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Series III Hystat & Series III Track-Type Tractors
Series III Hystat & Series III Track-Type Tractors
✔ New feature
2
Undercarriages Serviceability Total Customer Support
With soil conditions changing with ✔ The updated engine enclosures provide Your Cat dealer offers a wide range of
each job you tackle, you need an easier access to grouped service points. services that help you operate longer at
undercarriage built rugged for long Remote grease zerks make lubricating lower costs. Select individual services
wear life and low owning and C-frame pivot bearings easy. Scheduled or a comprehensive Customer Support
operating costs. That’s why D3C Oil Sampling (S•O•S) valves are located Agreement. pg. 13
undercarriages are built with on the engine oil filter and hydraulic
✔strong, durable components. filter housings for easy oil collection by
Undercarriages have thicker recoil your Cat dealer. Increased fuel
guarding for added impact capacities on XL and LGP machines
resistance. New bolt-on, rear track extends time dedicated to the job.
guarding guards, standard on all pg. 12
models, further enhance rear
guiding and provide extra
protection against abrasive wear.
pg. 11
3
Hystat Power Train System
True powerturn capability provides better operation, especially when pushing loads while turning.
Since small track-type tractors can The Hystat system is a high pressure, dual path, closed loop hydrostatic power train
spend a majority of their time turning system. Each track is driven by a separate hydraulic circuit consisting of one
and changing speed, consider equipping variable-displacement piston-pump, connected by Cat XT-6 hose and couplings to a
your D3C with the Hystat power train piston motor.
system. The Hystat system provides
1 Hystat pumps. Two high pressure, 6 Double reduction planetary final
maximum performance everyday,
variable displacement piston pumps drives provide high torque
whether your first job of the day
are attached directly to the engine multiplication between the hystat
demands heavy dozing power, to the
flywheel housing. No U-joints or motors and the drive sprockets.
last job requiring fine grading control.
splitter box to service. Drives are mounted independently of
The Hystat system features: the track frames to isolate them from
2 Track motors. Two high pressure,
ground-induced shock loads.
■ Full powerturn capability at any 2-speed piston motors are mounted
ground speed or turning radius; inboard of the main frame at the final 7 Wet, multi-disc parking brakes
drives. located between each hydraulic track
■ Stepless speed range from 0 mph to
motor and final drive are spring
maximum; 3 Cat XT hoses provide strength and
applied and hydraulically released.
durability and are used to connect the
■ Smooth modulation for steering and Automatically applied when the
pumps to the motors. O-ring face
directional shifts; engine stops, or operator applied
seals are used throughout the entire
when the center pedal is fully
■ Dynamic hydrostatic braking Hystat system and provide positive
depressed.
provides full control of machine sealing for reliable, leak-free
speed without using brakes; connections. 8 Neutral-start parking brake lever
disengages transmission and engages
■ Superior maneuverability when 4 Two identical, vertically mounted
the parking brakes to prevent
working in tight areas; hydraulic filters are easily accessible
unintended machine movement.
and provide filtration for both the
■ Excellent controllability, especially
Hystat power train and implement 9 Hydraulic oil cooler is an air-to-oil
while performing on slopes; and
systems. type and provides cooling for the
■ Load sensing, which automatically power train and implement oil.
5 Service brakes. Hydrostatic
adjusts speed and torque to match
(dynamic) braking through machine
changing load conditions.
drive system using joystick control or
center pedal.
The traditional Cat powershift ■ Torque converter responds to ■ Brake adjusters are external and
transmission, heavy duty torque changing load conditions by accessible at the floor plate in the
converter, and clutch/brake steering providing torque multiplication to operator compartment.
components are matched to deliver increase drawbar pull while ■ Final drives. Precision, high load
excellent dozing performance in any protecting the drivetrain from shock
capacity gears and bearings give
application. loads. Eliminates the need to declutch
long-lasting performance and
the transmission while working in
■ Power shift transmission. Planetary durability.
tight spaces or under heavy loads for
design allows for fast, smooth speed
increased productivity.
changes while distributing loads and
stresses over multiple gears for long ■ Clutches and brakes. Oil-cooled,
life. multiple-disc clutches and double-
wrapped band brakes provide smooth,
■ Perimeter-mounted clutches provide
precise turns and extended life.
superior heat dissipation and a large
contact area for long service life.
4
8
5
7
3
5
3046 Engine
Smooth, responsive power, excellent fuel economy and lasting reliability.
Caterpillar 3046 Diesel Engine. ■ In-cylinder glow plugs deliver ■ Cylinder head uses replaceable valve
Designed specifically for small to dependable starts when operating in seat inserts, valve guides and a high
medium size earthmoving machines. cold temperatures. Built-in quality composition steel laminated
The Cat six-cylinder 3046 engine is temperature switch helps ensure head gasket.
inherently balanced, providing low lasting reliability. ■ Aluminum pistons with a cast iron
vibration, superior performance, and ■ Lubrication system features an insert for increased durability under
exceptional responsiveness. Torque rise
efficient, multiple-plate, water-cooled high compression loads. Pistons have
has increased to 35 percent at 1400
oil cooler to help prolong engine and two compression rings and an oil ring
RPM. The result is more lugging force,
lubricant life. with a coiled expander.
especially during heavy loads.
■ Cooling system. A large diameter fan
■ Direct injection fuel system is
and full length, water-cooled
adjustment free for reduced
cylinders, combined with excellent
maintenance. High pressure fuel
thermal efficiency, minimize heat
injection results in reduced fuel
rejection, prevent overheating and
consumption and emissions.
prolong engine life.
■ Spin-on oil and fuel filters are
vertically mounted and easily
accessible for faster maintenance.
6
Hystat Control
Steering, machine direction and speed is combined into one control for enhanced operator
controllability, comfort and increased productivity.
The joystick control is simple and easy
to understand. With it, you will control
the direction, speed, and steering of
your D3C Series III Hystat tractor. The
joystick is ergonomically designed to
fit comfortably within the palm of your
hand. Control effort is minimal, so
much so that you might find yourself
using your fingertips.
Direction/speed
■ Forward movement. As you move the
joystick forward, the machine moves
forward, traveling faster as the
joystick is moved further forward
from the center position.
■ Reverse movement. When you move
the joystick back, the machine will
move in reverse, again traveling
faster the further the joystick is
moved back from the center position.
■ Stopping. The easiest way to stop the
machine is to return the joystick to
the center position. The joystick is
spring-loaded and will return to
neutral by itself. You may also stop
the tractor by using the center brake
pedal.
■ Turtle/rabbit switch. In turtle mode,
the drive motors are fixed in the
maximum torque position (working
mode). Switching to rabbit mode
changes the drive motors to a higher
speed setting (roading mode). To
activate the turtle/rabbit mode,
simply use the toggle switch located
on top of the joystick.
Steering
■ Right/left movement. With the
machine moving in forward or
reverse, moving the joystick to the
right results in the machine turning to
the right; moving the joystick to the
left causes the machine to move to
the left. The more the joystick is
moved to the left or right, the tighter
the turn.
7
Operator Station
Ergonomically designed for your maximum comfort and productivity.
10
9
8
Hystat Cab
12
8 13
6
7
1
2
10 14
9
Blade
Designed and built for unmatched versatility, durability, and strength.
3 The cutting edge is recessed into the 6 C-frame. Large box-section design
55° blade’s moldboard, providing a provides maximum strength and
smooth transition from the cutting durability.
edge to the moldboard. The smooth
7 Guarded hoses and tubing are
50° surface allows material to be
protected from rocks and debris,
processed and smoothly roll off the
extending service life. Heavy-duty
blade for superior material spreading
hoses and tubing meet critical
performance.
strength and flexibility demands for
4 Moldboard. A deeper moldboard increased reliability.
curvature increases material rolling
8 Cylinders. Large diameter cylinders
action. Increases to moldboard
provide plenty of force to angle/tilt
thickness provides added dent
the blade, even in tough dozing
resistance.
applications.
5 Cylinder support brackets. Large,
9 Larger implement pump provides
thick plate construction delivers
excellent blade responsiveness and
maximum strength and force
predictable control.
distribution.
10
Undercarriage
Components designed to provide you with maximum performance and wear life.
7 1
8 2
5 9
4
Undercarriages are designed and built 1 Full length recoil guarding with 6 Track shoes are made from heat-
by Caterpillar for long wear life and low sprocket guards and wipers assists in treated steel for strength and
owning and operating costs. Three reducing material buildup and helps durability.
different undercarriage configurations prevent material from entering the
7 Idlers. Heat treated idlers are sealed
are available, allowing you to spec the undercarriage system for maximum
and lubricated to provide long life.
tractor to best meet your job needs: component wear life.
8 Box-section track roller frame
Standard undercarriage 2 Front and rear track guiding guards
■ A general purpose undercarriage that
provides maximum structural
provide additional protection from
integrity for increased roller frame
performs well in applications with abrasive material. Rear guards are a
alignment, and reduces relative
firm underfoot conditions. bolt-on design making installation
■ Shoe width: 406 mm (16").
motion.
and removal easy.
9 Track rollers. Sealed and lubricated
LGP undercarriage 3 Segmented sprocket allows replace-
■ Low ground pressure (LGP)
rollers eliminate internal wear for
ment of sprocket teeth without
longer service life. Sequenced single
undercarriage offers a wider track, splitting the track, reducing downtime
and double flange rollers provide
increasing ground contact area for and lowering maintenance costs.
superior track link alignment.
optimum flotation, and greater
4 Split master link features strong,
stability on sloping and finish grading
serrated two half links for easy track
jobs.
■ Shoe width: 635 mm (25").
removal. No driving pin is needed.
■ Optional self-cleaning shoe width: 5 Sealed and Lubricated Track
635 mm (25"). eliminates internal pin and bushing
wear for longer wear life. Strong,
XL undercarriage
■ Track length is extended on extra
strutted links provide increased
strength and service life.
long (XL) undercarriages for
increased ground contact area,
increased flotation, and for superior
balance and finish grading
performance.
■ Shoe width: 406 mm (16").
11
Serviceability
More access and fewer maintenance requirements add up to unparalleled ease of service.
12
Total Customer Support
When you purchase Cat equipment, you also get Caterpillar’s and your Cat dealer’s total
commitment to customer support.
Your Cat dealer offers a wide range of Maintenance. Choose from your Cat Product support. Nearly all the parts
services that can be set up under a dealer’s wide range of maintenance needed to support the D3C are already
customer support agreement when you services at the time you acquire your available at your dealer’s parts counter.
acquire a D3C or any other Caterpillar D3C. Repair option programs guarantee Cat dealers use a world-wide computer
equipment. The dealer will help you the cost of repairs up-front. Diagnostic network to find in-stock parts to
choose a plan that can cover everything programs such as S•O•S Oil Analysis minimize downtime.
from machine and attachment selection and Technical Analysis help you avoid
Replacement. Throughout the life of
to replacement intervals. The bottom unscheduled repairs that can cost you
your D3C, your Cat dealer can help you
line is you get the best return on your unnecessary time and money.
evaluate the cost involved with
machine investment.
A Customer Support Agreement can repairing, rebuilding or replacing. You
Selection. Your Cat dealer can help you enhance the value of your D3C by can be assured that the choice you make
make detailed comparisons of machines lowering your costs per unit of will be the right one.
you are considering before you buy. production and puts your Cat dealer’s
You can compare things like expected superior support capabilities to work for
component life, the cost of preventive you. They are flexible and customized
maintenance and the true cost of lost to your individual needs, whether for a
production. You can get precise single machine or a whole fleet. Ask
answers to these questions from your your Cat dealer for details.
Cat dealer.
Easy financing. Consider all the flexible
financing options your Cat dealer offers
as well as day-to-day operating costs.
Whether it’s rental, leasing, or
purchase, your Cat dealer can meet your
needs.
13
Engine Hystat Transmission
Four-stroke cycle, in-line six cylinder Cat 3046 diesel engine. Dual-path, hydrostatic drive provides
infinitely variable speeds up to 9.0 km/h
Ratings at 2400 RPM* kW HP Features (5.6 mph), forward or reverse.
■ direct-injection fuel system with
Gross power 58.2 78
individual adjustment free injection Features
Net power 52.9 71 ■ each track is driven by a separate
pumps and valves
The following ratings apply at ■ electric fuel shutoff solenoid variable-displacement piston pump
2400 RPM when tested under the ■ one-piece head with two valves per and motor combination
cylinder ■ drive pumps: two variable-
specific standard conditions for the
specified standard: ■ composition steel laminated head displacement, slipper-axial piston
gasket pumps mounted tandem-style to
Net Power kW HP PS ■ aluminum pistons with cast iron engine flywheel housing
insert, two compression rings and one ■ track motors: two 2-speed, link-type
Caterpillar 52.9 71 —
ISO 9249 52.9 71 — oil ring piston motors mounted inboard of
■ high carbon steel forged steel main frame at the final drives
EEC 80/1269 52.9 71 — ■ full flow filtering of hydrostatic
connecting rods
SAE J1349 52.2 70 — ■ steel-backed aluminum bearings with charge system oil
DIN 70020 54.4 73 74 lead-tin overlay ■ relief valve settings: 42 000 kPa/420
Bore 94 mm 3.7 in ■ oil pump, gear driven from the per drive circuit
Stroke 120 mm 4.7 in crankshaft
■ piston cooling jets
Displacement 5 liters 305 in3
■ multi-plate, water-cooled oil cooler
Drawbar Pull
20.3
■ based on standard air conditions of
533 mm (21") fan 80
25°C (77°F) and 99 kPA ■ dry-type air cleaner with primary and 15.8
(29.32 in Hg) dry barometer 60
secondary elements and a restriction
■ used 35° API gravity fuel having an 11.3
indicator 40
LHV of 42 780 kJ/kg (18,390 Btu/lb) ■ 12-volt direct-electric, gear reduction 6.8
when used at 30°C (86°F) [ref. a
starter with terminal shielding 20
fuel density of 838.9 g/L ■ 55-amp alternator standard with 2.3
200 272
150 204
100 136
Power (kw)
Power (hp)
100 75
50 37
800 1000 1200 1400 1600 1800 2000 2200 2400 2600
Engine Rpm Gross
Net
14 D3C Series III Hystat & Series III Track-Type Tractor specifications
Powershift Transmission Steering and Braking Hydraulic Controls
Three-speed planetary auto shift, Protected system to keep dirt out.
remotely mounted from engine.
Hystat System Steering Features Pump output at 2400 RPM and 6895 kPa
Maximum travel speeds at rated engine ■ single lever steering and direction (1000 psi)
speed control 66.6 liters/min 17.6 gpm
km/h MPH ■ moving control lever left or right Relief valve
Forward 1 3.1 1.9 slows that track, causing machine to setting 17 241 kPa 2500 psi
2 5.9 3.7 turn smoothly in that direction with RPM at rated engine speed 2400
3 10.8 6.7 full power to both tracks
■ full lever movement left or right
Features
Reverse 1 3.2 2.0 ■ single-section gear pump driven from
causes that track to stop
2 6.3 3.9 ■ hydrostatic steering eliminates
the engine timing gear train
■ full-flow filter
3 11.4 7.1 steering clutches and brakes, ■ standard three-valve hydraulics for
eliminates adjustments too
blade
Features ■ optional four-valve hydraulics for
■ single-lever, U-shaped pattern shift Hystat Service Brake Features blade and rear implement
control ■ hydrostatic (dynamic) braking ■ spring-centered, double acting valves
■ single stage torque converter through machine drive system using with precision metering
■ planetary gear design transmission control lever or center ■ single-lever control to raise, lower,
lb N
178 and final drive ■ lift cylinders — raise, hold, lower,
36
■ spring applied, hydraulically released
142 float
28
by oil pressure from hydrostatic ■ tilt cylinder — left, hold, right
107 charge circuit ■ angle cylinders — left, hold, right
20 ■ automatically applied when the engine
■ ripper cylinder — raise, hold, lower
71
stops, or in the event of transmission
12
36
hydraulic oil pressure loss
■ operator applied when the center
4
0 pedal is fully depressed, or when the
0
1.3
1.6
3.9
3.2
6.4
4.8
9.0
6.4
11.6 km/h
8.0 mph
parking brake lever is in the “park” Weights
Speed position (Approximate)*
D3C Series III Hystat & Series III Track-Type Tractor specifications 15
Service Refill Capacities Cab Canopy
Caterpillar cab and Rollover Protective Rollover Protective Structure (ROPS).
Structure (ROPS). ROPS canopy is required in U.S.A.
Hystat System Capacities
Liters Gallons Features Features
Fuel tank 165 43.6 ■ modular design ■ sound suppression headliner
Undercarriage
Rebuildable, deep hardened steel components.
Standard XL LGP
Shoe width 406 mm (16") 406 mm (16") 635 mm (25")
Length of track on ground 1899 mm (74.8") 2055 mm (80.9") 2055 mm (80.9")
Track gauge 1448 mm (57") 1448 mm (57") 1676 mm (66")
Standard D3C clutch/brake only 1422 mm (56")
Ground contact area 15 420 cm2 (2390 in2) 16 690 cm2 (2586 in2) 26 100 cm2 (4045 in2)
Ground pressure -Hystat only 45.2 kPa (6.56 psi) 42.9 kPa (6.23 psi) 29.0 kPa (4.20 psi)
-Clutch/brake only 44.7 kPa (6.49 psi) 42.5 kPa (6.16 psi) 28.7 kPa (4.16 psi)
Number of rollers (each side) 5 6 6
Number of shoes (each side) 37 39 39
Features
■ Sealed and Lubricated Track ■ full length recoil guarding with ■ segmented sprocket
■ hydraulic track adjusters sprocket guards and wipers ■ sealed and lubricated rollers
■ box section track roller frames ■ serrated, two-piece split master link and idlers
■ bolt-on rear track guiding guards ■ single-grouser shoes
16 D3C Series III Hystat & Series III Track-Type Tractor specifications
Tractor Dimensions
Approximate dimensions are applicable to all D3C tractors.
E 2795 mm
(110")
H
I
L F
K
A D J
B C
G
Grouser Height: 47 mm (1.9")
Standard XL LGP
A Track gauge 1448 mm (57") 1448 mm (57") 1676 mm (66")
Standard D3C clutch/brake only 1422 mm (56")
B Width of tractor (std shoes, no blade) 1854 mm (73") 1854 mm (73") 2311 mm (91")
Standard D3C clutch/brake only 1829 mm (72")
C Overall length (w/ blade) 3982 mm (156.8") 3982 mm (156.8") 3954 mm (155.7")
Standard D3C clutch/brake only 3859 mm (151.9")
D Length of basic tractor (w/o blade) 2957 mm (116.4") 2957 mm (116.4") 2957 mm (116.4")
Standard D3C clutch/brake only 2934 mm (115.5")
E Tractor height 2728 mm (107.4") 2728 mm (107.4") 2728 mm (107.4")
Standard D3C clutch/brake only 2675 mm (105.3")
F Ground clearance 374 mm (14.7") 374 mm (14.7") 374 mm (14.7")
Standard D3C clutch/brake only 322 mm (12.7")
Bulldozer
Variable Pitch, Power Angle and Tilt (VPAT) dozer blade.
Standard XL LGP
Blade capacity (SAE) 1.26 m3 (1.64 yd3) 1.26 m3 (1.64 yd3) 1.31 m3 (1.70 yd3)
G Blade width 2547 mm (100.3") 2547 mm (100.3") 3194 mm (125.8")
H Blade height 836 mm (32.9") 836 mm (32.9") 746 mm (29.4")
I Blade lift height 761 mm (30.0") 761 mm (30.0") 761 mm (30.0")
Standard D3C clutch/brake only 773 mm (30.4")
J Digging depth 418 mm (16.5") 418 mm (16.5") 398 mm (15.7")
Standard D3C clutch/brake only 410 mm (16.2")
K Blade cutting edge angle, adjustable 50° to 55° 50° to 55° 50° to 55°
L Maximum tilt 356 mm (14.0") 356 mm (14.0") 490 mm (19.3")
Maximum angle (either side) 25° 25° 25°
Blade width at maximum angle 2308 mm (90.9") 2308 mm (90.9") 2901 mm (114.2")
D3C Series III Hystat & Series III Track-Type Tractor specifications 17
Standard Equipment
Standard and optional equipment may vary. Consult your Caterpillar dealer for specifics.
Air-to-oil transmission cooler (Hystat Glow plugs Tool box with hinged lid
only) Guards, bottom Torque converter (Clutch/brake only)
Air cleaner, dry-type with precleaner Guards, recoil, full length with sprocket Transmission, planetary power shift,
Alternator, 55-amp guards and wipers three speeds forward, three reverse
Arm rests, four-way adjustable Horn (Clutch/brake only)
Battery, 12-volt, maintenance free, Hydraulic controls, three-valve, single- Track:
900 cca with disconnect switch lever dozer control Adjusters, hydraulic
Blower fan Hydraulic implement pump Front/rear guiding guards
Cat 3046, 6 cylinder diesel engine with Hydrostatic transmission, dual path, Roller frames:
12-volt direct electric key start/stop closed loop (Hystat only) Standard — five roller
Decelerator pedal (Clutch/brake only) Joystick control lever (Hystat only) LGP — six roller
Engine enclosures, with grip handle Lifetime lubricated rollers and idlers XL — six roller
Fuel/water separator Muffler Sealed and Lubricated, two-piece
Fuel priming pump Oil-cooled steering clutches and brakes master links
Foot rests, adjustable (Hystat only) (Clutch/brake only) Shoes, single grouser:
Gauges, illuminated, dash mounted Parking brake - automatic (Hystat only) STD— 37-section, 406 mm (16")
showing engine coolant temperature, Parking brake - manual (Clutch/brake LGP — 39-section, 635 mm (25")
engine oil pressure, transmission oil only) XL — 39-section, 406 mm (16")
temperature, and fuel level Pedal steering (Clutch/brake only) Vandalism protection
Indicator lights: Pull hook, front
Low alternator voltage Retrieval hitch, rear
Transmission/hydraulic oil filter Seat, vinyl, suspension with adjustable
restriction (Hystat only) backrest and seat belt
Parking brake (Hystat only) Segmented sprockets
Rabbit speed selection (Hystat only) Service hour meter
18 D3C Series III Hystat & Series III Track-Type Tractor specifications
Optional Equipment
Optional equipment may vary. Consult your Caterpillar dealer for specifics. Approximate changes in operating weights.
kg lb kg lb
Air conditioning, cab 66 146 Hydraulic arrangement:
Back up alarm (required in U.S.A.) * * 4-valve, 1-lever dozer control, ripper 16 36
Batteries, 12-volt, heavy duty, 30 65 Lights, ROPS mounted, two front, 15 32
maintenance free, two 900 cca one rear
with disconnect switch Radiator sandblast grid
Bulldozers: Variable Pitch, Power (Clutch/brake only) 13 28
Angling & Tilt, inside mounted arms: Rear power takeoff drive 18 39
Standard, 1.26 m3 (1.64 yd3) * * Ripper, includes three teeth 249 549
XL, 1.26 m3 (1.64 yd3) and hydraulic cylinder
LGP, 1.31 m3 (1.70 yd3)
Ripper teeth, additional 12 26
Cab, ROPS and mounting, includes 204 450
Screens:
90-amp alternator, air pressurizer, air
filter, heater, front and rear windshield Rear, for use w/ROPS canopy 30 66
wipers and washers, rearview mirror, Rear, for use w/ROPS cab 31 69
sunvisor, speakers and antenna, ashtray, w/o air conditioning
cigarette lighter, coat hook and key lock Rear, for use w/ROPS cab 24 53
Canopy, ROPS and mounting, includes * * with air conditioning
rearview mirror and headliner Side 50 111
(required in U.S.A.) Seat, Caterpillar Contour Series 28 62
Counterweights: with adjustable backrest and
Front mounted 367 810 retractable seat belt
Idler mounted 136 300 Steering, hand lever (Clutch/brake only) 14 32
Ether start aid 4 9 Sweeps, logging 78 172
Guards: Tracks:
Bottom, heavy duty 58 128 LGP - pair, Sealed and Lubricated,
Rock, idler (use with counterweights) 42 92 self-cleaning, 39-section,
635 mm (25") shoes 187 412
Rock, idler (use without counterweights) 45 110
Roller, full length (STD) 64 141
Roller, full length (XL, LGP) 67 148
Heater, open canopy 36 80
D3C Series III Hystat & Series III Track-Type Tractor specifications 19
D3C Series III Hystat & Series III Track-Type Tractors
© 1997 Caterpillar
Printed in U.S.A.
Materials and specifications are subject to change without notice.
AEHQ5216 (4/97) Featured machines in photos may include additional equipment.
(Replaces AEHQ3866-02) See your Caterpillar dealer for available options.