ENMT613009

Perlakuan Panas dan

Rekayasa Permukaan
Wahyuadji Narottama, M.T.
Adam Febriyanto Nugraha, Ph.D.
 Handout #1

Overview

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 Detail kelas

▪ Kode : ENMT613009
▪ Mata ajar : Perlakuan Panas dan Rekayasa Permukaan
▪ SKS :3
▪ Program : S1 Reguler
▪ Periode : Semester genap 2020/2021
▪ Jadwal : Rabu 13.00 – 15:30 pm
 Rencana perkuliahan (W9-17)
Tanggal Topik Keterangan
21 April 2021 Informasi Kelas & Overview topik Synchonous (zoom)
Perlakuan panas pada cast iron, aluminum &
26 – 30 April 2021 Asynchronous (EMAS)
special steel
5 Mei 2021 Diskusi Synchonous (zoom)

10 – 14 Mei 2021 Rekayasa permukaan kimia termal Asynchronous (EMAS)

17 - 21 Mei 2021 PCD & CVD Asynchronous (EMAS)

26 Mei 2021 Libur Nasional -

2 Juni 2021 Diskusi Studi Kasus Synchonous (zoom)

9 Juni 2021 Diskusi Studi Kasus Synchonous (zoom)

16 Juni 2021 Diskusi Studi Kasus Synchonous (zoom)

Grading

50 % 50 %
Sebelum S ete l a h
U TS U TS

Bobot:
Ujian 70%
Tugas dan Kuis 30%
 Pengantar
Perlakuan Panas dan Rekayasa Permukaan
 Pemanasan dan
pendinginan yang
terkontrol untuk Heat
memodifikasi sifat fisik Treatment
dan sifat termal material
Subdisiplin dari materials
science & engineering
Surface yang berkutat dengan
Engineering permukaan dari material
solid
 Heat Treatment

Increase
strength

Improve
machinability

Improve
formability

Restore
ductility
 Continuous cooling transformation (CCT) diagram
800

❑ A: Rapidly cool to 350, A

Eutectoid temperature
1400

hold 104 s and quench to 700

room temperature. 600 P+A

1200

A P

❑ B: Rapidly cool to 250, 500

1000

hold 100 s and quench to

Temperature (ºC)

Temperature (ºF)
A+B
A B
800
room temperature. 400

❑ C: Rapidly cool to 650, 300 600

hold 20 s, rapidly cool to 200

M (start)
400
400 hold for 103 and M (50%)
M (90%)
quench to room 100
200

temperature. 0
100% 50% Pearlite
Martensite 50% Bainite
100%
Bainite

10-1 1 10 102 103 104 105

Time (s)
 Continuous cooling transformation (CCT) diagram
800

❑ A: Rapidly cool to 650, A

Eutectoid temperature
1400

hold 20 s, rapidly cool to 700

400 hold for 30 and 600 P+A

1200

quench to room
A P

1000
temperature. 500

A+B

Temperature (ºC)

Temperature (ºF)
A B
❑ B: Rapidly cool to 360, 400
800

hold 100 s, and quench

to room temperature. 300 600

M (start)
❑ C: Rapidly cool to 695, 200
M (50%)
400

hold 105 s and quench to M (90%)

room temperature. 100

50% Pearlite
50% Martensite
200
25% Martensite Spheroidite
25% Bainite 50% Bainite
0
10-1 1 10 102 103 104 105
Time (s)
 Heat treatment for surface hardness

C
C C C
C C High C • Carburization of steel
C
C Low C
𝑥
C 𝐶 = 𝐶𝑠 − 𝐶𝑠 − 𝐶0 erf
C 2 𝐷𝑡
C
C
• Decarburization of steel:
𝑥
C 𝐶 = 𝐶0 erf
2 𝐷𝑡
Carburizing of a low-carbon steel to
produce a high-carbon, wear-resistant
surface
 • Type of stainless steel:
Heat • Ferritic stainless steel
• Austenitic stainless steel
Treatment • Martensitic stainless steel
• Duplex stainless steel (mix of ferritic and
on Stainless austenitic)
• Precipitation-hardening stainless steel
Steel
 • Type of tool steel:
• Water hardened carbon tool steel
Heat • Cold work tool steel
• Hot work tool steel
Treatment • High speed tool steel
• Special purpose tool steel
on Tool • Mold tool steel
• Shock resistant tool steel
Steel
Surface Engineering
• A branch of materials engineering aimed at
the design, manufacture, investigation and
utilization of surface layers, both
technological and for end use, with the
properties better than those of the core
• Some of the applications include anti-
corrosion, anti-fatigue, anti-wear and
decorative.
• Applications:
Automotive, aerospace, missile, power,
electronic, biomedical , textile, petroleum,
petrochemical, chemical, steel, power,
cement, machine tools, construction
industries.
Why surface
engineering?

• Specific properties rely on surfaces; wear, friction, corrosion, fatigue, reflectivity, emissivity, color,
thermal/electrical conductivity, bio-compatibility
• By improving durability, it reduces waste of natural resources and energy
• Surface engineered automotive parts and components can extend warranties and reduce
emissions.
• For example: A hardened engine valve will last a minimum of five years without replacement.
Ad. Mater. 2017, 170059, Toward Practical High-Energy Batteries: A Modular Assembled Oval-
Like Carbon Microstructure for Thick Sulfur Electrodes

• Surfaces have different properties than bulk material / need to optimize both
• Surfaces can be completely reengineered
Why surface
• Surfaces can be 'functionalized' to achieve a specific molecular configuration
engineering? • Surface engineering techniques are both varied and complex – providing a
change to the outermost material interface
Benefits
• Extend product life (durability)
• Improve resistance to wear, oxidation and corrosion
(performance)
• Satisfy the consumer's need for better and lower cost
components
• Reduce maintenance (reliability and cost)
• Reduce emissions and environmental waste
• Improve the appearance; visually attractivity
• Improve electrical conductivity
• Improve solderability
Surface heat
treatment
Thermochemical
• Carburizing
• Nitriding
• Carbonitriding
• Nitrocarburizing
• Boriding

Thermal
• Flame hardening
• Induction hardening
 Duplex Coatings Multilayer Coatings Superhard CVD-Diamond Films

• Five orders of magnitude in thickness; it can vary from

several mm for weld overlays to a few atomic layers or
Scales of surface nanometers for physical vapor deposition (PVD) and
chemical vapor deposition (CVD) coatings or ion
engineering implantation.
• Atomic-layer deposition is also possible.
PVD & CVD
Polymer surface modification
 Referensi

• Practical Heat Treating, ASM International,20064TrHea

• ASM Handbook Vol 4; Heat Treating, ASM International, Ohio, USA,
1991.
• ASM Handbook Vol 5; Surface Engineering, ASM International,
Ohio, USA, 1994
• Karl-Erik Thelning, “Steel and its heat treatment,” Butterworths,
1984
• Bill Bryson,”Heat Treatment,Selection and application of Tool
Steel”Hanser Gardner Publication, Germany 1997.

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