s

Installation, Operation & Maintenance

Instructions

DOL Starter Please read and understand these instructions before

installating, operating, or maintaining the equipment. Keep for
future reference

3TW7291-1A
For dependable service, it is of utmost
importance that instructions given below are
followed for selection, inspection, installation,
commissioning, operation and maintenance.
Raja+ DOL Starter (Self reset)
Selection of Starter
• Refer Table A for recommended selection of 3TW72 starters.
Table A: kW/HP Rating, thermal overload relay range &
fuse rating, Coil Voltage, Maximum full load current for
different types of motors.
Danger
Hazardous voltage can cause death or serious injury. Disconnect
power before working on equipment.
Warning
Automatic Motor Restart.
Can cause death, serious injury or property damage.
Do not use automatic reset mode when unexpected automatic
restart of the motor can cause injury to persons or damage to
equipment.
Reliable functioning of the equipment is only ensured with
certified components. Commissioning and maintenance by
qualified personnel only.
NOTICE
This product has been designed for environment A. Use of this product
in environment B may cause unwanted electromagnetic disturbances in
which case the user may require to take adequate mitigation measures.

• Recommended Submersible pump rating 5.5kW/7.5HP Max. IS/IEC 60947-4-1

4
1. ‘ON’ push buttons (green)
3 5 2. ‘OFF’ push button (red)
1 3. Cover fixing (Instrument Head) screws
4. Housing
2 5. Cover
6. Mechanical Latch (OFF push button) to be used for
preventing undesired ON operation of Starter
6
7. Name plate
7

Fig. 1: DOL Starter

12
13 1. Contactor
2. Overload Relay
6 3
3. Contact Block
1
4. Relay Dial
8
5. Red Knob
7
11 6. Contactor Incoming Terminal Screws
7. Contactor Outgoing Terminal Screws
2
8. Contactor actuating green button
4 9
9. Wiring diagram Label
10. Links
10
11. Gasket
12. Grommet
5
13. Mounting Screw hole

Fig. 2: Starter Inside View

Installation: – Switch ‘OFF’ the starter by pressing the red push
• Remove the Front cover. button (marked ‘O’) (Fig. 1) on the starter cover.
• Fix the starter housing vertically on a rigid surface free • Reset Operation
from vibrations. – If the overload relay trips, it resets automatically.
• Remove the rubber Grommets for incoming and outgoing (*Allow a reset time of approx. 4 min.)
cable Connections. (Fig. 2)
• Connect incoming and outgoing cables as follows:
Maintenance:
(Fig. 2)
• Switch off the starter and disconnect the main supply
– Select correct size of cable from Table-A.
by switching the main switch before doing any
– Remove approx. 10mm of insulation. maintenance.
– Pass the cable through proper cable gland to avoid • Keep the interior dust free.
ingress of material.
• Re-tighten the terminal screws from time to time.
– Connect the cables and tighten the screws firmly.
• No maintenance is needed for overload relay. Please do
(Terminal Screws: M4, Tightening Torque: 80-110
not open the relay.
Ncm)
• Replace the contactors / contacts of the contactors if they
– Set the overload relay scale (Fig. 2) using proper screw
were severely pitted or when only 40% of the original
driver as per the procedure given below.
contact tips remains.
– Set the relay to rated current mentioned on motor
• Replacement of overload Relay
name plate.
I. Disconnect the motor wires connected to the relay
– Press green button of the contact block (Fig. 2) to start
terminals.
the motor and wait till it reaches to normal speed.
Reduce the relay settings till it trips. II. Loosen the outgoing terminals screws of the contactor
(Fig. 3)
– Set the relay at slightly higher value.
III. Disengage the relay terminals & hook from contactor
– Allow a reset time approx 4min. and relay resets on its
own. IV. Take the overload relay of same range

– Restart the motor. If the relay does not trip, consider
the relay as properly set. If it trips, set it at little higher
value and recheck.
– Press the red knob (Fig. 2) on the overload relay to
stop the motor
V. Connect & tighten the relay terminals (L1 L2 L3) to the
contactor terminals (T1 T2 T3)
VI. Ensure that the relay hook (Fig.3) is engaged in the
slot of the contactor and slide the relay inwards till the
cover is flush with contactor ribs.

– Fix the front cover. Torque for the Instrument Head VII.Reconnect the disconnected motor wires to relay and
Screws is 80 to 140 N-cm. check the correctness of the starter wiring by referring
to the wiring diagram.

Operation:
• ON/OFF Operation
– Rotate the Latch away from OFF push button
– Switch ‘ON’ the starter by pressing the green push
button (marked ‘I’) (Fig. 1) on the starter cover.

2
 Contactor
outgoing terminals Hook on relay for
engagement

Fig. 3: Contactor – Relay Connection Replacement of coil

Table A:

Motor
Rating Relay 3UW51 Back-up Fuse Rating Max. Full Load Current (Amp)
At 415V 3ph 50Hz Cu
Cable 3Ph, 415V,
Starter Type HRC 3Ph, 415V, 1Ph, 240V,
(mm2) 4P Squirrel
2P
CSIR or
Code type Submersible
HP kW Range Rewirable size Cage IS
motor IS
Split-Phase IS
## 3NA 8789:1996 996-1979
9283:1995
7 Table 4
Table 2
Table 9

0.33 0.25 3TW7291-1A* 64 0.63-1 0J 2A 36 SWG 1 – – 3.8

0.75 0.55 3TW7291-1A* 66 1-1.6 1A 6A 34 SWG 1 1.7 – 7
1 0.75 3TW7291-1A* 68 1.6-2.5 1C 6A 27 SWG 1 2.2 – 7
1.5 1.1 3TW7291-1A* 69 2-3.2 1D 10A 26 SWG 1 2.9 3.25 13
2 1.5 3TW7291-1A* 71 3.2-5 1F 16A 25 SWG 1 3.8 4.5 18
3 2.2 3TW7291-1A* 72 4-6.3 1G 16A 24 SWG 1.5 5.1 6.5 –
5 3.7 3TW7291-1A* 74 6.3-10 1J 16A 21 SWG 1.5 8.1 10 –
7.5 5.5 3TW7291-1A* 75 8-12.5 1K 25A 19 SWG 1.5 11.4 14.5 –
7.5 5.5 3TW7291-1A* 77 10-16 2A 25A 18 SWG 2.5 – – –
10 7.5 3TW7291-1A* 78 12.5-20 2B 32A 18 SWG 4 15.4 19.5 –
* Code for operating coil voltage, 50 Hz (B for 200-400V, W for 415V)

Spare list Raja+ Direct-on-line Starter

Sr. (For Single Phase connection)
Description Order No.
No.
1 Contactor for 200-400V 3TS30-10-0AZ608K
2 Contactor for 200-400V 3TS32-10-0AZ608K
3 Contactor for 415V 3TS30-10-0AR008K
4 Contactor for 415V 3TS32-10-0AR008K
5 Relay 3UW51 02-##
6 Coil for 200-400V 3TY7 403-0AZ6
7 Coil for 415V 3TY7 403-0AR0
8 1NO Contact Block 3SB54200B
9 ‘ON’ & ‘OFF’ Push Button #
# – contact sales

Wiring Diagram for Single-Phase Motors

Note: Connect 3/L2 to 2/T1 by cable of suitable size. (Max. 4mm2)

3
Dimensional Drawing
Raja Direct On-Line Starter

Mounting dimensions 154 x 70 mm and hole dia 6.5 mm

Disposal
Siemens products are environment friendly, which
predominantly consist of recyclable materials.
For disposals we recommend disassembling and separation
into following materials:
METALS: Segregate into Ferrous types for recycling through
authorized dealer.
PLASTICS: Segregate as per material type for recycling
through authorized dealer. Because of the long lifetime of
Siemens Products the disposal guidelines may be replaced
by other national regulations when taking the product out
of service. The local customer care service is available at any
time to answer disposal-related questions.

Customer Care Toll free no. 1800 220 987 Email: ics.india@siemens.com Order No. A5E41695269000A-AB

Siemens Ltd. Product development is a continuous process. Consequently SACHIN ENTERPRISE

the data indicated in this Leaflet is subject to change without
prior notice. For latest issue contact our sales offices.