positioning completed
signal

Waveform
Note: Increase the damping gain from about 0% to
200% in 10% increments while checking the
effect of vibration reduction. If vibration reduc-
tion is still insufficient at a gain of 200%, can-
cel the setting, and lower the control gain by
using a different method, such as one-parame-
ter tuning.

6-48
6.6 Anti-Resonance Control Adjustment Function (Fn204)

Step Display after Operation Keys Operation

㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆ If fine tuning of the frequency is necessary, press the
8  㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦
Key. The cursor will move from "damp" to
 㨐㨍㨙㨜 㧩 㧜㧝㧞㧜 "freq". If fine-tuning is not necessary, skip step 9 and
go to step 10.

㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆


Select a digit with or Keys, and press the
9  㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦
 㨐㨍㨙㨜 㧩 㧜㧝㧞㧜 or Keys to fine-tune the frequency.

㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆


Press Key to save the settings.
10  㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦 "DONE" will blink for two seconds and "RUN" will
 㨐㨍㨙㨜 㧩 㧜㧝㧞㧜
be displayed.

㧾㨁㧺    ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 Press the Key to complete the anti-resonance
11 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎‫ޓ‬㧿㨡㨜 control adjustment function. The screen in step 1 will
㧲㨚㧞㧜㧡㧦㨂㨕㨎‫ޓ‬㧿㨡㨜 appear again.
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥‫ޓ‬㧲㧲㨀

Adjustments

6-49
6 Adjustments
6.6.3 Related Parameters

(3) For Fine-tuning After Adjusting the Anti-Resonance Control


Step Display after Operation Keys Operation

㧾㨁㧺    ̆㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 utility function mode.
1 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎‫ޓ‬㧿㨡㨜
㧲㨚㧞㧜㧡㧦㨂㨕㨎‫ޓ‬㧿㨡㨜 Use the or Key to move through the list,
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥‫ޓ‬㧲㧲㨀 select Fn204.

㧾㨁㧺    ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
Press the Key to display the "Tuning Mode = 1"
 as shown on the left.
2 㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧝 Note: If the display does not switch and NO-OP is
displayed, refer to 6.6.1 (1) Before Performing
Anti-Resonance Control Adjustment Function.

㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆


Press the Key while "Tuning Mode = 1" is dis-
3  㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦 played. The screen shown on the left will appear and
 㨐㨍㨙㨜 㧩 㧜㧝㧞㧜
"damp" will blink.

Select the digit with the or Key, and press


the or Key to set the damping gain.
㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆ Note: Increase the damping gain from about 0% to
200% in 10% increments while checking the
4  㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦 effect of vibration reduction. If vibration reduc-
 㨐㨍㨙㨜 㧩 㧜㧝㧡㧜
tion is still insufficient at a gain of 200%, can-
cel the setting, and lower the control gain by
using a different method, such as one-parame-
ter tuning.

㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆ If fine tuning of the frequency is necessary, press the
5 Key. The cursor will move from "damp" to
 㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦
 㨐㨍㨙㨜 㧩 㧜㧝㧡㧜 "freq". If fine-tuning is not necessary, skip step 6 and
go to step 7.

㧾㨁㧺    ̆ 㨂㨕㨎 㧿㨡㨜̆


Select a digit with or Keys, and press the
6  㨒㨞㨑㨝 㧩 㧜㧠㧞㧜 㧴㨦
 㨐㨍㨙㨜 㧩 㧜㧝㧡㧜 or Keys to fine-tune the frequency.

㧰㧻㧺㧱   ̆ 㨂㨕㨎 㧿㨡㨜̆


Press Key to save the settings.
7  㨒㨞㨑㨝 㧩 㧜㧠㧞㧜 㧴㨦 "DONE" will blink for two seconds and "RUN" will
 㨐㨍㨙㨜 㧩 㧜㧝㧡㧜 be displayed.

㧾㨁㧺    ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 Press the Key to complete the anti-resonance
8 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎‫ޓ‬㧿㨡㨜 control adjustment function. The screen in step 1 will
㧲㨚㧞㧜㧡㧦㨂㨕㨎‫ޓ‬㧿㨡㨜 appear again.
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥‫ޓ‬㧲㧲㨀

6.6.3 Related Parameters


Pn160 and Pn161 are set automatically. The other parameters are not set automatically but the respective set
values in the parameters will apply.

Parameter Name
Pn160 Anti-resonance Control Selection
Pn161 Anti-resonance Frequency
Pn162 Anti-resonance Gain Compensation
Pn163 Anti-resonance Damping Gain
Pn164 Anti-resonance Filter Time Constant 1 Compensation
Pn165 Anti-resonance Filter Time Constant 2 Compensation

6-50
6.7 Vibration Suppression Function (Fn205)

6.7 Vibration Suppression Function (Fn205)


The vibration suppression function is described in this section.

6.7.1 Vibration Suppression Function


The vibration suppression function suppresses transitional vibration at frequency as low as 1 to 100 Hz that is
generated mainly when positioning if the machine stand vibrates.
This function is set automatically when advanced autotuning or advanced autotuning by reference is executed.
In most cases, this function is not necessary. Use this function only if fine-tuning is required or readjustment is
required as a result of a failure to detect vibration.

Perform one-parameter tuning (Fn203) or use another method to increase the responsiveness after performing
this function.

CAUTION
• If this function is executed, related parameters will be set automatically. Therefore, there will be a large
response change after this function is enabled or disabled. Enable the function in a state where the
machine can come to an emergency stop at any time to ensure the safety operation of the machine.
• Be sure to set a suitable value for the moment of inertia ratio (Pn103) using advanced autotuning before
executing this function. If the setting greatly differs from the actual moment of inertia ratio, normal control
of the SERVOPACK may not be possible, and vibration may result.

• This function detects vibration frequency between 1 to 100 Hz. Vibration will not be
detected for frequencies outside of this range, and instead, "F-----" will be displayed.
• Frequency detection will not be performed if no vibration results from position error or
the vibration frequencies are outside the range of detectable frequencies. If so, use a
device, such as a displacement sensor or vibration sensor, to measure the vibration.
• If vibration frequencies automatically detected are not suppressed, the actual fre-
quency and the detected frequency may differ. Fine-tune the detected frequency if
necessary.

(1) Before Performing Vibration Suppression Function


Check the following settings before performing the vibration suppression function.

a) A message (NO-OP) indicating that no operations are possible will be displayed, if all of the following
conditions are not met.
• The control must be set to position control. Adjustments
• The tuning-less function must not be enabled.
• Test without motor function must not be enabled. (Pn00C.0 = 0)
b) Observe the following condition to ensure operation.
• The write prohibited setting (Fn010) must not be set.
(2) Items Influencing Performance
6
If continuous vibration occurs when the motor is not rotating, the vibration suppression function cannot be
used to suppress the vibration effectively. If the result is not satisfactory, perform anti-resonance control
adjustment function (Fn204) or one-parameter tuning (Fn203).

(3) Detection of Vibration Frequencies


No frequency detection may be possible if the vibration does not appear as a position error or the vibration
resulting from the position error is too small.
The detection sensitivity can be adjusted by changing the setting for the remained vibration detection width
(Pn560). Perform the detection of vibration frequencies after adjusting the remained vibration detection width
(Pn560).

6-51
6 Adjustments
6.7.2 Vibration Suppression Function Operating Procedure

Remained Vibration Detection Width Position


Classification
Pn560 Setting Range Setting Unit Factory Setting When Enabled
1 to 3000 0.1% 400 Immediately Setup
Note: Use a set value of 10% as a guideline. The smaller the set value is, the higher the detection sensitivity will be. If the
value is too small, however, the vibration may not be detected accurately.
Vibration frequencies automatically detected may vary more or less during each positioning operation. Per-
form positioning several times and make adjustments while checking the effect of vibration suppression.

6.7.2 Vibration Suppression Function Operating Procedure


The following procedure is used for vibration suppression function.

Vibration suppression function is performed from the Digital Operator (option) or SigmaWin+.

The operating procedure from the Digital Operator is described here.

Refer to the Σ-V series User’s Manual, Operation of Digital Operator (SIEP S800000 55) for basic key oper-
ations of the Digital Operator.

Note 1. The function cannot be performed from the Panel Operator.


2. If this function is aborted by pressing the MODE/SET Key, the SERVOPACK will continue operating until the
motor comes to a stop. After the motor stops, the set value will return to the previous value.

The operating flow of the vibration suppression function is shown below.

(1) Operating Flow

Execute steps 1 to 3.

No
Vibration detected? Adjust vibration using measuring device.

Yes

Execute steps 4 to 8.

Completed

6-52
6.7 Vibration Suppression Function (Fn205)

(2) Operating Procedure


Step Display after Operation Keys Operation
1 Input a control reference and take the following steps while repeating positioning.

㧾㨁㧺    ̆㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧞㧜㧠㧦㧭㧙㨂㨕㨎‫ޓ‬㧿㨡㨜 utility function mode.
2 㧲㨚㧞㧜㧡㧦㨂㨕㨎‫ޓ‬㧿㨡㨜
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥‫ޓ‬㧲㧲㨀 Use the or Key to move through the list,
㧲㨚㧞㧜㧣㧦㨂㧙㧹㨛㨚㨕㨠㨛㨞 select Fn205.

Press the Key. The display shown on the left will


appear.
Measure f: Measurement frequency
Setting f: Setting frequency [Factory-set to the set
value for Pn145]
Notes:
• If the setting frequency and actual operating fre-
quency are different, "Setting" will blink.
The detected vibration frequency will be displayed.
㧾㨁㧺     ̆㨂㨕㨎 㧿㨡㨜̆

㧹㨑㨍㨟㨡㨞㨑 㨒㧩㧜㧝㧜㧚㧠㧴㨦
㧾㨁㧺     ̆㨂㨕㨎 㧿㨡㨜̆ 㧿㨑㨠㨠㨕㨚㨓 㨒㧩㧜㧡㧜㧚㧜㧴㨦

3 㧹㨑㨍㨟㨡㨞㨑 㨒㧩㧙㧙㧙㧙㧙㧴㨦
㧿㨑㨠㨠㨕㨚㨓 㨒㧩㧜㧡㧜㧚㧜㧴㨦 • Frequency detection will not be performed if there
is no vibration or the vibration frequency is outside
the range of detectable frequencies. The following
screen will be displayed if vibration is not detected.
If the vibration frequencies are not detected, pre-
pare a means of detecting and measuring the vibra-
tion. When the vibration frequencies are measured,
go to step 5 and manually set the measured vibra-
tion frequency.
㧾㨁㧺     ̆㨂㨕㨎 㧿㨡㨜̆

㧹㨑㨍㨟㨡㨞㨑 㨒 㧩㧙㧙㧙㧙㧙㧴㨦
㧿㨑㨠㨠㨕㨚㨓 㨒 㧩㧜㧡㧜㧚㧜㧴㨦

Press the Key. The displayed "Measure f" value


will be displayed as the "Setting f" value as well.

㧾㨁㧺     ̆㨂㨕㨎 㧿㨡㨜̆



4 㧹㨑㨍㨟㨡㨞㨑 㨒㧩㧜㧝㧜㧚㧠㧴㨦 Error
㧿㨑㨠㨠㨕㨚㨓 㨒㧩㧜㧝㧜㧚㧠㧴㨦 Adjustments

Torque
reference

Waveform
If the vibration is not completely suppressed, press 6
the or Key and move the digit, and press
㧾㨁㧺     ̆㨂㨕㨎 㧿㨡㨜̆
 the or Key to fine-tune the frequency. Skip
5 㧹㨑㨍㨟㨡㨞㨑 㨒㧩㧜㧝㧜㧚㧠㧴㨦 this step and go to step 7 if the fine-tuning of the fre-
㧿㨑㨠㨠㨕㨚㨓 㨒㧩㧜㧝㧞㧚㧠㧴㨦 quency is not necessary.
Note: If the setting frequency and actual operating
frequency are different, "Setting" will blink.

6-53
6 Adjustments
6.7.2 Vibration Suppression Function Operating Procedure

Step Display after Operation Keys Operation

Press the Key. The "Setting f" will change to


usual display and the frequency currently displayed
will be set for the vibration suppression function.

㧾㨁㧺     ̆㨂㨕㨎 㧿㨡㨜̆



6 㧹㨑㨍㨟㨡㨞㨑 㨒㧩㧜㧝㧜㧚㧠㧴㨦
㧿㨑㨠㨠㨕㨚㨓 㨒㧩㧜㧝㧞㧚㧠㧴㨦 Error

Torque
reference

㧾㨁㧺  ‫̆ ޓޓ‬㨂㨕㨎 㧿㨡㨜̆


 Press the Key to save the settings.
7 㧹㨑㨍㨟㨡㨞㨑㨒 㧩㧙㧙㧙㧙㧙㧴㨦 "DONE" will blink for two seconds and "RUN" will
㧿㨑㨠㨠㨕㨚㨓㨒 㧩㧜㧝㧞㧚㧠㧴㨦
be displayed.

㧾㨁㧺    ̆㧲㨁㧺㧯㨀㧵㧻㧺̆

8
㧲㨚㧞㧜㧠 Press the Key to complete the vibration suppres-
㧲㨚㧞㧜㧡
㧲㨚㧞㧜㧢 sion function. The screen in step 1 will appear again.
㧲㨚㧞㧜㧣

No settings related to the vibration suppression function will be changed during opera-
tion.
If the motor does not stop approximately 10 seconds after the setting changes, a timeout
error will result and the previous setting will be enabled again.
The vibration suppression function will be enabled when the parameter is set in step 6.
The motor response, however, will change when the motor comes to a stop with no refer-
ence input.

(3) Related Function


This section describes functions related to vibration suppression.

„ Feedforward
• Model following control is used to make optimum feedforward settings in the servo.
Therefore, model following control is not used together with either the speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input. An improper speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input may result in overshooting.

When the vibration suppression function is performed, the feedforward reference (Pn109), speed feedforward
(V-REF) input, and torque feedforward (T-REF) input will become unavailable.

Set Pn140.3 (4th digit of Pn140) to 1 if model following control is used together with one or both of the fol-
lowing inputs:
• Speed feedforward (V-REF) input
• Torque feedforward (T-REF) input
Parameter Function When Enabled Classification
Model following control is not used together with
n.0†††
speed/torque feedforward input. [Factory setting]
Pn140 Immediately Tuning
Model following control is used together with speed/
n.1†††
torque feedforward input.

Refer to 6.9.2 Torque Feedforward and 6.9.3 Speed Feedforward for details.

6-54
6.7 Vibration Suppression Function (Fn205)

6.7.3 Related Parameters


The following parameters are set automatically. Manual adjustments are not required.

Parameter Name
Pn140 Model Following Control Selection
Pn141 Model Following Control Gain
Pn145 Vibration Suppression 1 Frequency A
Pn146 Vibration Suppression 1 Frequency B

Adjustments

6-55
6 Adjustments
6.8.1 Switching Gain Settings

6.8 Additional Adjustment Function


This section describes the functions that can be used for additional fine tuning after making adjustments with
advanced autotuning, advanced autotuning by references, or one-parameter tuning.

• Switching gain settings


• Friction compensation
• Current Control Mode Selection
• Current Gain Level Setting
• Speed Detection Method Selection

6.8.1 Switching Gain Settings


Two gain switching functions are available, manual switching and automatic switching. The manual switch-
ing function uses an external input signal to switch gains, and the automatic switching function switches gains
automatically.

Parameter Function When Enabled Classification


n.†††0 Manual gain switching [Factory setting]
Pn139 Immediately Tuning
n.†††2 Automatic gain switching

Note: n.†††1 is reserved. Do not set.

For the gain combinations for switching, refer to (1) Gain Combinations for Switching.

For the manual gain switching, refer to (2) Manual Gain Switching.

For the automatic gain switching, refer to (3) Automatic Gain Switching.

(1) Gain Combinations for Switching


Model
Speed Loop Torque Model Friction
Speed Loop Position Loop Following
Setting Integral Time Reference Following Compensation
Gain Gain Control Gain
Constant Filter Control Gain Gain
Compensation
Pn142*
Pn100
Pn101
Pn102
Pn401 Pn141* Pn121
Gain Speed Loop Torque Refer- Model Follow-
Speed Loop Position Loop Model Follow- Friction Com-
Setting 1 Integral Time ence Filter Time ing Control
Gain Gain ing Control pensation Gain
Constant Constant Gain Compen-
Gain
sation
Pn149*
Pn104
Pn105
Pn106
Pn412 Pn148* Pn122
Gain 2nd Speed Loop 2nd Torque Ref- 2nd Model Fol- 2nd Gain for
2nd Speed Loop 2nd Position 2nd Model Fol-
Setting 2 Integral Time erence Filter lowing Control Friction
Gain Loop Gain lowing Control
Constant Time Constant Gain Compen- Compensation
Gain
sation

∗ The switching gain settings for the model following control gain and the model following control gain compensation
are available only for manual gain switching. To enable the gain switching of the these parameters, a gain switching
input signal must be sent, and the following conditions must be met.
• No command being executed.
• Motor having been completely stopped.
If these conditions are not satisfied, the applicable parameters will not be switched although the other parameters
shown in this table will be switched.

(2) Manual Gain Switching


Manual gain switching uses an external input signal (/G-SEL1) to switch between gain setting 1 and gain set-
ting 2.

Type Signal Name Pin Number State Meaning


OFF Uses /G-SEL1 to switch to gain setting 1.
Input /G-SEL1 Must be allocated
ON Uses /G-SEL1 to switch to gain setting 2.

6-56
6.8 Additional Adjustment Function

(3) Automatic Gain Switching


Automatic gain switching is performed under the following settings and conditions.

Switching Wait
Parameter Setting Switching Setting Setting Switching Time
Time
Condition A estab- Gain Setting 1 to Gain Switching Gain Switching
lished. Gain Setting 2 Waiting Time 1 Time 1
Pn139=n.†††2 Pn135 Pn131
(Automatic Switching)
Condition A not estab- Gain Setting 2 to Gain Switching Gain Switching
lished. Gain Setting 1 Waiting Time 2 Time 2
Pn136 Pn132

Select one of the following settings for switching condition A.

Switching Condition A
When
Parameter Other than Position Classification
Position Control Enabled
Control
Positioning completed
n.††0† Fixed in gain setting 1
signal (/COIN) ON
Positioning completed
n.††1† Fixed in gain setting 2
signal (/COIN) OFF
NEAR signal
n.††2† Fixed in gain setting 1
(/NEAR) ON
Pn139 NEAR signal Immediately Tuning
n.††3† Fixed in gain setting 2
(/NEAR) OFF
No output for position
n.††4† reference filter and refer- Fixed in gain setting 1
ence pulse input OFF
Position reference pulse
n.††5† Fixed in gain setting 2
input ON

Automatic switching pattern 1 (Pn139.0 = 2)

Switching Waiting Time 1 Pn135


Condition A Switching Time 1 Pn131
established
Gain Gain
Settings 1 Settings 2
Pn100 Pn104 Adjustments
Pn101 Pn105
Pn102 Pn106
Pn121 Pn122
Pn401 Pn412
Switching Waiting Time 2‫ޓ‬Pn136 Condition
Switching Time 2‫ޓ‬Pn132 A not established

6-57
6 Adjustments
6.8.1 Switching Gain Settings

„ Relationship between the Gain Switching Waiting Time and the Switching Time Constant
In this example, the "positioning completed signal (/COIN) ON" condition is set as condition A for automatic
gain switching. The position loop gain is switched from the value in Pn102 (Position Loop Gain) to the value
in Pn106 (2nd Position Loop Gain). When the /COIN signal goes ON, the switching operation begins after the
waiting time set in Pn135. The switching operation changes the position loop gain linearly from Pn102 to
Pn106 over the switching time set in Pn131.
Switching
Waiting Time Switching Time
Pn135 Pn131
Pn102
Position Loop Gain

Pn106
2nd Position
Loop Gain

/COIN

Switching condition A established

Note: Automatic gain switching is available in the PI and I-P controls (Pn10B).

6-58
6.8 Additional Adjustment Function

(4) Related Parameters


Speed Loop Gain Speed Position
Classification
Pn100 Setting Range Setting Unit Factory Setting When Enabled
10 to 20000 0.1 Hz 400 Immediately Tuning

Speed Loop Integral Time Constant Speed Position


Classification
Pn101 Setting Range Setting Unit Factory Setting When Enabled
15 to 51200 0.01 ms 2000 Immediately Tuning

Position Loop Gain Position


Classification
Pn102 Setting Range Setting Unit Factory Setting When Enabled
10 to 20000 0.1/s 400 Immediately Tuning

Model Following Control Gain Speed Position


Classification
Pn141 Setting Range Setting Unit Factory Setting When Enabled
10 to 20000 0.1/s 500 Immediately Tuning

Model Following Control Gain Compensation Speed Position


Classification
Pn142 Setting Range Setting Unit Factory Setting When Enabled
500 to 2000 0.1% 1000 Immediately Tuning

2nd Speed Loop Gain Speed Position


Classification
Pn104 Setting Range Setting Unit Factory Setting When Enabled
10 to 20000 0.1 Hz 400 Immediately Tuning
2nd Speed Loop Integral Time Constant Speed Position
Classification
Pn105 Setting Range Setting Unit Factory Setting When Enabled
15 to 51200 0.01 ms 2000 Immediately Tuning

2nd Position Loop Gain Position


Classification
Pn106 Setting Range Setting Unit Factory Setting When Enabled
10 to 20000 0.1/s 400 Immediately Tuning
Friction Compensation Gain Speed Position
Classification
Pn121 Setting Range Setting Unit Factory Setting When Enabled
10 to 1000 0.1 % 100 Immediately Tuning
2nd Gain for Friction Compensation Speed Position
Adjustments
Classification
Pn122 Setting Range Setting Unit Factory Setting When Enabled
10 to 1000 1% 100 Immediately Tuning

2nd Model Following Control Gain Speed Position


Classification
Pn148 Setting Range Setting Unit Factory Setting When Enabled 6
10 to 20000 0.1/s 500 Immediately Tuning

2nd Model Following Control Gain Compensation Speed Position


Classification
Pn149 Setting Range Setting Unit Factory Setting When Enabled
500 to 2000 0.1 % 1000 Immediately Tuning

2nd Torque Reference Filter Time Constant Speed Position Torque


Classification
Pn412 Setting Range Setting Unit Factory Setting When Enabled
0 to 65535 0.01 ms 100 Immediately Tuning

6-59
6 Adjustments
6.8.1 Switching Gain Settings

(5) Parameters for Automatic Gain Switching


Gain Switching Time 1 Speed Position
Classification
Pn131 Setting Range Setting Unit Factory Setting When Enabled
0 to 65535 1 ms 0 Immediately Tuning

Gain Switching Time 2 Speed Position


Classification
Pn132 Setting Range Setting Unit Factory Setting When Enabled
0 to 65535 1 ms 0 Immediately Tuning

Gain Switching Waiting Time 1 Speed Position


Classification
Pn135 Setting Range Setting Unit Factory Setting When Enabled
0 to 65535 1 ms 0 Immediately Tuning

Gain Switching Waiting Time 2 Speed Position


Classification
Pn136 Setting Range Setting Unit Factory Setting When Enabled
0 to 65535 1 ms 0 Immediately Tuning

(6) Related Monitor


Monitor No. (Un) Name Value Remarks
1 For gain setting 1
Un014 Effective gain monitor
2 For gain setting 2
Note: When using the tuning-less function, gain setting 1 is enabled.

Analog
Parameter Name Output Value Remarks
Monitor
Pn006 Effective gain moni- 1V Gain setting 1 is enabled.
n.††0B
Pn007 tor 2V Gain setting 2 is enabled.

6-60
6.8 Additional Adjustment Function

6.8.2 Friction Compensation


Friction compensation rectifies the viscous friction change and regular load change.

The factors causing load changes include grease viscosity resistance changes resulting from temperature
changes in addition to viscous friction and regular load changes resulting from equipment variations and secu-
lar changes.

Friction compensation is automatically adjusted by the following settings.

1. The advanced autotuning level is set to mode 2 or 3.


2. The one-parameter tuning mode is set to 2 or 3.

Refer to the following description and make adjustments only if manual adjustment is required.

(1) Required Parameter Settings


The following parameter settings are required to use friction compensation.

Parameter Function When Enabled Classification


n.0††† Does not use friction compensation. [Factory setting]
Pn408 Immediately Setup
n.1††† Uses friction compensation.

Friction Compensation Gain Speed Position


Classification
Pn121 Setting Range Setting Unit Factory Setting When Enabled
10 to 1000 1% 100 Immediately Tuning
Friction Compensation Coefficient Speed Position
Classification
Pn123 Setting Range Setting Unit Factory Setting When Enabled
0 to 100 1% 0 Immediately Tuning
Friction Compensation Frequency Correc-
Speed Position
tion Classification
Pn124
Setting Range Setting Unit Factory Setting When Enabled
-10000 to 10000 0.1 Hz 0 Immediately Tuning
Friction Compensation Gain Correction Speed Position
Classification
Pn125 Setting Range Setting Unit Factory Setting When Enabled
1 to 1000 1% 100 Immediately Tuning Adjustments

6-61
6 Adjustments
6.8.2 Friction Compensation

(2) Operating Procedure for Friction Compensation


The following procedure is used for friction compensation.

CAUTION
Before using friction compensation, set the moment of inertia ratio (Pn103) as correctly as possible.
If the wrong moment of inertia ratio is set, vibration may result.

Step Operation
Set the following parameters for friction compensation to the factory setting as follows.
Friction compensation gain (Pn121): 100
Friction compensation coefficient (Pn123): 0
1 Friction compensation frequency correction (Pn124): 0
Friction compensation gain correction (Pn125): 100
Note: Always use the factory-set values for friction compensation frequency correction (Pn124) and friction
compensation gain correction (Pn125).
To check the effect of friction compensation, increase the friction compensation coefficient (Pn123).
2
Note: The upper limit of the friction compensation coefficient (Pn123) is 95%.
If the friction compensation is insufficient in step 2, increase the set value in Pn121 to where the equipment
does not vibrate.
Note: The SERVOPACK may vibrate if Pn121 is set to a value the same as or higher than the resonance fre-
quency of the equipment.
If necessary, adjust Pn121 in increments of 10 %.
Effect of Adjustment
The following graph shows the responsiveness with and without proper adjustment.

Insufficient responsiveness Responsiveness


because of friction is improved by
៺ᡂᄢ㧘៺ᡂዊ
friction
Small friction compensation.
૏⟎஍Ꮕ
Position error ૏⟎஍Ꮕ
Position error

៺ᡂᄢfriction
Large
3
ᜰ઎ࡄ࡞ࠬㅦᐲ
Reference pulse speed ᜰ઎ࡄ࡞ࠬㅦᐲ
Reference pulse speed

Without friction compensation With friction compensation


Effect of Adjustment Parameters
Pn121: Friction Compensation Gain
This parameter sets the responsiveness for external disturbance. The higher the set value is, the better the
responsiveness will be. If the equipment has a resonance frequency, however, vibration may result if the set
value is the same as or high than the resonance frequency.
Pn123: Friction Compensation Coefficient
This parameter sets the effect of friction compensation. The higher the set value is, the more effective friction
compensation will be. If the set value is excessively high, however, the vibration will occur easily. Usually,
set the value to 95% or less.

6-62
6.8 Additional Adjustment Function

6.8.3 Current Control Mode Selection


This function reduces high-frequency noises while the motor is being stopped. This function is enabled by
default and set to be effective under different application conditions.

Input Voltage SERVOPACK Model SGDV-


120A……A, 180A……A, 200A……A, 330A……A,
200 V
470A……A, 550A……A, 590A……A, 780A……A
3R5D……A, 5R4D……A, 8R4D……A, 120D……A,
400 V 170D……A, 210D……A, 260D……A, 280D……A,
370D……A

Parameter Meaning When Enabled Classification


Selects the current control mode 1.
n. ††0†
(Does not perform the switching.)
Pn009 After restart Tuning
Selects the current control mode 2.
n. ††1†
(Perform the switching.) [Factory setting]

• When this function is executed, the load ratio may increase while the servomotor is
being stopped.

6.8.4 Current Gain Level Setting


This function reduces noises by adjusting the parameter value for current control inside the SERVOPACK in
accordance with the parameter value for the speed loop gain (Pn100). To change the parameter value for cur-
rent control, the current gain level must be changed from 2000%, which is the default value of Pn13D to dis-
able this function. This function is always disabled in torque control mode (Pn000.1 = 2).

Current Gain Level Speed Position Classificatio


Pn13D n
Setting Range Setting Unit Factory Setting When Enabled
100 to 2000 1% 2000 Immediately Tuning

Note: If the set value of Pn13D is decreased, the level of noise will be lowered, but the responsiveness of the SERVO-
PACK will also be degraded. Lower the current gain level to one at which SERVOPACK responsiveness can be
secured.
• If the parameter setting of the current gain level is changed, the responsiveness char-
acteristic of the speed loop will also change. The servo must, therefore, be readjusted
again. Adjustments

6.8.5 Speed Detection Method Selection


This function can ensure smooth movement of the motor while the motor is running. This function is disabled
by default. Set the value of Pn009.2 = 1 to enable this function. 6
Parameter Meaning When Enabled Classification
n. †0†† Selects speed detection 1. [Factory setting]
Pn009 After restart Tuning
n. †1†† Selects speed detection 2.

• If this function is changed, the responsiveness characteristic of the speed loop will
also change. The servo must, therefore, be readjusted again.

6-63
6 Adjustments
6.9.1 Feedforward Reference

6.9 Compatible Adjustment Function


The Σ-V series SERVOPACKs have adjustment functions as explained in sections 6.1 to 6.8 to make machine
adjustments. This section explains compatible functions provided by earlier models, such as the Σ-III SERVO-
PACK.

6.9.1 Feedforward Reference


Applies feedforward control compensation in position control inside the SERVOPACK. Use this parameter to shorten
positioning time.

Pn109 Pn10A
Differ- Feedforward Filter
Feedforward Gain Time Constant
ential
Position
reference pulse + Position loop + +
gain㧔Kp㧕
-
Encoder feedback pulse

Feedforward Gain Position


Classification
Pn109 Setting Range Setting Unit Factory Setting When Enabled
0 to 100 1% 0 Immediately Tuning

Feedforward Filter Time Constant Position


Classification
Pn10A Setting Range Setting Unit Factory Setting When Enabled
0 to 6400 0.01 ms 0 Immediately Tuning

Note: Too high value may cause the machine to vibrate. For ordinary machines, set 80% or less in this parameter.

6-64
6.9 Compatible Adjustment Function

6.9.2 Torque Feedforward


The torque feedforward function shortens positioning time.
The torque feedforward function is valid only in speed control and position control.

The host controller differentiates a speed reference to generate a torque feedforward reference, and inputs the
torque feedforward reference together with the speed or position reference to the SERVOPACK.

(1) Connection Example


Connect a speed reference signal line to V-REF (CN1-5 and -6) and a torque feedforward reference to T-REF
(CN1-9 and -10) from the host controller.

Host controller SERVOPACK

T-REF Pn415 Pn400


Differe- KFF
ntial T-REF filter constant Torque reference input gain

Servomotor
+ V-REF Pn300 + Pn100
+
Position Kp Speed reference input gain Speed loop gain Current loop M
reference + +
- - Pn101
Speed loop integral
time constant

Speed calculation ENC


Encoder
Divider

Kp: Position loop gain


KFF: Feedforward gain

(2) Related Parameters


Torque feedforward is set using the parameters Pn002, Pn400 and Pn415.

The factory setting is Pn400 = 3.0 V/rated torque If, for example, the torque feedforward value is ±3V, then,
the torque is limited to ±100% of the rated torque.

Parameter Function When Enabled Classification


n.†††0 Disabled [Factory setting]
Pn002 After restart Setup
n.†††2 Uses T-REF terminal for torque feedforward input.

Torque Reference Input Gain Speed Position Torque


Classification
Pn400 Setting Range Setting Unit Factory Setting When Enabled
10 to 100 0.1V/rated torque 30 Immediately Setup Adjustments

Note 1. Too high a torque feedforward value will result in overshooting. To prevent such troubles, set the optimum value
while observing the system responsiveness.
2. The torque feedforward function cannot be used with torque limiting by analog voltage reference.

T-REF Filter Time Constant Speed Position Torque


Classification
Pn415 Setting Range Setting Unit Factory Setting When Enabled 6
0 to 65535 0.01 ms 0 Immediately Setup

• The following settings are required if model following control is used together with the speed feedforward
(V-REF) input and torque feedforward (T-REF) input.
Parameter Function When Enabled Classification
Model following control is not used together with
n.0†††
speed/torque feedforward input.
Pn140 Immediately Tuning
Model following control is used together with speed/
n.1†††
torque feedforward input.

6-65
6 Adjustments
6.9.3 Speed Feedforward

Model following control is used to set the optimum feedforward value in the servo. There-
fore, the speed feedforward (V-REF) and the torque feedforward (T-REF) cannot be
used together.
If the optimum values for the speed feedforward (V-REF) and torque feedforward
(T-REF) are not set, overshooting may occur.

6.9.3 Speed Feedforward


The speed feedforward function is used to shorten positioning time.
The speed feedforward function is valid only in position control.

The host controller differentiates the position reference to generate the speed feedforward reference, and
inputs the speed feedforward reference together with the position reference to the SERVOPACK.

(1) Connection Example


Connect a position reference signal line to PULS and SIGN (CN1-7, -8, -11, and -12) and a speed feedforward
reference signal line to V-REF (CN1-5 and -6) from the host controller.

Host controller SERVOPACK

V-REF Pn300
Differ- KFF Speed reference
input gain Servomotor
ential Pn100
+ Pn102 + + Speed loop
Position Position loop + Current loop
gain gain M
reference PULS - - +
Pn101
SIGN Speed loop integral
time constant
Speed Enc
calculation
Encoder

Kp: Position loop gain


KFF: Feedforward gain

(2) Related Parameters


Speed feedforward value is set using the parameters Pn207 and Pn300.

The factory setting is Pn300 = 6.00 V/rated speed. If, for example, the speed feedforward value is ±6V, then
the speed is limited to the rated speed.

Parameter Function When Enabled Classification


n.††0† Disabled [Factory setting]
Pn207 After restart Setup
n.††1† Uses V-REF terminal for speed feedforward input.

Speed Reference Input Gain Speed Position Torque


Classification
Pn300 Setting Range Setting Unit Factory Setting When Enabled
150 to 3000 0.01 V/rated speed 600 Immediately Setup
Note: Too high a speed feedforward value will result in overshooting or undershooting. To prevent such troubles, set the
optimum value while observing the system responsiveness.

6-66
6.9 Compatible Adjustment Function

• The following settings are required if model following control is used together with the speed feedforward
(V-REF) input and torque feedforward (T-REF) input.
Parameter Function When Enabled Classification
Model following control is not used together with
n.0†††
speed/torque feedforward input. [Factory setting]
Pn140 Immediately Tuning
Model following control is used together with speed/
n.1†††
torque feedforward input.

Model following control is used to set the optimum feedforward value in the servo. There-
fore, the speed feedforward (V-REF) and the torque feedforward (T-REF) cannot be
used together.
If the optimum values for the speed feedforward (V-REF) and torque feedforward
(T-REF) are not set, overshooting may occur.

6.9.4 Proportional Control Operation (Proportional Operation Reference)


The /P-CON signal can be sent from the host controller to select proportional control.

Proportional control operation is set using parameter Pn000 (1st digit) and input signal (/P-CON).

(1) Connection Example


Input signal /P-CON (CN1-41) is used to select PI control or P control.

For the control mode setting, refer to (2) Related Parameters.

Signal Connector
Type Setting Meaning
Name Pin Number
OFF (High level) Switches to PI control.
Input /P-CON CN1-41
ON (Low level) Switches to P control.

SERVOPACK
CN1

P/PI Switching /P-CON 41

Adjustments

6-67
6 Adjustments
6.9.5 Using the Mode Switch (P/PI Switching)

(2) Related Parameters


Proportional control operation is enabled when the control mode is set to speed or position control.
Proportional
Control /P-CON Signal
Parameter Contents When Enabled Classification
Enabled/ Allocation
Disabled
n.††0† Speed control (analog reference) Enabled Not required
Position control (pulse train
n.††1† Enabled Not required
reference)
n.††2† Torque control (analog reference) Disabled
Internal set speed control (contact
n.††3† Enabled Required
reference)
Internal set speed control (contact
n.††4† reference)⇔ Speed control Enabled Required *1
(analog reference)
Internal set speed control (contact
n.††5† reference)⇔ Position control Enabled Required *2
(pulse train reference)
Internal set speed control (contact
Pn000 n.††6† reference)⇔ Torque control Enabled Required After restart Setup
(analog reference)
Position control (pulse train refer-
n.††7† ence)⇔ Speed control Enabled Required
(analog reference)
Position control (pulse train refer-
n.††8† ence)⇔ Torque control Enabled Required
(analog reference)
Torque control (analog refer-
n.††9† ence)⇔ Speed control Enabled Required
(analog reference)
Speed control (analog refer-
n.††A† Enabled Required
ence)⇔ Zero clamp
Position control (pulse train refer-
n.††B† Enabled Required
ence)⇔ Position control (inhibit)

∗1. When switching to speed control, the /P-CON signal does not have to be allocated.
∗2. When switching to position control, the /P-CON signal does not have to be allocated.

6.9.5 Using the Mode Switch (P/PI Switching)


Use the mode switch (P/PI switching) function in the following cases:

• To suppress overshooting during acceleration or deceleration (for speed control)


• To suppress undershooting during positioning and reduce the settling time (for position control)

P Control: Proportional control


PI Control: Proportional/integral control

Speed Overshoot

Actual servomotor operation


Reference

Time

Undershoot
Settling time

The mode switch changes the speed-control mode to PI control or P control in accordance with the setting of
Pn10B.0.

6-68
6.9 Compatible Adjustment Function

Notes:
• Monitoring the speed response waveform and position error waveform is required for adjustment.
• If I-P control is selected for speed loop control, the mode switching function will be disabled.
(1) Related Parameters
Select the conditions to switch modes (P or PI control switching) by using the following parameters.

Parameter
Mode Switch Containing When Classificati
Parameter
Selection Detection Point Enabled on
Setting
Uses a torque reference level for detection point.
n.†††0 Pn10C
[Factory setting]
n.†††1 Uses a speed reference level for detection point. Pn10D
Pn10B n.†††2 Uses an acceleration level for detection point. Pn10E Immediately Setup
Uses an position error pulse level for detection
n.†††3 Pn10F
point.
n.†††4 Does not use mode switch function. −

„ Parameters to set the detection point


Mode Switch (Torque Reference) Speed Position
Classification
Pn10C Setting Range Setting Unit Factory Setting When Enabled
0 to 800 1% 200 Immediately Tuning

Mode Switch (Speed Reference) Speed Position


Classification
Pn10D Setting Range Setting Unit Factory Setting When Enabled
0 to 10000 1 min-1 0 Immediately Tuning

Mode Switch (Acceleration) Speed Position


Classification
Pn10E Setting Range Setting Unit Factory Setting When Enabled
0 to 30000 1 min-1/s 0 Immediately Tuning

Mode Switch (Position Error) Position


Classification
Pn10F Setting Range Setting Unit Factory Setting When Enabled
0 to 10000 1 reference unit 0 Immediately Tuning

Mode switch functions according to the detection point are as follows.


Adjustments
„ Using the Torque Reference Level to Switch Modes (Factory Setting)
With this setting, the speed loop is switched to P control when the value of torque reference input exceeds the
torque set in Pn10C. The factory setting for the torque reference detection point is 200% of the rated torque.

Reference speed
Speed Motor speed 6

Time
+Pn10C Torque Reference
Torque
Reference0
- Pn10C

PI P PI Control P PI Control

6-69
6 Adjustments
6.9.5 Using the Mode Switch (P/PI Switching)

<Example>
If the mode switch function is not being used and the SERVOPACK is always operated with PI control, the
speed of the motor may overshoot or undershoot due to torque saturation during acceleration or deceleration.
The mode switch function suppresses torque saturation and eliminates the overshooting or undershooting of
the motor speed.

Without Mode Switching With Mode Switching

Overshoot
Motor Motor
rotational rotational
speed Undershoot speed
Time Time

„ Using the Speed Reference Level to Switch Modes


With this setting, the speed loop is switched to P control when the value of speed reference input exceeds the
speed set in Pn10D.

Speed reference Motor


Speed
rotational
speed
Pn10D Time
PI P Control PI Control

<Example>
In this example, the mode switch is used to reduce the settling time. It is necessary to increase the speed loop
gain to reduce the settling time. Using the mode switch suppresses overshooting and undershooting when
speed loop gain is increased.

Without Mode Switching With Mode Switching


Speed reference Motor
Motor rotational
rotational speed
speed
Time
Long Settling Time

Increase speed loop gain

Overshoot
Motor Motor
rotational rotational
speed Undershoot speed

Time Settling time Time

6-70
6.9 Compatible Adjustment Function

„ Using the Acceleration Level to Switch Modes


With this setting, the speed loop is switched to P control when the speed reference exceeds the acceleration
rate set in Pn10E.
Reference speed
Speed Motor rotational speed

Time
Motor acceleration
+Pn10E
Acceleration 0
- Pn10E

PI P PI Control P PI Control

<Example>
If the mode switch function is not being used and the SERVOPACK is always operated with PI control, the
speed of the motor may overshoot or undershoot due to torque saturation during acceleration or deceleration.
The mode switch function suppresses torque saturation and eliminates the overshooting or undershooting of
the motor rotational speed.

Without Mode Switching With Mode Switching

Overshoot
Motor Motor
rotational rotational
speed Undershoot speed

Time Time

Adjustments

6-71
6 Adjustments
6.9.5 Using the Mode Switch (P/PI Switching)

„ Using the Position Error Pulse Level to Switch Modes


With this setting, the speed loop is switched to P control when the position error pulse exceeds the value set in
Pn10F.

This setting is effective with position control only.


Reference Motor
Speed rotational
speed
Time
Position
error pulse
Pn10F
PI P Control PI Control

<Example>
In this example, the mode switch is used to reduce the settling time. It is necessary to increase the speed loop
gain to reduce the settling time. Using the mode switch suppresses overshooting and undershooting when
speed loop gain is increased.

Without Mode Switching With Mode Switching

Speed reference Motor


Motor rotational
rotational speed
speed
Time
Long Settling Time

Increase speed loop gain

Overshoot
Motor Motor
rotational rotational
speed speed
Undershoot
Time Settling time Time

6-72
6.9 Compatible Adjustment Function

6.9.6 Torque Reference Filter


As shown in the following diagram, the torque reference filter contains first order lag filter and notch filters
arrayed in series, and each filter operates independently. The notch filters can be enabled and disabled with the
Pn408.

Torque Related
Function Switch
Pn408

* 2nd Torque Notch 2nd


Torque Torque Reference Filters Notch
Reference Filter Filters Torque
reference Filter (Pn409, reference
before (Pn40F, Pn40A (Pn40C,
(Pn401) Pn410) after
filtering and Pn40B) Pn40D and
Pn40E) filtering

First order lag filter Second order lag filter Notch filter Notch filter

* The 2nd torque reference filter is available when Pn40F is set to a value less than 5000
and not available when Pn40F is set to 5000 (factory setting).

(1) Torque Reference Filter


If you suspect that machine vibration is being caused by the servo drive, try adjusting the filter time constants.
This may stop the vibration. The lower the value, the better the speed control response will be, but there is a
lower limit that depends on the machine conditions.

Torque Reference Filter Time Constant Speed Position Torque


Classification
Pn401 Setting Range Setting Unit Factory Setting When Enabled
0 to 65535 0.01 ms 100 Immediately Tuning

„ Torque Reference Filter Guide


• Use the speed loop gain (Pn100 [Hz]) and the torque filter time constant (Pn401 [ms]).
Adjusted value for stable control: Pn401 [ms] ≤ 1000/ (2π × Pn100 [Hz] × 4)
Critical gains: Pn401 [ms] < 1000/ (2π × Pn100 [Hz] × 1)
Adjustments

6-73
6 Adjustments
6.9.7 Position Integral Time Constant

Parameter Meaning When Enabled Classification


n.†††0 Disables 1st notch filter. (Factory setting)
n.†††1 Uses 1st notch filter.
Pn408 Immediately Setup
n.†0†† Disables 2nd notch filter. (Factory setting)
n.†1†† Uses 2nd notch filter.

1st Notch Filter Frequency Speed Position Torque


Classification
Pn409 Setting Range Setting Unit Factory Setting When Enabled
50 to 5000 1 Hz 5000 Immediately Tuning
2nd Torque Reference Filter Q Value Speed Position Torque
Classification
Pn410 Setting Range Setting Unit Factory Setting When Enabled
50 to 1000 0.01 50 Immediately Tuning
1st Notch Filter Q Value Speed Position Torque
Classification
Pn40A Setting Range Setting Unit Factory Setting When Enabled
50 to 1000 0.01 70 Immediately Tuning
1st Notch Filter Depth Speed Position Torque
Classification
Pn40B Setting Range Setting Unit Factory Setting When Enabled
0 to 1000 0.001 0 Immediately Tuning
2nd Notch Filter Frequency Speed Position Torque
Classification
Pn40C Setting Range Setting Unit Factory Setting When Enabled
50 to 5000 1 Hz 5000 Immediately Tuning
2nd Notch Filter Q Value Speed Position Torque
Classification
Pn40D Setting Range Setting Unit Factory Setting When Enabled
50 to 1000 0.01 70 Immediately Tuning
2nd Notch Filter Depth Speed Position Torque
Classification
Pn40E Setting Range Setting Unit Factory Setting When Enabled
0 to 1000 0.001 0 Immediately Tuning
2nd Torque Reference Filter Frequency Speed Position Torque
Classification
Pn40F Setting Range Setting Unit Factory Setting When Enabled
100 to 5000 1 Hz 5000 Immediately Tuning

• Sufficient precautions must be taken when setting the notch filter frequencies. Do not
set the notch filter frequencies (Pn409 or Pn40C) that is close to the speed loop’s
response frequency. Set the frequencies at least four times higher than the speed
loop’s response frequency. Setting the notch filter frequency too close to the response
frequency may cause vibration and damage the machine.
• Change the notch filter frequency (Pn409 or Pn40C) only when the motor is stopped.
Vibration may occur if the notch filter frequency is changed when the motor is rotating.

6.9.7 Position Integral Time Constant


This function adds an integral control operation to the position loop. It is effective for electronic cam or elec-
tronic shaft applications.

Position Integral Time Constant Position


Classification
Pn11F Setting Range Setting Unit Factory Setting When Enabled
0 to 50000 0.1 ms 0 Immediately Tuning

6-74
7
Utility Functions (Fn†††)

7.1 List of Utility Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2


7.2 Alarm History Display (Fn000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.3 JOG Operation (Fn002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.4 Origin Search (Fn003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.5 Program JOG Operation (Fn004) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.6 Initializing Parameter Settings (Fn005) . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7.7 Clearing Alarm History (Fn006) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
7.8 Offset Adjustment of Analog Monitor Output (Fn00C) . . . . . . . . . . . . . . 7-14
7.9 Gain Adjustment of Analog Monitor Output (Fn00D) . . . . . . . . . . . . . . . 7-16
7.10 Automatic Offset-Signal Adjustment of the Motor Current
Detection (Fn00E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
7.11 Manual Offset-Signal Adjustment of the Motor Current

Utility Functions (Fn)


Detection (Fn00F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
7.12 Write Prohibited Setting (Fn010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
7.13 Servomotor Model Display (Fn011) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
7.14 Software Version Display (Fn012) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
7.15 Resetting Configuration Error of Option Module (Fn014) . . . . . . . . . . . 7-24
7.16 Vibration Detection Level Initialization (Fn01B) . . . . . . . . . . . . . . . . . . 7-25
7
7.17 Display of SERVOPACK and Servomotor ID (Fn01E) . . . . . . . . . . . . . 7-27
7.18 Display of Servomotor ID in Feedback Option Module (Fn01F) . . . . . . 7-28
7.19 Origin Setting (Fn020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
7.20 Software Reset (Fn030) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
7.21 EasyFFT (Fn206) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
7.22 Online Vibration Monitor (Fn207) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35

7-1
7 Utility Functions (Fn†††)

7.1 List of Utility Functions


Utility functions are used to execute the functions related to servomotor operation and adjustment.
Each utility function has a number starting with Fn.

The following table lists the utility functions and reference section.

Function Operation Operation from


No. from the the Digital Reference
Function Panel Operator or Section
Operator SigmaWin+
Fn000 Alarm traceback data display { { 7.2
Fn002 JOG operation { { 7.3
Fn003 Origin search { { 7.4
Fn004 Program JOG operation { { 7.5
Fn005 Initializes parameter settings { { 7.6
Fn006 Clears alarm traceback data { { 7.7
Fn008 Absolute encoder multi-turn reset and encoder alarm reset { { 5.9.5
5.3.2
Fn009 Automatic tuning of analog (speed, torque) reference offset { {
5.5.2
Fn00A Manual servo tuning of speed reference offset { { 5.3.2
Fn00B Manual servo tuning of torque reference offset { { 5.5.2
Fn00C Offset adjustment of analog monitor output { { 7.8
Fn00D Gain adjustment of analog monitor output { { 7.9
Fn00E Automatic offset-adjustment of motor current detection signal { { 7.10
Fn00F Manual offset-adjustment of motor current detection signal { { 7.11
Fn010 Write prohibited setting { { 7.12
Fn011 Checks servomotor models { { 7.13
Fn012 Software version display { { 7.14
Multi-turn limit value setting change when a multi-turn limit
Fn013 { { 5.9.8
disagreement alarm occurs
Fn014 Resets configuration error of option module { { 7.15
Fn01B Initializes vibration detection level { { 7.16
Fn01E SERVOPACK and servomotor ID display × { 7.17
Fn01F Display of servomotor ID for feedback option × { 7.18
Fn020 Origin setting × { 7.19
Fn030 Software reset { { 7.20
Fn200 Tuning-less level setting { { 6.2.2
Fn201 Advanced autotuning × { 6.3.2
Fn202 Advanced autotuning by reference × { 6.4.2
{
Fn203 One-parameter tuning {∗ 6.5.2

Fn204 Anti-resonance control adjustment function × { 6.6.2


Fn205 Vibration suppression function × { 6.7.2
Fn206 EasyFFT { { 7.21
Fn207 Online vibration monitor { { 7.22

{: Available ×: Nοt available


∗ There are functional limitations if the function is executed on the Panel Operator.
Note 1. If the Panel Operator displays "no_oP" when the above function is executed, the write prohibited setting may be
enabled. Refer to 7.12 Write Prohibited Setting (Fn010) for details.
2. The Panel Operator will display "no_oP" if the user attempts to execute a utility function not supported by the
Panel Operator.

7-2
7.2 Alarm History Display (Fn000)

7.2 Alarm History Display (Fn000)


This function displays the alarm history to check the ten latest alarms.

The latest ten alarm numbers and time stamps* can be checked.

∗ Time Stamps
A function that measures the ON times of the control power supply and main circuit power supply in 100-ms
units and displays the operating time when an alarm occurs. The time stamp operates around the clock for
approximately 13 years.

<Example of Time Stamps>


If 36000 is displayed,
3600000 [ms] = 3600 [s]
= 60 [min]
= 1 [h] Therefore, the number of total number of operating hours is 1.

Follow the steps below to confirm the alarm histories.

Step Display after Operation Keys Operation

MODE/SET DATA/ Press the MODE/SET Key to select "Alarm History Dis-
1 play (Fn000)." If a number other than Fn000 is dis-
played, press the UP Key or DOWN Key to set Fn000.

MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one sec-


2
ond. The latest alarm data is displayed.
MODE/SET DATA/

Press the DOWN Key to display one older alarm data.


MODE/SET DATA/
3 Alarm Sequence Alarm Code (To display one newer alarm data, press the UP Key.)
Number See the alarm The higher the leftmost digit, the older the alarm data.
The higher the table.
number, the older
the alarm date.

Press the DATA/SHIFT Key.


4
The lower four digits of Time Stamp are displayed.
MODE/SET DATA/

Utility Functions (Fn)


Press the DATA/SHIFT Key.
5
The middle four digits of Time Stamp are displayed.
MODE/SET DATA/

Press the DATA/SHIFT Key.


6
The higher two digits of Time Stamp are displayed.
MODE/SET DATA/

Press the DATA/SHIFT Key.


7
The alarm number is displayed again.
MODE/SET DATA/

8
Press the DATA/SHIFT Key for approximately one sec- 7
ond. "Fn000" is displayed again.
MODE/SET DATA/

<Notes>
• If the same alarm occurs more than one hour later, this alarm is also saved.
• The display "†.---" means no alarm occurs.
• Delete the alarm history using the parameter Fn006. The alarm history is not cleared on alarm reset or when
the SERVOPACK power is turned OFF.

7-3
7 Utility Functions (Fn†††)

7.3 JOG Operation (Fn002)


JOG operation is used to check the operation of the servomotor under speed control without connecting the
SERVOPACK to the host.

CAUTION
While the SERVOPACK is in JOG operation, the overtravel function will be disabled. Consider the operating range
of the machine when performing JOG operation for the SERVOPACK.

(1) Settings before Operation


The following settings are required before performing JOG operation.

• If the S-ON input signal is ON, turn OFF the signal.


• If Pn50A.1 is set to 7 (i.e., the servo is always ON), change the value.
• Considering the operating range of the machine, set the JOG operation speed in Pn304.

JOG Speed Speed Position   Torque


Classification
Pn304 Setting Range Setting Unit Factory Setting When Enabled
0 to 10000 1 min-1* 500 Immediately Setup

∗ When using an SGMCS direct drive motor, the setting unit will be automatically changed to 0.1 min-1.

(2) Operating Procedure


Follow the steps below to set the JOG speed. The following example is given when the rotating direction of
servomotor is set as Pn000.0=0 (Forward rotation by forward reference).

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn002.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second.


The display shown on the left appears.
3 Note: When "no-oP" blinks for approximately one second,
the write prohibited setting is set in Fn010. Change
MODE/SET DATA/ the setting in Fn010, and press the key again after
enabling writing. (Refer to 7.12.)

4 Press the MODE/SET Key. The servo turns ON.


MODE/SET DATA/

The servomotor will rotate at the speed set in Pn304 while


the UP Key (for forward rotation) or DOWN Key (for
reverse rotation) is pressed.
5 Forward
MODE/SET DATA/

Reverse

Press the MODE/SET key and then the servomotor power


will be turned OFF.
6
Note: The servomotor power can be turned OFF by pressing
MODE/SET DATA/ the DATA/SHIFT Key for approximately one second.

Press the DATA/SHIFT Key for approximately one second.


7 "Fn002" is displayed again.
MODE/SET DATA/

8 After JOG operation, turn OFF the power and then turn ON again.

7-4
7.4 Origin Search (Fn003)

7.4 Origin Search (Fn003)


The origin search is designed to position the origin pulse position of the incremental encoder (phase-C) and to
clamp at the position.

CAUTION
• Perform origin searches without connecting the coupling.
The forward run prohibited (P-OT) and reverse run prohibited (N-OT) signals are not effective in origin
search mode.

This mode is used when the motor shaft needs to be aligned to the machine.
Motor speed at the time of execution: 60 min-1
(For SGMCS direct drive motors, the speed at the time of execution is 6 min-1.)

Servomotor Machine

For aligning the motor


shaft with the machine

(1) Settings before Operation


The following settings are required before performing an origin search.

• If the S-ON input signal is ON, turn OFF the signal.


• If Pn50A.1 is set to 7 (i.e., the servo is always ON), change the value.
(2) Operating Procedure
Follow the steps below to execute the origin search.

Display after
Step Keys Description
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select the Fn003.

Utility Functions (Fn)


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second,


and the display shown on the left appears.
3 Note: When "no-oP" blinks for approximately one second,
the write prohibited setting is set in Fn010. Change
MODE/SET DATA/
the setting in Fn010, and press the key again after
enabling writing. (Refer to 7.12.)

Press the MODE/SET Key.


4
The servo turns ON.
MODE/SET DATA/

Pressing the UP Key will rotate the motor in the forward 7


direction. Pressing the DOWN Key will rotate the motor in
the reverse direction. The rotation of the servomotor
changes according to the setting of Pn000.0.
UP key DOWN key
Parameter
5 (Forward) (Reverse)
MODE/SET DATA/ n.†††0 CCW CW
Pn000
n.†††1 CW CCW
Note: Direction when viewed from the load of the servomo-
tor.

7-5
7 Utility Functions (Fn†††)

Display after
Step Keys Description
Operation
When the servomotor origin search is completed, the dis-
play blinks.
6
At this moment, the motor is servo-locked at the origin
Display blinks. pulse position.

Press the DATA/SHIFT Key for approximately one second.


7
"Fn003" is displayed again.
MODE/SET DATA/

8 After origin search operation, turn OFF the power and then turn ON again.

7-6
7.5 Program JOG Operation (Fn004)

7.5 Program JOG Operation (Fn004)


The Program JOG Operation is a utility function, that allows continuous automatic operation determined by
the preset operation pattern, movement distance, movement speed, acceleration/deceleration time, waiting
time, and number of times of movement.
This function can be used to move the servomotor without it having to be connected to a host controller for the
machine as a trial operation in JOG operation mode. Program JOG Operation can be used to confirm the oper-
ation and for simple positioning operations.

(1) Settings before Operation


The following settings are required before performing program JOG operation.

• Set correctly the movement distance and speed considering the machine operation range and safe operation
speed.
• The SERVOPACK must be in Servo Ready status to execute this function.
• If the Servo-ON input signal (/S-ON) is ON, turn it OFF.
• If the parameter Pn 50A.1 is set to 7 (i.e., the servo is always ON), change the value.
(2) Precautions
• The program JOG operation is carried out in position control. However, the pulse reference input to the
SERVOPACK is inhibited (in /INHIBIT status) and no pulse reference input is accepted.
• The functions that are applicable for position control, such as position reference filter, can be used.
• The overtravel function is enabled in this function.
• When using an absolute encoder, the SEN signal needs not be input since it is always enabled.

(3) Related Parameters


Program JOG Operation Related Switch Speed Position   Torque
Classification
Pn530 Setting Range Setting Unit Factory Setting When Enabled
0000 to 0005 − 0000 Immediately Setup

Program JOG Movement Distance Speed Position   Torque


Classification
Pn531 Setting Range Setting Unit Factory Setting When Enabled
1 to 1073741824(230) 1 reference unit 32768 Immediately Setup

Program JOG Movement Speed Speed Position   Torque


Classification
Pn533 Setting Range Setting Unit Factory Setting When Enabled

Utility Functions (Fn)


1 to 10000 1 min-1* 500 Immediately Setup

Program JOG Acceleration/Deceleration Time Speed Position   Torque


Classification
Pn534 Setting Range Setting Unit Factory Setting When Enabled
2 to 10000 1 ms 100 Immediately Setup

Program JOG Waiting Time Speed Position   Torque


Classification
Pn535 Setting Range Setting Unit Factory Setting When Enabled
0 to 10000 1 ms 100 Immediately Setup

Number of Times of Program JOG Movement Speed Position   Torque


7
Classification
Pn536 Setting Range Setting Unit Factory Setting When Enabled
0 to 1000 1 time 1 Immediately Setup

∗ When using an SGMCS direct drive motor, the setting unit will be automatically changed to 0.1 min-1.

7-7
7 Utility Functions (Fn†††)

Factory
Parameter Contents
Setting
(Waiting time Pn535 → Forward movement Pn531) × Number
n.†††0
of times of movement Pn536
(Waiting time Pn535 → Reverse movement Pn531) × Number
n.†††1
of times of movement Pn536
(Waiting time Pn535 → Forward movement Pn531) × Number
of times of movement Pn536
n.†††2
(Waiting time Pn535 → Reverse movement Pn531) × Number
of times of movement Pn536

Pn530 (Waiting time Pn535 → Reverse movement Pn531) × Number 0


of times of movement Pn536
n.†††3
(Waiting time Pn535 → Forward movement Pn531) × Number
of times of movement Pn536
(Waiting time Pn535 → Forward movement Pn531 → Waiting
n.†††4 time Pn535 → Reverse movement Pn531)
× Number of times of movement Pn536
(Waiting time Pn535 → Reverse movement Pn531 → Waiting
n.†††5 time Pn535 → Forward movement Pn531)
× Number of times of movement Pn536
Note: For details of Pn530, refer to (4) Setting Infinite Time Operation and (5) Program JOG Operation Patterns.

(4) Setting Infinite Time Operation


• When 0, 1, 4 or 5 is set to Pn530.0, setting 0 to Pn536 (Number of Times of Program JOG Movement)
enables infinite time operation.
• Program JOG operation pattern follows the setting of Pn530.0. Only number of times of program JOG
movement is infinite. For details, refer to (5) Program JOG Operation Patterns.
• To stop infinite time operation, press the MODE/SET Key (or JOG/SVON Key of digital operator) to turn
the servomotor power OFF.
Note: 2 or 3 is set to Pn530.0, infinite time operation is disabled.
0 or 1 is set to Pn530.0, movement is one direction. Take note of movable range.

(5) Program JOG Operation Patterns


The following example is given when the rotating direction of the Servomotor is set as Pn000.0 = 0 (Forward
rotation by forward reference).

Pn530.0 = 0
(Waiting time Pn535 → Forward movement Pn531) × No. of times of movement Pn536
Number of times of movement Pn536

Movement
Pn531 Pn531 Pn531
Speed speed Movement Movement Movement
Pn533
Diagram distance distance distance

At zero speed
Press the
key.
Accel/Decel Waiting time
Waiting time time Waiting time
Pn535 Pn534 Pn535 Pn535

Servomotor
Run Status
(Stop) (Forward) (Stop) (Forward) (Stop) (Forward)

7-8
7.5 Program JOG Operation (Fn004)

Pn530.0 = 1
(Waiting time Pn535 → Reverse movement Pn531) × No. of times of movement Pn536
Number of times of movement Pn536

At zero speed

Movement Pn531 Pn531 Pn531


Speed speed Movement Movement Movement
distance distance distance
Diagram Pn533

Press the
key.
Accel/Decel time
Waiting time Pn534 Waiting time Waiting time
Pn535 Pn535 Pn535

Servomotor
Run Status
(Stop) (Reverse) (Stop) (Reverse) (Stop) (Reverse)

Pn530.0 = 2
(Waiting time Pn535 → Forward movement Pn531) × No. of times of movement Pn536
(Waiting time Pn535 → Reverse movement Pn531) × No. of times of movement Pn536
Number of times of movement Pn536 Number of times of movement Pn536

Accel/Decel time
Movement Pn531
speed Movement
Pn531 Waiting time Pn534 Waiting time
Speed distance
Movement
Pn535 Pn535
Pn533 distance
Diagram
At zero
speed
Press the Movement
Pn531 Pn531 speed
key. Movement Movement
Accel/Decel Pn533
Waiting time time Waiting time distance distance
Pn535 Pn534 Pn535

Servomotor
Run Status
(Stop) (Forward) (Stop) (Forward) (Stop) (Reverse) (Stop) (Reverse)

Pn530.0 = 3
(Waiting time Pn535 → Reverse movement Pn531) × No. of times of movement Pn536
(Waiting time Pn535 → Forward movement Pn531) × No. of times of movement Pn536

Utility Functions (Fn)


Number of times of movement Pn536 Number of times of movement Pn536

Accel/Decel time
Waiting time Pn534 Waiting time Waiting time Pn531 Pn531 Movement
Pn535 Pn535 Pn535 Movement Movement speed
Speed Press the distance distance Pn533
key.
Diagram
At zero
speed
Pn531 Pn531
Movement Movement Waiting time
distance distance Accel/Decel time Pn535
Pn533 Pn534 7
Movement speed

Servomotor
Run Status
(Stop) (Reverse) (Stop) (Reverse) (Stop) (Forward) (Stop) (Forward)
Note: When 3 is set to Pn530.0, infinite time operation is disabled.

7-9
7 Utility Functions (Fn†††)

Pn530.0 = 4
(Waiting time Pn535 → Forward movement Pn531 → Waiting time Pn535 → Reserve movement Pn531)
× No. of times of movement Pn536
Number of times of movement Pn536

Pn531
Movement
Movement speed
Speed distance Pn533
Diagram At zero
speed
Press the
key. Pn531
Waiting time Waiting time Movement Pn533
Pn535 Accel/Decel time Pn535 distance
Movement speed
Pn534

Servomotor
Run Status
(Stop) (Forward) (Stop) (Reverse) (Stop)

Pn530.0 = 5
(Waiting time Pn535 → Reverse movement Pn531 → Waiting time Pn535 → Forward movement Pn531)
× No. of times of movement Pn536
Number of times of movement Pn536

Accel/Decel time
Waiting time Pn534 Waiting time Pn531
Speed Pn535 Pn535 Movement
Press the distance
Diagram key.
At zero
speed
Pn531 Movement
Movement speed
distance Pn533

Servomotor
Run Status
(Stop) (Reverse) (Stop) (Forward) (Stop)

7-10
7.5 Program JOG Operation (Fn004)

(6) Operating Procedure


Follow the steps below to perform the program JOG operation after setting a program for JOG operation.

Display after
Step Keys Operation
Operation

1 Press the MODE/SET Key to select the utility function mode.


MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn004.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second. The


display shown on the left appears.
3 Note: When "no-oP" blinks for approximately one second, the
write prohibited setting is set in Fn010. Change the setting in
MODE/SET DATA/
Fn010, and press the key again after enabling writing. (Refer
to 7.12.)

4 Press the MODE/SET Key. The servomotor turns ON.


MODE/SET DATA/

Press the UP or DOWN Key according to the first movement


direction of the operation pattern. After the preset waiting time,
the movement starts.
Notes:
5 • Press the MODE/SET Key again during operation, and the ser-
MODE/SET DATA/ vomotor will be in baseblock status and stop.
• Press the DATA/SHIFT Key for approximately one second dur-
ing operation, the servomotor stops and the display of step 2
appears.
"End" blinks when the program JOG operation movement com-
pletes, and the display of step 4 appears.
Notes:
6 • Press the MODE/SET Key, and the servomotor will be in base-
block status and the display of step 3 appears.
(Blinking) • Press the DATA/SHIFT Key for approximately one second, and
the display of step 2 appears.
7 After program JOG operation, turn OFF the power and then turn ON again.

Utility Functions (Fn)

7-11
7 Utility Functions (Fn†††)

7.6 Initializing Parameter Settings (Fn005)


This function is used when returning to the factory settings after changing parameter settings.

• Be sure to initialize the parameter settings while the servo ON (/S_ON) signal is OFF.
• After initialization, turn OFF the power supply and then turn ON again to validate the
settings.

Follow the steps below to initialize the parameter setting.

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn005.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second.


The display shown on the left appears.
3 Note: When "no-oP" blinks for approximately one second,
the write prohibited setting is set in Fn010. Change
MODE/SET DATA/
the setting in Fn010, and press the key again after
enabling writing. (Refer to 7.12.)

Press the MODE/SET Key. Then, the parameters will be


4 initialized.
MODE/SET DATA/
During initialization, the display shown on the left blinks.
Display blinks

When the initialization of parameter setting completes, the


5
display shown on the left blinks for about one second.
Display blinks

The display changes from "donE" to the display shown on


6
the left.

Press the DATA/SHIFT Key for approximately one second.


7
"Fn005" is displayed again.
MODE/SET DATA/

8 Turn OFF the power and then turn ON again to validate the setting.

7-12
7.7 Clearing Alarm History (Fn006)

7.7 Clearing Alarm History (Fn006)


The clear alarm history function deletes all of the alarm history recorded in the SERVOPACK.

Note: The alarm history can be deleted only with this function. The alarm history is not deleted when the
alarm reset is executed or the main circuit power supply of the SERVOPACK is turned OFF.

Follow the steps below to clear the alarm history.

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn006.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second.


The display shown on the left appears.
3 Note: When "no-oP" blinks for approximately one second,
the write prohibited setting is set in Fn010. Change
MODE/SET DATA/
the setting in Fn010, and press the key again after
enabling writing. (Refer to 7.12.)

Press the MODE/SET Key to clear the alarm history.


4 The display shown on the left blinks for about one second
MODE/SET DATA/ when the data is cleared.
Display blinks

The display changes from "donE" to the display shown on


5
the left.

Press the DATA/SHIFT Key for approximately one second.


6
"Fn006" is displayed again.
MODE/SET DATA/

Utility Functions (Fn)

7-13
7 Utility Functions (Fn†††)

7.8 Offset Adjustment of Analog Monitor Output (Fn00C)


This function is used to manually adjust the offsets for the analog monitor outputs (torque reference monitor
output and motor speed monitor output). The offsets for the torque reference monitor output and motor speed
monitor output can be adjusted individually. The offset values are factory-set before shipping. Therefore, the
user need not usually use this function.

(1) Adjustment Example


An example of offset adjustment to the motor speed monitor is shown below.

Analog monitor output


voltage

Offset
adjustment

Motor speed

Item Specifications
Zero-adjustment Range -2.4 V to + 2.4 V
Adjustment Unit 18.9 mV/LSB

<Notes>
• Offset adjustment cannot be made if write protection is set in Fn010.
• The adjustment value will not be initialized when parameter settings are initialized using Fn005.
• Make offset adjustment with a measuring instrument connected, so that the analog monitor output is zero.
An example of settings for a zero analog monitor output is shown below.
• While the motor is not turned ON, set the monitor signal to the torque reference.
• In speed control, set the monitor signal to the position error.
(2) Operating Procedure
Follow the steps below to perform the offset adjustment of analog monitor output.

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn00C.


MODE/SET DATA/

Press the DATE/SHIFT Key for approximately one second.


The display shown on the left appears.
3 Note: When "no-oP" blinks for approximately one second,
the write prohibited setting is set in Fn010. Change
MODE/SET DATA/
the setting in Fn010, and press the key again after
enabling writing. (Refer to 7.12.)

7-14
7.8 Offset Adjustment of Analog Monitor Output (Fn00C)

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select channel 1 (analog mon-


4
itor 1) or channel 2 (analog monitor 2) monitor output.
MODE/SET DATA/

Press the DATA/SHIFT Key for less than one second. Zero
5
adjustment data will be displayed as shown on the left.
MODE/SET DATA/

6 Press the UP or DOWN Key to change the data.


MODE/SET DATA/

Press the DATA/SHIFT Key for less than one second. The
analog monitor output channel is displayed as shown on the
7 left.
MODE/SET DATA/ To adjust a different channel, switch the monitor channel
using steps 4 through 6.

Press the DATA/SHIFT Key for approximately one second.


8
"Fn00C" is displayed again.
MODE/SET DATA/

Utility Functions (Fn)

7-15
7 Utility Functions (Fn†††)

7.9 Gain Adjustment of Analog Monitor Output (Fn00D)


This function is used to manually adjust the gains for the analog monitor outputs (torque reference monitor
output and motor speed monitor output). The gains for the torque reference monitor output and motor speed
monitor output can be adjusted individually. The gain values are factory-set before shipping. Therefore, the
user need not usually use this function.

(1) Adjustment Example


An example of gains adjustment to the motor speed monitor is shown below.

Analog monitor
output voltage

1 [V]
Gain adjustment

1000 [min-1]
Motor speed

Item Specifications
Gain-adjustment Range 50% to 150%
Adjustment Unit 0.4%/LSB

The gain adjustment width is made with a 100% output set as a center value (adjustment range: 50% to 150%).
A setting example is shown below.

<Setting the Set Value to −125>


100% + (−125 × 0.4) = 50%
Therefore, the monitor output voltage is 0.5 times as high.

<Setting the Set Value to 125>


100% + (125 × 0.4) =150%
Therefore, the monitor output voltage is 1.5 times as high.

<Notes>
• Gain adjustment cannot be made if write protection is set in Fn010.
• The adjustment value will not be initialized when parameter settings are initialized using Fn005.

7-16
7.9 Gain Adjustment of Analog Monitor Output (Fn00D)

(2) Operating Procedure


Follow the steps below to perform the gain adjustment of analog monitor output.

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn00D.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second.


The display shown on the left appears.
3 Note: When "no-oP" blinks for approximately one second,
the write prohibited setting is set in Fn010. Change
MODE/SET DATA/
the setting in Fn010, and press the key again after
enabling writing. (Refer to 7.12.)

Press the MODE/SET Key to select channel-1 or channel-2


4
monitor output.
MODE/SET DATA/

Press the DATA/SHIFT Key for less than one second. Gain
5
adjustment data will be displayed as shown on the left.
MODE/SET DATA/

Press the UP or DOWN Key to change the data. This com-


6
pletes gain adjustment of the analog monitor output.
MODE/SET DATA/

Press the DATA/SHIFT Key for less than one second. The
analog monitor output channel is displayed as shown on the
7 left.
MODE/SET DATA/ To adjust a different channel, switch the monitor channel
using steps 4 through 6.

Press the DATA/SHIFT Key for approximately one second.


8
"Fn00D" is displayed again.
MODE/SET DATA/

Utility Functions (Fn)

7-17
7 Utility Functions (Fn†††)

7.10 Automatic Offset-Signal Adjustment of the Motor Current


Detection (Fn00E)
Perform this adjustment only if highly accurate adjustment is required for reducing torque ripple caused by
current offset. Basically, the user need not perform this adjustment.

• Be sure to perform this function while the servo ON (/S_ON) signal is OFF.
• Execute the automatic offset adjustment if the torque ripple is too big when compared
with that of other SERVOPACKs.

Follow the steps below.

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn00E.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second.


The display shown on the left appears.
3 Note: When "no-oP" blinks for approximately one second,
the write prohibited setting is set in Fn010. Change
MODE/SET DATA/
the setting in Fn010, and press the key again after
enabling writing. (Refer to 7.12.)
Press the MODE/SET Key.
The offset will be automatically adjusted.
4
MODE/SET DATA/ When the adjustment completes, the display shown on the
Display blinks left blinks for about one second.

The display changes from "donE" to the display shown on


5
the left.

Press the DATA/SHIFT Key for approximately one second.


6
"Fn00E" is displayed again.
MODE/SET DATA/

7-18
7.11 Manual Offset-Signal Adjustment of the Motor Current Detection (Fn00F)

7.11 Manual Offset-Signal Adjustment of the Motor Current


Detection (Fn00F)
Use this function only if the torque ripple is still high after the automatic offset adjustment of the motor cur-
rent detection signal (Fn00E).

If this function is executed carelessly, it may worsen the characteristics.


Observe the following precautions when performing manual servo tuning.
• Run the servomotor at a speed of approximately 100 min-1.
• Adjust the offset until the torque reference monitor ripple is minimized, monitoring the
torque reference by using the analog monitor.
• Adjust the phase-U and phase-V offsets alternately several times until these offsets
are well balanced.

Follow the steps below.

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn00F.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second.


The display shown on the left (phase U) appears.
3 Note: When "no-oP" blinks for approximately one second,
the write prohibited setting is set in Fn010. Change
MODE/SET DATA/
the setting in Fn010, and press the key again after
enabling writing. (Refer to 7.12.)

Press the DATA/SHIFT Key to display the phase-U offset


4
amount.
MODE/SET DATA/

Press the UP or DOWN Key to adjust the offset. Carefully


adjust the offset while monitoring the torque reference mon-
5 itor signal.
MODE/SET DATA/
Adjustable range: −512 to +511

Utility Functions (Fn)


Press the DATA/SHIFT Key.
6
The display shown on the left appears.
MODE/SET DATA/

Press the MODE/SET Key.


7
The display shown on the left appears (phase V).
MODE/SET DATA/

Press the DATA/SHIFT Key to display the phase-V offset


8
amount.
MODE/SET DATA/

Press the UP or DOWN Key to adjust the offset. Carefully


9
adjust the offset while monitoring the torque reference mon- 7
MODE/SET DATA/
itor signal.
Adjustable range: −512 to +511

Press the DATA/SHIFT Key.


10
The display shown on the left appears.
MODE/SET DATA/

When the offset adjustment completes, press the DATA/


11 SHIFT Key for approximately one second.
MODE/SET DATA/ "Fn00F" is displayed again.

7-19
7 Utility Functions (Fn†††)

7.12 Write Prohibited Setting (Fn010)


Prohibiting writing prevents writing parameters by mistake.

This function can write-protect all Pn††† parameters and the utility functions (Fn††† ) shown in (1)
Utility Functions That Can Be Write-protected.

(1) Utility Functions That Can Be Write-protected


Write
Parameter Reference
Function Prohibited
No. Section
Setting
Fn000 Alarm traceback data display × 7.2
Fn002 JOG operation { 7.3
Fn003 Origin search { 7.4
Fn004 Program JOG operation { 7.5
Fn005 Initialize parameter settings { 7.6
Fn006 Clear alarm traceback data { 7.7
Fn008 Absolute encoder multi-turn reset and encoder alarm reset { 5.9.5
5.3.2
Fn009 Automatic tuning of analog (speed, torque) reference offset {
5.5.2
Fn00A Manual servo tuning of speed reference offset { 5.3.2
Fn00B Manual servo tuning of torque reference offset { 5.5.2
Fn00C Manual zero-adjustment of analog monitor output { 7.8
Fn00D Manual gain-adjustment of analog monitor output { 7.9
Fn00E Automatic offset-adjustment of motor current detection signal { 7.10
Fn00F Manual offset-adjustment of motor current detection signal { 7.11
Fn010 Write prohibited setting − 7.12
Fn011 Checks servomotor models × 7.13
Fn012 Software version display × 7.14
Multi-turn limit value setting change when a Multi-turn Limit
Fn013 { 5.9.8
Disagreement alarm occurs
Fn014 Resets configuration error of option module { 7.15
Fn01B Initializes vibration detection level { 7.16
Fn01E SERVOPACK and servomotor ID display × 7.17
Fn01F Display of servomotor ID for feedback option × 7.18
Fn020 Origin setting × 7.19
Fn030 Software reset × 7.20
Fn200 Tuning-less level setting { 6.3.2
Fn201 Advanced autotuning { 6.4.2
Fn202 Advanced autotuning by reference { 6.5.2
Fn203 One-parameter tuning { 6.6.2
Fn204 Anti-resonance control adjustment function { 6.7.2
Fn205 Vibration suppression function { 6.7.2
Fn206 EasyFFT { 7.21
Fn207 Online vibration monitor { 7.22
Note: {: Possible, ×: Impossible
If the write prohibited setting (Fn010) is enabled, the following display will appear on the Panel Operator when the
user attempts to execute the above utility functions. To execute these utility functions, set Fn010 to write permitted
by using the procedure shown in (2) Operating Procedure.

Blinks for one second

7-20
7.12 Write Prohibited Setting (Fn010)

(2) Operating Procedure


Follow the steps below to set "write prohibited" or "write permitted."

Setting values are as follows:

• "P.0000": Write permitted (Releases write prohibited mode.) [Factory setting]


• "P.0001": Write prohibited (Parameters become write prohibited from the next power ON.)

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn010.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second.


3
The display shown on the left appears.
MODE/SET DATA/

Press the UP or DOWN Key to set a value:


4 P.0000: Write permitted (Factory setting)
MODE/SET DATA/ P.0001: Write prohibited
Press the MODE/SET Key to register the value.
The write prohibited settings of parameters are executed.
5 When the value is registered, the display shown on the left
blinks for about one second.
MODE/SET DATA/ Note: If a value other than "P.0000" and "P.0001" is set,
Display blinks "Error" is displayed.

6 The display changes from "donE" to "P.000†."

Press the DATA/SHIFT Key for approximately one second.


7
"Fn010" is displayed again.
MODE/SET DATA/

8 Turn OFF the power and then turn ON again to validate the setting.

Utility Functions (Fn)

7-21
7 Utility Functions (Fn†††)

7.13 Servomotor Model Display (Fn011)


This function is used to check the servomotor model, voltage, capacity, encoder type, and encoder resolution.
If the SERVOPACK has been custom-made, you can also check the specification codes of SERVOPACKs.

Follow the steps below.

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn011.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second


to display the servomotor model and voltage code.

Servomotor Voltage Servomotor Model


Data Type Data Model
MODE/SET DATA/ 02 400 VAC 60 SGMAV
3 01 200 VAC 62 SGMSV
63 SGMGV
6D SGMJV
21 SGMPS
32 SGMCS-C
33 SGMCS-D
34 SGMCS-B
35 SGMCS-E
36 SGMCS-L
37 SGMCS-M

Press the MODE/SET Key to display the servomotor capac-


ity.

4
MODE/SET DATA/

Servomotor capacity in units of 10 W


The above example indicates 100 W

Press the MODE/SET Key, and the encoder type and reso-
lution code will be displayed.

5 MODE/SET DATA/
Encoder Type Encoder Resolution
Data Type Data Resolution
00 Incremental 13 13-bit
Absolute 17 17-bit
01 (Multi-turn) 20 20-bit
Absolute
02 (Within one
rotation)

Press the MODE/SET Key to display the SERVOPACK’s


code for custom orders.
* The display "y.0000" means standard model.
6
MODE/SET DATA/

Code for custom orders

7-22
7.14 Software Version Display (Fn012)

Display after
Step Keys Operation
Operation

Press the DATA/SHIFT Key for approximately one second.


7
"Fn011" is displayed again.
MODE/SET DATA/

7.14 Software Version Display (Fn012)


Select Fn012 to check the SERVOPACK and encoder software version numbers.

Follow the steps below.

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn012.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second


3
to display the SERVOPACK software version number.
MODE/SET DATA/

Press the MODE/SET Key to display the encoder software


4
version number.
MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second.


5
"Fn012" is displayed again.
MODE/SET DATA/

Utility Functions (Fn)

7-23
7 Utility Functions (Fn†††)

7.15 Resetting Configuration Error of Option Module (Fn014)


The SERVOPACK with option module recognizes installation status and types of option module which is con-
nected to SERVOPACK. If an error is detected, the SERVOPACK issues an alarm.

This function resets these alarms.

For alarm types and corrective actions, refer to 10 Troubleshooting.

Note 1. Alarms related to option module can be cleared only by this function. These alarms cannot be cleared by alarm
reset or turning OFF the main circuit power supply.
2. Before clearing the alarm, perform corrective action for the alarm.

(1) Operating Procedure


Follow the steps below.

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

Press the UP or DOWN Key to select Fn014.


Note: When "no-oP" blinks for approximately one second,
2 the write prohibited setting is set in Fn010. Change
MODE/SET DATA/ the setting in Fn010, and press the key again after
enabling writing. (Refer to 7.12.)

Press the DATA/SHIFT Key for approximately one second.


3 The display shown on the left appears.
MODE/SET DATA/

Press the UP or DOWN Key to select option module to be


4 cleared.
MODE/SET DATA/

Press the MODE/SET Key for approximately one second.


5
The display shown on the left appears.
MODE/SET DATA/

Press the MODE/SET Key again. The display changes as


Display blinks
6 shown on the left and the configuration error of option mod-
↓ ule is cleared.
MODE/SET DATA/

The display changes from "done" to the display shown on


7
the left.

Press the DATA/SHIFT Key for approximately one second.


8
"Fn014" is displayed again.
MODE/SET DATA/

9 Turn OFF the power and then turn ON again to validate the setting.

7-24
7.16 Vibration Detection Level Initialization (Fn01B)

7.16 Vibration Detection Level Initialization (Fn01B)


This function detects vibration when servomotor is connected to a machine and automatically adjust the vibra-
tion detection level (Pn312) to output more exactly the vibration alarm (A.520) and warning (A.911).

The vibration detection function detects vibration elements according to the motor speed.

Parameter Meaning When Enabled Classification


n.†††0 Does not detect vibration [Factory setting]
Outputs the warning (A.911) when vibration is
Pn310 n.†††1 Immediately Setup
detected.
n.†††2 Outputs the alarm (A.520) when vibration is detected.

If the vibration exceeds the detection level calculated by the following formula, the alarm or warning will be
output according to the setting of vibration detection switch (Pn310).

-1
Vibration detection level (Pn312[min ])× Detection sensibility (Pn311[%])
Detection level =‫ޓ‬
100

<Remarks>
• Use this function if the vibration alarm (A.520) or warning (A.911) is not output correctly when a vibration
above the factory setting vibration detection level (Pn312) is detected. In other cases, it is not necessary to
use this function.
• The vibration alarm or warning detection sensibility differs depending on the machine conditions. In this
case, a detection sensibility fine adjustment can be set in the detection sensibility Pn311.

• The vibration may not be detected because of improper servo gains. Also, not all
kinds of vibrations can be detected. Use the detection result as a guideline.
• Set a proper moment of inertia ratio (Pn103). Improper setting may result in the vibra-
tion alarm, warning misdetection, or non-detection.
• The references that are used to operate your system must be input to execute this
function.
• Execute this function under the operation condition for which the vibration detection
level should be set.
• Execute this function to set the vibration detection level while the motor speed
reaches at least 10% of its maximum.

(1) Operating Procedure

Utility Functions (Fn)


Follow the steps to initialize the parameter Pn312.

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn01b.


MODE/SET DATA/ 7
Press the DATA/SHIFT Key for approximately one second.
The display shown on the left appears.
3 Note: When "no-oP" blinks for approximately one second,
the write prohibited setting is set in Fn010. Change
MODE/SET DATA/
the setting in Fn010, and press the key again after
enabling writing. (Refer to 7.12.)

7-25
7 Utility Functions (Fn†††)

Display after
Step Keys Operation
Operation
Press the MODE/SET Key for approximately one second
again. The display shown on the left will flash and the
vibration level will be detected and refreshed. This will con-
tinue until the MODE/SET Key is pressed again.
4 Notes:
MODE/SET DATA/ • Operate the SERVOPACK with the references that will
Display blinks be used for actual operation.
• If the servomotor is rotating at 10% or less of the maxi-
mum speed, "Error" will be displayed.
Press the MODE/SET Key again at a suitable time to com-
plete vibration detection and refreshing the setting. This
5 will enable the setting. If the setting has been completed
MODE/SET DATA/ normally, "donE" will be displayed. If there was a setting
failure, "Error" will be displayed.

Press the DATA/SHIFT Key for approximately one second.


6
"Fn01b" is displayed again.
MODE/SET DATA/

(2) Related Parameters


Use the following parameters as required.

Vibration Detection Sensibility Speed Position   Torque


Classification
Pn311 Setting Range Setting Unit Factory Setting When Enabled
50 to 500 1% 100 Immediately Tuning

Vibration Detection Level Speed Position   Torque


Classification
Pn312 Setting Range Setting Unit Factory Setting When Enabled
0 to 5000 1 min-1 50 Immediately Tuning

Note: Pn312 is set by the vibration detection level, so it is not necessary to adjust it.

7-26
7.17 Display of SERVOPACK and Servomotor ID (Fn01E)

7.17 Display of SERVOPACK and Servomotor ID (Fn01E)


This function displays ID information for SERVOPACK, servomotor, encoder and option module connected
to the SERVOPACK.

Note that the ID information of some option modules is not stored in the SERVOPACK. "Not available" will
be displayed for these option modules.

To use this function, the digital operator (JUSP-OP05A-1-E, option) or SigmaWin+ (option) is needed.

This function cannot be executed from the panel operator on the SERVOPACK.

The following items can be displayed.

ID Items to be Displayed
• SERVOPACK model
• SERVOPACK serial number
• SERVOPACK manufacturing date
SERVOPACK
• SERVOPACK input voltage (V)
• Maximum applicable motor capacity (W)
• Maximum applicable motor rated current (Arms)
• Servomotor model
• Servomotor order number
• Servomotor manufacturing date
Servomotor
• Servomotor input voltage (V)
• Servomotor capacity (W)
• Servomotor rated current (Arms)
• Encoder model
• Encoder serial number
Encoder
• Encoder manufacturing date
• Encoder type/resolution
• Safety option module model
• Safety option module serial number
Safety Option Module
• Safety option module manufacturing date
• Safety option module ID number
• Feedback option module model
Feedback Option • Feedback option module serial number (Reserved area)
Module* • Feedback option module manufacturing date
• Feedback option module ID

Utility Functions (Fn)


∗ When an SGDV-OF01AV fully-closed loop control option module is connected, "Not available" will be displayed.

7-27
7 Utility Functions (Fn†††)

7.18 Display of Servomotor ID in Feedback Option Module (Fn01F)


This function displays ID information for servomotor and encoder in feedback option module connected to the
SERVOPACK.

To use this function, the digital operator (JUSP-OP05A-1-E, option) or SigmaWin+ (option) is needed.

This function cannot be executed from the panel operator on the SERVOPACK.

The following items can be displayed.

ID Items to be Displayed
• Servomotor model
• Servomotor order number
Servomotor • Servomotor input voltage (V)
• Servomotor capacity (W)
• Servomotor rated current (Arms)
• Encoder model
• Encoder serial number
Encoder
• Encoder type/resolution (Two types of resolution display available: Num-
ber of bits and pulses/rev.)
• Parameter file source ID (14 characters)
Parameter file
• Parameter file version (4 digits hexadecimal display)

7-28
7.19 Origin Setting (Fn020)

7.19 Origin Setting (Fn020)


When using an external encoder for fully-closed loop control, this function is used to set the current position
of external encoder as the origin (zero point position).

Use the following product as an absolute external scale.


Absolute separate linear scale (made by Mitutoyo Corporation)
ABS ST780A series
Model ABS ST78†A

(1) Settings before Operation


The following settings are required before setting origin.

• If the /S-ON input signal is ON, turn OFF the signal.


• If Pn50A.1 is set to 7 (i.e., the servo is always ON), change the value.

(2) Operating Procedure


Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn020.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second.


3
The display shown on the left appears.
MODE/SET DATA/

Press the UP Key until "OSET5" is displayed.


Note:
4 If there is a mistake during key operations. "no_oP" will
MODE/SET DATA/
blink for approximately one second and then "Fn000" will
be displayed again.
Press the MODE/SET Key to set the origin of the external
encoder.
5
After the setting is completed, "donE" will blink for approx-
Display blinks MODE/SET DATA/
imately one second.

Utility Functions (Fn)


6 After one second After "donE" is displayed, "OSET5" is displayed again.

Press the DATA/SHIFT Key for approximately one second.


7
"Fn020" is displayed again.

8 Turn OFF the power and then turn ON again to validate the setting.

7-29
7 Utility Functions (Fn†††)

7.20 Software Reset (Fn030)


This function enables resetting the SERVOPACK internally from software. The operation of tuning OFF the
power and then turning ON again to validate the setting can be omitted by executing this function.

• Starts software reset operation when the servo ON (/S_ON) signal is OFF.
• This function resets the SERVOPACK independently of host controller. The SERVO-
PACK carries out the same processing as when the power supply is turned ON and
outputs the ALM signal. The status of other output signals may be forcibly changed.

(1) Settings before Operation


The following settings are required before executing the software reset function.

• If the /S-ON input signal is ON, turn OFF the signal.


• If Pn50A.1 is set to 7 (i.e., the servo is always ON), change the value.

Follow the steps below to reset the SERVOPACK internally.

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn030.


MODE/SET DATA/

Press the DATE/SHIFT key for approximately one second.


3
The display shown on the left appears.
MODE/SET DATA/

Press the UP Key until "SrSt5" is displayed.


4 Note: If there is a mistake during key operations, "nO_OP"
will blink for approximately one second and then
MODE/SET DATA/ "Fn030" will be displayed again.
Press the MODE/SET Key. The panel display will change
to the same initial status display as when the power supply
5 turns ON.
MODE/SET DATA/ Note: This function cannot be executed while the servo is
ON.

7-30
7.21 EasyFFT (Fn206)

7.21 EasyFFT (Fn206)


EasyFFT sends a frequency waveform reference from the SERVOPACK to the servomotor and rotates the ser-
vomotor at minimal speed a number of times over a certain period, thus causing machine vibration. The SER-
VOPACK detects the resonance frequency from the generated vibration and makes notch filter settings
according to the resonance frequency detection. The notch filter is effective for the elimination of high-fre-
quency vibration and noise.

WARNING
• The servomotor rotates at minimal speed when EasyFFT is executed. Do not touch the servomotor or
machine during execution of EasyFFT, otherwise injury may result.

CAUTION
• Use the EasyFFT when the servo gain is low, such as in the initial stage of servo adjustment. If EasyFFT
is executed after increasing the gain, the servo system may vibrate depending on the machine character-
istics or gain balance.

Machine vibration may be suppressed by setting a notch filter according to the detected vibration frequency.

Small
rotation Small
Reference
movement

Response

SERVOPACK

In addition to this function, Online Vibration Monitor (Fn207) can be used to detect machine vibration and
automatically make notch filter settings. Use the following flowchart to determine which function should be
used.

Utility Functions (Fn)

7-31
7 Utility Functions (Fn†††)

When using mainly for servo gain adjustment, etc.

Start

Vibration with No
high-frequency noise
during operation

Yes

Turn OFF the servo, and


execute EasyFFT (Fn206)

Adjsut servo gain

No
Vibration

Yes

With the servo ON, execute


Online Vibration Monitor
(Fn207)

End

• Starts EasyFFT when the servo ON (/S_ON) signal is OFF.


• Do not input the reference from outside because EasyFFT outputs the special
reference from the SERVOPACK.

(1) Operating Procedure


Follow the steps below.

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select Fn206.


MODE/SET DATA/

Press the DATA/SHIFT for approximately one second. The


display shown on the left appears. The panel operator is in
the reference amplitude setting mode.
3 Note: When "no-oP" blinks for approximately one second,
Setting reference MODE/SET DATA/ the write prohibited setting is set in Fn010. Change
amplitude the setting in Fn010, and press the key again after
enabling writing. (Refer to 7.12.)

7-32
7.21 EasyFFT (Fn206)

Display after
Step Keys Operation
Operation
Press the UP or DOWN Key to set a reference amplitude.
Reference amplitude setting: 1 to 800
Notes:
• At the initial execution of Fn206, do not change the refer-
4 ence amplitude setting, but starts from the initial value
15. Though increasing reference amplitude increases the
MODE/SET DATA/ detection accuracy, the vibration and noise occurring on
the machine will increase momentarily. Increase the
amplitude value little by little, observing the result.
• The set value of reference amplitude is stored in Pn456.

Press the DATA/SHIFT Key for approximately one second


5
MODE/SET DATA/ to enter the run ready status.
Run ready status
Press the MODE/SET Key to enter Servo ON status (the
servomotor power ON)
6 Note: Press the MODE/SET Key to turn the servomotor
MODE/SET DATA/ power OFF. "F" is displayed to indicate the run ready
status.
In the Servo ON status (the servomotor power ON), press
the UP Key (forward) or the DOWN Key (reverse). The
servomotor performs a few to-and-from movements within
1/4 rotation in automatic operation. The motor performs
such movements for approximately 2 seconds. During this
operation, the display shown on the left blinks.
7 Display blinks
Notes:
MODE/SET DATA/
• Press the MODE/SET Key to stop the servomotor. No
detection is executed. "F." is displayed to indicate the run
Servomotor ready status (step 5).
small movement • Do not enter the machine’s working area, because the ser-
vomotor rotates. Some noise may result.
At normal completion of the detection, "E_FFt" stops blink-
ing and the detected resonant frequency is displayed. When
failing to detect, "F----" is displayed.
To monitor the resonance frequency without setting the
detection result, press the DATA/SHIFT Key. To set the
detection result, proceed to step 9.
<IMPORTANT>
8 If the operation ended normally but it took two second or
Detection result more, the detection accuracy may not be good. Set the

Utility Functions (Fn)


reference amplitude little higher than 15 in step 4 and re-
example
execute the operation. A higher detection accuracy be
obtained.
Though increasing reference amplitude increases the detec-
tion accuracy, the vibration and noise occurring in the
machine will increase momentarily. Increase the amplitude
value little by little, observing the result.
Press the DATA/SHIFT Key for approximately one second.
9 The servomotor turns OFF and the utility function mode
MODE/SET DATA/ display appears.

7-33
7 Utility Functions (Fn†††)

Display after
Step Keys Operation
Operation
After the detection completes normally, press the MODE/
SET Key. The optimum notch filter for the detected fre-
quency is automatically set. When the notch filter is set
correctly, the display "donE" blinks.
Display blinks When the 1st notch filter frequency is already set
Pn408=n.†††1 (Pn408=n†††1), the 2nd notch filter frequency will be
10 Pn409=1250 (Hz) automatically set (Pn40C).
MODE/SET DATA/
Notes:
• If both the 1st and 2nd notch filter frequencies are
already set (Pn408 = n.†1††), a notch filter frequency
cannot be set any more.
• Set Pn408 = n.†††0 (disables 1st notch filter) not to
use the notch filter frequency detected by executing
EasyFFT function.

Press the MODE/SET Key to return to the display of run


11
MODE/SET DATA/ ready status.
Run ready status

Press the DATA/SHIFT Key for approximately one second.


12
"Fn206" is displayed again.
MODE/SET DATA/

13 Turn OFF the power and then turn ON again to validate the setting.

(2) Related Parameters


The EasyFFT related parameters are listed below. These parameters will be automatically set and the user
need not set them manually.

Parameter Meaning When Enabled Classification


n.†††0 Disables 1st notch filter. (Factory setting)
n.†††1 Uses 1st notch filter.
Pn408 Immediately Setup
n.†0†† Disables 2nd notch filter. (Factory setting)
n.†1†† Uses 2nd notch filter.

1st Notch FIlter Frequency Speed Position   Torque


Classification
Pn409 Setting Range Setting Unit Factory Setting When Enabled
50 to 5000 1 Hz 5000 Immediately Tuning

2nd Notch FIlter Frequency Speed Position   Torque


Classification
Pn40C Setting Range Setting Unit Factory Setting When Enabled
50 to 5000 1 Hz 5000 Immediately Tuning

Sweep Torque Reference Amplitude Speed Position   Torque


Classification
Pn456 Setting Range Setting Unit Factory Setting When Enabled
1 to 800 1% 15 Immediately Tuning

7-34
7.22 Online Vibration Monitor (Fn207)

7.22 Online Vibration Monitor (Fn207)


The machine vibration can sometimes be suppressed by setting a notch filter or torque reference filter for the
vibration frequencies.

When online, vibration frequencies caused by machine resonance will be detected and the frequency that has
the highest peak will be displayed on the Panel Operator. The effective torque reference filter or notch filter
frequency for the vibration frequency will be automatically selected and the related parameters will be auto-
matically set.

In addition to this function, EasyFFT (Fn206) can be used to detect machine vibration and automatically make
notch filter settings. Use the following flowchart to determine which function should be used.

When using mainly for servo gain adjustment, etc.

Start

Vibration with No
high-frequency noise
during operation

Yes

Turn OFF the servo, and


execute EasyFFT (Fn206)

Adjsut servo gain

No
Vibration

Yes

With the servo ON, execute


Online Vibration Monitor
(Fn207)

End Utility Functions (Fn)

7-35
7 Utility Functions (Fn†††)

(1) Operating Procedure


Follow the steps below.

Display after
Step Keys Operation
Operation

Press the MODE/SET Key to select the utility function


1
mode.
MODE/SET DATA/

2 Press the UP or DOWN Key to select the Fn207.


MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one second.


The display shown on the left appears.
3 Note: When "no-oP" blinks for approximately one second,
the write prohibited setting is set in Fn010. Change
MODE/SET DATA/
the setting in Fn010, and press the key again after
enabling writing. (Refer to 7.12.)

Press the MODE/SET Key. "F" will blink, and the detection
4
MODE/SET DATA/ of frequencies will start automatically.
Display blinks
When "F" stops blinking, detection has been completed. If
detection has been performed normally, the results of detec-
tion will be displayed.
The displayed value is the frequency of the highest peak of
vibration.
To monitor the vibration frequency without setting the
5 detection result, press the DATA/SHIFT Key. To set the
Detection result example MODE/SET DATA/ detection result, proceed to step 6.
Notes:
• If a frequency is not detected, "F----" will be displayed.
• If detection processing is not completed normally for
some reason, "no_oP" will be displayed.
If the MODE/SET Key is pressed, the optimum notch filter
frequency or torque reference filter time constant for the
6
MODE/SET DATA/ frequency value will be set automatically, and "donE" will
blink if the setting is completed normally.

Press the DATA/SHIFT Key for approximately one second.


7
"Fn207" is displayed again.
MODE/SET DATA/

(2) Related Parameters


The following parameters are set automatically by using online vibration monitor.

Parameter Meaning
Pn401 Torque Reference Filter Time Constant
Pn408 Torque Related Function Switch
Pn409 1st Notch Filter Frequency

7-36
8
Monitor Modes (Un†††)

8.1 List of Monitor Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2


8.2 Operation in Monitor Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.3 Reading 32-bit Decimal Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8.4 Monitoring Input Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.4.1 Displaying Input Signal Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.4.2 Interpreting Input Signal Display Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.4.3 Input Signal Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8.5 Monitoring Safety Input Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7


8.5.1 Interpreting Safety Input Signal Display Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
8.5.2 Safety Input Signal Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

8.6 Monitoring Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8


8.6.1 Displaying Output Signal Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.6.2 Interpreting Output Signal Display Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.6.3 Output Signal Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

8.7 Monitor Display at Power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9


Monitor Modes (Un)

8-1
8 Monitor Modes (Un†††)

8.1 List of Monitor Modes


The monitor mode can be used for monitoring the reference values, I/O signal status, and SERVOPACK inter-
nal status.

Refer to the following table.

Parameter
Content of Display Unit
No.
Un000 Motor rotating speed min-1
Un001 Speed reference min-1
Un002 Internal torque reference (in percentage to the rated torque) %
Un003*3 Rotation angle 1 (32-bit decimal code) encoder pulse
Un004 Rotation angle 2 (Electric angle from 0 degree of phase-U) deg
Un005*1 Input signal monitor −

Un006*2 Output signal monitor −


Un007 Input reference pulse speed (valid only in position control) min-1
Un008 Position error amount (valid only in position control) reference unit
Accumulated load ratio (in percentage to the rated torque:
Un009 %
effective torque in cycle of 10 seconds)
Regenerative load ratio (in percentage to the processable
Un00A regenerative power: regenerative power consumption in cycle %
of 10 seconds)
Power consumed by DB resistance
Un00B (in percentage to the processable power at DB activation: dis- %
played in cycle of 10 seconds)
Un00C*3 Input reference pulse counter (32-bit decimal code) reference unit
Feedback pulse counter (encoder pulses × 4 (multiplier): 32-bit
Un00D*3 decimal code)
encoder pulse

Fully-closed feedback pulse counter


Un00E*3 (Fully-closed feedback pulse × 4 (multiplier): 32-bit decimal External encoder pulse
code)
Un012 Total operation time 100 ms
Un013*3 Feedback pulse counter (32-bit decimal code) reference unit
Un014 Effective gain monitor (gain settings 1 = 1, gain settings 2 = 2) −
Un015 Safety I/O signal monitor −
Un020 Motor rated speed min-1
Un021 Motor maximum speed min-1

∗1. For details, refer to 8.4 Monitoring Input Signals.


∗2. For details, refer to 8.6 Monitoring Output Signals.
∗3. For details, refer to 8.3 Reading 32-bit Decimal Displays.

8-2
8.2 Operation in Monitor Mode

8.2 Operation in Monitor Mode


The example below shows how to display the contents of monitor number Un000 (when the servomotor
rotates at 1500 min-1)

Display after
Step Keys Operation
Operation
Press the MODE/SET Key to select the monitor mode.
1
MODE/SET DATA/

If Un000 is not displayed, press the UP or DOWN Key to


2 select Un000.
MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one sec-


3 ond to display the data of Un000 (motor speed).
MODE/SET DATA/

Press the DATA/SHIFT Key for approximately one sec-


4 ond to return to the display of step 1.
MODE/SET DATA/

Monitor Modes (Un)

8-3
8 Monitor Modes (Un†††)

8.3 Reading 32-bit Decimal Displays


This section describes how to read parameters displayed in 32-bit decimal on the Panel Operator.

Display after
Step Keys Operation
Operation

1 Press the MODE/SET Key to select the monitor mode.


MODE/SET DATA/

Press the UP or DOWN Key to display the parameter to be


2 displayed in 32-bit decimal.
MODE/SET DATA/ In this example "Un00D" is selected.

Lower 4 digits Press the DATA/SHIFT Key for approximately one second.
3 The lower 4 digits of the setting of the selected parameter
MODE/SET DATA/ are displayed.

Middle 4 digits After checking the displayed digits, press the DATA/SHIFT
4 Key. The middle 4 digits of the setting of the selected
MODE/SET DATA/ parameter are displayed.

Press the DATA/SHIFT Key again. The upper 2 digits of the


Upper 2 digits
setting of the selected parameter are displayed.
5 Note: If the DATA/SHIFT Key is pressed after the upper 2
digits are displayed, the lower 4 digits of the setting
MODE/SET DATA/ will be displayed again.

Press the DATA/SHIFT Key for approximately one second


6
to return to the display of step 2.
MODE/SET DATA/

The method for reading the display is summarized below.

Leftmost blinks display shows digit's


position. The digit's display and value
means parameter's value.

Top two digits Middle


four Bottom
digits four digits

Displays when negative


number is displayed

The number of pulses between -2147483648 (-231) and 2147483647 (-231) is displayed continuously. When
the number of pulses is outside this range, the display will change as follows:

• The displayed value will change to 2147483647 when the number of pulses decreases by one from
-2147483648. Thereafter, the displayed value will decrease according to the number of pulses.
• The displayed value will change to -2147483648 when the number of pulses increases by one from
2147483647. Thereafter, the displayed value will increase according to the number of pulses.

8-4
8.4 Monitoring Input Signals

8.4 Monitoring Input Signals


The status of input signals can be checked with the input signal monitor (Un005). The procedure for display-
ing the status, the method of reading the monitor, and a display example are shown below.

8.4.1 Displaying Input Signal Status


Use the following steps to display the input signal status.

Display after
Step Keys Operation
Operation

1 Press the MODE/SET Key to select the monitor mode.


MODE/SET DATA/

2 Press the UP or DOWN Key to select Un005.


MODE/SET DATA/

The present status can be displayed on the 7-segment dis-


play on the Panel Operator by pressing the DATA/SHIFT
3
Key for approximately one second. Refer to 8.4.2 Interpret-
Input signal display MODE/SET DATA/
ing Input Signal Display Status.
status

Press the DATA/SHIFT Key for approximately one second


4
to return to the display of step 2.
MODE/SET DATA/

8.4.2 Interpreting Input Signal Display Status


The status of allocated signals is displayed on the 7-segment display on the Panel Operator.

Input terminals correspond to LED numbers as shown in the following table.

Top: OFF(H level)


Bottom: ON(L level)
8765 4 3 2 1 Number

• When the input is in OFF (open) status, the top segment (LED) is lit.
• When the input is in ON (short-circuited) status, the bottom segment (LED) is lit.
Display LED Signal Name
Input Terminal Name
Number (Factory Setting) Monitor Modes (Un)
1 CN1-40 (Can be allocated.) /S-ON
2 CN1-41 (Can be allocated.) /P-CON
3 CN1-42 (Can be allocated.) P-OT
4 CN1-43 (Can be allocated.) N-OT
5 CN1-44 (Can be allocated.) /ALM-RST
6 CN1-45 (Can be allocated.) /P-CL
7 CN1-46 (Can be allocated.) /N-CL
8 CN1-4 SEN
8

8-5
8 Monitor Modes (Un†††)
8.4.3 Input Signal Display Example

8.4.3 Input Signal Display Example


Input signals are displayed as shown below.

• When /S-ON signal is ON (Servo ON at L level)

The bottom segment


of number 1 is lit.
87 6 5 4 3 2 1

• When /S-ON signal is OFF

The top segment of


number 1 is lit.
87 6 5 4 3 2 1

• When P-OT signal operates (Operates at “H” level)


The top segment of
number 3 is lit.

87 6 5 4 3 2 1

8-6
8.5 Monitoring Safety Input Signals

8.5 Monitoring Safety Input Signals


The status of safety input signals can be checked with the safety I/O signal monitor (Un015). How to read the
displayed safety input signal status and a display example are shown below.

8.5.1 Interpreting Safety Input Signal Display Status


The status of allocated signals is displayed on the 7-segment display on the Panel Operator.

Input terminals correspond to LED numbers as shown in the following table.

Top: OFF (H level)


Bottom: ON (L level)
8765 4 3 2 1 Number

• When the safety input signal is OFF (open) status, the top segment (LED) is lit.
• When the safety input signal is ON (short-circuited) status, the bottom segment (LED) is lit.
Signal Name
Display LED Number Input Terminal Name
(Factory Setting)
1 CN8-3, -4 /HWBB1
2 CN8-5, -6 /HWBB2
3 − Reserved

4 − Reserved

5 − Reserved

6 − Reserved

7 − Reserved

8 − Reserved

8.5.2 Safety Input Signal Display Example


A display example of safety input signal status is shown below.

• When /HWBB1 signal turns OFF to activate the HWBB function.

The top segment of


the number 1 is lit.
87 6 5 4 3 2 1 Monitor Modes (Un)

8-7
8 Monitor Modes (Un†††)
8.6.1 Displaying Output Signal Status

8.6 Monitoring Output Signals


The status of output signals can be checked with the input signal monitor (Un006). The procedure for display-
ing the status, the method of reading the monitor, and a display example are shown below.

8.6.1 Displaying Output Signal Status


Use the following steps to display the output signal status.

Display after
Step Keys Operation
Operation

1 Press the MODE/SET Key to select the monitor mode.


MODE/SET DATA/

2 Press the UP or DOWN Key to select Un006.


MODE/SET DATA/

The present status can be displayed on the 7-segment dis-


play on the Panel Operator by pressing the DATA/SHIFT
3
Key for approximately one second. Refer to 8.6.2 Interpret-
Output signal display MODE/SET DATA/
ing Output Signal Display Status.
status

Press the DATA/SHIFT Key for approximately one second


4
to return to the display of step 2.
MODE/SET DATA/

8.6.2 Interpreting Output Signal Display Status


The status of allocated signals is displayed on the 7-segment display on the Panel Operator.

Top: OFF(H level)


Bottom: ON(L level)
765 4 3 2 1 Number

• When the output is in OFF (open) status, the top segment (LED) is lit.
• When the output is in ON (short-circuited) status, the bottom segment (LED) is lit.

Display LED Signal Name


Output Terminal Name
Number (Factory Setting)
1 CN1-31, -32 ALM
2 CN1-25, -26 (can be allocated.) /COIN or /V-CMP
3 CN1-27, -28 (can be allocated.) /TGON
4 CN1-29, -30 (can be allocated.) /S-RDY
5 CN1-37 ALO1
6 CN1-38 ALO2
7 CN1-39 ALO3
8 − Reserved

8.6.3 Output Signal Display Example


Output signals are displayed as shown below.

• When ALM signal operates (alarm at H level)

The top segment of


number 1 is lit.
7 654 3 2 1

8-8
8.7 Monitor Display at Power ON

8.7 Monitor Display at Power ON


When Un number is set using Pn52F, the data of Un††† that was specified in the panel operator is displayed
when the power is turned ON.

When the 0FFF is set (factory setting), the SERVOPACK becomes the status display mode (bb, run) at power
ON.

Monitor Display at Power ON Speed Position   Torque


Classification
Pn52F Setting Range Setting Unit Factory Setting When Enabled
0 to 0FFF − 0FFF Immediately Setup

„ SigmaWin+ I/O signal monitor function


I/O signals can also be checked using the I/O signal monitor function of SigmaWin+.

This function can perform output signal output and output prohibited setting. Therefore, sequence of host con-
troller and wiring between the SERVOPACK and host controller, peripheral devices can be checked.

Monitor Modes (Un)

8-9
9
Fully-closed Loop Control

9.1 System Configuration and Connection Example for


SERVOPACK with Fully-closed Loop Control . . . . . . . . . . . . . . . . . . . . . 9-2
9.1.1 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.1.2 Internal Configuration of Fully-closed Loop Control . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
9.1.3 Serial Converter Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9.1.4 Connection Example of External Encoder by Heidenhain . . . . . . . . . . . . . . . . . . . . . 9-6
9.1.5 Connection Example of External Encoder by Mitutoyo . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9.1.6 Connection Example of External Encoder by Renishaw . . . . . . . . . . . . . . . . . . . . . . . 9-8
9.1.7 Encoder Output Pulse Signals from SERVOPACK with a External Encoder by
Renishaw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9

9.2 Settings for Fully-closed Loop Control . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10


9.2.1 Setting Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9.2.2 Motor Rotation Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
9.2.3 Sine Wave Pitch (Frequency) for an External Encoder . . . . . . . . . . . . . . . . . . . . . . . 9-13
9.2.4 Number of Encoder Output Pulses (PAO, PBO, and PCO) from the SERVOPACK . 9-13
9.2.5 Absolute External Encoder Reception Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9.2.6 Electronic Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
9.2.7 Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
9.2.8 Analog Monitor Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
9.2.9 Speed Feedback Method during Fully-closed Loop Control . . . . . . . . . . . . . . . . . . . 9-19 Fully-closed Loop Control

9-1
9 Fully-closed Loop Control
9.1.1 System Configuration

9.1 System Configuration and Connection Example for


SERVOPACK with Fully-closed Loop Control
This section describes the system configuration and connection example for the SERVOPACK with fully-
closed loop control.

9.1.1 System Configuration


The following figure shows the system configuration for fully-closed loop control.

SERVOPACK with option module


for fully-closed loop control
Model:
SGDV001

Fully-closed
loop control
Model: SGDV-OFA01A

Servomotor
main circuit cable
Connection cable for
serial converter unit

Serial converter unit


Model: JZDP-D00‫غ‬-000-E

Encoder cable

External encoder (linear encoder)


(Not included)

9-2
9.1 System Configuration and Connection Example for SERVOPACK with Fully-closed Loop Control

9.1.2 Internal Configuration of Fully-closed Loop Control


Internal configuration of fully-closed loop control is shown below.

„ With Position Control


SERVOPACK
Reference
pulse ×1 Elec- Position
Error Speed
×2 tronic control loop
Motor Machine
gear counter 
×4 loop
Speed feedback Speed Encoder
conversion

External encoder‫ޓ‬
Alarm A.d10
detection
Encoder
output
pulse Serial
Divider conversion

Note: Either an incremental or an absolute encoder can be used. When the absolute encoder is used, set 1 to Pn002.2 (use
the absolute encoder as an incremental encoder).
„ With Speed Control
SERVOPACK
Speed or
torque
reference Speed
loop
Motor Machine

Speed feedback Speed Encoder
conversion

External encoder‫ޓ‬

Encoder
output
pulse Serial
Divider conversion

Fully-closed Loop Control

9-3
9 Fully-closed Loop Control
9.1.3 Serial Converter Unit

9.1.3 Serial Converter Unit


(1) Model: JZDP-D00†-000E
(2) Characteristics and Specifications
Items Specifications
Power Supply Voltage +5.0V±5%, ripple content 5% max.
Current Consumption ∗1 120 mA Typ. 350 mA Max.
Signal Resolution Input 2-phase sine wave: 1/256 pitch
Max. Response 250 kHz
Frequency
Electrical ∗2 Differential input amplitude: 0.4 V to 1.2 V
Characteristics Analog Input Signals
(cos, sin, Ref) Input signal level: 1.5 V to 3.5 V
Output Signal ∗3 Position data, alarms
Output Method Serial data communications
Balanced type transceiver (SN75LBC176 or the equivalent), internal
Output Circuit
terminating resistor: 120 Ω
Approx. Mass 150 g
Mechanical Vibration Resistance 98 m/s2 max. (10 to 2500 Hz) in three directions
Characteristics
Shock Resistance 980 m/s2, (11 ms) two times in three directions
Surrounding air 0 °C to 55 °C
Environmental Temperature
Conditions Storage Temperature -20 °C to +80 °C
Humidity 20 % to 90 %RH (without condensation)
* 1. The current consumption of the external encoder is not included in this value.
The current consumption of the external encoder must be taken into consideration for the current capacity of host
controller that supplies the power.
* 2. Input a value within the specified range. Otherwise, incorrect position information is output, and the device may
be damaged.
* 3. The transmission is enabled 100 to 300 ms after the power turns ON.

9-4
9.1 System Configuration and Connection Example for SERVOPACK with Fully-closed Loop Control

(3) Analog Signal Input Timing


The following figure shows the input timing of the analog signals.

When the cos and sin signals are shifted 180 degrees, the differential signals are the /cos and /sin signals. The
specifications of the cos, /cos, sin, and /sin signals are identical except for the phase.

Input the signals Ref and /Ref so that they shall cross each other as shown in the figure because they are input
into the converter. When they are crossed, the output data will be counted up.

100%

0.2VQ0.6V
cos
㧔A+㧕
45q

/cos
cos㧘/cos㧘sin㧘/sin 㧔A-㧕
Input voltage range:
1.5VVQ3.5V

sin
㧔B+㧕

/sin
㧔B-㧕
0.2V min.

0.2V min.

/Ref
Ref㧘/Ref 㧔R-㧕
Input voltage range:
1.5V to 3.5V Ref
㧔R+㧕
5 to 75% 5 to 75%

Zero Point

• Never perform insulation resistance and withstand voltage tests.


• When analog signals are input to the serial converter unit, noise influence on the ana-
Fully-closed Loop Control

log signals affects the unit’s ability to output correct position information. The analog
cable must be as short as possible and shielded.
• Do not connect or disconnect the unit while power is being supplied, or the unit may
be damaged.
• When using multiple axes, use a shield cable for each axis. Do not use a shield cable
for multiple axes.

9-5
9 Fully-closed Loop Control
9.1.4 Connection Example of External Encoder by Heidenhain

9.1.4 Connection Example of External Encoder by Heidenhain


(1) Connection Example
SERVOPACK with
option module
for fully-closed
loop control
Serial converter unit External encoder
JZDP-D003-‫غغغ‬-E by Heidenhain Corp.
CN31 CN1 CN2

JZSP-CLP70--E Connection cable


by Heidenhain Corp.

(2) Specifications of Serial Converter Unit (JZDP-D003-†††-E)


Units: mm
4×φ 4.2
holes External encoder end
Analog signal input connector (CN2)
2×#4-40 UNC tapped holes Nameplate
2×φ 4.2
SERVOPACK end holes
Serial data output connector (CN1)

33.32±0.4
24.99±0.3

52±0.3
10

60
1.5 65±0.3 2×#4-40 UNC
72 tapped holes
3
82±0.3
14.35±0.3 90
22.5

4×M5 tapped holes, depth 10

Pin No. Signal CN1 Pin No. Signal CN2


1 +5V SERVOPACK end 1 cos input (A+) External encoder end
2 S-phase output Serial data output 2 0V Analog signal input
3 Empty 5 3 sin input (B+) 1 9
9
4 Empty 4 +5V
5 0V 5 Empty
6 /S-phase output 6 1 6 Empty
7 Empty 7 /Ref input (R-) 15
8
8 Empty 8 Empty
9 Empty 17-series connector 9 /cos input (A-)
model: 17-series connector
Case Shield 10 0V sensor
17LE-13090-27-FA model:
(socket) by DDK Ltd. 11 /sin input (B-) 17LE-13150-27-FA
12 5V sensor (socket) by DDK Ltd.
13 Empty
14 Ref input (R+)
15 Empty
Case Shield
Note 1. Do not use the empty pins.
2. The external encoder (analog 1Vp-p output, D-sub 15-pin) manufactured by Heidenhain Corp. can be directly
connected.

9-6
9.1 System Configuration and Connection Example for SERVOPACK with Fully-closed Loop Control

9.1.5 Connection Example of External Encoder by Mitutoyo


The serial converter unit is not needed when using the external encoder made by Mitutoyo Corporation.
SERVOPACK with
option module for
fully-closed loop
control External encoder
by Mitutoyo Corp.

ABS ST78A
CN31

JZSP-CLP70--E Connection cable


by Mitutoyo Corp.

Fully-closed Loop Control

9-7
9 Fully-closed Loop Control
9.1.6 Connection Example of External Encoder by Renishaw

9.1.6 Connection Example of External Encoder by Renishaw


(1) Connection Example

SERVOPACK with
option module for
fully-closed loop
control Serial converter unit
JZDP-D005--E External encoder
by Renishaw Inc.
CN12 CN1 CN2

JZSP-CLP70--E D-sub 15-pin connector

(2) Specifications of Serial Converter Unit (JZDP-D005-†††-E)


Units: mm
External encoder end
2×#4-40 UNC tapped holes 2 - φ 4.2holes 4×φ4.2 holes Nameplate Analog signal input
connector (CN2)
SERVOPACK end
Serial data output connector (CN1)
24.99±0.4

52±0.3

10
60

300±30
1.5 65±0.3
72
3
82±0.3
14.35±0.4 90
22.5

4×M5 tapped holes, depth 10

Pin No. Signal CN1 Pin No. Signal CN2


1 +5V SERVOPACK end 1 /cos input (V1-) External encoder end
2 S-phase output Serial data output 2 /sin input (V2-) Analog signal input
3 Empty 5 3 Ref input (V0+) 1 9
9
4 Empty 4 +5V
5 0V 5 5Vs
6 /S-phase output 6 1 6 Empty
7 Empty 7 Empty 15
8
8 Empty 17-series connector 8 Empty
9 Empty model: 9 cos input (V1+)
17LE-13090-27-FA 17-series connector
Case Shield (socket) by DDK Ltd. 10 sin input (V2+) model:
17JE-13150-02 (D8C)A-CG
SERVOPACK does not have 11 /Ref input (V0-) (socket) by DDK Ltd.
the function to process Vq 12 0V
signals. 13 0Vs
14 Empty
15 Inner (0V)
Case Shield
Note 1. Do not use empty pins.
2. The external encoder (analog 1Vp-p output, D-sub 15-pin) by Renishaw Inc. can be directly connected. How-
ever, the BID and DIR signals are not connected.
3. Use the external encoder end connector to change the home position specifications of the external encoder.

9-8
9.1 System Configuration and Connection Example for SERVOPACK with Fully-closed Loop Control

9.1.7 Encoder Output Pulse Signals from SERVOPACK with a External Encoder
by Renishaw
The output position of the zero point signal (Ref) may vary in some models of the external encoder made by
Renishaw.
If using a Renishaw model, the phase-C pulses of the SERVOPACK are output at two positions.
For details on the specifications of the zero-point signals for a external encoder, refer to the manual for the
Renishaw external encoder.

(1) When Passing the 1st Zero Point Signal (Ref) in Positive Direction after Power ON

Machine position (Positive direction)

Power ON Time

Zero point signal


㧔Ref㧕

Phase-C

No zero point signal (Ref) is sent from the external encoder. Second pulse is half as wide
However, a phase-C pulse will be sent from the SERVOPACK
when moving in the negative direction, because it is the same as the phase-A pulse.
position from which a phase-C pulse was sent from the
SERVOPACK when moving in a positive direction.

(2) When Passing the 1st Zero Point Signal (Ref) in Negative Direction after Power ON

Machine position (Positive direction)

Fully-closed Loop Control

Power ON Time

Zero point signal


㧔Ref㧕

Phase C

No zero point signal (Ref) is sent from the external encoder. Second pulse is half as wide
However, a phase-C pulse will be sent from the SERVOPACK
when moving in the positive direction, because it is the same as the phase-A pulse.
position from which a phase-C pulse was sent from the
SERVOPACK when moving in a negative direction.
9

9-9
9 Fully-closed Loop Control
9.2.1 Setting Order

9.2 Settings for Fully-closed Loop Control


This section describes the setting for fully-closed loop control.

9.2.1 Setting Order


The basic setting order is shown below.

If the SERVOPACK is in speed control or torque control, perform steps 1 through 4.

If the SERVOPACK is in position control, perform steps 1 through 8.

Step Setting Contents Set Parameters Reference


1 Set the motor rotating direction. Pn000.0/Pn002.3 9.2.2
2 Set the number of pitches for the external encoder. Pn20A 9.2.3
Set the number of encoder output pulses (PAO, PBO and PCO)
3 Pn281 9.2.4
from the SERVOPACK.
4 Set the absolute external encoder data reception sequence. − 9.2.5
5 Set the electronic gear. Pn20E/Pn210 9.2.6
6 Set the alarm detection Pn51B/Pn52A 9.2.7
7 Set the analog monitor signal. Pn006/Pn007 9.2.8
Select a speed feedback method during fully-closed loop
8 Pn22A 9.2.9
control.

9-10
9.2 Settings for Fully-closed Loop Control

9.2.2 Motor Rotation Direction


The motor rotation direction can be set. To perform fully closed control, it is necessary to set the motor rota-
tion direction with both Pn000.0 (motor rotating direction) and Pn002.3 (external encoder usage method).

(1) Parameter Pn000.0


∗ The standard setting for "forward rotation" is counterclockwise (CCW) as viewed from the drive end.
Signal for
Parameter Meaning
Overtravel
„ Forward Reference
Trace Waveform of Un Monitor or SigmaWin+
Rotation speed
+ torque reference Encoder output pulse
At forward rotation:
PAO Uses the P-OT
Time signal.
Forward PBO Phase B
Rotation speed advanced
(CCW)
n.†††0 Note: The waveform reverses in case of analog
Standard setting monitor (CN5) output.
(Forward reference
= forward rotation) „ Reverse Reference
[Factory setting] Trace Waveform of Un Monitor or SigmaWin+
+ Rotation speed
torque reference Encoder output pulse
At reverse rotation:
Phase A
Time PAO
advanced
Uses the N-OT
signal.
PBO
Rotation speed
Reverse
(CW) Note: The waveform reverses in case of analog
monitor (CN5) output.
Pn000
„ Forward Reference
Trace Waveform of Un Monitor or SigmaWin+
Rotation speed
+ torque reference Encoder output pulse
At reverse rotation:
PAO Uses the P-OT
Time
PBO Phase B signal.
Reverse advanced
(CW) Rotation speed
n.†††1 Note: The waveform reverses in case of analog
monitor (CN5) output.
Reverse Rotation Mode
(Forward reference „ Reverse Reference
= reverse rotation) Trace Waveform of Un Monitor or SigmaWin+
Rotation speed
+ torque reference Encoder output pulse
At forward rotation:
PAO Phase A Uses the N-OT
Time advanced
signal.
PBO
Forward
Fully-closed Loop Control

(CCW) Rotation speed


Note: The waveform reverses in case of analog
monitor (CN5) output.

9-11
9 Fully-closed Loop Control
9.2.2 Motor Rotation Direction

(2) Parameter Pn002.3


When
Parameter Name Meaning Classification
Enabled
n.0††† Do not use. [Factory setting]∗1

Use external encoder in forward rotation direc-


n.1†††
tion.∗2
External Encoder
Pn002 n.2††† Reserved (Do not set). After restart Setup
Usage
Use external encoder in reversed rotation direc-
n.3†††
tion.∗3
n.4††† Reserved (Do not set).

Note 1. The mode will be switched to semi-closed position control if Pn002.3 is set to 0.
2. The direction for which the external encoder is counted up counter clockwise is defined as forward rotation.
3. The direction for which the external encoder is counted up clockwise is defined as forward rotation.

(3) Relation between Motor Rotating Direction and External Encoder Pulse Direction
Refer to the table below.

Pn002.3 (External Encoder Usage)


Parameter
1 3
Reference Forward run Reverse run Forward run Reverse run
direction reference reference reference reference
Motor rotating direc-
CCW CW CCW CW
tion
0
External encoder out-
cos lead sin lead sin lead cos lead
put
Pn000.0 Phase B Phase A Phase A Phase B
Encoder output pulse
(Motor lead lead lead lead
rotating Reference Forward run Reverse run Forward run Reverse run
direction) direction reference reference reference reference
Motor rotating direc-
CW CCW CW CCW
tion
1
External encoder
sin lead cos lead cos lead sin lead
output
Phase B Phase A Phase A Phase B
Encoder output pulse
lead lead lead lead

• Set Pn002.3 to 1 if the output of the external encoder is cos lead and the motor is turning counterclockwise;
set Pn002.3 to 3 if it is sin lead. When Pn000.0 is set to 0 and Pn002.3 to 1, manually turn the motor coun-
terclockwise. If the Fully-closed Feedback Pulse Counter (Un00E) counts up, set Pn002.3 to 1. If the
Un00E counts down, set Pn002.3 to 3.
• If Pn002.3 is set to 1, encoder output pulse is phase B lead if the motor runs forward.
If Pn002.3 is set to 3, it is phase A lead if the motor turns forward.

9-12
9.2 Settings for Fully-closed Loop Control

9.2.3 Sine Wave Pitch (Frequency) for an External Encoder


Set Pn20A to the number of external encoder pitches per motor rotation.

(1) Setting Example


Specifications
External encoder lead: 20 μm
Ball screw lead: 30 mm

If the external encoder is connected directly to the motor, the set value will be 1500 (30 mm/0.02 mm = 1500).

Note: If there is a fraction, round off the digits below the decimal point.

(2) Related Parameter


Number of External Encoder Pitches Position Classifica-
Pn20A tion
Setting Range Setting Unit Factory Setting When Enabled
4 to 1048576 1 pitch/Rev 32768 After restart Setup

(3) Error
The number of speed pitches per motor rotation causes error in the position loop gain (Kp), feedforward, and
position reference monitor unless the number of encoder pitches is an integer. This has no influence on the
accuracy of positioning, thus does not cause position error.

9.2.4 Number of Encoder Output Pulses (PAO, PBO, and PCO) from the
SERVOPACK
Set the position resolution to Pn281. Set the number of phase A and phase B edges.

(1) Setting Example


Specifications
External encoder pitch: 20 μm
Ball screw lead: 30 mm
Speed: 1600 mm/s

If the output of a single pulse (multiplied by 4) is 1μm, the set value will be 20.

If the output of a single pulse (multiplied by 4) is 0.5μm, the set value will be 40.

The pulse output will have the following waveform if the set value is 20.

Phase-A
Fully-closed Loop Control

Phase-B

1 encoder pitch

"↑" shows the edge position. In this example, the set value is 20 therefore the number of ↑ is 20.

Note: he upper limit frequency of the encoder signal output (multiplied by 4) is 6.4 Mpps. Do not allow the upper limit fre-
quency to exceed 6.4 Mpps. If exceeds, the alarm A.511 (overspeed of encoder output pulse rate) is output.
9
Example:
The frequency is as follows if the set value is 20 and the speed is 1600 mm/s:
16000 mm/sec
= 1600000 = 1.6 Mpps
0.001 mm
Because 1.6 Mpps is less than 6.4 Mpps, this value can be used.

9-13
9 Fully-closed Loop Control
9.2.5 Absolute External Encoder Reception Sequence

(2) Related Parameter


Encoder Output Pulses Position Classifica-
Pn281 tion
Setting Range Setting Unit Factory Setting When Enabled
1 to 4096 1 P/pitch 20 After restart Setup

(3) Phase-C Pulse Output Specifications


The pulse width of phase-C (origin pulse) varies according to the encoder output resolution (Pn281), and will
become the same as the pulse width of phase-A.

Output timing for the phase-C pulse is in one of the following patterns.

• In synchronization with the phase-A rising edge


• In synchronization with the phase-A falling edge
• In synchronization with the phase-B rising edge
• In synchronization with the phase-B falling edge

9.2.5 Absolute External Encoder Reception Sequence


The sequence in which the SERVOPACK receives outputs from the absolute external encoder and transmits
them to host controller is shown below.

(1) Outline of Absolute Signals


The serial data, pulses, etc., of the absolute external encoder that are output from the SERVOPACK are output
from the PAO, PBO, and PCO signals as shown below.

Host
controller SERVOPACK with option module for fully-closed loop control
CN1 CN31
SEN

PAO Serial
Dividing
Serial data→ data External
circuit encoder
PBO (Pn212) pulse conversion

PCO

Signal Name Status Contents


Serial data
At initialization
PAO Initial incremental pulses
Normal time Incremental pulses
At initialization Initial incremental pulses
PBO
Normal time Incremental pulses
PCO Always Origin pulses

9-14
9.2 Settings for Fully-closed Loop Control

(2) Absolute Encoder Transmission Sequence and Contents


„ Absolute Encoder Transmission Sequence
1. Set the SEN signal at ON (high level).
2. After 100 ms, set the system to serial data reception-waiting-state. Clear the incremental pulse up/down
counter to zero.
3. Receive eight bytes of serial data.
4. The system enters a normal incremental operation state about 400 ms after the last serial data is received.

SEN signal Rotational


serial data
Initial Incremental pulses
PAO Undefined incremental
pulses
(Phase A) (Phase A)
Initial Incremental pulses
PBO Undefined incremental
pulses

60 ms min. (Phase B) (Phase B)


90 ms typ.

50 ms About 15 ms 400 ms max.

1 to 3 ms
Serial data:
The current position pulses divided by Pn281 are output in serial data.
One serial data is a value equivalent to 1048576 pulses.

Initial incremental pulses:


The current position pulses divided by Pn281 are output in pulses. The number of output pulses is between 0
to 1048576, and the output speed is approximately 1.48 µs per pulse.

Reference position Current position


Reference 0 1 2 3
value
0 ±0 1 (MS) 2 3 (Mo)
Value of
Mo × Ms Mo × R PO

PE
MS × R PS PU

Final absolute data PM is calculated by following formula.

PE=MO× R+PO

PM=PE–MS×R–PS

Signal Meaning
Fully-closed Loop Control

PE Current position of external encoder


MO Serial data of current position
PO Number of initial incremental pulses of current position
MS Serial data of reference position
PS Number of initial incremental pulses of reference position
PU Current value required for the user’s system
R 1048576

Note: When host controller receives the data of absolute encoder, do not perform counter reset using the output of PCO 9
signal.

9-15
9 Fully-closed Loop Control
9.2.5 Absolute External Encoder Reception Sequence

(3) Serial Data Specifications


The serial data is output from the PAO signal.

Data Transfer Start-stop Synchronization (ASYNC)


Method
Baud rate 9600 bps
Start bits 1 bit
Stop bits 1 bit
Parity Even
Character coder ASCII 7-bit coder
Data format 8 characters, as shown below.
"0" to "9"
"+" or " - " serial data
"P" in five digits "CR"

0 00 0 0 1 0 1 0 1
Data Stop bit
Start bit Even parity
Note:
• Data is "P+00000" (CR) or "P-00000" (CR) when the position is zero.
• The serial data range is "+32767" to "-32768." When this range is exceeded, the data
changes from "+32767" to "-32678" or from "-32678" to "+32767." When changing multi-
turn limit, the range changes. For details, refer to 5.9.7 Multiturn Limit Setting.

(4) Transferring Alarm Contents


If an absolute encoder is used, the contents of alarms detected by the SERVOPACK can be transmitted in
serial data to the host controller from the PAO output when the SEN signal changes to low level from high
level.

Note: The SEN signal cannot be received during Servo ON.

Output example of alarm contents are as shown below.

SEN Signal Error detection Low level


High level

Digital Operator
or Overspeed
Display

Incremental pulse Serial Data CR


Enlarged view
PAO Output Serial Data Format

" A" " L" " M" "5" "1" " . " "CR "

upper 2 digits

9-16
9.2 Settings for Fully-closed Loop Control

9.2.6 Electronic Gear


For the electronic gear setting, refer to 5.4.3 Electronic Gear.

Note: When using a serial converter unit, set the encoder resolution as follows.
• For the encoder manufactured by Heidenhain Corp.: Pn20A set value × 256
• For the encoder manufactured by Renishaw Inc.: Pn20A set value × 256
• For the encoder manufactured by Mitutoyo Corp.: Pn20A set value × 512

Example of how to set an electronic gear.


Use Pn20E as numerator B and Pn210 as denominator A to set the travel distance for each position reference
pulse. The travel distance can be calculated by the following equation. Set Pn20E and Pn210 to integral val-
ues.
B Pn20E Travel distance per position reference pulse (reference unit) × 256
= =
A Pn210 Extarnal encoder pitch

For example, if the travel distance for each position reference pulse is 0.2 µm, then the electric gear ratio is
calculated as follows.
B Pn20E 0.2 × 2.56 512
= = =
A Pn210 20 200

9.2.7 Alarm Detection


The setting of alarm detection (Pn51B/Pn52A) is shown below.

(1) Excessive Error Level between the Motor and Load Positions (Pn51B)
This setting detects the difference between the external encoder position and the encoder position. If the
detected difference is above the set level, alarm A.d10 (Motor-load Position Error Pulse Overflow) will be
output.

Excessive Error Level Between


Position Classifica-
Servomotor and Load Positions
Pn51B tion
Setting Range Setting Unit Factory Setting When Enabled
0 to 1073741824 (230) 1 reference unit 1000 Immediately Setup

Note: When Pn51B is set to 0, "Motor-load Position Error Pulse Overflow (A.d10)" is not detected.

(2) Multiplier for One Fully-closed Rotation (Pn52A)


The coefficient of the deviation between the external encoder and the motor per rotation can be set. This func-
tion can be used to prevent the motor from running out of control due to damage to the external encoder or to
detect slippage of the belt.
Fully-closed Loop Control

9-17
9 Fully-closed Loop Control
9.2.8 Analog Monitor Signal

„ Setting Example
Increase the value if the belt slips or is twisted excessively.

If the set value is 0, the encoder value will be read as it is.


The factory setting is 20. In this case, the second rotation will start with the deviation per motor rotation mul-
tiplied by 0.8. (Refer to the following figure.)
Error between motor and external encoder
Big Pn52A=0

Pn52A=20

Small Pn52A=100

Number of motor rotations

Less than 1 st 2 nd 3 rd
one rotation rotation rotation rotation

„ Related Parameter

Multiplier per One Fully-closed Rotation Position Classifica-


Pn52A tion
Setting Range Setting Unit Factory Setting When Enabled
0 to 100 1% 20 Immediately Setup

9.2.8 Analog Monitor Signal


Set the following analog monitor signals.

When
Parameter Name Meaning Classification
Enabled
Analog Monitor Position error between servomotor and load
Pn006 n.††07 1 Signal Selec- [0.01 V/1 reference unit]
tion ∗ Factory setting: n.††02
Immediately Setup
Analog Monitor Position error between servomotor and load
Pn007 n.††07 2 Signal Selec- [0.01 V/1 reference unit]
tion ∗ Factory setting: n.††00

9-18
9.2 Settings for Fully-closed Loop Control

9.2.9 Speed Feedback Method during Fully-closed Loop Control

SERVOPACK

Speed or torque
reference
Speed
Motor Machine
+ loop
-
Pn22A
Speed feedback Speed Encoder
conversion
External encoder
Unit conversion Pn20A

Encoder output Speed conversion


pulse
Serial
Divider
conversion

Use Pn22A.3 to select the speed feedback method during fully-closed loop control: Normally, set Pn22A.3 to
0 (Uses motor encoder speed.). Set Pn22A.3 to 1 (Uses external encoder speed.) when connecting a direct
drive motor and high-resolution external encoder.

Parameter Meaning When Enabled Classification


n.0††† Uses motor encoder speed. [Factory setting]
Pn22A After restart Setup
n.1††† Uses external encoder speed.

Note: This parameter cannot be used when Pn002.3 is set to 0.

Fully-closed Loop Control

9-19
10
Troubleshooting

10.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2


10.1.1 List of Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.1.2 Troubleshooting of Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6

10.2 Warning Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20


10.2.1 List of Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
10.2.2 Troubleshooting of Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21

10.3 Troubleshooting Malfunction Based on Operation


and Conditions of the Servomotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24

Troubleshooting

10

10-1
10 Troubleshooting
10.1.1 List of Alarms

10.1 Troubleshooting
The following sections describe troubleshooting in response to alarm displays.

The alarm name, alarm meaning, alarm stopping method, alarm reset capability and alarm code output are
listed in order of the alarm numbers in 10.1.1 List of Alarms.

The causes of alarms and troubleshooting methods are provided in 10.1.2 Troubleshooting of Alarms.

10.1.1 List of Alarms


If an alarm occurs, the servomotor can be stopped by doing either of the following operations.
Gr.1: The servomotor is stopped according to the settings in Pn001.0 if an alarm occurs. Pn001.0 is factory-set
to stop the servomotor by applying the DB.
Gr.2: The servomotor is stopped according to the setting in Pn00B.1 if an alarm occurs. Pn00B.1 is factory-set
to stop the servomotor by setting the speed reference to "0." The servomotor under torque control will
always use the Gr.1 method to stop. By setting Pn00B.1 to 1, the servomotor stops using the same
method as Gr.1. When coordinating a number of servomotors, use this alarm stop method to prevent
machine damage that may result due to differences in the stop method.
Available: Removing the cause of alarm and
then executing the alarm reset can clear the
alarm.
N/A: Executing the alarm reset cannot clear the
alarm.

Servo- Alarm Code Output


Alarm motor Alarm
Alarm Name Meaning
Display Stop Reset ALO1 ALO2 ALO3
Method
Parameter Checksum The data of the parameter in the SERVO-
A.020 Gr.1 N/A
Error 1 PACK is incorrect.
The data of the parameter in the SERVO-
A.021 Parameter Format Error 1 Gr.1 N/A
PACK is incorrect.
The data of the parameter in the SERVO-
A.022 System Checksum Error 1 Gr.1 N/A
PACK is incorrect.
Parameter Password Error The data of the parameter in the SERVO-
A.023 Gr.1 N/A
1 PACK is incorrect.
A.030 Main Circuit Detector Error Detection data for power circuit is incorrect. Gr.1 Available
The parameter setting is outside the allow-
A.040 Parameter Setting Error 1 Gr.1 N/A
able setting range.
The encoder output pulse setting (pulse
Encoder Output Pulse unit) (Pn212) is outside the allowable set- H H H
A.041 Gr.1 N/A
Setting Error ting range or not satisfies the setting condi-
tions.
Parameter Combination Combination of some parameters exceeds
A.042 Gr.1 N/A
Error the setting range.
Fully-closed Loop Control The settings of the option module and
A.044 Gr.1 N/A
Parameter Setting Error Pn00B.3, Pn002.3 do not match.
The SERVOPACK and the servomotor
A.050 Combination Error Gr.1 Available
capacities do not match each other.
The device unit unsupported was con-
A.051 Unsupported Device Alarm Gr.1 N/A
nected.
The Host controller reference was sent to
Cancelled Servo ON
A.0b0 turn the Servo ON after the Servo ON func- Gr.1 Available
Command Alarm
tion was used with the utility function.
An overcurrent flowed through the IGBT.
Overcurrent or Heat Sink
A.100 Heat sink of the SERVOPACK was over- Gr.1 N/A L H H
Overheated
heated.

10-2
10.1 Troubleshooting

(cont’d)
Servo- Alarm Code Output
Alarm motor Alarm
Alarm Name Meaning
Display Stop Reset ALO1 ALO2 ALO3
Method
Regenerative circuit or regenerative resistor
A.300 Regeneration Error Gr.1 Available
is faulty.
Regenerative energy exceeds regenerative
A.320 Regenerative Overload Gr.2 Available L L H
resistor capacity.
Main Circuit Power • Setting of AC input/DC input is incorrect.
A.330 Gr.1 Available
Supply Wiring Error • Power supply wiring is incorrect.
Main circuit DC voltage is excessively
A.400 Overvoltage Gr.1 Available
high.
A.410 Undervoltage Main circuit DC voltage is excessively low. Gr.2 Available H H L
Main-Circuit The capacitor of the main circuit has deteri-
A.450 Gr.1 N/A
Capacitor Overvoltage orated or is faulty.
A.510 Overspeed The servomotor speed is excessively high. Gr.1 Available
The motor speed upper limit of the set
Overspeed of Encoder
A.511 encoder output pulse (pulse unit) (Pn212) is Gr.1 Available
Output Pulse Rate
exceeded. L H L
A.520 Vibration Alarm Vibration at the motor speed was detected. Gr.1 Available
Vibration was detected while performing
A.521 Autotuning Alarm Gr.1 Available
tuning-less function.
The motor was operating for several sec-
A.710 Overload: High Load onds to several tens of seconds under a Gr.2 Available
torque largely exceeding ratings.
The motor was operating continuously
A.720 Overload: Low Load Gr.1 Available
under a torque largely exceeding ratings.
When the dynamic brake was applied, rota-
A.730
Dynamic Brake Overload tional energy exceeded the capacity of Gr.1 Available
A.731 L L L
dynamic brake resistor.
Overload of Surge The main circuit power was frequently
A.740 Gr.1 Available
Current Limit Resistor turned ON and OFF.
The heat sink of the SERVOPACK
A.7A0 Heat Sink Overheated Gr.2 Available
exceeded 100°C.
Built-in Fan in
A.7AB The fan inside the SERVOPACK stopped. Gr.1 Available
SERVOPACK Stopped
All the power supplies for the absolute
A.810 Encoder Backup Error encoder have failed and position data was Gr.1 N/A
cleared.
The checksum results of encoder memory is
A.820 Encoder Checksum Error Gr.1 N/A
incorrect.
The battery voltage was lower than the
specified value while monitoring 4 seconds
Absolute Encoder Battery
A.830 after the ALM signal outputs max. 5 sec- Gr.1 Available
Error
onds when the control power supply is
turned ON.
A.840 Encoder Data Error Data in the encoder is incorrect. Gr.1 N/A
The encoder was rotating at high speed H H H
A.850 Encoder Overspeed Gr.1 N/A
Troubleshooting

when the power was turned ON.


The internal temperature of encoder is too
A.860 Encoder Overheated Gr.1 N/A
high.
External Encoder Error of
A.8A0 External encoder is faulty. Gr.1 Available
Scale
External Encoder Error of
A.8A1 Serial converter unit is faulty. Gr.1 Available
Module
10
External Encoder Error of
A.8A2 External encoder is faulty. Gr.1 Available
Sensor
External Encoder Error of
A.8A3 The position of external encoder is faulty. Gr.1 Available
Position

10-3
10 Troubleshooting
10.1.1 List of Alarms

(cont’d)
Servo- Alarm Code Output
Alarm motor Alarm
Alarm Name Meaning
Display Stop Reset ALO1 ALO2 ALO3
Method
External Encoder The overspeed from the external encoder
A.8A5 Gr.1 Available
Overspeed occurred.
External Encoder The overheat from the external encoder
A.8A6 Gr.1 Available
Overheated occurred.
Speed Reference A/D The A/D converter for speed reference input
A.b10 Gr.2 Available
Error is faulty.
Speed Reference A/D A/D conversion data of speed reference is
A.b11 Gr.2 Available
Data Error incorrect.
Reference Torque Input The A/D converter for torque reference
A.b20 Gr.2 Available
Read Error input is faulty.
Current Detection Error1 The current detection circuit for phase-U is
A.b31 Gr.1 N/A
(Phase-U) faulty.
Current Detection Error 2 The current detection circuit for phase-V is
A.b32 Gr.1 N/A H H H
(Phase-V) faulty.
Current Detection Error 3 The detection circuit for the current is
A.b33 Gr.1 N/A
(Current detector) faulty.
"Internal program error 0" of the SERVO-
A.bF0 System Alarm 0 Gr.1 N/A
PACK occurred.
"Internal program error 1" of the SERVO-
A.bF1 System Alarm 1 Gr.1 N/A
PACK occurred.
"Internal program error 2" of the SERVO-
A.bF2 System Alarm 2 Gr.1 N/A
PACK occurred.
"Internal program error 3" of the SERVO-
A.bF3 System Alarm 3 Gr.1 N/A
PACK occurred.
"Internal program error 4" of the SERVO-
A.bF4 System Alarm 4 Gr.1 N/A
PACK occurred.
A.C10 Servo Overrun Detected The servomotor ran out of control. Gr.1 Available
Absolute Encoder Clear
The multi-turn for the absolute encoder was
A.C80 Error and Multi-turn Limit Gr.1 N/A
not properly cleared or set.
Setting Error
Encoder Communications Communications between the SERVO-
A.C90 Gr.1 N/A
Error PACK and the encoder is not possible.
Encoder Communications An encoder position data calculation error
A.C91 Gr.1 N/A
Position Data Error occurred.
An error occurs in the communications
Encoder Communications
A.C92 timer between the encoder and the SERVO- Gr.1 N/A
Timer Error
PACK.
L H L
A.CA0 Encoder Parameter Error Encoder parameters are faulty. Gr.1 N/A
Contents of communications with encoder
A.Cb0 Encoder Echoback Error Gr.1 N/A
is incorrect.
Multi-turn Limit Different multi-turn limits have been set in
A.CC0 Gr.1 N/A
Disagreement the encoder and the SERVOPACK.
Feedback Option Module
Reception from the feedback option module
A.CF1 Communications Error Gr.1 N/A
is faulty.
(Reception error) *
Feedback Option Module
Timer for communications with the feed-
A.CF2 Communications Error Gr.1 N/A
back option module is faulty.
(Timer stop) *
∗ The alarm that may occur in a SERVOPACK with option module for fully-closed loop control.

10-4
10.1 Troubleshooting

(cont’d)
Servo- Alarm Code Output
Alarm motor Alarm
Alarm Name Meaning
Display Stop Reset ALO1 ALO2 ALO3
Method
Position Error Pulse Position error pulses exceeded parameter
A.d00 Gr.1 Available
Overflow (Pn520).
Position Error Pulse
Position error pulses accumulated too
A.d01 Overflow Alarm at Servo Gr.1 Available
much.
ON
After a position error pulse has been input,
Pn529 limits the speed if the /S_ON signal
is turned ON. If Pn529 limits the speed in L L H
Position Error Pulse
such a state, this alarm occurs when refer-
A.d02 Overflow Alarm by Speed Gr.2 Available
ence pulses are input and the number of
Limit at Servo ON
position error pulses exceeds the value set
for parameter Pn520 (Excessive Position
Error Alarm Level).
Motor-load Position Error Position error between motor and load is
A.d10 Gr.2 Available
Pulse Overflow * excessive.
Safety Function Signal The safety function signal input timing is
A.Eb1 Gr.1 N/A H L L
Input Timing Error faulty.
With the main power supply ON, voltage
Main Circuit Cable Open
A.F10 was low for more than 1 second in phase-R, Gr.2 Available H L H
Phase
-S or -T.
Digital Operator
CPF00 Digital operator (JUSP-OP05A) fails to − N/A
Transmission Error 1
communicate with the SERVOPACK (e.g., Undefined
Digital Operator CPU error).
CPF01 − N/A
Transmission Error 2
A.− − Not an error Normal operation status − − H H H
∗ The alarm that may occur in a SERVOPACK with option module for fully-closed loop control.

Troubleshooting

10

10-5
10 Troubleshooting
10.1.2 Troubleshooting of Alarms

10.1.2 Troubleshooting of Alarms


When an error occurs in SERVOPACKs, an alarm display such as A.††† and CPF†† on the panel operator.

Refer to the following table to identify the cause of an alarm and the action to be taken.
Contact your Yaskawa representative if the problem cannot be solved by the described corrective action.

Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Set the power supply voltage within
The power supply voltage sud-
Measure the power supply voltage. the specified range, and set Fn005
denly dropped.
to initialize the parameter.
The power supply went OFF
Note the circumstances when the Set Fn005 to initialize the parameter
while changing a parameter set-
power supply went OFF. and then set the parameter again.
ting.
The SERVOPACK may be faulty.
The number of times that parame- Were the parameters frequently Repair or replace the SERVO-
A.020: ters were written exceeded the changed through the host control- PACK.
Parameter Checksum limit. ler? Reconsider the method of writing
Error 1 parameters.
(The parameter data in Malfunction caused by noise Turn the power supply ON and OFF
the SERVOPACK is from the AC power supply or several times. If the alarm still Take countermeasures against
incorrect.) grounding line, static electricity occurs, there may be noise interfer- noise.
noise, etc. ence.
Gas, water drops, or cutting oil
entered the SERVOPACK and The SERVOPACK may be faulty.
Check the installation conditions.
caused failure of the internal Replace the SERVOPACK.
components.
Turn the power supply ON and OFF
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. several times. If the alarm still
Replace the SERVOPACK.
occurs, the SERVOPACK is faulty.
Write the parameter of another
A.021: The software version of SERVO- Check Fn012 to see if the set soft-
SERVOPACK of the same model
Parameter Format PACK that caused the alarm is ware version agrees with that of the
with the same software version.
Error 1 older than that of the written SERVOPACK. If not, an alarm may
Then turn the power OFF and then
(The parameter data in parameter. occur.
ON again.
the SERVOPACK is
incorrect.) The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
The power supply voltage sud- The SERVOPACK may be faulty.
A.022: Measure the power supply voltage.
denly dropped. Replace the SERVOPACK.
System Checksum
The power supply went OFF Note the circumstances when the The SERVOPACK may be faulty.
Error 1
while setting an utility function. power supply went OFF. Replace the SERVOPACK.
(The parameter data in
the SERVOPACK is Turn the power supply ON and OFF
The SERVOPACK may be faulty.
incorrect.) A SERVOPACK fault occurred. several times. If the alarm still
Replace the SERVOPACK.
occurs, the SERVOPACK is faulty.
A.023:
Parameter Password
Error 1 The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
(The parameter data in Replace the SERVOPACK.
the SERVOPACK is
incorrect.)
A.030:
The SERVOPACK may be faulty.
Main Circuit Detector A SERVOPACK fault occurred. −
Replace the SERVOPACK.
Error

10-6
10.1 Troubleshooting

Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
The SERVOPACK and servomo- Select the proper combination of
Check the combination of SERVO-
tor capacities do not match each SERVOPACK and servomotor
PACK and servomotor capacities.
other. capacities.
A.040:
Parameter Setting The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Error 1 Replace the SERVOPACK.
(The parameter setting The parameter setting is out of Check the setting ranges of the Set the parameter to a value within
was out of the allowable the specified range. parameters that have been changed. the specified range.
setting range.)
Check the electronic gear ratio. The Set the electronic gear ratio in the
The electronics gear ratio is out ratio must satisfy: range: 0.001< (Pn20E/Pn210)
of the setting range.
0.001< (Pn20E/Pn210) < 4000. < 4000.
The encoder output pulse (Pn212)
A.041:
is out of the setting range and
Encoder Output Pulse Check the parameter Pn212. Set Pn212 to a correct value.
does not satisfy the setting condi-
Setting Error tions.
The speed of program JOG oper-
ation (Fn004) is lower than the
setting range after having Check that the detection condi- Reduce the electronic gear ratio
changed the electronic gear ratio tions*1 is satisfied. (Pn20E/Pn210).
(Pn20E/Pn210) or the servomo-
tor.
The speed of program JOG oper-
A.042: ation (Fn004) is lower than the
Parameter setting range after having Check that the detection condi- Increase the setting for Pn533 "Pro-
Combination Error changed the setting of Pn533 tions*1 is satisfied. gram JOG Movement Speed."
"Program JOG Movement
Speed."
The moving speed of advanced
autotuning is lower than the set- Check that the detection condi- Reduce the electronic gear ratio
ting range after having changed
the electronic gear ratio (Pn20E/ tions*1 is satisfied. (Pn20E/Pn210).
Pn210) or the servomotor.
A.044:
The setting of the option module The setting of option module must
Fully-closed Loop does not match with that of Check the settings of Pn002.3. be compatible with the setting of
Control Parameter Pn002.3. Pn002.3.
Setting Error
Check the capacities to see if they
satisfy the following condition:
The SERVOPACK and servomo- Select the proper combination of
A.050: tor capacities do not match each (Servomotor capacity)/(SERVO- SERVOPACK and servomotor
other. PACK capacity) ≤ 1/4, or (Servo- capacities.
Combination Error motor capacity)/(SERVOPACK
(The SERVOPACK and capacity) ≤ 4.
servomotor capacities do Replace the servomotor and see if
not correspond.) An encoder fault occurred. Replace the servomotor (encoder).
the alarm occurs again.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
An unsupported serial converter
A.051:
unit, serial encoder, or external Check the product specifications, Select the correct combination of
Unsupported Device encoder is connected to the SER- and select the correct model. units.
Alarm VOPACK.
Troubleshooting

A.0b0: After executing the utility func-


tion to turn ON the power to the Turn the SERVOPACK power sup-
Cancelled Servo ON −
motor, the Servo ON command ply OFF and then ON again.
Command Alarm
was sent from the host controller.
(encoder resolution) Pn20E
∗1. Pn533 [min-1] × 2 ≤
6 × 105 Pn210

10

10-7
10 Troubleshooting
10.1.2 Troubleshooting of Alarms

Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Incorrect wiring or contact fault
Check the wiring. Refer to 3.1
of main circuit cable or motor Correct the wiring.
Main Circuit Wiring.
main circuit cable.
Check for short-circuits across the
Short-circuit or ground fault of servomotor terminal phase-U, -V,
Some cables may be damaged.
main circuit cable or motor main and -W, or between the grounding
Replace damaged cables.
circuit cable. and servomotor terminal U, V, or W.
Refer to 3.1 Main Circuit Wiring.
Check for short-circuits across the
servomotor terminal phase-U, -V,
Short-circuit or ground fault The servomotor may be faulty.
and -W, or between the grounding
inside the servomotor. Replace the servomotor.
and servomotor terminal U, V, or W.
Refer to 3.1 Main Circuit Wiring.
Check for short-circuits across the
servomotor connection terminals U,
Short-circuit or ground fault V, and W on the SERVOPACK, or The SERVOPACK may be faulty.
inside the SERVOPACK. between the grounding and terminal Replace the SERVOPACK.
U, V, or W. Refer to 3.1 Main Cir-
cuit Wiring.
Check the wiring. Refer to 3.6
Incorrect wiring or contact fault
Connecting Regenerative Resis- Correct the wiring.
A.100: of the regenerative resistor.
tors.
Overcurrent or Heat
Check the resistor power consump-
Sink Overheated The dynamic brake (DB: Emer-
tion monitor Un00B to see how Change the SERVOPACK model,
(An overcurrent flowed gency stop executed from the
many times the DB has been used. operation conditions, or the mecha-
through the IGBT or SERVOPACK) was frequently
Or, check the alarm trace back mon- nism so that the DB does not need
heat sink of SERVO- activated, or the DB overload
itor Fn000 to see if the DB overload to be used so frequently.
PACK overheated.) alarm occurred.
alarm A.730 or A.731 was reported.
The generated regenerative Check the regenerative load ratio
Check the operation condition
energy exceeded the SERVO- monitor Un00A to see how many
including overload, and reconsider
PACK regenerative energy pro- times the regenerative resistor has
the regenerative resistor value.
cessing capacity. been used.
Check the regenerative load ratio Change the regenerative resistance
The SERVOPACK regenerative monitor Un00A to see how many value to a value larger than the
resistance is too small. times the regenerative resistor has SERVOPACK minimum allowable
been used. resistance value.
A heavy load was applied while Check to see if the operating condi- Reduce the load applied to the ser-
the servomotor was stopped or tions are outside servo drive specifi- vomotor or increase the operation
running at a low-speed. cations. speed.
Take countermeasures for noise,
Improve the wiring or installation
such as correct wiring of the FG.
Malfunction caused by noise environment, such as by reducing
Use an FG wire size equivalent to
interference. noise, and check to see if the alarm
the SERVOPACK main circuit wire
recurs.
size.
Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.

10-8
10.1 Troubleshooting

Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Regenerative resistor capacity
(Pn600) is set to a value other
Check the external regenerative Connect the external regenerative
than 0 for a SGDV-R70,
resistor connection and the value of resistor, or set Pn600 to 0 if no
-R90, -1R6, or -2R8 SERVO-
the Pn600. regenerative resistor is required.
PACK, and an external regenera-
tive resistor is not connected.
The jumper between the power Confirm that a jumper is mounted
supply terminals B2 and B3 is between the power supply terminals Correctly mount a jumper.
A.300: removed. B2 and B3.
Regeneration Error The external regenerative resis-
Check the external regenerative Correctly connect the external
tor is incorrectly wired, or is
resistor connection. regenerative resistor.
removed or disconnected.
While the main circuit power sup-
ply is OFF, turn the control power
supply OFF and then turn ON
A SERVOPACK fault occurred. −
again. If the alarm still occurs, the
SERVOPACK may by faulty.
Replace the SERVOPACK.
The power supply voltage Set the power supply voltage within
Measure the power supply voltage.
exceeds the specified limit. the specified range.
Incorrect external regenerative
resistance. Change the regenerative resistance,
Check the operation condition or regenerative resistor capacity, or
Insufficient SERVOPACK
the capacity using the capacity SERVOPACK capacity. Reconsider
capacity or regenerative resistor
selection Software SigmaJunma- the operation conditions using the
capacity.
Size+, etc. capacity selection software Sigma-
Or, regenerative power has been JunmaSize+, etc.
continuously flowing back.
Regenerative power continu-
A.320: Reconsider the system including
ously flowed back because nega- Check the load to the servomotor
Regenerative servo, machine, and operation con-
tive load was continuously during operation.
Overload ditions.
applied.
The setting of parameter Pn600 is Check the external regenerative
smaller than the external regener- resistor connection and the value of Set the Pn600 to a correct value.
ative resistor's capacity. the Pn600.
Change the regenerative resistance
The external regenerative resis- to a correct value or use an external
Check the regenerative resistance.
tance is too high. regenerative resistor of appropriate
capacity.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
When using a regenerative resistor
built in the SERVOPACK:
The regenerative resistor discon- Replace the SERVOPACK.
Measure the resistance of the regen-
nected when the SERVOPACK When using an external regenera-
erative resistor.
power voltage was increased. tive resistor:
Replace the external regenerative
A.330: resistor.
Main Circuit Power In the AC power input mode, DC Check the power supply to see if it Correct the settings to match the
Supply Wiring Error power was supplied. is a DC power supply. actual power supply specifications.
(Detected when the
Troubleshooting

In the DC power input mode, AC Check the power supply to see if it Correct the settings to match the
power to the main circuit
power was supplied. is a AC power supply. actual power supply specifications.
is turned ON.)
Regenerative resistor capacity Is the regenerative resistor con-
(Pn600) is not set to 0 even nected?
Set Pn600 to 0.
though the regenerative resistor is If it is, check the regenerative resis-
disconnected. tor capacity.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK. 10

10-9
10 Troubleshooting
10.1.2 Troubleshooting of Alarms

Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
• For 100 VAC SERVOPACKs:
The AC power supply voltage
exceeded 145 V.
• For 200 VAC SERVOPACKs:
The AC power supply voltage
exceeded 290 V.
• For 400 VAC SERVOPACKs:
The AC power supply voltage
Set AC/DC power supply voltage
exceeded 580 V. Measure the power supply voltage.
within the specified range.
• For 200 VAC SERVOPACKs
with DC power supply input:
The power supply voltage
exceeded 410 V.
• For 400 VAC SERVOPACKs
with DC power supply input:
The power supply voltage
exceeded 820 V.
Improve the power supply condi-
tions by installing a surge absorber,
The power supply is unstable, or
etc. Then, turn the power supply
was influenced by a lightning Measure the power supply voltage.
ON again. If the alarm still occurs,
surge.
the SERVOPACK may be faulty.
Replace the SERVOPACK.
A.400:
Overvoltage Acceleration/deceleration was
(Detected in the SER- executed under the following
VOPACK main circuit conditions.
power supply section.) • The AC power supply voltage
of 100 VAC SERVOPACK was
in the range between 115 V and
135 V. Check the power supply voltage and
Set AC power supply voltage within
• The AC power supply voltage the speed and torque during opera- the specified range.
of 200 VAC SERVOPACK was tion.
in the range between 230 V and
270 V.
• The AC power supply voltage
of 400 VAC SERVOPACK was
in the range between 480 V and
560 V.
The external regenerative resis- Select a regenerative resistance
Check the operation conditions and
tance is too high for the actual value appropriate for the operation
the regenerative resistance.
operation conditions. conditions and load.
The moment of inertia ratio Confirm that the moment of inertia Increase the deceleration time, or
exceeded the allowable value. ratio is within the allowable range. reduce the load.
Turn the control power OFF and
then ON again while the main cir-
cuit power supply is OFF. If the
A SERVOPACK fault occurred. −
alarm still occurs, the SERVO-
PACK may be faulty. Replace the
SERVOPACK.

10-10
10.1 Troubleshooting

Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
• For 100 VAC SERVOPACKs:
The power supply voltage is 49
V or less.
• For 200 VAC SERVOPACKs:
Set the power supply voltage within
The power supply voltage is Measure the power supply voltage.
the specified range.
120 V or less.
• For 400 VAC SERVOPACKs:
The power supply voltage is
A.410: 240 V or less.
Undervoltage
The power supply voltage
(Detected in the SER- Measure the power supply voltage. Increase the power supply capacity.
dropped during operation.
VOPACK main circuit
power supply section.) When the instantaneous power cut
Occurrence of instantaneous
Measure the power supply voltage. hold time Pn509 is set, decrease the
power interruption.
setting.
Repair or replace the SERVO-
The SERVOPACK fuse is blown
− PACK, connect an AC/DC reactor,
out.
and run the SERVOPACK.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
A.450:
Main-Circuit A SERVOPACK fault occurred. − Replace the SERVOPACK.
Capacitor Overvoltage
The order of phases U, V, and W
Confirm that the servomotor is cor-
in the servomotor wiring is incor- Check the servomotor wiring.
rectly wired.
rect.
A reference value exceeding the
A.510: Reduce the reference value or adjust
overspeed detection level was Check the input value.
Overspeed the gain.
input.
(The servomotor speed
exceeds the maximum.) Reduce the speed reference input
The motor speed exceeded the Check the servomotor speed wave-
gain, adjust the servo gain, or recon-
maximum. form.
sider the operation conditions.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
The encoder output pulse output Check the encoder output pulse out- Decrease the setting of the encoder
frequency exceeded the limit. put setting. output pulse (Pn212).
A.511:
Overspeed of Encoder The encoder output pulse output
Output Pulse Rate frequency exceeded the limit Check the encoder output pulse out-
Decrease the servomotor speed.
because the servomotor speed put setting and servomotor speed.
was too high.
Check for abnormal noise from the
Abnormal vibration was detected servomotor, and check the speed Reduce the servomotor speed or
at the servomotor rotation speed. and torque waveform during opera- reduce the speed loop gain (Pn100).
A.520: tion.
Vibration Alarm The moment of inertia ratio
(Pn103) value is greater than the Set the moment of inertia ratio
Check the moment of inertia ratio.
actual value or is greatly (Pn103) to an appropriate value.
changed.
Reduce the load so that the moment
A.521: The servomotor vibrated consid- of inertia ratio falls within the
Troubleshooting

Autotuning Alarm Check the servomotor speed wave-


erably while performing tuning- allowable value, or raise the tuning
(Vibration was detected form.
less function (factory setting). level or reduce the gain level using
while executing the the tuning-less function (Fn200).
advanced autotuning,
one-parameter tuning, The servomotor vibrated consid-
Check the operation procedure of
EasyFFT, or tuning-less erably during advanced autotun- Check the servomotor speed wave-
corresponding function and take a
function.) ing, one-parameter tuning, or form.
corrective action.
EasyFFT.
10

10-11
10 Troubleshooting
10.1.2 Troubleshooting of Alarms

Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Incorrect wiring or contact fault Confirm that the servomotor and
Check the wiring.
of servomotor and encoder. encoder are correctly wired.
Check the servomotor overload Reconsider the load conditions and
Operation beyond the overload
A.710: characteristics and executed run operation conditions. Or, increase
protection characteristics.
A.720: command. the servomotor capacity.
Overload Excessive load was applied dur-
A.710: High Load ing operation because the servo- Check the executed run command
A.720: Low Load Remove the mechanical problems.
motor was not driven due to and servomotor speed.
mechanical problems.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
Take measures to ensure the servo-
The servomotor rotates because
Check the operation status. motor will not rotate because of
of external force.
external force.
A.730:
A.731: • Reduce the servomotor reference
Dynamic Brake Check the DB resistor power con- speed.
The rotating energy at a DB stop
Overload sumption monitor (Un00B) to see • Reduce the moment of inertia
exceeds the DB resistance capac-
(An excessive power how many times the DB has been ratio.
ity.
consumption of dynamic used. • Reduce the number of times of
brake was detected.) the DB stop operation.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
The inrush current limit resistor
A.740: operation frequency at the main
Overload of Surge Reduce the frequency of turning the
circuit power supply ON/OFF −
Current Limit Resistor main circuit power supply ON/OFF.
operation exceeds the allowable
(The main circuit power range.
is turned ON/OFF too
frequently.) The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
Decrease the surrounding air tem-
The surrounding air temperature Check the surrounding air tempera-
perature by improving the SERVO-
is too high. ture using a thermostat.
PACK installation conditions.
The overload alarm has been Check the alarm trace back monitor
Change the method for resetting the
reset by turning OFF the power (Fn000) to see if the overload alarm
alarm.
too many times. was reported.

A.7A0: Check the accumulated load ratio


monitor Un009 to see the load dur-
Heat Sink Overheated Excessive load or operation
ing operation, and the regenerative Reconsider the load and operation
(Detected when the heat beyond the regenerative energy load ratio monitor Un00A to see the conditions.
sink temperature processing capacity.
regenerative energy processing
exceeds 100°C.) capacity.
Incorrect SERVOPACK installa-
tion orientation or/and insuffi- Check the SERVOPACK installa- Install the SERVOPACK correctly
cient space around the tion conditions. as specified.
SERVOPACK.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
Remove foreign matter or debris
A.7AB:
from the SERVOPACK. If the
Built-in Fan in The fan inside the SERVOPACK Check for foreign matter or debris
alarm still occurs, the SERVO-
SERVOPACK stopped. inside the SERVOPACK.
PACK may be faulty. Replace the
Stopped SERVOPACK.

10-12
10.1 Troubleshooting

Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Alarm occurred when the power
Check to see if the power was
to the absolute encoder was ini- Set up the encoder (Fn008).
turned ON initially.
tially turned ON.
The encoder cable disconnected, Check to see if the power was Confirm the connection and set up
A.810: and connected again. turned ON initially. the encoder (Fn008).
Encoder Backup Error The power from both the control Replace the battery or take similar
(Detected on the encoder power supply (+5 V) and the bat- Check the encoder connector bat- measures to supply power to the
side) tery power supply from the SER- tery or the connector contact status. encoder, and set up the encoder
(Only when an absolute VOPACK is not being supplied. (Fn008).
encoder is connected.) If the alarm cannot be reset by set-
An absolute encoder fault
− ting up the encoder again, replace
occurred.
the servomotor.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
Set up the encoder again using
A.820: Fn008. If the alarm still occurs, the
Encoder Checksum An encoder fault occurred. −
servomotor may be faulty. Replace
Error the servomotor.
(Detected on the encoder
side.) The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.

A.830: The battery connection is incor-


Check the battery connection. Reconnect the battery.
rect.
Absolute Encoder
Battery Error The battery voltage is lower than
Measure the battery voltage. Replace the battery.
(The absolute encoder the specified value 2.7 V.
battery voltage is lower The SERVOPACK may be faulty.
than the specified value.) A SERVOPACK fault occurred. −
Replace the SERVOPACK.
Turn the power supply OFF and
then ON again. If the alarm still
An encoder fault occurred. −
occurs, the servomotor may be
A.840: faulty. Replace the servomotor.
Encoder Data Error
(Detected on the encoder Correct the wiring around the
side.) encoder by separating the encoder
Malfunction of encoder because
− cable from the servomotor main cir-
of noise interference, etc.
cuit cable or by checking the
grounding and other wiring.
The servomotor was running at
Check the speed monitor (Un000) Reduce the servomotor speed to a
200 min-1 or higher when the to confirm the servomotor speed value less than 200 min-1, and turn
A.850: control power supply was turned when the power is turned ON. ON the control power supply.
Encoder Overspeed ON.
(Detected when the con- Turn the power supply OFF and
trol power supply was then ON again. If the alarm still
turned OFF and then ON An encoder fault occurred. −
occurs, the servomotor may be
again.) faulty. Replace the servomotor.
(Detected on the encoder Turn the power supply OFF and
side.) then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
The ambient temperature around Measure the ambient temperature The ambient temperature must be
Troubleshooting

the servomotor is too high. around the servomotor. 40°C or less.


The servomotor load is greater Check the accumulated load ratio The servomotor load must be within
A.860: than the rated load. monitor (Un009) to see the load. the specified range.
Encoder Overheated Turn the power supply OFF and
(Only when an absolute then ON again. If the alarm still
encoder is connected.) An encoder fault occurred. −
occurs, the servomotor may be
(Detected on the encoder faulty. Replace the servomotor.
side.)
Turn the power supply OFF and 10
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.

10-13
10 Troubleshooting
10.1.2 Troubleshooting of Alarms

Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Before setting the zero point posi-
Setting of the zero point position tion, use the fully-closed feedback The servomotor must be stopped
A.8A0*2: of absolute external scale failed counter monitor (Un00E) to con- while setting the zero point posi-
External Encoder because the servomotor rotated. firm that the servomotor is not rotat- tion.
Error of Scale ing.
An external encoder fault
− Replace the external encoder.
occurred.
An external encoder fault
A.8A1*2: − Replace the external encoder.
occurred.
External Encoder
Error of Module A serial converter unit fault
− Replace the serial converter unit.
occurred.
A.8A2*2:
External Encoder An external encoder fault
− Replace the external encoder.
Error of Sensor occurred.
(Incremental)
A.8A3*2: The absolute external encoder may
External Encoder An absolute external encoder be faulty. Refer to the encoder man-

Error of Position fault occurred. ufacture’s instruction manual for
(Absolute) corrective actions.

A.8A5*2: The overspeed from the external Repair or replace the external
External Encoder −
encoder occurred. encoder.
Overspeed
A.8A6*2: The overheat from the external Repair or replace the external
External Encoder −
encoder occurred. encoder.
Overheated
A malfunction occurred in the Clear and reset the alarm and restart
A.b10: −
speed reference input section. the operation.
Speed Reference A/D
Error Turn the power supply OFF and
(Detected when the then ON again. If the alarm still
A SERVOPACK fault occurred. −
servo is ON.) occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
A malfunction occurred in the Clear and reset the alarm and restart

speed reference input section. the operation.
A.b11:
Speed Reference A/D Turn the power supply OFF and
Data Error then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
A malfunction occurred in the
Clear and reset the alarm and restart
A.b20: reading section of the torque ref- −
the operation.
Reference Torque erence input.
Input Read Error Turn the power supply OFF and
(Detected when the then ON again. If the alarm still
servo is ON.) A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
A.b31: Turn the power supply OFF and
Current Detection The current detection circuit for then ON again. If the alarm still

Error 1 phase U is faulty. occurs, the SERVOPACK may be
(Phase-U) faulty. Replace the SERVOPACK.
A.b32: Turn the power supply OFF and
Current Detection The current detection circuit for then ON again. If the alarm still

Error 2 phase V is faulty. occurs, the SERVOPACK may be
(Phase-V) faulty. Replace the SERVOPACK.
∗2. The alarm that may occur in a SERVOPACK with option module for fully-closed loop control.

10-14
10.1 Troubleshooting

Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Turn the power supply OFF and
A.b33: The detection circuit for the cur- then ON again. If the alarm still

Current Detection rent is faulty. occurs, the SERVOPACK may be
Error 3 faulty. Replace the SERVOPACK.
(Current detector) The servomotor main circuit Check for disconnection of the
Correct the servomotor wiring.
cable is disconnected. motor main circuit cable.
Turn the power supply OFF and
A.bF0: then ON again. If the alarm still
A SERVOPACK fault occurred. −
System Alarm 0 occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Turn the power supply OFF and
A.bF1: then ON again. If the alarm still
A SERVOPACK fault occurred. −
System Alarm 1 occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Turn the power supply OFF and
A.bF2: then ON again. If the alarm still
A SERVOPACK fault occurred. −
System Alarm 2 occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Turn the power supply OFF and
A.bF3: A SERVOPACK fault occurred. −
then ON again. If the alarm still
System Alarm 3 occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Turn the power supply OFF and
A.bF4: then ON again. If the alarm still
A SERVOPACK fault occurred. −
System Alarm 4 occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
The order of phases U, V, and W
Confirm that the servomotor is cor-
in the servomotor wiring is incor- Check the servomotor wiring.
rectly wired.
rect.
A.C10: If the alarm still occurs after turning
Servo Overrun the power OFF and then ON again,
Detected An encoder fault occurred. − even though the servomotor is cor-
(Detected when the rectly wired, the servomotor may be
servomotor power is faulty. Replace the servomotor.
ON.) Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Turn the power supply OFF and
then ON again. If the alarm still
An encoder fault occurred. −
A.C80: occurs, the servomotor may be
Absolute Encoder faulty. Replace the servomotor.
Clear Error and Multi- Turn the power supply OFF and
turn Limit Setting Error then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Troubleshooting

10

10-15
10 Troubleshooting
10.1.2 Troubleshooting of Alarms

Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Re-insert the encoder connector and
Contact fault of encoder connec- Check the encoder connector con-
confirm that the encoder is correctly
tor or incorrect encoder wiring. tact status.
wired.
Encoder cable disconnection or
Use the encoder cable with the
short-circuit. Check the encoder cable.
specified rating.
Or, incorrect cable impedance.
Corrosion caused by improper
temperature, humidity, or gas Improve the operating environmen-
Short-circuit caused by intrusion tal conditions, and replace the cable.
Check the operating environment.
A.C90: of water drops or cutting oil If the alarm still occurs, replace the
Connector contact fault caused by SERVOPACK.
Encoder
Communications Error vibration.
Correct the wiring around the
encoder to avoid noise interference
Malfunction caused by noise
− (Separate the encoder cable from
interference.
the servomotor main circuit cable,
improve grounding, etc.)
Connect the servomotor to another
SERVOPACK, and turn ON the
A SERVOPACK fault occurred. − control power. If no alarm occurs,
the SERVOPACK may be faulty.
Replace the SERVOPACK.
The noise interference occurred
on the input/output signal line Check the encoder cable and con- Confirm that there is no problem
because the encoder cable is bent nector. with the encoder cable layout.
and the sheath is damaged.
A.C91:
The encoder cable is bundled
Encoder Confirm that there is no surge volt-
with a high-current line or near a Check the encoder cable layout.
Communications age on the encoder cable.
high-current line.
Position Data Error
The FG potential varies because
of influence from machines on Properly ground the device to sepa-
Check the encoder cable layout.
the servomotor side, such as the rate from the encoder FG.
welder.
Noise interference occurred on
Take countermeasures against
the input/output signal line from −
noise.
the encoder.
Excessive vibration and shocks Reduce the machine vibration or
Check the operating environment.
were applied to the encoder. correctly install the servomotor.
A.C92:
Encoder Turn the power supply OFF and
Communications then ON again. If the alarm still
An encoder fault occurred. −
Timer Error occurs, the servomotor may be
faulty. Replace the servomotor.
Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Turn the power supply OFF and
then ON again. If the alarm still
An encoder fault occurred. −
occurs, the servomotor may be
A.CA0: faulty. Replace the servomotor.
Encoder Parameter
Error Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.

10-16
10.1 Troubleshooting

Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
The encoder wiring and contact
Check the encoder wiring. Correct the encoder wiring.
are incorrect.
Noise interference occurred due Use tinned annealed copper twisted-
to incorrect encoder cable specifi- − pair or shielded twisted-pair cable
cations. with a core of at least 0.12 mm2.
Noise interference occurred
The wiring distance must be 20 m
because the wiring distance for −
max.
the encoder cable is too long.
The FG potential varies because
Make the grounding for the
A.Cb0: of influence from machines on Check the encoder cable and con-
machine separately from encoder
Encoder Echoback the servomotor side, such as the nector.
side FG.
Error welder.
Excessive vibration and shocks Reduce the machine vibration or
Check the operating environment.
were applied to the encoder. correctly install the servomotor.
Turn the power supply OFF and
then ON again. If the alarm still
An encoder fault occurred. −
occurs, the servomotor may be
faulty. Replace the servomotor.
Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
When using a direct-drive (DD)
servomotor, the multi-turn limit Correct the setting of Pn205 (0 to
Check the value of the Pn205.
value (Pn205) is different from 65535).
that of the encoder.
The multi-turn limit value of the
A.CC0: encoder is different from that of
Check the value of the Pn205 of the Execute Fn013 at the occurrence of
Multi-turn Limit the SERVOPACK. Or, the multi-
SERVOPACK. alarm.
Disagreement turn limit value of the SERVO-
PACK has been changed.
Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Wiring of cable between serial
converter unit and SERVOPACK Check the external encoder wiring. Correct the cable wiring.
is incorrect or contact is faulty.
The specified cable is not used
A.CF1*2: Confirm the external encoder wir-
between serial converter unit and Use the specified cable.
Feedback Option ing specifications.
SERVOPACK.
Module
Communications Error Cable between serial converter
Measure the external encoder cable
unit and SERVOPACK is too Use 20 m cable max.
(Reception error) length.
long.
Sheath of cable between serial
converter unit and SERVOPACK Check the external encoder cable. Replace the cable.
is broken.
Correct the wiring around serial
Noise interferes with the cable
converter unit, e.g., separating
A.CF2∗2:
Troubleshooting

between serial converter unit and −


input/output signal line from main
Feedback Option SERVOPACK.
circuit cable or grounding.
Module
Communications Error A serial converter unit fault − Replace the serial converter unit.
(Timer stop) occurred.
A SERVOPACK fault occurred. − Replace the SERVOPACK.
∗2. The alarm that may occur in a SERVOPACK with option module for fully-closed loop control.
10

10-17
10 Troubleshooting
10.1.2 Troubleshooting of Alarms

Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Confirm that there is no contact
The contact in the servomotor U, Check the motor main circuit cable
fault in the motor wiring of encoder
V, and W wirings is faulty. connection.
wiring.
Reduce the position reference pulse
Reduce the reference pulse fre-
The frequency of the position ref- frequency or reference accelera-
quency, and operate the SERVO-
erence pulse is too high. tion. Or, reconsider the electronic
PACK.
A.d00: gear ratio.
Position Error Pulse Apply the smoothing function, such
Overflow The position reference accelera- Reduce the reference acceleration, as using position reference accelera-
(Position error exceeded tion is too fast. and operate the SERVOPACK. tion/deceleration time constant
the value set in the (Pn216).
excessive position error Setting of the Pn520 (Excessive
alarm level (Pn520)) Check the alarm level (Pn520) to
Position Error Alarm Level) is
see if it is set to an appropriate Set the Pn520 to proper value.
low against the operating condi-
value.
tion.
Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Set position error pulses to be
A.d01: The /S_ON signal is to be turned cleared while the /S_ON signal is
Check the error counter monitor OFF.
Position Error Pulse ON when the number of position
(Un008) while the /S_ON signal is
Overflow Alarm at error pulses is greater than the set Or, correct the excessive position
OFF.
Servo ON value of Pn526. error alarm level at servo ON
(Pn526).
After a position error pulse has
been input, Pn529 limits the Set position error pulses to be
A.d02: speed if the /S_ON signal is cleared while the /S_ON signal is
turned ON. If Pn529 limits the OFF.
Position Error Pulse speed in such a state, this alarm
Overflow Alarm by − Or, correct the excessive position
occurs when reference pulses are
Speed Limit at Servo error alarm level (Pn520).
input and the number of position
ON error pulses exceeds the value set Or, adjust the speed limit level at
for parameter Pn520 (Excessive servo ON (Pn529).
Position Error Alarm Level).
Install the external encoder in the
Motor rotation direction and Check the servomotor rotation
opposite direction, or reverse the
external encoder installation direction and the external encoder
A.d10*2: setting of the external encoder
direction are opposite. installation direction.
Motor-load Position usage method (Pn002.3).
Error Pulse Overflow Mounting of the load (e.g., stage)
Check the external encoder
and external encoder joint instal- Check the mechanical joints.
mechanical connection.
lation are incorrect.
The output signal circuits or devices
for /HWBB1 and
A.Eb1: The lag between activations of
Measure the time lag between the / /HWBB2 or the SERVOPACK
the input signals /HWBB1 and
Safety Function Signal /HWBB2 for the HWBB function HWBB1 and input signal circuits may be faulty.
Input Timing Error /HWBB2 signals. Alternatively, the input signal
is ten second or more.
cables may be disconnected. Repair
or replace them.
The three-phase power supply Confirm that the power supply is
Check the power supply wiring.
wiring is incorrect. correctly wired.
A.F10:
Main Circuit Cable The three-phase power supply is Measure the voltage at each phase Balance the power supply by chang-
Open Phase unbalanced. of the three-phase power supply. ing phases.
(With the main power A single-phase power is input
supply ON, voltage was without setting Pn00B.2 (power
low for more than 1 sec- Check the power supply and the Match the parameter setting to the
supply method for three-phase
ond in an R, S, or T parameter setting. power supply.
SERVOPACK) to 1 (single-phase
phase.) power supply).
(Detected when the main
power supply was turned Turn the power supply OFF and
ON.) then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
∗2. The alarm that may occur in a SERVOPACK with option module for fully-closed loop control.

10-18
10.1 Troubleshooting

Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
The contact between the digital
Insert securely the connector or
CPF00: operator and the SERVOPACK is Check the connector contact.
replace the cable.
Digital Operator faulty.
Transmission Error 1 Malfunction caused by noise Keep the digital operator or the

interference cable away from noise sources.
Disconnect the digital operator and
then re-connect it. If the alarm still
A digital operator fault occurred. −
occurs, the digital operator may be
CPF01: faulty. Replace the digital operator.
Digital Operator
Transmission Error 2 Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.

Troubleshooting

10

10-19
10 Troubleshooting
10.2.1 List of Warnings

10.2 Warning Displays


The following sections describe troubleshooting in response to warning displays.

The warning name, warning meaning, and warning code output are listed in order of the warning numbers in
10.2.1 List of Warnings.

The causes of alarms and troubleshooting methods are provided in 10.2.2 Troubleshooting of Warnings.

10.2.1 List of Warnings


The relation between warning displays and warning code outputs are shown below.

Warning Warning Code Output


Warning Name Meaning
Display ALO1 ALO2 ALO3
Position Error Pulse Position error pulse exceeded the parameter settings
A.900 H H H
Overflow (Pn520×Pn51E/100).
Position Error Pulse
When the servo turns ON, the position error pulses exceeded
A.901 Overflow Alarm at H H H
the parameter setting (Pn526×Pn528/100).
Servo ON
This warning occurs before the overload alarms (A.710 or
A.910 Overload A.720) occur. If the warning is ignored and operation contin- L H H
ues, an overload alarm may occur.
Abnormal vibration at the motor speed was detected. The
A.911 Vibration detection level is the same as A.520. Set whether to output an L H H
alarm or warning by "Vibration Detection Switch" of Pn310.
This warning occurs before the regenerative overload alarm
A.920 Regenerative Overload (A.320) occurs. If the warning is ignored and operation contin- H L H
ues, a regenerative overload alarm may occur.
This warning occurs before Dynamic Brake Overload (A.731)
Dynamic Brake
A.921 alarm occurs. If the warning is ignored and operation contin- H L H
Overload
ues, a dynamic brake overload alarm may occur.
Absolute Encoder This warning occurs when the absolute encoder battery voltage
A.930 L L H
Battery Error is lowered.
Change of Parameters
A.941 Parameters that require the restart have been changed. H H L
Requires Restart
This warning occurs before Undervoltage (A.410) alarm
A.971 Undervoltage occurs. If the warning is ignored and operation continues, an L L L
undervoltage alarm may occur.

Note 1. Warning code is not outputted without setting Pn001.3 =1 (Outputs both Alarm Codes and Warning Codes.)
2. If Pn008.2 = 1 (Do not detect warning) is selected, no warnings will be detected.

10-20
10.2 Warning Displays

10.2.2 Troubleshooting of Warnings


Refer to the following table to identity the cause of a warning and the action to be taken. Contact your
Yaskawa representative if the problem cannot be solved by the described corrective action.

Warning Situation at Warning


Warning Name Cause Corrective Actions
Display Occurrence
Wiring of the servomo- Check whether there is any loose con-
Check the wiring of the cable for
tor U, V, or W line is nection in motor wiring or encoder
motor main circuit.
incorrect. wiring.
The SERVOPACK gain Increase the servo gain by using the
Check the SERVOPACK gain.
is too low. function such as advanced autotuning.
Lower the position reference pulse
The position reference
Lower the position reference pulse frequency or the position reference
pulse frequency is too
frequency. acceleration, or correct the electronic
high.
gear ratio.
Position Error Apply a smoothing function, such as a
A.900 The position reference Lower the position reference accelera-
Pulse Overflow position reference acceleration/decel-
acceleration is too high. tion.
eration time constant (Pn216).
The excessive position
error alarm level
Check the excessive position error Set an appropriate value for the
(Pn520) is too low for
alarm level (Pn520). Pn520.
the operating condi-
tions.
Turn the power supply OFF and then
A SERVOPACK fault ON again. If the alarm still occurs, the

occurred. SERVOPACK may be faulty. Replace
the SERVOPACK.
When the /S_ON signal
was OFF, the servomo- Set Pn200.2 to 0 to clear the number
tor moved without of position error pulses when the
Position Error
cleaning the counter for /S_ON signal is OFF. Or set an appro-
Pulse Overflow
A.901 position error pulses. − priate value for the excessive position
Alarm at Servo
The number of position error warning level at servo ON
ON
error pulses exceeded (Pn528) when the /S_ON signal is
the maximum number ON.
of pulses allowed.
The servomotor or
encoder wiring is incor- Correct the servomotor and encoder
Check the wiring.
rect or the connection is wiring if they are wrong.
faulty.
The servomotor is in Reconsider the load and operation
excess of the overload Check the overload characteristics of conditions.
Overload: protective characteris- the servomotor and reference input.
Or, check the servomotor capacity.
Warning before tics.
A.910
alarm A710 or The servomotor is not
A720 occurs driven due to a mechan-
Check the reference input and motor
ical factor and the oper- Improve the mechanical factor.
speed.
ating load has become
excessive.
Troubleshooting

A SERVOPACK fault The SERVOPACK may be faulty.



occurred. Replace the SERVOPACK.

10

10-21
10 Troubleshooting
10.2.2 Troubleshooting of Warnings

Warning Situation at Warning


Warning Name Cause Corrective Actions
Display Occurrence
Check whether unusual sound is gen- Lower the motor rotation speed or
Unusual vibration was
erated from the motor, and check the lower the servo gain by using the
detected while the
speed, and torque waveform of the function such as one-parameter tun-
motor was rotating.
motor. ing.
A.911 Vibration
The moment of inertia
ratio (Pn103) is larger Set an appropriate value for the
Check the moment of inertia ratio.
than the actual value or moment of inertia (Pn103).
greatly changes.

The power supply volt-


Set the power supply voltage within
age is in excess of the Measure the power supply voltage.
the specified range.
specified range.
The external regenera-
Change the regenerative resistance,
tive resistance, servo
regenerative resistor capacity, or SER-
Regenerative amplifier capacity, or Check the operating conditions or
VOPACK capacity. Reconsider the
Overload: regenerative resistor capacity using the capacity selection
operating conditions using the capac-
A.920 Warning before capacity is insufficient software SigmaJunmaSize+, etc.
ity selection software SigmaJunma-
the alarm A320 or a continuous regener-
Size+, etc.
occurs ative state occurs.
Regenerative power
continuously flowed Reconsider the system including the
Check the load on the servomotor dur-
back because negative servo, machine, and operation condi-
ing operation.
load was continuously tions.
applied.
The servomotor is
Do not drive the motor with external
driven by an external Check the operating conditions.
force.
force.

Dynamic Brake • Reduce the servomotor reference


Overload: The rotating energy at a Check the operating frequency of the speed.
A921 Warning before DB stop exceeds the DB DB with power consumed by DB • Reduce the moment of inertia.
the alarm A.731 resistance capacity. resistance monitor (Un00B). • Reduce the number of times of the
occurs DB stop operation.

A SERVOPACK fault The SERVOPACK may be faulty.



occurred. Replace the SERVOPACK.

Absolute The battery connection


Check the battery connection. Reconnect the battery.
Encoder Battery is incorrect.
Error
The battery voltage is
(The absolute lower than the specified Measure the battery voltage. Replace the battery.
encoder battery value 2.7 V.
A.930 voltage is lower
than the specified
value.)
A SERVOPACK fault The SERVOPACK may be faulty.
(Only when an −
occurred. Replace the SERVOPACK.
absolute encoder
is connected.)
Change of Parameters that require
A.941 Parameters the restart have been − Turn OFF the power and ON again.
Requires Restart changed.

10-22
10.2 Warning Displays

Warning Situation at Warning


Warning Name Cause Corrective Actions
Display Occurrence
• For 100 VAC SER-
VOPACKs:
The AC power supply
voltage is 60 V or
below.
• For 200 VAC SER-
VOPACKs:
Use a power supply voltage within the
The AC power supply Measure the power supply voltage.
specified range.
voltage is 140 V or
below.
• For 400 VAC SER-
VOPACKs:
The AC power supply
voltage is 280 V or
A.971 Undervoltage below.
The power supply volt-
age dropped during Measure the power supply voltage. Increase the power supply capacity.
operation.

An instantaneous power Lower the instantaneous power cut


Measure the power supply voltage.
failure occurred. hold time (Pn509).

Replace the SERVOPACK and con-


The fuse in the SERVO-
− nect an AC/DC reactor to the SERVO-
PACK is burned out.
PACK.

A SERVOPACK fault The SERVOPACK may be faulty.



occurred. Replace the SERVOPACK.

Troubleshooting

10

10-23
10 Troubleshooting

10.3 Troubleshooting Malfunction Based on Operation and


Conditions of the Servomotor
Troubleshooting for the malfunctions based on the operation and conditions of the servomotor is provided in
this section.

Be sure to turn OFF the servo system before troubleshooting items shown in bold lines in the table.

Problem Probable Cause Investigative Actions Corrective Actions


The control power supply is not Check voltage between power sup-
Correct the power circuit.
ON. ply terminals.
The main circuit power supply is Check the voltage between power
Correct the power circuit.
not ON. supply terminals.
Wiring of I/O signal connector CN1 Check if the connector CN1 is prop- Correct the connector CN1 connec-
faulty or disconnected. erly inserted and connected. tion.
Servomotor or encoder wiring dis-
Check the wiring. Correct the wiring.
connected.
Run under no load and check the Reduce load or replace with larger
Overloaded
load status. capacity servomotor.
Input speed/position references cor-
Speed/position references not input Check reference input pins.
rectly.
Setting for Pn50A to Pn50D "Input Check settings of parameters Correct the settings for Pn50A to
Signal Selection" is incorrect. Pn50A to Pn50D. Pn50D "Input Signal Selection."
Encoder type differs from parame- Check setting of parameter Set parameter Pn002.2 to the
ter setting (Pn002.2). Pn002.2. encoder type being used.
Servo ON (/S-ON) input signal Check settings of parameters Set the parameters to turn the Servo
stays OFF. Pn50A.0 and Pn50A.1. ON (/S-ON) input signal ON.
/P-CON input function setting is Set parameters to match the applica-
Check parameter Pn000.1.
incorrect. tion.
Check the ON/OFF status of the If using an absolute encoder, turn
Servomotor Does SEN input is OFF.
SEN input. the SEN input signal ON.
Not Start
Reference pulse mode selection is Check the Pn200.0 setting and the Match the Pn200.0 setting and the
incorrect. reference pulse status. reference pulse status.
Check V-REF and SG to confirm if
Speed control: Speed reference Correct the control mode selection
the control method and the input are
input is incorrect. parameter, or the input.
agreed.
Check V-REF and SG to confirm if
Torque control: Torque reference Correct the control mode selection
the control method and the input are
input is incorrect. parameter, or the input.
agreed.
Position control: Reference pulse Check Pn200.0 reference pulse Correct the control mode selection
input is incorrect. form or sign + pulse signal. parameter, or the input.
Position error pulse clear (/CLR) Check /CLR input pins (CN1-14
Turn /CLR input signal OFF.
input is turned ON. and -15).
The forward run prohibited (P-OT)
Turn P-OT or N-OT input signal
and reverse run prohibited (N-OT) Check P-OT or N-OT input signal.
ON.
input signals are turned OFF.
Set the /HWBB1 or /HWBB2 input
signal to ON.
The safety input signal (/HWBB1 or Check the /HWBB1 or /HWBB2 When not using the safety function,
/HWBB2) remains OFF. input signal. mount the safety function jumper
connector (provided as an acces-
sory) on the CN8.
A SERVOPACK fault occurred. − Replace the SERVOPACK.
Servomotor Servomotor wiring is incorrect. Check the servomotor wiring. Correct the wiring.
Moves
Instantaneously, Encoder wiring is incorrect. Check the encoder wiring. Correct the wiring.
and then Stops

10-24
10.3 Troubleshooting Malfunction Based on Operation and Conditions of the Servomotor

Problem Probable Cause Investigative Actions Corrective Actions


Check connections of main circuit
Servomotor Wiring connection to servomotor is Tighten any loose terminals or con-
cable (phases-U, -V, and -W) and
Speed Unstable defective. nectors.
encoder connectors.
Check V-REF and SG to confirm if
Speed control: Speed reference Correct the control mode selection
the control method and the input are
input is incorrect. parameter, or the input signal.
agreed.
Check V-REF and SG to confirm if
Torque control: Torque reference Correct the control mode selection
the control method and the input are
Servomotor input is incorrect. parameter, or the input signal.
agreed.
Rotates Without
Reference Input The SERVOPACK offset is
Speed reference offset is incorrect. Adjust the SERVOPACK offset.
adjusted incorrectly.
Position control: Reference pulse Check Pn200.0 reference pulse Correct the control mode selection
input is incorrect. form or sign + pulse signal. parameter, or the input signal.
A SERVOPACK fault occurred. − Replace the SERVOPACK.
Check the setting of parameter
Improper Pn001 setting Correct the parameter setting.
Pn001.0.
Check if excessive moment of iner-
Replace the SERVOPACK, and
Dynamic Brake DB resistor disconnected tia, motor overspeed, or DB fre-
lighten the load.
Does Not Operate quently activated occurred.
There is a defective component in
DB drive circuit fault − the DB circuit. Replace the SER-
VOPACK.
Reduce the load so that the moment
of inertia ratio becomes within the
The servomotor largely vibrated
Check the servomotor speed wave- allowable value, or increase the
during execution of tuning-less
form. load level or lower the tuning level
function.
for the tuning-less level setting
(Fn200).
Check if there are any loose mount-
Tighten the mounting screws.
ing screws.
Check if there is misalignment of
Mounting is not secured. Align the couplings.
couplings.
Check if there are unbalanced cou-
Balance the couplings.
plings.
Check for noise and vibration
Bearings are defective. Replace the servomotor.
around the bearings.
Check for any foreign matter, dam-
Vibration source at the driven
age, or deformations on the machin- Contact the machine manufacturer.
machine
ery's movable parts.
Abnormal Noise
from Servomotor The input/output signal cables must
Noise interference due to incorrect be tinned annealed copper twisted-
input/output signal cable specifica- pair or shielded twisted-pair cables Use the specified input signal wires.
tions
with a core of 0.12 mm2 min.
Noise interference due to length of Check the length of the input/output The input/output cable length must
input/output signal cable. cable. be no more than 3 m.
The encoder cable must be tinned
Noise interference due to incorrect annealed copper twisted-pair or
shielded twisted-pair cables with a Use the specified encoder cable.
encoder cable specifications.
Troubleshooting

core of 0.12 mm2 min.


Noise interference due to length of Check the length of the encoder The encoder cable must be no more
encoder cable wiring cable. than 20 m.
Noise interference due to damaged Check if the encoder cable is dam- Replace the encoder cable and mod-
encoder cable aged or bent. ify the encoder cable layout.
Check if the encoder cable is bun-
Excessive noise to the encoder
dled with high-current line or near a
Correct the encoder cable layout so 10
cable that no surge is applied.
high-current line.

10-25
10 Troubleshooting

Problem Probable Cause Investigative Actions Corrective Actions


FG potential varies because of Ground machines correctly, and
Check if the machines are correctly
influence of machines such as weld- prevent diversion to the FG at the
grounded.
ers at the servomotor. PG side.
Check if there is noise interference
SERVOPACK pulse counting error Take measures against noise in the
Abnormal Noise on the input/output signal line from
due to noise interference encoder wiring.
from Servomotor the encoder.
(cont’d) Check if vibration from the machine
Reduce vibration from the machine,
Excessive vibration and shock to occurred or servomotor installation
or secure the servomotor installa-
the encoder is incorrect (mounting surface accu-
tion.
racy, fixing, alignment, etc.).
An encoder fault occurred. − Replace the servomotor.
Check to see if the servo gains have
Unbalanced servo gains Execute the advanced autotuning.
been correctly adjusted.
Check the speed loop gain value
Speed loop gain value (Pn100) too Reduce the speed loop gain
(Pn100).
high. (Pn100).
Factory setting: Kv = 40.0 Hz
Servomotor
Vibrates at Check the position loop gain value
Position loop gain value (Pn102) Reduce the position loop gain
Frequency of (Pn102).
too high. (Pn102).
Approx 200 to 400 Factory setting: Kp = 40.0/s
Hz
Check the speed loop integral time
Incorrect speed loop integral time Correct the speed loop integral time
constant (Pn101).
constant (Pn101) setting constant (Pn101) setting.
Factory setting: Ti = 20.0 ms
Incorrect moment of inertia ratio Check the moment of inertia ratio Correct the moment of inertia ratio
data (Pn103) setting (Pn103). (Pn103) setting.
Check to see if the servo gains have
Unbalanced servo gains Execute the advanced autotuning.
been correctly adjusted.
Check the speed loop gain value
Speed loop gain value (Pn100) too Reduce the speed loop gain
(Pn100).
high (Pn100).
Factory setting: Kv = 40.0 Hz
High Rotation Check the position loop gain value
Speed Overshoot Position loop gain value (Pn102) (Pn102). Reduce the position loop gain
on Starting and too high (Pn102).
Factory setting: Kp = 40.0/s
Stopping
Check the speed loop integral time
Incorrect speed loop integral time Correct the speed loop integral time
constant (Pn101).
constant (Pn101) setting constant setting (Pn101).
Factory setting: Ti = 20.0 ms
Incorrect moment of inertia ratio Check the moment of inertia ratio Correct the moment of inertia ratio
data (Pn103) setting (Pn103). setting (Pn103).

10-26
10.3 Troubleshooting Malfunction Based on Operation and Conditions of the Servomotor

Problem Probable Cause Investigative Actions Corrective Actions


The encoder cable must be tinned
Noise interference due to improper annealed copper twisted-pair or Use encoder cable with the speci-
encoder cable specifications shielded twisted-pair cables with a fied specifications.
core of 0.12 mm2 min.
Noise interference due to length of The encoder cable length must be
Check the encoder cable length.
encoder cable. no more than 20 m.
Noise interference due to damaged Check if the encoder cable is bent or Replace the encoder cable and cor-
encoder cable if its sheath is damaged. rect the encoder cable layout.
Check if the encoder cable is bun-
Excessive noise interference at the Change the encoder cable layout so
dled with a high-current line or near
encoder cable that no surge is applied.
high-current line.
Absolute Encoder
Position FG potential varies because of Ground machines correctly, and
Check if the machines are correctly
Difference Error influence of machines such as weld- prevent diversion to the FG at the
grounded.
(The position ers at the servomotor. PG side.
saved in the host Check if there is noise interference
controller when SERVOPACK pulse counting error Take measures against noise in the
on the input/output signal line from
the power was due to noise interference encoder wiring.
the encoder.
turned OFF is
different from the Check if vibration from the machine
Reduce vibration from the machine,
position when the Excessive vibration and shock to occurred or servomotor installation
or secure the servomotor installa-
power was next the encoder is incorrect (mounting surface accu-
tion.
turned ON.) racy, fixing, alignment, etc.).
An encoder fault occurred. − Replace the servomotor.
A SERVOPACK fault occurred.
− Replace the SERVOPACK.
(The pulse count does not change.)
Check the error detection at the host Correct the error detection section
controller. of the host controller.
Check if the host controller is exe- Execute a multi-turn data parity
Host controller multi-turn data read-
cuting data parity checks. check.
ing error
Check noise in the input/output sig- Take measures against noise, and
nal line between the SERVOPACK again execute a multiturn data par-
and the host controller. ity check.
Check the external power supply Correct the external power supply
(+24 V) voltage for the input signal. (+24 V) voltage.
Forward or reverse run prohibited Check if the overtravel limit switch
Correct the overtravel limit switch.
signal is input. operates properly.
Check if the overtravel limit switch Correct the overtravel limit switch
is wired correctly. wiring.
Check the fluctuation of the input
Stabilize the external power supply
signal external power supply (+24
(+24 V) voltage.
V) voltage.
Forward or reverse run prohibited Check if the overtravel limit switch Stabilize the operation of the over-
signal malfunctioning. operates correctly. travel limit switch.
Overtravel (OT)
Check if the overtravel limit switch
Correct the overtravel limit switch
wiring is correct. (check for dam-
wiring.
aged cables or loose screws.)
Incorrect forward or reverse run Check if the P-OT signal is allo- If another signal is allocated in
prohibited signal (P-OT/N-OT) cated in Pn50A.3. Pn50A.3, select P-OT.
Troubleshooting

allocation (parameters Pn50A.3, Check if the N-OT signal is allo- If another signal is allocated in
Pn50B.0) cated in Pn50B.0. Pn50B.0, select N-OT.
Check Pn001.0 and Pn001.1 when Select a servo mode stop method
Incorrect servomotor stop method the servomotor power is OFF. other than "coast to stop."
selection Check Pn001.0 and Pn001.1 when Select a servo mode stop method
in torque control. other than "coast to stop."
10

10-27
10 Troubleshooting

Problem Probable Cause Investigative Actions Corrective Actions


Improper limit switch position and Install the limit switch at the
Improper Position dog length −
appropriate position.
to Stop by
Overtravel (OT) The overtravel limit switch position
Install the overtravel limit switch at
Signal is too short for the coasting −
the appropriate position.
distance.
The encoder cable must be tinned
Noise interference due to improper annealed copper twisted-pair or Use encoder cable with the speci-
encoder cable specifications shielded twisted-pair cable with a fied specifications.
core of 0.12 mm2 min.
Noise interference due to length of The encoder cable length must be
Check the encoder cable length.
encoder cable no more than 20 m.
Noise influence due to damaged Check if the encoder cable is bent or Replace the encoder cable and cor-
encoder cable if its sheath is damaged. rect the encoder cable layout.
Check if the encoder cable is bun-
Excessive noise interference to Change the encoder cable layout so
dled with a high-current line or near
encoder cable that no surge is applied.
a high-current line.
FG potential varies because of Ground machines correctly, and
Check if the machines are correctly
influence of machines such as weld- prevent diversion to the FG at the
grounded.
ers at the servomotor. PG side.
Check if the input/output signal line
SERVOPACK pulse count error due Take measures against noise in the
from the encoder is influenced by
to noise encoder wiring.
Position Error noise.
(Without Alarm) Check if vibration from the machine
Excessive vibration and shock to occurred or servomotor installation Reduce the machine vibration or
the encoder is incorrect (mounting surface accu- mount the servomotor securely.
racy, fixing, alignment, etc.).
Check if a position error occurs at
Unsecured coupling between Secure the coupling between the
the coupling between machine and
machine and servomotor machine and servomotor.
servomotor.
The I/O signal cable must be
twisted-pair or shielded twisted-pair
Noise interference due to improper Use input signal cable with the
I/O signal cable specifications cable with a core of 0.12 mm2 min. specified specifications.
and tinned annealed copper twisted
wire.
Noise interference due to length of The I/O signal cable length must be
Check the I/O signal cable length.
I/O signal cable no more than 3 m.
An encoder fault occurred. (The
− Replace the servomotor.
pulse count does not change.)
A SERVOPACK fault occurred. − Replace the SERVOPACK.
Measure the servomotor ambient Reduce the ambient temperature to
Ambient temperature too high
temperature. 40°C or less.
Servomotor Servomotor surface dirty Visually check the surface. Clean dust and oil from the surface.
Overheated
If overloaded, reduce load or
Servomotor overloaded Check the load status with monitor. replace with larger capacity servo-
motor.

10-28
11
Appendix

11.1 Connection to Host Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2


11.1.1 Example of Connection to MP2200/MP2300 Motion Module SVA-01 . . . . . . . . . . . 11-2
11.1.2 Example of Connection to MP920 4-axes Analog Module SVA-01 . . . . . . . . . . . . . 11-3
11.1.3 Example of Connection to OMRON’s Motion Control Unit . . . . . . . . . . . . . . . . . . . 11-4
11.1.4 Example of Connection to OMRON’s Position Control Unit . . . . . . . . . . . . . . . . . . 11-5
11.1.5 Connection to MITSUBISHI’s AD72 Positioning Unit
(SERVOPACK in Speed Control Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
11.1.6 Connection to MITSUBISHI’s AD75 Positioning Unit
(SERVOPACK in Position Control Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7

11.2 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8


11.2.1 Utility Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
11.2.2 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9

11.3 Monitor Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-29


11.4 Parameter Recording Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-30

Appendix

11

11-1
11 Appendix
11.1.1 Example of Connection to MP2200/MP2300 Motion Module SVA-01

11.1 Connection to Host Controller


The following figures show the connection examples to host controllers.

11.1.1 Example of Connection to MP2200/MP2300 Motion Module SVA-01


Analog monitor cable
(JZSP-CAS01) SGDV
CN5
Analog input ground Black 1 GND
Black 2 GND
General-purpose White 3 Analog monitor1
(torque reference monitor)
analog input Red 4 Analog monitor2
(torque reference monitor)
MP2200/MP2300 series
SVA-01
manufactured by
Yaskawa Electric Coproration SGDV SERVOPACK

CN1/CN2 CN1
SG 1 2 SG
AO_0 (NREF) 2 5 V-REF
PA 3 33 PA
PAL 4 34 /PA
L1C Control power
PC 5 19 PC
L2C supply
PCL 6 20 /PC
L1
SG 7 6 SG L2 Main circuit power
AI_0 (VTG) 8 L3 supply
AO_1 (TREF) 9 9 T-REF
0V (For 24V) 10 32 ALM
0V (For 24V) 11
DO_2 (PCON) 12 41 /C-SEL
(Control method switching)
DO_4 13 45 /P-CL (User setting)
DO_3 14 46 /N-CL (User setting)
DI_3 (P-OT) 15 42 P-OT Servomotor
+24V 16 47 +24V IN
A (1)
DI_0 (SVALM) 17 31 ALM+ U
B (2) M
DI_2 (ZERO/HOME LS) 18 V
SG 19 10 SG C (3)
W
SEN (5V) 20 4 SEN D (4)
AI_1 (TMON) 21
− 22
PB 23 35 PB CN2 Encoder
PBL 24 36 /PB
SG 25 28 TGON- (/BRK-)
AI-GND 26 27 TGON+ (/BRK+)
AO-GND 27 1 SG
0V (For 24V) 28 30 /S-RDY-
0V (For 24V) 29
DO_1 (ALMRST) 30 44 /ALM RST
DO_0 (SV ON) 31 40 /S-ON
DO_5 (For VS866, SEN) 32
DI_4 (N-OT) 33 43 N-OT
+24V 34
DI_1 (SRDY) 35 29 /S-RDY+
DI_5 (EXT/DEC) 36 22 BAT-
21 BAT+

Hood FG Connector shell

EXT/DEC input Battery for absolute encoder (3.6V)


ZERO/HOME LS input Battery for absolute encoder (0V)

P-OT input
Brake interlock output (+)
N-OT input
Brake interlock output (-)
Note 1. Connection cables (model: JEPMC-W2040-††) to connect the SERVOPACK to the MP2200/MP2300 are pre-
pared by Yaskawa. For details, refer to Machine Controller MP2200/2300 Motion Module User’s Manual
(SIEPC88070016).
2. The SERVOPACK incorporates a safety function to protect people from the hazardous operation of the movable
parts of the machines, reduce the risk, and ensure the safety of the machine in operation.
Necessary circuits and settings are required to use this function. For details, refer to 5.11 Safety Function.

11-2
11.1 Connection to Host Controller

11.1.2 Example of Connection to MP920 4-axes Analog Module SVA-01


MP920 Series SVA-01
manufactured by
Yaskawa Electric Corporation SGDV SERVOPACK

CN1 to CN4 ∗ CN1


2 NREF V-REF 5 L1C
1 SG SG 2 L2C
Control power supply
3 PA PAO 33 L1
4 PAL /PAO 34 L2
23 PB PBO 35 Main circuit power supply
L3
24 PBL /PBO 36
5 PC PCO 19
6 PCL /PCO 20 Servomotor
7 SG SG 6
A(1)
U
16 +24V OUT +24V-IN 47 B (2) M
V
34 C(3)
W
/S-ON 40 D (4)
31 SVON
30 ALMRST /ALM-RST 44
12 PCON /P-CON 41 CN2 Enc
13 OTR N-OT 43
14 OTF P-OT 42

32 DOSEN
11 0V

20 SEN SEN 4
19 SG SG 10
28 0V /S-RDY- 30
29 0V /TGON- 28
17 SVALM ALM+ 31
10 0V ALM- 32
35 SVRDY /S-RDY+ 29
18 BRK /TGON+ 27
22 BAT BAT(+) 21
21 0BAT BAT(-) 22
FG

∗ represents twisted-pair wires.


Note 1. Connection cables (model: JEPMC-W6050-††-E) to connect the SERVOPACK to the MP920 are prepared by
Yaskawa. For details, refer to Machine Controller MP920 User’s Manual design and maintenance (SIEZ-C887-
2.1).
2. The SERVOPACK incorporates a safety function to protect people from the hazardous operation of the movable
parts of the machines, reduce the risk, and ensure the safety of the machine in operation.
Necessary circuits and settings are required to use this function. For details, refer to 5.11 Safety Function.

Appendix

11

11-3
11 Appendix
11.1.3 Example of Connection to OMRON’s Motion Control Unit

11.1.3 Example of Connection to OMRON’s Motion Control Unit


MC unit manufactured by OMRON
C200H-MC221
(CS1W-MC221/MC421)
(CV500-MC221/MC421)
SGDV SERVOPACK
DRV connector
24 VDC
24V input 1 L1C
24V input ground 2 CN1 L2C
Control
X -axis alarm input 3 ALM+ 31 power supply
L1
X-axis run reference output 4 /S-ON 40 L2
X-axis alarm reset output 5 /ALM-RST 44 Main circuit
L3
X-axis SEN signal ground 8 㧖2 SG㧖1 2 power supply
X-axis SEN signal output 9 SEN㧖1 4
X-axis feedback ground 10 SG 1 Servomotor
X-axis phase-A input 11 PAO 33
X-axis phase-/A input 12 A(1)
/PAO 34 U
X-axis phase-B input 13 /PBO 36 B(2) M
V
X-axis phase-/B input 14 PBO 35 C(3)
X-axis phase-Z input 15 W
PCO 19 D(4)
X-axis phase-/Z input 16 /PCO 20
X-axis speed reference 17 V-REF 5
Axis speed reference ground 18 SG 6
CN2 Enc
FG Shell
24 V output 19 +24-IN 47
24 V output ground 20 ALM- 32

I/O connector
24 VDC
24 V input 1
X-axis CW limit input 2
X-axis CCW limit input 4
X-axis immediate stop input 6 Battery㧖1
X-axis origin proximity input 10 BAT(+)㧖1 21
24 V input ground 14 BAT(-) 㧖1 22
2.8 to 4.5 VDC


∗1. Connect when an absolute encoder is used.


When the encoder cables with a battery case JUSP-BA01 are used, no battery is required for CN1 (between 21 and
22).
• For CN1: ER6VC3N (3.6 V, 2000 mA)
• Battery case: JUSP-BA01 (3.6 V, 1000 mA)

∗2. represents twisted-pair wires.


Note 1. Only signals applicable to Yaskawa’s SGDV SERVOPACK and OMRON’s MC unit are shown in the diagram.
2. The main circuit power supply is a three-phase 200 VAC SERVOPACK input in the example.
3. Note that incorrect signal connection will cause damage to the MC unit and SERVOPACK.
4. Open the signal lines not to be used.
5. The above connection diagram shows only X-axis connection. When using another axes, make connection to the
SERVOPACK in the same way.
6. The normally closed (N.C.) input terminals not to be used at the motion control unit I/O connector section must
be short-circuited at the connector.
7. Make the setting so that the servo can be turned ON/OFF by the Servo ON (/S-ON) signal.
8. The SERVOPACK incorporates a safety function to protect people from the hazardous operation of the movable
parts of the machines, reduce the risk, and ensure the safety of the machine in operation.
Necessary circuits and settings are required to use this function. For details, refer to 5.11 Safety Function.

11-4
11.1 Connection to Host Controller

11.1.4 Example of Connection to OMRON’s Position Control Unit


Position control unit I/O power supply
CS1W-NC133 / 233 / 433 +24V + +24 V
-
manufactured by OMRON Corporation 024

5V power supply for pulse output A4 +5V SGDV SERVOPACK


5V GND for pulse output A3 2
4 CN1
CW(+) output A5 PULS 7
CW(-) output
L1C Control
A6 /PULS 8 L2C
CCW(+) output power supply
A7 SIGN 11 L1
CCW(-) output A8 /SIGN 12 L2 Main circuit
CLR 15
Error counter reset output A11 L3 power supply
/CLR 14
Origin input signal A16 PCO 19
Origin input common A14 /PCO 20 Servomotor
COIN+ 25
24 V power supply for output A1 /COIN- 26 A(1)
U
24 V GND for output A2 B(2)
+24V-IN 47 V M
C(3)
/S-ON 40 W
P-OT 42 D(4)
Input common A24 N-OT 43
/ALM-RST 44
ALM- 32 CN2 Enc
1Ry 1 ALM+ 31
X-axis external interrupt input A19
A21
X-axis CCW limit input A23
X-axis CW limit input A22 Connector
shell 3
X-axis immediate stop input A20

FG

∗1. The ALM signal is output for about five seconds after the control power is turned ON. Take this into consideration
when designing the power ON sequence. The ALM signal actuates the alarm detection relay 1Ry to stop the main
circuit power supply to the SERVOPACK.
∗2. Set parameter Pn200.0 to "1."
∗3. Connect the shield wire to the connector shell.

∗4. represents twisted-pair wires.


Note 1. Only signals applicable to Yaskawa’s SGDV SERVOPACK and OMRON’s MC unit (positioning unit) are shown
in the diagram.
2. The SERVOPACK incorporates a safety function to protect people from the hazardous operation of the movable
parts of the machines, reduce the risk, and ensure the safety of the machine in operation.
Necessary circuits and settings are required to use this function. For details, refer to 5.11 Safety Function.

Appendix

11

11-5
11 Appendix
11.1.5 Connection to MITSUBISHI’s AD72 Positioning Unit (SERVOPACK in Speed Control Mode)

11.1.5 Connection to MITSUBISHI’s AD72 Positioning Unit


(SERVOPACK in Speed Control Mode)
SGDV SERVOPACK
I/O power supply
+24V + +24 V
-
AD72 manufactured 024 V L1C
Control
by Mitsubishi Electric L2C power supply
Corporation ∗2
L1
CONT L2
Main circuit
1 ON when L3 power supply
positioning is
2 STOP cancelled
3 DOG ON when
proximity is CN1 Servomotor
detected
SERVO +24V-IN 47 A (1)
1 /S-ON 40 U
B (2) M
2 SV-ON 1Ry 1 V
C (3)
3 ALM+ 31 W
D (4)
READY 1Ry
4 ALM - 32
5 V-REF (T-REF) 5(9)
6 Speed reference SG 6(10) CN2 Enc

ENCO ∗4
4 PBO 35
5 PULSE A /PBO 36
7 PAO 33
8 PULSE B /PAO 34 CN1
10 PCO 19 42 P-OT
11 PULSE C /PCO 20
3 0V SG 1 43 N-OT 024 V
6 0V
9 0V
Connector
shell ∗3

∗1. The ALM signal is output for about five seconds after the control power is turned ON. Take this into consideration
when designing the power ON sequence. The ALM signal actuates the alarm detection relay 1Ry to stop the main
circuit power supply to the SERVOPACK.
∗2. Pin numbers are the same both for X-axis and Y-axis.
∗3. Connect the connector wire to the connector shell.

∗4. represents twisted-pair wires.


Note 1. Only signals applicable to Yaskawa’s SGDV SERVOPACK and Mitsubishi’s AD72 Positioning Unit are shown
in the diagram.
2. The SERVOPACK incorporates a safety function to protect people from the hazardous operation of the movable
parts of the machines, reduce the risk, and ensure the safety of the machine in operation.
Necessary circuits and settings are required to use this function. For details, refer to 5.11 Safety Function.

11-6
11.1 Connection to Host Controller

11.1.6 Connection to MITSUBISHI’s AD75 Positioning Unit


(SERVOPACK in Position Control Mode)
I/O power
AD75 supply SGDV SERVOPACK
manufactured by +24 V
Mitsubishi +24V +
Electric - 0 24 V
Corporation L1C
L2C
Control
X-axis (Y-axis) power supply
L1
26 L2
1Ry Main circuit
7 READY ON when L3 power supply
positioning is
14 STOP cancelled
Servomotor
11 ON when
DOG proximity is CN1 A(1)
detected U
PCO 19 B(2) M
24 V
C(3)
25 PGO /PCO 20 W
D(4)

1Ry * Enc
ALM+ 31 CN2

ALM - 32

3 PULS 7
21 PULSE /PULS 8 CN1
47 +24V
4 SIGN 11
22 SIGN /SIGN 12 40 /S-ON
2.2KΩ CLR 15 42 P-OT
5 /CLR 14 43 N-OT 0 24V
23 CLEAR
Connector shell
FG

∗ The ALM signal is output for about five seconds when the control power is turned ON. Take this into consideration
when designing the power ON sequence. The ALM signal actuates the alarm detection relay 1Ry to stop the main cir-
cuit power supply to the SERVOPACK.
Note 1. Only signals applicable to Yaskawa’s SGDV SERVOPACK and Mitsubishi’s AD75 Positioning Unit are shown
in the diagram.
2. The SERVOPACK incorporates a safety function to protect people from the hazardous operation of the movable
parts of the machines, reduce the risk, and ensure the safety of the machine in operation.
Necessary circuits and settings are required to use this function. For details, refer to 5.11 Safety Function.

Appendix

11

11-7
11 Appendix
11.2.1 Utility Functions

11.2 List of Parameters


11.2.1 Utility Functions
The following list shows the available utility functions.

Operation Operation from


Parameter from the the Digital Reference
Function
No. Panel Operator or Section
Operator SigmaWin+
Fn000 Alarm traceback data display { { 7.2
Fn002 JOG mode operation { { 7.3
Fn003 Origin search { { 7.4
Fn004 Program JOG operation { { 7.5
Fn005 Initializes parameter settings { { 7.6
Fn006 Clears alarm traceback data { { 7.7
Fn008 Absolute encoder multi-turn reset and encoder alarm reset { { 5.9.5
5.3.2
Fn009 Automatic tuning of analog (speed, torque) reference offset { {
5.5.2
Fn00A Manual servo tuning of speed reference offset { { 5.3.2
Fn00B Manual servo tuning of torque reference offset { { 5.5.2
Fn00C Offset Adjustment of analog monitor output { { 7.8
Fn00D Gain Adjustment of analog monitor output { { 7.9
Fn00E Automatic offset-adjustment of motor current detection signal { { 7.10
Fn00F Manual offset-adjustment of motor current detection signal { { 7.11
Fn010 Write prohibited setting { { 7.12
Fn011 Checks servomotor models { { 7.13
Fn012 Software version display { { 7.14
Multi-turn limit value setting change when a multi-turn limit
Fn013
disagreement alarm occurs
{ { 5.9.8

Fn014 Resets configuration error of option module { { 7.15


Fn01B Initializes vibration detection level { { 7.16
Fn01E SERVOPACK and servomotor ID display × { 7.17
Fn01F Display of servomotor ID for feedback option × { 7.18
Fn020 Origin setting × { 7.19
Fn030 Software reset { { 7.20
Fn200 Tuning-less level setting { { 6.2.2
Fn201 Advanced autotuning × { 6.3.2
Fn202 Advanced autotuning by reference × { 6.4.2
Fn203 One-parameter tuning {* { 6.5.2
Fn204 Anti-resonance control adjustment function × { 6.6.2
Fn205 Vibration suppression function × { 6.7.2
Fn206 EasyFTT { { 7.21
Fn207 Online vibration monitor { { 7.22

{: Avaiable ×: Not available


∗ The following functional restrictions apply to the Panel Operator.
Note 1. A setting may be write-prohibited if the Panel Operator displays "no_oP" when any of the above utility function
is executed. Refer to 7.12 Write Prohibited Setting (Fn010).
2. When utility functions which cannot be operated from the panel operator are executed from the panel operator,
"no_oP" is displayed.

11-8
11.2 List of Parameters

11.2.2 Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Basic Function Select Switch 0 0000 to 00B3 − 0000 After restart Setup −
4th 3rd 2nd 1st
digit digit digit digit

n.
Direction Selection (Refer to
(Refer to 5.2.2.)
5.2.2)

0 Forward reference for forward rotation.


1 Forward reference for reverse rotation. (Reverse rotation mode)
2 to 3 Reserved (Do not use.)

Control Method Selection (Referto


(Refer to5.7.)
5.7)

0 Speed control (analog reference)


1 Position control (pulse train reference)
2 Torque control (analog reference)
Pn000
3 Internal set speed control (contact reference)
4 Internal set speed control (contact reference) ↔ Speed control (analog reference)
5 Internal set speed control (contact reference) ↔ Position control (pulse train reference)
6 Internal set speed control (contact reference) ↔ Torque control (analog reference)
7 Position control (pulse train reference) ↔ Speed control (analog reference)
8 Position control (pulse train reference) ↔ Torque control (analog reference)
9 Torque control (analog reference) ↔ Speed control (analog reference)
A Speed control (analog reference) ↔ Speed control with zero clamp function
B Position control (pulse train reference) ↔ Speed control with inhibit function

Reserved (Do not change.)

Reserved (Do not change.)

Appendix

11

11-9
11 Appendix
11.2.2 Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Application Function Select Switch 1 0000 to 1122 − 0000 After restart Setup −
4th 3rd 2nd 1st
digit digit digit digit

n.
Servomotor power OFF or Alarm Gr.1 Stop Mode (Refer
(Refer to
to 5.2.5)
5.2.5.)
0 Stops the motor by applying DB (dynamic brake).
1 Stops the motor by applying dynamic brake (DB) and then releases DB.
2 Makes the motor coast to a stop state without using the dynamic brake (DB).

Overtravel (OT) Stop Mode (Refer


(Refer to
to 5.2.3)
5.2.3.)
0 Same setting as Pn001.0 (Stops the motor by applying DB or by coasting).
1 Sets the torque of Pn406 to the maximum value, decelerate the motor to a stop,
Pn001 and then sets it to servolock state.

2 Sets the torque of Pn406 to the maximum value, decelerates the motor to a stop,
and then sets it to coasting state.

AC/DC Power Input Selection (Referto


(Refer to3.1.5.)
3.1.5)

0 Not applicable to DC power input: Input AC power supply through L1, L2 (, and L3) terminals.
1 Applicable to DC power input: Input DC power supply between B1/ + and –2, or input
DC power supply between B1 and –2.

Warning Code Output Selection (Refer to


(Refer to 5.10.2.)
5.10.2)
0 ALO1, ALO2, and ALO3 output only alarm codes.
1 ALO1, ALO2, and ALO3 output both alarm codes and warning codes. While warning
codes are output, ALM signal output remains ON (normal state).

Application Function Select Switch 2 0000 to 4113 − 0000 After restart Setup −
4th 3rd 2nd 1st
digit digit digit digit

n.
Speed Control Option (T-REF Terminal Allocation)
0 T-REF not allocated
1 Uses T-REF as an external torque limit input. (Refer
(Refer toto5.8.3)
(Referto 5.8.3)
5.8.3.)
2 Uses T-REF as a torque feedforward input. (Refer
(Refertoto6.9.2)
6.9.2.)
3 Uses T-REF as an external torque limit input when P-CL and N-CL are ON. (Refer
(Refer toto5.8.4)
(Referto 6.9.2)
5.8.4).

Torque Control Option (V-REF Terminal Allocation) (Refer


(Refertoto5.5.4)
5.5.3.)
0 V-REF not allocated
Pn002
1 Uses V-REF as an external speed limit input.

Absolute Encoder Usage (Refer


(Refertoto5.9.1)
5.9.1.)
0 Uses absolute encoder as an absolute encoder.
1 Uses absolute encoder as an incremental encoder.

External Encoder Usage (Refer


(Refer to
to 9.2.2)
9.2.2.)
0 Do not use external encoder.
1 Uses external encoder in forward rotation direction.
2 Reserved (Do not set.)
3 Uses external encoder in reversed rotation direction.
4 Reserved (Do not set.)

11-10
11.2 List of Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Application Function Select Switch 6 0000 to 005F − 0002 Immediately Setup −

4th 3rd 2nd 1st


digit digit digit digit

n.
Analog Monitor 1 Signal Selection (Refer
(Refertoto6.1.3)
6.1.3.)
00 Motor speed (1 V/1000 min-1)
01 Speed reference (1 V/1000 min-1)
02 Torque reference (1 V/100%)
03 Position error (0.05 V/1 reference unit)
04 Position amplifier error (after electronic gears) (0.05 V/ 1 encoder pulse unit)
05 Position reference speed (1 V/1000 min-1)
Pn006 06 Reserved (Do not use.)
07 Motor-load position error (0.01 V/1 reference unit)
08 Positioning completion (positioning completed: 5 V, positioning not completed: 0 V)
09 Speed feedforward (1 V/1000 min-1)
0A Torque feedforward (1 V/100%)
0B Active gain (1st gain: 1 V, 2nd gain: 2 V)
0C Completion of position reference (completed: 5 V, not completed: 0 V)
0D External encoder speed (1 V/1000 min-1)

Reserved (Do not change.)

Reserved (Do not change.)

Application Function Select Switch 7 0000 to 005F − 0000 Immediately Setup −


4th 3rd 2nd 1st
digit digit digit digit

n.
Analog Monitor 1 Signal Selection (Refer to 6.1.3)
-1
00 Motor speed (1 V/1000 min )
01 Speed reference (1 V/1000 min-1)
02 Torque reference (1 V/100%)
03 Position error (0.05 V/1 reference unit)
04 Position amplifier error (after electronic gears) (0.05 V/ 1 encoder pulse unit)
05 Position reference speed (1 V/1000 min-1)
Pn007 06 Reserved (Do not use.)
07 Motor-load position error (0.01 V/1 reference unit)
08 Positioning completion (positioning completed: 5 V, positioning not completed: 0 V)
09 Speed feedforward (1 V/1000 min-1)
0A Torque feedforward (1 V/100%)
0B Active gain (1st gain: 1 V, 2nd gain: 2 V)
0C Completion of position reference (completed: 5 V not completed: 0 V)
0D External encoder speed (1 V/1000 min-1)
Appendix

Reserved (Do not change.)

Reserved (Do not change.)

11

11-11
11 Appendix
11.2.2 Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Application Function Select Switch 8 0000 to 7121 − 0000 After restart Setup −

4th 3rd 2nd 1st


digit digit digit digit

n.
Lowered Battery Voltage Alarm/Warning Selection (Refer
(Refertoto5.9.4)
5.9.4.)
0 Outputs alarm (A.830) for lowered battery voltage.
1 Outputs warning (A.930) for lowered battery voltage.

Function Selection for Insufficient Voltage (Refer


(Refertoto5.2.7)
5.2.7.)
Pn008
0 Disables detection of insufficient voltage.
1 Detects warning and limits torque by host controller.
2 Detects warning and limits torque by Pn424 and Pn425.

Warning Detection Selection (Refer


(Referto
to10.2.1)
10.2.1.)
0 Detects warning.
1 Does not detect warning.

Reserved (Do not change.)

Application Function Select Switch 9 0000 to 0111 − 0010 After restart Tuning −

4th 3rd 2nd 1st


digit digit digit digit

n.
Reserved (Do not change.)

Current Control Method Selection (Refer to 6.8.3)


Pn009 0 Current control method 1
1 Current control method 2

Speed Detection Method Selection (Refer to 6.8.5)

0 Speed detection 1
1 Speed detection 2

Reserved (Do not change.)

11-12
11.2 List of Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Application Function Select Switch B 0000 to 1111 − 0000 After restart Setup −

4th 3rd 2nd 1st


digit digit digit digit

n.
Parameter Display Selection (Refer to 2.5)
0 Setup parameters
1 All parameters

Pn00B Alarm Gr.2 Stop Method Selection (Refer


(Referto
to5.2.5)
5.2.5.)
0 Stops the motor by setting the speed reference to "0".
1 Same setting as Pn001.0 (Stops the motor by applying DB or by coasting)

Power Supply Method for Three-phase SERVOPACK (Refer


(Refertoto3.1.6)
3.1.6.)
0 Three-phase power supply
1 Single-phase power supply

Reserved (Do not change.)

Application Function Select Switch C 0000 to 0111 − 0000 After restart Setup −

4th 3rd 2nd 1st


digit digit digit digit

n.
Selection of Test without Motor (Refer
(Refertoto4.6.4)
4.7.4.)
0 Test without motor disabled
1 Test without motor enabled

Pn00C Encoder Resolution for Test without Motor (Refer


(Referto
to4.6.4)
4.7.4.)
0 13 bits
1 20 bits

Encoder Type for Test without Motor (Refer


(Referto
to4.6.4)
4.7.4.)
00 Incremental encoder
01 Absolute encoder

Reserved (Do not change.)

Axis Address Selection (for UART/


Pn010 0000 to 007F − 0001 After restart Setup −
USB communication)
Pn100 Speed Loop Gain 10 to 20000 0.1 Hz 400 Immediately Tuning 6.8.1
Pn101 Speed Loop Integral Time Constant 15 to 51200 0.01 ms 2000 Immediately Tuning 6.8.1
Pn102 Position Loop Gain 10 to 20000 0.1/s 400 Immediately Tuning 6.8.1
Pn103 Moment of Inertia Ratio 0 to 20000 1% 100 Immediately Tuning 6.8.1
Pn104 2nd Speed Loop Gain 10 to 20000 0.1 Hz 400 Immediately Tuning
2nd Speed Loop Integral Time Con-
Pn105 15 to 51200 0.01 ms 2000 Immediately Tuning 6.8.1
stant
Appendix

Pn106 2nd Position Loop Gain 10 to 20000 0.1/s 400 Immediately Tuning
Pn109 Feedforward Gain 0 to 100 1% 0 Immediately Tuning
6.9.1
Pn10A Feedforward Filter Time Constant 0 to 6400 0.01 ms 0 Immediately Tuning
11

11-13
11 Appendix
11.2.2 Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Application Function for Gain Select
0000 to 5334 − 0000 − Setup −
Switch

4th 3rd 2nd 1st


digit digit digit digit

n.
(Refer When
Mode Switch Selection (Refertoto6.9.5)
6.8.5.)
Enabled

0 Uses internal torque reference as the condition (Level setting: Pn10C)


1 Uses speed reference as the condition (Level setting: Pn10D)
Immediately
2 Uses acceleration as the condition (Level setting: Pn10E)
Pn10B 3 Uses position error pulse as the condition (Level setting: Pn10F)
4 No mode switch function available

(Refer When
Speed Loop Control Method (Refertoto6.9.4)
6.8.4.)
Enabled

0 PI control
1 I-P control After restart
2 and 3 Reserved (Do not change.)

Reserved (Do not change.)

Reserved (Do not change.)

Pn10C Mode Switch (torque reference) 0 to 800 1% 200 Immediately Tuning


Pn10D Mode Switch (speed reference) 0 to 10000 1 min-1 0 Immediately Tuning

Pn10E Mode Switch (acceleration) 0 to 30000 1 min-1/ 0 Immediately Tuning 6.9.5


s
1 refer-
Pn10F Mode Switch (position error pulse) 0 to 10000 0 Immediately Tuning
ence unit
Pn11F Position Integral Time Constant 0 to 50000 0.1 ms 0 Immediately Tuning 6.9.7
Pn121 Friction Compensation Gain 10 to 1000 1% 100 Immediately Tuning
Pn122 2nd Gain for Friction Compensation 10 to 1000 1% 100 Immediately Tuning
Pn123 Friction Compensation Coefficient 0 to 100 1% 0 Immediately Tuning
6.8.2
Friction Compensation Frequency -10000 to
Pn124 0.1 Hz 0 Immediately Tuning
Correction 10000
Friction Compensation Gain Correc-
Pn125 1 to 1000 1% 100 Immediately Tuning
tion
Pn131 Gain Switching Time 1 0 to 65535 1 ms 0 Immediately Tuning
Pn132 Gain Switching Time 2 0 to 65535 1 ms 0 Immediately Tuning
6.8.1
Pn135 Gain Switching Waiting Time 1 0 to 65535 1 ms 0 Immediately Tuning
Pn136 Gain Switching Waiting Time 2 0 to 65535 1 ms 0 Immediately Tuning

11-14
11.2 List of Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Automatic Gain Changeover Related
0000 to 0052 − 0000 Immediately Tuning −
Switch 1

4th 3rd 2nd 1st


digit digit digit digit

n.
Gain Switching Selection Switch (Refer
(Referto
to6.8.1)
6.8.6.)
0 Manual gain switching
Changes gain manually using external input signals (G-SEL)
1 Reserved (Do not change.)
2 Automatic gain switching pattern 1
Changes automatically 1st gain to 2nd gain when the switching condition A is satisfied.
Changes automatically 2nd gain to 1st gain when the switching condition A is not satisfied.
Pn139

Gain Switching Condition A (Refer to


(Refer to 6.8.6.)
6.8.1)
0 Positioning completion signal (/COIN) ON
1 Positioning completion signal (/COIN) OFF
2 NEAR signal (/NEAR) ON
3 NEAR signal (/NEAR) OFF
4 Position reference filter output = 0 and reference pulse input OFF
5 Position reference pulse input ON

Reserved (Do not change.)

Reserved (Do not change.)

Pn13D Current Gain Level 100 to 2000 1% 2000 Immediately Tuning 6.8.4
Model Following Control Related
0000 to 1121 − 0100 Immediately Tuning −
Switch

4th 3rd 2nd 1st


digit digit digit digit

n.
Model Following Control Selection
0 Does not use model following control.
1 Uses model following control.

Vibration Suppression Selection


Pn140 0 Does not perform vibration suppression.
1 Performs vibration suppression over the specified frequency.
2 Performs vibration suppression over two different kinds of frequencies.

Vibration Suppression Adjustment Selection (Refer to 6.3.1, 6.4.1, 6.5.1 and 6.7.1)

0 Does not adjust vibration suppression automatically using utility function.


1 Adjusts vibration suppression automatically using utility function.

Selection of Speed Feedforward (VFF) / Torque Feedforward (TFF) (Refer to 6.3.1, 6.4.1)
Appendix

0 Does not use model following control and speed/torque feedforward together.
1 Uses model following control and speed/torque feedforward together.

Pn141 Model Following Control Gain 10 to 20000 0.1/s 500 Immediately Tuning −

Pn142
Model Following Control Gain Com-
500 to 2000 0.1% 1000 Immediately Tuning −
11
pensation

11-15
11 Appendix
11.2.2 Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Model Following Control Bias
Pn143 0 to 10000 0.1% 1000 Immediately Tuning −
(Forward Direction)
Model Following Control Bias
Pn144 0 to 10000 0.1% 1000 Immediately Tuning −
(Reverse Direction)
Pn145 Vibration Suppression 1 Frequency A 10 to 2500 0.1 Hz 500 Immediately Tuning −
Pn146 Vibration Suppression 1 Frequency B 10 to 2500 0.1 Hz 700 Immediately Tuning −
Model Following Control Speed
Pn147 0 to 10000 0.1% 1000 Immediately Tuning −
Feedforward Compensation
Pn148 2nd Model Following Control Gain 10 to 20000 0.1/s 500 Immediately Tuning −
2nd Model Following Control Gain
Pn149 500 to 2000 0.1% 1000 Immediately Tuning −
Compensation
Pn14A Vibration Suppression 2 Frequency 10 to 2000 0.1 Hz 800 Immediately Tuning −
Vibration Suppression 2 Compensa-
Pn14B 10 to 1000 1% 100 Immediately Tuning −
tion
Control Related Switch 0000 to 0011 - 0011 After restart Tuning –

4th 3rd 2nd 1st


digit digit digit digit

n.
Model Following Control Type Selection (Refer to
(Refer to 6.3.1,
6.3.1, 6.4.1,
6.4.1, 6.5.1)
6.5.1)

0 Model Following Control 1


1 Model Following Control 2
Pn14F

Tuning-less Type Selection (Refer


(Refer to
to 6.2.2)
6.2.1)
0 Tuning-less type 1
1 Tuning-less type 2

Reserved (Do not change.)

Reserved (Do not change.)

Anti-Resonance Control Related


0000 to 0011 − 0010 After restart Tuning −
Switch

4th 3rd 2nd 1st


digit digit digit digit

n.
Anti-Resonance Control Selection (Refer
(Refer to 6.3.1,
to 6.3.1, 6.4.1,
6.4.1, 6.5.16.5.1, 6.7.1)
and 6.7.1.)
0 Does not use anti-resonance control.
Pn160 1 Uses anti-resonance control.

Anti-Resonance Control Adjustment Selection (Refer


(Refer to 6.3.1,
to 6.3.1, 6.4.1,
6.4.1, 6.5.16.5.1, 6.7.1)
and 6.7.1.)
0 Does not use adjust anti-resonance control automatically using utility function.
1 Adjusts anti-resonance control automatically using utility function.

Reserved (Do not change.)

Reserved (Do not change.)

Pn161 Anti-Resonance Frequency 10 to 20000 0.1 Hz 1000 Immediately Tuning −


Pn162 Anti-Resonance Gain Compensation 1 to 1000 1% 100 Immediately Tuning −
Pn163 Anti-Resonance Damping Gain 0 to 300 1% 0 Immediately Tuning −

11-16
11.2 List of Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Anti-Resonance Filter Time Constant
Pn164 -1000 to 1000 0.01 ms 0 Immediately Tuning −
1 Compensation
Anti-Resonance Filter Time Constant
Pn165 -1000 to 1000 0.01 ms 0 Immediately Tuning −
2 Compensation
Tuning-less Function Rated Switch 0000 to 2411 − 1401 − Setup 6.2
4th 3rd 2nd 1st
digit digit digit digit

n.
When
Tuning-less Function Selection
Enabled

0 Tuning-less function disabled


After
1 Tuning-less function enabled restart

When
Pn170 Control Method during Speed Control
Enabled

0 Uses as speed control.


After
1 Uses as speed control and uses the host controller for position control. restart

When
Tuning-less Tuning Level
Enabled

0 to 4 Sets tuning-less tuning level. Immediaately

When
Tuning-less Load Level
Enabled

0 to 2 Sets tuning-less load level. Immediaately

Position Control Reference Form


0000 to 2236 − 0000 After restart Setup −
Selection Switch

4th 3rd 2nd 1st


digit digit digit digit

n.
Reference Pulse Form (Refer
(Referto
to5.4.1)
5.4.1.)
0 Sign + Pulse, positive logic
1 CW + CCW, positive logic
2 Phase A + Phase B ( ×1), positive logic
3 Phase A + Phase B ( ×2), positive logic
4 Phase A + Phase B ( ×4), positive logic
5 Sign + Pulse, negative logic
6 CW + CCW, negative logic

Pn200 Clear Signal Form (Refer


(Refer to
to 5.4.2)
5.4.2.)
0 Clears position error pulse when the signal is at H level.
1 Clears position error pulse at the rising edge of the signal.
2 Clears position error pulse when the signal is at L level.
3 Clears position error pulse at the falling edge of the signal.

Clear Operation (Refer


(Refer to
to 5.4.2)
5.4.2.)
0 Clears position error pulse at the baseblock (Servomotor power OFF or alarm occurred).
1 Does not clear position error pulse (possible to clear error counter only with CLR signal)
Appendix

2 Clears position error pulse when an alarm occurs.

Filter Selection (Refer


(Referto
to5.4.1)
5.4.1.)
0 Reference input filter 1 for line driver signal (to 1 Mpps)
1 Reference input filter for open collector signal (to 200 kpps)
11
2 Reference input filter 2 for line driver signal (1 Mpps to 4 Mpps)

11-17
11 Appendix
11.2.2 Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Pn205 Multiturn Limit Setting 0 to 65535 1 rev 65535 After restart Setup 5.9.7
Position Control Function Switch 0000 to 2210 − 0000 After restart Setup −
4th 3rd 2nd 1st
digit digit digit digit

n.
Reserved (Do not change.)

Position Control Option (Refer to 6.9.3)


6.8.3.)
0 V-REF not allocated
1 Uses V-REF as a speed feedforward input.
Pn207
Reserved (Do not change.)

COIN Output Timing (Refer


(Refer to
to 5.4.5)
5.4.5.)
0 Outputs when the position error absolute value is the same or less than the positioning completion
width (Pn522).
1 Outputs when the position error absolute value is the position completion width (Pn522) or less
and the reference after position reference filtering is 0.
2 When the absolute value of the position error is below the positioning completed width setting
(Pn522), and the position reference input is 0.

1
Pn20A Number of External Scale Pitch 4 to 1048576 32768 After restart Setup 9.2
pitch/rev
1 to
Pn20E Electronic Gear Ratio (Numerator) 1073741824 1 4 After restart Setup
(230)
5.4.3
1 to
Pn210 Electronic Gear Ratio (Denominator) 1073741824 1 1 After restart Setup
(230)
16 to
Pn212 Encoder Output Pulses 1073741824 1 P/rev 2048 After restart Setup 5.3.7
(230)
Immediately
Position Reference Acceleration/
Pn216 0 to 65535 0.1 ms 0 after the Setup
Deceleration Time Constant
motor stops
5.4.4
Immediately
Average Movement Time of Position
Pn217 0 to 10000 0.1 ms 0 after the Setup
Reference
motor stops
Fully-closed Control Selection
0000 to 1003 − 0000 After restart Setup −
Switch

4th 3rd 2nd 1st


digit digit digit digit

n.
Reserved (Do not change.)

Pn22A
Reserved (Do not change.)

Reserved (Do not change.)

Speed Feedback Selection at Fully-closed Control (Refer to 9.2.9)

0 Uses motor encoder speed.


1 Uses external encoder speed.

Pn281 Encoder Output Resolution 1 to 4096 1 P/pitch 20 After restart Setup 9.2.4

11-18
11.2 List of Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
0.01V 5.3.1
Pn300 Speed Reference Input Gain 150 to 3000 / rated 600 Immediately Setup 5.5.4
speed 6.9.3
Pn301 Internal Set Speed 1 0 to 10000 1 min-1 100 Immediately Setup
Pn302 Internal Set Speed 2 0 to 10000 1 min-1 200 Immediately Setup 5.6.1
Pn303 Internal Set Speed 3 0 to 10000 1 min-1 300 Immediately Setup
Pn304 JOG Speed 0 to 10000 1 min-1 500 Immediately Setup 7.3
Pn305 Soft Start Acceleration Time 0 to 10000 1 ms 0 Immediately Setup
5.3.3
Pn306 Soft Start Deceleration Time 0 to 10000 1 ms 0 Immediately Setup
Pn307 Speed Reference Filter Time Constant 0 to 65535 0.01 ms 40 Immediately Setup 5.3.4
Vibration Detection Switch 0000 to 0002 − 0000 Immediately Setup −

4th 3rd 2nd 1st


digit digit digit digit

n.
Vibration Detection Selection (Refer
(Refer to
to 7.16)
7.16.)
0 No detection.
Pn310 1 Outputs warning (A.911) when vibration is detected.
2 Outputs alarm (A.520) when vibration is detected.

Reserved (Do not change.)

Reserved (Do not change.)

Reserved (Do not change.)

Pn311 Vibration Detection Sensibility 50 to 500 1% 100 Immediately Tuning


7.16
Pn312 Vibration Detection Level 0 to 5000 1 min-1 50 Immediately Tuning
Moment of Inertia Calculating Start
Pn324 0 to 20000 1% 300 Immediately Setup 6.3.2
Level
0.1 V/
5.5.1
Pn400 Torque Reference Input Gain 10 to100 rated 30 Immediately Setup
6.9.2
torque
Torque Reference Filter Time Con- 0 to 65535 0.01 ms 100
Pn401 Immediately Tuning 6.9.6
stant
Pn402 Forward Torque Limit 0 to 800 1% 800 Immediately Setup
5.8.1
Pn403 Reverse Torque Limit 0 to 800 1% 800 Immediately Setup
Pn404 Forward External Torque Limit 0 to 800 1% 100 Immediately Setup 5.8.2
Pn405 Reverse External Torque Limit 0 to 800 1% 100 Immediately Setup 5.8.4
Pn406 Emergency Stop Torque 0 to 800 1% 800 Immediately Setup 5.2.3
Pn407 Speed Limit during Torque Control 0 to 10000 1 min-1 10000 Immediately Setup 5.5.4
Appendix

11

11-19
11 Appendix
11.2.2 Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Torque Related Function Switch 0000 to 1111 − 0000 − Setup −

4th 3rd 2nd 1st


digit digit digit digit

n.

(Refer When
1st Step Notch Filter Selection (Refer to
to 6.9.6)
6.8.7.) Enabled

0 N/A
Immediately
1 Uses 1st step notch filter for torque reference.

(Refer When
Speed Limit Selection (Refer to
to 5.5.4)
5.5.3.) Enabled

0 Uses the smaller value between motor max. speed and parameter Pn407 as
Pn408 speed limit value.
After restart
1 Uses the smaller value between overspeed detection speed and parameter
Pn407 as speed limit value.

When
2nd Step Notch Filter Selection (Refer
(Referto
to6.9.6)
6.8.7.) Enabled

0 N/A
Immediately
1 Uses 2nd step notch filter for torque reference.

When
Friction Compensation Function Selection (Refer
(Refertoto6.8.2)
6.8.9.) Enabled

0 Disables use friction compesation function.


Immediately
1 Enables friction compsation function.

Pn409 1st Notch Filter Frequency 50 to 5000 1 Hz 5000 Immediately Tuning


Pn40A 1st Notch Filter Q Value 50 to 1000 0.01 70 Immediately Tuning
Pn40B 1st Notch Filter Depth 0 to 1000 0.001 0 Immediately Tuning
Pn40C 2nd Notch Filter Frequency 50 to 5000 1 Hz 5000 Immediately Tuning
Pn40D 2nd Notch Filter Q Value 50 to 1000 0.01 70 Immediately Tuning 6.9.6
Pn40E 2ndt Notch Filter Depth 0 to 1000 0.001 0 Immediately Tuning
2nd Torque Reference Filter Fre-
Pn40F 100 to 5000 1Hz 5000 Immediately Tuning
quency
Pn410 2nd Torque Reference Filter Q Value 50 to 100 0.01 50 Immediately Tuning
1st Step 2nd Torque Reference Filter
Pn412 0 to 65535 0.01 ms 100 Immediately Tuning
Time Constant 6.9.2
Pn415 T-REF Filter Time Constant 0 to 65535 0.01 ms 0 Immediately Setup
Torque Limit at Main Circuit Voltage
Pn424 0 to 100 1% 50 Immediately Setup
Drop
5.2.7
Release Time for Torque Limit at
Pn425 0 to 1000 1 ms 100 Immediately Setup
Main Circuit Voltage Drop
Pn456 Sweep Torque Reference Amplitude 1 to 800 1% 15 Immediately Tuning 7.21

11-20
11.2 List of Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
6.2.1
Notch Filter Adjustment Switch 0000 to 0101 − 0101 Immediately Tuning 6.3.1
6.5.1

4th 3rd 2nd 1st


digit digit digit digit

n.
Notch Filter Adjustment Selection 1
0 1st step notch filter is not adjusted automatically with utility function.
Pn460 1 1st step notch filter is adjusted automatically with utility function.

Reserved (Do not change.)

Notch Filter Adjustment Selection 2


0 2nd step notch filter is not adjusted automatically with utility function.
1 2nd step notch filter is adjusted automatically with utility function.

Reserved (Do not change.)

Pn501 Zero Clamp Level 0 to 10000 1 min-1 10 Immediately Setup 5.3.5


Pn502 Rotation Detection Level 1 to 10000 1 min-1 20 Immediately Setup 5.10.3
Speed Coincidence Signal Output
Pn503
Width
0 to 100 1 min-1 10 Immediately Setup 5.3.8

Brake Reference - Servo OFF Delay


Pn506 0 to 50 10 ms 0 Immediately Setup
Time
Pn507 Brake Reference Output Speed Level 0 to 10000 1 min-1 100 Immediately Setup 5.2.4
Waiting Time for Brake Signal When
Pn508 10 to 100 10 ms 50 Immediately Setup
Motor Running
Pn509 Instantaneous Power Cut Hold time 20 to 1000 1 ms 20 Immediately Setup 5.2.6

Appendix

11

11-21
11 Appendix
11.2.2 Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Input Signal Selection 1 0000 to FFF1 − 2100 After restart Setup −
4th 3rd 2nd 1st
digit digit digit digit

n.
Input Signal Allocation Mode (Refer
(Refertoto3.3.1)
3.3.1.)
0 Uses the sequence input signal terminals with standard allocation.
1 Changes the sequence input signal allocation for each signal.

/S-ON Signal Mapping


Signal Polarity: Normal; Servomotor power ON when ON (L-level) (Refer
(Referto
to5.2.1)
5.2.1.)
Signal Polarity: Reverse; Servomotor power ON when OFF (H-level)

0 ON when CN1-40 input signal is ON (L-level)


1 ON when CN1-41 input signal is ON (L-level)
2 ON when CN1-42 input signal is ON (L-level)
3 ON when CN1-43 input signal is ON (L-level)
4 ON when CN1-44 input signal is ON (L-level)
5 ON when CN1-45 input signal is ON (L-level)
6 ON when CN1-46 input signal is ON (L-level)
7 Sets signal ON.
8 Sets signal OFF.
9 OFF when CN1-40 input signal is OFF (H-level)
A OFF when CN1-41 input signal is OFF (H-level)
B OFF when CN1-42 input signal is OFF (H-level)
C OFF when CN1-43 input signal is OFF (H-level)
Pn50A D OFF when CN1-44 input signal is OFF (H-level)
E OFF when CN1-45 input signal is OFF (H-level)
F OFF when CN1-46 input signal is OFF (H-level)

/P-CON Signal Mapping (P control when ON (L-level)) (Refer


(Refer to
to 6.9.4)
6.8.4.)
0 to F Same as /S-ON

P-OT Signal Mapping (Overtravel when OFF (H-level)) (Refer to


(Refer to 5.2.3.)
5.2.3)

0 Forward run allowed when CN1-40 input signal is ON (L-level)


1 Forward run allowed when CN1-41 input signal is ON (L-level)
2 Forward run allowed when CN1-42 input signal is ON (L-level)
3 Forward run allowed when CN1-43 input signal is ON (L-level)
4 Forward run allowed when CN1-44 input signal is ON (L-level)
5 Forward run allowed when CN1-45 input signal is ON (L-level)
6 Forward run allowed when CN1-46 input signal is ON (L-level)
7 Forward run prohibited
8 Forward run allowed
9 Forward run allowed when CN1-40 input signal is OFF (H-level)
A Forward run allowed when CN1-41 input signal is OFF (H-level)
B Forward run allowed when CN1-42 input signal is OFF (H-level)
C Forward run allowed when CN1-43 input signal is OFF (H-level)
D Forward run allowed when CN1-44 input signal is OFF (H-level)
E Forward run allowed when CN1-45 input signal is OFF (H-level)
F Forward run allowed when CN1-46 input signal is OFF (H-level)

11-22
11.2 List of Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Input Signal Selection 2 0000 to FFFF − 6543 After restart Setup

4th 3rd 2nd 1st


digit digit digit digit

n.
N-OT Signal Mapping (Overtravel when OFF (H-level)) (Refer to
(Refer to 5.2.3.)
5.2.3)

0 Reverse run allowed when CN1-40 input signal is ON (L-level).


1 Reverse run allowed when CN1-41 input signal is ON (L-level).
2 Reverse run allowed when CN1-42 input signal is ON (L-level).
3 Reverse run allowed when CN1-43 input signal is ON (L-level) .
4 Reverse run allowed when CN1-44 input signal is ON (L-level).
5 Reverse run allowed when CN1-45 input signal is ON (L-level).
6 Reverse run allowed when CN1-46 input signal is ON (L-level).
7 Reverse run prohibited.
8 Reverse run allowed.
9 Reverse run allowed when CN1-40 input signal is OFF (H-level).
A Reverse run allowed when CN1-41 input signal is OFF (H-level).
B Reverse run allowed when CN1-42 input signal is OFF (H-level).
C Reverse run allowed when CN1-43 input signal is OFF (H-level).
D Reverse run allowed when CN1-44 input signal is OFF (H-level).
E Reverse run allowed when CN1-45 input signal is OFF (H-level).
F Reverse run allowed when CN1-46 input signal is OFF (H-level).

Pn50B /ALM-RST Signal Mapping (Refer


(Refer to
to 5.10.1)
5.10.1.)
(Alarm reset when OFF (H-level) to ON (L-level))
0 Active on the falling edge of CN1-40 input signal.
1 Active on the falling edge of CN1-41 input signal.
2 Active on the falling edge of CN1-42 input signal.
3 Active on the falling edge of CN1-43 input signal.
4 Active on the falling edge of CN1-44 input signal.
5 Active on the falling edge of CN1-45 input signal.
6 Active on the falling edge of CN1-46 input signal.
7 Reserved (Do not change.)
8 Sets signal OFF.
9 Active on the rising edge of CN1-40 input signal.
A Active on the rising edge of CN1-41 input signal.
B Active on the rising edge of CN1-42 input signal.
C Active on the rising edge of CN1-43 input signal.
D Active on the rising edge of CN1-44 input signal.
E Active on the rising edge of CN1-45 input signal.
F Active on the rising edge of CN1-46 input signal.

/P-CL Signal Mapping (Torque Limit when ON (L-level)) (Refer


(Refer to
to 5.8.2)
5.8.2.)
0 to F Same as /S-ON, the setting of 2nd digit of Pn50A
Appendix

/N-CL Signal Mapping (Torque Limit when ON (L-level)) (Referto


(Refer to5.8.2)
5.8.2.)
0 to F Same as /S-ON, the setting of 2nd digit of Pn50A

11

11-23
11 Appendix
11.2.2 Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Input Signal Selection 3 0000 to FFFF − 8888 After restart Setup −

4th 3rd 2nd 1st


digit digit digit digit

n.
/SPD-D Signal Mapping (See the internal set speed control function.) (Refer to 5.6.1)

0 Active on the falling edge of CN1-40 input signal.


1 Active on the falling edge of CN1-41 input signal.
2 Active on the falling edge of CN1-42 input signal.
3 Active on the falling edge of CN1-43 input signal.
4 Active on the falling edge of CN1-44 input signal.
5 Active on the falling edge of CN1-45 input signal.
6 Active on the falling edge of CN1-46 input signal.
7 Reserved (Do not change.)
8 Sets signal OFF.
Pn50C 9 Active on the rising edge of CN1-40 input signal.
A Active on the rising edge of CN1-41 input signal.
B Active on the rising edge of CN1-42 input signal.
C Active on the rising edge of CN1-43 input signal.
D Active on the rising edge of CN1-44 input signal.
E Active on the rising edge of CN1-45 input signal.
F Active on the rising edge of CN1-46 input signal.

/SPD-A Signal Mapping (Refer to 5.6.1)

0 to F Same as /SPD-D

/SPD-B Signal Mapping (Refer to 5.6.1)


0 to F Same as /SPD-D

/C-SEL Signal Mapping (Control mode change when ON (L-level)) (Refer to 5.7.1)
0 to F Same as /SPD-D

11-24
11.2 List of Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Input Signal Selection 4 0000 to FFFF − 8888 After restart Setup −

4th 3rd 2nd 1st


digit digit digit digit

n.
/ZCLAMP Signal Mapping (Zero clamp when ON (L-level)) (Refer
(Refer to
to 5.3.5)
5.3.5.)
0 ON when CN1-40 input signal is ON (L-level).
1 ON when CN1-41 input signal is ON (L-level).
2 ON when CN1-42 input signal is ON (L-level).
3 ON when CN1-43 input signal is ON (L-level).
4 ON when CN1-44 input signal is ON (L-level).
5 ON when CN1-45 input signal is ON (L-level).
6 ON when CN1-46 input signal is ON (L-level).
7 Sets signal ON.
8 Sets signal OFF.
Pn50D
9 ON when CN1-40 input signal is OFF (H-level).
A ON when CN1-41 input signal is OFF (H-level).
B ON when CN1-42 input signal is OFF (H-level).
C ON when CN1-43 input signal is OFF (H-level).
D ON when CN1-44 input signal is OFF (H-level).
E ON when CN1-45 input signal is OFF (H-level).
F ON when CN1-46 input signal is OFF (H-level).

/INHIBIT Signal Mapping (Reference pulse inhibit when ON (L-level)) (Refer to


(Refer to 5.4.7.)
5.4.7)
0 to F Same as /ZCLAMP

/G-SEL1 Signal Mapping (Gain change when ON (L-level)) (Refer


(Refer to
to 6.9.6)
6.8.6.)
0 to F Same as /ZCLAMP

Reserved (Do not change.)

Output Signal Selection 1 0000 to 3333 − 3211 After restart Setup −

4th 3rd 2nd 1st


digit digit digit digit

n.
Positioning Completion Signal Mapping (/COIN) (Refer
(Refer to
to 5.4.5)
5.4.5.)
0 Disabled (the above signal is not used.)
1 Outputs the signal from CN1-25, 26 output terminal.
2 Outputs the signal from CN1-27, 28 output terminal.
Pn50E 3 Outputs the signal from CN1-29, 30 output terminal.

Speed Coincidence Detection Signal Mapping (/V-CMP) (Refer to


(Refer to 5.3.8.)
5.3.8)
0 to 3 Same as /COIN

(Refertoto5.10.3.)
5.10.3)
Appendix

Servomotor Rotation Detection Signal Mapping (/TGON) (Refer


0 to 3 Same as /COIN

Servo Ready Signal Mapping (/S-RDY) (Referto


(Refer to5.10.4.)
5.10.4)

0 to 3 Same as /COIN
11

11-25
11 Appendix
11.2.2 Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Output Signal Selection 2 0000 to 3333 − 0000 After restart Setup −

4th 3rd 2nd 1st


digit digit digit digit

n.
Torque Limit Detection Signal Mapping (/CLT) (Refer
(Refertoto5.8.5)
5.8.5.)
0 Disabled (the above signal is not used.)
1 Outputs the signal from CN1-25, -26 output terminal.
2 Outputs the signal from CN1-27, -28 output terminal.
Pn50F 3 Outputs the signal from CN1-29, -30 output terminal.

Speed Limit Detection Signal Mapping (/VLT) (Refer to


(Refer to 5.5.4)
5.5.3.)
0 to 3 Same as /CLT

Brake Signal Mapping (/BK) (Refer to


(Refer to 5.2.4.)
5.2.4)

0 to 3 Same as /CLT

Warning Signal Mapping (/WARN) (Refer


(Referto
to5.10.2)
5.10.2.)
0 to 3 Same as /CLT

Output Signal Selection 3 0000 to 0033 − 0000 After restart Setup −

4th 3rd 2nd 1st


digit digit digit digit

n.
Near Signal Mapping (/NEAR) (Refer
(Refertoto5.4.6)
5.4.6.)
0 Disabled (the above signal is not used.)
1 Outputs the signal from CN1-25, -26 terminal.
Pn510
2 Outputs the signal from CN1-27, -28 terminal.
3 Outputs the signal from CN1-29, -30 terminal.

Reserved (Do not change.)

Reserved (Do not change.)

Reserved (Do not change.)

Reserved 0000 to FFFF − 8888 After restart Setup −

4th 3rd 2nd 1st


digit digit digit digit

n.
Reserved (Do not change.)
Pn511
Reserved (Do not change.)

Reserved (Do not change.)

Reserved (Do not change.)

11-26
11.2 List of Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Output Signal Inverse Setting 0000 to 0111 − 0000 After restart Setup 3.3.2

4th 3rd 2nd 1st


digit digit digit digit

n.
Output Signal Inversion for CN1-25 or -26 Terminals
0 Does not inverse outputs.
1 Inverses outputs.

Pn512 Output Signal Inversion for CN1-27 or -28 Terminals


0 Does not inverse outputs.
1 Inverses outputs.

Output Signal Inversion for CN1-29 or -30 Terminals


0 Does not inverse outputs.
1 Inverses outputs.

Reserved (Do not change.)

Reserved 0000 to 0333 − 8888 After restart Setup −

4th 3rd 2nd 1st


digit digit digit digit

n.
Reserved (Do not change.)
Pn513
Reserved (Do not change.)

Reserved (Do not change.)

Reserved (Do not change.)

1 to
Excessive Error Level Between Ser- 1073741824 1 refer-
Pn51B 1000 Immediately Setup 9.2.7
vomotor and Load Positions ence unit
(230)
Excessive Position Error Warning
Pn51E 10 to 100 1% 100 Immediately Setup 10.2.1
Level
1 to
1073741823 1 refer- 6.1.4
Pn520 Excessive Position Error Alarm Level 5242880 Immediately Setup
ence unit 10.1.1
(230-1)
0 to
1073741824 1 refer-
Pn522 Positioning Completed Width 7 Immediately Setup 5.4.5
ence unit
(230)
1 to
1073741824 1 refer-
Pn524 NEAR Signal Width 1073741824 Immediately Setup 5.4.6
ence unit
(230)
1 to
Excessive Position Error Alarm Level 1073741823 1 refer-
Pn526 5242880 Immediately Setup 10.1.1
at Servo ON ence unit
(230-1)
Appendix

Excessive Position Error Warning


Pn528 10 to 100 1% 100 Immediately Setup 10.2.1
Level at Servo ON
Pn529 Speed Limit Level at Servo ON 0 to 10000 1 min-1 10000 Immediately Setup 10.1.1
Multiplier per One Fully-closed Rota- 11
Pn52A 0 to 100 1% 20 Immediately Tuning 9.2.7
tion

11-27
11 Appendix
11.2.2 Parameters

Parameter Setting Factory When Reference


Name Units Classification
No. Range Setting Enabled Section
Pn52B Overload Warning Level 1 to 100 1% 20 Immediately Setup 5.2.8
Derating of Base Current at Detecting
Pn52C 10 to 100 1% 100 After restart Setup 5.2.8
Overload of Motor
Pn52F Monitor Display at Power ON 0000 to 0FFF − 0FFF Immediately Setup 8.7
Program JOG Operation Related
0000 to 0005 − 0000 Immediately Setup 7.5
Switch

4th 3rd 2nd 1st


digit digit digit digit

n.
Program JOG Operation Related Switch
0 (Waiting time Pn535 → Forward movement Pn531) × Number of times of movement Pn536
1 (Waiting time Pn535 → Reverse movement Pn531) × Number of times of movements Pn536
2 (Waiting time Pn535 → Forward movement Pn531) × Number of times of movements Pn536
(Waiting time Pn535 → Reverse movement Pn531) × Number of times of movements Pn536
Pn530 3 (Waiting time Pn535 → Reverse movement Pn531) × Number of times of movements Pn536
(Waiting time Pn535 → Forward movement Pn531) × Number of times of movements Pn536
4 (Waiting time Pn535 → Forward movement Pn531 → Waiting time Pn535 →
Reverse movement Pn531) × Number of times of movement Pn536
5 (Waiting time Pn535 → Reverse movement Pn531 → Waiting time Pn535 →
Forward movement Pn531) × Number of times of movement Pn536

Reserved (Do not change.)

Reserved (Do not change.)

Reserved (Do not change.)

1 to
1073741824 refer-
Pn531 Program JOG Movement Distance 32768 Immediately Setup
ence unit
(230)
Pn533 Program JOG Movement Speed 1 to 10000 1 min-1 500 Immediately Setup
Program JOG Acceleration/Decelera- 7.5
Pn534 2 to 10000 1 ms 100 Immediately Setup
tion Time
Pn535 Program JOG Waiting Time 0 to 10000 1 ms 100 Immediately Setup
Number of Times of Program JOG
Pn536 0 to 1000 1 time 1 Immediately Setup
Movement
-10000 to
Pn550 Analog Monitor 1 Offset Voltage 0.1 V 0 Immediately Setup
10000
-10000 to
Pn551 Analog Monitor 2 Offset Voltage 0.1 V 0 Immediately Setup
10000
6.1.3
-10000 to
Pn552 Analog Monitor Magnification (×1) ×0.01 100 Immediately Setup
10000
-10000 to
Pn553 Analog Monitor Magnification (×2) ×0.01 100 Immediately Setup
10000
Pn560 Remained Vibration Detection Width 1 to 3000 0.1% 400 Immediately Setup 6.7.1
6.3.1
Pn561 Overshoot Detection Level 0 to 100 1% 100 Immediately Setup
6.4.1
Depends on
Pn600 Regenerative Resistor Capacity ∗1 SERVOPACK 10 W 0 Immediately Setup 3.6.1
Capacity ∗2
Pn601 Reserved (Do not change.) – – 0 – – –

∗1. Normally set to "0." When using an external regenerative resistor, set the capacity (W) of the regenerative resistor.
∗2. The upper limit is the maximum output capacity (W) of the SERVOPACK.

11-28
11.3 Monitor Modes

11.3 Monitor Modes


The following list shows monitor modes available.

Un Number Content of Display Unit


Un000 Motor rotating speed min-1
Un001 Speed reference min-1
Un002 Internal torque reference ( in percentage to the rated torque) %
*3 Rotation angle 1 (32-bit decimal code) encoder pulse
Un003
Un004 Rotation angle 2 (Angle to the zero-point (electrical angle)) deg
Un005*1 Input signal monitor −

Un006*2 Output signal monitor −


Un007 Input reference pulse speed (displayed only in position control) min-1
Un008 Position error amount (displayed only in position control) reference unit
Accumulated load ratio (in percentage to the rated torque: effective torque in
Un009 %
cycle of 10 seconds)
Regenerative load ratio (in percentage to the processable regenerative power:
Un00A %
regenerative power consumption in cycle of 10 seconds)
Power consumed by DB resistance
Un00B (in percentage to the processable power at DB activation: display in cycle of %
10 seconds)
Un00C*3 Input reference pulse counter (32-bit decimal code) reference unit
Feedback pulse counter (number of encoder pulses × 4:
Un00D*3 32-bit decimal code)
encoder pulse

Fully-closed feedback pulse counter (number of fully-closed feedback pulses


Un00E*3 × 4: 32-bit decimal code)
external encoder pulse

Un012 Total operation time 100 ms


Un013*3 Feedback pulse counter (32-bit decimal code) reference unit
Un014 Effective gain monitor −
Un015 Safety I/O signal monitor −
Un020 Motor rated speed min-1
Un021 Motor maximum speed min-1

∗1. For details, refer to 8.4 Monitoring Input Signals.


∗2. For details, refer to 8.6 Monitoring Output Signals.
∗3. For details, refer to 8.3 Reading 32-bit Decimal Displays.
Appendix

11

11-29
11 Appendix

11.4 Parameter Recording Table


Use the following table for recording parameters.

Note: Pn10B, Pn170 and Pn408 have two kinds of digits: the digit which does not need the restart after changing the set-
tings and the digit which needs the restart. The underlined digits of the factory setting in the following table show
the digit which needs the restart.

Parame- Factory When


Name
ter Setting Enabled
Pn000 0000 Basic Function Select Switch 0 After restart
Pn001 0000 Application Function Select Switch 1 After restart
Pn002 0000 Application Function Select Switch 2 After restart
Pn006 0002 Application Function Select Switch 6 Immediately
Pn007 0000 Application Function Select Switch 7 Immediately
Pn008 0000 Application Function Select Switch 8 After restart
Pn009 0010 Application Function Select Switch 9 After restart
Pn00B 0000 Application Function Select Switch B After restart
Pn00C 0000 Application Function Select Switch C After restart
Axis Address Selection (for UART/
Pn010 0001 After restart
USB communication)
Pn100 40.0 Hz Speed Loop Gain Immediately
Pn101 20.00 ms Speed Loop Integral Time Constant Immediately
Pn102 40.0/s Position Loop Gain Immediately
Pn103 100 % Moment of Inertia Ratio Immediately
Pn104 40.0 Hz 2nd Speed Loop Gain Immediately
2nd Speed Loop Integral Time Con-
Pn105 20.00 ms Immediately
stant
Pn106 40.0/s 2nd Position Loop Gain Immediately
Pn109 0% Feedforward Gain Immediately
Pn10A 0.00 ms Feedforward Filter Time Constant Immediately
Application Function for Gain Select
Pn10B 0000 −
Switch
Pn10C 200 % Mode Switch (torque reference) Immediately
Pn10D 0 min-1 Mode Switch (speed reference) Immediately
Pn10E 0 min-1/s Mode Switch (acceleration) Immediately
0 reference
Pn10F Mode Switch (position error pulse) Immediately
unit
Pn11F 0.0 ms Position Integral Time Constant Immediately
Pn121 100% Friction Compensation Gain Immediately
Pn122 100% 2nd Gain for Friction Compensation Immediately
Pn123 0% Friction Compensation Coefficient Immediately
Friction Compensation Frequency
Pn124 0.0 Hz Immediately
Correction
Friction Compensation Gain Correc-
Pn125 100% Immediately
tion
Pn131 0 ms Gain Switching Time 1 Immediately
Pn132 0 ms Gain Switching Time 2 Immediately
Pn135 0 ms Gain Switching Waiting Time 1 Immediately
Pn136 0 ms Gain Switching Waiting Time 2 Immediately
Automatic Gain Changeover Related
Pn139 0000 Immediately
Switch 1

11-30
11.4 Parameter Recording Table

Parame- Factory When


Name
ter Setting Enabled
Pn13D 2000% Current Gain Level Immediately
Model Following Control Related
Pn140 0100 Immediately
Switch
Pn141 50.0/s Model Following Control Gain Immediately
Model Following Control Gain Com-
Pn142 100.0% Immediately
pensation
Model Following Control Bias
Pn143 100.0% Immediately
(Forward Direction)
Model Following Control Bias
Pn144 100.0% Immediately
(Reverse Direction)
Pn145 50.0 Hz Vibration Suppression 1 Frequency A Immediately
Pn146 70.0 Hz Vibration Suppression 1 Frequency B Immediately
Model Following Control Speed
Pn147 100.0% Immediately
Feedforward Compensation
Pn148 50.0/s 2nd Model Following Control Gain Immediately
2nd Model Following Control Gain
Pn149 100.0% Immediately
Compensation
Pn14A 80.0 Hz Vibration Suppression 2 Frequency Immediately
Vibration Suppression 2 Compensa-
Pn14B 100% Immediately
tion
Pn14F 0011 Control Related Switch After restart
Anti-Resonance Control Related
Pn160 0010 After restart
Switch
Pn161 100.0 Hz Anti-Resonance Frequency Immediately
Pn162 100% Anti-Resonance Gain Compensation Immediately
Pn163 0% Anti-Resonance Damping Gain Immediately
Anti-Resonance Filter Time Con-
Pn164 0.00 ms Immediately
stant 1 Compensation
Anti-Resonance Filter Time Con-
Pn165 0.00 ms Immediately
stant 2 Compensation
Pn170 1401 Tuning-less Function Related Switch −
Position Control Reference Form
Pn200 0000 After restart
Selection Switch
Pn205 65535 Rev Multiturn Limit Setting After restart
Pn207 0000 Position Control Function Switch After restart
32768
Pn20A Number of External Scale Pitch After restart
Pitch/Rev
Pn20E 4 Electronic Gear Ratio (Numerator) After restart
Pn210 1 Electronic Gear Ratio (Denominator) After restart
Pn212 2048 P/Rev Encoder Output Pulses After restart
Immediately
Position Reference Acceleration/
Pn216 0.0 ms after the
Deceleration Time Constant
motor stops
Immediately
Average Movement Time of Position
Pn217 0.0 ms after the
Reference
motor stops
Appendix

Fully-closed Control Selection


Pn22A 0000 After restart
Switch
Pn281 20 P/Pitch Encoder Output Resolution After restart
6.00 V/
Pn300
Rated speed
Speed Reference Input Gain Immediately 11

11-31
11 Appendix

Parame- Factory When


Name
ter Setting Enabled
Pn301 100 min-1 Internal Set Speed 1 Immediately
Pn302 200 min-1 Internal Set Speed 2 Immediately
Pn303 300 min-1 Internal Set Speed 3 Immediately
Pn304 500 min-1 JOG Speed Immediately
Pn305 0 ms Soft Start Acceleration Time Immediately
Pn306 0 ms Soft Start Deceleration Time Immediately
Speed Reference Filter Time Con-
Pn307 0.40 ms Immediately
stant
Pn310 0000 Vibration Detection Switch Immediately
Pn311 100 % Vibration Detection Sensibility Immediately
Pn312 -1 Vibration Detection Level Immediately
50 min
Moment of Inertia Calculating Start
Pn324 300% Immediately
Level
3.0 V/Rated
Pn400 Torque Reference Input Gain Immediately
torque
Torque Reference Filter Time Con-
Pn401 1.00 ms Immediately
stant
Pn402 800 % Forward Torque Limit Immediately
Pn403 800 % Reverse Torque Limit Immediately
Pn404 100 % Forward External Torque Limit Immediately
Pn405 100 % Reverse External Torque Limit Immediately
Pn406 800 % Emergency Stop Torque Immediately
Pn407 -1 Speed Limit during Torque Control Immediately
10000 min
Pn408 0000 Torque Related Function Switch −
Pn409 5000 Hz 1st Notch Filter Frequency Immediately
Pn40A 0.70 1st Notch Filter Q Value Immediately
Pn40B 0.000 1st Notch Filter Depth Immediately
Pn40C 5000 Hz 2nd Notch Filter Frequency Immediately
Pn40D 0.70 2nd Notch Filter Q Value Immediately
Pn40E 0.000 2nd Notch Filter Depth Immediately
2nd Torque Reference Filter Fre-
Pn40F 5000 Hz Immediately
quency
Pn410 0.50 2nd Torque Reference Filter Q Value Immediately
1st Step 2nd Torque Reference Filter
Pn412 1.00 ms Immediately
Time Constant
Pn415 0.00 ms T-REF Filter Time Constant Immediately
Torque Limit at Main Circuit Voltage
Pn424 50% Immediately
Drop
Release Time for Torque Limit at
Pn425 100 ms Immediately
Main Circuit Voltage Drop
Pn456 15 % Sweep Torque Reference Amplitude Immediately
Pn460 0101 Notch Filter Adjustment Switch Immediately
Pn501 10 min-1 Zero Clamp Level Immediately
Pn502 20 min-1 Rotation Detection Level Immediately
Speed Coincidence Signal Output
Pn503 10 min-1 Width
Immediately

11-32
11.4 Parameter Recording Table

Parame- Factory When


Name
ter Setting Enabled
Brake Reference - Servo OFF Delay
Pn506 0 ms Immediately
Time
Pn507 100 min-1 Brake Reference Output Speed Level Immediately
Waiting Time for Brake Signal When
Pn508 500 ms Immediately
Motor Running
Pn509 20 ms Instantaneous Power Cut Hold time Immediately
Pn50A 2100 Input Signal Selection 1 After restart
Pn50B 6543 Input Signal Selection 2 After restart
Pn50C 8888 Input Signal Selection 3 After restart
Pn50D 8888 Input Signal Selection 4 After restart
Pn50E 3211 Output Signal Selection 1 After restart
Pn50F 0000 Output Signal Selection 2 After restart
Pn510 0000 Output Signal Selection 3 After restart
Pn511 8888 Reserved After restart
Pn512 0000 Output Signal Inverse Setting After restart
Pn513 0000 Reserved After restart
1000
Excessive Error Level Between Ser-
Pn51B reference Immediately
vomotor and Load Positions
unit
Excessive Position Error Warning
Pn51E 100% Immediately
Level
5242880
Excessive Position Error Alarm
Pn520 reference Immediately
Level
unit
7
Pn522 reference Positioning Completed Width Immediately
unit
1073741824
Pn524 reference NEAR Signal Width Immediately
unit
5242880
Excessive Position Error Alarm
Pn526 reference Immediately
Level at Servo ON
unit
Excessive Position Error Warning
Pn528 100 % Immediately
Level at Servo ON
Pn529 10000 min-1 Speed Limit Level at Servo ON Immediately
Multiplier per One Fully-closed
Pn52A 20 % Immediately
Rotation
Pn52B 20% Overload Warning Level Immediately
Derating of Base Current at Detecting
Pn52C 100% After restart
Overload of Motor
Pn52F 0FFF Monitor Display at Power ON Immediately
Program JOG Operation Related
Pn530 0000 Immediately
Switch
32768
Pn531 reference Program JOG Movement Distance Immediately
unit
Appendix

Pn533 500 min-1 Program JOG Movement Speed Immediately


Program JOG Acceleration/Decelera-
Pn534 100 ms Immediately
tion Time
Pn535 100 ms Program JOG Waiting Time Immediately 11

11-33
11 Appendix

Parame- Factory When


Name
ter Setting Enabled
Number of Times of Program JOG
Pn536 once Immediately
Movement
Pn550 0.0 V Analog Monitor 1 Offset Voltage Immediately
Pn551 0.0 V Analog Monitor 2 Offset Voltage Immediately
Pn552 ×1 Analog Monitor Magnification (×1) Immediately
Pn553 ×1 Analog Monitor Magnification (×2) Immediately
Pn560 40.0% Remained Vibration Detection Width Immediately
Pn561 100% Overshoot Detection Level Immediately
Pn600 0W Regenerative Resistor Capacity Immediately
Pn601 0 Reserved (Do not change.) –

11-34
Index

Index alarm code output signals - - - - - - - - - - - - - - - - - - - - - - - - - - 5-76


alarm history display (Fn000) - - - - - - - - - - - - - - - - - - - - - - - - - 7-3
alarm reset method - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-77
ALM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-76
ALO1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-76
Symbols ALO2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-76
ALO3 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-76
/ALM-RST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-77
ambient/storage humidity - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4
/CLT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-64
anti-resonance control adjustment function (Fn204) - - - - - - - - - 6-45
/COIN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-43
applicable standards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4
/C-SEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-58
application example of safety functions - - - - - - - - - - - - - - - - - 5-85
/G-SEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-25
automatic adjustment of reference offset
/G-SEL1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-56
speed control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-23
/HWBB1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-81
torque control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-48
/HWBB2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-81
automatic gain switching - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-57
/INHIBIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-45
automatic offset-signal adjustment of the motor current detection
/N-CL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-61
(Fn00E) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-18
/NEAR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-44
automatically setting the notch filter - - - - - - - - - - - - - - - - - - - 6-12
/P-CL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-61
/SPD-A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-53 B
/SPD-B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-53
baseblock - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3
/SPD-D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-53
battery - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-67
/S-RDY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-78 BK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
/TGON - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-78
brake operation delay time - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-9
/V-CMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-32
brake signals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
/VLT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-51
/WARN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-77 C
CE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - xi
Numerics
changing detection timing of overload alarm (A.720) - - - - - - - - 5-20
200 V power supply input
changing detection timing of overload warning (A.910) - - - - - - 5-19
main circuit power input - - - - - - - - - - - - - - - - - - - - - - - - 3-12
changing input signal allocations - - - - - - - - - - - - - - - - - - - - - 3-24
molded-case circuit breaker - - - - - - - - - - - - - - - - - - - - - - 3-14 changing output signal allocations - - - - - - - - - - - - - - - - - - - - - 3-29
parameter setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12
checking output torque limiting during operation - - - - - - - - - - - 5-64
power supply capacities and power losses - - - - - - - - - - - - - 3-13
clear signal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-38
precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12 clearing alarm history (Fn006) - - - - - - - - - - - - - - - - - - - - - - - 7-13
wiring example - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-13
CLR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-38
A CN1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16
CN2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-37
absolute data request signal (SEN) - - - - - - - - - - - - - - - - - - - - - 5-66
CN2 encoder connector terminal layout - - - - - - - - - - - - - - - - - 3-37
absolute encoder data backup - - - - - - - - - - - - - - - - - - - - - - - - 5-67
CN3 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2
absolute encoder reception sequence - - - - - - - - - - - - - - - - - - - 5-71
CN7 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2
absolute encoder setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-70
CN8 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-19
absolute encoder standard connection diagram - - - - - - - - - - - - 5-66
coast to a stop - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7
absolute encoders - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-65
combination of control modes - - - - - - - - - - - - - - - - - - - - - - - 5-56
AC reactor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-45
compatible adjustment function - - - - - - - - - - - - - - - - - - - - - - 6-64
AC/DC reactor for harmonic suppression - - - - - - - - - - - - - - - - 3-45
confirming safety functions - - - - - - - - - - - - - - - - - - - - - - - - - 5-86
additional adjustment function - - - - - - - - - - - - - - - - - - - - - - - 6-56
connecting regenerative resistors - - - - - - - - - - - - - - - - - - - - - 3-38
advanced autotuning (Fn201) - - - - - - - - - - - - - - - - - - - - - - - - 6-17
connection example for input signals (HWBB Signals) - - - - - - - 5-81
anti-resonance control adjustment function - - - - - - - - - - - - 6-24
connection example of output (EDM1 signals) - - - - - - - - - - - - 5-84
calculating moment of inertia - - - - - - - - - - - - - - - - - - - - - 6-20
connection to host controller (interface)
feedforward - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-25
reference input circuit - - - - - - - - - - - - - - - - - - - - - - - - - - 3-31
friction compensation - - - - - - - - - - - - - - - - - - - - - - - - - - 6-25
sequence input circuit - - - - - - - - - - - - - - - - - - - - - - - - - - 3-33
mode selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-20
sequence output circuit - - - - - - - - - - - - - - - - - - - - - - - - - 3-34
notch filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-24
connector CN5 for analog monitor - - - - - - - - - - - - - - - - - - - - - 6-7
STROKE (travel distance) setting - - - - - - - - - - - - - - - - - - 6-21
contact inputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-53
type selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-21
control selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-3
vibration suppression - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-24
current control mode selection - - - - - - - - - - - - - - - - - - - - - - - 6-63
advanced autotuning by reference (Fn202) - - - - - - - - - - - - - - - 6-27
current gain level setting - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-63
anti-resonance control adjustment function - - - - - - - - - - - - 6-32
CW, CCW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-5, 5-33
feedforward - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-33
friction compensation - - - - - - - - - - - - - - - - - - - - - - - - - - 6-33 D
mode selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-30
DATA/SHIFT key - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
notch filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32 DC power supply input
type selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-30
description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-10
vibration suppression - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32
parameter setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12
alarm code output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-2 precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-10

Index-1
Index

wiring example - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-11 infinite time operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8


decelerate to stop - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7 initial incremental pulses - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-72
display of servomotor ID in feedback option module (Fn01F) - - 7-28 initializing parameter settings (Fn005) - - - - - - - - - - - - - - - - - - 7-12
display of SERVOPACK and servomotor ID (Fn01E) - - - - - - - - 7-27 input signal allocations - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-23
DOWN key - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2 instantaneous power interruption settings - - - - - - - - - - - - - - - - 5-15
dynamic brake - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7 internal set speed - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-54
internal torque limit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-60
E
EasyFFT (Fn206) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-31 J
EDM1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-83 JOG operation (Fn002) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-4
electric gear ratio - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-39
electronic gear - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-39
L
encoder battery alarm (A.830) - - - - - - - - - - - - - - - - - - - - - - - - 5-68 limit switches - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
encoder output pulse setting - - - - - - - - - - - - - - - - - - - - - - - - - 5-31 limiting torque - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-60
encoder output pulses - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-30 line driver output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-35
encoder resolution - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-31 list of alarms - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-2
error detection in HWBB signal - - - - - - - - - - - - - - - - - - - - - - - 5-80 list of warnings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-20
example of connection to host controllers - - - - - - - - - - - - - - - - 11-2
M
example of I/O signal connections in position control - - - - - - - - 3-21
main circuit wire size - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-4
example of I/O signal connections in speed control - - - - - - - - - - 3-20
example of I/O signal connections in torque control - - - - - - - - - 3-22 main circuit wiring examples - - - - - - - - - - - - - - - - - - - - - - - - - 3-5
manual adjustment of reference offset
example of operating with internal set speed - - - - - - - - - - - - - - 5-55
speed control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-24
examples of encoder connection - - - - - - - - - - - - - - - - - - - - - - 3-36
explanation method for tuning parameters - - - - - - - - - - - - - - - - - 2-6 torque control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-48
manual gain switching - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-56
external device monitor - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-83
manual offset-signal adjustment of the motor current detection
external torque limit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-61
(Fn00F) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19
F MODE/SET key - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
feedforward control compensation - - - - - - - - - - - - - - - - - - - - - 6-64 monitor display at power ON - - - - - - - - - - - - - - - - - - - - - - - - - 8-9
feedforward reference - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-64 monitor factor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-7
FG - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-17, 3-20 monitor mode (Un………) - - - - - - - - - - - - - - - - - - - - - - - - - - 2-11
forward external torque limit - - - - - - - - - - - - - - - - - - - - - - - - - 5-61 monitor modes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-29
friction compensation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-61 monitoring analog signals - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-6
fully-closed monitoring input signals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-5
absolute external encoder reception sequence - - - - - - - - - - 9-14 monitoring output signals - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-8
alarm detection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-17 monitoring safety input signals - - - - - - - - - - - - - - - - - - - - - - - - 8-7
analog monitor signal - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-18 multiturn limit disagreement alarm (A.CC0) - - - - - - - - - - - - - - 5-75
analog signal input timing - - - - - - - - - - - - - - - - - - - - - - - - - 9-5 multiturn limit setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-74
connection example of external encoder by Heidenhain - - - - - 9-6 N
connection example of external encoder by Mitutoyo - - - - - - 9-7
names and functions of main circuit terminals - - - - - - - - - - - - - - 3-3
connection example of external encoder by Renishaw - - - - - - 9-8
noise filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-42
electronic gear - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-17
N-OT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
internal configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-3
notch filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-74
motor rotation direction - - - - - - - - - - - - - - - - - - - - - - - - - 9-11
number of encoder output pulses - - - - - - - - - - - - - - - - - - - 9-13 O
serial converter unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4 offset adjustment of analog monitor output (Fn00C) - - - - - - - - - 7-14
sine wave pitch (frequency) for an external encoder - - - - - - 9-13
one-parameter tuning (Fn203) - - - - - - - - - - - - - - - - - - - - - - - - 6-35
speed feedback method - - - - - - - - - - - - - - - - - - - - - - - - - 9-19
anti-resonance control adjustment function - - - - - - - - - - - - 6-41
system configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-2 feedforward - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-42
G friction compensation - - - - - - - - - - - - - - - - - - - - - - - - - - 6-41
notch filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-41
gain adjustment of analog monitor output (Fn00D) - - - - - - - - - - 7-16
tuning mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-37, 6-39
general precautions for wiring - - - - - - - - - - - - - - - - - - - - - - - - - 3-9
type selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-37, 6-39
Gr.1 alarm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
one-parameter tuning example - - - - - - - - - - - - - - - - - - - - - - - 6-43
Gr.2 alarm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
online vibration monitor (Fn207) - - - - - - - - - - - - - - - - - - - - - - 7-35
grounding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-42
open-collector output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-35
H operating using speed control with an internal set speed - - - - - - 5-53
hard wire base block (HWBB) function - - - - - - - - - - - - - - - - - 5-79 operating using speed control with analog voltage reference - - - 5-21
hard wire base block (HWBB) state - - - - - - - - - - - - - - - - - - - - 5-80 operating using torque control with analog voltage reference - - - 5-47
holding brakes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8 operation in monitor mode - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-3
operator display during testing without motor - - - - - - - - - - - - - 4-15
I origin search (Fn003) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5
I/O signal (CN1) names and functions - - - - - - - - - - - - - - - - - - 3-16 origin setting (Fn020) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-29
I/O signal connector (CN1) output phase form - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-30
terminal layout - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18 output signal allocations - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-27

Index-2
Index

output signals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-17 examples of servo system configuration


overtravel (OT) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6 (SGDV-………A01A) - - - - - - - - - - - - - - - - - - - - - - - - - - 1-16
examples of servo system configuration
P (SGDV-………D01A) - - - - - - - - - - - - - - - - - - - - - - - - - - 1-17
P control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-68 examples of servo system configuration
panel operator (SGDV-………F01A) - - - - - - - - - - - - - - - - - - - - - - - - - - 1-15
part and keys - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2 inspection and maintenance - - - - - - - - - - - - - - - - - - - - - - 1-19
status display mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3 model designation - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-18
PAO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-30 part names - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2
parameter precautions when using more than one SERVOPACK - - - - 3-15
explanation method for function selection type - - - - - - - - - - 2-5 ratings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-3
explanation method for parameter setting type - - - - - - - - - - - 2-5 speed/position/torque control modes - - - - - - - - - - - - - - - - - 1-6
setting mode for function selection type - - - - - - - - - - - - - - 2-10 status display mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3
setting mode for parameter setting type - - - - - - - - - - - - - - - 2-7 setting motor overload detection level - - - - - - - - - - - - - - - - - - 5-19
tuning parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-6 setting regenerative registor capacity - - - - - - - - - - - - - - - - - - - 3-40
parameter recording table - - - - - - - - - - - - - - - - - - - - - - - - - - 11-30 SigmaWin+ I/O signal monitor function - - - - - - - - - - - - - - - - - - 8-9
parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-9 SIGN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16, 5-33, 5-36
PBO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-30 signal allocations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-23
PCO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-30 single-phase, 200 V power supply input
P-CON - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-27 main circuit power input - - - - - - - - - - - - - - - - - - - - - - - - 3-12
PI control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-68 molded-case circuit breaker - - - - - - - - - - - - - - - - - - - - - - 3-14
position control with pulse train reference parameter setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12
connection example - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-35 power supply capacities and power losses - - - - - - - - - - - - 3-13
electrical specifications - - - - - - - - - - - - - - - - - - - - - - - - - 5-36 precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12
filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-34 wiring example - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-13
input signal form - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-33 smoothing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-42
position integral time constant - - - - - - - - - - - - - - - - - - - - - - - 6-74 soft start - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-25
positioning completed output signal - - - - - - - - - - - - - - - - - - - - 5-43 soft start time setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4
positioning near signal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-44 software reset (Fn030) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-30
P-OT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6 software version display (Fn012) - - - - - - - - - - - - - - - - - - - - - 7-23
precautions for safety functions - - - - - - - - - - - - - - - - - - - - - - - 5-87 S-ON - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4
precautions on connecting noise filter - - - - - - - - - - - - - - - - - - 3-43 specifications of input signals (HWBB signals) - - - - - - - - - - - - 5-81
program JOG operation (Fn004) - - - - - - - - - - - - - - - - - - - - - - - 7-7 specifications of output signal (EDM1 signals) - - - - - - - - - - - - 5-84
proportional control operation (proportional operation teference) 6-67 speed coincidence signal - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-32
protection class/pollution degree - - - - - - - - - - - - - - - - - - - - - - - 1-4 speed control range - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4
PULS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16, 5-33, 5-36 speed detection method selection - - - - - - - - - - - - - - - - - - - - - 6-63
speed feedforward - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-66
R speed limit in torque control - - - - - - - - - - - - - - - - - - - - - - - - - 5-51
reading 32-bit decimal displays - - - - - - - - - - - - - - - - - - - - - - - - 8-4 speed reference filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-26
reference pulse form - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-33 speed reference input - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-21
reference pulse inhibit function - - - - - - - - - - - - - - - - - - - - - - - 5-45 speed regulation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4
reference unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-39 stopping method for servomotor after /S_ON signal is turned
resetting configuration error of option module (Fn014) - - - - - - - 7-24 OFF - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-13
resetting the HWBB state - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-80 stopping method for servomotor when an alarm occurs - - - - - - 5-14
reverse external torque limit - - - - - - - - - - - - - - - - - - - - - - - - - 5-61 surrounding air/storage temperature - - - - - - - - - - - - - - - - - - - - 1-4
risk assessment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-79 switching gain settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-56
rotation detection output signal - - - - - - - - - - - - - - - - - - - - - - - 5-78 switching internal set speed control - - - - - - - - - - - - - - - - - - - - 5-57
rotational data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-73 switching other than internal set speed control - - - - - - - - - - - - 5-59
rotational serial data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-71
T
S test without motor function - - - - - - - - - - - - - - - - - - - - - - - - - 4-12
safety function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-79 time stamps - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3
safety function signal (CN8) names and functions - - - - - - - - - - 3-19 torque control tolerance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4
safety precautions on adjustment of servo gains - - - - - - - - - - - - - 6-8 torque feedforward - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-65
SEMI F47 Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16 torque limit function for low power supply voltage
SEN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-66 for main circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16
servo alarm output signal - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-76 torque limiting using an analog voltage reference - - - - - - - - - - 5-62
servo gains - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-3 torque limiting using an external torque limit and
servo lock - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-27 analog voltage reference - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-63
servo ON - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4 torque reference filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-73
servo ready output signal - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-78 torque reference input gain - - - - - - - - - - - - - - - - - - - - - - - - - - 5-48
servomotor model display (Fn011) - - - - - - - - - - - - - - - - - - - - 7-22 torque reference input signals - - - - - - - - - - - - - - - - - - - - - - - - 5-47
servomotor rotation direction - - - - - - - - - - - - - - - - - - - - - - - - - 5-5 T-REF - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-47
SERVOPACK trial operation
basic specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4 connecting a safety device - - - - - - - - - - - - - - - - - - - - - - - - 4-6
inspection and checking before trial operation - - - - - - - - - - - 4-2

Index-3
Index

trial operation for servomotor without load - - - - - - - - - - - - - 4-2


trial operation for servomotor without load from host
reference - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3
trial operation in position control - - - - - - - - - - - - - - - - - - - - 4-9
trial operation in speed control - - - - - - - - - - - - - - - - - - - - - 4-7
trial operation of servomotor with brakes - - - - - - - - - - - - - 4-11
trial operation under position control from the host with the
SERVOPACK used for speed control - - - - - - - - - - - - - - - - - 4-8
trial operation with the servomotor connected to the machine 4-10
troubleshooting malfunction based on operation and conditions of the
servomotor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-24
troubleshooting of alarms - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-6
troubleshooting of warnings - - - - - - - - - - - - - - - - - - - - - - - - 10-21
tuning-less function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-11
tuning-less level settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-12

U
UL standards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - xi
UP key - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
using the mode switch (P/PI switching) - - - - - - - - - - - - - - - - - - 6-68
utility function mode (Fn………) - - - - - - - - - - - - - - - - - - - - - - - 2-4
utility functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-8

V
vibration detection level initialization (Fn01B) - - - - - - - - - - - - - 7-25
vibration suppression function (Fn205) - - - - - - - - - - - - - - - - - - 6-51
vibration/shock resistance - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4
V-REF - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-21

W
warning code output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-20
warning output signal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-77
wiring for noise control - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-41
write prohibited setting (Fn010) - - - - - - - - - - - - - - - - - - - - - - - 7-20

Z
ZCLAMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-27
zero clamp function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-27
zero clamp mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7

Index-4
Revision History
The revision dates and numbers of the revised manuals are given on the bottom of the back cover.

MANUAL NO.‫ޓ‬SIEP S800000 45B


Published in Japan December 2007 07-06 1
Revision number
Date of Date of original
publication publication

Rev.
Date of Publication No. Section Revised Content

June 2007 − − First edition


December 2007 1 − Based on Japanese user’s manual, SIJPS80000045C<3> printed in November 2007.
1.3.1, 1.5, Table revised
3.1.1, 3.1.2 (2)
3.1.3 Revision: Figure title for single-phase 100 V SERVOPACK
October 2008 2 − Based on Japanese user’s manual, SIJPS80000045E<6> printed in September 2008.
All chapters Completely revised
Back cover Revision: Address
AC Servo Drives
Σ -V Series
USER'S MANUAL
Design and Maintenance
Rotational Motor
Analog Voltage and Pulse Train Reference

IRUMA BUSINESS CENTER (SOLUTION CENTER)


480, Kamifujisawa, Iruma, Saitama 358-8555, Japan
Phone 81-4-2962-5696 Fax 81-4-2962-6138
YASKAWA ELECTRIC AMERICA, INC.
2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone 1-847-887-7000 Fax 1-847-887-7370
YASKAWA ELETRICO DO BRASIL LTDA.
Avenida Fagundes Filho, 620 Sao Paulo-SP CEP 04304-000, Brazil
Phone 55-11-3585-1100 Fax 55-11-5581-8795
YASKAWA ELECTRIC EUROPE GmbH
Hauptstraβe 185, 65760 Eschborn, Germany
Phone 49-6196-569-300 Fax 49-6196-569-398
YASKAWA ELECTRIC UK LTD.
1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, United Kingdom
Phone 44-1236-735000 Fax 44-1236-458182
YASKAWA ELECTRIC KOREA CORPORATION
7F, Doore Bldg. 24, Yeoido-dong, Youngdungpo-Ku, Seoul 150-877, Korea
Phone 82-2-784-7844 Fax 82-2-784-8495
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
151 Lorong Chuan, #04-01, New Tech Park 556741, Singapore
Phone 65-6282-3003 Fax 65-6289-3003
YASKAWA ELECTRIC (SHANGHAI) CO., LTD.
No.18 Xizang Zhong Road. Room 1702-1707, Harbour Ring Plaza Shanghai 200001, China
Phone 86-21-5385-2200 Fax 86-21-5385-3299
YASKAWA ELECTRIC (SHANGHAI) CO., LTD. BEIJING OFFICE
Room 1011A, Tower W3 Oriental Plaza, No.1 East Chang An Ave.,
Dong Cheng District, Beijing 100738, China
Phone 86-10-8518-4086 Fax 86-10-8518-4082
YASKAWA ELECTRIC TAIWAN CORPORATION
9F, 16, Nanking E. Rd., Sec. 3, Taipei, Taiwan
Phone 886-2-2502-5003 Fax 886-2-2505-1280

YASKAWA ELECTRIC CORPORATION

YASKAWA

In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure
to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2007-2008 YASKAWA ELECTRIC CORPORATION. All rights reserved.

MANUAL NO. SIEP S800000 45C


Published in Japan October 2008 07-6 2 -0
08-5-3

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