Professional Documents
Culture Documents
Σ -V Series
USER'S MANUAL
Design and Maintenance
Rotational Motor
Analog Voltage and Pulse Train Reference
SGMJV/SGMAV/SGMPS/SGMGV/SGMCS Servomotors
SGDV SERVOPACK
Outline 1
Panel Operator 2
Wiring and Connection 3
Trial Operation 4
Operation 5
Adjustments 6
Utility Functions (Fn) 7
Monitor Modes (Un) 8
Fully-closed Loop Control 9
Troubleshooting 10
Appendix 11
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Yaskawa is con-
stantly striving to improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the preparation of this
manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is
any liability assumed for damages resulting from the use of the information contained in this
publication.
About this Manual
This manual describes informations required for designing, and maintaining Σ-V Series SERVOPACKs.
Be sure to refer to this manual and perform design and maintenance to select devices correctly.
Keep this manual in a location where it can be accessed for reference whenever required.
Term Meaning
Σ-V Series SGMJV, SGMAV, SGMPS, SGMGV, SGMSV, or SGMCS
Servomotor
(Direct Drive) servomotor
SERVOPACK Σ-V Series SGDV SERVOPACK
A set including a servomotor and SERVOPACK (i.e., a servo ampli-
Servo Drive
fier)
A servo control system that includes the combination of a servo drive
Servo System
with a host controller and peripheral devices
Analog voltage and pulse-train reference used for SERVOPACK inter-
Analog Pulse Model
face
MECHATROLINK-II communications reference used for SERVO-
M-II Model
PACK interface
IMPORTANT Explanations
The following icon is displayed for explanations requiring special attention.
Example
S-ON = /S-ON
iii
Manuals Related to the Σ-V Series
Refer to the following manuals as required.
Selecting Trial
Maintenance
Models and Ratings and System Panels and Trial Operation
Name and
Peripheral Specifications Design Wiring Operation and Servo
Inspection
Devices Adjustment
Σ-V Series
User's Manual
Setup 9 9
Rotational Motor
(SIEP S800000 43)
Σ-V Series
Product Catalog 9 9
(KAEP S800000 42)
Σ-V Series
User’s Manual
Operation of Digital 9 9 9
Operator
(SIEP S800000 55)
Σ-V Series
AC SERVOPACK SGDV
9 9 9
Safety Precautions
(TOBP C710800 10)
Σ Series
Digital Operator
9
Safety Precautions
(TOBP C730800 00)
AC SERVOMOTOR
Safety Precautions 9 9
(TOBP C230200 00)
iv
Safety Information
The following conventions are used to indicate precautions in this manual. Failure to heed precautions pro-
vided in this manual can result in serious or possibly even fatal injury or damage to the products or to related
equipment and systems.
v
Safety Precautions
These safety precautions are very important. Read them before performing any procedures such as checking
products on delivery, storage and transportation, installation, wiring, operation and inspection, or disposal. Be
sure to always observe these precautions thoroughly.
WARNING
• Never touch any rotating motor parts while the motor is running.
Failure to observe this warning may result in injury.
• Before starting operation with a machine connected, make sure that an emergency stop can be
applied at any time.
Failure to observe this warning may result in injury or damage to the product.
• Never touch the inside of the SERVOPACKs.
Failure to observe this warning may result in electric shock.
• Do not remove the cover of the power supply terminal block while the power is ON.
Failure to observe this warning may result in electric shock.
• After the power is turned OFF or after a voltage resistance test, do not touch terminals while the
CHARGE lamp is ON.
Residual voltage may cause electric shock.
• Follow the procedures and instructions provided in this manual for trial operation.
Failure to do so may result not only in faulty operation and damage to equipment, but also in personal injury.
• The multi-turn output range for the Σ-V Series absolute position detecting system is different from
that of earlier systems (15-bit and 12-bit encoders). In particular, change the system to configure
the Σ series infinite-length positioning system with the Σ-V Series.
• The multi-turn limit value need not be changed except for special applications.
Changing it inappropriately or unintentionally can be dangerous.
• If the Multi-turn Limit Disagreement alarm occurs, check the setting of parameter Pn205 in the SER-
VOPACK to be sure that it is correct.
If Fn013 is executed when an incorrect value is set in Pn205, an incorrect value will be set in the encoder. The
alarm will disappear even if an incorrect value is set, but incorrect positions will be detected, resulting in a
dangerous situation where the machine will move to unexpected positions.
• Do not remove the front cover, cables, connectors, or optional items from the upper front of the
SERVOPACK while the power is ON.
Failure to observe this warning may result in electric shock.
• Do not damage, press, exert excessive force on, or place heavy objects on the cables.
Failure to observe this warning may result in electric shock, stopping operation of the product, or fire.
• Provide an appropriate stopping device on the machine side to ensure safety. The holding brake on
a servomotor with a brake is not a stopping device for ensuring safety.
Failure to observe this warning may result in injury.
• The person who designs a system using the safety function (Hard Wire Baseblock function) must
have full knowledge of the related safety standards and full understanding of the instructions in this
manual.
Failure to observe this warning may result in injury.
• Connect the ground terminal according to local electrical codes (100 Ω or less for a SERVOPACK
with a 100 V, 200 V power supply, 10 Ω or less for a SERVOPACK with a 400 V power supply).
Improper grounding may result in electric shock or fire.
vi
Storage and Transportation
CAUTION
• Do not store or install the product in the following locations.
Failure to observe this caution may result in fire, electric shock, or damage to the product.
• Locations subject to direct sunlight
• Locations subject to temperatures outside the range specified in the storage/installation temperature condi-
tions
• Locations subject to humidity outside the range specified in the storage/installation humidity conditions
• Locations subject to condensation as the result of extreme changes in temperature
• Locations subject to corrosive or flammable gases
• Locations subject to dust, salts, or iron dust
• Locations subject to exposure to water, oil, or chemicals
• Locations subject to shock or vibration
• Do not hold the product by the cables or motor shaft while transporting it.
Failure to observe this caution may result in injury or malfunction.
• Do not place any load exceeding the limit specified on the packing box.
Failure to observe this caution may result in injury or malfunction.
• If disinfectants or insecticides must be used to treat packing materials such as wooden frames, pal-
lets, or plywood, the packing materials must be treated before the product is packaged, and meth-
ods other than fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core temperature of 56°C for 30
minutes or more.
If the electronic products, which include stand-alone products and products installed in machines, are packed
with fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes
resulting from the fumigation process. In particular, disinfectants containing halogen, which includes chlo-
rine, fluorine, bromine, or iodine can contribute to the erosion of the capacitors.
Installation
CAUTION
• Never use the product in an environment subject to water, corrosive gases, inflammable gases, or
combustibles.
Failure to observe this caution may result in electric shock or fire.
• Do not step on or place a heavy object on the product.
Failure to observe this caution may result in injury.
• Do not cover the inlet or outlet ports and prevent any foreign objects from entering the product.
Failure to observe this caution may cause internal elements to deteriorate resulting in malfunction or fire.
• Be sure to install the product in the correct direction.
Failure to observe this caution may result in malfunction.
• Provide the specified clearances between the SERVOPACK and the control panel or with other
devices.
Failure to observe this caution may result in fire or malfunction.
• Do not apply any strong impact.
Failure to observe this caution may result in malfunction.
vii
Wiring
CAUTION
• Do not connect a commercial power supply to the U, V, or W terminals for the servomotor connec-
tion.
Failure to observe this caution may result in injury or fire.
• Securely connect the main circuit power supply terminal screws and servomotor connection termi-
nal screws.
Failure to observe this caution may result in fire.
• Do not bundle or run the main circuit cables together with the input/output signal cables or the
encoder cables in the same duct. Keep them separated by at least 30 cm.
Failure to do so may result in malfunction.
• Use shielded twisted-pair wires or multi-core shielded twisted-pair wires for input/output signal
cables and the encoder cables.
• I/O signal cables must be no longer than 3 m, encoder cables must be no longer than 50 m, control
power supply cables for the SERVOPACK with a 400 V power supply (+24 V, 0 V) must be no
longer 10 m.
• Do not touch the power terminals while the CHARGE lamp is ON after turning power OFF because
high voltage may still remain in the SERVOPACK.
Make sure the charge indicator is off first before starting an inspection.
• Observe the following precautions when wiring main circuit terminal blocks.
• Remove detachable main circuit terminals from the SERVOPACK prior to wiring.
• Insert only one power line per opening in the main circuit terminals.
• Make sure that no part of the core wire comes into contact with (i.e., short-circuit) adjacent wires.
• Install a battery at either the host controller or the SERVOPACK, but not both.
It is dangerous to install batteries at both ends simultaneously, because that sets up a loop circuit between the
batteries.
• Be sure to wire correctly and securely.
Failure to observe this caution may result in motor overrun, injury, or malfunction.
• Always use the specified power supply voltage.
An incorrect voltage may result in fire or malfunction.
• Take appropriate measures to ensure that the input power supply is supplied within the specified
voltage fluctuation range. Be particularly careful in places where the power supply is unstable.
An incorrect power supply may result in damage to the product.
• Install external breakers or other safety devices against short-circuiting in external wiring.
Failure to observe this caution may result in fire.
• Take appropriate and sufficient countermeasures for each form of potential interference when
installing systems in the following locations.
• Locations subject to static electricity or other forms of noise
• Locations subject to strong electromagnetic fields and magnetic fields
• Locations subject to possible exposure to radioactivity
• Locations close to power supplies
Failure to observe this caution may result in damage to the product.
• Do not reverse the polarity of the battery when connecting it.
Failure to observe this caution may damage the battery, the SERVOPACK, or cause an explosion.
• Wiring or inspection must be performed by a technical expert.
• Use a 24 VDC power supply with a double-shielded enclosure.
viii
Operation
CAUTION
• Always use the servomotor and SERVOPACK in one of the specified combinations.
Failure to observe this caution so may result in fire or malfunction.
• Conduct trial operation on the servomotor alone with the motor shaft disconnected from the
machine to avoid accidents.
Failure to observe this caution may result in injury.
• Before starting operation with a machine connected, change the settings to match the parameters
of the machine.
Starting operation without matching the proper settings may cause the machine to run out of control or mal-
function.
• Do not frequently turn power ON and OFF.
Since the SERVOPACK has a capacitor in the power supply, a high charging current flows when power is
turned ON. Frequently turning power ON and OFF causes main power devices like capacitors and fuses to
deteriorate, resulting in unexpected problems.
• When using JOG operations (Fn002), search operations (Fn003), or EasyFFT operations (Fn206),
the dynamic brake function does not work for reverse overtravel or forward overtravel. Take neces-
sary precautions.
Failure to observe this caution may result in damage to the product.
• When using the servomotor for a vertical axis, install safety devices to prevent workpieces from fall-
ing due to alarms or overtravels. Set the servomotor so that it will stop in the zero clamp state when
overtravel occurs.
Failure to observe this caution may cause workpieces to fall due to overtravel.
• When not using turning-less function, set to the correct moment of inertia ratio (Pn103).
Setting to an incorrect moment of inertia ratio may cause vibration.
• Do not touch the SERVOPACK heatsinks, regenerative resistor, or servomotor while power is ON or
soon after the power is turned OFF.
Failure to observe this caution may result in burns due to high temperatures.
• Do not make any extreme adjustments or setting changes of parameters.
Failure to observe this caution may result in injury or damage to the product due to unstable operation.
• When an alarm occurs, remove the cause, reset the alarm after confirming safety, and then resume
operation.
Failure to observe this caution may result in damage to the product, fire, or injury.
• Do not use the brake of the servomotor for braking.
Failure to observe this caution may result in malfunction.
CAUTION
• Do not disassemble the SERVOPACK.
Failure to observe this caution may result in electric shock or injury.
• Do not attempt to change wiring while the power is ON.
Failure to observe this caution may result in electric shock or injury.
• When replacing the SERVOPACK, resume operation only after copying the previous SERVOPACK
parameters to the new SERVOPACK.
Failure to observe this caution may result in damage to the product.
Disposal
CAUTION
• When disposing of the products, treat them as ordinary industrial waste.
ix
General Precautions
x
Applicable Standards
European Standards
Note: Because SERVOPACKs and servomotors are built into machines, certification is required after installation in the
final product.
xi
Contents
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Applicable Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
xii
Chapter 3 Wiring and Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.1 Main Circuit Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.1.1 Names and Functions of Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.2 SERVOPACK Main Circuit Wire Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.1.3 Typical Main Circuit Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.1.4 General Precautions for Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.1.5 Precautions When Using the SERVOPACK with a DC Power Input . . . . . . . . . . . . . . . . 3-10
3.1.6 Precautions When Using the SERVOPACK with Single-phase, 200 V Power Input . . . . 3-12
3.1.7 Precautions When Using More Than One SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3.2 I/O Signal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.2.1 I/O Signal (CN1) Names and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.2.2 I/O Signal Connector (CN1) Terminal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3.2.3 Safety Function Signal (CN8) Names and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
3.2.4 Example of I/O Signal Connections in Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3.2.5 Example of I/O Signal Connections in Position Control . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
3.2.6 Example of I/O Signal Connections in Torque Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3.3 I/O Signal Allocations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
3.3.1 Input Signal Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
3.3.2 Output Signal Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
3.4 Examples of Connection to Host Controller . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
3.4.1 Reference Input Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
3.4.2 Sequence Input Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
3.4.3 Sequence Output Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
3.5 Examples of Encoder Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
3.5.1 Connection Example of an Encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
3.5.2 CN2 Encoder Connector Terminal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
3.6 Connecting Regenerative Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3.6.1 Connecting Regenerative Resistors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3.6.2 Setting Regenerative Resistor Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
3.7 Noise Control and Measures for Harmonic Suppression. . . . . . . . . . . . . . . 3-41
3.7.1 Wiring for Noise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
3.7.2 Precautions on Connecting Noise Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
3.7.3 Connecting AC/DC Reactor for Harmonic Suppression. . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
xiii
Chapter 5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.1 Control Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.2 Setting Common Basic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.1 Servo ON Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.2 Servomotor Rotation Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.2.3 Overtravel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.4 Holding Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.2.5 Stopping Servomotors after /S_ON Turned OFF or Alarm Occurrence . . . . . . . . . . . . . . 5-13
5.2.6 Instantaneous Power Interruption Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.2.7 SEMI F47 Function (Torque Limit Function for Low Power Supply Voltage
for Main Circuit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.2.8 Setting Motor Overload Detection Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.3 Operating Using Speed Control with Analog Voltage Reference . . . . . . . . . 5-21
5.3.1 Basic Settings for Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.3.2 Reference Offset Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.3.3 Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.3.4 Speed Reference Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5.3.5 Zero Clamp Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5.3.6 Encoder Output Pulses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5.3.7 Encoder Output Pulse Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
5.3.8 Speed Coincidence Signal Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5.4 Operating Using Position Control with Pulse Train Reference . . . . . . . . . . . 5-33
5.4.1 Basic Settings for Position Control Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
5.4.2 Clear Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
5.4.3 Electronic Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
5.4.4 Smoothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5.4.5 Positioning Completed Output Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
5.4.6 Positioning Near Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
5.4.7 Reference Pulse Inhibit Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
5.5 Operating Using Torque Control with Analog Voltage Reference. . . . . . . . . 5-47
5.5.1 Basic Settings for Torque Control Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
5.5.2 Reference Offset Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
5.5.3 Torque Reference Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
5.5.4 Speed Limit in Torque Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
5.6 Operating Using Speed Control with an Internal Set Speed. . . . . . . . . . . . . 5-53
5.6.1 Basic Settings for Speed Control with an Internal Set Speed . . . . . . . . . . . . . . . . . . . . . 5-53
5.6.2 Example of Operating with Internal Set Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55
5.7 Combination of Control Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
5.7.1 Switching Internal Set Speed Control (Pn000.1 = 4, 5, or 6) . . . . . . . . . . . . . . . . . . . . . . 5-57
5.7.2 Switching Other Than Internal Set Speed Control (Pn000.1 = 7, 8 or 9) . . . . . . . . . . . . . 5-59
5.7.3 Switching Other Than Internal Set Speed Control (Pn000.1 = A or B) . . . . . . . . . . . . . . 5-59
5.8 Limiting Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
5.8.1 Internal Torque Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
5.8.2 External Torque Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-61
5.8.3 Torque Limiting Using an Analog Voltage Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
5.8.4 Torque Limiting Using an External Torque Limit and Analog Voltage Reference . . . . . . . 5-63
5.8.5 Checking Output Torque Limiting during Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
5.9 Absolute Encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65
5.9.1 Encoder Resolutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65
5.9.2 Standard Connection Diagram and Setting the Absolute Data Request Signal
(SEN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66
5.9.3 Absolute Encoder Data Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-67
5.9.4 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-68
5.9.5 Absolute Encoder Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70
5.9.6 Absolute Encoder Reception Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-71
5.9.7 Multiturn Limit Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-74
5.9.8 Multiturn Limit Disagreement Alarm (A.CC0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-75
xiv
5.10 Other Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-76
5.10.1 Servo Alarm Output Signal (ALM) and Alarm Code Output Signals
(ALO1, ALO2, and ALO3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-76
5.10.2 Warning Output Signal (/WARN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-77
5.10.3 Rotation Detection Output Signal (/TGON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78
5.10.4 Servo Ready Output Signal (/S-RDY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78
5.11 Safety Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-79
5.11.1 Hard Wire Base Block (HWBB) Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-79
5.11.2 External Device Monitor (EDM1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-83
5.11.3 Application Example of Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-85
5.11.4 Confirming Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-86
5.11.5 Precautions for Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-87
xv
Chapter 7 Utility Functions (Fn) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7.1 List of Utility Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2 Alarm History Display (Fn000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.3 JOG Operation (Fn002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.4 Origin Search (Fn003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.5 Program JOG Operation (Fn004). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.6 Initializing Parameter Settings (Fn005) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7.7 Clearing Alarm History (Fn006) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
7.8 Offset Adjustment of Analog Monitor Output (Fn00C) . . . . . . . . . . . . . . . . . 7-14
7.9 Gain Adjustment of Analog Monitor Output (Fn00D) . . . . . . . . . . . . . . . . . . 7-16
7.10 Automatic Offset-Signal Adjustment of the Motor Current Detection
(Fn00E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
7.11 Manual Offset-Signal Adjustment of the Motor Current Detection (Fn00F) 7-19
7.12 Write Prohibited Setting (Fn010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
7.13 Servomotor Model Display (Fn011) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
7.14 Software Version Display (Fn012) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
7.15 Resetting Configuration Error of Option Module (Fn014) . . . . . . . . . . . . . . 7-24
7.16 Vibration Detection Level Initialization (Fn01B) . . . . . . . . . . . . . . . . . . . . . 7-25
7.17 Display of SERVOPACK and Servomotor ID (Fn01E) . . . . . . . . . . . . . . . . 7-27
7.18 Display of Servomotor ID in Feedback Option Module (Fn01F). . . . . . . . . 7-28
7.19 Origin Setting (Fn020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
7.20 Software Reset (Fn030) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
7.21 EasyFFT (Fn206) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
7.22 Online Vibration Monitor (Fn207) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
xvi
Chapter 9 Fully-closed Loop Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
9.1 System Configuration and Connection Example for SERVOPACK with
Fully-closed Loop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.1.1 System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.1.2 Internal Configuration of Fully-closed Loop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
9.1.3 Serial Converter Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9.1.4 Connection Example of External Encoder by Heidenhain . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9.1.5 Connection Example of External Encoder by Mitutoyo . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9.1.6 Connection Example of External Encoder by Renishaw . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9.1.7 Encoder Output Pulse Signals from SERVOPACK with a External Encoder by
Renishaw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
9.2 Settings for Fully-closed Loop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9.2.1 Setting Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9.2.2 Motor Rotation Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
9.2.3 Sine Wave Pitch (Frequency) for an External Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
9.2.4 Number of Encoder Output Pulses (PAO, PBO, and PCO) from the SERVOPACK . . . . 9-13
9.2.5 Absolute External Encoder Reception Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9.2.6 Electronic Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
9.2.7 Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
9.2.8 Analog Monitor Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
9.2.9 Speed Feedback Method during Fully-closed Loop Control . . . . . . . . . . . . . . . . . . . . . . 9-19
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index-1
Revision History
xvii
1
Outline
Outline
1.4.4 Three-phase 200 V, SGDV-2R8A01A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.4.5 Three-phase 200 V, SGDV-3R8A01A, -5R5A01A, -7R6A01A Models . . . . . . . . . . . . 1-9
1.4.6 Three-phase 200 V, SGDV-120A01A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.4.7 Three-phase 200 V, SGDV-180A01A, -200A01A Models . . . . . . . . . . . . . . . . . . . . . 1-10
1.4.8 Three-phase 200 V, SGDV-330A01A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1
1.4.9 Three-phase 200 V, SGDV-470A01A, -550A01A Models . . . . . . . . . . . . . . . . . . . . . 1-11
1.4.10 Three-phase 200 V SGDV-590A01A, -780A01A Models . . . . . . . . . . . . . . . . . . . . 1-11
1.4.11 Three-phase 400 V, SGDV-1R9D01A, -3R5D01A, -5R4D01A Models . . . . . . . . . . 1-12
1.4.12 Three-phase 400 V, SGDV-8R4D01A, -120D01A Models . . . . . . . . . . . . . . . . . . . 1-12
1.4.13 Three-phase 400 V, SGDV-170D01A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1.4.14 Three-phase 400 V, SGDV-210D01A, -260D01A Models . . . . . . . . . . . . . . . . . . . . 1-13
1.4.15 Three-phase 400 V SGDV-280D01A, -370D01A Models . . . . . . . . . . . . . . . . . . . . 1-14
1-1
1 Outline
Panel operator
Panel operator keys
Used to set parameters.
Refertoto2.1
Refer 2.1Panel
Panel Operator.
operator.
Input voltage
Front cover
1-2
1.3 SERVOPACK Ratings and Specifications
1.3.1 Ratings
Ratings of SERVOPACKs are as shown below.
Outline
Continuos Output Current
1.9 3.5 5.4 8.4 11.9 16.5 20.8 25.7 28.1 37.2
[Arms]
Max. Output Current [Arms] 5.5 8.5 14 20 28 42 55 65 70 85
1
Main Circuit Power Supply Three-phase, 380 to 480 VAC +10%
–15%, 50/60 Hz
Control Power 24 VDC ±15%
Overvoltage Category III
1-3
1 Outline
1.3.2 Basic Specifications
1-4
1.3 SERVOPACK Ratings and Specifications
Fixed Output Servo alarm (ALM), alarm code (ALO1, ALO2, ALO3) outputs
Number
of 3 ch
Channels
I/O Sequence Output The signal allocation and positive/negative logic can be modi-
Signals Output Signals fied.
which can Positioning completion (/COIN), speed coincidence detection
be allocated Functions (/V-CMP), servomotor rotation detection (/TGON), servo
ready (/S-RDY), torque limit detection (/CLT), speed limit
detection (/VLT), brake (/BK), warning (/WARN), near
(/NEAR)
Digital operator (JUSP-OP05A-1-E), personal computer (can be connected
Interface
with SigmaWin+), etc.
RS422A 1:N
Communi Communi- N = Up to 15 stations possible at RS422A
-cations cations
Communi- (CN3)
Axis
cations
Address Set by parameter
Function
Setting
USB Interface Personal computer (can be connected with SigmaWin+.)
Communi Communi-
-cations cations Complies with standard USB1.1. (12 Mbps)
(CN7) Standard
LED Display Panel display (five 7 segment) and CHARGE indicator
Number of points: 2
Output voltage: ± 10V DC (linearity effective range ± 8V)
Resolution: 16 bit
Analog Monitor (CN5)
Accuracy: ± 20 mV (Typ)
Max. output current: ± 10 mA
Settling time (± 1%): 1.2 ms (Typ)
Activated when a servo alarm or overtravelling occurs or when the power
Dynamic Brake (DB)
supply for the main circuit or servomotor is OFF.
Outline
Regenerative Processing Built-in or external regenerative resistor (option)
Dynamic brake stop at P-OT or N-OT, deceleration to a stop, or free run to a
Overtravel Prevention (OT)
stop
Protection Function
Overcurrent, overvoltage, insufficient voltage, overload, regeneration error, 1
and so on.
Utility Function Gain adjustment, alarm history, JOG operation, origin search, and so on.
Input /HWBB1, /HWBB2: Baseblock signal for power module
Safety Function
Output EDM1: Monitoring status of internal safety circuit (fixed output)
Option Module Fully-closed option module
∗1. Rack mounting and duct-ventilated type available as an option.
∗2. Speed regulation by load regulation is defined as follows:
No-load motor speed - Total load motor speed
Speed regulation = × 100%
Rated motor speed
1-5
1 Outline
1.3.3 Speed/Position/Torque Control Modes
1-6
1.4 SERVOPACK Internal Block Diagrams
Noise
filter Servomotor
1KM +12 V
L1 Varistor U
+
L2 − V
+
− CHARGE
W M
- Dynamic
brake circuit
ENC
CN2
Outline
Single-phase
100 to 115 V +10%
−15%
(50/60 Hz)
B1/ + B2 Fan
1
Noise
filter Servomotor
1KM +12 V
L1 Varistor U
+
V
L2
− CHARGE
W M
- Dynamic
brake circuit
ENC
CN2
1-7
1 Outline
1.4.3 Three-phase 200 V, SGDV-R70A01A, -R90A01A, -1R6A01A Models
Noise
filter Servomotor
1KM +12 V
L1 Varistor U
L2 + V
−
L3
CHARGE
W M
−1 Dynamic
brake circuit
−2
Voltage Relay Voltage Gate Temperature Gate drive Current
overcurrent sensor
sensor drive sensor drive sensor protector
ENC
CN2
Noise
filter Servomotor
1KM +12 V
L1 Varistor U
L2 + V
−
L3
CHARGE
W M
−1 Dynamic
brake circuit
−2
Voltage Relay Voltage Gate Temperature Gate drive Current
sensor overcurrent sensor
sensor drive sensor drive protector
ENC
CN2
1-8
1.4 SERVOPACK Internal Block Diagrams
Noise
filter Servomotor
1KM
L1 Varistor ±12 V U
L2
+ V
−
CHARGE
W M
L3
−1 Dynamic
brake circuit
−2
Voltage Relay Voltage Gate Temperature Gate drive Current
sensor overcurrent
sensor drive sensor drive protector sensor
ENC
CN2
Outline
(50/60 Hz) B1/ + B2 B3 Fan
Noise
filter Servomotor
1
1KM ±12 V
L1 Varistor U
L2
+ V
−
CHARGE
W M
L3
−1 Overheat protector, Dynamic
overcurrent protector brake circuit
−2
Voltage Relay Voltage Gate drive Current
sensor drive sensor sensor
ENC
CN2
1Ry (Position/speed
1KM Surge Panel operator calculation, etc.)
absorber I/O I/O signal
1-9
1 Outline
1.4.7 Three-phase 200 V, SGDV-180A01A, -200A01A Models
Noise
filter Servomotor
1KM
L1 Varistor ±12 V ±12 V U
L2
+ V
−
CHARGE
W M
L3
−1 Overheat protector,
overcurrent protector
Dynamic
brake circuit
−2
Voltage Relay Voltage Gate drive Current
sensor drive sensor sensor
ENC
CN2
Noise
filter Servomotor
1KM
L1 Varistor ±12 V ±12 V U
L2
+ V
−
CHARGE
W M
L3
−1 Overheat protector,
overcurrent protector
Dynamic
brake circuit
−2
Voltage Thyristor Voltage Gate drive Temperature Current
sensor drive sensor sensor sensor
ENC
CN2
1-10
1.4 SERVOPACK Internal Block Diagrams
Noise
filter Servomotor
1KM
L1 Varistor ±12 V ±12 V ±12 V U
L2
㧗 V
CHARGE 㧙
W M
L3
Overheat protector Dynamic
overcurrent protector brake circuit
Voltage Gate Temperature Current
Voltage Thyristor sensor drive sensor sensor
sensor drive
ENC
CN2
Outline
−15%
(50/60 Hz) B1/
B2 Fan1 Fan2 Fan3
Noise
filter Servomotor
1KM
L1 Varistor ±12 V ±12 V ±12 V U 1
L2
㧗 V
㧙
CHARGE
W M
L3
Overheat protector Dynamic
overcurrent protector brake circuit
Voltage Thyristor Voltage Gate Temperature Current
sensor drive sensor drive sensor sensor
ENC
CN2
1-11
1 Outline
1.4.11 Three-phase 400 V, SGDV-1R9D01A, -3R5D01A, -5R4D01A Models
Noise
filter Servomotor
1KM Varistor ±12 V
L1 U
+
− V
L2
+
−
CHARGE
W M
L3
Overheat protector,
−1 overcurrent protector
Dynamic
brake circuit
−2
Voltage Relay Voltage
sensor drive sensor Gate Current
drive sensor
ENC
Not included
Control power
supply (+24 V)
+ − CN2
AC power supply
Power Power Open during (100 V/200 V)
OFF ON servo alarm Speed/torque
(1RY) A/D
CPU reference input
2RY
1KM
(Position/speed
Panel operator calculation, etc.) I/O I/O signal
2RY High speed 1KM
diode
CN3 CN7 CN8
Surge absorber
Digital operator Personal Signal for safety fuction
computer
Noise
filter Servomotor
1KM ±12 V ±12 V
L1 Varistor U
+
− V
L2
+
−
CHARGE
W M
L3
Overheat protector,
overcurrent protector Dynamic
brake circuit
1
2 Relay Voltage Gate drive
Current
drive sensor sensor
Voltage
Not included sensor ENC
Control power
supply (+24 V)
+ −
CN2
+24V +15V × 4
Control Analog CN5 Analog monitor
+ voltage
power ASIC converter output
0V −
supply (PWM control, etc.) CN1 Reference pulse
+5V input
±12V Encoder output
pulse
AC power supply
Power Power Open during (100 V/200 V)
OFF ON servo alarm Speed/torque
(1RY) A/D
2RY CPU reference input
1KM (Position/speed
Panel operator calculation, etc.) I/O
1KM I/O signal
2RY High speed
diode
Surge absorber
CN3 CN7 CN8
Digital operator Personal Signal for safety fuction
computer
1-12
1.4 SERVOPACK Internal Block Diagrams
Noise
filter Servomotor
1KM ±12 V
L1 Varistor U
+
−
L2 V
+
− CHARGE
W M
L3
Overheat protector, Dynamic
overcurrent protector
brake circuit
−1
−2 Relay Voltage Gate Current
drive sensor drive sensor
Voltage
Not included sensor
ENC
Control power
supply (+24 V)
+ − CN2
+24V +15V × 4
Control
Analog CN5
0V power voltage Analog monitor
supply ASIC converter output
+5V CN1
(PWM control, etc.) Reference pulse
±12V input
Encoder output
pulse
AC power supply
Power Power Open during (100 V/200 V) A/D Speed/torque
OFF ON servo alarm CPU reference input
(1RY)
2RY (Position/speed
Panel operator calculation, etc.) I/O
1KM I/O signal
Outline
−15%
(50/60 Hz)
B1/
B2 Fan1 Fan2 Fan3
Noise
filter Servomotor
1KM
L1 Varistor
㧗
+24 V +24 V +24 V U 1
㧙 V
L2 㧗
㧙 CHARGE
W M
L3
Overheat protector
overcurrent protector Dynamic
brake circuit
1
2 Relay Voltage Gate Current
drive sensor drive sensor
Voltage
Not included sensor ENC
Control power
supply (+24 V)
㧗 㧙 CN2
+24V +15V × 4
㧗
Control
power Analog
CN5
0V 㧙 Analog monitor
voltage
supply ASIC converter output
+5V CN1
(PWM control, etc.) Reference pulse
r12V
input
Encoder output
pulse
AC power
supply
Power Power Open during (100 V/200 V) Speed/torque
A/D
OFF ON servo alarm CPU reference input
(1RY) (Position/speed
2RY
Panel operator calculation, etc.) I/O
1KM I/O signal
1-13
1 Outline
1.4.15 Three-phase 400 V SGDV-280D01A, -370D01A Models
Noise
filter Servomotor
1KM +24 V +24 V +24 V
L1 Varistor U
㧗
㧙 V
L2 㧗
㧙 CHARGE
W M
L3
Overheat protector Dynamic
overcurrent protector
1 brake circuit
2
Thyristor
Not included drive Voltage Gate Current
sensor drive sensor
Control Voltage
sensor
Power ENC
Supply
(+24 V)
㧗 㧙 CN2
+24V +15V × 4
㧗 Control
power Analog
CN5
0V 㧙
voltage Analog monitor
supply +5V
ASIC converter output
(PWM control, etc.) CN1
r12V Reference pulse
input
Encoder output
pulse
AC power
supply
Power Power Open during (100 V/200 V) A/D Speed/torque
OFF ON servo alarm CPU reference input
(1RY) (Position/speed
2RY
Panel operator calculation, etc.)
1KM I/O
I/O signal
1-14
1.5 Examples of Servo System Configurations
Molded-case
circuit breaker
(MCCB)
Protects the power supply
line by shutting the
circuit OFF when
overcurrent is
detected.
Noise filter
Used to eliminate SGDV-F01A
external noise from
SERVOPACK Digital
the power line.
operator
Magnetic
contactor
Turns the servo
ON and OFF.
Install a surge
absorber. Personal
100 V Connection cable
for digital operator computer
SGDV-2R1F01A
Connection cable
for personal computer
Outline
Regenerative
resistor*2 When not using the safety
function, use the SERVOPACK
with the safety function jumper
connector (JZSP-CVH05-E,
100 VAC
provided as an accessory) 1
Brake power supply*1 inserted.
Used for a servomotor
with a brake.
When using the safety function,
insert a connection cable
Battery case specifically for the safety function.
(when an absolute
Magnetic contactor encoder is used.)
Turns the brake power supply
ON and OFF. Safety function
Install a surge absorber.
devices
Encoder cable
Motor main
circuit cable
SGMJV/SGMAV/SGMPS
Servomotor
1-15
1 Outline
1.5.2 Connecting to SGDV-A01A SERVOPACK
Noise filter
Used to eliminate
external noise from SGDV-A01A Digital
the power line. operator
Magnetic SERVOPACK
contactor
Turns the servo
ON and OFF.
Install a surge
absorber.
Connection cable
for digital operator Personal
computer
Connection cable
for personal computer
Encoder cable
Motor main
circuit cable
SGMJV/SGMAV/SGMPS/
SGMGV/SGMSV
Servomotor
1-16
1.5 Examples of Servo System Configurations
Molded-case
circuit breaker
(MCCB)
Protects the power
supply line by shutting
the circuit OFF when
overcurrent is
detected.
Connection cable
for personal computer
100/200 VAC
I/O signal cable
Regenerative
resistor *2 When using the safety function,
insert a connection cable specifically
Outline
for the safety function.
Brake power
supply*3
Used for a servomotor Battery case
with a 90 V brake. (when an absolute
Magnetic contactor encoder is used.) Safety function
devices
Turns the brake power supply
ON and OFF. 1
Install a surge absorber.
Encoder cable
Motor main
circuit cable
SGMGV/SGMSV
Servomotor
∗1. Use a 24 VDC power supply with a double-shielded enclosure. (The power supply is not included)
∗2. Before connecting an external regenerative resistor to the SERVOPACK, refer to 3.6 Connecting Regenerative Resis-
tors.
∗3. Use a following power supply for 90 V brake. For details, refer to Σ-V series Product Catalog (KAEP S800000 42).
• For 200 V input voltage: LPSE-2H01-E
• For 100 V input voltage: LPDE-1H01-E
1-17
1 Outline
SGDV – 2R8 A 01 A
Series 7th digit: Design
SGDV Σ-V Series Revision Order
1-18
1.7 Inspection and Maintenance
Refer to the standard replacement period in the following table, contact your Yaskawa representative. After an
examination of the part in question, we will determine whether the parts should be replaced or not.
The parameters of any SERVOPACKs overhauled by Yaskawa are reset to the factory
settings before shipping. Be sure to confirm that the parameters are properly set before
starting operation.
Standard Replacement
Part Operating Conditions
Period
Cooling Fan 4 to 5 years
Outline
Smoothing Capacitor 7 to 8 years • Surrounding Air Temperature: Annual average of
Other Aluminum Electrolytic 30°C
5 years
Capacitor • Load Factor: 80% max.
Relays - • Operation Rate: 20 hours/day max. 1
Fuses 10 years
1-19
2
Panel Operator
Panel Operator
2.6 Parameter Setting Mode (Pn) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.6.1 Parameter Setting Mode for Parameter Setting Type . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.6.2 Parameter Setting Mode for Function Selection Type . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-1
2 Panel Operator
The names and functions of the keys on the panel operator are as follows.
Key
Key Name Function
No.
MODE/SET • To select a display mode.
c
Key • To set the set value.
d UP Key To increase the set value.
Note: To reset the servo alarm, press the UP Key and the
DOWN Key simultaneously. Be sure to remove the
cause and then reset the alarm.
(Refer to
Status Display Mode (Refer to 2.3)
2.3)
Press
MODE/SET
2-2
2.3 Status Display Mode
Alarm
Blinks the alarm number.
Display Meaning
Control Power ON
Lights when SERVOPACK control power is ON.
Does not light when SERVOPACK control power is OFF.
Panel Operator
Baseblock
Lights for baseblock. Does not light when servomotor power is ON.
Power Ready
Lights when main power supply circuit is normal. Does not light when power is OFF.
2-3
2 Panel Operator
An operation example in Utility Function Mode is shown below for Origin Search (Fn003).
Display after
Step Keys Description
Operation
8 To enable the change in the setting, turn the power OFF and ON again.
2-4
2.5 How to Read a Parameter Explanation
Indicates setting range Indicates minimum Indicates parameter Indicates if the power "Setup" indicates the
for the parameter. setting unit for the value before shipment has to be turned OFF parameter used for basic
The range is decided parameter. (Factory setting). and ON again to setting for operation.
so that the maximum validate setting "Tuning" indicates the
value can be set even changes. parameter used for tuning
in combination with a "After restart" of servo performance.
servomotor with indicates the change Note: The parameters clas-
different specifications. will be effective after sified as "tuning" are
turning OFF the power not displayed at ship-
and ON again, or ment. For displaying
resetting software the tuning parameters,
(Fn030). refer to (3)
refer to 2.5.3 .
Explanation
Method for Tuning
Parameters.
Panel Operator
2.5.2 Explanation Method for Function Selection Type
Parameter Meaning When Enabled Classification
n.2 Input the forward run prohibited signal (P-OT) from
CN1-42 (Factory setting).
Pn50A After restart Setup
n.8 Forward run prohibited signal (P-OT) is disabled
(Forward rotation allowed). 2
Indications Meaning
Indicates the value for the 1st digit of
1st digit Pn000.0 or n.x
parameter Pn000.
Indicates the value for the 2nd digit of
2nd digit Pn000.1 or n.x
parameter Pn000.
Indicates the value for the 3rd digit of
3rd digit Pn000.2 or n.x
parameter Pn000.
Indicates the value for the 4th digit of
4th digit Pn000.3 or n.x
parameter Pn000.
2-5
2 Panel Operator
2.5.3 Explanation Method for Tuning Parameters
2-6
2.6 Parameter Setting Mode (Pn)
There are two types of parameters. One type requires value setting (parameter setting type) and the other
requires selecting the function allocated to each digit (function selection type).
Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the parameter setting
1 mode. If Pn100 is not displayed, press the UP or the
MODE/SET DATA/ DOWN Key to select Pn100.
Panel Operator
MODE/SET DATA/
2-7
2 Panel Operator
2.6.1 Parameter Setting Mode for Parameter Setting Type
Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the parameter setting
1 mode (Pn). If Pn522 is not displayed, press the UP
MODE/SET DATA/ Key or the DOWN Key to select Pn522.
Before changing
bottom four digits
Press the DATA/SHIFT Key for approximately one sec-
ond. The current data for bottom four digits of Pn522 are
displayed. (In this case, "0007" is displayed.)
2
Press the DATA/SHIFT Key to move to other digits, and
After changing
MODE/SET DATA/
change the value by pressing the UP/DOWN Key. (In this
bottom four digits case, "6789" is set.)
Before changing
middle four digits
Press the DATA/SHIFT Key for approximately one sec-
ond. The current data for middle four digits are displayed.
(In this case, "0000" is displayed.)
3
Press the DATA/SHIFT Key to move to other digits, and
After changing
MODE/SET DATA/
change the value by pressing the UP/DOWN Key. (In this
middle four digits case, "2345" is set.)
Before changing
top two digits
Press the DATA/SHIFT Key for approximately one sec-
ond. The current data for top two digits are displayed. (In
this case, "00" is displayed.)
4 Press the DATA/SHIFT Key to move to other digit, and
MODE/SET DATA/ change the value by pressing the UP/DOWN Key. (In this
After changing
case, "01" is set.)
top two digits
The value "0123456789" is set.
2-8
2.6 Parameter Setting Mode (Pn)
Display after
Step Keys Description
Operation
<Note>
Setting negative numbers
• For the parameters that accept a negative value setting, display "0000000000" and then press the DOWN
Key to set negative numbers.
• When setting negative numbers, the value increases by pressing the DOWN Key and decreases by pressing
the UP Key.
• Press the DATA/SHIFT Key to move to other digits.
• A - (minus) sign is displayed when the top two digits are displayed.
Panel Operator
2
2-9
2 Panel Operator
2.6.2 Parameter Setting Mode for Function Selection Type
Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the parameter setting
1 mode. If Pn000 is not displayed, press the UP or the
MODE/SET DATA/ DOWN Key to select Pn000.
7 To enable the change in the setting, turn the power OFF and ON again.
2-10
2.7 Monitor Mode (Un)
The example below shows how to display the contents of monitor number Un000.
Display after
Step Keys Description
Operation
Panel Operator
2
2-11
3
Wiring and Connection
3-1
3 Wiring and Connection
Also this section describes the general precautions for wiring and precautions under special environments.
3-2
3.1 Main Circuit Wiring
CN3
CN7
CN1
CN8
CN2
: Main terminals
3-3
3 Wiring and Connection
3.1.2 SERVOPACK Main Circuit Wire Size
1. Wire sizes are selected for three cables per bundle at 40°C surrounding air tempera-
ture with the rated current.
2. Use a wire with a minimum withstand voltage of 600 V for the main circuit.
3. If cables are bundled in PVC or metal ducts, take into account the reduction of the
allowable current.
4. Use a heat-resistant wire under high surrounding air or panel temperatures, where
polyvinyl chloride insulated wires will rapidly deteriorate.
Cable Type
Allowable Conductor Temperature °C
Symbol Name
IV 600 V polyvinyl chloride insulated wire 60
HIV 600 V grade heat-resistant polyvinyl chloride insulated wire 75
The following table shows the wire sizes and allowable currents for three wires. Use wires with specifications equal to or
less than those shown in the table.
3-4
3.1 Main Circuit Wiring
• Design the power ON sequence so that main power is turned OFF when a servo alarm signal is output.
• The ALM signal is output for five seconds max. when the power is turned ON. Take this into consideration when
designing the power ON sequence. The ALM signal actuates the alarm detection relay 1Ry to stop main circuit power
supply to the SERVOPACK.
3-5
3 Wiring and Connection
3.1.3 Typical Main Circuit Wiring Examples
• When turning ON the control power supply and the main circuit power supply, turn
them ON at the same time or after the control power supply. When turning OFF the
power supplies, first turn the power for the main circuit OFF and then turn OFF the
control power supply.
WARNING
• Do not touch the power terminals after turning OFF the power. High voltage may still remain in the SER-
VOPACK. When the voltage is discharged, the charge indicator will turn OFF. Make sure the charge indi-
cator is OFF before starting wiring or inspections.
1KM 1SA
1KM 1Ry 2KM
2SA
3-6
3.1 Main Circuit Wiring
R S T SERVOPACK
SGDV-A
1QF
3SA
U
1FIL V M
2KM
L1 W
L2
L3
1KM
L1C ENC
L2C
1KM 1SA
1KM 1Ry 2KM
2SA
1KM 1SA
Regenerative
1KM 1Ry 2KM resistor unit
2SA
3-7
3 Wiring and Connection
3.1.3 Typical Main Circuit Wiring Examples
1KM 1SA
1KM 1Ry 2KM
2SA
1QF: Molded-case circuit breaker 1PL: Indicator lamp
1FIL: Noise filter 1SA: Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA: Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA: Surge absorber
1Ry: Relay 1D: Flywheel diode
1KM 1SA
Regenerative
1KM 1Ry 2KM resistor unit
2SA
1QF: Molded-case circuit breaker 1PL: Indicator lamp
1FIL: Noise filter 1SA: Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA: Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA: Surge absorber
1Ry: Relay 1D: Flywheel diode
3-8
3.1 Main Circuit Wiring
To ensure safe, stable application of the servo system, observe the following precautions when wiring.
Use the connecting cables specified in the Σ-V Series Product Catalog (KAEP S800000 42). Design
and arrange the system so that each cable will be as short as possible.
The signal cable conductors are as thin as 0.2 mm or 0.3 mm. Do not impose excessive bending
force or tension.
3-9
3 Wiring and Connection
3.1.5 Precautions When Using the SERVOPACK with a DC Power Input
WARNING
• Either AC or DC power can be input to the 200 V, 400 V SERVOPACKs. Always set Pn001.2 to 1 to spec-
ify a DC power input before inputting DC power. Only AC power can be input to the 100 V SERVOPACKs.
If DC power is input without changing the parameter setting, the SERVOPACK’s internal elements will burn and
may cause fire or equipment damage.
• With a DC power input, time is required to discharge electricity after the main power supply is turned OFF.
A high residual voltage may remain in the SERVOPACK after the power supply is turned OFF. Be careful
not to get an electric shock.
• Install fuses on the wires if DC power is used.
• Servomotor returns a regenerated energy to the power supply. The SERVOPACK that can use a DC
power supply is not capable of processing the regenerated energy. Provide measures to process the
regenerated energy on the power supply.
• With a DC power input, connect an external inrush current limit circuit.
Failure to observe this caution may result in damage to the product.
(1) DC Power Supply Input Terminals for the Main and Control Circuits
Three-phase, 200 V
Terminal Name and Description
SERVOPACK model Main circuit minus Control power supply
Main circuit plus terminal
SGDV terminal input terminal
270 to 320 VDC 0 VDC 200 to 230 VAC
R70A,R90A,1R6A,
2R8A,3R8A,5R5A,
B1/ 2 L1C, L2C
7R6A,120A,180A,
200A,330A
470A, 550A, 590A, 780A B1/ L1C, L2C
Three-phase, 400 V
Terminal Name and Description
SERVOPACK model Main circuit minus Control power supply
Main circuit plus terminal
SGDV terminal input terminal
513 to 648 VDC 0 VDC 24VDC ± 15%
1R9D, 3R5D, 5R4D,
8R4D, 120D, 210D, B1/ 2 24 V, 0 V
260D, 280D, 370D
170D 2 24 V, 0 V
3-10
3.1 Main Circuit Wiring
1QF
SERVOPACK
3SA SGDV-A
1FIL
U
2KM 1FU V M
*
B1/ + W
AC/DC
2
ENC
1KM
L1C
L2C +24 V
CN1 1Ry
(For servo ALM+ 31
alarm display)
1Ry
ALM− 32 1D 0V
1PL
Servo power Servo power
supply ON supply OFF
1KM
1KM 1SA
1KM 1Ry 2KM
2SA
1QF: Molded-case circuit breaker 1PL: Indicator lamp
1FIL: Noise filter 1SA: Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA: Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA: Surge absorber
1Ry: Relay 1D: Flywheel diode
3SA SERVOPACK
SGDV-D
1FIL U
2KM 1FU V M
*
B1 W
AC/DC
2
ENC
1KM
24 V
AC/DC
3
0V +24 V
CN1 1Ry
ALM+ 31
(For servo
alarm display) ALM− 32 1D 0V
1Ry
1PL
Servo power Servo power
supply ON supply OFF
1KM
1KM 1SA
1KM 1Ry 2KM
2SA
1QF: Molded-case circuit breaker 1PL: Indicator lamp
1FIL: Noise filter 1SA: Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA: Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA: Surge absorber
1Ry: Relay 1D: Flywheel diode
∗ Terminal names differ from model of SERVOPACK. Refer to (1) DC Power Supply Input Terminals for the Main and Con-
trol Circuits.
Note: The SERVOPACK that can use a DC power supply is not capable of processing the regenerated energy. Provide
measures to process the regenerated energy on the power supply.
3-11
3 Wiring and Connection
3.1.6 Precautions When Using the SERVOPACK with Single-phase, 200 V Power Input
3.1.6 Precautions When Using the SERVOPACK with Single-phase, 200 V Power
Input
Some models of Σ-V series three-phase 200 V power input SERVOPACK can be used also with a single-phase
200 V power supply.
When using the SERVOPACK with single-phase, 200 V power input, set parameter Pn00B.2 to 1.
WARNING
• If a single-phase 200 V is input to a SGDV-R70A, -R90A, -1R6A, -2R8A, or -5R5A single-phase power
input supported SERVOPACK without having changed the setting of Pn00B.2 to 1 (single-phase power
input), the main circuit cable open phase alarm (A.F10) will be detected.
• The SERVOPACK models, SGDV-R70A, -R90A, -1R6A, -2R8A, and -5R5A, support single-phase 200 V
power input. If a single-phase 200 V is input to the SERVOPACK models that do not support single-phase
power input, the main circuit cable open phase alarm (A.F10) will be detected.
• When using a single-phase 200 V power supply, the SGDV-R70A, -R90A, -1R6A, -2R8A, or -5R5A SER-
VOPACK may not be able to produce the same servomotor torque-speed characteristics as using a three-
phase 200 V power input. Refer to the diagram of each motor torque-speed characteristics in Σ-V Series
Product Catalog (KAEP S800000 42).
The specifications of the power supplies other than the main circuit power supply are the same as for three-
phase power supply input.
Terminal
Name Model SGDV- Rating
Symbols
Main circuit power Single-phase 200 V to 230 V,
L1, L2, R70A, R90A,
input terminals +10% to -15% (50/60 Hz)
1R6A, 2R8A, 5R5A
L3* – None
3-12
3.1 Main Circuit Wiring
1KM 1SA
1KM 1Ry 2KM
2SA
1QF : Molded-case circuit breaker 1PL : Indicator lamp
1FIL : Noise filter 1SA : Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA : Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA : Surge absorber
1Ry: Relay 1D: Flywheel diode
Maximum
Power Supply Regenerative Control Total
Applicable SERVOPACK Output Main Circuit
Main Power Capacity per Resistor Circuit Power
Servomotor Model Current Power Loss
Supply SERVOPACK Power Loss Power Loss Loss
Capacity SGDV- [Arms] [W]
[kVA] [W] [W] [W]
[kW]
0.05 R70A 0.2 0.66 5.2 22.2
0.1 R90A 0.3 0.91 7.4 24.4
Single-phase
0.2 1R6A 0.7 1.6 13.7
–
17 30.7
3
200 V
0.4 2R8A 1.2 2.8 24.9 41.9
0.75 5R5A 1.9 5.5 52.7 8 77.7
Note 1. SGDV-R70A, R90A, 1R6A, and 2R8A SERVOPACKs do not have built-in regenerative resistors. If the regener-
ative energy exceeds the specified value, connect an external regenerative resistor.
2. Regenerative resistor power losses are allowable losses. Take the following action if this value is exceeded.
• Remove the lead from the internal regenerative resistor in the SERVOPACK. (SGDV-5R5A)
• Install an external regenerative resistor.
3. External regenerative resistors are options.
3-13
3 Wiring and Connection
3.1.6 Precautions When Using the SERVOPACK with Single-phase, 200 V Power Input
Note: To comply with the low voltage directive, connect a fuse to the input side. Select the fuse for the input side from
among models that are compliant with UL standards.
The table above also provides the net values of current capacity and inrush current. Select a fuse and a molded-case
circuit breaker which meet the breaking characteristics shown below.
• Main circuit, control circuit: No breaking at three times the current values shown in the table for 5 s.
• Inrush current: No breaking at the current values shown in the table for 20 ms.
3-14
3.1 Main Circuit Wiring
When the alarm occurs, the ALM output signal transistor is turned OFF.
Power supply
R S T
1QF
3SA
1FIL
1KM
2KM
Relay L1
L2 SERVOPACK Servomotor
terminal
L3
Relay
terminal M
L1C
(For servo alarm
display) L2C
1Ry
+24V
CN1 1Ry
1PL ALM+ 31
Servo power Servo power
1KM
L1 SERVOPACK
1SA L2 Servomotor
1KM 1Ry 2KM L3
Relay
Relay terminal M
terminal L1C
2SA
L2C
L2C
CN1
ALM+ 31
ALM - 32
0V
(2) Precautions
Multiple servos can share a single molded-case circuit breaker (1QF) or noise filter. Always select a QF or
noise filter that has enough capacity for the total power capacity (load conditions) of those servos.
3-15
3 Wiring and Connection
3.2.1 I/O Signal (CN1) Names and Functions
Position ↔ speed
/P-CON 41
Control switching Position ↔ torque Enables control switching. 5.7.1
Torque ↔ speed
3-16
3.2 I/O Signal Connections
Reserved 16
17
23
Terminals not used. 3
− 24 −
Do not connect.
48
49
50
Note 1. Pin numbers in parentheses () indicate signal grounds.
2. The functions allocated to /TGON, /S-RDY, and /V-CMP (/COIN) output signals can be changed by using the
parameters. Refer to 3.3.2 Output Signal Allocations.
3-17
3 Wiring and Connection
3.2.2 I/O Signal Connector (CN1) Terminal Layout
Speed
/V-CMP- coincidence
1 SG GND 26
(/COIN-) detection
TGON signal output
2 SG GND 27 /TGON+
output
Power supply
for open- TGON signal
3 PL1 28 /TGON-
collector output
SEN signal reference Servo ready
4 SEN 29 /S-RDY+
input output
Speed
Servo ready
5 V-REF reference 30 /S-RDY-
output
input Servo alarm
6 SG GND 31 ALM+
output
Reference Servo alarm
7 PULS 32 ALM-
pulse input Encoder output
Reference
8 /PULS 33 PAO output pulse
pulse input Torque Encoder
Phase A
9 T-REF reference 34 /PAO output pulse
input Encoder Phase A
10 SG GND 35 PBO output pulse
Phase B Encoder
Reference
11 SIGN 36 /PBO output pulse
sign input
Reference Alarm code Phase B
12 /SIGN 37 ALO1
sign input Power supply output
for open- Alarm code
13 PL2 38 ALO2
collector output
reference Alarm code
14 /CLR Clear input 39 ALO3
output
Servo ON
15 CLR Clear input 40 /S-ON
input
16 − − 41 /P-CON P control input
Forward run
17 − − 42 P-OT
Power supply prohibit input
for open- Reverse run
18 PL3 43 N-OT
collector Encoder prohibit input
reference /ALM- Alarm reset
19 PCO output pulse 44
RST input
Encoder Phase C Forward
20 /PCO output pulse 45 /P-CL external torque
Phase C limit input Reverse
external
21 BAT (+) Battery (+) 46 /N-CL
torque limit
+24 V External input input
22 BAT (-) Battery (-) 47
IN power supply
23 − − 48 − −
24 − − 49 − −
Speed
coincidence
25 /V-CMP+ 50 − −
(/COIN+) detection
output
3-18
3.2 I/O Signal Connections
2* − − −
3 /HWBB1-
Hard wire baseblock input 1
4 /HWBB1+ Hard wire baseblock input
Baseblock (motor current off) when
5 /HWBB2- OFF
Hard wire baseblock input 2
6 /HWBB2+
7 EDM1- ON when the /HWBB1 and the
Monitored circuit status output 1 /HWBB2 signals are input and the
8 EDM1+ SERVOPACK enters a baseblock state.
3-19
3 Wiring and Connection
3.2.4 Example of I/O Signal Connections in Speed Control
Servo ON /S-ON 40
(Servo ON when ON) /V-CMP+
25
Speed coincidence detection
P control /P-CON 41 26 /V-CMP- (ON when speed coincides.)
(P control when ON)
3-20
3.2 I/O Signal Connections
CLR 15 150Ω
CLR 33 PAO
34 /PAO
/CLR 14
Encoder output pulses
35 PBO
Applicable line receiver
BAT(+) 21 36 /PBO SN75ALS175 or MC3486
Backup battery *2 manufactured by Texas
2.8 to 4.5 V BAT(-) 22 Instruments or the equivalent
19 PCO
20 /PCO
SEN 4
+5 V +12 V 1.0 kΩ
*2 3 PL1
SEN signal input SG 2
0V 1.0 kΩ 13 Power supply for
PL2
open-collector output reference
*3 3.3 kΩ 1.0 kΩ 8
+24 V +24 VIN 47 PL3
1 SG
Servo ON /S-ON 40
(Servo ON when ON)
25 /COIN+
Positioning completed
P control /P-CON 41 (ON when positioning
26 /COIN- completes.)
(P control when ON)
3-21
3 Wiring and Connection
3.2.6 Example of I/O Signal Connections in Torque Control
* BAT
+ 21
Backup battery 2 33 PAO
2.8 to 4.5 V BAT
- 22 34 /PAO
Servo on /S-ON 40
(Servo ON when ON) /VLT+
25 Speed limit output
(ON when the motor's
P control /P-CON 41 26 /VLT-
(P control when ON) running speed is limited.)*3
/P-CL 45 31 ALM+
Forward torque limit
(Limit when ON) Servo alarm output
32 ALM- (OFF for an alarm)
Reverse torque limit /N-CL 46
(Limit when ON) Photocoupler output
Switch Max. operating voltage:
CN8 30 VDC
/HWBB1+ 4 Max. output output:
24 V 8 EDM1+
fuse 50 mA DC
/HWBB1- 3
3-22
3.3 I/O Signal Allocations
If the control method is changed in Pn000.1, the signals will function as required for the control method.
The factory-set signal allocations will remain unchanged.
<Example>
When the control method is set to speed control with a contact reference, i.e., when Pn000.1 is set to 3, signal
/P-CON (CN1-41) will function as /SPD-D, signal /P-CL (CN1-45 ) as /SPD-A, and signal /N-CL (CN1-46)
as /SPD-B.
3-23
3 Wiring and Connection
3.3.1 Input Signal Allocations
Input signal allocation can be checked using the parameters Pn50A and Pn50B.
Pn50A
Pn50B
When changing input signal allocations, set Pn50A.0 to 1 to enable making the changes.
Input signals are allocated as shown in the following table.
Refer to the Interpreting the Input Signal Allocation Tables and change the allocations accordingly.
3-24
3.3 I/O Signal Allocations
Connection Not
Required
CN1 Pin Numbers
Input Signal Names Validity Input (SERVOPACK judges
and Parameters Level Signal the connection)
Always Always
40 41 42 43 44 45 46
ON OFF
Servo ON L /S-ON 0 1 2 3 4 5 6
7 8
Pn50A.1 H S-ON 9 A B C D E F
3-25
3 Wiring and Connection
3.3.1 Input Signal Allocations
Pn50A Pn50B
Before
After
Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the parameter setting
1 mode. If a parameter other than Pn50A is displayed, press
MODE/SET DATA/ the UP or DOWN Key to set Pn50A.
Press the DATA/SHIFT Key for approximately one second to
2 display the current data of Pn50A.
MODE/SET DATA/ (/S-ON is allocated on CN1-40.)
Press the DATA/SHIFT Key to select the third digit from the
9 right. Press the DOWN Key to set "0."
MODE/SET DATA/ (Changes the allocation of /P-CL from CN1-45 to CN1-40.)
3-26
3.3 I/O Signal Allocations
Display after
Step Keys Description
Operation
12 Turn the power OFF and ON again to enable the change of input signal selections (Pn50A and Pn50B)
Pn50E
Pn50F 3
Pn510
3-27
3 Wiring and Connection
3.3.2 Output Signal Allocations
Pn512
3-28
3.3 I/O Signal Allocations
Refer to the Interpreting the Output Signal Allocation Tables and change the allocations accordingly.
3-29
3 Wiring and Connection
3.3.2 Output Signal Allocations
Before
After
Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the parameter setting
1 mode. If a parameter other than Pn50E is displayed, press
MODE/SET DATA/ the UP or DOWN Key to select Pn50E.
Press the DATA/SHIFT Key for approximately one second
2 to display the current data of Pn50E.
MODE/SET DATA/ (/TGON is allocated on CN1-27 (28).)
Press the DATA/SHIFT Key to select the third digit from
3 the right. Press the DOWN Key to set "0."
MODE/SET DATA/ (Sets /TGON "Invalid.")
Press the MODE/SET Key.
4 The data blinks and is saved.
MODE/SET DATA/
Display blinks.
Press the DATA/SHIFT Key for approximately one second
5 to return to the display Pn50E.
MODE/SET DATA/
11 Turn the power OFF and ON again to enable the changes of output signal selection (Pn50E and Pn50F).
3-30
3.4 Examples of Connection to Host Controller
0V 0V
Applicable line
driver
SN75ALS174 or
equivalent
2.8 V ≤ (H level) − (L level) ≤ 3.7 V
3-31
3 Wiring and Connection
3.4.1 Reference Input Circuit
/HWBB1- 3
/HWBB2+ 6 3.3 kΩ
3.3 kΩ
/HWBB2- 5
0V
3-32
3.4 Examples of Connection to Host Controller
The sequence input circuit interface connects through a relay or open-collector transistor circuit. Select a low-
current relay otherwise a faulty contact will result.
SERVOPACK SERVOPACK
For SEN input signal circuit, refer to 5.9.2 Standard Connection Diagram and Setting the Absolute Data
Request Signal (SEN).
The SERVOPACK’s I/O circuit uses bidirectional photocoupler. Select either the sink circuit or the source cir-
cuit according to the specifications required for each machine.
24 V 24 V
− SERVOPACK input + − SERVOPACK input
+
3-33
3 Wiring and Connection
3.4.3 Sequence Output Circuit
0V 0V
0V
SERVOPACK 5 to 12 VDC
0V
Note: The maximum allowable voltage and current capacities for open-collector output circuits are as follows.
• Voltage: 30 VDC
• Current: 20 mA DC
(2) Photocoupler Output Circuit
Photocoupler output circuits are used for servo alarm (ALM), servo ready (/S-RDY), and other sequence out-
put signal circuits. Connect a photocoupler output circuit through a relay or line receiver circuit.
SERVOPACK SERVOPACK
5 to 24 VDC 5 to 12 VDC
Relay
0V
Note: The maximum allowable voltage and current capacities for photocoupler output circuits are as follows.
• Voltage: 30 VDC
• Current: 5 to 50 mA DC
3-34
3.4 Examples of Connection to Host Controller
Encoder serial data converted to two-phase (phases A and B) pulse output signals (PAO, /PAO, PBO, /PBO)
and origin pulse signals (PCO, /PCO) are output via line-driver output circuits. Normally, the SERVOPACK
uses this output circuit in speed control to comprise the position control system at the host controller. Connect
the line-driver output circuit through a line receiver circuit at the host controller.
220 to
470 Ω
External Device
8 EDM1+
3
0V
Specifications
Type Signal Name Pin No. Input Status Meaning
Both baseblocks by /HWBB1 signal and /HWBB2 signal
CN8-8 ON
Output EDM1 normally activate.
CN8-7
OFF −
3-35
3 Wiring and Connection
3.5.1 Connection Example of an Encoder
∗1. The pin numbers for the connector wiring differ depending on the servomotors.
∗3. Applicable line receiver: SN75ALS175 manufactured by Texas Instruments or MC3486, or the equivalent.
3-36
3.5 Examples of Encoder Connection
CN1
BAT(+) 3 21
Orange BAT
+
White/ BAT(-) 4 22 BAT
-
+
- Battery ∗3
orange
Connector
shell
Connector R (terminal resistance): 220 to 470 Ω
(Shell) Shield wire shell C (Decoupling Capacitor)㧦0.1 μF
∗1. The pin numbers for the connector wiring differ depending on the servomotors.
∗3. When using an absolute encoder, install a battery in a battery case (JZSP-BA01)
of encoder cable, or install a battery on the host controller side to supply power.
3-37
3 Wiring and Connection
3.6.1 Connecting Regenerative Resistors
WARNING
• Be sure to connect the regenerative resistor correctly.
Failure to observe this warning may result in fire or damage to the product.
(1) SERVOPACKs: Model SGDV-R70F, R90F, 2R1F, 2R8F, R70A, R90A, 1R6A,
2R8A
Connect an external regenerative resistor between B1/ and B2 terminals. After connecting a resistor, select
the capacity. For more information on how to set the capacity of regenerative resistors, refer to 3.6.2 Setting
Regenerative Resistor Capacity.
Enlarged View
(2) SERVOPACKs: Model SGDV-3R8A, 5R5A, 7R6A, 120A, 180A, 200A, 330A,
1R9D, 3R5D, 5R4D, 8R4D, 120D, 170D
Disconnect the wiring between the SERVOPACK’s B2 and B3 terminals and connect an external regenerative
resistor between the B1/ and B2 terminals or between the B1 and B2 terminals. After connecting a resistor,
select the capacity. For more information on how to set the capacity of regenerative resistors, refer to 3.6.2
Setting Regenerative Resistor Capacity.
Note: Be sure to take out the lead wire between the B2 and B3 terminals.
Enlarged View
3-38
3.6 Connecting Regenerative Resistors
(3) SERVOPACKs: Model SGDV-470A, 550A, 590A, 780A, 210D, 260D, 280D, 370D
No built-in regenerative resistor is provided, so the external regenerative resistor is required. The regenerative
resistor units are as follow:
Applicable Applicable
Main Circuit Resistance
SERVOPACK Model Regenerative Specifications
Power Supply (Ω)
SGDV Resistor Unit
SERVOPACK
3-39
3 Wiring and Connection
3.6.2 Setting Regenerative Resistor Capacity
WARNING
• If 0 is set to the parameter Pn600 while an external regenerative resistor is connected, the generative
overload alarm (A.320) may not be detected. If the generative overload alarm (A.320) is not detected cor-
rectly, the external regenerative resistor may be damaged and an injury or fire may result.
Be sure to set this parameter when installing an external regenerative resistor to the SERVOPACK.
When set to the factory setting of "0," the SERVOPACK’s built-in resistor has been used.
Set the regenerative resistor capacity within tolerance value. When the set value is improper, alarm A.320 is
detected.
The set value differs depending on the cooling method of external regenerative resistor:
• For natural convection cooling method: Set the value maximum 20% of the actually installed regenerative
resistor capacity (W).
• For forced convection cooling method: Set the value maximum 50 % of the actually installed regenerative
resistor capacity (W).
Example: Set 20 W (100 W × 20% ) for the 100 W external regenerative resistor with natural convection
cooling method:
Pn600 = 2 (units: 10 W)
1. When the external regenerative resistors for power are used at the rated load ratio,
the resistor temperature increases to between 200 °C and 300 °C. The resistors must
be used at or below the rated values. Check with the manufacturer for the resistor’s
load characteristics.
2. For safety, use the external resistors with thermoswitches.
3-40
3.7 Noise Control and Measures for Harmonic Suppression
• Position the input reference device and noise filter as close to the SERVOPACK as possible.
• Always install a surge absorber in the relay, solenoid and electromagnetic contactor coils.
• The distance between a power line (servomotor main circuit cable) and a signal line must be at least 30 cm.
Do not put the power and signal lines in the same duct or bundle them together.
• Do not share the power supply with an electric welder or electrical discharge machine. When the SERVO-
PACK is placed near a high-frequency generator, install a noise filter on the input side of the power supply
line. As for the wiring of noise filter, refer to (1) Noise Filter shown below.
• Take the grounding measures correctly. As for the grounding, refer to (2) Correct Grounding.
3-41
3 Wiring and Connection
3.7.1 Wiring for Noise Control
SERVOPACK
Noise filter ∗3
Servomotor
L1 U
V M
200 VAC L2 (FG)
L3 W
2.0 mm2
Operation relay min .
sequence
Signal generation
circuit (not included)
∗3 ∗2
Noise DC
power 3.5 mm 2
filter
min.
2
2 mm min.
2 ∗1
(Ground plate) (Ground plate) (Ground 3.5mmޓmin.
plate)
Wires of 3.5 mm 2
min. ∗1 (Ground plate)
(Ground plate)
∗1. For ground wires connected to the ground plate, use a thick wire with a thickness
of at least 3.5 mm2 (preferably, plain stitch cooper wire).
If the servomotor is grounded via the machine, a switching noise current will flow from the SERVOPACK
main circuit through servomotor stray capacitance. The above grounding is required to prevent the adverse
effects of switching noise.
3-42
3.7 Noise Control and Measures for Harmonic Suppression
Do not put the input and output lines in the same duct or bundle them together.
×
Noise Noise
Filter Filter
Box Box
Noise Noise
Filter Filter
Box Box
Separate the noise filter ground wire from the output lines.
Do not accommodate the noise filter ground wire, output lines and other signal lines in the same
duct or bundle them together.
×
Noise Noise 3
Filter Filter
Box Box
3-43
3 Wiring and Connection
3.7.2 Precautions on Connecting Noise Filter
Connect the noise filter ground wire directly to the ground plate.
Do not connect the noise filter ground wire to other ground wires.
×
Noise Noise
Filter Filter
Shielded
ground wire
Box Box
If a noise filter is located inside a control panel, connect the noise filter ground wire and the ground
wires from other devices inside the control panel to the ground plate for the control panel first, then
ground these wires.
Control Panel
SERVOPACK
Noise
Filter
SERVOPACK
Ground
Box
3-44
3.7 Noise Control and Measures for Harmonic Suppression
AC Reactor DC Reactor
Single-phase input Three-phase input
Power SERVOPACK SERVOPACK
supply AC reactor DC reactor
−1
L1
L2 −2
Note 1. Connection terminals for DC reactor 1 and 2 are short-circuited at shipment. Remove the lead wire for
short-circuit, and connect a DC reactor.
2. AC and DC reactors are not provided. (option)
3-45
4
Trial Operation
4.4 Trial Operation with the Servomotor Connected to the Machine . . . . . . 4-10
4.5 Trial Operation of Servomotor with Brakes . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.6 Test Without Motor Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.6.1 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Trial Operation
4.6.2 Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.6.3 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4.6.4 Operator Display during Testing without Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4-1
4 Trial Operation
(1) Servomotors
Inspect and check the following items, and take appropriate measures before performing trial operation if any
problem exists.
(2) SERVOPACKs
Inspect and check the following items, and take appropriate measures before performing trial operation if any
problem exists.
4-2
4.3 Trial Operation for Servomotor without Load from Host Reference
• Check that servomotor operation reference input from the host to the SERVOPACK and I/O signals are set
properly.
• Check that the wiring between the host and SERVOPACK and the polarity of the wiring are correct.
• Check that all operation settings for the SERVOPACK are correct.
Perform the trial operation using the following procedure.
Preparations
Trial Operation
Control SERVOPACK
Used for
used for Speed
Speed Control.
Control.
Trial Operation
in Combination
Perform the trial operation of the servomotor with the machine. 4
Refer to 4.5
4.4 Trial
Trial Operation
Operation with
with the
the Servomotor
Servomotor Connected
Connected to
to the
the Machine.
Machine.
with Machine
Actual Operation
Note: To perform trial operation of a servomotor with a brake, refer to 4.5 Trial Operation of Servomotor with Brakes.
4-3
4 Trial Operation
CAUTION
Before performing trial operation of the servomotor alone under references from the host, be sure that the ser-
vomotor has no load (i.e., the coupling and belt are removed from the servomotor) to prevent unexpected
accidents.
To power
supply CN1
To host controller
4-4
4.3 Trial Operation for Servomotor without Load from Host Reference
Check the connection and status of input signals using the following procedure.
CN1
Trial Operation
Check the input signal using the Un005 (input signal monitor) from the panel opera- 8.4 Monitoring Input Sig-
tor. If the display is not same as shown below, correct the input signal setting. nals
3.3.1 Input Signal Alloca-
tions
Un005 =
Note:
• If an absolute encoder is being used, turn ON the SEN signal. The servo will not
turn ON when only servo ON signal (/S-ON) is input.
• When the SEN signal is checked in monitor mode, the top of the LED will light
because the SEN signal is high when ON.
• Input signals can be also checked using wiring check function of SigmaWin+.
4-5
4 Trial Operation
4.3.1 Inspecting Connection and Status of Input Signal Circuits
Note: The safety function jumper connector may be damaged if it is removed without being unlocking.
1. Remove the servomotor connection terminal block while pressing the lock.
Enlarged View
2. Slide the lock injector of the safety function jumper connector to the SERVOPACK side to
unlock and remove the safety function jumper connector.
4-6
4.3 Trial Operation for Servomotor without Load from Host Reference
Trial Operation
4-7
4 Trial Operation
4.3.3 Trial Operation under Position Control from the Host with the SERVOPACK Used for Speed Control
4.3.3 Trial Operation under Position Control from the Host with the SERVOPACK
Used for Speed Control
To operate the SERVOPACK in speed control under the position control from the host, check the operation of
the servomotor after finishing the trial operation explained in 4.3.2 Trial Operation in Speed Control.
4-8
4.3 Trial Operation for Servomotor without Load from Host Reference
Trial Operation
Note: Obtain Un007 from the following formula (if the model uses a 20-bit encoder).
12 Pn20E
×
1
Un007 input reference pulse㨇pulses/S㨉× 60 ×
Pn210 2 20
131072
Reference input ppm Electronic Encoder
gear ratio pulse
4-9
4 Trial Operation
WARNING
• Malfunctions that occur after the servomotor is connected to the machine not only damage the machine,
but may also cause an accident resulting death or injury.
During trial operation in each control, the overtravel signals (P-OT and N-OT) are OFF.
Take an appropriate protective action, such as activating the overtravel signals (P-OT
and N-OT).
To power
supply
CN1
3 To host controller
4-10
4.5 Trial Operation of Servomotor with Brakes
• When checking the brake operation, take advance measures to prevent vibration due to gravity acting on the
machine or external forces.
• Check the servomotor operation and holding brake operation with the servomotor separated from the
machine. If both operations are correct, connect the servomotor and perform trial operation.
Holding brake operation of the servomotor with brake can be controlled the brake interlock output (/BK) sig-
nal of the SERVOPACK.
Trial Operation
For wiring on a servomotor with brakes, and setting parameters, refer to 5.2.4 Holding Brakes
4-11
4 Trial Operation
4.6.1 Related Parameters
SERVOPACK
Reference Reference Simulates the operation
without motor.
Host controller
Response Response
When
Parameter Meaning Classification
Enabled
n.0 Disables the test without motor. [Factory setting]
n.1 Enables the test without motor.
Sets 13 bits as encoder resolution for the test without motor.
n.0
[Factory setting]
Pn00C After restart Setup
n.1 Sets 20 bits as encoder resolution for the test without motor.
Sets incremental encoder as encoder type for the test without motor.
n.0
[Factory setting]
n.1 Sets absolute encoder* as encoder type for the test without motor.
∗ Absolute encoder is only for rotational servomotors. External encoders such as encoders for fully-closed loop control
are used as incremental encoders regardless of the setting of Pn00C.2.
4.6.2 Limitations
The following functions cannot be used during the test without motor.
If the encoder cable is disconnected and then connected again during the test without motor after having
started the test with the encoder cable connected, the utility functions that can be executed are limited to:
• Items marked with "{" in the "Motor not connected" column in the utility function table on the next page.
4-12
4.6 Test Without Motor Function
Can be
used or not
Fn No. Contents Motor
Motor
not
connect
connect
-ed
-ed
Fn000 Alarm traceback data display { {
Fn002 JOG operation { {
Fn003 Origin search { {
Fn004 Program JOG operation { {
Fn005 Initializes parameter settings { {
Fn006 Clears alarm traceback data { {
Fn008 Absolute encoder multi-turn reset and encoder alarm reset × {
Fn009 Automatic tuning of analog (speed, torque) reference offset { {
Fn00A Manual servo tuning of speed reference offset { {
Fn00B Manual servo tuning of torque reference offset { {
Fn00C Offset adjustment of analog monitor output { {
Fn00D Gain adjustment of analog monitor output { {
Fn00E Automatic offset-adjustment of motor current detection signal × {
Fn00F Manual offset-adjustment of motor current detection signal × {
Fn010 Write prohibited setting { {
Fn011 Checks servomotor models { {
Fn012 Software version display { {
Multi-turn limit value setting change when a multi-turn limit disagreement alarm
Fn013 × {
occurs
Fn014 Resets configuration error of option module { {
Fn01B Initializes vibration detection level × ×
Fn01E SERVOPACK and servomotor ID display { {
Fn01F Display of servomotor ID for feedback option { {
Fn020 Origin setting × {
Trial Operation
Fn030 Software reset { {
Fn200 Tuning-less level setting × ×
Fn201 Advanced autotuning × ×
Fn202 Advanced autotuning by reference × ×
Fn203 One-parameter tuning × ×
Fn204 Anti-resonance control adjustment function × × 4
Fn205 Vibration suppression function × ×
Fn206 EasyFFT × ×
Fn207 Online vibration monitor × ×
{: can be used
× : cannot be used
4-13
4 Trial Operation
4.6.3 Operating Procedure
12 To enable the change in the setting, turn the power OFF and ON again.
4-14
4.6 Test Without Motor Function
Displayed alternately
Display Status
run ⇔ tSt Power is supplied to the motor.
bb ⇔ tSt Power to the motor is OFF.
Pot ⇒ not ⇒ tSt Forward or reverse rotation is prohibited.
Pot ⇔ tSt Driving in the forward direction is prohibited.
not ⇔ tSt Driving in the reverse direction is prohibited.
Hbb ⇔ tSt In hard-wire base block (safety) state.
Note: The test without motor status is not displayed during alarm occurs (A.).
∗BB −PRM/MON−
Un0 0 0= 0 0 0 000
Un0 0 2= 0 0 0 000
Un0 0 8= 0 0 0 00000000
Un0 0 D= 0 0 0 00000000
Display Status
*RUN Power is supplied to the motor.
*BB Power to the motor is OFF.
Trial Operation
*P DET The polarity is being detected.
*PT NT Forward or reverse rotation is prohibited.
*P-OT Driving in the forward direction is prohibited.
*N-OT Driving in the reverse direction is prohibited.
*HBB In hard-wire base block (safety) state.
4
Note: The test without motor status is not displayed during alarm occurs (A.).
4-15
5
Operation
5.3 Operating Using Speed Control with Analog Voltage Reference . . . . . . 5-21
5.3.1 Basic Settings for Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.3.2 Reference Offset Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.3.3 Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.3.4 Speed Reference Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5.3.5 Zero Clamp Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5.3.6 Encoder Output Pulses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Operation
5.3.7 Encoder Output Pulse Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
5.3.8 Speed Coincidence Signal Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5.4 Operating Using Position Control with Pulse Train Reference . . . . . . . . 5-33
5.4.1 Basic Settings for Position Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
5.4.2 Clear Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38 5
5.4.3 Electronic Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
5.4.4 Smoothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5.4.5 Positioning Completed Output Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
5.4.6 Positioning Near Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
5.4.7 Reference Pulse Inhibit Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
5.5 Operating Using Torque Control with Analog Voltage Reference . . . . . . 5-47
5.5.1 Basic Settings for Torque Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
5.5.2 Reference Offset Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
5.5.3 Torque Reference Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
5.5.4 Speed Limit in Torque Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
5.6 Operating Using Speed Control with an Internal Set Speed . . . . . . . . . . 5-53
5.6.1 Basic Settings for Speed Control with an Internal Set Speed . . . . . . . . . . . . . . . . . . 5-53
5.6.2 Example of Operating with Internal Set Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55
5-1
5 Operation
5-2
5.1 Control Selection
Control Selection
Reference
Pn.000.1 Control Description
Section
Controls servomotor speed by means of an analog voltage speed 5.3 Operating
Speed Control reference. Use in the following instances. Using Speed
(Analog voltage
n.0 • To control speed Control with
reference)
• For position control using the encoder pulse output from the Analog Volt-
[Factory setting]
SERVOPACK to form a position loop in the host controller. age Reference
5.4 Operating
Controls the position of the machine by means of a pulse train
Using Posi-
position reference.
Position Control tion Control
n.1 Controls the position with the number of input pulses, and con-
(Pulse train reference) with Pulse
trols the speed with the input pulse frequency. Use when posi-
Train Refer-
tioning is required.
ence
5.5 Operating
Torque Control Controls the servomotor’s output torque by means of an analog Using Torque
n.2 (Analog voltage refer- voltage torque reference. Use to output the required amount of Control with
ence) torque for operations such as pressing. Analog Volt-
age Reference
Uses the three input signals /P-CON (/SPD-D), /P-CL (/SPD-A), 5.6 Operating
Speed Control and /N-CL (/SPD-B) to control the speed as set in advance in the Using Speed
n.3 (Internal set speed SERVOPACK. Three operating speeds can be set in the SER- Control with
selection) VOPACK. an Internal Set
When selecting this control, an analog reference is not necessary. Speed
n.4
x These are switching modes for using the four controls described 5.7 Combina-
x Combination above in combination. Select the control switching mode that tion of Control
x best suits the application. Modes
n.B
Operation
5-3
5 Operation
5.2.1 Servo ON Signal
A parameter can be used to re-allocate the input connector number for the /S-ON signal. Refer to 3.3.1 Input
Signal Allocations.
Always input the servo ON signal before inputting the speed/position/torque reference to
start or stop the servomotor. Do not input the input reference first and then use the /S-ON
signal to start or stop. Doing so will degrade internal elements and lead to malfunction.
input the servo ON signal while the servomotor stops.
While the servomotor rotates, the servo ON signal cannot be input.
SERVOPACK will be possible (i.e., power will be supplied) when the main circuit power
is turned ON if the servo ON is set to be always enabled. When inputting speed/position/
torque reference, be sure to implement safety measures for unexpected operation of the
servomotor and machine.
Operation will be possible when an alarm is reset after an alarm occurs. The servomotor
or machine may operate unexpectedly if an alarm is reset while a reference is being
input.
5-4
5.2 Setting Common Basic Functions
This causes the travel direction of the motor change, but the encoder pulse output polarity does not change.
∗ The standard setting for “forward rotation” is counterclockwise (CCW) as viewed from the drive end.
Signal for
Parameter Meaning
Overtravel
Forward Reference
Trace Waveform of Un Monitor or SigmaWin+
Rotation speed
+ torque reference Encoder output pulse
At forward rotation:
PAO Uses the P-OT
Time signal.
Forward PBO Phase B
Rotation speed advanced
(CCW)
n.0 Note: The waveform reverses in case of analog
Standard setting monitor (CN5) output.
(Forward reference
= forward rotation) Reverse Reference
[Factory setting] Trace Waveform of Un Monitor or SigmaWin+
+ Rotation speed
torque reference Encoder output pulse
At reverse rotation:
Phase A
Time PAO
advanced
Uses the N-OT
signal.
PBO
Rotation speed
Reverse
(CW) Note: The waveform reverses in case of analog
monitor (CN5) output.
Pn000
Forward Reference
Trace Waveform of Un Monitor or SigmaWin+
Rotation speed
+ torque reference Encoder output pulse
At reverse rotation:
PAO Uses the P-OT
Time
PBO Phase B signal.
Reverse advanced
(CW) Rotation speed
n.1 Note: The waveform reverses in case of analog
monitor (CN5) output.
Reverse Rotation Mode
(Forward reference Reverse Reference
= reverse rotation) Trace Waveform of Un Monitor or SigmaWin+
Rotation speed
Operation
+ torque reference Encoder output pulse
At forward rotation:
PAO Phase A Uses the N-OT
Time advanced
signal.
PBO
Forward
(CCW) Rotation speed
Note: The waveform reverses in case of analog
monitor (CN5) output. 5
5-5
5 Operation
5.2.3 Overtravel
5.2.3 Overtravel
The overtravel limit function forces movable machine parts to stop if they exceed the allowable range of
motion and turn ON a limit switch.
For rotating application such as disc table and conveyor, overtravel function is not necessary. No wiring for
overtravel input signals is required.
CAUTION
• Installing Limit Switches
Connect limit switches as shown below to prevent damage to the devices during linear motion.
It is recommended using normally closed contacts for the limit switches to ensure safe operation in the event of a
faulty contact or a disconnection in the contact.
SERVOPACK
Servomotor
Limit Limit CN1
P-OT
switch switch 42
N-OT
43
Rotation in the opposite direction is possible during overtravel by inputting the reference.
When the servomotor stops due to overtravel during position control, the position error
pulses are held. A clear signal (CLR) input is required to clear the error pulses.
For the clear signal, refer to 5.4.2 Clear Signal.
5-6
5.2 Setting Common Basic Functions
If the overtravel function is not used, no wiring for overtravel input signals will be required.
• A parameter can be used to re-allocate input connector number for the P-OT and N-OT signals. Refer to
3.3.1 Input Signal Allocations.
(3) Motor Stopping Method When Overtravel is Used
There are three motor stopping methods when an overtravel is used.
• Dynamic brake
By short-circuiting the electric circuits, the servomotor comes to a quick stop.
• Decelerate to stop
Stops by using deceleration (braking) torque.
• Coast to a stop
Stops naturally, with no control, by using the friction resistance of the motor in operation.
• Coast mode
Stopped naturally, with no control, by using the friction resistance of the motor in operation.
• Zero clamp mode
A mode forms a position loop by using the position reference zero.
The stopping method when an overtravel (P-OT, N-OT) signal is input while the servomotor is operating can
be set with parameter Pn001.
Mode Operation
Parameter Stop Mode After Meaning When Enabled Classification
Stopping
5-7
5 Operation
5.2.4 Holding Brakes
• A servomotor under torque control cannot be decelerated to a stop. The servomotor is stopped with the
dynamic braking (DB) or coasts to a stop according to the setting of Pn001.0. After the servomotor stops,
the servomotor will enter a coast state.
• For details on stopping methods after the /S_ON (Servo ON) signal turns OFF or an alarm occurs, refer to
5.2.5 Stopping Servomotors after /S_ON Turned OFF or Alarm Occurrence.
When Motor Stopping Method is Set to Decelerate to Stop
Emergency stop torque can be set with Pn406.
• The brake built into the servomotor with brakes is a de-energization brake, which is
used only to hold and cannot be used for braking. Use the holding brake only to hold
a stopped motor.
• Turn OFF the servomotor power and activate the holding brake at the same time.
5-8
5.2 Setting Common Basic Functions
There is a delay in the braking operation. Set the following ON/OFF timing.
OFF ON
Brake signal (/BK)
Motor speed
*4 t1
td
*3 *5
td+t1
200 ms or more
∗1. The servomotor power is turned ON and the brake signal (/BK) is output at the same time.
∗2. The operation delay time of the brake depends on the model. For details, refer to Brake Operation Delay Time shown
below.
∗3. Allow a period of 200 ms before the speed reference is input after the brake power supply is turned ON.
∗4. The servomotor stop time is shown by td. Use the following formula for the calculation of td.
td = (JM + JL) × NM × 2π (sec)
(TP + TL) 60
JM : Rotor moment of inertia (kgxm2) JL : Load moment of inertia (kgxm2)
NM : Motor rotational speed (min-1) TP : Motor deceleration torque (Nxm)
TL : Load torque (Nxm)
∗5. Always turn OFF the brake power supply after the servomotor comes to a stop. Usually, set td+t1 to 1 or 2 seconds.
∗6. Use Pn506, Pn507, and Pn508 to set the timing of when the brake will be activated and when the servomotor power
will be turned OFF.
Model Voltage Brake Release Time (ms) Brake Applied Time (ms)
SGMJV-A5 to 04 60 100
SGMJV-08 80 100
Operation
SGMAV-A5 to 04 60 100
24 VDC
SGMAV-06 to 10 80 100
SGMPS-01, 08, 15 20 100
SGMPS-02, 04 40 100
SGMGV-03 to 20 100 80 5
SGMGV-30, 44 170 100 (24 VDC), 80 (90 VDC)
SGMGV-55, 75, 1A 24 VDC, 170 80
SGMGV-1E 90 VDC 250 80
SGMSV-10 to 25 170 80
SGMSV-30 to 50 100 80
Note: The above operation delay time is an example when the power supply is turned ON and OFF on the DC side.
Be sure to evaluate the above times on the actual equipment before using the application.
5-9
5 Operation
5.2.4 Holding Brakes
The timing can be easily set using the brake signal (/BK).
Servomotor
with holding
SERVOPACK brake
Power supply
L1 U
L2 V
L3 M
W
L1C
L2C
CN2 ENC
+24V BK
CN1
∗1 (/BK+) BK-RY
1D 0V
∗2 (/BK-)
AC side DC side
Brake power
Blue or supply BK-RY
yellow Red
White AC DC Black
• The brake signal (/BK) is not used with the factory settings. The output signal must be
allocated.
Refer to (3) Brake Signals (/BK) Allocation to set the parameter Pn50F.
The /BK signal turns OFF when an alarm is detected or the /S-ON signal is turned OFF. The brake OFF timing
can be adjusted with Pn506.
Connector
Type Name Setting Meaning
Pin Number
ON (close) Releases the brake.
Output /BK Must be allocated
OFF (open) Applies the brake.
5-10
5.2 Setting Common Basic Functions
Connector
Pin Number
When Classifica-
Parameter Meaning
+ Ter- - Ter- Enabled tion
minal minal
The /BK signal is not used.
n.0 - -
[Factory setting]
The /BK signal is output from output
n.1 CN1-25 CN1-26
terminal CN1-25, 26.
Pn50F After restart Setup
The /BK signal is output from output
n.2 CN1-27 CN1-28
terminal CN1-27, 28.
The /BK signal is output from output
n.3 CN1-29 CN1-30
terminal CN1-29, 30.
When multiple signals are allocated to the same output terminal, the signals are output
with OR logic. For the /BK signal, do not use the output terminal that is already being
used for another signal.
• This parameter changes the brake ON timing while the Power to motor Power to motor No power to motor
servomotor is stopped.
Pn506
Operation
The servomotor will turn OFF immediately when an alarm occurs, regardless of the set-
ting of this parameter. The machine movable part may shift due to gravity or external
force during the time until the brake operates.
5
5-11
5 Operation
5.2.4 Holding Brakes
Note: If the servomotor is set so that it comes to a zero-speed stop for an alarm, follow the information in (4) Brake ON
Timing after the Servomotor Stops after the motor comes to a stop for a zero position reference.
Waiting Time for Brake Signal When Motor Running Speed Position Torque
Classification
Pn508 Setting Range Setting Unit Factory Setting When Enabled
10 to 100 10 ms 50 Immediately Setup
power OFF
• The servomotor will be limited to its maximum speed even if the value set in Pn507 is
higher than the maximum speed.
• Do not allocate the motor rotation detection signal (/TGON) and the brake signal (/BK)
to the same terminal, or otherwise the /TGON signal will be turned ON by the falling
speed on a vertical axis, and the brake may not be turned ON.
For the /BK signal, do not use the terminal that is already being used for another
signal.
5-12
5.2 Setting Common Basic Functions
• Dynamic braking (DB) is used for emergency stops. The DB circuit will operate fre-
quently if the power is turned ON and OFF with a reference input applied, which may
result in deterioration of the internal elements in the SERVOPACK.
Use speed input references or position references to start and stop the servomotor.
• If the main circuit power supply (L1, L2, and L3) or the control power supply (L1C,
L2C or 24V, 0V depending on the SERVOPACK model) is turned OFF, but the /S_ON
signal is not OFF, the stopping method for servomotor cannot be set by parameters.
Use the following method to stop the servomotor.
If turning OFF the main circuit power supply, but the /S_ON signal is not OFF, the ser-
vomotor will be stopped by dynamic braking.
If turning OFF the control power supply, but the /S_ON signal is not OFF, the stopping
method will vary with the SERVOPACK model. Two stopping methods are available.
• SERVOPACKs stop by coasting
Applicable models: SGDV-330A, 470A, 550A, 590A, 780A, 280D, 370D
• SERVOPACKs stop by dynamic braking
Applicable models: All SERVOPACKs other than those listed for coasting.
• If the servomotor must be stopped by coasting rather than by dynamic braking when
the main circuit power supply or the control power supply is OFF, but the /S_ON sig-
nal is not OFF, arrange the sequence externally so the current will be cut off for wires
U, V, and W.
• To minimize the coasting distance of the motor to come to a stop, the zero-speed
stopping method is factory-set for alarms to which the zero-speed stop method is
applicable. The DB stopping method may be more suitable than the zero-speed stop-
ping method, however, depending on the application.
For example, for multiple axes coupling operation (a twin-drive operation), machinery
damage may result if a zero-speed stop alarm occurs for one of the coupled shafts
and the other shaft stops by dynamic brake. In such cases, change the method to the
DB stopping method.
(1) Stopping Method for Servomotor after /S-ON signal is Turned OFF
Use Pn 001.0 to select the stopping method for the servomotor after the /S_ON signal is OFF.
Mode After
Parameter Stop Mode Meaning When Enabled Classification
Stopping
Operation
Stops the servomotor by
Dynamic dynamic braking (DB), then
n.0
Stop by Brake holds it in Dynamic Brake
dynamic Mode. [Factory setting]
brake Stops the servomotor by
Pn001 After restart Setup
n.1 Coast dynamic braking (DB), then 5
places it into Coast Mode.
Stops the servomotor by coast-
Coast to a
n.2 Coast ing and continues in Coast
stop
Mode.
Note: Similar to the Coast Mode, the n.0 setting (which stops the servomotor by dynamic braking and then holds it
in Dynamic Brake Mode) does not generate any braking force when the servomotor stops or when it rotates at very
low speed.
5-13
5 Operation
5.2.5 Stopping Servomotors after /S_ON Turned OFF or Alarm Occurrence
Select the stopping method for the servomotor when an alarm occurs using Pn001.0 and Pn00B.1.
The stopping method for the servomotor for a Gr.1 alarm (alarms that result in a DB stop) is set to Pn001.0.
The stopping method for the servomotor for a Gr.2 alarm (alarms that result in a zero-speed stop) is set to
Pn00B.1.
Mode After
Parameter Stop Mode Meaning When Enabled Classification
Stopping
Stops the servomotor by
Dynamic dynamic braking (DB), then
n.0
Stop by Brake holds it in Dynamic Brake
dynamic Mode. [Factory setting]
brake Stops the servomotor by
Pn001 After restart Setup
n.1 Coast dynamic braking (DB), then
places it into Coast Mode.
Stops the servomotor by coast-
Coast to a
n.2 Coast ing and continues in Coast
stop
Mode.
5-14
5.2 Setting Common Basic Functions
An instantaneous power interruption will be detected when the main circuit power supply is turned OFF. If the
time required to restore the main circuit power supply is less than the parameter set value, the servo will con-
tinue operation. If the restoration time is the equal to or greater than the set value, the servomotor’s power is
turned OFF.
Set value for Pn509 ≥ OFF time (t) Set value for Pn509 < OFF time (t)
Instantaneous power interruption Instantaneous power interruption
• The holding time of the control power supply for the 200 V SERVOPACKs is approxi-
mately 100 ms, but the time of the control power supply for the 100 V SERVOPACKs
is approximately 65 ms. If the control power supply makes control impossible during
an instantaneous power interruption, the same operation will be performed as for nor-
mally turning OFF the power supply, and the setting of the parameter will be ignored.
• The holding time of the main circuit power supply varies with the output of the SER-
VOPACK. If the load on the servomotor is large and an undervoltage alarm (A.410)
occurs, the parameter will be ignored.
• The holding time of the control power supply (24 VDC) for the 400 V SERVOPACKs
depends on the capability of the power supply (not included). Check the power supply
before using the application.
Operation
If the uninterruptible power supplies are used for the control power supply and main circuit power supply, the
SERVOPACK can withstand an instantaneous power interruption period in excess of 1000 ms.
5-15
5 Operation
5.2.7 SEMI F47 Function (Torque Limit Function for Low Power Supply Voltage for Main Circuit)
5.2.7 SEMI F47 Function (Torque Limit Function for Low Power Supply Voltage for
Main Circuit)
The torque limit function detects a low voltage and limits the output current if the power supply voltage for the
main circuit drops to a specified value or below.
This function complies with SEMI F47 standards for semiconductor production equipment.
Combining this function with the parameter for Instantaneous Power Cut Hold Time allows the servomotor to
continue operating without stopping for an alarm or without recovery work even if the power supply voltage
drops.
• The function is able to cope with instantaneous power interruptions in the voltage and
time ranges stipulated in SEMI F47. An uninterruptible power supply (UPS) is
required as a backup for instantaneous power interruptions that exceed these voltage
and time ranges.
• The function is intended for voltage drops in the main circuit power supply. The follow-
ing restrictions apply when it is used to provide an instantaneous power cut hold time
in the control power supply. (There are no restrictions for the 200 V SERVOPACKs.)
• Set the host controller and SERVOPACK torque limit so that a torque reference that
exceeds the specified acceleration will not be output when the power supply for the
main circuit is restored.
• Do not limit the torque to values lower than the holding torque for the vertical axis.
• This function controls torque within the range of the SERVOPACK's capability when
the power is cut. It is not intended for use under all load and operating conditions. Use
the actual device to set parameters while confirming correct operation.
• Setting the Instantaneous Power Cut Hold Time lengthens the amount of time from
when the power supply is turned OFF until the motor current turns OFF. Use the input/
output of the servo ON signal to stop the motor current.
5-16
5.2 Setting Common Basic Functions
Main circuit
input supply
*1
Main circuit 280 V The bus voltage drops slowly because
output torque is limited.
bus voltage 200 V*2
Main circuit bus voltage
increases by recovery
SERVOPACK of the main circuit power.
Low-voltage
warning detected
Torque limit starts.
Torque limit
0%
The torque is limited in
Low-voltage response to a low-
warning voltage warning.
Value for Pn424
Host Torque limit Torque limit ends.
controller Value for Pn425
reference
0%
Main circuit
input supply
280 V*1 The bus voltage drops slowly because
output torque is limited.
Main circuit *2
200 V
bus voltage Main circuit bus voltage
increases by recovery
SERVOPACK of the main circuit power.
Low-voltage
Operation
warning detected Setting value for Pn425
Torque limit starts.
Torque limit
Setting value for Pn424
0%
5-17
5 Operation
5.2.7 SEMI F47 Function (Torque Limit Function for Low Power Supply Voltage for Main Circuit)
5-18
5.2 Setting Common Basic Functions
Detection curve of
Detection curve of overload alarm
overload warning when
Pn52B=50%
Note: For details, refer to zOverload Characteristics listed in the section for the relevant servomotor in the Σ-V Series
Product Catalog (KAEP S800000 42).
5-19
5 Operation
5.2.8 Setting Motor Overload Detection Level
Motor base current × Derating of base current at detecting motor overload of Motor (Pn52C)
= Derated motor base current
Motor base current: Threshold value of motor current to start calculation for overload alarm
Derating of motor base current at detecting motor overload of Motor (Pn52C): Derating of motor base current
The following graph shows an example of the detection of an overload alarm when Pn52C is set to 50%. The
calculation for the overload alarm of motors starts at 50% of the motor base current and then an overload
alarm will be detected earlier.
Changing the setting of Pn52C will change the detection timing of the overload alarm, so the time required to
detect the overload warning will also be changed.
As a guideline of motor heating conditions, the relationship between the heat sink sizes and deratings of base
current is shown in a graph in:
Servomotor Heating Conditions in Rotary Servomotors General Instruction in Σ-V Series Product Catalog
(KAEP S800000 42).
Set Pn52C to a value in accordance with the heat sink size and derating shown in the graph, so that an over-
load alarm can be detected at the best timing to protect the motor from overloading.
Detection curve of
overload alarm when
Pn52C=100% (factory setting)
Detection curve of
overload alarm
when Pn52C=50%
Note: For details, refer to zOverload Characteristics listed in the section for the relevant servomotor in the Σ-V Series
Product Catalog (KAEP S800000 42).
5-20
5.3 Operating Using Speed Control with Analog Voltage Reference
Connector
Type Signal Name Name
Pin Number
V-REF CN1-5 Speed Reference Input
Input
SG CN1-6 Signal Ground
<Setting Example>
Pn300 = 006.00: 6.00 V input/Motor rated speed [Factory setting]
Speed
Rotation Direction Motor Speed SGMJV Servomotor
Reference Input
+6 V Forward Rated motor speed 3000 min-1
–3 V Reverse 1/2 rated motor speed –1500 min-1
+1 V Forward 1/6 rated motor speed 500 min-1
Operation
5-21
5 Operation
5.3.1 Basic Settings for Speed Control
Connect V-REF and SG to the speed reference output terminals on the host controller when using a host con-
troller, such as a programmable controller, for position control.
Host SERVOPACK
controller CN1
V-REF
5
D/A
6 Approx. 14 kΩ
SG or more
0V
Factory setting
Rated speed
-12 -8 -6 -4
Input voltage (V)
4 6 8 12
Rated speed
5-22
5.3 Operating Using Speed Control with Analog Voltage Reference
If the servomotor rotates at a very low speed, the offset needs to be eliminated using the offset adjustment
function.
Use either automatic adjustment or manual adjustment. Automatic adjustment uses the automatic adjustment
parameter for reference offset (Fn009). Manual adjustment uses the manual adjustment parameter for refer-
ence offset (Fn00A).
Motor Motor
speed speed
Offset is automatically
adjusted in SERVOPACK.
After completion of the automatic adjustment, the amount of offset is saved in the SERVOPACK.
The reference offset must be automatically adjusted while the servo ON (/S_ON) signal
is OFF.
Operation
5-23
5 Operation
5.3.2 Reference Offset Adjustment
Display after
Step Keys Description
Operation
Turn OFF the servo ON (/S_ON) signal, and input the 0 V
reference voltage from the host controller or external cir-
cuit.
SERVOPACK Servomotor
1
0 V speed
Host reference
controller
Slow rotation
Servo OFF (Servo ON)
Note: The automatic adjustment of reference offset (Fn009) cannot be used when a position loop has been formed with a
host controller. Use the manual servo tuning of reference offset described in (2) Manual Adjustment of Reference
Offset (Fn00A).
Use the manual servo tuning of reference offset (Fn00A) in the following cases:
• If a position loop is formed with the host controller and the error is zeroed when servolock is stopped.
• To deliberately set the offset to some value.
• To check the offset data set in the automatic adjustment mode of reference offset.
Display after
Step Keys Description
Operation
5-24
5.3 Operating Using Speed Control with Analog Voltage Reference
Display after
Step Keys Description
Operation
Use this function to smooth speed control in speed control (including selection of internal set speeds).
Note: Set both parameters Pn305 and Pn306 to "0" (factory setting) for normal speed control.
Pn305: The time interval from the time the motor starts until the motor maximum speed is reached.
Pn306: The time interval from the time the motor is operating at the motor maximum speed until it stops.
Maximum speed of Servomotor
Pn305 Pn306
5-25
5 Operation
5.3.4 Speed Reference Filter
Target speed
Actual accel time = × Soft start time (accel time Pn305)
Max. speed
Target speed
Actual decel time = × Soft start time (decel time Pn306)
Max. speed
Max. speed
Target speed
Actual Actual
accel time decel time
Pn305 Pn306
Note: The user need not usually change the setting. A value that is too large, however, will slow down response.
5-26
5.3 Operating Using Speed Control with Analog Voltage Reference
The servomotor is clamped within one pulse of when the zero clamp function is turned ON, and will still
return to the zero clamp position even if it is forcibly rotated by external force.
The zero clamp function is used for systems where the host controller does not form a position loop for the
speed reference input.
<Terms>
Servo lock: A stopped state of the motor in which a position loop is formed with a position reference of 0.
CN1 OFF
5
ON
Speed reference
V-REF P-CON (/ZCLAMP)
input signal
/P-CON 41 Zero clamp
Zero clamp
(/ZCLAMP) function ON OFF ON OFF
Adjust the position loop gain in Pn102 if the servomotor oscillates in the zero clamp state. If the gain switch-
ing function is used, adjusting the 2nd position loop gain in Pn106 is required as well. For details, refer to
6.8.1 Switching Gain Settings.
Operation
5-27
5 Operation
5.3.5 Zero Clamp Function
Connector
Type Setting Meaning
Pin Number
If the input voltage of the speed reference (V-REF) drops
CN1-41 ON below the set speed in the zero clamp level (Pn501), the zero
Input /P-CON clamp function will turn ON.
[Factory setting]
OFF Turns OFF the zero clamp function.
To use the /ZCLAMP signal, the input signal must be allocated. For details, refer to 3.3.1 Input Signal Alloca-
tions.
Connector
Type Setting Meaning
Pin Number
The zero clamp function will be turned ON if the input volt-
CN1- ON age of the speed reference (V-REF) drops below the set speed
Input /ZCLAMP in the zero clamp level. (Pn501)
Must be allocated.
OFF Turns OFF the zero clamp function.
Input Signal
Parameter Control Method When Enabled Classification
Used
n.0 Speed control (analog reference) /ZCLAMP
/ZCLAMP,
SPD-A,
Internal set speed control (contact ref-
n.3 SPD-B,
erence)
SPD-D,
C-SEL
/ZCLAMP,
Internal set speed control (contact ref- SPD-A,
n.4 erence) <=> Speed control (analog SPD-B,
reference) SPD-D,
C-SEL
/ZCLAMP,
Internal set speed control (contact ref- SPD-A,
n.5 erence) <=> Position control (pulse SPD-B,
Pn000 strain reference) SPD-D, After restart Setup
C-SEL
/ZCLAMP,
Internal set speed control (contact ref- SPD-A,
n.6 erence) <=> Torque control (analog SPD-B,
reference) SPD-D,
C-SEL
Position control (pulse train reference) /ZCLAMP,
n.7
<=> Speed control (analog reference) C-SEL
Torque control (analog reference) <=> /ZCLAMP,
n.9
Speed control (analog reference) C-SEL
Speed control (analog reference) <=>
/ZCLAMP,
n.A Speed control with zero clamp
C-SEL
function
5-28
5.3 Operating Using Speed Control with Analog Voltage Reference
Note: If Pn000.1 is set to 5, 6, 7, or 9, the zero clamp function will become invalid when the control is changed to any
modes other than speed control.
For speed control, the zero clamp function locks the servo when the speed reference drops below the set speed
in the zero clamp level by setting Pn50D.0 to 7 (zero clamp function is always valid). The input signals
(/ZCLAMP, /P-CON) are not necessary.
Note: Even if a value that exceeds the speed of the servomotor is set, the actual speed will be limited to the maximum
speed of the servomotor.
Operation
5-29
5 Operation
5.3.6 Encoder Output Pulses
(1) Signals
Signal Connector
Type Name Remarks
Name Pin Number
PAO CN1-33 Encoder output pulse: phase A Output pulses per motor rotation set
/PAO CN1-34 Encoder output pulse: phase /A in the encoder output pulses (Pn212),
and phase A and phase B are different
PBO CN1-35 Encoder output pulse: phase B from each other in phase by an elec-
Output
/PBO CN1-36 Encoder output pulse: phase /B tric angle of 90°.
PCO CN1-19 Encoder output pulse: phase C One pulse is output per motor rota-
/PCO CN1-20 Encoder output pulse: phase /C tion.
90° 90°
Phase A Phase A
Phase B Phase B
Phase C Phase C
t t
Note: The pulse width of the (Phase C origin pulse) changes according to the setting of the Pn212 and becomes the same
as that for phase A.
Even in reverse rotation mode (Pn000.0 = 1), the output phase form is the same as that for the standard setting
(Pn000.0 = 0).
If using the SERVOPACK’s phase-C pulse output for a zero point return, rotate the ser-
vomotor twice before starting a zero point return. If the configuration prevents the servo-
motor from returning to the zero point, perform a zero point return at a motor speed of
600 min-1 or below. If the motor speed is faster than 600 min-1, the phase-C pulse output
may not be output correctly.
5-30
5.3 Operating Using Speed Control with Analog Voltage Reference
Signal
Type Connector Pin Number Name
Name
SEN CN1-4 SEN Signal Input
SG CN1-2 Signal Ground
Input
BAT (+) CN1-21 Battery (+)
BAT (-) CN1-22 Battery (-)
Output SG* CN1-1, CN1-2 Signal Ground
∗ SG (CN1-1, 2): Connect to 0 V on the host controller.
Pulses from the encoder per revolution are divided inside the SERVOPACK by the number set in this parame-
ter before being output. Set according to the system specifications of the machine or host controller.
According to the encoder resolution, the number of encoder output pulses are limited. Set the encoder output
pulses (Pn212) by the following setting unit.
Setting Range of Setting Unit Encoder Resolution Upper Limit of Servomotor Speed
Encoder Output Pulses (pulse) (min-1)
(P/Rev) 13 bits 17 bits 20 bits
16 to 2048 1 9 9 9 6000
2049 to 16384 1 – 9 9 6000
16386 to 32768 2 – – 9 3000
32772 to 65536 4 – – 9 1500
65544 to 131072 8 – – 9 750
131088 to 262144 16 – – 9 375
Operation
Note 1. The setting range varies with the encoder resolution for the servomotor used.
A parameter setting error alarm (A.041) will occur if the setting is outside the allowable range or does not satisfy
the setting conditions.
Pn212 = 25000 (P/Rev) is accepted, but
Pn212 = 25001 (P/Rev) is not accepted. The alarm A.041 is output because the setting unit differs from that in
the above table.
5
2. The upper limit of the pulse frequency is approx. 1.6 Mpps.
The servomotor speed is limited by the setting value of the number of the output pulse for Pn212.
An overspeed alarm (A.511) will occur if the motor speed exceeds the upper limit specified in the above table.
5-31
5 Operation
5.3.8 Speed Coincidence Signal Setting
Output Example: When Pn212 = 16 (16-pulse output per one revolution), PAO and PBO are output as shown
below.
Preset value: 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PAO
PBO
1 revolution
This output signal can be allocated to another output terminal with parameter Pn50E.
Refer to 3.3.2 Output Signal Allocations.
The /V-CMP signal is output when the difference between the specified speed and actual motor speed is below
this setting.
Motor speed
Pn503
Reference speed
/V-CMP is output in
this range.
<Example>
The /V-CMP signal is output at 1900 to 2100 min-1 if the Pn503 is set to 100 and the reference speed is 2000
min-1.
5-32
5.4 Operating Using Position Control with Pulse Train Reference
Pn109 Pn10A
Feedforward
Feedforward filter
Pn210 Pn216
Pn200.0 Pn20E Pn217 (Refer to 6.9.1.)
Reference (Refer to 6.9.1.)
pulse Reference Electronic Pn102 Servomotor
Smoothing + +
pulse gear
Error Position + Speed Current
form ratio (Refer to 5.4.4.) −
M
counter loop gain control control
(Refer to 5.4.1.) (Refer to 5.4.3.)
Encoder
ENC
output pulse Pn212
Encoder output pulse Encoder
(Refer to 5.3.7.)
− CW CW
CW pulse + CCW pulse L level
n.1 (CN1-7) (CN1-7)
(Positive logic) CCW CCW
L level
(CN1-11) (CN1-11)
− PULS PULS
Sign + pulse train (CN1-7)
n.5 (CN1-7)
(Negative logic) SIGN L level SIGN
H level
(CN1-11) (CN1-11)
− CW CW
CW pulse + CCW pulse
n.6 (CN1-7) H level (CN1-7)
(Negative logic) CCW CCW H level
(CN1-11) (CN1-11)
5-33
5 Operation
5.4.1 Basic Settings for Position Control Mode
The input pulse multiplier can be set for the 2-phase pulse train with 90° phase differential reference pulse form.
Phase A
(CN1-7)
Phase B
(CN1-11)
×1
Internal Servomotor movement
×2 reference pulses
processing
×4
5-34
5.4 Operating Using Position Control with Pulse Train Reference
4.7 kΩ
CW 150Ω
Phase A /PULS 8
SIGN 11 Photocoupler
SIGN
4.7 kΩ
CCW 150Ω
Phase B /SIGN 12
CLR 15 Photocoupler
CLR
4.7 kΩ
150Ω
/CLR 14
FG FG
Open-collector Output
Set limit resistor R1 so the input current, i, falls between 7 mA to 15 mA.
150Ω equivalent
/SIGN 12
L level input or
R1 i CLR 15
Photocoupler When Tr1 is OFF
equivalent
4.7 kΩ
150Ω
/CLR 14
FG FG Operation
5-35
5 Operation
5.4.1 Basic Settings for Position Control Mode
The built-in power supply of the SERVOPACK can be used. With an external power supply, a photocoupler
isolation circuit will be used. A non-isolated circuit will be used if the built-in power supply is used.
4.7 kΩ
150Ω
∗ /PULS 8
Tr1
PL2 13
1.5 V or 11
4.7 kΩ
less at ON SIGN
/SIGN 12
PL3 18
15
4.7 kΩ
CLR
/CLR 14
FG FG
• Use a shielded cable for I/O signals and ground both ends of the shield.
• Connect the shield at the SERVOPACK to the connector shell so that the shield will
be connected to the frame ground (FG) through the connector.
quency: 1 Mpps*
T
T-τ = 0.5 μs
Forward reference Reverse reference
(In case of open-collector Phase B leads
phase A by 90°
Phase B lags
phase A by 90°
output, maximum refer-
ence frequency: 200 kpps)
5-36
5.4 Operating Using Position Control with Pulse Train Reference
Note: The interval from the time the servo ON signal is turned ON until a reference pulse is input is must be at least 40 ms.
Otherwise the reference pulse may not be received by the SERVOPACK (t3).
Operation
5-37
5 Operation
5.4.2 Clear Signal
CLR ON
n.1 Clears at the rising edge. (CN1-15)
CLR OFF
n.3 Clears at the falling edge. (CN1-15)
Clears here just once.
5-38
5.4 Operating Using Position Control with Pulse Train Reference
Workpiece
If the gear ratio of the motor and the load shaft is given as n/m where m is the rotation of the motor and n is the
rotation of the load shaft,
5-39
5 Operation
5.4.3 Electronic Gear
Encoder Resolution
Encoder resolution can be checked with servomotor model designation.
SGMV
SGMPS
Electronic gear ratio setting range: 0.001 ≤ Electronic gear ratio (B/A) ≤ 4000
If the electronic gear ratio is outside this range, a parameter setting error (A.040) will be
output.
Step Operation
Check machine specifications.
1
Check the gear ratio, ball screw pitch, and pulley diameter.
Check the encoder resolution.
2
Check the encoder resolution for the servomotor used.
Determine the reference unit used.
3 Determine the reference unit from the host controller, considering the
machine specifications and positioning accuracy.
Calculate the travel distance per load shaft revolution.
4 Calculate the number of reference units necessary to turn the load shaft one
revolution based on the previously determined reference units.
Calculate the electronic gear ratio.
5
Use the electronic gear ratio equation to calculate the ratio (B/A).
Set parameters.
6
Set parameters Pn20E and Pn210 using the calculated values.
7 Turn OFF the power and ON again to enable the settings.
5-40
5.4 Operating Using Position Control with Pulse Train Reference
Servomotor
n
Reference pulse + Pitch = P (mm/rev)
B Position Speed
loop loop
A −
Δ
mm/P m
Δ
mm/P 㧦Reference unit PG
P/rev
PG
P/revޓ㧦Encoder resolution
P
mm/rev㧦Ball screw pitch
n : Gear ratio (m is the rotation of the motor and n is the rotation of the load shaft.)
m
n×P ( B )
× = PG × m
Δ A
PG × m × Δ PG m Set A and B with the following parameters.
( B )= = ×
A n×P P n
A 㧦Pn210 B 㧦Pn20E
Δ
Load Configuration
Ball Screw Disc Table Belt and Pulley
5-41
5 Operation
5.4.4 Smoothing
5.4.4 Smoothing
Applying a filter to a reference pulse input, this function provides smooth servomotor operation in the follow-
ing cases.
• When the host controller that outputs a reference cannot perform acceleration/deceleration processing.
• When the reference pulse frequency is too low.
Note: This function does not affect the travel distance (i.e., the number of pulses).
While the motor is rotating, changes in Pn216 or Pn217 will not be reflected. The
changes will be effective after the motor comes to a stop with no reference pulse input.
<Note>
The difference between the position reference acceleration/deceleration time constant (Pn216) and the position reference
movement averaging time (Pn217) is shown below.
63.2%
36.8%
t t
Pn216 Pn216 Pn217 Pn217
Response waveform for stepwise input Response waveform for stepwise input
Reference pulse
frequency Pn217 Before filter applied
After filter applied
100%
Pn217
t
Response waveform for ramp reference input
5-42
5.4 Operating Using Position Control with Pulse Train Reference
If the difference between the number of reference pulses from the host controller and the movement of the ser-
vomotor (the number of position error pulses) drops below the set value in the parameter, the positioning com-
pletion signal will be output.
Use this signal to check the completion of positioning from the host controller.
Signal Connector
Type Output Status Close Meaning
Name Pin Number
CN1-25, 26 ON (close) Positioning has been completed.
Output /COIN
[Factory setting] OFF (open) Positioning is not completed.
• This output signal can be allocated to another output terminal with Pn50E. Refer to 3.3.2 Output Signal Alloca-
tions.
• The positioning completed width setting has no effect on final positioning accuracy.
Reference Servomotor
Speed speed
Pn522
Error pulse
Time
Note: Too large a value at this parameter may output only a small error during low-speed operation that will cause the
/COIN signal to be output continuously.
If a servo gain is set that keeps the position error small when the positioning completed width is small, use
Pn207.3 to change output timing for the /COIN signal.
Position
reference Reference after position
input reference filter applied
Absolute value of Operation
Pn200.0 Pn20E Pn216 position error
Pn217
Reference Electronic +
pulse form gear ratio Smoothing Position error counter
-
Pn210 5
Parameter Name Meaning When Enabled Classification
When the absolute value of the posi-
tion error is below the positioning
n.0 completed width setting.
[Factory setting]
When the absolute value of the posi-
tion error is below the positioning
/COIN Output
Pn207 n.1 completed width setting, and the refer- After restart Setup
Timing
ence after applying the position refer-
ence filter is 0.
When the absolute value of the posi-
tion error is below the positioning
n.2
completed width (Pn522) setting, and
the position reference input is 0.
5-43
5 Operation
5.4.6 Positioning Near Signal
This signal is generally used in combination with the positioning completed output signal.
Signal Connector
Type Setting Meaning
Name Pin Number
The servomotor has reached a point near to
ON (close)
positioning completed.
Output /NEAR Must be allocated
The servomotor has not reached a point near
OFF (open)
to positioning completed.
The output terminal must be allocated with Pn510 in order to use Positioning Near signal. Refer to 3.3.2 Output Signal
Allocations for details.
• The positioning near (/NEAR) signal is output when the difference (error) between the number of reference
pulses output by the host controller and the travel distance of the servomotor is less than the value set in this
parameter.
Reference
Servomotor
Speed speed
Note: Normally, the setting should be larger than that for the positioning completed width (Pn522).
5-44
5.4 Operating Using Position Control with Pulse Train Reference
<Terms>
Servo lock: A stopped state of the motor in which a position loop is formed with a position reference of 0.
SERVOPACK
Pn000.1
Pn000.1 =1
Reference pulse OFF +
Pn000.1 =B Error
ON - counter
Signal Connector
Type Setting Meaning
Name Pin Number
Turns ON the INHIBIT function to inhibit the SER-
ON
CN1-41 VOPACK from counting reference pulses.
Input /P-CON
[Factory setting] Turns OFF the INHIBIT function to count reference
OFF
pulses.
Input Signal
Parameter Control Method When Enabled Classification
Used
The INHIBIT function in position
Pn000 n.B /P-CON After restart Setup
control mode uses /P-CON.
Note: If Pn000.1 is set to B, the /P-CON signal cannot be used for any function other than the reference pulse inhibit func-
tion.
To use the /INHIBIT signal, the input signal must be allocated. For details, refer to 3.3.1 Input Signal Alloca- Operation
tionss to Input Terminals.
Signal Connector
Type Setting Meaning
Name Pin Number
5
Turns ON the INHIBIT function to inhibit the SER-
ON
CN1- VOPACK from counting reference pulses.
Input /INHIBIT
Must be allocated. Turns OFF the INHIBIT function to count reference
OFF
pulses.
5-45
5 Operation
5.4.7 Reference Pulse Inhibit Function
Input Signal
Parameter Control Method When Enabled Classification
Used
n.1 Position control (pulse train reference) /INHIBIT
Internal set speed control (contact ref-
n.5 erence)⇔Position control (pulse train /INHIBIT
reference)
Pn000 Position control (pulse train refer- After restart Setup
n.7 ence)⇔Speed control (analog refer- /INHIBIT
ence)
Position control (pulse train refer-
n.8 ence)⇔Torque control (analog refer- /INHIBIT
ence)
Note: Reference pulse inhibit function is effective only with position control.
5-46
5.5 Operating Using Torque Control with Analog Voltage Reference
Input the torque reference using analog voltage reference and control the SERVOPACK operation with the
torque in proportion to the input voltage.
Select the torque control with analog voltage reference with Pn000.
Connector
Type Signal Name Name
Pin Number
T-REF CN1-9 Torque reference input
Input
SG CN1-10 Signal ground for torque reference input
0V
Operation
5-47
5 Operation
5.5.2 Reference Offset Adjustment
300
200
100
- 12 -8 -4
Input voltage (V)
0 34 8 12
Factory setting
- 100
- 200
- 300
If the servomotor rotates at a very low speed, the offset needs to be eliminated with the offset adjustment func-
tion.
Use either automatic adjustment or manual adjustment. Automatic adjustment uses the automatic adjustment
parameter for reference offset (Fn009). Manual adjustment uses the manual adjustment parameter for refer-
ence offset (Fn00B).
Internal Internal
torque torque
reference reference Offset automatically
adjusted in SERVOPACK.
Offset
Torque Torque
reference reference
Automatic
offset
adjustment
5-48
5.5 Operating Using Torque Control with Analog Voltage Reference
After completion of the automatic adjustment, the amount of offset is saved in the SERVOPACK.
The reference offset must be automatically adjusted while the servo ON (/S_ON) signal
is OFF.
Display after
Step Keys Description
Operation
Turn OFF the servo ON (/S_ON) signal, and input the 0 V
reference voltage from the host controller or external cir-
cuit.
SERVOPACK Servomotor
1
0 V speed
Host reference
controller
Slow rotation
Servo OFF (Servo ON)
Note: The automatic adjustment of reference offset (Fn009) cannot be used when a position loop has been formed with the
host controller. Use the manual servo tuning of reference offset described in (2) Manual Adjustment of Reference
Offset (Fn00B).
5-49
5 Operation
5.5.2 Reference Offset Adjustment
Use the manual servo tuning of the torque reference offset (Fn00B) in the following cases:
Offset adjustment
range
Offset Adjustment Range: -128 to +127
(Torque reference: -1881.6 mV to +1866.9 mV)
Offset setting unit Analog
Offset Setting Unit
input
Torque reference: 1 = 14.7 mV
voltage
Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the utility function
1 mode.
MODE/SET DATA/
5-50
5.5 Operating Using Torque Control with Analog Voltage Reference
Note: A value that is too large, however, will slow down response.
A servomotor in torque control is controlled to output the specified torque, but the motor speed is not con-
trolled. Therefore, if an excessive reference torque is set for the load torque on the machinery side, the speed
may out run the torque of the machine and the speed of the motor may increase greatly. If that may occur, use
this function to limit the speed.
Note: The actual limit value of motor speed depends on the load conditions of the motor.
Time Time
Signal Connector
Type Name Meaning
Name Pin Number
ON (close) Servomotor speed limit being applied.
Output /VLT Must be allocated
OFF (open) Servomotor speed limit not being applied.
For use, this output signal must be allocated. For details, refer to 3.3.2 Output Signal Allocations. Operation
5-51
5 Operation
5.5.4 Speed Limit in Torque Control
The limit of the speed in Pn408 can be selected from the maximum speed of the motor or the excessive speed
alarm detection speed. Select the overspeed alarm detection speed to limit the speed to the maximum or equiv-
alent speed of the motor.
Signal Connector
Type Name
Name Pin Number
V-REF CN1-5 External speed limit input
Input
SG CN1-6 Signal ground for external speed limit input
Inputs an analog voltage reference as the servomotor speed limit value during torque control.
<Note>
• The smaller value of the speed limit input from the V-REF on the Pn407 (Speed Limit during Torque Con-
trol) is enabled when Pn002.1 is set to 1.
• The setting in Pn300 determines the voltage level to be input as the limit value. Polarity has no effect.
• When Pn300 is set to 6.00 (factory setting) and 6 V is input to V-REF (CN1-5, 6), the speed is limited to the
rated speed of the servomotor.
5-52
5.6 Operating Using Speed Control with an Internal Set Speed
SERVOPACK
Parameters for internal set speed
CN1
Motor rotation direction
(Forward/Reverse)
/P-CON (/SPD-D) 41 Servomotor
Pn301 Speed
reference
Contact inputs* /P-CL (/SPD-A) 45 Pn302 M
Pn303
/N-CL (/SPD-B) 46
Stops
* When using the external input signal pins as factory settings, the functions of /P-CON, /P-CL
and /N-CL change to the functions of /SPD-D, /SPD-A and /SPD-B respectively.
5.6.1 Basic Settings for Speed Control with an Internal Set Speed
Set the following signal and parameter for speed control with an internal set speed.
5-53
5 Operation
5.6.1 Basic Settings for Speed Control with an Internal Set Speed
∗ When a direct drive motor is connected, the setting unit will be automatically 0.1 min-1.
Note: The maximum speed of the servomotor is used whenever the value exceeds the maximum speed is set in the Pn301
to Pn303.
5-54
5.6 Operating Using Speed Control with an Internal Set Speed
Servomotor speed
3rd speed
+SPEED3
Acceleration/deceleration are
+SPEED2
2nd speed done for the soft start times set in
Pn305 and Pn306.
1st speed
+SPEED1
Stop Stop
0
Stop
- SPEED2
2nd speed
- SPEED3
3rd speed
/P-CL (/SPD-A)
OFF OFF ON ON OFF OFF ON ON OFF
/N-CL (/SPD-B)
OFF ON ON OFF OFF ON ON OFF OFF
/P-CON( /SPD-D)
OFF OFF OFF OFF ON ON ON ON
Operation
5-55
5 Operation
5-56
5.7 Combination of Control Modes
• When Pn000.1 = 5 (Internal set speed control ⇔ Position control), the soft start function will operate only
when selecting the internal set speed. The soft start function cannot be used with pulse reference input.
• When switching to pulse reference input during operation at either of the three speeds (1st speed to 3rd
speed), the pulse reference will not be received by the SERVOPACK until after the positioning completed
(/COIN) signal is output. Always begin the output of the pulse reference from the host controller after the
positioning completed (/COIN) signal is output from the SERVOPACK.
<Operation Example using Control Modes of Internal Set Speed Control + Soft Start <=> Position Control
(Pulse Train Reference)>
Motor speed
+SPEED3
Decelerating to a stop
+SPEED2
+SPEED1
- SPEED1
- SPEED2
- SPEED3
/COIN
Pulse
reference t1
/P-CL
OFF ON ON OFF OFF OFF
/N-CL
ON ON OFF OFF OFF ON
2nd Switching
1st speed speed 3rd speed Pulse train reference 1st speed
Selected speed
Internal
set speed
Internal set speed control Position control control
Note 1. The t1 value is not affected by whether the soft start function is used. Operation
A maximum delay of 2 ms occurs in loading /P-CL and /N-CL.
2. The speed is decelerated for the time set in Pn306, and the speed control will be changed to the position control
after the motor comes to a stop.
3. The position control can be changed to the speed control while the motor is rotating.
5-57
5 Operation
5.7.1 Switching Internal Set Speed Control (Pn000.1 = 4, 5, or 6)
Note: To use the /C-SEL signal, the input signal must be allocated. For details, refer to 3.3.1 Input Signal Allocations.
Note: To use /SPD-D, /SPD-A and /SPD-B signals, the input signals must be allocated. For details, refer to 3.3.1 Input Sig-
nal Allocations.
5-58
5.7 Combination of Control Modes
5-59
5 Operation
5.8.1 Internal Torque Limit
External torque limit Limits torque by input signal from the host controller. 5.8.2
Note 1. Too small a torque limit setting will result in insufficient torque during acceleration and deceleration.
2. The maximum torque of the servomotor is used whenever the value exceeds the maximum torque is set.
Trace Waveform of SigmaWin+
t t
Pn403
5-60
5.8 Limiting Torque
Operation
5-61
5 Operation
5.8.3 Torque Limiting Using an Analog Voltage Reference
Pn402 Pn402
Speed Speed
Pn404
OFF 0 0
Torque Torque
ON 0 0
Pn405 Pn405
Torque Torque
Pn403 Pn403
This function can be used only during speed or position control, not during torque control.
The following chart shows when the torque limiting using an analog voltage reference in the speed control.
SERVOPACK
Pn400 Pn415
T-REF Torque reference
Torque limit T-REF filter
input gain Pn402 Forward
value
(See 5.5.1.) (See 6.9.2.) torque
limit value
Pn300 Pn100 (See 5.8.1.)
V-REF Speed + + Speed loop
Speed reference gain Torque
input gain - Pn101 +
reference reference
(See 5.3.1.) Integral
time
constant Pn403
Reverse torque limit value
Speed feedback (See 5.8.1.)
There is no polarity in the input voltage of the analog voltage reference for torque limiting. The absolute val-
ues of both + and - voltages are input, and a torque limit value corresponding to that absolute value is applied
in the forward and reverse direction.
5-62
5.8 Limiting Torque
Connector
Type Signal Name Name
Pin Number
T-REF CN1-9 Torque reference input
Input
SG CN1-10 Signal ground for torque reference input
5.8.4 Torque Limiting Using an External Torque Limit and Analog Voltage
Reference
This function can be used to combine torque limiting by an external input and by analog voltage reference.
When /P-CL (or /N-CL) is ON, either the torque limit by analog voltage reference or the setting in Pn404 (or
Pn405) will be applied as the torque limit, whichever is smaller.
The following chart shows when the torque limiting externally using an analog voltage reference.
SERVOPACK
Pn402
/P-CL Forward
torque
/N-CL limit value
(See 5.8.1.)
Pn400 Pn415
Torque limit T-REF Torque reference Pn404
T-REF filter
Operation
input gain Forward
value (See 5.5.1.) (See 6.9.2.) external torque
Pn100 limit value
Pn300 (/P-CL: ON)
(See 5.8.1.)
V-REF Speed + + Speed loop
Speed reference gain Torque
reference
input gain
- Pn101 +
reference
(See 5.3.1.)
Integral 5
time
constant Pn403
Reverse torque limit value
(See 5.8.1.)
Speed feedback Pn405
Reverse external torque limit value
(/N-CL: ON) (See 5.8.1.)
Note: This function cannot be used during torque control since the torque limit by analog voltage reference is input from
T-REF (CN1-9, 10).
5-63
5 Operation
5.8.5 Checking Output Torque Limiting during Operation
Connector
Type Signal Name Name
Pin Number
T-REF CN1-9 Torque reference input
Input
SG CN1-10 Signal ground for torque reference input
Signal Connector
Type Setting Meaning Limit Value
Name Pin Number
The analog voltage reference
ON Forward external torque limit ON limit or the value set in Pn402 or
CN1-45 Pn404 (whichever is smaller)
Input /P-CL
[Factory setting]
Forward external torque limit
OFF Pn402
OFF
The analog voltage reference
ON Reverse external torque limit ON limit or the value set in Pn403 or
CN1-46 Pn405 (whichever is smaller)
Input /N-CL
[Factory setting]
Reverse external torque limit
OFF Pn403
OFF
Note: When using the torque limit by external torque limit and analog voltage reference, make sure that there are no other
signals allocated to the same terminals as /P-CL and /N-CL. When multiple signals are allocated to the same termi-
nal, the signals are handled with OR logic, which affects the ON/OFF state of the other signals. Refer to 3.3.1 Input
Signal Allocations.
Connector
Type Signal Name Setting Meaning
Pin Number
Servomotor output torque is being lim-
ON (close)
Output /CLT Must be allocated ited.
OFF (open) Torque is not being limited.
5-64
5.9 Absolute Encoders
The output range of rotational data for the Σ-V series absolute detection system differs
from that for conventional systems (Σ-series SGD/SGDA/SGDB). When an infinite
length positioning system of the conventional type is to be configured with the Σ-V
series, be sure to make the following system modification.
Output Range
Absolute Encoder
Resolution of Rotational Action when Limit Is Exceeded
Type
Data
• When the upper limit (+99999) is exceeded
Σ Series in the forward direction, the rotational data
SGD 12-bit -99999 to is 0.
SGDA 15-bit + 99999 • When the lower limit (-99999) is exceeded
SGDB in the reverse direction, the rotational data
is 0.
Σ-II, Σ-III, Σ-V • When the upper limit (+32767) is exceeded
Series in the forward direction, the rotational data
SGDM 17-bit -32768 to is -32768.*
SGDH 20-bit + 32767 • When the lower limit (-32767) is exceeded
SGDS in the reverse direction, the rotational data
SGDV is +32768.*
∗ The action differs when the Multiturn Limit Setting (Pn205) is changed.
The SEN signal and back-up battery are not required when using the absolute encoder as an incremental
5
encoder.
5-65
5 Operation
5.9.2 Standard Connection Diagram and Setting the Absolute Data Request Signal (SEN)
5.9.2 Standard Connection Diagram and Setting the Absolute Data Request Signal
(SEN)
A standard connection example for a servomotor with an absolute encoder, the SERVOPACK, and host con-
troller is shown below.
The absolute data request signal (SEN) must be input for the SERVOPACK to output absolute data. For
details, refer to (2) Setting the Absolute Data Request Signal (SEN).
Note: The connection cable models and wiring pin numbers depend on the servomotor.
1.3 s min.
15 ms min.
Connector
Type Signal Name Setting Meaning
Pin Number
OFF (low level) Input when power is turned ON
Input SEN CN1-4
ON (high level) Input at absolute data request
For the details of the absolute data reception sequence, refer to 5.9.6 Absolute Encoder Reception Sequence.
5-66
5.9 Absolute Encoders
Note 1. After turning the power ON, turn ON the SEN signal after ALM signal is turned OFF and then ON.
2. When the SEN signal changes from low level to high level, the rotational data and initial incremental pulses are
output.
Until these operations have been completed, the motor cannot be operated regardless of the status of the servo
ON. The panel operator display will also remain "bb."
Host controller SERVOPACK
CN1
+5V 100 Ω
SEN 4
High level:
About 1 mA 0.1 μ(
7406 or equivalent 2 4.7 kΩ
0V SG 0V
PROHIBITED
• Do not install the battery at both the host controller and the SERVOPACK.
It is dangerous because a loop circuit between the batteries is set up.
5-67
5 Operation
5.9.4 Battery Replacement
If an alarm or warning is displayed, replace the batteries using the following procedure.
• If Pn008.0 is set to 0, alarm detection will be enabled for 4 seconds after the ALM signal outputs max. 5 sec-
onds when the power is turned ON.
Note: No alarm will be displayed even if the battery is disconnected after 4 seconds.
• The battery voltage will be always monitored if Pn008.0 is set to 1.
ON (open)
OFF (close)
Control
power
Alarm status Normal status
ALM
Max 5 s 4s
Battery
Alarm A.830 voltage being
(Pn008.0 = 0) monitored
5-68
5.9 Absolute Encoders
3. Remove the old battery and mount the battery (JZSP-BA01) as shown below.
To the SERVOPACK
Encoder Cable
5. After replacing the battery, turn OFF the SERVOPACK power to cancel the absolute encoder battery alarm
(A.830).
6. Turn ON the SERVOPACK power back again.
7. Check that the error display is cancelled and it operates without any problems.
If the SERVOPACK control power supply is turned OFF and the battery is disconnected
(which includes disconnecting the encoder cable), the absolute encoder data will be
deleted.
Operation
5-69
5 Operation
5.9.5 Absolute Encoder Setup
CAUTION
• If the absolute value encoder is initialized, rotational data will be set to 0 and the reference position of the
machine system will change.
If the machine is operated in this state, the machine may move unexpectedly and injury, death, or machine
damage may result. Be sufficiently careful when initializing the absolute encoder.
Display after
Step Keys Description
Operation
8 Turn OFF the power, and then turn it ON again to make the setting valid.
5-70
5.9 Absolute Encoders
PAO Serial
Dividing
Serial data→ data External
circuit encoder
PBO (Pn212) pulse conversion
PCO
Note: When host controller receives the data of absolute encoder, do not perform counter reset using the output of PCO
signal.
(2) Absolute Encoder Transmission Sequence and Contents
Absolute Encoder Transmission Sequence
1. Set the SEN signal at ON (high level).
2. After 100 ms, set the system to serial data reception-waiting-state. Clear the incremental pulse up/down
counter to zero.
3. Receive eight bytes of serial data.
4. The system enters a normal incremental operation state about 400 ms after the last serial data is received.
1 to 3 ms
∗ In case of reverse rotation mode (Pn000.0 = 1), the output polarity for PBO signal inverts.
5-71
5 Operation
5.9.6 Absolute Encoder Reception Sequence
When the encoder output pulse (Pn212) is not same as the factory setting, use the following formula.
6.528 × 108
× Pn212
2 (encoder output pulse) × 2
Just as with normal incremental pulses, initial incremental pulses which provide absolute data are first divided
by the frequency divider inside the SERVOPACK and then output.
Reference position (setup) Current position
Coordinate -1 0 +1 +2 +3
value
-1 ±0 +1 +2
Value M
MR PO
PE
PS PM
PE=M× R+PO
PS=MS× R+PS’
PM=PE-PS
Signal Meaning
PE Current value read by encoder
M Rotational data
PO Number of initial incremental pulses
PS Absolute data read at setup (This is saved and controlled by the host controller.)
MS Rotational data read at setup
PS’ Initial incremental pulses read at setup
PM Current value required for the user’s system.
R Number of pulses per encoder revolution (pulse count after dividing, value of Pn212)
5-72
5.9 Absolute Encoders
0 00 0 0 1 0 1 0 1
Data Stop bit
Start bit Even parity
Note:
• Data is "P+00000" (CR) or "P-00000" (CR) when the number of revolutions is zero.
• The revolution range is "+32767" to "-32768." When this range is exceeded, the data
changes from "+32767" to "-32678" or from "-32678" to "+32767." When changing multi-
turn limit, the range changes. For details, refer to 5.9.7 Multiturn Limit Setting.
Digital Operator
or
Display Overspeed
5
" A" " L" " M" "5" "1" " . " "CR "
upper 2 digits
5-73
5 Operation
5.9.7 Multiturn Limit Setting
Gear
Motor
Because the turntable moves in only one direction, the upper limit for revolutions that can be counted by an
absolute encoder will eventually be exceeded. The multiturn limit setting is used in cases like this to prevent
fractions from being produced by the integral ratio of the motor revolutions and turntable revolutions.
For a machine with a gear ratio of m:n, as shown above, the lowest common multiple (LCM) of m:n minus 1
will be the setting for the multiturn limit setting (Pn205).
The case in which the relationship between the turntable revolutions and motor revolutions is m = 3 and n =
100 is shown in the following graph.
The range of the data will vary when this parameter is set to anything other than the factory setting.
1. When the motor rotates in the reverse direction with the rotational data at 0, the rotational data will change
to the setting of Pn205.
2. When the motor rotates in the forward direction with the rotational data at the Pn205 setting, the rotational
data will change to 0.
5-74
5.9 Absolute Encoders
Rotational 0 Rotational
data data
0
-32768 No. of rotations No. of rotations
Alarm
Alarm Name Alarm Code Output Meaning
Display
Multiturn Limit Dis- ALO1 ALO2 ALO3 Different multiturn limits have been set in the
A.CC0
agreement ON (L) OFF (H) ON (L) encoder and SERVOPACK.
If this alarm is displayed, perform the operation described below and change the multiturn limit value in the
encoder to the value set in Pn205.
Display after
Step Keys Description
Operation
5-75
5 Operation
5.10.1 Servo Alarm Output Signal (ALM) and Alarm Code Output Signals (ALO1, ALO2, and ALO3)
Use these signals according to the application needs, e.g., for machine protection.
5.10.1 Servo Alarm Output Signal (ALM) and Alarm Code Output Signals (ALO1,
ALO2, and ALO3)
This section describes signals that are output when the SERVOPACK detects errors and resetting methods.
Configure an external circuit so that this alarm output turns OFF the main circuit power
supply for the SERVOPACK whenever an error occurs.
Signal Connector
Type Setting Meaning
Name Pin Number
ON (close) Normal SERVOPACK status
Output ALM CN1-31, 32
OFF (open) SERVOPACK alarm status
Use these signals as required to display the contents of the alarm at the host controller.
Connector
Type Signal Name Description
Pin Number
ALO1 CN1-37 Alarm code output
ALO2 CN1-38 Alarm code output
Output
ALO3 CN1-39 Alarm code output
SG CN1-1 Signal ground for alarm code output
5-76
5.10 Other Output Signals
Resetting Alarms by Turning ON the /ALM-RST Signal (High Level to Low Level)
Connector Pin
Type Signal Name Meaning
Number
Input /ALM-RST CN1-44 Alarm reset
Note 1. The /ALM-RST signal will not always reset encoder-related alarms. If an alarm cannot be reset with /ALM-RST,
cycle the control power supply.
2. The /ALM-RST signal cannot be set so that it is always enabled by assigning an external input signal. Reset
alarms by turning ON the /ALM-RST signal (high level to low level).
The /ALM-RST signal can be allocated to another output terminal using Pn50E. For details, refer to 3.3.2 Out-
put Signal Allocations.
For details on alarm codes, refer to 5.10.1 Servo Alarm Output Signal (ALM) and Alarm Code Output Signals
(ALO1, ALO2, and ALO3).
5-77
5 Operation
5.10.3 Rotation Detection Output Signal (/TGON)
Do not allocate the motor rotation detection signal (/TGON) and the brake signal (/BK) to
the same terminal. If they are allocated to the same terminal, an OR of the signals will be
output and if the /TGON signal is turned ON (low level) by a falling vertical axis, the
brake may not turn OFF (high level). Always allocate /TGON and /BK to different termi-
nals.
The /TGON signal can be allocated to another output terminal using Pn50E. For details, refer to 3.3.2 Output
Signal Allocations.
The /S-RDY signal can be allocated to another output terminal using Pn50E. For details, refer to 3.3.2 Output
Signal Allocations.
For details on the hard wire base block function and the servo ready output signal, refer to 5.11.1 Hard Wire
Base Block (HWBB) Function.
5-78
5.11 Safety Function
Block
/HWBB1- 3
/HWBB2+ 6
Block
Motor
Note: For safety function signal connections, the input signal is the 0V common and the output signal is the source output.
This is opposite to other signals described in this manual. To avoid confusion, the ON and OFF status of signals for
safety functions are defined as follows:
ON: The state in which the relay contacts are closed or the transistor is ON and current flows into the signal line.
OFF: The state in which the relay contacts are open or the transistor is OFF and no current flows into the signal
line.
EN954-1 Category3
IEC61508-1 to 4 SIL2 Operation
The following risks can be estimated even if the HWBB function is used. These risks must be included in the
risk assessment.
5
• The motor will rotate in an application where external force is applied to the motor (for example, gravity on
the vertical axis). Take measures to secure the motor, such as installing a mechanical brake.
• The motor may move within the electric angle of 180 degrees in case of the power module failure, etc. The
number of rotations or movement distance depends on the motor type as shown below.
Rotary motor: 1/6 rotation max. (rotation angle at the motor shaft)
Direct-drive motor:1/20 rotation max. (rotation angle at the motor shaft)
Linear motor: 30 mm max.
• The HWBB function does not shut off the power to the servo drive or electrically isolates it. Take measures
to shut off the power to the servo drive when performing maintenance on it, etc.
5-79
5 Operation
5.11.1 Hard Wire Base Block (HWBB) Function
/HWBB1 ON (Does not request HWBB function.) OFF (Requests HWBB function.)
/HWBB2
/S-ON ON OFF
SERVOPACK
Operating BB state HWBB state
state
/S-ON OFF ON
SERVOPACK
HWBB state BB state Operating
state
If the /HWBB1 and /HWBB2 signals are OFF and the /S_ON signal is ON, the HWBB state will be main-
tained after the /HWBB1 and /HWBB2 signals are turned ON.
Turn OFF the /S_ON signal, and the SERVOPACK is placed in a BB state. Then turn ON the /S_ON signal
again.
OFF
/HWBB1 (Request
HWBB function.) ON (Does not request HWBB function.)
/HWBB2
/S-ON ON OFF ON
SERVOPACK
HWBB state BB state Operating
state
Note 1. If the SERVOPACK is placed in a BB state with the main power supply is turned OFF, the HWBB state will be
maintained until the /S_ON signal is turned OFF.
2. The HWBB state cannot be reset if the /S-ON signal is set to be constantly enabled in the /S-ON signal allocation
(Pn50A.1). Do not make this setting if the HWBB function is being used.
CAUTION
• The A.Eb1 alarm (Safety Function Signal Input Timing Error) is not related to the safety function. Keep this in mind
in the system design.
5-80
5.11 Safety Function
For safety function signal connections, the input signal is the 0V common and the output
signal is the source output. This is opposite to other signals described in this manual. To
avoid confusion, the ON and OFF status of signals for safety functions are defined as fol-
lows:
ON: The state in which the relay contacts are closed or the transistor is ON and current
flows into the signal line.
OFF: The state in which the relay contacts are open or the transistor is OFF and no cur-
rent flows into the signal line.
/HWBB1- 3
/HWBB2+ 6
The input signals (HWBB signals) have the following electrical characteristics.
/HWBB1
/HWBB2 ON
OFF (Requests HWBB function.)
SERVOPACK
Normal operation HWBB state
State
Note 1. The OFF status is not recognized if the /HWBB1 and /HWBB2 signals are 0.5 ms or shorter.
2. The status of the input signals can be checked with monitor display function. Refer to 8.6 Monitoring Output Sig-
nals.
5-81
5 Operation
5.11.1 Hard Wire Base Block (HWBB) Function
If any of the following utility functions is being used with the /HWBB1 and /HWBB2 signals turned OFF, the
SERVOPACK cannot be operated by turning ON the /HWBB1 and /HWBB2 signals. Cancel the utility func-
tion first, and then set the SERVOPACK to the utility function mode again and restart operation.
The servo ready output will turn ON if the /S-ON signal is turned OFF (set to BB state) when both the /
HWBB1 and /HWBB2 signals are ON.
The following diagram shows an example where the main circuit is turned power ON, the SEN signal is turned
ON (with an absolute encoder), and no servo alarm occurs.
/HWBB1 OFF
ON ON
/HWBB2 (Requests HWBB function.)
/S-ON ON OFF
SERVOPACK
State Operating HWBB state BB state
/S-RDY ON OFF ON
Note: The brake signal output is not related to safety functions. Be sure to design the system so that the system will not be
put into danger if the brake signal fails in the HWBB state. Moreover, if a servomotor with a brake is used, keep in
mind that the brake for the servomotor is used only to stop the motor from moving and it cannot be used to brake the
motor.
Note: The dynamic brake is not related to safety function. Be sure to design the system so that the system will not be put
into danger if the servomotor coasts to a stop in the HWBB state. Usually, use a sequence in which the HWBB state
occurs after the servomotor is stopped using a command.
5-82
5.11 Safety Function
CAUTION
If the application frequently uses the HWBB function, do not use the dynamic brake to stop the motor, or otherwise
element deterioration in the SERVOPACK may result. Use a sequence in which the HWBB state occurs after the ser-
vomotor has come to a stop.
If Pn200.2 is set to 1 (i.e., the position error is not cleared for position control), the position error pulses will
be accumulated unless the position reference from the host controller is canceled in the HWBB state, and the
following condition may result.
Therefore, stop the position reference through the host controller while in HWBB state. If Pn200.2 is set to 1
(i.e., the position error is not cleared), input the clear (CLR) signal while in HWBB or BB state to clear the
position error.
(11) Servo Alarm Output Signal (ALM) and Alarm Code Output Signals (ALO1, ALO2,
and ALO3)
In the HWBB state, the servo alarm output signal (ALM) and alarm code output signals (AOL1, AOL2, and
AOL3) are not sent.
Detection of failures in the EDM1 circuit can be checked using the following four status of the EDM1 signal
in the table. Failures can be detected if the failure status can be confirmed, e.g., when the power supply is
turned ON.
5
WARNING
The EDM1 signal is not a safety output. Use it only for monitoring a failure.
5-83
5 Operation
5.11.2 External Device Monitor (EDM1)
For safety function signal connections, the input signal is the 0V common and the output
signal is the source output. This is opposite to other signals described in this manual. To
avoid confusion, the ON and OFF status of signals for safety functions are defined as fol-
lows:
ON: The state in which the relay contacts are closed or the transistor is ON and current
flows into the signal line.
OFF: The state in which the relay contacts are open or the transistor is OFF and no cur-
rent flows into the signal line.
Connection Example
EDM1 output signal is used for source circuit.
External Device
8 EDM1+
7 EDM1-
0V
Specifications
Output
Type Signal Name Pin No. Meaning
Status
Both baseblocks by /HWBB1 signal and /HWBB2 signal
CN8-8 ON
Output EDM1 normally activate.
CN8-7
OFF −
5-84
5.11 Safety Function
Close
Guard Limit switch
24 V Safety unit
Power
supply manufactured
Open by OMRON Corp.
G9SX-BC202
Fuse
A1 T11 T12 T21 T22
Input
Power
supply Reset/feedback
Output
input input SERVOPACK
A2 T31 T32 T33 S24 S14
CN8
/HWBB1+ 4
0V
/HWBB1- 3
/HWBB2+ 6
/HWBB2- 5
EDM1+ 8
EDM1- 7
When a guard opens, both of signals, the /HWBB1 and the /HWBB2, turn OFF, and the EDM1 signal is ON.
Since the feedback is ON when the guard closes, the safety unit is reset, and the /HWBB1 and the /HWBB2
signals turn ON, and the operation becomes possible.
Note: Connect the EDM1 as the direction of current flows from EMD1+ to EMD1-, because the EMD1 has polarity with a
transistor output. Operation
(2) Failure Detection Method
In case of a failure such as the /HWBB1 or the /HWBB2 signal remains ON, the safety unit is not reset
because the EDM1 signal keeps OFF. Therefore starting is impossible, then the failure is detected.
5
An error in the external device, disconnection or short-circuiting of the external wiring, or a failure in the
SERVOPACK must be considered. Find the cause and correct the problem.
5-85
5 Operation
5.11.4 Confirming Safety Functions
• When the /HWBB1 and /HWBB2 signals turn OFF, check that the panel operator or digital operator dis-
plays "Hbb" and that the motor does not operate.
• Check the ON/OFF states of the /HWBB1 and /HWBB2 signals with Un015.
→ If the ON/OFF states of the signals do not coincide with the display, an error in the external device, dis-
connection or short-circuiting of the external wiring, or a failure in the SERVOPACK must be considered.
Find the cause and correct the problem. For details, refer to 8.7 Monitor Display at Power ON.
• Check with the display of the feedback circuit input of the connected device to confirm that the EDM1 sig-
nal is OFF while in normal operation.
5-86
5.11 Safety Function
WARNING
• To check that the HWBB function satisfies the safety requirements of the system, be sure to conduct a risk
assessment of the system.
Incorrect use of the machine may cause injury.
• The motor rotates if there is external force (e.g., gravity in a vertical axis) when the HWBB function is oper-
ating. Therefore, use an appropriate device independently, such as a mechanical brake, that satisfies
safety requirements.
Incorrect use of the machine may cause injury.
• While the HWBB function is operating, the motor may rotate within an electric angle of 180° or less as a
result of a SERVOPACK failure. Use the HWBB function for applications only after checking that the rota-
tion of the motor will not result in a dangerous condition.
Incorrect use of the machine may cause injury.
• The dynamic brake and the brake signal are not related to safety functions. Be sure to design the system
that these failures will not cause a dangerous condition when the HWBB function operates.
Incorrect use of the machine may cause injury.
• Connect devices meeting safety standards for the signals for safety functions.
Incorrect use of the machine may cause injury.
• If the HWBB function is used for an emergency stop, turn OFF the power supply to the motor with indepen-
dent electric or mechanical parts.
Incorrect use of the machine may cause injury.
• The HWBB function does not turn OFF the power supply to the servo drive or electrically insulate the
servo drive. When maintaining the servo drive, be sure to turn OFF the power supply to the servo drive
independently.
Failure to observe this warning may cause an electric shock.
Operation
5-87
6
Adjustments
6-1
6 Adjustments
6-2
6.1 Adjustments and Basic Adjustment Procedure
6.1.1 Adjustments
Tuning is performed to optimize the responsiveness of the SERVOPACK.
The responsiveness is determined by the servo gain that is set in the SERVOPACK.
The servo gain is set using a combination of parameters. These parameters influence each other. Therefore, the
servo gain must be set considering the balance between the set values.
Generally, the responsiveness of a machine with high rigidity can be improved by increasing the servo gain. If
the servo gain of a machine with low rigidity is increased, however, the machine will vibrate and the respon-
siveness may not be improved.
It is possible to suppress the vibration with a variety of vibration suppression functions in the SERVOPACK.
The servo gains are factory-set to stable values. The following utility function can be used to adjust the servo
gain to increase the responsiveness of the machine in accordance with the actual conditions. With this func-
tion, these parameters will be adjusted automatically and the need to adjust them individually will be elimi-
nated.
Applicable Tool*
Utility Function for
Outline Control Digital Panel
Adjustment SigmaWin+
Mode Operator Operator
This function is enabled when the factory settings
Tuning-less
are used. This function can be used to obtain a sta- Speed and
Function { { {
ble response regardless of the type of machine or Position
(Fn200)
changes in the load.
The following parameters are automatically
adjusted using internal references in the SERVO-
PACK during automatic operation.
• Moment of inertia ratio
Advanced • Gains (position loop gain, speed loop gain, etc.) Speed and
{ × {
Autotuning (Fn201) Position
• Filters (torque reference filter, notch filter)
• Friction compensation
• Anti-resonance control adjustment function
• Vibration suppression
The following parameters are automatically
adjusted with the position reference input from the
Adjustments
host controller while the machine is in operation.
Advanced • Gains (position loop gain, speed loop gain, etc.)
Autotuning by Position { × {
• Filters (torque reference filter, notch filter)
Reference (Fn202)
• Friction compensation
• Anti-resonance control adjustment function
• Vibration suppression
6
The following parameters are automatically
adjusted with the position, speed reference input
from the host controller while the machine is in
One-parameter operation. Speed and
• Gains (position loop gain, speed loop gain, etc.) { Δ {
Tuning (Fn203) Position
• Filters (torque reference filter, notch filter)
• Friction compensation
• Anti-resonance control adjustment function
Anti-Resonance
This function effectively suppresses continuous Speed and
Control Adjustment { × {
vibration. Position
Function (Fn204)
6-3
6 Adjustments
6.1.1 Adjustments
Applicable Tool*
Utility Function for
Outline Control Digital Panel
Adjustment SigmaWin+
Mode Operator Operator
Vibration
This function effectively suppresses residual vibra-
Suppression Position { × {
tion if it occurs when positioning.
Function (Fn205)
∗ {: Available
Δ: Can be used but functions are limited.
×: Not available
6-4
6.1 Adjustments and Basic Adjustment Procedure
Yes
Results OK? Completed.
No
Yes
Results OK? Completed.
No
(4) Adjust using One-parameter Tuning.
Manually adjusts gains and filters.
Position, speed loop gain, filter, and friction
compensation adjustments are available.
Refer
Refer to
to 6.5
6.4 One-parameter
One-parameter Tuning (Fn203).
Autotuning (Fn203).
Yes
Adjustments
Results OK? Completed.
No
No
Results OK?
Yes
Completed.
6-5
6 Adjustments
6.1.3 Monitoring Analog Signals
The settings and parameters for monitoring analog signals are described in the following sections.
T-REF
Position reference speed Speed reference
V-REF
Speed Position Torque
Active gain reference
conversion amplifier error
Position loop
PULS
SIGN + Error + + + +
Electric Speed Current
gear counter Kp loop loop M Load
− −
(U/V/W)
External encoder speed
1
+ − Motor rotational CN2
Electric External
speed
gear
Speed
ENC
ENC
Error conversion
counter
+ 1
Error Motor - load Speed
Position Error Electric CN31
counter position error conversion
− gear
Positioning
completed
Completion of position
reference completed
The following signals can be monitored by selecting functions of parameters Pn006 and Pn007.
Pn006 is used for analog monitor 1 and Pn007 is used for analog monitor 2.
Description
Parameter
Monitor Signal Measurement Gain Remarks
n.00 Motor speed 1 V/1000 min-1 * Pn007 Factory Setting
n.01 Speed reference 1 V/1000 min-1 * −
n.02 Torque reference 1 V/100% rated torque Pn006 Factory Setting
n.03 Position error 0.05 V/reference unit 0 V at speed/torque control
0.05 V/encoder pulse Position error after electronic
n.04 Position amplifier error unit gear conversion
n.05 Position reference speed 1 V/1000 min-1 * −
n.06 Reserved − −
Pn006 n.07 Motor-load position error 0.01 V/reference unit −
Pn007
Positioning completed:
5V
n.08 Positioning completed −
Positioning not com-
pleted: 0 V
n.09 Speed feedforward 1 V/1000 min-1 * −
n.0A Torque feedforward 1 V/100% rated torque −
1 st gain: 1 V
n.0B Active gain −
2 nd gain: 2 V
Completed: 5 V
n.0C Completion of position reference −
Not completed: 0 V
6-6
6.1 Adjustments and Basic Adjustment Procedure
Description
Parameter
Monitor Signal Measurement Gain Remarks
Pn006
Pn007
n.0D External encoder speed 1 V/1000 min-1 Value at motor shaft
∗ When using an SGMCS direct-drive servomotor, the motor speed will be automatically set to 1 V/100 min-1.
Analog monitor 1 output voltage = (-1) × Signal selection × Multiplier + Offset voltage [V]
(Pn006=n.00)غغ (Pn552) (Pn550)
Analog monitor 2 output voltage = (-1) × Signal selection × Multiplier + Offset voltage [V]
(Pn007=n.00)غغ (Pn553) (Pn551)
JZSP-CA01-E
Measuring Adjustments
Black White Probe
Black Black
White Probe GND Measuring
Measuring Instrument*
CN5 Red Red Probe
Black
Probe GND 6
∗Measuring instrument is not included.
6-7
6 Adjustments
6.1.4 Safety Precautions on Adjustment of Servo Gains
<Example>
Analog monitor output at n.00 (motor speed setting)
-6 V -6 V
-8 V
-10 VCRRTQZ
CAUTION
• If adjusting the servo gains, observe the following precautions.
• Do not touch the rotating section of the motor while power is being supplied to the motor.
• Before starting the servomotor, make sure that the emergency-stop circuit works correctly.
• Make sure that a trial run has been performed without any trouble.
• Install a safety brake on the machine.
Yaskawa recommends that the following protective functions of the SERVOPACK are set to the correct set-
tings before starting to adjust the servo gains.
For the optimum setting, the servomotor will be stopped after the error occurs if the servomotor performs
unpredictably after receiving a reference.
The position error is the difference between the position reference and the actual position. The position error
can be calculated from the position loop gain and the motor speed with the following equation.
Motor Speed [min-1] Encoder Resolution*
Position Error =
60 Pn102 (1/s)
6-8
6.1 Adjustments and Basic Adjustment Procedure
If the servomotor’s maximum number of rotations is 6000 min-1 and Pn102 equals 40 with an encoder resolu-
tion of 20-bit (1048576), the setting of Pn520 is calculated as shown with the following equation.
6000 1048576
Pn520 = × ×2
60 40
= 2621440 × 2
If the acceleration/deceleration of the position reference exceeds the capacity of the servomotor, the servomo-
tor cannot perform at the requested speed, and the allowable level for position error will be increased as not to
satisfy these equations. If so, lower the level of the acceleration/deceleration for the position reference so that
the servomotor can perform at the requested speed or raise the allowable level of the position errors.
Related Parameter
Excessive Position Error Alarm Level Position
Classification
Setting Range Setting Unit Factory Setting When Enabled
Pn520
1 to 1073741823
1 reference unit 5242880 Immediately Setup
(230-1)
Related Alarm
Alarm
Alarm Name Alarm Contents
Display
Position Error Pulse
A.d00 Position error pulses exceeded parameter Pn520.
Overflow
6-9
6 Adjustments
6.1.4 Safety Precautions on Adjustment of Servo Gains
Related Parameters
Related Alarm
Alarm
Alarm Name Description
Display
Position Error Pulse
Occurs if the /S_ON signal is turned ON when the number of position error
A.d01 Overflow Alarm at Servo
pulses is greater than the set value of Pn526.
ON
After a position error pulse has been input, Pn529 limits the speed if the
Position Error Pulse /S_ON signal is turned ON. If Pn529 limits the speed in such a state, this
A.d02 Overflow Alarm by alarm occurs when reference pulses are input and the number of position
Speed Limit at Servo ON error pulses exceeds the value set for parameter Pn520 (Excessive Position
Error Alarm Level).
When an alarm occurs, refer to 10 Troubleshooting and take the corrective actions.
6-10
6.2 Tuning-less Function
CAUTION
• The tuning-less function is enabled in the factory settings. A sound may be heard for a moment when the
servo is turned ON for the first time after the SERVOPACK is mounted to the machine. This sound does
not indicate any problems; it means that the automatic notch filter was set. The sound will not be heard
from the next time the servo is turned ON. For details on the automatic notch filter, refer to (3) Automati-
cally Setting the Notch Filter on the next page.
• Set the mode to 2 in Fn200 if a 13-bit encoder is used with the load moment of inertia ratio set to x10 or
higher.
• The servomotor may vibrate if the load moment of inertia ratio exceeds the allowable moment of inertia of
the servomotor.
If vibration occurs, set the mode to 2 in Fn200 or lower the adjustment level.
6-11
6 Adjustments
6.2.1 Tuning-less Function
Set this function to Not Auto Setting only if you do not change the notch filter setting before executing tuning-
less function.
6-12
6.2 Tuning-less Function
Adjustments
6-13
6 Adjustments
6.2.2 Tuning-less Levels Setting (Fn200) Procedure
CAUTION
To ensure safety, always implement the tuning-less function in a state where an emergency stop is possible.
Operate the tuning-less function from the panel operator, digital operator (optional), or SigmaWin+.
For the basic operation of the digital operator, refer to Σ-V series User’s Manual, Operation of Digital Opera-
tor (SIEP S800000 55).
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧜㧤㧜㧦㧼㨛㨘㨑ޓ㧰㨑㨠㨑㨏㨠 utility function mode.
1 㧲㨚㧞㧜㧜㧦㨀㨡㨚㨑㧸㨢㨘ޓ㧿㨑㨠
㧲㨚㧞㧜㧝㧦㧭㧭㨀 Use the or Key to move through the list,
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧙㧭㧭㨀 select Fn200.
Press the Key to display the tuning-less mode
setting screen.
Notes:
• If the display does not switch and NO-OP is dis-
played, the write prohibited setting is set in Fn010.
Change the setting in Fn010 and press the key
㧾㨁㧺 ̆㨀㨡㨚㨑㧸㨢㨘㧿㨑㨠̆
again after enabling writing.
2 ޓ㧹㨛㨐㨑㧩 • If the response waveform causes overshooting or if
the load moment of inertia exceeds the allowable
level (i.e., outside the scope of product guarantee),
press the Key and change the mode setting to
2.
• If a high-frequency noise is heard, press the
Key and change to the mode setting to 0.
• The tuning mode can be also changed in Pn170.3.
㧾㨁㧺 ̆㨀㨡㨚㨑㧸㨢㨘㧿㨑㨠̆
3
Press the Key to display the tuning level setting
ޓ㧸㨑㨢㨑㨘㧩㧠
screen.
㧰㨛㨚㨑 ̆㨀㨡㨚㨑㧸㨢㨘㧿㨑㨠̆
5
Press the Key. "Done" will blink and the settings
ޓ㧸㨑㨢㨑㨘㧩㧠
will be saved in EEPROM.
6-14
6.2 Tuning-less Function
6
㧲㨚㧜㧟㧜
Press the Key to complete the tuning-less opera-
㧲㨚㧞㧜㧜
㧲㨚㧞㧜㧝 tion. The screen in step 1 will appear again.
㧲㨚㧞㧜㧞
Note: If the gain level is changed, the automatically set notch filter will be canceled. If vibration occurs, however, the
notch filter will be set again.
7
Press the DATA/SHIFT Key for approximately one 6
second. "Fn200" is displayed again.
MODE/SET DATA/
Resonance Sound
Take one of the following actions to correct the problem.
6-15
6 Adjustments
6.2.2 Tuning-less Levels Setting (Fn200) Procedure
• Increase the setting of the tuning load level or reduce the setting of the tuning adjustment level.
• Increase the setting of Pn170.3 or reduce the setting of Pn170.2.
(5) Parameters Disabled by Tuning-less Function
When the tuning-less function is enabled in the factory settings, the setting of these parameters are not avail-
able: Pn100, Pn101, Pn102, Pn103, Pn104, Pn105, Pn106, Pn160, Pn139, and Pn408. These gain-related
parameters, however, may become effective depending on the executing conditions of the functions specified
in the following table. If EasyFFT is executed when the tuning-less function is enabled, the settings in Pn100,
Pn104, Pn101, Pn105, Pn102, Pn106, and Pn103, as well as the manual gain switch setting, will be enabled,
but the settings in Pn408.3, Pn160.0, and Pn139.0 will be not enabled.
Note: {: Available
×: Not available
(6) Tuning-less Function by SERVOPACK Software Version
When using a direct-drive servomotor, two types of tuning-less functions with differing responsiveness are
available and have different versions of the SERVOPACK software: Tuning-less Type 1 with version 000A or
earlier and Type 2 with version 000B or later.
With SERVOPACK software 000B or later for Type 2, the level of noise produced is lower than that of SER-
VOPACK software 000A or earlier for Type 1. Tuning-less Type 2 is enabled by default. When compatibility
with SERVOPACK software 000A or earlier is required, select Tuning-less Type 1 (Pn14F.1 = 0).
Software Version* Tuning-less Type Meaning
000A or earlier Tuning-less type 1 −
000B or later Tuning-less type 2 The level of noise produced is lower than that of Type 1.
∗ The software version number of your SERVOPACK can be checked with Fn012.
6-16
6.3 Advanced Autotuning (Fn201)
• Advanced autotuning starts adjustments based on the set speed loop gain (Pn100).
Therefore, precise adjustments cannot be made if there is vibration when starting
adjustments. In this case, make adjustments after setting a fully stable gain using
one-parameter tuning (Fn203).
• Before performing advanced autotuning with the tuning-less function enabled (Pn170
=1: Factory setting), always set Jcalc to ON to calculate the load moment of
inertia. The tuning-less function will automatically be disabled, and the gain will be set
by advanced autotuning.
With Jcalc set to OFF so the load moment of inertia is not calculated, "Error" will be
displayed on the panel operator, and advanced autotuning will not be performed.
• If the operation conditions, such as the machine-load or drive system, are changed
after advanced autotuning, then change the related parameters to disable any values
that were adjusted before performing advanced autotuning once again. If advanced
autotuning is performed without changing the parameters, machine vibration may
occur, resulting in damage to the machine.
Pn00B.0=1 (Displays all parameters.)
Pn140.0=0 (Does not use model following control.)
Pn160.0=0 (Does not use anti-resonance control.)
Pn408=n.000 (Does not use friction compensation, 1st notch filter, or 2nd notch fil-
ter.)
Rated motor
Movement speed × 2/3
Speed
t: time
Movem
Reference distanc ent Rated motor
e
speed × 2/3
Response
6
Rated motor
torque
* Execute advanced autotuning Approx. 100%
after using a JOG operation to
t: time
move the position to one where a
Rated motor
SERVOPACK suitable of movement range is ensured. torque
Approx. 100% Automatically operation
6-17
6 Adjustments
6.3.1 Advanced Autotuning
• Anti-resonance control
• Vibration suppression (Mode = 2 or 3)
Refer to 6.3.3 Related Parameters for parameters used for adjustments.
CAUTION
• Because advanced autotuning adjusts the SERVOPACK during automatic operation, vibration or over-
shooting may occur. To ensure safety, perform advanced autotuning in a state where the SERVOPACK
can come to an emergency stop at any time.
a) A message (NO-OP) indicating that no operations are possible will be displayed, if all of the following
conditions are not met.
• The main circuit power supply must be ON.
• The servo ON (/S_ON) signal must be OFF.
• The forward run prohibited (P-OT) and the reverse run prohibited (N-OT) signals must not be in an over-
travel state.
• The control must not be set to torque control.
• Automatic gain switching must be disabled.
• Gain setting 2 must not be selected.
• Test without motor function must not be enabled. (Pn00C.0 = 0)
• All alarms and warning must be cleared.
• The hardwire baseblock (HWBB) must be off.
b) Observe the following condition to ensure operation.
• The write prohibited setting (Fn010) must not be set.
Note: If advanced autotuning is started while the SERVOPACK is in speed control, the mode will change to position con-
trol automatically to perform advanced autotuning. The mode will return to speed control after completing the
adjustment. To perform advanced autotuning in speed control, set the mode to 1. (Mode = 1)
Refer to 6.4 Advanced Autotuning by Reference (Fn202) and 6.5 One-parameter Tuning (Fn203) for details.
Refer to 6.4 Advanced Autotuning by Reference (Fn202) and 6.5 One-parameter Tuning (Fn203) for details.
6-18
6.3 Advanced Autotuning (Fn201)
Change only the overshoot detection level (Pn561) to finely adjust the without changing the positioning com-
pleted width (Pn522). Because Pn561 is set by default to 100%, the allowable amount of overshooting is the
same amount as that for the positioning completed width.
When Pn561 is set to 0%, the amount of overshooting can be adjusted to prevent any overshooting in the posi-
tioning completed width. If the setting of Pn561 is changed, however, the positioning time may be extended.
∗ The software version number of your SERVOPACK can be checked with Fn012.
• Parameter Added from SERVOPACK’s Software Version 0008 or Later
Parameter Function When Enabled Classification
n.0 Model following control type 1
Pn14F After restart Tuning
n.1 Model following control type 2 [Factory setting]
6-19
6 Adjustments
6.3.2 Advanced Autotuning Procedure
∗ The software version number of your SERVOPACK can be checked with Fn012.
Advanced autotuning is performed from the Digital Operator (option) or SigmaWin+. The function cannot be
performed from the Panel Operator.
Refer to the Σ-V series User’s Manual, Operation of Digital Operator (SIEP S800000 55) for basic key oper-
ations of the Digital Operator.
CAUTION
• When using the SERVOPACK with Jcalc = OFF (load moment of inertia is not calculated), be sure to set a
suitable value for the moment of inertia ratio (Pn103). If the setting greatly differs from the actual moment
of inertia ratio, normal control of the SERVOPACK may not be possible, and vibration may result.
㧮㧮 ̆ޓ㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧞㧜㧜㧦㨀㨡㨚㨑㧸㨢㨘ޓ㧿㨑㨠 utility function mode.
1 㧲㨚㧞㧜㧝㧦㧭㧭㨀
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 Use the or Key to move through the list,
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 select Fn201.
Status Display Press the Key to display the initial setting screen
㧮㧮 㧭㨐㨢㨍㨚㨏㨑㨐ޓ㧭㨀 for advanced autotuning.
2 ޓ㧶㨏㨍㨘㨏㧩㧻㧺
Note: If the display does not switch and NO-OP is
ޓ㧹 㨛 㨐 㨑㧩㧞ޓ㨀㨥㨜㨑㧩㧞
ޓ㧿㨠㨞㨛㨗㨑㧩㧗㧜㧜㧤㧜㧜㧜㧜㧜 displayed, refer to 6.3.1 (1) Before Performing
ޓޓޓޓޓޓ㧔㧜㧜㧜㧟㧚㧜㧕㨞㨑㨢 Advanced Autotuning.
㧮㧮 㧭㨐㨢㨍㨚㨏㨑㨐ޓ㧭㨀
3
ޓ㧶㨏㨍㨘㨏㧩㧻㧺
Press the , or Key and set the items in
ޓ㧹 㨛 㨐 㨑㧩㧞ޓ㨀㨥㨜㨑㧩㧞
ޓ㧿㨠㨞㨛㨗㨑㧩㧗㧜㧜㧤㧜㧜㧜㧜㧜 steps 3-1 to 3-4.
ޓޓޓޓޓޓ㧔㧜㧜㧜㧟㧚㧜㧕㨞㨑㨢
6-20
6.3 Advanced Autotuning (Fn201)
4
㧼㨚㧝㧜㧟㧩㧜㧜㧜㧜㧜
Press the Key. The advanced autotuning execu-
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜 tion screen will be displayed.
㧼㨚㧝㧜㧞㧩㧜㧜㧠㧜㧜
R U N 㧭 㨐㨢㨍㨚㨏㨑㨐 㧭㨀 Press the Key. The servo will be ON and the dis-
5
㧼㨚㧝㧜㧟㧩㧜㧜㧜㧜㧜 play will change from "BB" to "RUN."
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜 Note: If the mode is set to 2 or 3, the "Pn102" display
㧼㨚㧝 㧠 㧝㧩㧜㧜㧡㧜㧜 will change to the "Pn141.
Calculates the moment of inertia.
Press the Key if a positive (+) value is set in
STROKE (travel distance), or press the Key if a
negative (-) value is set. Calculation of the moment of
inertia ratio will start. While the moment of inertia is
being calculated, the set value for Pn103 will blink.
When the calculation has been completed, the set
R U N 㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀
㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜 value will stop blinking and the calculated moment of
inertia ratio will be displayed. The servo will remain
Adjustments
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜 ON, but the auto run operation will enter HOLD sta-
6 㧼㨚㧝㧠㧝㧩㧜㧜㧡㧜㧜
tus.
Display example: Notes:
After the moment of inertia is • The wrong key for the set travel direction is
calculated. pressed, the calculation will not start.
• If the moment of inertia is not calculated, the set
value for Pn103 will be displayed but not blink. 6
• If "NO-OP" or "Error" are displayed, press the
Key to cancel the function. Refer to (2) Fail-
ure in Operation and take a corrective action to
enable operation.
6-21
6 Adjustments
6.3.2 Advanced Autotuning Procedure
㧰㧻㧺㧱 㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀 Press the Key. The values adjusted will be writ-
㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜 ten to the SERVOPACK, "DONE" will blink for two
10 㧼㨚㧝㧜㧜㧩㧜㧝㧜㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧜㧢㧟㧢
seconds, and "ADJ" will be displayed again.
㧼㨚㧝㧠㧝㧩㧜㧝㧡㧜㧜 Note: Not to save the values, press the Key.
㧮㧮 ̆ޓ㧲㨁㧺㧯㨀㧵㧻㧺̆
11
㧲㨚㧞㧜㧜㧦㨀㨡㨚㨑㧸㨢㨘ޓ㧿㨑㨠 Press the Key to complete the advanced autotun-
㧲㨚㧞㧜㧝㧦㧭㧭㨀
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 ing operation. The screen in step 1 will appear again.
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚
12 To enable the change in the setting, turn the power OFF and ON again.
6-22
6.3 Advanced Autotuning (Fn201)
If "Errors" is shown
Error Probable Cause Corrective Actions
• Increase the set value for Pn522.
• Change the mode from 2 to 3.
The gain adjustment was Machine vibration is occurring or the posi-
not successfully tioning completed signal (/COIN) is turning • If machine vibration occurs, suppress the
completed. ON and OFF. vibration with the anti-resonance control
adjustment function and the vibration
suppression function.
The moment of inertia • Turn OFF the tuning-less function.
Jcalc was set to OFF, so the moment of
cannot be calculated
inertia was not calculated and the tuning- • Set Jcalc to ON, so the moment of inertia
when the tuning-less
less function was activated. will be calculated.
function was activated.
An error occurred during
the calculation of the Refer to the following table Errors during Calculation of Moment of Inertia.
moment of inertia.
The travel distance is set to approximately
Increase the travel distance. It is recom-
Travel distance setting 0.5 rotation (0.05 rotation for SGMCS ser-
mended to set the number of motor rota-
error vomotor) or less, which is less than the min-
tions to around 3.
imum adjustable travel distance.
The positioning
completed signal (/COIN)
did not turn ON within The positioning completed width is too nar-
Increase the set value for Pn522. If P con-
approximately 10 seconds row or the proportional control (P control)
trol is used, turn OFF the /P-CON signal.
after positioning is being used.
adjustment was
completed.
Error
Cause Corrective Action
Display
The SERVOPACK started calculating the • Increase the speed loop gain (Pn100).
Err1 moment of inertia, but the calculation was not
• Increase the STROKE (travel distance).
completed.
Set the calculation value based on the machine specifi-
The moment of inertia fluctuated greatly and
Err2 cations in Pn103 and execute the calculation with the
did not converge within 10 tries.
Jcalc set to OFF.
Double the calculation starting level of the moment of
Err3 Low-frequency vibration was detected.
inertia (Pn324).
• Increase the torque limit value. Adjustments
Err4 The torque limit was reached. • Double the calculation starting level of the moment
of inertia (Pn324).
While calculating the moment of inertia, the
Operate the SERVOPACK with PI control while calcu-
Err5 speed control was set to proportional control
lating the moment of inertia.
with P-CON input.
6-23
6 Adjustments
6.3.2 Advanced Autotuning Procedure
Set this function to Not Auto Setting only if you do not change the notch filter setting before executing
advanced autotuning.
Usually, set this function to Auto Setting. (The anti-resonance control is factory-set to Auto Setting.)
When this function is set to Auto Setting, vibration will be automatically detected during advanced autotuning
and anti-resonance control will be automatically adjusted and set.
Parameter Function When Enabled Classification
Does not use the anti-resonance control automati-
n.0
cally.
Pn160 After restart Tuning
Uses the anti-resonance control automatically.
n.1
[Factory setting]
Vibration Suppression
The vibration suppression function suppresses transitional vibration at frequency as low as 1 to 100 Hz that is
generated mainly when positioning if the machine stand vibrates.
Usually, set this function to Auto Setting. (The vibration suppression function is factory-set to Auto Setting.)
When this function is set to Auto Setting, vibration will be automatically detected during advanced autotuning
and model following control with vibration suppression will be automatically adjusted and set.
Set this function to Not Auto Setting only if you do not change the setting for model following control with
vibration suppression before executing advanced autotuning.
Note: This function uses model following control. Therefore, the function can be executed only if the mode is set to 2 or 3.
• Related Parameters
Parameter Function When Enabled Classification
Does not use the vibration suppression function auto-
n.0
matically.
Pn140 Immediately Tuning
Uses the vibration suppression function automati-
n.1
cally. [Factory setting]
6-24
6.3 Advanced Autotuning (Fn201)
Friction Compensation
This function compensates for changes in the following conditions.
• Changes in the viscous resistance of the lubricant, such as the grease, on the sliding parts of the machine
• Changes in the load resistance resulting from fluctuations in the machine assembly
• Secular changes in the load resistance
Conditions to which friction compensation is applicable depend on the mode. The friction compensation set-
ting in Pn408.3 applies when the mode is 1.
Mode
Friction Mode = 1 Mode = 2 Mode = 3
Compensation
Selecting
n.0
Adjusted without the friction Adjusted with the friction Adjusted with the friction
[Factory compensation function. compensation function compensation function
Pn408 setting]
Adjusted with the friction Adjusted with the friction Adjusted with the friction
n.1
compensation function compensation function compensation function.
Feedforward
• Model following control is used to make optimum feedforward settings in the servo.
Therefore, model following control is not used together with either the speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input. An improper speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input may result in overshooting.
If Pn140 is set to the factory setting and the mode setting is changed to 2 or 3, the feedforward reference
(Pn109), speed feedforward (V-REF) input, and torque feedforward (T-REF) input will become unavailable.
The following settings are required if model following control is used together with the speed feedforward (V-
REF) input and torque feedforward (T-REF) input.
Refer to 6.9.2 Torque Feedforward and 6.9.3 Speed Feedforward for details.
Adjustments
6-25
6 Adjustments
6.3.3 Related Parameters
Parameter Name
Pn100 Speed Loop Gain
Pn101 Speed Loop Integral Time Constant
Pn102 Position Loop Gain
Pn121 Friction Compensation Gain
Pn123 Friction Compensation Coefficient
Pn124 Friction Compensation Frequency Correction
Pn125 Friction Compensation Gain Correction
Pn141 Model Following Control Gain
Pn143 Model Following Control Bias (Forward Direction)
Pn144 Model Following Control Bias (Reverse Direction)
Pn145 Vibration Suppression 1 Frequency A
Pn146 Vibration Suppression 1 Frequency B
Pn147 Model Following Control Speed Feedforward Compensation
Pn161 Anti-Resonance Frequency
Pn163 Anti-Resonance Damping Gain
Pn401 Torque Reference Filter Time Constant
Pn408 Notch Filter Selection/Friction Compensation Selection
Pn409 1st Notch Filter Frequency
Pn40A 1st Notch Filter Q Value
Pn40C 2nd Notch Filter Frequency
Pn40D 2nd Notch Filter Q Value
6-26
6.4 Advanced Autotuning by Reference (Fn202)
• Advanced autotuning by reference starts adjustments based on the set speed loop
gain (Pn100). Therefore, precise adjustments cannot be made if there is vibration
when starting adjustments. In this case, make adjustments after setting a fully stable
gain using one-parameter tuning (Fn203).
Advanced autotuning by reference is performed generally to fine-tune the SERVOPACK after advanced auto-
tuning of the SERVOPACK has been performed.
If the moment of inertia ratio is set correctly is Pn103, advanced autotuning by reference can be performed
without performing advanced autotuning.
Movement
Speed
Reference Movem
Reference ent dis
tance
Response
Host Controller
SERVOPACK
CAUTION
Adjustments
• Because advanced autotuning by reference adjusts the SERVOPACK during automatic operation, vibra-
tion or overshooting may occur. To ensure safety, perform advanced autotuning by reference in a state
where the SERVOPACK can come to an emergency stop at any time.
• Be sure to set a suitable value for the moment of inertia ratio (Pn103) using advanced autotuning before
advanced autotuning by reference is performed. If the setting greatly differs from the actual moment of 6
inertia ratio, normal control of the SERVOPACK may not be possible, and vibration may result.
6-27
6 Adjustments
6.4.1 Advanced Autotuning by Reference
a) A message (NO-OP) indicating that no operations are possible will be displayed, if all of the following
conditions are not met.
• The main circuit power supply must be ON.
• The servo ON (/S_ON) signal must be OFF.
• The forward run prohibited (P-OT) and the reverse run prohibited (N-OT) signal must not be in an over-
travel state.
• The position control must be selected when the servo ON (/S_ON) signal is ON.
• The control must not be set to torque control.
• The tuning-less function must be disabled.
• Automatic gain switching must be disabled.
• Gain setting 2 must not be selected.
• Test without motor function must not be enabled. (Pn00C.0 = 0)
• All alarms and warning must be cleared.
• The hardwire baseblock (HWBB) must be off.
b) Observe the following condition to ensure operation.
• The write prohibited setting (Fn010) must not be set.
(2) When Advanced Autotuning by reference Cannot be Adjusted
Advanced autotuning by reference may not be performed normally under the following conditions. If the
result of autotuning is not satisfactory, perform one-parameter tuning. Refer to 6.5 One-parameter Tuning
(Fn203) for details.
• The travel distance in response to references from the host controller must be the same as or larger than the
set positioning completed width (Pn522).
• The motor speed in response to references from the host controller must be the same as or larger than the set
rotation detection level (Pn502).
• The stopping time, i.e., the period while the positioning completed /COIN signal is OFF, is 10 ms or longer.
• The rigidity of the load is low and vibration occurs when positioning is performed.
• The position integration function is used.
• P control operation (proportional control) is performed.
• The mode switch is used.
• The positioning completed width is to small.
6-28
6.4 Advanced Autotuning by Reference (Fn202)
Change only the overshoot detection level (Pn561) to finely adjust the without changing the positioning com-
pleted width (Pn522). Because Pn561 is set by default to 100%, the allowable amount of overshooting is the
same amount as that for the positioning completed width.
When Pn561 is set to 0%, the amount of overshooting can be adjusted without any overshooting in the posi-
tioning completed width. If the setting of Pn561 is changed, however, the positioning time may be extended.
∗ The software version number of your SERVOPACK can be checked with Fn012.
• Parameter Added from SERVOPACK’s Software Version 0008 or Later
Parameter Function When Enabled Classification
n.0 Model following control type 1
Pn14F After restart Tuning
n.1 Model following control type 2 [Factory setting]
6-29
6 Adjustments
6.4.2 Advanced Autotuning by Reference Procedure
Advanced autotuning by reference is performed from the Digital Operator (option) or SigmaWin+. The func-
tion cannot be performed from the Panel Operator.
Refer to the Σ-V series User’s Manual, Operation of Digital Operator (SIEP S800000 55) for basic key oper-
ations of the Digital Operator.
㧮㧮 ̆ޓ㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧞㧜㧝㧦㧭㧭㨀 utility function mode.
1 㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 Use the or Key to move through the list,
㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜 select Fn202.
Status Display Press the Key to display the initial setting screen
㧮㧮 㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀 for advanced autotuning by reference.
2 Note: If the display does not switch and NO-OP is
ޓ㧹 㨛 㨐 㨑㧩㧟ޓ㨀㨥㨜㨑㧩㧞
displayed, refer to 6.4.1 (1) Before Performing
Advanced Autotuning by Reference.
㧮㧮 㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀
Mode Selection
Select the mode.
3-1 Mode = 1: Makes adjustments considering responsiveness and stability. (Standard level)
Mode = 2: Makes adjustments for positioning. [Factory setting]
Mode = 3: Makes adjustments for positioning, giving priority to overshooting suppression.
Type Selection
Select the type according to the machine element to be driven.
If there is noise or the gain does not increase, better results may be obtained by changing the rigid type.
3-2
Type = 1: For belt drive mechanisms.
Type = 2: For ball screw drive mechanisms [Factory setting].
Type = 3: For rigid systems, such as a gear.
㧮㧮 㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀 Press the Key. The advanced autotuning execu-
4
㧼㨚㧝㧜㧟㧩㧜㧜㧜㧜㧜 tion screen will be displayed.
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜 Note: If the mode is set to 2 or 3, the "Pn102" display
㧼㨚㧝㧜㧞㧩㧜㧜㧠㧜㧜 will change to the "Pn141".
㧭㧰㧶 㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀
㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜 Input an external /S-ON signal, and then input a refer-
5 㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜
ence from the host controller.
㧼㨚㧝㧠㧝㧩㧜㧜㧡㧜㧜
㧱㧺㧰 㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀
㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜
When the adjustment has been completed normally,
7 㧼㨚㧝㧜㧜㧩㧜㧝㧜㧜㧜 "END" will blink for two seconds and "ADJ" will be
㧼㨚㧝㧜㧝㧩㧜㧜㧜㧢㧟㧢 displayed on the status display.
㧼㨚㧝㧠㧝㧩㧜㧝㧡㧜㧜
6-30
6.4 Advanced Autotuning by Reference (Fn202)
㧮㧮 ̆ޓ㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧝㧦㧭㧭㨀 Press the Key to complete the advanced autotun-
9 㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 ing by reference operation. The screen in step 1 will
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 appear again.
㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜
10 To enable the change in the setting, turn OFF the power and ON again.
If "Error" is shown
Error Probable Cause Corrective Actions
• Increase the set value for Pn522.
• Change the mode from 2 to 3.
The gain adjustment Machine vibration is occurring or the posi-
was not successfully tioning completed signal (/COIN) is turning • If machine vibration occurs, suppress the
completed. ON and OFF. vibration with the anti-resonance control
adjustment function and the vibration sup-
pression function.
The positioning
completed signal
(/COIN) did not turn ON The positioning completed width is too nar-
Increase the set value for Pn522. If P control
within approximately 10 row or the proportional control (P control) is
is used, turn OFF the /P-CON signal.
seconds after being used.
positioning adjustment
was completed.
Adjustments
6-31
6 Adjustments
6.4.2 Advanced Autotuning by Reference Procedure
Set this function to Not Auto Setting only if you do not change the notch filter setting before executing
advanced autotuning by reference.
Usually, set this function to Auto Setting. (The anti-resonance control is factory-set to Auto Setting.)
When this function is set to Auto Setting, vibration will be automatically detected during advanced autotuning
by reference and anti-resonance control will be automatically adjusted and set.
Parameter Function When Enabled Classification
Does not use the anti-resonance control automati-
n.0
cally.
Pn160 After restart Tuning
Uses the anti-resonance control automatically.
n.1
[Factory setting]
Vibration Suppression
The vibration suppression function suppresses transitional vibration at frequency as low as 1 to 100 Hz that is
generated mainly when positioning if the machine stand vibrates.
Usually, set this function to Auto Setting. (The vibration suppression function is factory-set to Auto Setting.)
When this function is set to Auto Setting, vibration will be automatically detected during advanced autotuning
by reference and model following control with vibration suppression will be automatically adjusted and set.
Set this function to Not Auto Setting only if you do not change the setting for model following control with
vibration suppression before executing advanced autotuning by reference.
Note: This function uses model following control. Therefore, the function can be executed only if the mode is set to 2 or 3.
Related Parameters
6-32
6.4 Advanced Autotuning by Reference (Fn202)
Friction Compensation
This function compensates for changes in the following conditions.
• Changes in the viscous resistance of the lubricant, such as the grease, on the sliding parts of the machine
• Changes in the load resistance resulting from fluctuations in the machine assembly
• Secular changes in the load resistance
Conditions to which friction compensation is applicable depend on the mode. The friction compensation set-
ting in Pn408.3 applies when the mode is 1.
Mode
Friction Mode = 1 Mode = 2 Mode = 3
Compensation
Selecting
n.0
Adjusted without the friction Adjusted with the friction Adjusted with the friction
[Factory
compensation function. compensation function. compensation function.
Pn408 setting]
Adjusted with the friction Adjusted with the friction Adjusted with the friction
n.1
compensation function. compensation function. compensation function.
Feedforward
• Model following control is used to make optimum feedforward settings in the servo.
Therefore, model following control is not used together with either the speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input. An improper speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input may result in overshooting.
If Pn140 is set to the factory setting and the mode setting is changed to 2 or 3, the feedforward reference
(Pn109), speed feedforward (V-REF) input, and torque feedforward (T-REF) input will become unavailable.
The following settings are required if model following control is used together with the speed feedforward (V-
REF) input and torque feedforward (T-REF) input.
Refer to 6.9.2 Torque Feedforward and 6.9.3 Speed Feedforward for details.
Adjustments
6-33
6 Adjustments
6.4.3 Related Parameters
Parameter Name
Pn100 Speed Loop Gain
Pn101 Speed Loop Integral Time Constant
Pn102 Position Loop Gain
Pn121 Friction Compensation Gain
Pn123 Friction Compensation Coefficient
Pn124 Friction Compensation Frequency Correction
Pn125 Friction Compensation Gain Correction
Pn141 Model Following Control Gain
Pn143 Model Following Control Bias (Forward Direction)
Pn144 Model Following Control Bias (Reverse Direction)
Pn145 Vibration Suppression 1 Frequency A
Pn146 Vibration Suppression 1 Frequency B
Pn147 Model Following Control Speed Feedforward Compensation
Pn161 Anti-Resonance Frequency
Pn163 Anti-Resonance Damping Gain
Pn401 Torque Reference Filter Time Constant
Pn408 Notch Filter Selection/Friction Compensation Selection
Pn409 1st Notch Filter Frequency
Pn40A 1st Notch Filter Q Value
Pn40C 2nd Notch Filter Frequency
Pn40D 2nd Notch Filter Q Value
6-34
6.5 One-parameter Tuning (Fn203)
One-parameter tuning enables automatically setting related servo gain settings to balanced conditions by
adjusting one or two autotuning levels.
Perform one-parameter tuning if satisfactory responsiveness is not obtained with advanced autotuning or
advanced autotuning by reference.
To fine-tune each servo gain after one-parameter tuning, refer to 6.8 Additional Adjustment Function.
CAUTION
• Vibration or overshooting may occur during adjustment. To ensure safety, perform one-parameter tuning in
a state where the SERVOPACK can come to an emergency stop at any time.
• Be sure to set a suitable value for the moment of inertia ratio (Pn103) using advanced autotuning before
one-parameter tuning is performed. If the setting greatly differs from the actual moment of inertia ratio, nor-
mal control of the SERVOPACK may not be possible, and vibration may result.
Adjustments
6-35
6 Adjustments
6.5.1 One-parameter Tuning
a) A message (NO-OP) indicating that no operations are possible will be displayed, if all of the following
conditions are not met.
• The tuning-less function must not be enabled.
• Test without motor function must not be enabled. (Pn00C.0 = 0)
b) Observe the following condition to ensure operation.
• The write prohibited setting (Fn010) must not be set.
• The tuning mode must be set to 0 or 1 in speed control.
(2) Usage Restrictions
With this function, the following restrictions are applied in accordance with the version number of the SER-
VOPACK software version and the encoder resolution being used.
∗ The software version number of your SERVOPACK can be checked with Fn012.
• Parameter Added from SERVOPACK’s Software Version 0008 or Later
Parameter Function When Enabled Classification
n.0 Model following control type 1
Pn14F After restart Tuning
n.1 Model following control type 2 [Factory setting]
6-36
6.5 One-parameter Tuning (Fn203)
Operation procedures will vary in accordance with the tuning mode being used.
• When the tuning mode is set to 0 with priority given to stability or when the tuning mode is set to 1 with pri-
ority given to responsiveness, refer to (1) Setting the Tuning Mode to 0 or 1.
• When the tuning mode is set to 2 or 3 for adjustments in positioning, refer to (2) Setting the Tuning Mode to
2 or 3.
Refer to the Σ-V series User’s Manual, Operation of Digital Operator (SIEP S800000 55) for basic key oper-
ations of the Digital Operator.
㧾㨁㧺̆ޓ ޓ㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 utility function mode.
1 㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚
㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜 Use the or Key to move through the list,
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜 select Fn203.
Press the Key to display the moment of inertia
Status Display ratio set in Pn103 at present. Select the digit with the
㧮㧮 ̆ 㧻 㨚 㨑 㧼 㨞 㨙 㨀 㨡 㨚̆ or Key, change the set value with the
2 㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜
or Key.
Note: If the display does not switch and NO-OP is
displayed, refer to 6.5.1 (1) Before Performing
One-parameter Tuning.
㧮㧮 ̆ 㧻 㨚 㨑 㧼 㨞 㨙 㨀 㨡 㨚̆
㧿㨑㨠㨠㨕㨚㨓
3 Press the Key to display the initial setting screen
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧞 for one-parameter tuning.
㨀㨥㨜㨑 㧩 㧞
㧮㧮 ̆ 㧻 㨚 㨑 㧼 㨞 㨙 㨀 㨡 㨚̆
4
㧿㨑㨠㨠㨕㨚㨓
Press the , or Key and set the items in
steps 4-1 and 4-2.
Adjustments
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧞
㨀㨥㨜㨑 㧩 㧞
Tuning Mode
Select the tuning Mode. Select the tuning mode 0 or 1.
Tuning Mode = 0: Makes adjustments giving priority to stability.
4-1
Tuning Mode = 1: Makes adjustments giving priority to responsiveness.
Tuning Mode = 2: Makes adjustments for positioning. 6
Tuning Mode = 3: Makes adjustments for positioning, giving priority to overshooting suppression.
Type Selection
Select the type according to the machine element to be driven.
If there is noise or the gain does not increase, better results may be obtained by changing the rigid type.
4-2
Type = 1: For belt drive mechanisms.
Type = 2: For ball screw drive mechanisms [Factory setting].
Type = 3: For rigid systems, such as a gear.
Input an external /S-ON signal. The display will
5 change from "BB" to "RUN." Input a reference from
the host controller.
6-37
6 Adjustments
6.5.2 One-parameter Tuning Procedure
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 Press the Key to complete the one-parameter
10 㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 tuning operation. The screen in step 1 will appear
㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜 again.
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜
6-38
6.5 One-parameter Tuning (Fn203)
㧮㧮 ̆ 㧻 㨚 㨑 㧼 㨞 㨙 㨀 㨡 㨚̆
㧿㨑㨠㨠㨕㨚㨓
3 Press the Key to display the initial setting screen
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧞 for one-parameter tuning.
㨀㨥㨜㨑 㧩 㧞
㧮㧮 ̆ 㧻 㨚 㨑 㧼 㨞 㨙 㨀 㨡 㨚̆
4
㧿㨑㨠㨠㨕㨚㨓
Press the , or Key and set the items in
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧞 steps 4-1 and 4-2.
㨀㨥㨜㨑 㧩 㧞
Tuning Mode
Select the tuning Mode. Select the tuning mode 2 or 3.
Tuning Mode = 0: Makes adjustments giving priority to stability.
4-1
Tuning Mode = 1: Makes adjustments giving priority to responsiveness.
Tuning Mode = 2: Makes adjustments for positioning.
Tuning Mode = 3: Makes adjustments for positioning, giving priority to overshooting suppression.
Type Selection
Select the type according to the machine element to be driven.
If there is noise or the gain does not increase, better results may be obtained by changing the rigid type.
4-2
Type = 1: For belt drive mechanisms.
Type = 2: For ball screw drive mechanisms [Factory setting].
Type = 3: For rigid systems, such as a gear.
Input an external /S-ON signal. The display will
5 change from "BB" to "RUN." Input a reference from
the host controller.
㧾㨁㧺 ̆㧻㨚㨑㧼㨞㨙㨀㨡㨚̆
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
6 㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜 Press the Key to display the set value.
㧼㨚㧝㧠㧝㧩㧜㧜㧡㧜㧜
Adjustments
6-39
6 Adjustments
6.5.2 One-parameter Tuning Procedure
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 Press the Key to complete the one-parameter
10 㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 tuning operation. The screen in step 1 will appear
㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜 again.
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜
6-40
6.5 One-parameter Tuning (Fn203)
Notch Filter
Usually, set this function to Auto Setting. (The notch filter is factory-set to Auto Setting.)
If this function is set to Auto Setting, vibration will be detected automatically and the notch filter will be set.
Set this function to Not Auto Setting only if you do not change the notch filter setting before executing one-
parameter tuning.
Usually, set this function to Auto Setting. (The anti-resonance control is factory-set to Auto Setting.)
When this function is set to Auto Setting, vibration will be automatically detected during one-parameter tun-
ing and anti-resonance control will be automatically adjusted and set.
Parameter Function When Enabled Classification
Does not use the anti-resonance control automati-
n.0
cally.
Pn160 After restart Tuning
Uses the anti-resonance control automatically.
n.1
[Factory setting]
"ARES" will blink on the digital operator when anti-resonance control adjustment function is set.
㧾㨁㧺 ̆㧻㨚㨑㧼㨞㨙㨀㨡㨚̆
㧲㧲ޓ㧸㧱㨂㧱㧸ޓ㧩ޓ㧜㧜㧡㧜
㧲㧮ޓ㧸㧱㨂㧱㧸ޓ㧩ޓ㧜㧜㧠㧜ޓ
ޓ
ޓ㧺㧲㧝ޓ㧺㧲㧞ޓޓޓ㧭㧾㧱㧿
Friction Compensation
This function compensates for changes in the following conditions.
Adjustments
• Changes in the viscous resistance of the lubricant, such as the grease, on the sliding parts of the machine
• Changes in the load resistance resulting from fluctuations in the machine assembly
• Secular changes in the load resistance
Conditions to which friction compensation is applicable depend on the tuning mode. The friction compensa-
tion setting in Pn408.3 applies when the mode is 0 or 1. 6
Mode
Friction Tuning Mode = 0 Tuning Mode = 1 Tuning Mode = 2 Tuning Mode = 3
Compensation
Selecting
n.0 Adjusted without the Adjusted without the Adjusted with the Adjusted with the
[Factory friction compensation friction compensation friction compensation friction compensation
setting] function. function. function. function.
Pn408
Adjusted with the Adjusted with the Adjusted with the Adjusted with the
n.1 friction compensation friction compensation friction compensation friction compensation
function. function. function. function.
6-41
6 Adjustments
6.5.2 One-parameter Tuning Procedure
Feedforward
• Model following control is used to make optimum feedforward settings in the servo.
Therefore, model following control is not used together with either the speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input. An improper speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input may result in overshooting.
If Pn140 is set to the factory setting and the mode setting is changed to 2 or 3, the feedforward reference
(Pn109), speed feedforward (V-REF) input, and torque feedforward (T-REF) input will become unavailable.
Set Pn140.3 (4th digit of Pn140) to 1 if model following control is used together with one or both of the fol-
lowing inputs:
• Speed feedforward (V-REF) input
• Torque feedforward (T-REF) input
Parameter Function When Enabled Classification
Model following control is not used together with
n.0 speed/torque feedforward input.
Pn140 [Factory setting] Immediately Tuning
Model following control is used together with speed/
n.1
torque feedforward input.
Refer to 6.9.2 Torque Feedforward and 6.9.3 Speed Feedforward for details.
6-42
6.5 One-parameter Tuning (Fn203)
6-43
6 Adjustments
6.5.4 Related Parameters
Parameter Name
Pn100 Speed Loop Gain
Pn101 Speed Loop Integral Time Constant
Pn102 Position Loop Gain
Pn121 Friction Compensation Gain
Pn123 Friction Compensation Coefficient
Pn124 Friction Compensation Frequency Correction
Pn125 Friction Compensation Gain Correction
Pn141 Model Following Control Gain
Pn143 Model Following Control Bias (Forward Direction)
Pn144 Model Following Control Bias (Reverse Direction)
Pn147 Model Following Control Speed Feedforward Compensation
Pn161 Anti-Resonance Frequency
Pn163 Anti-Resonance Damping Gain
Pn401 Torque Reference Filter Time Constant
Pn408 Notch Filter Selection/Friction Compensation Selection
Pn409 1st Notch Filter Frequency
Pn40A 1st Notch Filter Q Value
Pn40C 2nd Notch Filter Frequency
Pn40D 2nd Notch Filter Q Value
6-44
6.6 Anti-Resonance Control Adjustment Function (Fn204)
An increase in the control gain of the SERVOPACK is effective for high-speed, high-precision driving of a
machine. If the gain is excessively high, vibration will occur in the operating section of the machine. The anti-
resonance control adjustment function (Fn204) is an effective function that supports anti-resonance control
adjustment if the vibration frequencies are from 100 to 1,000 Hz.
Perform one-parameter tuning (Fn203) or use another method to increase the responsiveness after performing
this function. If the vibration gain is increased with one-parameter tuning performed, vibration may result
again. If that occurs, perform this function again to fine-tune the settings.
CAUTION
• If this function is executed, related parameters will be set automatically. Therefore, there will be a large
response change after this function is enabled or disabled. Enable the function in a state where the
machine can come to an emergency stop at any time to ensure the safety operation of the machine.
• Be sure to set a suitable value for the moment of inertia ratio (Pn103) using advanced autotuning before
executing the anti-resonance control adjustment function. If the setting greatly differs from the actual
moment of inertia ratio, normal control of the SERVOPACK may not be possible, and vibration may result.
• This function detects vibration between 100 and 1,000 Hz. Vibration will not be
detected for frequencies outside of this range, and instead, "F----" will be displayed. If
that occurs, use one-parameter tuning with tuning mode 2 selected to automatically
set a notch filter or use the vibration suppression function (Fn205).
• Vibration can be reduced more effectively by increasing the present damping gain
(Pn163). The amplitude of vibration may become larger if the damping gain is exces-
sively high. Increase the vibration gain from about 0% to 200% in 10% increments
while checking the effect of vibration reduction. If the effect of vibration reduction is
still insufficient at a gain of 200%, cancel the setting, and lower the control gain using
a different method, such as one-parameter tuning.
a) A message (NO-OP) indicating that no operations are possible will be displayed, if all of the following
conditions are not met.
• The tuning-less function must not be enabled.
• Test without motor function must not be enabled. (Pn00C.0=0)
• The control must not be set to torque control. 6
b) Observe the following condition to ensure operation.
• The write prohibited setting (Fn010) must not be set.
6-45
6 Adjustments
6.6.2 Anti-Resonance Control Adjustment Function Operating Procedure
Anti-resonance control adjustment function is performed from the Digital Operator (option) or SigmaWin+.
The function cannot be performed from the Panel Operator.
Refer to the Σ-V series User’s Manual, Operation of Digital Operator (SIEP S800000 55) for basic key oper-
ations of the Digital Operator.
The following three methods can be used for the anti-resonance control adjustment function. Select and use
the best method.
1. With Undetermined Vibration Frequency Before Adjusting Anti-Resonance Control → See Page 6-46.
2. With Determined Vibration Frequency Before Adjusting Anti-Resonance Control → See page 6-48.
3. For Fine-tuning After Adjusting the Anti-Resonance Control → See page 6-50.
㧾㨁㧺̆ ޓ㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 utility function mode.
1 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜 Use the or Key to move through the list,
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥ޓ㧲㧲㨀 select Fn204.
Status Display Press the Key to display the initial setting screen
㧾㨁㧺 ̆ 㨂㨕㨎 㧿㨡㨜̆ for tuning mode.
2
Note: If the display does not switch and NO-OP is
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧜
displayed, refer to 6.6.1 (1) Before Performing
Anti-Resonance Control Adjustment Function.
3
Press the or Key and select the tuning mode
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧜
"0".
Error
㧾㨁㧺 ̆ 㨂㨕㨎 㧿㨡㨜̆
Positioning completed
signal
Waveform
6-46
6.6 Anti-Resonance Control Adjustment Function (Fn204)
Error
Torque reference
㧾㨁㧺 ̆ 㨂㨕㨎 㧿㨡㨜̆
Waveform
Note: Increase the damping gain from about 0% to
200% in 10% increments while checking the
effect of vibration reduction. If vibration reduc-
tion is still insufficient at a gain of 200%, can-
cel the setting, and lower the control gain by
using a different method, such as one-parame-
ter tuning.
㧾㨁㧺 ̆ 㨂㨕㨎 㧿㨡㨜̆ If fine tuning of the frequency is necessary, press the
8 㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦
Key. The cursor will move from "damp" to
㨐㨍㨙㨜 㧩 㧜㧝㧞㧜 "freq". If fine-tuning is not necessary, skip step 9 and
go to step 10.
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 Press the Key to complete the anti-resonance
11 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜 control adjustment function. The screen in step 1 will Adjustments
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜 appear again.
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥ޓ㧲㧲㨀
6-47
6 Adjustments
6.6.2 Anti-Resonance Control Adjustment Function Operating Procedure
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 utility function mode.
1 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜 Use the or Key to move through the list,
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥ޓ㧲㧲㨀 select Fn204.
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
3
Press the or Key and select the tuning mode
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧝
"1".
Positioning completed
signal
Waveform
6 㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦 Press the Key. The cursor will move to "damp".
㨐㨍㨙㨜 㧩 㧜㧜㧜㧜
Error
Torque reference
㧾㨁㧺 ̆ 㨂㨕㨎 㧿㨡㨜̆
Waveform
Note: Increase the damping gain from about 0% to
200% in 10% increments while checking the
effect of vibration reduction. If vibration reduc-
tion is still insufficient at a gain of 200%, can-
cel the setting, and lower the control gain by
using a different method, such as one-parame-
ter tuning.
6-48
6.6 Anti-Resonance Control Adjustment Function (Fn204)
㧾㨁㧺 ̆ 㨂㨕㨎 㧿㨡㨜̆ If fine tuning of the frequency is necessary, press the
8 㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦
Key. The cursor will move from "damp" to
㨐㨍㨙㨜 㧩 㧜㧝㧞㧜 "freq". If fine-tuning is not necessary, skip step 9 and
go to step 10.
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 Press the Key to complete the anti-resonance
11 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜 control adjustment function. The screen in step 1 will
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜 appear again.
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥ޓ㧲㧲㨀
Adjustments
6-49
6 Adjustments
6.6.3 Related Parameters
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 utility function mode.
1 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜 Use the or Key to move through the list,
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥ޓ㧲㧲㨀 select Fn204.
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
Press the Key to display the "Tuning Mode = 1"
as shown on the left.
2 㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧝 Note: If the display does not switch and NO-OP is
displayed, refer to 6.6.1 (1) Before Performing
Anti-Resonance Control Adjustment Function.
㧾㨁㧺 ̆ 㨂㨕㨎 㧿㨡㨜̆ If fine tuning of the frequency is necessary, press the
5 Key. The cursor will move from "damp" to
㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦
㨐㨍㨙㨜 㧩 㧜㧝㧡㧜 "freq". If fine-tuning is not necessary, skip step 6 and
go to step 7.
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 Press the Key to complete the anti-resonance
8 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜 control adjustment function. The screen in step 1 will
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜 appear again.
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥ޓ㧲㧲㨀
Parameter Name
Pn160 Anti-resonance Control Selection
Pn161 Anti-resonance Frequency
Pn162 Anti-resonance Gain Compensation
Pn163 Anti-resonance Damping Gain
Pn164 Anti-resonance Filter Time Constant 1 Compensation
Pn165 Anti-resonance Filter Time Constant 2 Compensation
6-50
6.7 Vibration Suppression Function (Fn205)
Perform one-parameter tuning (Fn203) or use another method to increase the responsiveness after performing
this function.
CAUTION
• If this function is executed, related parameters will be set automatically. Therefore, there will be a large
response change after this function is enabled or disabled. Enable the function in a state where the
machine can come to an emergency stop at any time to ensure the safety operation of the machine.
• Be sure to set a suitable value for the moment of inertia ratio (Pn103) using advanced autotuning before
executing this function. If the setting greatly differs from the actual moment of inertia ratio, normal control
of the SERVOPACK may not be possible, and vibration may result.
• This function detects vibration frequency between 1 to 100 Hz. Vibration will not be
detected for frequencies outside of this range, and instead, "F-----" will be displayed.
• Frequency detection will not be performed if no vibration results from position error or
the vibration frequencies are outside the range of detectable frequencies. If so, use a
device, such as a displacement sensor or vibration sensor, to measure the vibration.
• If vibration frequencies automatically detected are not suppressed, the actual fre-
quency and the detected frequency may differ. Fine-tune the detected frequency if
necessary.
a) A message (NO-OP) indicating that no operations are possible will be displayed, if all of the following
conditions are not met.
• The control must be set to position control. Adjustments
• The tuning-less function must not be enabled.
• Test without motor function must not be enabled. (Pn00C.0 = 0)
b) Observe the following condition to ensure operation.
• The write prohibited setting (Fn010) must not be set.
(2) Items Influencing Performance
6
If continuous vibration occurs when the motor is not rotating, the vibration suppression function cannot be
used to suppress the vibration effectively. If the result is not satisfactory, perform anti-resonance control
adjustment function (Fn204) or one-parameter tuning (Fn203).
6-51
6 Adjustments
6.7.2 Vibration Suppression Function Operating Procedure
Vibration suppression function is performed from the Digital Operator (option) or SigmaWin+.
Refer to the Σ-V series User’s Manual, Operation of Digital Operator (SIEP S800000 55) for basic key oper-
ations of the Digital Operator.
Execute steps 1 to 3.
No
Vibration detected? Adjust vibration using measuring device.
Yes
Execute steps 4 to 8.
Completed
6-52
6.7 Vibration Suppression Function (Fn205)
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to view the main menu for the
㧲㨚㧞㧜㧠㧦㧭㧙㨂㨕㨎ޓ㧿㨡㨜 utility function mode.
2 㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥ޓ㧲㧲㨀 Use the or Key to move through the list,
㧲㨚㧞㧜㧣㧦㨂㧙㧹㨛㨚㨕㨠㨛㨞 select Fn205.
Torque
reference
Waveform
If the vibration is not completely suppressed, press 6
the or Key and move the digit, and press
㧾㨁㧺 ̆㨂㨕㨎 㧿㨡㨜̆
the or Key to fine-tune the frequency. Skip
5 㧹㨑㨍㨟㨡㨞㨑 㨒㧩㧜㧝㧜㧚㧠㧴㨦 this step and go to step 7 if the fine-tuning of the fre-
㧿㨑㨠㨠㨕㨚㨓 㨒㧩㧜㧝㧞㧚㧠㧴㨦 quency is not necessary.
Note: If the setting frequency and actual operating
frequency are different, "Setting" will blink.
6-53
6 Adjustments
6.7.2 Vibration Suppression Function Operating Procedure
Torque
reference
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
8
㧲㨚㧞㧜㧠 Press the Key to complete the vibration suppres-
㧲㨚㧞㧜㧡
㧲㨚㧞㧜㧢 sion function. The screen in step 1 will appear again.
㧲㨚㧞㧜㧣
No settings related to the vibration suppression function will be changed during opera-
tion.
If the motor does not stop approximately 10 seconds after the setting changes, a timeout
error will result and the previous setting will be enabled again.
The vibration suppression function will be enabled when the parameter is set in step 6.
The motor response, however, will change when the motor comes to a stop with no refer-
ence input.
Feedforward
• Model following control is used to make optimum feedforward settings in the servo.
Therefore, model following control is not used together with either the speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input. An improper speed feedfor-
ward (V-REF) input or torque feedforward (T-REF) input may result in overshooting.
When the vibration suppression function is performed, the feedforward reference (Pn109), speed feedforward
(V-REF) input, and torque feedforward (T-REF) input will become unavailable.
Set Pn140.3 (4th digit of Pn140) to 1 if model following control is used together with one or both of the fol-
lowing inputs:
• Speed feedforward (V-REF) input
• Torque feedforward (T-REF) input
Parameter Function When Enabled Classification
Model following control is not used together with
n.0
speed/torque feedforward input. [Factory setting]
Pn140 Immediately Tuning
Model following control is used together with speed/
n.1
torque feedforward input.
Refer to 6.9.2 Torque Feedforward and 6.9.3 Speed Feedforward for details.
6-54
6.7 Vibration Suppression Function (Fn205)
Parameter Name
Pn140 Model Following Control Selection
Pn141 Model Following Control Gain
Pn145 Vibration Suppression 1 Frequency A
Pn146 Vibration Suppression 1 Frequency B
Adjustments
6-55
6 Adjustments
6.8.1 Switching Gain Settings
For the gain combinations for switching, refer to (1) Gain Combinations for Switching.
For the manual gain switching, refer to (2) Manual Gain Switching.
For the automatic gain switching, refer to (3) Automatic Gain Switching.
∗ The switching gain settings for the model following control gain and the model following control gain compensation
are available only for manual gain switching. To enable the gain switching of the these parameters, a gain switching
input signal must be sent, and the following conditions must be met.
• No command being executed.
• Motor having been completely stopped.
If these conditions are not satisfied, the applicable parameters will not be switched although the other parameters
shown in this table will be switched.
6-56
6.8 Additional Adjustment Function
Switching Wait
Parameter Setting Switching Setting Setting Switching Time
Time
Condition A estab- Gain Setting 1 to Gain Switching Gain Switching
lished. Gain Setting 2 Waiting Time 1 Time 1
Pn139=n.2 Pn135 Pn131
(Automatic Switching)
Condition A not estab- Gain Setting 2 to Gain Switching Gain Switching
lished. Gain Setting 1 Waiting Time 2 Time 2
Pn136 Pn132
Switching Condition A
When
Parameter Other than Position Classification
Position Control Enabled
Control
Positioning completed
n.0 Fixed in gain setting 1
signal (/COIN) ON
Positioning completed
n.1 Fixed in gain setting 2
signal (/COIN) OFF
NEAR signal
n.2 Fixed in gain setting 1
(/NEAR) ON
Pn139 NEAR signal Immediately Tuning
n.3 Fixed in gain setting 2
(/NEAR) OFF
No output for position
n.4 reference filter and refer- Fixed in gain setting 1
ence pulse input OFF
Position reference pulse
n.5 Fixed in gain setting 2
input ON
6-57
6 Adjustments
6.8.1 Switching Gain Settings
Relationship between the Gain Switching Waiting Time and the Switching Time Constant
In this example, the "positioning completed signal (/COIN) ON" condition is set as condition A for automatic
gain switching. The position loop gain is switched from the value in Pn102 (Position Loop Gain) to the value
in Pn106 (2nd Position Loop Gain). When the /COIN signal goes ON, the switching operation begins after the
waiting time set in Pn135. The switching operation changes the position loop gain linearly from Pn102 to
Pn106 over the switching time set in Pn131.
Switching
Waiting Time Switching Time
Pn135 Pn131
Pn102
Position Loop Gain
Pn106
2nd Position
Loop Gain
/COIN
Note: Automatic gain switching is available in the PI and I-P controls (Pn10B).
6-58
6.8 Additional Adjustment Function
6-59
6 Adjustments
6.8.1 Switching Gain Settings
Analog
Parameter Name Output Value Remarks
Monitor
Pn006 Effective gain moni- 1V Gain setting 1 is enabled.
n.0B
Pn007 tor 2V Gain setting 2 is enabled.
6-60
6.8 Additional Adjustment Function
The factors causing load changes include grease viscosity resistance changes resulting from temperature
changes in addition to viscous friction and regular load changes resulting from equipment variations and secu-
lar changes.
Refer to the following description and make adjustments only if manual adjustment is required.
6-61
6 Adjustments
6.8.2 Friction Compensation
CAUTION
Before using friction compensation, set the moment of inertia ratio (Pn103) as correctly as possible.
If the wrong moment of inertia ratio is set, vibration may result.
Step Operation
Set the following parameters for friction compensation to the factory setting as follows.
Friction compensation gain (Pn121): 100
Friction compensation coefficient (Pn123): 0
1 Friction compensation frequency correction (Pn124): 0
Friction compensation gain correction (Pn125): 100
Note: Always use the factory-set values for friction compensation frequency correction (Pn124) and friction
compensation gain correction (Pn125).
To check the effect of friction compensation, increase the friction compensation coefficient (Pn123).
2
Note: The upper limit of the friction compensation coefficient (Pn123) is 95%.
If the friction compensation is insufficient in step 2, increase the set value in Pn121 to where the equipment
does not vibrate.
Note: The SERVOPACK may vibrate if Pn121 is set to a value the same as or higher than the resonance fre-
quency of the equipment.
If necessary, adjust Pn121 in increments of 10 %.
Effect of Adjustment
The following graph shows the responsiveness with and without proper adjustment.
ᡂᄢfriction
Large
3
ᜰࡄ࡞ࠬㅦᐲ
Reference pulse speed ᜰࡄ࡞ࠬㅦᐲ
Reference pulse speed
6-62
6.8 Additional Adjustment Function
• When this function is executed, the load ratio may increase while the servomotor is
being stopped.
Note: If the set value of Pn13D is decreased, the level of noise will be lowered, but the responsiveness of the SERVO-
PACK will also be degraded. Lower the current gain level to one at which SERVOPACK responsiveness can be
secured.
• If the parameter setting of the current gain level is changed, the responsiveness char-
acteristic of the speed loop will also change. The servo must, therefore, be readjusted
again. Adjustments
• If this function is changed, the responsiveness characteristic of the speed loop will
also change. The servo must, therefore, be readjusted again.
6-63
6 Adjustments
6.9.1 Feedforward Reference
Pn109 Pn10A
Differ- Feedforward Filter
Feedforward Gain Time Constant
ential
Position
reference pulse + Position loop + +
gain㧔Kp㧕
-
Encoder feedback pulse
Note: Too high value may cause the machine to vibrate. For ordinary machines, set 80% or less in this parameter.
6-64
6.9 Compatible Adjustment Function
The host controller differentiates a speed reference to generate a torque feedforward reference, and inputs the
torque feedforward reference together with the speed or position reference to the SERVOPACK.
Servomotor
+ V-REF Pn300 + Pn100
+
Position Kp Speed reference input gain Speed loop gain Current loop M
reference + +
- - Pn101
Speed loop integral
time constant
The factory setting is Pn400 = 3.0 V/rated torque If, for example, the torque feedforward value is ±3V, then,
the torque is limited to ±100% of the rated torque.
Note 1. Too high a torque feedforward value will result in overshooting. To prevent such troubles, set the optimum value
while observing the system responsiveness.
2. The torque feedforward function cannot be used with torque limiting by analog voltage reference.
• The following settings are required if model following control is used together with the speed feedforward
(V-REF) input and torque feedforward (T-REF) input.
Parameter Function When Enabled Classification
Model following control is not used together with
n.0
speed/torque feedforward input.
Pn140 Immediately Tuning
Model following control is used together with speed/
n.1
torque feedforward input.
6-65
6 Adjustments
6.9.3 Speed Feedforward
Model following control is used to set the optimum feedforward value in the servo. There-
fore, the speed feedforward (V-REF) and the torque feedforward (T-REF) cannot be
used together.
If the optimum values for the speed feedforward (V-REF) and torque feedforward
(T-REF) are not set, overshooting may occur.
The host controller differentiates the position reference to generate the speed feedforward reference, and
inputs the speed feedforward reference together with the position reference to the SERVOPACK.
V-REF Pn300
Differ- KFF Speed reference
input gain Servomotor
ential Pn100
+ Pn102 + + Speed loop
Position Position loop + Current loop
gain gain M
reference PULS - - +
Pn101
SIGN Speed loop integral
time constant
Speed Enc
calculation
Encoder
The factory setting is Pn300 = 6.00 V/rated speed. If, for example, the speed feedforward value is ±6V, then
the speed is limited to the rated speed.
6-66
6.9 Compatible Adjustment Function
• The following settings are required if model following control is used together with the speed feedforward
(V-REF) input and torque feedforward (T-REF) input.
Parameter Function When Enabled Classification
Model following control is not used together with
n.0
speed/torque feedforward input. [Factory setting]
Pn140 Immediately Tuning
Model following control is used together with speed/
n.1
torque feedforward input.
Model following control is used to set the optimum feedforward value in the servo. There-
fore, the speed feedforward (V-REF) and the torque feedforward (T-REF) cannot be
used together.
If the optimum values for the speed feedforward (V-REF) and torque feedforward
(T-REF) are not set, overshooting may occur.
Proportional control operation is set using parameter Pn000 (1st digit) and input signal (/P-CON).
Signal Connector
Type Setting Meaning
Name Pin Number
OFF (High level) Switches to PI control.
Input /P-CON CN1-41
ON (Low level) Switches to P control.
SERVOPACK
CN1
Adjustments
6-67
6 Adjustments
6.9.5 Using the Mode Switch (P/PI Switching)
∗1. When switching to speed control, the /P-CON signal does not have to be allocated.
∗2. When switching to position control, the /P-CON signal does not have to be allocated.
Speed Overshoot
Time
Undershoot
Settling time
The mode switch changes the speed-control mode to PI control or P control in accordance with the setting of
Pn10B.0.
6-68
6.9 Compatible Adjustment Function
Notes:
• Monitoring the speed response waveform and position error waveform is required for adjustment.
• If I-P control is selected for speed loop control, the mode switching function will be disabled.
(1) Related Parameters
Select the conditions to switch modes (P or PI control switching) by using the following parameters.
Parameter
Mode Switch Containing When Classificati
Parameter
Selection Detection Point Enabled on
Setting
Uses a torque reference level for detection point.
n.0 Pn10C
[Factory setting]
n.1 Uses a speed reference level for detection point. Pn10D
Pn10B n.2 Uses an acceleration level for detection point. Pn10E Immediately Setup
Uses an position error pulse level for detection
n.3 Pn10F
point.
n.4 Does not use mode switch function. −
Reference speed
Speed Motor speed 6
Time
+Pn10C Torque Reference
Torque
Reference0
- Pn10C
PI P PI Control P PI Control
6-69
6 Adjustments
6.9.5 Using the Mode Switch (P/PI Switching)
<Example>
If the mode switch function is not being used and the SERVOPACK is always operated with PI control, the
speed of the motor may overshoot or undershoot due to torque saturation during acceleration or deceleration.
The mode switch function suppresses torque saturation and eliminates the overshooting or undershooting of
the motor speed.
Overshoot
Motor Motor
rotational rotational
speed Undershoot speed
Time Time
<Example>
In this example, the mode switch is used to reduce the settling time. It is necessary to increase the speed loop
gain to reduce the settling time. Using the mode switch suppresses overshooting and undershooting when
speed loop gain is increased.
Overshoot
Motor Motor
rotational rotational
speed Undershoot speed
6-70
6.9 Compatible Adjustment Function
Time
Motor acceleration
+Pn10E
Acceleration 0
- Pn10E
PI P PI Control P PI Control
<Example>
If the mode switch function is not being used and the SERVOPACK is always operated with PI control, the
speed of the motor may overshoot or undershoot due to torque saturation during acceleration or deceleration.
The mode switch function suppresses torque saturation and eliminates the overshooting or undershooting of
the motor rotational speed.
Overshoot
Motor Motor
rotational rotational
speed Undershoot speed
Time Time
Adjustments
6-71
6 Adjustments
6.9.5 Using the Mode Switch (P/PI Switching)
<Example>
In this example, the mode switch is used to reduce the settling time. It is necessary to increase the speed loop
gain to reduce the settling time. Using the mode switch suppresses overshooting and undershooting when
speed loop gain is increased.
Overshoot
Motor Motor
rotational rotational
speed speed
Undershoot
Time Settling time Time
6-72
6.9 Compatible Adjustment Function
Torque Related
Function Switch
Pn408
First order lag filter Second order lag filter Notch filter Notch filter
* The 2nd torque reference filter is available when Pn40F is set to a value less than 5000
and not available when Pn40F is set to 5000 (factory setting).
6-73
6 Adjustments
6.9.7 Position Integral Time Constant
• Sufficient precautions must be taken when setting the notch filter frequencies. Do not
set the notch filter frequencies (Pn409 or Pn40C) that is close to the speed loop’s
response frequency. Set the frequencies at least four times higher than the speed
loop’s response frequency. Setting the notch filter frequency too close to the response
frequency may cause vibration and damage the machine.
• Change the notch filter frequency (Pn409 or Pn40C) only when the motor is stopped.
Vibration may occur if the notch filter frequency is changed when the motor is rotating.
6-74
7
Utility Functions (Fn)
7-1
7 Utility Functions (Fn)
The following table lists the utility functions and reference section.
7-2
7.2 Alarm History Display (Fn000)
The latest ten alarm numbers and time stamps* can be checked.
∗ Time Stamps
A function that measures the ON times of the control power supply and main circuit power supply in 100-ms
units and displays the operating time when an alarm occurs. The time stamp operates around the clock for
approximately 13 years.
MODE/SET DATA/ Press the MODE/SET Key to select "Alarm History Dis-
1 play (Fn000)." If a number other than Fn000 is dis-
played, press the UP Key or DOWN Key to set Fn000.
MODE/SET DATA/
8
Press the DATA/SHIFT Key for approximately one sec- 7
ond. "Fn000" is displayed again.
MODE/SET DATA/
<Notes>
• If the same alarm occurs more than one hour later, this alarm is also saved.
• The display ".---" means no alarm occurs.
• Delete the alarm history using the parameter Fn006. The alarm history is not cleared on alarm reset or when
the SERVOPACK power is turned OFF.
7-3
7 Utility Functions (Fn)
CAUTION
While the SERVOPACK is in JOG operation, the overtravel function will be disabled. Consider the operating range
of the machine when performing JOG operation for the SERVOPACK.
∗ When using an SGMCS direct drive motor, the setting unit will be automatically changed to 0.1 min-1.
Display after
Step Keys Operation
Operation
Reverse
8 After JOG operation, turn OFF the power and then turn ON again.
7-4
7.4 Origin Search (Fn003)
CAUTION
• Perform origin searches without connecting the coupling.
The forward run prohibited (P-OT) and reverse run prohibited (N-OT) signals are not effective in origin
search mode.
This mode is used when the motor shaft needs to be aligned to the machine.
Motor speed at the time of execution: 60 min-1
(For SGMCS direct drive motors, the speed at the time of execution is 6 min-1.)
Servomotor Machine
Display after
Step Keys Description
Operation
7-5
7 Utility Functions (Fn)
Display after
Step Keys Description
Operation
When the servomotor origin search is completed, the dis-
play blinks.
6
At this moment, the motor is servo-locked at the origin
Display blinks. pulse position.
8 After origin search operation, turn OFF the power and then turn ON again.
7-6
7.5 Program JOG Operation (Fn004)
• Set correctly the movement distance and speed considering the machine operation range and safe operation
speed.
• The SERVOPACK must be in Servo Ready status to execute this function.
• If the Servo-ON input signal (/S-ON) is ON, turn it OFF.
• If the parameter Pn 50A.1 is set to 7 (i.e., the servo is always ON), change the value.
(2) Precautions
• The program JOG operation is carried out in position control. However, the pulse reference input to the
SERVOPACK is inhibited (in /INHIBIT status) and no pulse reference input is accepted.
• The functions that are applicable for position control, such as position reference filter, can be used.
• The overtravel function is enabled in this function.
• When using an absolute encoder, the SEN signal needs not be input since it is always enabled.
∗ When using an SGMCS direct drive motor, the setting unit will be automatically changed to 0.1 min-1.
7-7
7 Utility Functions (Fn)
Factory
Parameter Contents
Setting
(Waiting time Pn535 → Forward movement Pn531) × Number
n.0
of times of movement Pn536
(Waiting time Pn535 → Reverse movement Pn531) × Number
n.1
of times of movement Pn536
(Waiting time Pn535 → Forward movement Pn531) × Number
of times of movement Pn536
n.2
(Waiting time Pn535 → Reverse movement Pn531) × Number
of times of movement Pn536
Pn530.0 = 0
(Waiting time Pn535 → Forward movement Pn531) × No. of times of movement Pn536
Number of times of movement Pn536
Movement
Pn531 Pn531 Pn531
Speed speed Movement Movement Movement
Pn533
Diagram distance distance distance
At zero speed
Press the
key.
Accel/Decel Waiting time
Waiting time time Waiting time
Pn535 Pn534 Pn535 Pn535
Servomotor
Run Status
(Stop) (Forward) (Stop) (Forward) (Stop) (Forward)
7-8
7.5 Program JOG Operation (Fn004)
Pn530.0 = 1
(Waiting time Pn535 → Reverse movement Pn531) × No. of times of movement Pn536
Number of times of movement Pn536
At zero speed
Press the
key.
Accel/Decel time
Waiting time Pn534 Waiting time Waiting time
Pn535 Pn535 Pn535
Servomotor
Run Status
(Stop) (Reverse) (Stop) (Reverse) (Stop) (Reverse)
Pn530.0 = 2
(Waiting time Pn535 → Forward movement Pn531) × No. of times of movement Pn536
(Waiting time Pn535 → Reverse movement Pn531) × No. of times of movement Pn536
Number of times of movement Pn536 Number of times of movement Pn536
Accel/Decel time
Movement Pn531
speed Movement
Pn531 Waiting time Pn534 Waiting time
Speed distance
Movement
Pn535 Pn535
Pn533 distance
Diagram
At zero
speed
Press the Movement
Pn531 Pn531 speed
key. Movement Movement
Accel/Decel Pn533
Waiting time time Waiting time distance distance
Pn535 Pn534 Pn535
Servomotor
Run Status
(Stop) (Forward) (Stop) (Forward) (Stop) (Reverse) (Stop) (Reverse)
Pn530.0 = 3
(Waiting time Pn535 → Reverse movement Pn531) × No. of times of movement Pn536
(Waiting time Pn535 → Forward movement Pn531) × No. of times of movement Pn536
Accel/Decel time
Waiting time Pn534 Waiting time Waiting time Pn531 Pn531 Movement
Pn535 Pn535 Pn535 Movement Movement speed
Speed Press the distance distance Pn533
key.
Diagram
At zero
speed
Pn531 Pn531
Movement Movement Waiting time
distance distance Accel/Decel time Pn535
Pn533 Pn534 7
Movement speed
Servomotor
Run Status
(Stop) (Reverse) (Stop) (Reverse) (Stop) (Forward) (Stop) (Forward)
Note: When 3 is set to Pn530.0, infinite time operation is disabled.
7-9
7 Utility Functions (Fn)
Pn530.0 = 4
(Waiting time Pn535 → Forward movement Pn531 → Waiting time Pn535 → Reserve movement Pn531)
× No. of times of movement Pn536
Number of times of movement Pn536
Pn531
Movement
Movement speed
Speed distance Pn533
Diagram At zero
speed
Press the
key. Pn531
Waiting time Waiting time Movement Pn533
Pn535 Accel/Decel time Pn535 distance
Movement speed
Pn534
Servomotor
Run Status
(Stop) (Forward) (Stop) (Reverse) (Stop)
Pn530.0 = 5
(Waiting time Pn535 → Reverse movement Pn531 → Waiting time Pn535 → Forward movement Pn531)
× No. of times of movement Pn536
Number of times of movement Pn536
Accel/Decel time
Waiting time Pn534 Waiting time Pn531
Speed Pn535 Pn535 Movement
Press the distance
Diagram key.
At zero
speed
Pn531 Movement
Movement speed
distance Pn533
Servomotor
Run Status
(Stop) (Reverse) (Stop) (Forward) (Stop)
7-10
7.5 Program JOG Operation (Fn004)
Display after
Step Keys Operation
Operation
7-11
7 Utility Functions (Fn)
• Be sure to initialize the parameter settings while the servo ON (/S_ON) signal is OFF.
• After initialization, turn OFF the power supply and then turn ON again to validate the
settings.
Display after
Step Keys Operation
Operation
8 Turn OFF the power and then turn ON again to validate the setting.
7-12
7.7 Clearing Alarm History (Fn006)
Note: The alarm history can be deleted only with this function. The alarm history is not deleted when the
alarm reset is executed or the main circuit power supply of the SERVOPACK is turned OFF.
Display after
Step Keys Operation
Operation
7-13
7 Utility Functions (Fn)
Offset
adjustment
Motor speed
Item Specifications
Zero-adjustment Range -2.4 V to + 2.4 V
Adjustment Unit 18.9 mV/LSB
<Notes>
• Offset adjustment cannot be made if write protection is set in Fn010.
• The adjustment value will not be initialized when parameter settings are initialized using Fn005.
• Make offset adjustment with a measuring instrument connected, so that the analog monitor output is zero.
An example of settings for a zero analog monitor output is shown below.
• While the motor is not turned ON, set the monitor signal to the torque reference.
• In speed control, set the monitor signal to the position error.
(2) Operating Procedure
Follow the steps below to perform the offset adjustment of analog monitor output.
Display after
Step Keys Operation
Operation
7-14
7.8 Offset Adjustment of Analog Monitor Output (Fn00C)
Display after
Step Keys Operation
Operation
Press the DATA/SHIFT Key for less than one second. Zero
5
adjustment data will be displayed as shown on the left.
MODE/SET DATA/
Press the DATA/SHIFT Key for less than one second. The
analog monitor output channel is displayed as shown on the
7 left.
MODE/SET DATA/ To adjust a different channel, switch the monitor channel
using steps 4 through 6.
7-15
7 Utility Functions (Fn)
Analog monitor
output voltage
1 [V]
Gain adjustment
1000 [min-1]
Motor speed
Item Specifications
Gain-adjustment Range 50% to 150%
Adjustment Unit 0.4%/LSB
The gain adjustment width is made with a 100% output set as a center value (adjustment range: 50% to 150%).
A setting example is shown below.
<Notes>
• Gain adjustment cannot be made if write protection is set in Fn010.
• The adjustment value will not be initialized when parameter settings are initialized using Fn005.
7-16
7.9 Gain Adjustment of Analog Monitor Output (Fn00D)
Display after
Step Keys Operation
Operation
Press the DATA/SHIFT Key for less than one second. Gain
5
adjustment data will be displayed as shown on the left.
MODE/SET DATA/
Press the DATA/SHIFT Key for less than one second. The
analog monitor output channel is displayed as shown on the
7 left.
MODE/SET DATA/ To adjust a different channel, switch the monitor channel
using steps 4 through 6.
7-17
7 Utility Functions (Fn)
• Be sure to perform this function while the servo ON (/S_ON) signal is OFF.
• Execute the automatic offset adjustment if the torque ripple is too big when compared
with that of other SERVOPACKs.
Display after
Step Keys Operation
Operation
7-18
7.11 Manual Offset-Signal Adjustment of the Motor Current Detection (Fn00F)
Display after
Step Keys Operation
Operation
7-19
7 Utility Functions (Fn)
This function can write-protect all Pn parameters and the utility functions (Fn ) shown in (1)
Utility Functions That Can Be Write-protected.
7-20
7.12 Write Prohibited Setting (Fn010)
Display after
Step Keys Operation
Operation
8 Turn OFF the power and then turn ON again to validate the setting.
7-21
7 Utility Functions (Fn)
Display after
Step Keys Operation
Operation
4
MODE/SET DATA/
Press the MODE/SET Key, and the encoder type and reso-
lution code will be displayed.
5 MODE/SET DATA/
Encoder Type Encoder Resolution
Data Type Data Resolution
00 Incremental 13 13-bit
Absolute 17 17-bit
01 (Multi-turn) 20 20-bit
Absolute
02 (Within one
rotation)
7-22
7.14 Software Version Display (Fn012)
Display after
Step Keys Operation
Operation
Display after
Step Keys Operation
Operation
7-23
7 Utility Functions (Fn)
Note 1. Alarms related to option module can be cleared only by this function. These alarms cannot be cleared by alarm
reset or turning OFF the main circuit power supply.
2. Before clearing the alarm, perform corrective action for the alarm.
Display after
Step Keys Operation
Operation
9 Turn OFF the power and then turn ON again to validate the setting.
7-24
7.16 Vibration Detection Level Initialization (Fn01B)
The vibration detection function detects vibration elements according to the motor speed.
If the vibration exceeds the detection level calculated by the following formula, the alarm or warning will be
output according to the setting of vibration detection switch (Pn310).
-1
Vibration detection level (Pn312[min ])× Detection sensibility (Pn311[%])
Detection level =ޓ
100
<Remarks>
• Use this function if the vibration alarm (A.520) or warning (A.911) is not output correctly when a vibration
above the factory setting vibration detection level (Pn312) is detected. In other cases, it is not necessary to
use this function.
• The vibration alarm or warning detection sensibility differs depending on the machine conditions. In this
case, a detection sensibility fine adjustment can be set in the detection sensibility Pn311.
• The vibration may not be detected because of improper servo gains. Also, not all
kinds of vibrations can be detected. Use the detection result as a guideline.
• Set a proper moment of inertia ratio (Pn103). Improper setting may result in the vibra-
tion alarm, warning misdetection, or non-detection.
• The references that are used to operate your system must be input to execute this
function.
• Execute this function under the operation condition for which the vibration detection
level should be set.
• Execute this function to set the vibration detection level while the motor speed
reaches at least 10% of its maximum.
Display after
Step Keys Operation
Operation
7-25
7 Utility Functions (Fn)
Display after
Step Keys Operation
Operation
Press the MODE/SET Key for approximately one second
again. The display shown on the left will flash and the
vibration level will be detected and refreshed. This will con-
tinue until the MODE/SET Key is pressed again.
4 Notes:
MODE/SET DATA/ • Operate the SERVOPACK with the references that will
Display blinks be used for actual operation.
• If the servomotor is rotating at 10% or less of the maxi-
mum speed, "Error" will be displayed.
Press the MODE/SET Key again at a suitable time to com-
plete vibration detection and refreshing the setting. This
5 will enable the setting. If the setting has been completed
MODE/SET DATA/ normally, "donE" will be displayed. If there was a setting
failure, "Error" will be displayed.
Note: Pn312 is set by the vibration detection level, so it is not necessary to adjust it.
7-26
7.17 Display of SERVOPACK and Servomotor ID (Fn01E)
Note that the ID information of some option modules is not stored in the SERVOPACK. "Not available" will
be displayed for these option modules.
To use this function, the digital operator (JUSP-OP05A-1-E, option) or SigmaWin+ (option) is needed.
This function cannot be executed from the panel operator on the SERVOPACK.
ID Items to be Displayed
• SERVOPACK model
• SERVOPACK serial number
• SERVOPACK manufacturing date
SERVOPACK
• SERVOPACK input voltage (V)
• Maximum applicable motor capacity (W)
• Maximum applicable motor rated current (Arms)
• Servomotor model
• Servomotor order number
• Servomotor manufacturing date
Servomotor
• Servomotor input voltage (V)
• Servomotor capacity (W)
• Servomotor rated current (Arms)
• Encoder model
• Encoder serial number
Encoder
• Encoder manufacturing date
• Encoder type/resolution
• Safety option module model
• Safety option module serial number
Safety Option Module
• Safety option module manufacturing date
• Safety option module ID number
• Feedback option module model
Feedback Option • Feedback option module serial number (Reserved area)
Module* • Feedback option module manufacturing date
• Feedback option module ID
7-27
7 Utility Functions (Fn)
To use this function, the digital operator (JUSP-OP05A-1-E, option) or SigmaWin+ (option) is needed.
This function cannot be executed from the panel operator on the SERVOPACK.
ID Items to be Displayed
• Servomotor model
• Servomotor order number
Servomotor • Servomotor input voltage (V)
• Servomotor capacity (W)
• Servomotor rated current (Arms)
• Encoder model
• Encoder serial number
Encoder
• Encoder type/resolution (Two types of resolution display available: Num-
ber of bits and pulses/rev.)
• Parameter file source ID (14 characters)
Parameter file
• Parameter file version (4 digits hexadecimal display)
7-28
7.19 Origin Setting (Fn020)
8 Turn OFF the power and then turn ON again to validate the setting.
7-29
7 Utility Functions (Fn)
• Starts software reset operation when the servo ON (/S_ON) signal is OFF.
• This function resets the SERVOPACK independently of host controller. The SERVO-
PACK carries out the same processing as when the power supply is turned ON and
outputs the ALM signal. The status of other output signals may be forcibly changed.
Display after
Step Keys Operation
Operation
7-30
7.21 EasyFFT (Fn206)
WARNING
• The servomotor rotates at minimal speed when EasyFFT is executed. Do not touch the servomotor or
machine during execution of EasyFFT, otherwise injury may result.
CAUTION
• Use the EasyFFT when the servo gain is low, such as in the initial stage of servo adjustment. If EasyFFT
is executed after increasing the gain, the servo system may vibrate depending on the machine character-
istics or gain balance.
Machine vibration may be suppressed by setting a notch filter according to the detected vibration frequency.
Small
rotation Small
Reference
movement
Response
SERVOPACK
In addition to this function, Online Vibration Monitor (Fn207) can be used to detect machine vibration and
automatically make notch filter settings. Use the following flowchart to determine which function should be
used.
7-31
7 Utility Functions (Fn)
Start
Vibration with No
high-frequency noise
during operation
Yes
No
Vibration
Yes
End
Display after
Step Keys Operation
Operation
7-32
7.21 EasyFFT (Fn206)
Display after
Step Keys Operation
Operation
Press the UP or DOWN Key to set a reference amplitude.
Reference amplitude setting: 1 to 800
Notes:
• At the initial execution of Fn206, do not change the refer-
4 ence amplitude setting, but starts from the initial value
15. Though increasing reference amplitude increases the
MODE/SET DATA/ detection accuracy, the vibration and noise occurring on
the machine will increase momentarily. Increase the
amplitude value little by little, observing the result.
• The set value of reference amplitude is stored in Pn456.
7-33
7 Utility Functions (Fn)
Display after
Step Keys Operation
Operation
After the detection completes normally, press the MODE/
SET Key. The optimum notch filter for the detected fre-
quency is automatically set. When the notch filter is set
correctly, the display "donE" blinks.
Display blinks When the 1st notch filter frequency is already set
Pn408=n.1 (Pn408=n1), the 2nd notch filter frequency will be
10 Pn409=1250 (Hz) automatically set (Pn40C).
MODE/SET DATA/
Notes:
• If both the 1st and 2nd notch filter frequencies are
already set (Pn408 = n.1), a notch filter frequency
cannot be set any more.
• Set Pn408 = n.0 (disables 1st notch filter) not to
use the notch filter frequency detected by executing
EasyFFT function.
13 Turn OFF the power and then turn ON again to validate the setting.
7-34
7.22 Online Vibration Monitor (Fn207)
When online, vibration frequencies caused by machine resonance will be detected and the frequency that has
the highest peak will be displayed on the Panel Operator. The effective torque reference filter or notch filter
frequency for the vibration frequency will be automatically selected and the related parameters will be auto-
matically set.
In addition to this function, EasyFFT (Fn206) can be used to detect machine vibration and automatically make
notch filter settings. Use the following flowchart to determine which function should be used.
Start
Vibration with No
high-frequency noise
during operation
Yes
No
Vibration
Yes
7-35
7 Utility Functions (Fn)
Display after
Step Keys Operation
Operation
Press the MODE/SET Key. "F" will blink, and the detection
4
MODE/SET DATA/ of frequencies will start automatically.
Display blinks
When "F" stops blinking, detection has been completed. If
detection has been performed normally, the results of detec-
tion will be displayed.
The displayed value is the frequency of the highest peak of
vibration.
To monitor the vibration frequency without setting the
5 detection result, press the DATA/SHIFT Key. To set the
Detection result example MODE/SET DATA/ detection result, proceed to step 6.
Notes:
• If a frequency is not detected, "F----" will be displayed.
• If detection processing is not completed normally for
some reason, "no_oP" will be displayed.
If the MODE/SET Key is pressed, the optimum notch filter
frequency or torque reference filter time constant for the
6
MODE/SET DATA/ frequency value will be set automatically, and "donE" will
blink if the setting is completed normally.
Parameter Meaning
Pn401 Torque Reference Filter Time Constant
Pn408 Torque Related Function Switch
Pn409 1st Notch Filter Frequency
7-36
8
Monitor Modes (Un)
8-1
8 Monitor Modes (Un)
Parameter
Content of Display Unit
No.
Un000 Motor rotating speed min-1
Un001 Speed reference min-1
Un002 Internal torque reference (in percentage to the rated torque) %
Un003*3 Rotation angle 1 (32-bit decimal code) encoder pulse
Un004 Rotation angle 2 (Electric angle from 0 degree of phase-U) deg
Un005*1 Input signal monitor −
8-2
8.2 Operation in Monitor Mode
Display after
Step Keys Operation
Operation
Press the MODE/SET Key to select the monitor mode.
1
MODE/SET DATA/
8-3
8 Monitor Modes (Un)
Display after
Step Keys Operation
Operation
Lower 4 digits Press the DATA/SHIFT Key for approximately one second.
3 The lower 4 digits of the setting of the selected parameter
MODE/SET DATA/ are displayed.
Middle 4 digits After checking the displayed digits, press the DATA/SHIFT
4 Key. The middle 4 digits of the setting of the selected
MODE/SET DATA/ parameter are displayed.
The number of pulses between -2147483648 (-231) and 2147483647 (-231) is displayed continuously. When
the number of pulses is outside this range, the display will change as follows:
• The displayed value will change to 2147483647 when the number of pulses decreases by one from
-2147483648. Thereafter, the displayed value will decrease according to the number of pulses.
• The displayed value will change to -2147483648 when the number of pulses increases by one from
2147483647. Thereafter, the displayed value will increase according to the number of pulses.
8-4
8.4 Monitoring Input Signals
Display after
Step Keys Operation
Operation
• When the input is in OFF (open) status, the top segment (LED) is lit.
• When the input is in ON (short-circuited) status, the bottom segment (LED) is lit.
Display LED Signal Name
Input Terminal Name
Number (Factory Setting) Monitor Modes (Un)
1 CN1-40 (Can be allocated.) /S-ON
2 CN1-41 (Can be allocated.) /P-CON
3 CN1-42 (Can be allocated.) P-OT
4 CN1-43 (Can be allocated.) N-OT
5 CN1-44 (Can be allocated.) /ALM-RST
6 CN1-45 (Can be allocated.) /P-CL
7 CN1-46 (Can be allocated.) /N-CL
8 CN1-4 SEN
8
8-5
8 Monitor Modes (Un)
8.4.3 Input Signal Display Example
87 6 5 4 3 2 1
8-6
8.5 Monitoring Safety Input Signals
• When the safety input signal is OFF (open) status, the top segment (LED) is lit.
• When the safety input signal is ON (short-circuited) status, the bottom segment (LED) is lit.
Signal Name
Display LED Number Input Terminal Name
(Factory Setting)
1 CN8-3, -4 /HWBB1
2 CN8-5, -6 /HWBB2
3 − Reserved
4 − Reserved
5 − Reserved
6 − Reserved
7 − Reserved
8 − Reserved
8-7
8 Monitor Modes (Un)
8.6.1 Displaying Output Signal Status
Display after
Step Keys Operation
Operation
• When the output is in OFF (open) status, the top segment (LED) is lit.
• When the output is in ON (short-circuited) status, the bottom segment (LED) is lit.
8-8
8.7 Monitor Display at Power ON
When the 0FFF is set (factory setting), the SERVOPACK becomes the status display mode (bb, run) at power
ON.
This function can perform output signal output and output prohibited setting. Therefore, sequence of host con-
troller and wiring between the SERVOPACK and host controller, peripheral devices can be checked.
8-9
9
Fully-closed Loop Control
9-1
9 Fully-closed Loop Control
9.1.1 System Configuration
Fully-closed
loop control
Model: SGDV-OFA01A
Servomotor
main circuit cable
Connection cable for
serial converter unit
Encoder cable
9-2
9.1 System Configuration and Connection Example for SERVOPACK with Fully-closed Loop Control
External encoderޓ
Alarm A.d10
detection
Encoder
output
pulse Serial
Divider conversion
Note: Either an incremental or an absolute encoder can be used. When the absolute encoder is used, set 1 to Pn002.2 (use
the absolute encoder as an incremental encoder).
With Speed Control
SERVOPACK
Speed or
torque
reference Speed
loop
Motor Machine
Speed feedback Speed Encoder
conversion
External encoderޓ
Encoder
output
pulse Serial
Divider conversion
9-3
9 Fully-closed Loop Control
9.1.3 Serial Converter Unit
9-4
9.1 System Configuration and Connection Example for SERVOPACK with Fully-closed Loop Control
When the cos and sin signals are shifted 180 degrees, the differential signals are the /cos and /sin signals. The
specifications of the cos, /cos, sin, and /sin signals are identical except for the phase.
Input the signals Ref and /Ref so that they shall cross each other as shown in the figure because they are input
into the converter. When they are crossed, the output data will be counted up.
100%
0.2VQ0.6V
cos
㧔A+㧕
45q
/cos
cos㧘/cos㧘sin㧘/sin 㧔A-㧕
Input voltage range:
1.5VVQ3.5V
sin
㧔B+㧕
/sin
㧔B-㧕
0.2V min.
0.2V min.
/Ref
Ref㧘/Ref 㧔R-㧕
Input voltage range:
1.5V to 3.5V Ref
㧔R+㧕
5 to 75% 5 to 75%
Zero Point
log signals affects the unit’s ability to output correct position information. The analog
cable must be as short as possible and shielded.
• Do not connect or disconnect the unit while power is being supplied, or the unit may
be damaged.
• When using multiple axes, use a shield cable for each axis. Do not use a shield cable
for multiple axes.
9-5
9 Fully-closed Loop Control
9.1.4 Connection Example of External Encoder by Heidenhain
33.32±0.4
24.99±0.3
52±0.3
10
60
1.5 65±0.3 2×#4-40 UNC
72 tapped holes
3
82±0.3
14.35±0.3 90
22.5
9-6
9.1 System Configuration and Connection Example for SERVOPACK with Fully-closed Loop Control
9-7
9 Fully-closed Loop Control
9.1.6 Connection Example of External Encoder by Renishaw
SERVOPACK with
option module for
fully-closed loop
control Serial converter unit
JZDP-D005--E External encoder
by Renishaw Inc.
CN12 CN1 CN2
52±0.3
10
60
300±30
1.5 65±0.3
72
3
82±0.3
14.35±0.4 90
22.5
9-8
9.1 System Configuration and Connection Example for SERVOPACK with Fully-closed Loop Control
9.1.7 Encoder Output Pulse Signals from SERVOPACK with a External Encoder
by Renishaw
The output position of the zero point signal (Ref) may vary in some models of the external encoder made by
Renishaw.
If using a Renishaw model, the phase-C pulses of the SERVOPACK are output at two positions.
For details on the specifications of the zero-point signals for a external encoder, refer to the manual for the
Renishaw external encoder.
(1) When Passing the 1st Zero Point Signal (Ref) in Positive Direction after Power ON
Power ON Time
Phase-C
No zero point signal (Ref) is sent from the external encoder. Second pulse is half as wide
However, a phase-C pulse will be sent from the SERVOPACK
when moving in the negative direction, because it is the same as the phase-A pulse.
position from which a phase-C pulse was sent from the
SERVOPACK when moving in a positive direction.
(2) When Passing the 1st Zero Point Signal (Ref) in Negative Direction after Power ON
Power ON Time
Phase C
No zero point signal (Ref) is sent from the external encoder. Second pulse is half as wide
However, a phase-C pulse will be sent from the SERVOPACK
when moving in the positive direction, because it is the same as the phase-A pulse.
position from which a phase-C pulse was sent from the
SERVOPACK when moving in a negative direction.
9
9-9
9 Fully-closed Loop Control
9.2.1 Setting Order
9-10
9.2 Settings for Fully-closed Loop Control
9-11
9 Fully-closed Loop Control
9.2.2 Motor Rotation Direction
Note 1. The mode will be switched to semi-closed position control if Pn002.3 is set to 0.
2. The direction for which the external encoder is counted up counter clockwise is defined as forward rotation.
3. The direction for which the external encoder is counted up clockwise is defined as forward rotation.
(3) Relation between Motor Rotating Direction and External Encoder Pulse Direction
Refer to the table below.
• Set Pn002.3 to 1 if the output of the external encoder is cos lead and the motor is turning counterclockwise;
set Pn002.3 to 3 if it is sin lead. When Pn000.0 is set to 0 and Pn002.3 to 1, manually turn the motor coun-
terclockwise. If the Fully-closed Feedback Pulse Counter (Un00E) counts up, set Pn002.3 to 1. If the
Un00E counts down, set Pn002.3 to 3.
• If Pn002.3 is set to 1, encoder output pulse is phase B lead if the motor runs forward.
If Pn002.3 is set to 3, it is phase A lead if the motor turns forward.
9-12
9.2 Settings for Fully-closed Loop Control
If the external encoder is connected directly to the motor, the set value will be 1500 (30 mm/0.02 mm = 1500).
Note: If there is a fraction, round off the digits below the decimal point.
(3) Error
The number of speed pitches per motor rotation causes error in the position loop gain (Kp), feedforward, and
position reference monitor unless the number of encoder pitches is an integer. This has no influence on the
accuracy of positioning, thus does not cause position error.
9.2.4 Number of Encoder Output Pulses (PAO, PBO, and PCO) from the
SERVOPACK
Set the position resolution to Pn281. Set the number of phase A and phase B edges.
If the output of a single pulse (multiplied by 4) is 1μm, the set value will be 20.
If the output of a single pulse (multiplied by 4) is 0.5μm, the set value will be 40.
The pulse output will have the following waveform if the set value is 20.
Phase-A
Fully-closed Loop Control
Phase-B
1 encoder pitch
"↑" shows the edge position. In this example, the set value is 20 therefore the number of ↑ is 20.
Note: he upper limit frequency of the encoder signal output (multiplied by 4) is 6.4 Mpps. Do not allow the upper limit fre-
quency to exceed 6.4 Mpps. If exceeds, the alarm A.511 (overspeed of encoder output pulse rate) is output.
9
Example:
The frequency is as follows if the set value is 20 and the speed is 1600 mm/s:
16000 mm/sec
= 1600000 = 1.6 Mpps
0.001 mm
Because 1.6 Mpps is less than 6.4 Mpps, this value can be used.
9-13
9 Fully-closed Loop Control
9.2.5 Absolute External Encoder Reception Sequence
Output timing for the phase-C pulse is in one of the following patterns.
Host
controller SERVOPACK with option module for fully-closed loop control
CN1 CN31
SEN
PAO Serial
Dividing
Serial data→ data External
circuit encoder
PBO (Pn212) pulse conversion
PCO
9-14
9.2 Settings for Fully-closed Loop Control
1 to 3 ms
Serial data:
The current position pulses divided by Pn281 are output in serial data.
One serial data is a value equivalent to 1048576 pulses.
PE
MS × R PS PU
PE=MO× R+PO
PM=PE–MS×R–PS
Signal Meaning
Fully-closed Loop Control
Note: When host controller receives the data of absolute encoder, do not perform counter reset using the output of PCO 9
signal.
9-15
9 Fully-closed Loop Control
9.2.5 Absolute External Encoder Reception Sequence
0 00 0 0 1 0 1 0 1
Data Stop bit
Start bit Even parity
Note:
• Data is "P+00000" (CR) or "P-00000" (CR) when the position is zero.
• The serial data range is "+32767" to "-32768." When this range is exceeded, the data
changes from "+32767" to "-32678" or from "-32678" to "+32767." When changing multi-
turn limit, the range changes. For details, refer to 5.9.7 Multiturn Limit Setting.
Digital Operator
or Overspeed
Display
" A" " L" " M" "5" "1" " . " "CR "
upper 2 digits
9-16
9.2 Settings for Fully-closed Loop Control
Note: When using a serial converter unit, set the encoder resolution as follows.
• For the encoder manufactured by Heidenhain Corp.: Pn20A set value × 256
• For the encoder manufactured by Renishaw Inc.: Pn20A set value × 256
• For the encoder manufactured by Mitutoyo Corp.: Pn20A set value × 512
For example, if the travel distance for each position reference pulse is 0.2 µm, then the electric gear ratio is
calculated as follows.
B Pn20E 0.2 × 2.56 512
= = =
A Pn210 20 200
(1) Excessive Error Level between the Motor and Load Positions (Pn51B)
This setting detects the difference between the external encoder position and the encoder position. If the
detected difference is above the set level, alarm A.d10 (Motor-load Position Error Pulse Overflow) will be
output.
Note: When Pn51B is set to 0, "Motor-load Position Error Pulse Overflow (A.d10)" is not detected.
9-17
9 Fully-closed Loop Control
9.2.8 Analog Monitor Signal
Setting Example
Increase the value if the belt slips or is twisted excessively.
Pn52A=20
Small Pn52A=100
Less than 1 st 2 nd 3 rd
one rotation rotation rotation rotation
Related Parameter
When
Parameter Name Meaning Classification
Enabled
Analog Monitor Position error between servomotor and load
Pn006 n.07 1 Signal Selec- [0.01 V/1 reference unit]
tion ∗ Factory setting: n.02
Immediately Setup
Analog Monitor Position error between servomotor and load
Pn007 n.07 2 Signal Selec- [0.01 V/1 reference unit]
tion ∗ Factory setting: n.00
9-18
9.2 Settings for Fully-closed Loop Control
SERVOPACK
Speed or torque
reference
Speed
Motor Machine
+ loop
-
Pn22A
Speed feedback Speed Encoder
conversion
External encoder
Unit conversion Pn20A
Use Pn22A.3 to select the speed feedback method during fully-closed loop control: Normally, set Pn22A.3 to
0 (Uses motor encoder speed.). Set Pn22A.3 to 1 (Uses external encoder speed.) when connecting a direct
drive motor and high-resolution external encoder.
9-19
10
Troubleshooting
Troubleshooting
10
10-1
10 Troubleshooting
10.1.1 List of Alarms
10.1 Troubleshooting
The following sections describe troubleshooting in response to alarm displays.
The alarm name, alarm meaning, alarm stopping method, alarm reset capability and alarm code output are
listed in order of the alarm numbers in 10.1.1 List of Alarms.
The causes of alarms and troubleshooting methods are provided in 10.1.2 Troubleshooting of Alarms.
10-2
10.1 Troubleshooting
(cont’d)
Servo- Alarm Code Output
Alarm motor Alarm
Alarm Name Meaning
Display Stop Reset ALO1 ALO2 ALO3
Method
Regenerative circuit or regenerative resistor
A.300 Regeneration Error Gr.1 Available
is faulty.
Regenerative energy exceeds regenerative
A.320 Regenerative Overload Gr.2 Available L L H
resistor capacity.
Main Circuit Power • Setting of AC input/DC input is incorrect.
A.330 Gr.1 Available
Supply Wiring Error • Power supply wiring is incorrect.
Main circuit DC voltage is excessively
A.400 Overvoltage Gr.1 Available
high.
A.410 Undervoltage Main circuit DC voltage is excessively low. Gr.2 Available H H L
Main-Circuit The capacitor of the main circuit has deteri-
A.450 Gr.1 N/A
Capacitor Overvoltage orated or is faulty.
A.510 Overspeed The servomotor speed is excessively high. Gr.1 Available
The motor speed upper limit of the set
Overspeed of Encoder
A.511 encoder output pulse (pulse unit) (Pn212) is Gr.1 Available
Output Pulse Rate
exceeded. L H L
A.520 Vibration Alarm Vibration at the motor speed was detected. Gr.1 Available
Vibration was detected while performing
A.521 Autotuning Alarm Gr.1 Available
tuning-less function.
The motor was operating for several sec-
A.710 Overload: High Load onds to several tens of seconds under a Gr.2 Available
torque largely exceeding ratings.
The motor was operating continuously
A.720 Overload: Low Load Gr.1 Available
under a torque largely exceeding ratings.
When the dynamic brake was applied, rota-
A.730
Dynamic Brake Overload tional energy exceeded the capacity of Gr.1 Available
A.731 L L L
dynamic brake resistor.
Overload of Surge The main circuit power was frequently
A.740 Gr.1 Available
Current Limit Resistor turned ON and OFF.
The heat sink of the SERVOPACK
A.7A0 Heat Sink Overheated Gr.2 Available
exceeded 100°C.
Built-in Fan in
A.7AB The fan inside the SERVOPACK stopped. Gr.1 Available
SERVOPACK Stopped
All the power supplies for the absolute
A.810 Encoder Backup Error encoder have failed and position data was Gr.1 N/A
cleared.
The checksum results of encoder memory is
A.820 Encoder Checksum Error Gr.1 N/A
incorrect.
The battery voltage was lower than the
specified value while monitoring 4 seconds
Absolute Encoder Battery
A.830 after the ALM signal outputs max. 5 sec- Gr.1 Available
Error
onds when the control power supply is
turned ON.
A.840 Encoder Data Error Data in the encoder is incorrect. Gr.1 N/A
The encoder was rotating at high speed H H H
A.850 Encoder Overspeed Gr.1 N/A
Troubleshooting
10-3
10 Troubleshooting
10.1.1 List of Alarms
(cont’d)
Servo- Alarm Code Output
Alarm motor Alarm
Alarm Name Meaning
Display Stop Reset ALO1 ALO2 ALO3
Method
External Encoder The overspeed from the external encoder
A.8A5 Gr.1 Available
Overspeed occurred.
External Encoder The overheat from the external encoder
A.8A6 Gr.1 Available
Overheated occurred.
Speed Reference A/D The A/D converter for speed reference input
A.b10 Gr.2 Available
Error is faulty.
Speed Reference A/D A/D conversion data of speed reference is
A.b11 Gr.2 Available
Data Error incorrect.
Reference Torque Input The A/D converter for torque reference
A.b20 Gr.2 Available
Read Error input is faulty.
Current Detection Error1 The current detection circuit for phase-U is
A.b31 Gr.1 N/A
(Phase-U) faulty.
Current Detection Error 2 The current detection circuit for phase-V is
A.b32 Gr.1 N/A H H H
(Phase-V) faulty.
Current Detection Error 3 The detection circuit for the current is
A.b33 Gr.1 N/A
(Current detector) faulty.
"Internal program error 0" of the SERVO-
A.bF0 System Alarm 0 Gr.1 N/A
PACK occurred.
"Internal program error 1" of the SERVO-
A.bF1 System Alarm 1 Gr.1 N/A
PACK occurred.
"Internal program error 2" of the SERVO-
A.bF2 System Alarm 2 Gr.1 N/A
PACK occurred.
"Internal program error 3" of the SERVO-
A.bF3 System Alarm 3 Gr.1 N/A
PACK occurred.
"Internal program error 4" of the SERVO-
A.bF4 System Alarm 4 Gr.1 N/A
PACK occurred.
A.C10 Servo Overrun Detected The servomotor ran out of control. Gr.1 Available
Absolute Encoder Clear
The multi-turn for the absolute encoder was
A.C80 Error and Multi-turn Limit Gr.1 N/A
not properly cleared or set.
Setting Error
Encoder Communications Communications between the SERVO-
A.C90 Gr.1 N/A
Error PACK and the encoder is not possible.
Encoder Communications An encoder position data calculation error
A.C91 Gr.1 N/A
Position Data Error occurred.
An error occurs in the communications
Encoder Communications
A.C92 timer between the encoder and the SERVO- Gr.1 N/A
Timer Error
PACK.
L H L
A.CA0 Encoder Parameter Error Encoder parameters are faulty. Gr.1 N/A
Contents of communications with encoder
A.Cb0 Encoder Echoback Error Gr.1 N/A
is incorrect.
Multi-turn Limit Different multi-turn limits have been set in
A.CC0 Gr.1 N/A
Disagreement the encoder and the SERVOPACK.
Feedback Option Module
Reception from the feedback option module
A.CF1 Communications Error Gr.1 N/A
is faulty.
(Reception error) *
Feedback Option Module
Timer for communications with the feed-
A.CF2 Communications Error Gr.1 N/A
back option module is faulty.
(Timer stop) *
∗ The alarm that may occur in a SERVOPACK with option module for fully-closed loop control.
10-4
10.1 Troubleshooting
(cont’d)
Servo- Alarm Code Output
Alarm motor Alarm
Alarm Name Meaning
Display Stop Reset ALO1 ALO2 ALO3
Method
Position Error Pulse Position error pulses exceeded parameter
A.d00 Gr.1 Available
Overflow (Pn520).
Position Error Pulse
Position error pulses accumulated too
A.d01 Overflow Alarm at Servo Gr.1 Available
much.
ON
After a position error pulse has been input,
Pn529 limits the speed if the /S_ON signal
is turned ON. If Pn529 limits the speed in L L H
Position Error Pulse
such a state, this alarm occurs when refer-
A.d02 Overflow Alarm by Speed Gr.2 Available
ence pulses are input and the number of
Limit at Servo ON
position error pulses exceeds the value set
for parameter Pn520 (Excessive Position
Error Alarm Level).
Motor-load Position Error Position error between motor and load is
A.d10 Gr.2 Available
Pulse Overflow * excessive.
Safety Function Signal The safety function signal input timing is
A.Eb1 Gr.1 N/A H L L
Input Timing Error faulty.
With the main power supply ON, voltage
Main Circuit Cable Open
A.F10 was low for more than 1 second in phase-R, Gr.2 Available H L H
Phase
-S or -T.
Digital Operator
CPF00 Digital operator (JUSP-OP05A) fails to − N/A
Transmission Error 1
communicate with the SERVOPACK (e.g., Undefined
Digital Operator CPU error).
CPF01 − N/A
Transmission Error 2
A.− − Not an error Normal operation status − − H H H
∗ The alarm that may occur in a SERVOPACK with option module for fully-closed loop control.
Troubleshooting
10
10-5
10 Troubleshooting
10.1.2 Troubleshooting of Alarms
Refer to the following table to identify the cause of an alarm and the action to be taken.
Contact your Yaskawa representative if the problem cannot be solved by the described corrective action.
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Set the power supply voltage within
The power supply voltage sud-
Measure the power supply voltage. the specified range, and set Fn005
denly dropped.
to initialize the parameter.
The power supply went OFF
Note the circumstances when the Set Fn005 to initialize the parameter
while changing a parameter set-
power supply went OFF. and then set the parameter again.
ting.
The SERVOPACK may be faulty.
The number of times that parame- Were the parameters frequently Repair or replace the SERVO-
A.020: ters were written exceeded the changed through the host control- PACK.
Parameter Checksum limit. ler? Reconsider the method of writing
Error 1 parameters.
(The parameter data in Malfunction caused by noise Turn the power supply ON and OFF
the SERVOPACK is from the AC power supply or several times. If the alarm still Take countermeasures against
incorrect.) grounding line, static electricity occurs, there may be noise interfer- noise.
noise, etc. ence.
Gas, water drops, or cutting oil
entered the SERVOPACK and The SERVOPACK may be faulty.
Check the installation conditions.
caused failure of the internal Replace the SERVOPACK.
components.
Turn the power supply ON and OFF
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. several times. If the alarm still
Replace the SERVOPACK.
occurs, the SERVOPACK is faulty.
Write the parameter of another
A.021: The software version of SERVO- Check Fn012 to see if the set soft-
SERVOPACK of the same model
Parameter Format PACK that caused the alarm is ware version agrees with that of the
with the same software version.
Error 1 older than that of the written SERVOPACK. If not, an alarm may
Then turn the power OFF and then
(The parameter data in parameter. occur.
ON again.
the SERVOPACK is
incorrect.) The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
The power supply voltage sud- The SERVOPACK may be faulty.
A.022: Measure the power supply voltage.
denly dropped. Replace the SERVOPACK.
System Checksum
The power supply went OFF Note the circumstances when the The SERVOPACK may be faulty.
Error 1
while setting an utility function. power supply went OFF. Replace the SERVOPACK.
(The parameter data in
the SERVOPACK is Turn the power supply ON and OFF
The SERVOPACK may be faulty.
incorrect.) A SERVOPACK fault occurred. several times. If the alarm still
Replace the SERVOPACK.
occurs, the SERVOPACK is faulty.
A.023:
Parameter Password
Error 1 The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
(The parameter data in Replace the SERVOPACK.
the SERVOPACK is
incorrect.)
A.030:
The SERVOPACK may be faulty.
Main Circuit Detector A SERVOPACK fault occurred. −
Replace the SERVOPACK.
Error
10-6
10.1 Troubleshooting
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
The SERVOPACK and servomo- Select the proper combination of
Check the combination of SERVO-
tor capacities do not match each SERVOPACK and servomotor
PACK and servomotor capacities.
other. capacities.
A.040:
Parameter Setting The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Error 1 Replace the SERVOPACK.
(The parameter setting The parameter setting is out of Check the setting ranges of the Set the parameter to a value within
was out of the allowable the specified range. parameters that have been changed. the specified range.
setting range.)
Check the electronic gear ratio. The Set the electronic gear ratio in the
The electronics gear ratio is out ratio must satisfy: range: 0.001< (Pn20E/Pn210)
of the setting range.
0.001< (Pn20E/Pn210) < 4000. < 4000.
The encoder output pulse (Pn212)
A.041:
is out of the setting range and
Encoder Output Pulse Check the parameter Pn212. Set Pn212 to a correct value.
does not satisfy the setting condi-
Setting Error tions.
The speed of program JOG oper-
ation (Fn004) is lower than the
setting range after having Check that the detection condi- Reduce the electronic gear ratio
changed the electronic gear ratio tions*1 is satisfied. (Pn20E/Pn210).
(Pn20E/Pn210) or the servomo-
tor.
The speed of program JOG oper-
A.042: ation (Fn004) is lower than the
Parameter setting range after having Check that the detection condi- Increase the setting for Pn533 "Pro-
Combination Error changed the setting of Pn533 tions*1 is satisfied. gram JOG Movement Speed."
"Program JOG Movement
Speed."
The moving speed of advanced
autotuning is lower than the set- Check that the detection condi- Reduce the electronic gear ratio
ting range after having changed
the electronic gear ratio (Pn20E/ tions*1 is satisfied. (Pn20E/Pn210).
Pn210) or the servomotor.
A.044:
The setting of the option module The setting of option module must
Fully-closed Loop does not match with that of Check the settings of Pn002.3. be compatible with the setting of
Control Parameter Pn002.3. Pn002.3.
Setting Error
Check the capacities to see if they
satisfy the following condition:
The SERVOPACK and servomo- Select the proper combination of
A.050: tor capacities do not match each (Servomotor capacity)/(SERVO- SERVOPACK and servomotor
other. PACK capacity) ≤ 1/4, or (Servo- capacities.
Combination Error motor capacity)/(SERVOPACK
(The SERVOPACK and capacity) ≤ 4.
servomotor capacities do Replace the servomotor and see if
not correspond.) An encoder fault occurred. Replace the servomotor (encoder).
the alarm occurs again.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
An unsupported serial converter
A.051:
unit, serial encoder, or external Check the product specifications, Select the correct combination of
Unsupported Device encoder is connected to the SER- and select the correct model. units.
Alarm VOPACK.
Troubleshooting
10
10-7
10 Troubleshooting
10.1.2 Troubleshooting of Alarms
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Incorrect wiring or contact fault
Check the wiring. Refer to 3.1
of main circuit cable or motor Correct the wiring.
Main Circuit Wiring.
main circuit cable.
Check for short-circuits across the
Short-circuit or ground fault of servomotor terminal phase-U, -V,
Some cables may be damaged.
main circuit cable or motor main and -W, or between the grounding
Replace damaged cables.
circuit cable. and servomotor terminal U, V, or W.
Refer to 3.1 Main Circuit Wiring.
Check for short-circuits across the
servomotor terminal phase-U, -V,
Short-circuit or ground fault The servomotor may be faulty.
and -W, or between the grounding
inside the servomotor. Replace the servomotor.
and servomotor terminal U, V, or W.
Refer to 3.1 Main Circuit Wiring.
Check for short-circuits across the
servomotor connection terminals U,
Short-circuit or ground fault V, and W on the SERVOPACK, or The SERVOPACK may be faulty.
inside the SERVOPACK. between the grounding and terminal Replace the SERVOPACK.
U, V, or W. Refer to 3.1 Main Cir-
cuit Wiring.
Check the wiring. Refer to 3.6
Incorrect wiring or contact fault
Connecting Regenerative Resis- Correct the wiring.
A.100: of the regenerative resistor.
tors.
Overcurrent or Heat
Check the resistor power consump-
Sink Overheated The dynamic brake (DB: Emer-
tion monitor Un00B to see how Change the SERVOPACK model,
(An overcurrent flowed gency stop executed from the
many times the DB has been used. operation conditions, or the mecha-
through the IGBT or SERVOPACK) was frequently
Or, check the alarm trace back mon- nism so that the DB does not need
heat sink of SERVO- activated, or the DB overload
itor Fn000 to see if the DB overload to be used so frequently.
PACK overheated.) alarm occurred.
alarm A.730 or A.731 was reported.
The generated regenerative Check the regenerative load ratio
Check the operation condition
energy exceeded the SERVO- monitor Un00A to see how many
including overload, and reconsider
PACK regenerative energy pro- times the regenerative resistor has
the regenerative resistor value.
cessing capacity. been used.
Check the regenerative load ratio Change the regenerative resistance
The SERVOPACK regenerative monitor Un00A to see how many value to a value larger than the
resistance is too small. times the regenerative resistor has SERVOPACK minimum allowable
been used. resistance value.
A heavy load was applied while Check to see if the operating condi- Reduce the load applied to the ser-
the servomotor was stopped or tions are outside servo drive specifi- vomotor or increase the operation
running at a low-speed. cations. speed.
Take countermeasures for noise,
Improve the wiring or installation
such as correct wiring of the FG.
Malfunction caused by noise environment, such as by reducing
Use an FG wire size equivalent to
interference. noise, and check to see if the alarm
the SERVOPACK main circuit wire
recurs.
size.
Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
10-8
10.1 Troubleshooting
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Regenerative resistor capacity
(Pn600) is set to a value other
Check the external regenerative Connect the external regenerative
than 0 for a SGDV-R70,
resistor connection and the value of resistor, or set Pn600 to 0 if no
-R90, -1R6, or -2R8 SERVO-
the Pn600. regenerative resistor is required.
PACK, and an external regenera-
tive resistor is not connected.
The jumper between the power Confirm that a jumper is mounted
supply terminals B2 and B3 is between the power supply terminals Correctly mount a jumper.
A.300: removed. B2 and B3.
Regeneration Error The external regenerative resis-
Check the external regenerative Correctly connect the external
tor is incorrectly wired, or is
resistor connection. regenerative resistor.
removed or disconnected.
While the main circuit power sup-
ply is OFF, turn the control power
supply OFF and then turn ON
A SERVOPACK fault occurred. −
again. If the alarm still occurs, the
SERVOPACK may by faulty.
Replace the SERVOPACK.
The power supply voltage Set the power supply voltage within
Measure the power supply voltage.
exceeds the specified limit. the specified range.
Incorrect external regenerative
resistance. Change the regenerative resistance,
Check the operation condition or regenerative resistor capacity, or
Insufficient SERVOPACK
the capacity using the capacity SERVOPACK capacity. Reconsider
capacity or regenerative resistor
selection Software SigmaJunma- the operation conditions using the
capacity.
Size+, etc. capacity selection software Sigma-
Or, regenerative power has been JunmaSize+, etc.
continuously flowing back.
Regenerative power continu-
A.320: Reconsider the system including
ously flowed back because nega- Check the load to the servomotor
Regenerative servo, machine, and operation con-
tive load was continuously during operation.
Overload ditions.
applied.
The setting of parameter Pn600 is Check the external regenerative
smaller than the external regener- resistor connection and the value of Set the Pn600 to a correct value.
ative resistor's capacity. the Pn600.
Change the regenerative resistance
The external regenerative resis- to a correct value or use an external
Check the regenerative resistance.
tance is too high. regenerative resistor of appropriate
capacity.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
When using a regenerative resistor
built in the SERVOPACK:
The regenerative resistor discon- Replace the SERVOPACK.
Measure the resistance of the regen-
nected when the SERVOPACK When using an external regenera-
erative resistor.
power voltage was increased. tive resistor:
Replace the external regenerative
A.330: resistor.
Main Circuit Power In the AC power input mode, DC Check the power supply to see if it Correct the settings to match the
Supply Wiring Error power was supplied. is a DC power supply. actual power supply specifications.
(Detected when the
Troubleshooting
In the DC power input mode, AC Check the power supply to see if it Correct the settings to match the
power to the main circuit
power was supplied. is a AC power supply. actual power supply specifications.
is turned ON.)
Regenerative resistor capacity Is the regenerative resistor con-
(Pn600) is not set to 0 even nected?
Set Pn600 to 0.
though the regenerative resistor is If it is, check the regenerative resis-
disconnected. tor capacity.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK. 10
10-9
10 Troubleshooting
10.1.2 Troubleshooting of Alarms
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
• For 100 VAC SERVOPACKs:
The AC power supply voltage
exceeded 145 V.
• For 200 VAC SERVOPACKs:
The AC power supply voltage
exceeded 290 V.
• For 400 VAC SERVOPACKs:
The AC power supply voltage
Set AC/DC power supply voltage
exceeded 580 V. Measure the power supply voltage.
within the specified range.
• For 200 VAC SERVOPACKs
with DC power supply input:
The power supply voltage
exceeded 410 V.
• For 400 VAC SERVOPACKs
with DC power supply input:
The power supply voltage
exceeded 820 V.
Improve the power supply condi-
tions by installing a surge absorber,
The power supply is unstable, or
etc. Then, turn the power supply
was influenced by a lightning Measure the power supply voltage.
ON again. If the alarm still occurs,
surge.
the SERVOPACK may be faulty.
Replace the SERVOPACK.
A.400:
Overvoltage Acceleration/deceleration was
(Detected in the SER- executed under the following
VOPACK main circuit conditions.
power supply section.) • The AC power supply voltage
of 100 VAC SERVOPACK was
in the range between 115 V and
135 V. Check the power supply voltage and
Set AC power supply voltage within
• The AC power supply voltage the speed and torque during opera- the specified range.
of 200 VAC SERVOPACK was tion.
in the range between 230 V and
270 V.
• The AC power supply voltage
of 400 VAC SERVOPACK was
in the range between 480 V and
560 V.
The external regenerative resis- Select a regenerative resistance
Check the operation conditions and
tance is too high for the actual value appropriate for the operation
the regenerative resistance.
operation conditions. conditions and load.
The moment of inertia ratio Confirm that the moment of inertia Increase the deceleration time, or
exceeded the allowable value. ratio is within the allowable range. reduce the load.
Turn the control power OFF and
then ON again while the main cir-
cuit power supply is OFF. If the
A SERVOPACK fault occurred. −
alarm still occurs, the SERVO-
PACK may be faulty. Replace the
SERVOPACK.
10-10
10.1 Troubleshooting
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
• For 100 VAC SERVOPACKs:
The power supply voltage is 49
V or less.
• For 200 VAC SERVOPACKs:
Set the power supply voltage within
The power supply voltage is Measure the power supply voltage.
the specified range.
120 V or less.
• For 400 VAC SERVOPACKs:
The power supply voltage is
A.410: 240 V or less.
Undervoltage
The power supply voltage
(Detected in the SER- Measure the power supply voltage. Increase the power supply capacity.
dropped during operation.
VOPACK main circuit
power supply section.) When the instantaneous power cut
Occurrence of instantaneous
Measure the power supply voltage. hold time Pn509 is set, decrease the
power interruption.
setting.
Repair or replace the SERVO-
The SERVOPACK fuse is blown
− PACK, connect an AC/DC reactor,
out.
and run the SERVOPACK.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
A.450:
Main-Circuit A SERVOPACK fault occurred. − Replace the SERVOPACK.
Capacitor Overvoltage
The order of phases U, V, and W
Confirm that the servomotor is cor-
in the servomotor wiring is incor- Check the servomotor wiring.
rectly wired.
rect.
A reference value exceeding the
A.510: Reduce the reference value or adjust
overspeed detection level was Check the input value.
Overspeed the gain.
input.
(The servomotor speed
exceeds the maximum.) Reduce the speed reference input
The motor speed exceeded the Check the servomotor speed wave-
gain, adjust the servo gain, or recon-
maximum. form.
sider the operation conditions.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
The encoder output pulse output Check the encoder output pulse out- Decrease the setting of the encoder
frequency exceeded the limit. put setting. output pulse (Pn212).
A.511:
Overspeed of Encoder The encoder output pulse output
Output Pulse Rate frequency exceeded the limit Check the encoder output pulse out-
Decrease the servomotor speed.
because the servomotor speed put setting and servomotor speed.
was too high.
Check for abnormal noise from the
Abnormal vibration was detected servomotor, and check the speed Reduce the servomotor speed or
at the servomotor rotation speed. and torque waveform during opera- reduce the speed loop gain (Pn100).
A.520: tion.
Vibration Alarm The moment of inertia ratio
(Pn103) value is greater than the Set the moment of inertia ratio
Check the moment of inertia ratio.
actual value or is greatly (Pn103) to an appropriate value.
changed.
Reduce the load so that the moment
A.521: The servomotor vibrated consid- of inertia ratio falls within the
Troubleshooting
10-11
10 Troubleshooting
10.1.2 Troubleshooting of Alarms
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Incorrect wiring or contact fault Confirm that the servomotor and
Check the wiring.
of servomotor and encoder. encoder are correctly wired.
Check the servomotor overload Reconsider the load conditions and
Operation beyond the overload
A.710: characteristics and executed run operation conditions. Or, increase
protection characteristics.
A.720: command. the servomotor capacity.
Overload Excessive load was applied dur-
A.710: High Load ing operation because the servo- Check the executed run command
A.720: Low Load Remove the mechanical problems.
motor was not driven due to and servomotor speed.
mechanical problems.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
Take measures to ensure the servo-
The servomotor rotates because
Check the operation status. motor will not rotate because of
of external force.
external force.
A.730:
A.731: • Reduce the servomotor reference
Dynamic Brake Check the DB resistor power con- speed.
The rotating energy at a DB stop
Overload sumption monitor (Un00B) to see • Reduce the moment of inertia
exceeds the DB resistance capac-
(An excessive power how many times the DB has been ratio.
ity.
consumption of dynamic used. • Reduce the number of times of
brake was detected.) the DB stop operation.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
The inrush current limit resistor
A.740: operation frequency at the main
Overload of Surge Reduce the frequency of turning the
circuit power supply ON/OFF −
Current Limit Resistor main circuit power supply ON/OFF.
operation exceeds the allowable
(The main circuit power range.
is turned ON/OFF too
frequently.) The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
Decrease the surrounding air tem-
The surrounding air temperature Check the surrounding air tempera-
perature by improving the SERVO-
is too high. ture using a thermostat.
PACK installation conditions.
The overload alarm has been Check the alarm trace back monitor
Change the method for resetting the
reset by turning OFF the power (Fn000) to see if the overload alarm
alarm.
too many times. was reported.
10-12
10.1 Troubleshooting
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Alarm occurred when the power
Check to see if the power was
to the absolute encoder was ini- Set up the encoder (Fn008).
turned ON initially.
tially turned ON.
The encoder cable disconnected, Check to see if the power was Confirm the connection and set up
A.810: and connected again. turned ON initially. the encoder (Fn008).
Encoder Backup Error The power from both the control Replace the battery or take similar
(Detected on the encoder power supply (+5 V) and the bat- Check the encoder connector bat- measures to supply power to the
side) tery power supply from the SER- tery or the connector contact status. encoder, and set up the encoder
(Only when an absolute VOPACK is not being supplied. (Fn008).
encoder is connected.) If the alarm cannot be reset by set-
An absolute encoder fault
− ting up the encoder again, replace
occurred.
the servomotor.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
Set up the encoder again using
A.820: Fn008. If the alarm still occurs, the
Encoder Checksum An encoder fault occurred. −
servomotor may be faulty. Replace
Error the servomotor.
(Detected on the encoder
side.) The SERVOPACK may be faulty.
A SERVOPACK fault occurred. −
Replace the SERVOPACK.
10-13
10 Troubleshooting
10.1.2 Troubleshooting of Alarms
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Before setting the zero point posi-
Setting of the zero point position tion, use the fully-closed feedback The servomotor must be stopped
A.8A0*2: of absolute external scale failed counter monitor (Un00E) to con- while setting the zero point posi-
External Encoder because the servomotor rotated. firm that the servomotor is not rotat- tion.
Error of Scale ing.
An external encoder fault
− Replace the external encoder.
occurred.
An external encoder fault
A.8A1*2: − Replace the external encoder.
occurred.
External Encoder
Error of Module A serial converter unit fault
− Replace the serial converter unit.
occurred.
A.8A2*2:
External Encoder An external encoder fault
− Replace the external encoder.
Error of Sensor occurred.
(Incremental)
A.8A3*2: The absolute external encoder may
External Encoder An absolute external encoder be faulty. Refer to the encoder man-
−
Error of Position fault occurred. ufacture’s instruction manual for
(Absolute) corrective actions.
A.8A5*2: The overspeed from the external Repair or replace the external
External Encoder −
encoder occurred. encoder.
Overspeed
A.8A6*2: The overheat from the external Repair or replace the external
External Encoder −
encoder occurred. encoder.
Overheated
A malfunction occurred in the Clear and reset the alarm and restart
A.b10: −
speed reference input section. the operation.
Speed Reference A/D
Error Turn the power supply OFF and
(Detected when the then ON again. If the alarm still
A SERVOPACK fault occurred. −
servo is ON.) occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
A malfunction occurred in the Clear and reset the alarm and restart
−
speed reference input section. the operation.
A.b11:
Speed Reference A/D Turn the power supply OFF and
Data Error then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
A malfunction occurred in the
Clear and reset the alarm and restart
A.b20: reading section of the torque ref- −
the operation.
Reference Torque erence input.
Input Read Error Turn the power supply OFF and
(Detected when the then ON again. If the alarm still
servo is ON.) A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
A.b31: Turn the power supply OFF and
Current Detection The current detection circuit for then ON again. If the alarm still
−
Error 1 phase U is faulty. occurs, the SERVOPACK may be
(Phase-U) faulty. Replace the SERVOPACK.
A.b32: Turn the power supply OFF and
Current Detection The current detection circuit for then ON again. If the alarm still
−
Error 2 phase V is faulty. occurs, the SERVOPACK may be
(Phase-V) faulty. Replace the SERVOPACK.
∗2. The alarm that may occur in a SERVOPACK with option module for fully-closed loop control.
10-14
10.1 Troubleshooting
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Turn the power supply OFF and
A.b33: The detection circuit for the cur- then ON again. If the alarm still
−
Current Detection rent is faulty. occurs, the SERVOPACK may be
Error 3 faulty. Replace the SERVOPACK.
(Current detector) The servomotor main circuit Check for disconnection of the
Correct the servomotor wiring.
cable is disconnected. motor main circuit cable.
Turn the power supply OFF and
A.bF0: then ON again. If the alarm still
A SERVOPACK fault occurred. −
System Alarm 0 occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Turn the power supply OFF and
A.bF1: then ON again. If the alarm still
A SERVOPACK fault occurred. −
System Alarm 1 occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Turn the power supply OFF and
A.bF2: then ON again. If the alarm still
A SERVOPACK fault occurred. −
System Alarm 2 occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Turn the power supply OFF and
A.bF3: A SERVOPACK fault occurred. −
then ON again. If the alarm still
System Alarm 3 occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Turn the power supply OFF and
A.bF4: then ON again. If the alarm still
A SERVOPACK fault occurred. −
System Alarm 4 occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
The order of phases U, V, and W
Confirm that the servomotor is cor-
in the servomotor wiring is incor- Check the servomotor wiring.
rectly wired.
rect.
A.C10: If the alarm still occurs after turning
Servo Overrun the power OFF and then ON again,
Detected An encoder fault occurred. − even though the servomotor is cor-
(Detected when the rectly wired, the servomotor may be
servomotor power is faulty. Replace the servomotor.
ON.) Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Turn the power supply OFF and
then ON again. If the alarm still
An encoder fault occurred. −
A.C80: occurs, the servomotor may be
Absolute Encoder faulty. Replace the servomotor.
Clear Error and Multi- Turn the power supply OFF and
turn Limit Setting Error then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Troubleshooting
10
10-15
10 Troubleshooting
10.1.2 Troubleshooting of Alarms
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Re-insert the encoder connector and
Contact fault of encoder connec- Check the encoder connector con-
confirm that the encoder is correctly
tor or incorrect encoder wiring. tact status.
wired.
Encoder cable disconnection or
Use the encoder cable with the
short-circuit. Check the encoder cable.
specified rating.
Or, incorrect cable impedance.
Corrosion caused by improper
temperature, humidity, or gas Improve the operating environmen-
Short-circuit caused by intrusion tal conditions, and replace the cable.
Check the operating environment.
A.C90: of water drops or cutting oil If the alarm still occurs, replace the
Connector contact fault caused by SERVOPACK.
Encoder
Communications Error vibration.
Correct the wiring around the
encoder to avoid noise interference
Malfunction caused by noise
− (Separate the encoder cable from
interference.
the servomotor main circuit cable,
improve grounding, etc.)
Connect the servomotor to another
SERVOPACK, and turn ON the
A SERVOPACK fault occurred. − control power. If no alarm occurs,
the SERVOPACK may be faulty.
Replace the SERVOPACK.
The noise interference occurred
on the input/output signal line Check the encoder cable and con- Confirm that there is no problem
because the encoder cable is bent nector. with the encoder cable layout.
and the sheath is damaged.
A.C91:
The encoder cable is bundled
Encoder Confirm that there is no surge volt-
with a high-current line or near a Check the encoder cable layout.
Communications age on the encoder cable.
high-current line.
Position Data Error
The FG potential varies because
of influence from machines on Properly ground the device to sepa-
Check the encoder cable layout.
the servomotor side, such as the rate from the encoder FG.
welder.
Noise interference occurred on
Take countermeasures against
the input/output signal line from −
noise.
the encoder.
Excessive vibration and shocks Reduce the machine vibration or
Check the operating environment.
were applied to the encoder. correctly install the servomotor.
A.C92:
Encoder Turn the power supply OFF and
Communications then ON again. If the alarm still
An encoder fault occurred. −
Timer Error occurs, the servomotor may be
faulty. Replace the servomotor.
Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Turn the power supply OFF and
then ON again. If the alarm still
An encoder fault occurred. −
occurs, the servomotor may be
A.CA0: faulty. Replace the servomotor.
Encoder Parameter
Error Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
10-16
10.1 Troubleshooting
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
The encoder wiring and contact
Check the encoder wiring. Correct the encoder wiring.
are incorrect.
Noise interference occurred due Use tinned annealed copper twisted-
to incorrect encoder cable specifi- − pair or shielded twisted-pair cable
cations. with a core of at least 0.12 mm2.
Noise interference occurred
The wiring distance must be 20 m
because the wiring distance for −
max.
the encoder cable is too long.
The FG potential varies because
Make the grounding for the
A.Cb0: of influence from machines on Check the encoder cable and con-
machine separately from encoder
Encoder Echoback the servomotor side, such as the nector.
side FG.
Error welder.
Excessive vibration and shocks Reduce the machine vibration or
Check the operating environment.
were applied to the encoder. correctly install the servomotor.
Turn the power supply OFF and
then ON again. If the alarm still
An encoder fault occurred. −
occurs, the servomotor may be
faulty. Replace the servomotor.
Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
When using a direct-drive (DD)
servomotor, the multi-turn limit Correct the setting of Pn205 (0 to
Check the value of the Pn205.
value (Pn205) is different from 65535).
that of the encoder.
The multi-turn limit value of the
A.CC0: encoder is different from that of
Check the value of the Pn205 of the Execute Fn013 at the occurrence of
Multi-turn Limit the SERVOPACK. Or, the multi-
SERVOPACK. alarm.
Disagreement turn limit value of the SERVO-
PACK has been changed.
Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Wiring of cable between serial
converter unit and SERVOPACK Check the external encoder wiring. Correct the cable wiring.
is incorrect or contact is faulty.
The specified cable is not used
A.CF1*2: Confirm the external encoder wir-
between serial converter unit and Use the specified cable.
Feedback Option ing specifications.
SERVOPACK.
Module
Communications Error Cable between serial converter
Measure the external encoder cable
unit and SERVOPACK is too Use 20 m cable max.
(Reception error) length.
long.
Sheath of cable between serial
converter unit and SERVOPACK Check the external encoder cable. Replace the cable.
is broken.
Correct the wiring around serial
Noise interferes with the cable
converter unit, e.g., separating
A.CF2∗2:
Troubleshooting
10-17
10 Troubleshooting
10.1.2 Troubleshooting of Alarms
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Confirm that there is no contact
The contact in the servomotor U, Check the motor main circuit cable
fault in the motor wiring of encoder
V, and W wirings is faulty. connection.
wiring.
Reduce the position reference pulse
Reduce the reference pulse fre-
The frequency of the position ref- frequency or reference accelera-
quency, and operate the SERVO-
erence pulse is too high. tion. Or, reconsider the electronic
PACK.
A.d00: gear ratio.
Position Error Pulse Apply the smoothing function, such
Overflow The position reference accelera- Reduce the reference acceleration, as using position reference accelera-
(Position error exceeded tion is too fast. and operate the SERVOPACK. tion/deceleration time constant
the value set in the (Pn216).
excessive position error Setting of the Pn520 (Excessive
alarm level (Pn520)) Check the alarm level (Pn520) to
Position Error Alarm Level) is
see if it is set to an appropriate Set the Pn520 to proper value.
low against the operating condi-
value.
tion.
Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Set position error pulses to be
A.d01: The /S_ON signal is to be turned cleared while the /S_ON signal is
Check the error counter monitor OFF.
Position Error Pulse ON when the number of position
(Un008) while the /S_ON signal is
Overflow Alarm at error pulses is greater than the set Or, correct the excessive position
OFF.
Servo ON value of Pn526. error alarm level at servo ON
(Pn526).
After a position error pulse has
been input, Pn529 limits the Set position error pulses to be
A.d02: speed if the /S_ON signal is cleared while the /S_ON signal is
turned ON. If Pn529 limits the OFF.
Position Error Pulse speed in such a state, this alarm
Overflow Alarm by − Or, correct the excessive position
occurs when reference pulses are
Speed Limit at Servo error alarm level (Pn520).
input and the number of position
ON error pulses exceeds the value set Or, adjust the speed limit level at
for parameter Pn520 (Excessive servo ON (Pn529).
Position Error Alarm Level).
Install the external encoder in the
Motor rotation direction and Check the servomotor rotation
opposite direction, or reverse the
external encoder installation direction and the external encoder
A.d10*2: setting of the external encoder
direction are opposite. installation direction.
Motor-load Position usage method (Pn002.3).
Error Pulse Overflow Mounting of the load (e.g., stage)
Check the external encoder
and external encoder joint instal- Check the mechanical joints.
mechanical connection.
lation are incorrect.
The output signal circuits or devices
for /HWBB1 and
A.Eb1: The lag between activations of
Measure the time lag between the / /HWBB2 or the SERVOPACK
the input signals /HWBB1 and
Safety Function Signal /HWBB2 for the HWBB function HWBB1 and input signal circuits may be faulty.
Input Timing Error /HWBB2 signals. Alternatively, the input signal
is ten second or more.
cables may be disconnected. Repair
or replace them.
The three-phase power supply Confirm that the power supply is
Check the power supply wiring.
wiring is incorrect. correctly wired.
A.F10:
Main Circuit Cable The three-phase power supply is Measure the voltage at each phase Balance the power supply by chang-
Open Phase unbalanced. of the three-phase power supply. ing phases.
(With the main power A single-phase power is input
supply ON, voltage was without setting Pn00B.2 (power
low for more than 1 sec- Check the power supply and the Match the parameter setting to the
supply method for three-phase
ond in an R, S, or T parameter setting. power supply.
SERVOPACK) to 1 (single-phase
phase.) power supply).
(Detected when the main
power supply was turned Turn the power supply OFF and
ON.) then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
∗2. The alarm that may occur in a SERVOPACK with option module for fully-closed loop control.
10-18
10.1 Troubleshooting
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
The contact between the digital
Insert securely the connector or
CPF00: operator and the SERVOPACK is Check the connector contact.
replace the cable.
Digital Operator faulty.
Transmission Error 1 Malfunction caused by noise Keep the digital operator or the
−
interference cable away from noise sources.
Disconnect the digital operator and
then re-connect it. If the alarm still
A digital operator fault occurred. −
occurs, the digital operator may be
CPF01: faulty. Replace the digital operator.
Digital Operator
Transmission Error 2 Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Troubleshooting
10
10-19
10 Troubleshooting
10.2.1 List of Warnings
The warning name, warning meaning, and warning code output are listed in order of the warning numbers in
10.2.1 List of Warnings.
The causes of alarms and troubleshooting methods are provided in 10.2.2 Troubleshooting of Warnings.
Note 1. Warning code is not outputted without setting Pn001.3 =1 (Outputs both Alarm Codes and Warning Codes.)
2. If Pn008.2 = 1 (Do not detect warning) is selected, no warnings will be detected.
10-20
10.2 Warning Displays
10
10-21
10 Troubleshooting
10.2.2 Troubleshooting of Warnings
10-22
10.2 Warning Displays
Troubleshooting
10
10-23
10 Troubleshooting
Be sure to turn OFF the servo system before troubleshooting items shown in bold lines in the table.
10-24
10.3 Troubleshooting Malfunction Based on Operation and Conditions of the Servomotor
10-25
10 Troubleshooting
10-26
10.3 Troubleshooting Malfunction Based on Operation and Conditions of the Servomotor
allocation (parameters Pn50A.3, Check if the N-OT signal is allo- If another signal is allocated in
Pn50B.0) cated in Pn50B.0. Pn50B.0, select N-OT.
Check Pn001.0 and Pn001.1 when Select a servo mode stop method
Incorrect servomotor stop method the servomotor power is OFF. other than "coast to stop."
selection Check Pn001.0 and Pn001.1 when Select a servo mode stop method
in torque control. other than "coast to stop."
10
10-27
10 Troubleshooting
10-28
11
Appendix
Appendix
11
11-1
11 Appendix
11.1.1 Example of Connection to MP2200/MP2300 Motion Module SVA-01
CN1/CN2 CN1
SG 1 2 SG
AO_0 (NREF) 2 5 V-REF
PA 3 33 PA
PAL 4 34 /PA
L1C Control power
PC 5 19 PC
L2C supply
PCL 6 20 /PC
L1
SG 7 6 SG L2 Main circuit power
AI_0 (VTG) 8 L3 supply
AO_1 (TREF) 9 9 T-REF
0V (For 24V) 10 32 ALM
0V (For 24V) 11
DO_2 (PCON) 12 41 /C-SEL
(Control method switching)
DO_4 13 45 /P-CL (User setting)
DO_3 14 46 /N-CL (User setting)
DI_3 (P-OT) 15 42 P-OT Servomotor
+24V 16 47 +24V IN
A (1)
DI_0 (SVALM) 17 31 ALM+ U
B (2) M
DI_2 (ZERO/HOME LS) 18 V
SG 19 10 SG C (3)
W
SEN (5V) 20 4 SEN D (4)
AI_1 (TMON) 21
− 22
PB 23 35 PB CN2 Encoder
PBL 24 36 /PB
SG 25 28 TGON- (/BRK-)
AI-GND 26 27 TGON+ (/BRK+)
AO-GND 27 1 SG
0V (For 24V) 28 30 /S-RDY-
0V (For 24V) 29
DO_1 (ALMRST) 30 44 /ALM RST
DO_0 (SV ON) 31 40 /S-ON
DO_5 (For VS866, SEN) 32
DI_4 (N-OT) 33 43 N-OT
+24V 34
DI_1 (SRDY) 35 29 /S-RDY+
DI_5 (EXT/DEC) 36 22 BAT-
21 BAT+
P-OT input
Brake interlock output (+)
N-OT input
Brake interlock output (-)
Note 1. Connection cables (model: JEPMC-W2040-) to connect the SERVOPACK to the MP2200/MP2300 are pre-
pared by Yaskawa. For details, refer to Machine Controller MP2200/2300 Motion Module User’s Manual
(SIEPC88070016).
2. The SERVOPACK incorporates a safety function to protect people from the hazardous operation of the movable
parts of the machines, reduce the risk, and ensure the safety of the machine in operation.
Necessary circuits and settings are required to use this function. For details, refer to 5.11 Safety Function.
11-2
11.1 Connection to Host Controller
32 DOSEN
11 0V
20 SEN SEN 4
19 SG SG 10
28 0V /S-RDY- 30
29 0V /TGON- 28
17 SVALM ALM+ 31
10 0V ALM- 32
35 SVRDY /S-RDY+ 29
18 BRK /TGON+ 27
22 BAT BAT(+) 21
21 0BAT BAT(-) 22
FG
Appendix
11
11-3
11 Appendix
11.1.3 Example of Connection to OMRON’s Motion Control Unit
I/O connector
24 VDC
24 V input 1
X-axis CW limit input 2
X-axis CCW limit input 4
X-axis immediate stop input 6 Battery㧖1
X-axis origin proximity input 10 BAT(+)㧖1 21
24 V input ground 14 BAT(-) 㧖1 22
2.8 to 4.5 VDC
11-4
11.1 Connection to Host Controller
FG
∗1. The ALM signal is output for about five seconds after the control power is turned ON. Take this into consideration
when designing the power ON sequence. The ALM signal actuates the alarm detection relay 1Ry to stop the main
circuit power supply to the SERVOPACK.
∗2. Set parameter Pn200.0 to "1."
∗3. Connect the shield wire to the connector shell.
Appendix
11
11-5
11 Appendix
11.1.5 Connection to MITSUBISHI’s AD72 Positioning Unit (SERVOPACK in Speed Control Mode)
ENCO ∗4
4 PBO 35
5 PULSE A /PBO 36
7 PAO 33
8 PULSE B /PAO 34 CN1
10 PCO 19 42 P-OT
11 PULSE C /PCO 20
3 0V SG 1 43 N-OT 024 V
6 0V
9 0V
Connector
shell ∗3
∗1. The ALM signal is output for about five seconds after the control power is turned ON. Take this into consideration
when designing the power ON sequence. The ALM signal actuates the alarm detection relay 1Ry to stop the main
circuit power supply to the SERVOPACK.
∗2. Pin numbers are the same both for X-axis and Y-axis.
∗3. Connect the connector wire to the connector shell.
11-6
11.1 Connection to Host Controller
1Ry * Enc
ALM+ 31 CN2
ALM - 32
3 PULS 7
21 PULSE /PULS 8 CN1
47 +24V
4 SIGN 11
22 SIGN /SIGN 12 40 /S-ON
2.2KΩ CLR 15 42 P-OT
5 /CLR 14 43 N-OT 0 24V
23 CLEAR
Connector shell
FG
∗ The ALM signal is output for about five seconds when the control power is turned ON. Take this into consideration
when designing the power ON sequence. The ALM signal actuates the alarm detection relay 1Ry to stop the main cir-
cuit power supply to the SERVOPACK.
Note 1. Only signals applicable to Yaskawa’s SGDV SERVOPACK and Mitsubishi’s AD75 Positioning Unit are shown
in the diagram.
2. The SERVOPACK incorporates a safety function to protect people from the hazardous operation of the movable
parts of the machines, reduce the risk, and ensure the safety of the machine in operation.
Necessary circuits and settings are required to use this function. For details, refer to 5.11 Safety Function.
Appendix
11
11-7
11 Appendix
11.2.1 Utility Functions
11-8
11.2 List of Parameters
11.2.2 Parameters
n.
Direction Selection (Refer to
(Refer to 5.2.2.)
5.2.2)
Appendix
11
11-9
11 Appendix
11.2.2 Parameters
n.
Servomotor power OFF or Alarm Gr.1 Stop Mode (Refer
(Refer to
to 5.2.5)
5.2.5.)
0 Stops the motor by applying DB (dynamic brake).
1 Stops the motor by applying dynamic brake (DB) and then releases DB.
2 Makes the motor coast to a stop state without using the dynamic brake (DB).
2 Sets the torque of Pn406 to the maximum value, decelerates the motor to a stop,
and then sets it to coasting state.
0 Not applicable to DC power input: Input AC power supply through L1, L2 (, and L3) terminals.
1 Applicable to DC power input: Input DC power supply between B1/ + and –2, or input
DC power supply between B1 and –2.
Application Function Select Switch 2 0000 to 4113 − 0000 After restart Setup −
4th 3rd 2nd 1st
digit digit digit digit
n.
Speed Control Option (T-REF Terminal Allocation)
0 T-REF not allocated
1 Uses T-REF as an external torque limit input. (Refer
(Refer toto5.8.3)
(Referto 5.8.3)
5.8.3.)
2 Uses T-REF as a torque feedforward input. (Refer
(Refertoto6.9.2)
6.9.2.)
3 Uses T-REF as an external torque limit input when P-CL and N-CL are ON. (Refer
(Refer toto5.8.4)
(Referto 6.9.2)
5.8.4).
11-10
11.2 List of Parameters
n.
Analog Monitor 1 Signal Selection (Refer
(Refertoto6.1.3)
6.1.3.)
00 Motor speed (1 V/1000 min-1)
01 Speed reference (1 V/1000 min-1)
02 Torque reference (1 V/100%)
03 Position error (0.05 V/1 reference unit)
04 Position amplifier error (after electronic gears) (0.05 V/ 1 encoder pulse unit)
05 Position reference speed (1 V/1000 min-1)
Pn006 06 Reserved (Do not use.)
07 Motor-load position error (0.01 V/1 reference unit)
08 Positioning completion (positioning completed: 5 V, positioning not completed: 0 V)
09 Speed feedforward (1 V/1000 min-1)
0A Torque feedforward (1 V/100%)
0B Active gain (1st gain: 1 V, 2nd gain: 2 V)
0C Completion of position reference (completed: 5 V, not completed: 0 V)
0D External encoder speed (1 V/1000 min-1)
n.
Analog Monitor 1 Signal Selection (Refer to 6.1.3)
-1
00 Motor speed (1 V/1000 min )
01 Speed reference (1 V/1000 min-1)
02 Torque reference (1 V/100%)
03 Position error (0.05 V/1 reference unit)
04 Position amplifier error (after electronic gears) (0.05 V/ 1 encoder pulse unit)
05 Position reference speed (1 V/1000 min-1)
Pn007 06 Reserved (Do not use.)
07 Motor-load position error (0.01 V/1 reference unit)
08 Positioning completion (positioning completed: 5 V, positioning not completed: 0 V)
09 Speed feedforward (1 V/1000 min-1)
0A Torque feedforward (1 V/100%)
0B Active gain (1st gain: 1 V, 2nd gain: 2 V)
0C Completion of position reference (completed: 5 V not completed: 0 V)
0D External encoder speed (1 V/1000 min-1)
Appendix
11
11-11
11 Appendix
11.2.2 Parameters
n.
Lowered Battery Voltage Alarm/Warning Selection (Refer
(Refertoto5.9.4)
5.9.4.)
0 Outputs alarm (A.830) for lowered battery voltage.
1 Outputs warning (A.930) for lowered battery voltage.
Application Function Select Switch 9 0000 to 0111 − 0010 After restart Tuning −
n.
Reserved (Do not change.)
0 Speed detection 1
1 Speed detection 2
11-12
11.2 List of Parameters
n.
Parameter Display Selection (Refer to 2.5)
0 Setup parameters
1 All parameters
Application Function Select Switch C 0000 to 0111 − 0000 After restart Setup −
n.
Selection of Test without Motor (Refer
(Refertoto4.6.4)
4.7.4.)
0 Test without motor disabled
1 Test without motor enabled
Pn106 2nd Position Loop Gain 10 to 20000 0.1/s 400 Immediately Tuning
Pn109 Feedforward Gain 0 to 100 1% 0 Immediately Tuning
6.9.1
Pn10A Feedforward Filter Time Constant 0 to 6400 0.01 ms 0 Immediately Tuning
11
11-13
11 Appendix
11.2.2 Parameters
n.
(Refer When
Mode Switch Selection (Refertoto6.9.5)
6.8.5.)
Enabled
(Refer When
Speed Loop Control Method (Refertoto6.9.4)
6.8.4.)
Enabled
0 PI control
1 I-P control After restart
2 and 3 Reserved (Do not change.)
11-14
11.2 List of Parameters
n.
Gain Switching Selection Switch (Refer
(Referto
to6.8.1)
6.8.6.)
0 Manual gain switching
Changes gain manually using external input signals (G-SEL)
1 Reserved (Do not change.)
2 Automatic gain switching pattern 1
Changes automatically 1st gain to 2nd gain when the switching condition A is satisfied.
Changes automatically 2nd gain to 1st gain when the switching condition A is not satisfied.
Pn139
Pn13D Current Gain Level 100 to 2000 1% 2000 Immediately Tuning 6.8.4
Model Following Control Related
0000 to 1121 − 0100 Immediately Tuning −
Switch
n.
Model Following Control Selection
0 Does not use model following control.
1 Uses model following control.
Vibration Suppression Adjustment Selection (Refer to 6.3.1, 6.4.1, 6.5.1 and 6.7.1)
Selection of Speed Feedforward (VFF) / Torque Feedforward (TFF) (Refer to 6.3.1, 6.4.1)
Appendix
0 Does not use model following control and speed/torque feedforward together.
1 Uses model following control and speed/torque feedforward together.
Pn141 Model Following Control Gain 10 to 20000 0.1/s 500 Immediately Tuning −
Pn142
Model Following Control Gain Com-
500 to 2000 0.1% 1000 Immediately Tuning −
11
pensation
11-15
11 Appendix
11.2.2 Parameters
n.
Model Following Control Type Selection (Refer to
(Refer to 6.3.1,
6.3.1, 6.4.1,
6.4.1, 6.5.1)
6.5.1)
n.
Anti-Resonance Control Selection (Refer
(Refer to 6.3.1,
to 6.3.1, 6.4.1,
6.4.1, 6.5.16.5.1, 6.7.1)
and 6.7.1.)
0 Does not use anti-resonance control.
Pn160 1 Uses anti-resonance control.
11-16
11.2 List of Parameters
n.
When
Tuning-less Function Selection
Enabled
When
Pn170 Control Method during Speed Control
Enabled
When
Tuning-less Tuning Level
Enabled
When
Tuning-less Load Level
Enabled
n.
Reference Pulse Form (Refer
(Referto
to5.4.1)
5.4.1.)
0 Sign + Pulse, positive logic
1 CW + CCW, positive logic
2 Phase A + Phase B ( ×1), positive logic
3 Phase A + Phase B ( ×2), positive logic
4 Phase A + Phase B ( ×4), positive logic
5 Sign + Pulse, negative logic
6 CW + CCW, negative logic
11-17
11 Appendix
11.2.2 Parameters
n.
Reserved (Do not change.)
1
Pn20A Number of External Scale Pitch 4 to 1048576 32768 After restart Setup 9.2
pitch/rev
1 to
Pn20E Electronic Gear Ratio (Numerator) 1073741824 1 4 After restart Setup
(230)
5.4.3
1 to
Pn210 Electronic Gear Ratio (Denominator) 1073741824 1 1 After restart Setup
(230)
16 to
Pn212 Encoder Output Pulses 1073741824 1 P/rev 2048 After restart Setup 5.3.7
(230)
Immediately
Position Reference Acceleration/
Pn216 0 to 65535 0.1 ms 0 after the Setup
Deceleration Time Constant
motor stops
5.4.4
Immediately
Average Movement Time of Position
Pn217 0 to 10000 0.1 ms 0 after the Setup
Reference
motor stops
Fully-closed Control Selection
0000 to 1003 − 0000 After restart Setup −
Switch
n.
Reserved (Do not change.)
Pn22A
Reserved (Do not change.)
Pn281 Encoder Output Resolution 1 to 4096 1 P/pitch 20 After restart Setup 9.2.4
11-18
11.2 List of Parameters
n.
Vibration Detection Selection (Refer
(Refer to
to 7.16)
7.16.)
0 No detection.
Pn310 1 Outputs warning (A.911) when vibration is detected.
2 Outputs alarm (A.520) when vibration is detected.
11
11-19
11 Appendix
11.2.2 Parameters
n.
(Refer When
1st Step Notch Filter Selection (Refer to
to 6.9.6)
6.8.7.) Enabled
0 N/A
Immediately
1 Uses 1st step notch filter for torque reference.
(Refer When
Speed Limit Selection (Refer to
to 5.5.4)
5.5.3.) Enabled
0 Uses the smaller value between motor max. speed and parameter Pn407 as
Pn408 speed limit value.
After restart
1 Uses the smaller value between overspeed detection speed and parameter
Pn407 as speed limit value.
When
2nd Step Notch Filter Selection (Refer
(Referto
to6.9.6)
6.8.7.) Enabled
0 N/A
Immediately
1 Uses 2nd step notch filter for torque reference.
When
Friction Compensation Function Selection (Refer
(Refertoto6.8.2)
6.8.9.) Enabled
11-20
11.2 List of Parameters
n.
Notch Filter Adjustment Selection 1
0 1st step notch filter is not adjusted automatically with utility function.
Pn460 1 1st step notch filter is adjusted automatically with utility function.
Appendix
11
11-21
11 Appendix
11.2.2 Parameters
n.
Input Signal Allocation Mode (Refer
(Refertoto3.3.1)
3.3.1.)
0 Uses the sequence input signal terminals with standard allocation.
1 Changes the sequence input signal allocation for each signal.
11-22
11.2 List of Parameters
n.
N-OT Signal Mapping (Overtravel when OFF (H-level)) (Refer to
(Refer to 5.2.3.)
5.2.3)
11
11-23
11 Appendix
11.2.2 Parameters
n.
/SPD-D Signal Mapping (See the internal set speed control function.) (Refer to 5.6.1)
0 to F Same as /SPD-D
/C-SEL Signal Mapping (Control mode change when ON (L-level)) (Refer to 5.7.1)
0 to F Same as /SPD-D
11-24
11.2 List of Parameters
n.
/ZCLAMP Signal Mapping (Zero clamp when ON (L-level)) (Refer
(Refer to
to 5.3.5)
5.3.5.)
0 ON when CN1-40 input signal is ON (L-level).
1 ON when CN1-41 input signal is ON (L-level).
2 ON when CN1-42 input signal is ON (L-level).
3 ON when CN1-43 input signal is ON (L-level).
4 ON when CN1-44 input signal is ON (L-level).
5 ON when CN1-45 input signal is ON (L-level).
6 ON when CN1-46 input signal is ON (L-level).
7 Sets signal ON.
8 Sets signal OFF.
Pn50D
9 ON when CN1-40 input signal is OFF (H-level).
A ON when CN1-41 input signal is OFF (H-level).
B ON when CN1-42 input signal is OFF (H-level).
C ON when CN1-43 input signal is OFF (H-level).
D ON when CN1-44 input signal is OFF (H-level).
E ON when CN1-45 input signal is OFF (H-level).
F ON when CN1-46 input signal is OFF (H-level).
n.
Positioning Completion Signal Mapping (/COIN) (Refer
(Refer to
to 5.4.5)
5.4.5.)
0 Disabled (the above signal is not used.)
1 Outputs the signal from CN1-25, 26 output terminal.
2 Outputs the signal from CN1-27, 28 output terminal.
Pn50E 3 Outputs the signal from CN1-29, 30 output terminal.
(Refertoto5.10.3.)
5.10.3)
Appendix
0 to 3 Same as /COIN
11
11-25
11 Appendix
11.2.2 Parameters
n.
Torque Limit Detection Signal Mapping (/CLT) (Refer
(Refertoto5.8.5)
5.8.5.)
0 Disabled (the above signal is not used.)
1 Outputs the signal from CN1-25, -26 output terminal.
2 Outputs the signal from CN1-27, -28 output terminal.
Pn50F 3 Outputs the signal from CN1-29, -30 output terminal.
0 to 3 Same as /CLT
n.
Near Signal Mapping (/NEAR) (Refer
(Refertoto5.4.6)
5.4.6.)
0 Disabled (the above signal is not used.)
1 Outputs the signal from CN1-25, -26 terminal.
Pn510
2 Outputs the signal from CN1-27, -28 terminal.
3 Outputs the signal from CN1-29, -30 terminal.
n.
Reserved (Do not change.)
Pn511
Reserved (Do not change.)
11-26
11.2 List of Parameters
n.
Output Signal Inversion for CN1-25 or -26 Terminals
0 Does not inverse outputs.
1 Inverses outputs.
n.
Reserved (Do not change.)
Pn513
Reserved (Do not change.)
1 to
Excessive Error Level Between Ser- 1073741824 1 refer-
Pn51B 1000 Immediately Setup 9.2.7
vomotor and Load Positions ence unit
(230)
Excessive Position Error Warning
Pn51E 10 to 100 1% 100 Immediately Setup 10.2.1
Level
1 to
1073741823 1 refer- 6.1.4
Pn520 Excessive Position Error Alarm Level 5242880 Immediately Setup
ence unit 10.1.1
(230-1)
0 to
1073741824 1 refer-
Pn522 Positioning Completed Width 7 Immediately Setup 5.4.5
ence unit
(230)
1 to
1073741824 1 refer-
Pn524 NEAR Signal Width 1073741824 Immediately Setup 5.4.6
ence unit
(230)
1 to
Excessive Position Error Alarm Level 1073741823 1 refer-
Pn526 5242880 Immediately Setup 10.1.1
at Servo ON ence unit
(230-1)
Appendix
11-27
11 Appendix
11.2.2 Parameters
n.
Program JOG Operation Related Switch
0 (Waiting time Pn535 → Forward movement Pn531) × Number of times of movement Pn536
1 (Waiting time Pn535 → Reverse movement Pn531) × Number of times of movements Pn536
2 (Waiting time Pn535 → Forward movement Pn531) × Number of times of movements Pn536
(Waiting time Pn535 → Reverse movement Pn531) × Number of times of movements Pn536
Pn530 3 (Waiting time Pn535 → Reverse movement Pn531) × Number of times of movements Pn536
(Waiting time Pn535 → Forward movement Pn531) × Number of times of movements Pn536
4 (Waiting time Pn535 → Forward movement Pn531 → Waiting time Pn535 →
Reverse movement Pn531) × Number of times of movement Pn536
5 (Waiting time Pn535 → Reverse movement Pn531 → Waiting time Pn535 →
Forward movement Pn531) × Number of times of movement Pn536
1 to
1073741824 refer-
Pn531 Program JOG Movement Distance 32768 Immediately Setup
ence unit
(230)
Pn533 Program JOG Movement Speed 1 to 10000 1 min-1 500 Immediately Setup
Program JOG Acceleration/Decelera- 7.5
Pn534 2 to 10000 1 ms 100 Immediately Setup
tion Time
Pn535 Program JOG Waiting Time 0 to 10000 1 ms 100 Immediately Setup
Number of Times of Program JOG
Pn536 0 to 1000 1 time 1 Immediately Setup
Movement
-10000 to
Pn550 Analog Monitor 1 Offset Voltage 0.1 V 0 Immediately Setup
10000
-10000 to
Pn551 Analog Monitor 2 Offset Voltage 0.1 V 0 Immediately Setup
10000
6.1.3
-10000 to
Pn552 Analog Monitor Magnification (×1) ×0.01 100 Immediately Setup
10000
-10000 to
Pn553 Analog Monitor Magnification (×2) ×0.01 100 Immediately Setup
10000
Pn560 Remained Vibration Detection Width 1 to 3000 0.1% 400 Immediately Setup 6.7.1
6.3.1
Pn561 Overshoot Detection Level 0 to 100 1% 100 Immediately Setup
6.4.1
Depends on
Pn600 Regenerative Resistor Capacity ∗1 SERVOPACK 10 W 0 Immediately Setup 3.6.1
Capacity ∗2
Pn601 Reserved (Do not change.) – – 0 – – –
∗1. Normally set to "0." When using an external regenerative resistor, set the capacity (W) of the regenerative resistor.
∗2. The upper limit is the maximum output capacity (W) of the SERVOPACK.
11-28
11.3 Monitor Modes
11
11-29
11 Appendix
Note: Pn10B, Pn170 and Pn408 have two kinds of digits: the digit which does not need the restart after changing the set-
tings and the digit which needs the restart. The underlined digits of the factory setting in the following table show
the digit which needs the restart.
11-30
11.4 Parameter Recording Table
11-31
11 Appendix
11-32
11.4 Parameter Recording Table
11-33
11 Appendix
11-34
Index
Index-1
Index
Index-2
Index
Index-3
Index
U
UL standards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - xi
UP key - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
using the mode switch (P/PI switching) - - - - - - - - - - - - - - - - - - 6-68
utility function mode (Fn
) - - - - - - - - - - - - - - - - - - - - - - - 2-4
utility functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-8
V
vibration detection level initialization (Fn01B) - - - - - - - - - - - - - 7-25
vibration suppression function (Fn205) - - - - - - - - - - - - - - - - - - 6-51
vibration/shock resistance - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4
V-REF - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-21
W
warning code output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-20
warning output signal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-77
wiring for noise control - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-41
write prohibited setting (Fn010) - - - - - - - - - - - - - - - - - - - - - - - 7-20
Z
ZCLAMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-27
zero clamp function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-27
zero clamp mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7
Index-4
Revision History
The revision dates and numbers of the revised manuals are given on the bottom of the back cover.
Rev.
Date of Publication No. Section Revised Content
YASKAWA
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure
to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2007-2008 YASKAWA ELECTRIC CORPORATION. All rights reserved.