RENR2117-01

December 2000 FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
34, 35, 36,
1,
39, 40, 41, EE, FF, GG
MAIN AUX.
PUMP: VARIABLE and

13 - 20, PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

45, 52, 53, 22, 23, 9, 10, 8, 31, 38 24, 25, 27, HH, JJ, KK
46, TT SS, WW 50, 57 29, 30 42, MM NN CC, DD 28, 49 LL, UU, VV 3 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
ATTACHMENT

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

43, 57 CONTROL VALVES CHECK VALVES
AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

48
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

966G and 972G Wheel Loaders

MEASUREMENT ROTATING SHAFTS

Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

AAH1-UP 1EW1-UP 6AW1-UP

3ZS1-UP 3PW1-UP 8XW1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

7LS1-UP 3SW1-UP 9GW1-UP MANUAL CONTROL SYMBOLS

9RS1-UP 4WW1-UP AAW1-UP

47 PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

21 44, 54, 56, 59, 6, 7, 26, 31, 11, 12 4 5 2 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
SUPPLY PRESSURE

55 61, RR 51, PP, ZZ 32, 37

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

34, 35, 36, 39, 22, 23, 1, 13 - 20,
40, 41, 45, 52, 29, 30 42 8, 9, 10, 26
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

33 24, 25, 27, 28, DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

53, 56, WW 38, 51, CC, DD, 49, EE, FF, GG, UNIDIRECTIONAL
UNIDIRECTIONAL

MM, PP, ZZ
HH, JJ, KK, BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION

50, 58 44, 54, 55 6, 7 32, 37 LL, UU, VV 3 Volume 1 of 2: E/H Implement/Command Control Steering
AA, BB © 2000 Caterpillar Printed in U.S.A.
All Rights Reserved

46, TT

48 Electrical Symbols Table

Hydraulic Symbols (Electrical)

G M
Transducer Transducer

RENR2117-01 VOL 1
Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 34 inches x 28 inches)

43, 47

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)
21, 59 56, 59, NN 31 11, 12 GG 4 5, 60 2
61, RR
Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol
Chart C Chart D
966G and 972G Hydraulic Component Locations 966G and 972G Hydraulic Pressure Tap Locations
Schematic Pressure Schematic Wire Number Identification Codes
Item Component Schematic Item Component Description
No. Location No. Location Tap Location
1 Main Control Valve % A1 31 Steering Cylinders D7 AA Tilt Cylinder Rod End Pressure Electrical Schematic Example Hydraulic Schematic Example
A3
2 Auxiliary Cylinders @ A2 32 Steering Pilot Valve D4 BB Tilt Cylinder Head End Pressure
Current Standard Current Standard
3 Tilt Cylinder A3 33 Steering Wheel D5 CC Rear Service Brake Pressure
A5 Harness identification code
4 Lift Cylinders A4 34 Manifold (Orifice and Screen) DD Front Service Brake Pressure This example indicates

24 Page,
D5 B1
wire 135 in harness "AG". Wire
5 Front Service Brakes A5 35 Orifice EE Auxiliary Pilot Pump Pressure Circuit Number Wire Color
Identification
6 Left Pedal Assembly 36 Screen FF Auxiliary Pilot Pump Pressure
B2 325-AG135 PK-14
A6
7 Right Pedal Assembly 37 Check Valve E5 GG Tilt Pilot Pump Pressure
325-PK
8 Service Brake Control Valve 38 Left Steering Neutralizer Valve HH Tilt Pilot Pump Pressure Circuit Identification Wire Color Wire Gauge
B3 Number
9 Front Service Brakes Accumulator 39 Steering Control Valve JJ Lift Pilot Pump Pressure
E6
10 Rear Service Brakes Accumulator A7 40 Steering Crossover Relief Valve KK Lift Pilot Pump Pressure C4 Previous Standard
11 Parking Brake 41 Shuttle Valve E7 LL Pilot Pump Pressure C5 Wire
Wire Color

12 Parking Brake Actuator 42 Hydraulic Oil Filter E2 Service Brake Accumulator Pressure C6
MM
13 Orifice A3 43 Hydraulic Oil Cooler Bypass Valve E3 Implement Pump Pressure D1 325-PK-14
NN
14 Ride Control Diverter Valve # 44 Implement Pump E1 PP Steering Pump Pressure E2 B A
A5
15 Ride Control Accumulator # 45 Flow Divider Valve (Brake Oil Cooler) Fluid Sampling Valve E4 Circuit Number Wire Gauge
E2 RR Identification (EXAMPLE VALVE)
16 Main Relief Valve A1 46 Fan Drive Pump SS Steering Pilot Pressure E6
17 Line Relief Valve (Aux. Cylinder Head End) @ 47 Hydraulic Oil Cooler E3 TT Fan Drive Pump Pressure E3
A2
18 Line Relief Valve (Aux. Cylinder Rod End) @ 48 Fan Drive Motor F3 Steering Control Valve
F4 UU E4
19 Line Relief Valve (Tilt Cylinder Rod End) 49 Shuttle Valve Neutral Pilot Pressure
A3
20 Line Relief Valve (Tilt Cylinder Head End) 50 Secondary Steering Valve * Steering Pilot Pressure F4
F5 VV
21 Rear Service Brakes B5 51 Right Steering Neutralizer Valve Steering Pilot Pressure
WW F6
22 Accumulator Charging Valve B6 52 Pressure Reducing Valve F6
ZZ Steering Signal Pressure F5
23 Parking Brake Pressure Switch B7 53 Steering Backup Relief Valve F7
24 Check Valve C4 54 Steering Pump
25 Check Valve 55 Pilot/Brake Pump F1
26 Screen Group 56 Screen Group
C1
27 Pilot Valve (Oil Manifold) 57 Thermostatic Valve (If equipped) F2
28 Lowering Control Valve 58 Secondary Steering Pump and Electric Motor* F4
29 Service Brake Oil Pressure Switch C6 59 Breaker Relief Valve F1
30 Parking Brake Control Valve C7 60 Brake Oil Cooler F2
61 Hydraulic Oil Tank F1
 7 6 5 4 3 2 1

1 2 3 4 5 6 7 8 9 10 11 12
AA
TO TRANSMISSION
CONTROL

TO BRAKE
LIGHTS
RELEASE
STOP LAMP
F F
APPLY

13 SWITCH

BB 14 15 CC
NO

NC

C C

17 18 19 20
16 DD

RACK BACK
LOWER CLOSE

DUMP
OPEN RAISE
E9

RAISE

LOWER
21
22 23
E8 FROM DEMAND TO HYDRAULIC

E FAN OIL FILTER

E

30
NC TRANSMISSION
CONTROL
NO

24

EE FF GG HH JJ KK LL

26
TO HYD BRAKES
MM
TO HYD BRAKE DRAIN
29
E2 E4 E6

TO SEMS
E1

D 25 D
27

28
RENR2117-01 VOL 1
(Dimensions: 34 inches x 28 inches)

E3 E5
E7

NN
C C
31

34

32 33 35
42 43 47
36
39 40

38
24 Page,

41
PP
RR 37
SS
B TT B

44
45
46 UU
50
VV WW 53
IMPLEMENT
48 52
STEER
60
PILOT/BRAKE
49 51
LINE PATTERNS
Pressure Line
60
54 55 Pilot / Load Sensing Pressure
IMPLEMENT RETURN

STEERING RETURN
PILOT/BRAKE PUMP SUCTION

PILOT RETURN
IMPLEMENT PUMP SUCTION

CASE DRAIN

Drain / Return Lines

56
ZZ
STEER PUMP SUCTION

59
FAN CIRCUIT CASE DRAIN

Component Group
FAN PUMP SUCTION

M
COOLER RETURN

Attachment
SECONDARY STEER SUCTION

Air Line
A A
CALLOUTS

61 YY Taps (Pressure, Sampling,Sensor) by letter

52 Components by number

966G & 972G E/H IMPLEMENT/COMMAND THIS SCHEMATIC IS FOR THE 966G AND 972G Wheel Loader

CONTROL STEERING
58 PART NUMBER: 113-1727, CHANGE: 03
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1
 RENR2117-01
December 2000 FLUID POWER SYMBOLS
1,
48, 49 9, 10, BASIC COMPONENT SYMBOLS

22 - 24, 8, 35, 37, 13 - 20,

40, LL 34, 37 31, FF HH
32, 33, 46 52, KK 27 CC, DD, MM 49 28, GG 3 PUMP or MOTOR SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
MAIN AUX.

2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED
FLUID CONDITIONER
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

47
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

966G and 972G Wheel Loaders

Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

AAH1-UP 1EW1-UP 6AW1-UP

3ZS1-UP 3PW1-UP 8XW1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

7LS1-UP 3SW1-UP 9GW1-UP MANUAL CONTROL SYMBOLS

9RS1-UP 4WW1-UP AAW1-UP

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
21 4 5 2
38, 41, 42 43, 53, 29, 30 6, 7 PILOT CONTROL SYMBOLS
11, 12 RELEASED PRESSURE REMOTE SUPPLY PRESSURE

JJ 36, 37

8, 9, EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE
31,
44 - 46 10, 49, ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
22 - 24,
29, 30 CC, DD,
27
40, LL 38, 41, 42 FF, MM
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

1, HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

34, 48 6, 7 AA, BB 13 - 20, 28 3
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT
47
NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

Volume 2 of 2: Pilot Implement / Steering Metering Pump

© 2000 Caterpillar Printed in U.S.A.
All Rights Reserved

Electrical Symbols Table

Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 34 inches x 28 inches)

RENR2117 VOL 2
21 43, 53, GG 4 5 2
32, 33 50, 51, HH 37 35, 36 11, 12
JJ
52, KK
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Component Locations Pressure Tap Locations Symbol Symbol Symbol Symbol
Item Schematic Item Schematic Pressure Schematic
No. Component No. Component Tap Description Location
Location Location Wire Number Identification Codes
1 Main Control Valve % A1 27 Service Brake Oil Pressure Switch C6 AA Tilt Cylinder Rod End Pressure
A3
2 Auxiliary Cylinders @ A2 28 Pilot Valve (Oil Manifold) C1 BB Tilt Cylinder Head End Pressure Electrical Schematic Example Hydraulic Schematic Example
3 Tilt Cylinder A3 29 Ball Valve (Hydraulic Lever Lock) CC Rear Service Brake Pressure
A5 Current Standard Current Standard
C3
4 Lift Cylinders A4 30 Pilot Control Valve DD Front Service Brake Pressure Harness identification code
This example indicates
5 Front Service Brakes A5 31 Hydraulic Oil Filter D2 FF Service Brake Accumulator Pressure C6

24 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
6 Left Pedal Assembly 32 Hydraulic Oil Cooler Bypass Valve GG Implement Pilot Pump Pressure C4 Identification
D3 325-AG135 PK-14
7 Right Pedal Assembly A6 33 Hydraulic Oil Cooler HH Implement Pump Pressure D1
325-PK
8 Service Brake Control Valve 34 Secondary Steering Valve * JJ Fluid Sampling Valve E3 Circuit Identification Wire Color Wire Gauge
Number
D4
9 Front Service Brakes Accumulator 35 Left Steering Neutralizer Valve KK Steering Pump Pressure E5
10 36 Right Steering Neutralizer Valve D5 LL Fan Drive Pump Pressure Previous Standard
Rear Service Brakes Accumulator E2
A7 Wire Color
11 Parking Brake 37 Steering Cylinders D7 MM Steering Signal Pressure F4 Wire

12 Parking Brake Actuator 38 Implement Pump E1

325-PK-14
13 Orifice A3 39 Flow Divider Valve (Brake Oil Cooler) E2
B A
14 Ride Control Diverter Valve # A4 40 Fan Drive Pump F2 Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
15 Ride Control Accumulator # A5 41 Steering Pump
16 Main Relief Valve A1 42 Pilot/Brake Pump F1
17 Line Relief Valve (Aux. Cylinder Head End) @ 43 Breaker Relief Valve
18 Line Relief Valve (Aux. Cylinder Rod End) @ A2 44 Screen Group
19 Line Relief Valve (Tilt Cylinder Rod End) 45 Brake Oil Cooler
F2
20 Line Relief Valve (Tilt Cylinder Head End) A3 46 Thermostatic Valve (If equipped)
21 Rear Service Brakes B5 47 Fan Drive Motor
22 Accumulator Charging Valve B6 48 Secondary Steering Pump and Electric Motor* F3
23 Parking Brake Control Valve 49 Steering Metering Pump F4
B7
24 Parking Brake Pressure Switch 50 Steering Backup Relief Valve F5
25 Check Valve B4 51 Steering Control Valve
F6
26 Check Valve C1 52 Steering Crossover Relief Valve
53 Hydraulic Oil Tank F3
 7 6 5 4 3 2 1

1 2 3 4 5 6 7 8 9 10 11 12
AA
TO TRANSMISSION
CONTROL

TO BRAKE
LIGHTS
STOP LAMP RELEASE

13
APPLY
F SWITCH
F

BB 14 15 CC
NO

NC

C C

17 18 19 20
16 DD

RACK BACK
LOWER CLOSE

DUMP
OPEN RAISE
E9

RAISE

LOWER
21
22 24
E8 FROM DEMAND
FAN
TO HYDRAULIC
OIL FILTER
E E

23
NC
TRANSMISSION
NO CONTROL
C

25

FF
TO HYD BRAKES
27
TO HYD BRAKE DRAIN

GG TO SEMS

30
D 26 D
29
VENT

28
RENR2117-01 VOL 2
(Dimensions: 34 inches x 28 inches)

HH

C C

31 32 33 36 36

37

KK
JJ
24 Page,

52
LL
B B
38
39
40 MAKE-UP CHECKS
34
IMPLEMENT

STEER 50 51
45 45
PILOT/BRAKE
47
MM 49 LINE PATTERNS
41 42
IMPLEMENT RETURN

STEERING RETURN
PILOT/BRAKE PUMP SUCTION

Pressure Line
PILOT RETURN
IMPLEMENT PUMP SUCTION

CASE DRAIN

44 Pilot / Load Sensing Pressure

STEER PUMP SUCTION

43
FAN CIRCUIT CASE DRAIN

Drain / Return Lines

FAN PUMP SUCTION

M
COOLER RETURN

SECONDARY STEER SUCTION Component Group

Attachment

A 53 PILOT IMPLEMENT/STEERING METERING PUMP Air Line

CALLOUTS
A
YY Taps (Pressure, Sampling,Sensor) by letter

52 Components by number

48
THIS SCHEMATIC IS FOR THE 966G AND 972G Wheel Loader
PART NUMBER: 113-1727, CHANGE: 03
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1