Professional Documents
Culture Documents
1. To prepare the candidate for a successful career in the industry and make him
area of interest,
5'. To promote the awareness of lifelong learning among students and to introduce
media.
S/\ RASW/\ TI 1
2. Abilit
y to
apply
the
engin
eerin
g
know
ledge
in all
doma
ins,
viz.,
healt
h
care,
banking and
Finance, other
professions such
as medical, law,
etc.
3. An
abi
lity
to
de
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sign and or process College ,of soluti
on to
conduct to meet the custo
mers/
experiments desired users
of R ng
ter D o l
Aut
om /\ V) e
p
f e
AE
obil
e
S Course Code
AEC502
a u n
r t g
Eng W t o i
inee Module
ring /\ m
e
mn
o e
TI n b e
t i ri
W E
x
Th
e final
p
/\ e
ri
certifi
cation
TI m
e
and
accep
n
tance
t
'List of Experiments s of
): term
• Use of
• A work
comparators.
s ensur
• Thread s
measurement. es the
i satisf
• Gear g
measurement. n actory
• Use of Profile m perfor
pmjectors. e manc
• Use of linear and n e of
angular t
labora
measuring s
: to.ry
instruments.
• A work
• Measurement of
and
surface tt
roughness. e minim
n um
• Measurement of d
flatness. passi
a
n ng in
Term Work c the
e term
Term work shall ( work.
consist of minimum T
h Internal
5 experiments from
e Assessme
the list and o nt
presented with r
inferences and one y A
assignment on a ssess
n
each module. The ment
d
distribution of P consis
marks for term r ts of
work shall be as a two
follows: c
tests
ti
c out of
• L a
a which;
b
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one should be work along College ,ofd
compulsory class with y
test (on minimum evaluation
40% of curriculum) report to be
and the other is preserved t
either a class test till the next h
(on minimum 70% examination e
of curffiliculum) or
assignment on live
problems or course i
project. m
p
Practical/Oral
examination
S/\ R/\ SW/\ Tl
o
1. Experiment
Dep
art
S En
r
for the t
examination me /\ gin
eeri a
nt
R
sha'II be
ng n
based on the of
c
list of
experiments
Aut
om /\ e
mentioned in
the terlliD'l
obil
e
S o
work.
2. The distribution of
Eng W f
ine
marks for
practical/oral erin /\ s
examination shall
be as follows:
i. Practical
g
TI t
perform a
ance: t
15
Course Objectives
marks i
ii. Oral: s
10 I. Study the
fundamentals of t
marks
inspection i
i. Evaluation methods and
systems. c
of practical
examination II. Study various a
to be done types of l
Comparators,
based on Interferometers.
the
Ill. Study the m
experiment
principles & operation e
performed of precision
and the measurement tool's & t
output of the equipment.
h
experiments IV. Study the o
during fundamentals of
practical quality & quality d
examination. control. s
ii. Students V. Stu
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VI. Study the basics on College ,of
t
of sampling
str e
inspection
techniques. ate
the t
co h
nst e
Course Outcomes
ruc
After completing the tio ·
course, students should t
nal
be able to:
fea e
a. Demon tur c
strate es h
unders an n
tanding d i
of op q
basic era u
measu tio e
rement ns
standa of s
rds & diff
distinct ere o
ion nt f
betwee co
n S
mp
precisi c
ara
on and r
tor
accura e
s.
cy. w
f. Apply the principle
b. Apply inspection of flatness and
gauge and concept of
t
checking systems. flatness.
h
c. Understand the g. D
importance of r
e
Limits, Fits & e
Tolerance in m
manufacturing. a
o
d. Understand the d
n
purpose of critical
dimensions in s
manufacturing. m
t
e. D e
r
e a
a
m s
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u o College ,of
y
r l
e i c
m c o
e y n
n t
t a r
n o
& d l
,
G o
e b a
a j l
e s
r
c o
t
m
i a
e
v b
a
e l
s
s e
u
r
o t
e
f o
m
e
q c
n
u o
t
a m
s
l p
.
i r
h. Analyze simple
parts for t o
dimensional y m
accuracy &
functionality. i
& s
i. S
e e
q
t
u b
a e
u
l t
p
i w
t e
p
q
u
a
l
i
t
y
&
c
o
s
t
.
j. Prepare, analyze
& application of
various SQC tools
& charts.
k. Demonstrate the
basics of sampling
& inspection
techniques.
Expt.
No.
1. lntmduction t
2. Linear Measu
Micrometer
3. Measuremen
4. Measuremen
Caliper.
5. Measuremen
6. Measuremen
source
S/\
AIM:
To study about
the basics of
the engineering
metrology and
measurements.
FUNDAMEN
TA'l S
M
etrolo
gy is a
uscien
ce of
meas
ureme
nt'.
The
most
import
ant
param
eter in
metrol
ogy is
the
length
.
Metrol
ogy is
divide
d into
Indust
rial
Metrol
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ogy and Medical national College ,of g e
standards. i ri
Metrology under E
• Guarantee their n n n
consideration of its
accuracy by e g
application and comparison with
inte rnational
may be divided into .APPLI C
standards.
metrology of length ATIONS OF
• To organize METROLO
and Metrology of training in this GY
field.
time under • Indus
• Take part in the trial
consideration of its
work of other Meas
quantity. Metrology National urem
Organization. ent
is mainly concerned
• To impart proper • Com
with the following accuracy to the merci
aspects secondary al
standards. trans
• Unit of
measurement and • Carry out actio
their standards. Scientific and ns
Technical work in • Publi
• Errors of
the field of c
measurement.
measurement. healt
• Changing the units h and
• Regulate ,
in the form of huma
supervise and
standards. n
control the
manufacturer. safet
• Ensuring the
uniformity of y
• Giving advice to ensur
measurements.
repair of ing.
• New methods of measuring
measurement instruments.
developing. NEED OF
• To inspect and to
INSPECTIO
• Analyzing this new detect guilty of
N
method and their measurement.
accuracy. To
• Establishing S/\ RASW/\ Tl determine
uncertainty of
the fitness
•
measurement.
Gauges designing,
Dep
art
5/ Tl of new
manufacturing and
testing.
me \ made
nt materials,
• Researching the
causes of
of R products or
measuring errors.
Aut
om /\ component
• Industrial part and to
Inspection. obil
e
S compare
FUNCTIONS OF
Eng W the
inee
/\
materials,
METROLOGY
ring products to
• To ensure
conservation of the
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College ,of
established standard. It is
summariz.ed as
operations
carried out
S WE
• To conforming the
materials or
by means J / ngi
products to the
standard.
of
measuring
\ \ ne
• To avoid faulty
product coming
instruments. R e
ri
out.
ELEMENTS OF A
J T n
g
• To maintain the
good relationship
between customer
MEASUREMENT
1) Measurand:
\ l
and manufacturer.
It is a S
• To meet the
physical
interchangeability
of manufacturer. quantity or NEED FOR
MEASURE
• To maintain the property MENT
good quality.
(length, • To
• To take decision deter
on the defective diameter,
mine
parts. thickness, the
true
• To purchase good angle etc.). dime
quality raw
2) Reference: nsion
materials. s of
• To reduce the Reference a
scrap. is a physical part.
quantity or • To
incre
BASIC CONCEPTS OF property ase
MEASUREMENTS our
and
• Measureme know
comparison ledge
nt is the and
s are made unde
outcome of rstan
by them.
an opinion ding
3) Comparator: of
formed by Comparing the
observers measurand with world
some other .
about some reference.
• Need
physical ed
for
quantity. ensur
• Measurement is ing
an essential part publi
of the S/\ R/\ SW/\ Tl c
development of healt
technology. De Au En h and
part to gin huma
• Measureme n
me mo eeri safet
nt is a
nt bil ng y.
complex of of e • To
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convert physical College ,of
parameters into APPARATU
meaning·ful S
numbers. REQUIRED:
• To test if the Vernier
eleru.ients that caliper,
constitute the Specimen.
system function as
per the design.
DESCRIPTI
• For evaluating the ON:
performance of a RESULT
system. V
Thus the basics of
• To ensure the engineer'ing ernier
interchangeability metrology and
calipe
with a view to measurements
promoting mass were studied. r has
production.
two
• Check the
limitations of scales
DESCRIPTION in S/\ R/\ SW/\ Tl namel
actual situation.
• To establish the
Dep
art
5 En
y
main
the
validity of design
and for finding
new data and new
me
nt
/\ gin
eeri scale
designs.
of R ng and
Vernie
Aut
METHODS OF om /\ r
S
MEASUREMENT
obil scale
• Direct comparison e which
with Primary or
Secondary Eng W move
inee
/\
Standard.
s
• Indirect ring
along
comparison with a
standard through Tl the
calibration system.
main
• Comparative
method.
EX scale.
AIM PE Vernie
• Coincidence
method.
RI r's are
ME
• Fundamental used
method. NT
NO to
• Contact method.
:- meas
• Transposition
method.
2 ure
both
• Complementary
method. To measure the external intern
• Deflection method. diameter of the given al and
specimen using Vernier
caliper. also
MAIN BAR
I
N
T
E
R
N
A
L
J
A
W
S
o
1
1
1
1
1
1
1
1
1
1
1
1
1
·
1
;
1
·
1
·
1
·
1
·
1
1
1
·,
1
1
..
..
..
..
..
..
..
..
..
..
..
..
..
..
.,
·
1
1
1
1
1
1
"
'
1
1
1
1
1
1
1
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1
1
,
,
'I
I
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HI 11111 iU .... College of
- - "-" '"I- - -
1111 hi lo11,11f1 l111111i l1111111
ml 11111
111M1
1111111ffl111 l111?
rr1111111il11111111lrr111111,illf
1111n11,il iii111I
0
DEPTH
VERNIER SCALE MEA
SURI
NG
BLA
DE
EXTERNAL JAWS
OBSERVATION TABLE:
Main
Specimen's Scale
Sr. Name& Reading
No Specification (M.S.R)
. (mm)
1
2 Specimen I
3
8 40 8+(40x0.02)-
4 Specimen II
8.8 8.76mm
8 37 8+(37x0.02)-8.74
2.8 40 2.8+(40x0.02)-3.6
3.35mm
2.8 3 2.8(35x0.02)-3.5
5
RESULT:
Thus the dimension of
the given specimen was
measured by using
Vernier caliper.
Specimen I.
Spec:irn en 11. 8.76
3.55
S/\ RASW/\ TI
To obtain the
thickness and
diameter of the
work piece
using the
micrometer.
APPARAT
US
REQUIRED
:
Micrometer,
Specimen.
DESCRIPTI
ON:
T
he
micro
meter
is a
linear
meas
uring
instru
ment.
The
micro
meter
has
an
accur
ate
Sleeve
T
\ h
i
m
b
l
e
Rotc
\ :::: :
.:
-;:,. .
;:::::
•:
cm
Sleeve re
0 . 55 cm
Thimble r
12 division
Total read
Fig . 1 .6 . Micrometer
8 34 8+34(0.01) screw gauge
8.34mm
8 34 8+34(0.01)
TABULATI
7 7+95(0.01) ON:
95
7.95mm
7 7 7+74(0.01)
Specimen's
4 Sr.. Name&
No Specification
2 Specimen I
4 Specimen II
RESULT:
8.34mm
7.95mm
To
me
as
ure
the
thi
ck
ne
ss
an
d
de
pth
of
the
ge
ar
usi
ng
ge
ar
too
th
Ve
rni
er.
APPARAT
US
REQUIRED
: Gear tooth
Vernier,
Gear blank.
DESCRIPTI
ON:
G
ear
Mail -
Vertical Sllde
Ma
in
Horizcrrtale
FO
RM 2
ULD1+ - -
A:e
p cos -_
9 01
t
h
.
d
=
N
m
-[
2
1"l
n
Wher
e,
N m
of =
ff'Xtn Mo
dul
mm 2
3
7.70 6 4 6.01 1.629
9
7.70 6 6.22 1.489
1
9
7.70 6 17 6.14 1.569
9 1.562
S
depth of the gear tooth
bile was calculated and the
Eng No. of wth (N)=40 error found out.
inee W
m=πd/2π=4.908
ring
A S/\ RASW/\ TI
ThicknessTI(H)= πm/2 =πx4.906/2=7.709mm
OBSERVATION TABLE:
Depth (d)=Nm/2[(1+2/n)-log(90/n)]
1)d=4. 98mm
CALCULATING
THICKNESS:
Actual
Gear
Readin
Tooth
g (mm)
Number
1
2
3
To measure
the thread
parar,neter
using the
profile
projector.
APPARAT
US
REQUIRED
: Profile
projector,
Specimen.
DESCRIPTI
ON:
P
rafil,e
projec
tor is
a
relativ
ely
simple
and
accur
ate
instru
ment
to
meas
ure
the
thread
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parameters. Initially reduced through College ,of
optical head.
the micrometer
3. By
reading is set to
adjusting
zero on the scale
the
and the indicatm is
micrometer
moved along to
screw for
bring the stylus and
lateral
the indicator is
movement
adjusted radially of table
until the stylus selecting
engages between the flank of
the thread flanks. A the screw
light source thread on
provides horizontal the
beam of light which horizontal
©IAGRAM:
PROCEDURE:
1. Work piece
is placed on
the glass by
means of
light source
horizontal
beam of
light source
is affected
from a
S/\ R/\ SW/\ Tl
mirror by
90° upwards
towards the
table.
2. By adjusting the
clamping screw,
the clear image of
the outline of work
piece is
Position
11 15 11.15 Initial
15 34 15.34 Final
2) Minor
diameter
:
11 13 11.13
Position
11 26 13.26 Initial
Final
3) Angle :
Position
Initial
Final
4) Pitch:
11 12 11.1 Position
12 11 2
12.1 Initial
1
Final
5) Height:
Position
Initial
Final
RESULT:
T
hus
the
Major,
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Minor, Pitch Angle College of
of the given screw
threads were
measured by using
profile projector.
S/\ RASW/\ TI
18
To measure
the flatness of
a given surface
by using the
optical flat.
APPARAT
US
REQUIRED
:
Optical flat,
monochromatic
light source, dry
soii'i cloth,
cleaning agent.
DESCRIPTI
ON:
L
ight
band
readin
g
throug
h an
optical
fl at,
using
a
mono
chrom
atic
light
between obtained on es
and and nd
on the work es
piece. Applications: in
-..:i.J5 ._ ;
\ C.-.L n.A
This
Both
Smooth
[ Optical
Fla
t 1
lest Piece
T
h
i
s
S
u
,._ r
f
i a
c
:
1
1
I
s
·
S
m
o
o
t
h
B
u
t
N
o
t
R
a
t
N=6 CALCULATION:
,
OBSERVATIONS: Flatness error =
λ/2=1.08x10-⁴mm
1. Monochromatic N x A /2
yellow light source is
used for conducting
this experiment.
Flatness Error=N xd/2=6x1.487x10-⁴
2. Wavelength of
Monochromatic
source of light. =8.92x10-⁴mm
1.48x10-
S/\ R/\ SW/\
fla ⁴Tl
Dep t Aut gin
art om eeri RESULT:
me obil ng
Measured the
nt e flatness of a given
of En surface by using the