Professional Documents
Culture Documents
TABLE OF CONTENTS 1
1 HIGHLIGHTS OF THE PROJECT 3
2 EXECUTIVE SUMMARY 5
2.1 Introduction & Background............................................................................................................5
2.2 Rationale for taking up the project.................................................................................................5
2.3 Proposed Project.............................................................................................................................7
2.4 Location of Project.........................................................................................................................7
2.5 Infrastructure & Facilities...............................................................................................................7
2.6 Manpower.......................................................................................................................................8
2.7 Raw Material..................................................................................................................................8
2.8 Plant & Machinery..........................................................................................................................9
2.9 The Company..................................................................................................................................9
2.9.1 Capital structure..............................................................................................................9
2.9.2 The Ownership.................................................................................................................9
2.10 Regulations & Licensing................................................................................................................9
2.11 The Market....................................................................................................................................10
2.12 Project Cost & Financing..............................................................................................................10
2.13 Financial Analysis........................................................................................................................10
3 ORGANIZATION & MANAGEMENT 12
3.1 The Promoters...............................................................................................................................12
3.2 Organization Structure..................................................................................................................12
3.3 Management.................................................................................................................................12
3.4 Human Resources.........................................................................................................................13
3.5 Mission, Vision & Guiding principles..........................................................................................14
3.6 Marketing Strategy.......................................................................................................................15
3.6.1 Product............................................................................................................................16
3.6.2 Pricing.............................................................................................................................16
3.6.3 Promotion.......................................................................................................................16
3.6.4 Branding.........................................................................................................................16
3.6.5 Distribution.....................................................................................................................16
4 INFRASTRUCTURAL FACILITIES & Socio economic concerns 17
4.1 Infrastructure and Site Selection...................................................................................................17
4.2 Linkages........................................................................................................................................17
4.3 Power............................................................................................................................................17
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4.4 Water.............................................................................................................................................17
4.5 Transport & Linkages...................................................................................................................17
4.6 Communication.............................................................................................................................18
4.7 Land..............................................................................................................................................18
4.8 Civil Construction.........................................................................................................................18
4.9 Plant & Machinery........................................................................................................................18
4.10 Socio-Economic Scenario.............................................................................................................18
4.11 Quality Control.............................................................................................................................19
4.12 Environmental Concern................................................................................................................19
5 FINANCIAL ANALYSIS 21
5.1 Project Investment........................................................................................................................21
5.2 Source of Finance.........................................................................................................................21
5.3 Breakeven Analysis......................................................................................................................21
5.4 Profitability Analysis....................................................................................................................21
5.5 Financial Viability........................................................................................................................22
5.6 Financial Assumptions..................................................................................................................22
6 SWOT ANALYSIS 28
6.1 Strength.........................................................................................................................................28
6.2 Weakness......................................................................................................................................28
6.3 Opportunities................................................................................................................................28
6.4 Threats..........................................................................................................................................28
7 CONCLUSIONS 29
8 FINANCIAL ANNEXURE 30
Page 2
1 HIGHLIGHTS OF THE PROJECT
Total 100,000,000
Page 3
Source of Financing :
Amount in Rs.
Total 100,000,000
Return on Capital
Employed
Page 4
2 EXECUTIVE SUMMARY
The purpose of this feasibility study report is to provide a comprehensive financial &
technical analysis of proposed business project of IIRMA International Company Pvt.
Ltd. IIRMA International Company Pvt. Ltd is a closely held private limited company
registered under Companies Act, 2063 with an objective of producing high quality
Organic fertilizer and organic vegetables with the aim of meeting the domestic and
foreign demand. The company plans to install a state of the art modern technology plant
at Hetaunda Makuwanpur which guarantees its commitment of delivering the best and
superior quality organic fertilizer to the Agro Industries in Nepal.
Apart from equity financing, the company requires loan financing in the form of working
capital and term loan.
The prime source of fertilizer is imported chemical fertilizers from india and other
countries. However these fertilizers caused innumerable health hazards to human causes
many diseases, decrease, health immunity and degradation in the environment. Hence as
an environmental friendly alternative fertilizer was launched to tackle the contentious
issues.
National Bio Tech PVT LTD. was established as the first organic fertilizer Company in
2014 BS at Bajrabarahi of Lalitpur district. Few other organic fertilizer companies are
supplying organic fertilizer in local market. But because of lack of awareness people of
Nepal is using imported chemical fertilizers rather than self-made compost or organic
fertilizer.
Agriculture Inputs Company Ltd and Salt Trading Corporation Nepal are the main
importers of fertilizers in Nepal. They import inorganic fertilizer from the foreign
countries and distribute through local registered Agriculture Co-Operatives in the
Country. Nepal.
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percent respectively of Nepal’s fertilizer demand. Nepal imports fertilizer of amount to
Rs. 16 billion every year.
Now the peoples of Nepal are becoming more concerned about their health, accordingly
they are looking for the organic products because of it farmers of Nepal are trying to use
organic fertilizer instead of imported chemical fertilizer. The demand of kept on
increasing rapidly in Nepal. To meet the increasing demand of organic fertilizer users,
many bio companies are opened and working on it. But because of the lack of latest
technologies and good marketing strategies they are not being succeeded to satisfy the
farmers of the country.
Farmers in the villages and towns also started using organic fertilizer rather than using
chemical fertilizer. Previously inorganic fertilizer was a only mean to grow agro
production but at present the scenario is not the same, farming with the organic fertilizer
is a necessity.
Since then limited organic fertilizer company could not meet the increasing demand of
bio fertilizer. Number of bio Fertilizer Company has been increasing and at present there
are 10 plants all over Nepal manufacturing organic fertilizer.
It is estimated that there will be imports of around 750,000 tons of chemical fertilizer in
the country from India, Bangladesh, UAE and Singapore. No one quite knows how it
affects to human health, animal’s health and to the environment as well.
Potentially tons of chemical fertilizer that we are using in our farms could be a vital
reason of environmental degradation and illness. If the government backs down to the
pressure tactics of inorganic fertilizer suppliers and if there is tomorrow an exposition of a
chemicals that results in loss of lives, people will rightly blame the government for its
failure to ensure their safety. There is no question of compromising on health safety to
accommodate the self-serving and, ultimately, dangerous demands of the chemical
industry association. Not just that. There is also a need to promptly put in place a strong
oversight mechanism so that the important details of available inorganic fertilizers in the
market can be checked. The government of Nepal should make a policy to support to
grow organic fertilizer company and allocate subsidy to farmers on using bio fertilizer.
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Nepal should make a plan to spread awareness among its people to use organic fertilizer
in substitute of unhealthy inorganic fertilizer for their better health.
The facilities at Hetaunda Makwanpur will be one of the best facilities in the country.
Considering the unmet demand of organic fertilizer from the domestic market, the
products of the company can be easily sold in the local market at a very reasonable and
competitive price. The project will in fact act as a import substitution and will contribute
to the industrial development of the country.
High demand of the product, abundant availability of labors in the plant location, long
time experience of the promoters in the manufacturing and trading of organic fertilizers
has encouraged to start this new venture. The Company plans to exploit the unmet
demand of organic fertilizer in Nepal with high level of professionalism and support in
industrial development of the Country.
IRRMA International Company Pvt. Ltd is planning to set up a new and modern
production unit with a capacity of 3000 kg per day under a shift of 12 hours per day in the
first phase. The plant will operate for 300 days on one shift basis. The production quantity
can be easily doubled if the plant is run in two shifts.
IIRMA International Company Pvt. Ltd has its corporate office at Kathmandu
Metropolitan-11. The manufacturing unit will be located at Hetauda, Makwanpur the
biggest industrial place of Nepal.
The location of the factory has comparative advantages over other similar units in terms
of very low cost of transportation to and from India and easy availability of local
manpower. Further owing to the central location of the production facilities, end products
of the Company can be easily transported to the desired locations at a competitive cost.
a) Land: This project has a total of 6 Katha of land, which is sufficient for the plant,
storage of raw material and finished goods, housing of labors, staff, administrative
building, garden and other utilities.
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b) Civil Structures: The project will construct all the required civil infrastructure at
the project site. The structure includes factory shed, go down, administrative
building, staff quarters, guard house etc. However, considering the projected low
volume of business in initial years, only the essential civil structures will be
constructed in the beginning and gradually with the increase in business volume,
additional structures will be constructed gradually.
e) Transportation: The proposed site is well connected with the road network of the
country. The logistics of transportation of organic fertilizer to the mass markets of
various parts of the Country shall be managed by the independent transport
companies or individual truck operators.
2.6 Manpower
The proposed project entails extensive manual work and is labor intensive. The main
production work will be operated skilled labor’s . For supervision, production work and
overall management of the Company 12 direct and 20 indirect workers have been
planned.
Major Raw materials required for production of organic fertilizer are as under:
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3 Finishing Materials Nepal
Primary materials will be imported from India. Other materials which are available in the
domestic market will be procured locally to the extent of availability.
The main machineries will be imported from India, which is built with Japanese
technology and some of the bulky items will be fabricated at the site locally. The erection
and commissioning of the plant would be under the close supervision of the technicians
and project consultants.
Authorized Capital
Issued Capital
Paid up Capital
The promoters will introduce sufficient capital in the subsequent period in line with the
progress of the project so as to comply with the debt equity ratio of 80:20.
SN Name % of Holding
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The company is registered with the Office of the Company Registrar under the provisions
of Company Act 2063 with registration number 1234/075/76. Tax Registration has been
obtained on 2073.03.08. The process of obtaining other necessary approvals like industry
registration, Initial Environmental Examination (IEE) Clearance is under progress.
The end product can be easily sold in the domestic market at a very attractive and
competitive price. The promoters have extensive experience in many manufacturing and
trading units including a bio fertilizer manufacturing Company. Commitment towards
highest standards of quality control will be one of the core competencies for penetrating
the national market.
The total fixed cost for setting up the project would be Rs. 60 million and working capital
requirement would be Rs. 40 million. The Loan component in the fixed assets is Rs. 48
million and Rs 12 Million in working capital. Owners will contribute 20 million as equity.
Debt equity ratio in the project will be 80:20
The break-even point of the project is very low. It is 46.98 % in the first year
of operation which reduces to 44.88 % in the fifth year. The computed BEP is
considered very attractive for this type of high capital and labor intensive
project. Therefore the project is very safe even if the capacity utilization in
low.
The internal rate of return (IRR) of the project is around 19.33 %, which is
very attractive.
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The simple pay- back period of the project is 5.32 years.
The Return on Capital Employed is very high. It is 8.09 % in the first year
which increases to 18.23 % in the fifth year.
Cash flow is positive from the first year of operation.
Debt serving ratio is more than one throughout the project period.
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3 ORGANIZATION & MANAGEMENT
The promoters of the Company are eminent business personalities engaged in diverse
range of business which includes organic fertilizer industry, banking, health sector,
trading business, cement manufacturing and other manufacturing units.
The blend of experience and skills of the promoters will drive the project to its success.
Chairman
General Manager
Cashiers
Maintenance
Staff
Store Keeper Operators Operators Operators
Drivers
Watchman Assistants Assistants Assistants
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3.3 Management
The Chairman is a well experienced business personality with proven managerial and
entrepreneurial skill. The company will have adequate number of managers, officers and
support staff to support the business.
Brief summary of the key human resource positions of the Company is presented below
The CEO will be at the helm of affairs of the operations and will be reporting to the
Board of Directors He would be the key figure for the operation of company and will
work with under the direct supervision and guidance of the Chairman. In respect with
all the matters relating to managerial, technical and administrative issues, he will act
as the key decision maker for the Company.
b) Administrative Manager
He would work under the direct supervision of the CEO and will be responsible for
the following;
Labour relations
Welfare & Health
Security
Office Administration
Publicity
Recruitment
c) Finance Manager
He would be under the direct supervision of the General Manager and responsible for:
Financial Management
Accounting functions
Setting up internal control system
Cost control
Procurement & stores
Audits
d) Plant Manager
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The plant manager will work under the direct supervision of CEO and will be
responsible for following:
f) Marketing Manager
Marketing manager will be responsible all the marketing aspects of the Company for
both domestic and the international market.
IICPL is committed towards promoting economic development of the country and the
values, which it pursues relentlessly, will enable it to move towards sustainable growth.
IICPL is committed to transparency and corporate culture.
Mission Statement
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To become a leading organic fertilizer manufacturing unit in the country and contribute to
national economy by acting as a catalyst for industrial development.
Vision Statement
Guiding Principles
The operations of the Company will be governed by the following guiding principles:
Employees Empowerment
Each individual in our company will take personal pride in achieving performance
excellence. Through our common goal we aspire to explore, challenge, and strive to
exceed the best industry practice in every task performed. This enables us to maintain
competitiveness, achieve healthy, continual growth that will benefit society, and
fulfill our commitment to our customers and responsibility to our Nation.
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3.6 Marketing Strategy
3.6.1 Product
IICPL plans to manufacture high quality of organic fertilizer which meets the
international safety standards.
3.6.2 Pricing
Based on the prevailing market price of organic fertilizer, the ex-factory price will be
determined at the competitive rate in such a way that per unit cost to the buyer will be less
that the cost of chemical fertilizer imported from India and other countries. Ex-factory
price will include basic price plus Value Added Taxes.
3.6.3 Promotion
The major customer for organic fertilizer will be the existing and new organic fertilizer
using farmers. It is expected that around 25% of the product of the Company can be sold
directly to nearby organic farms without any marketing or promotional activity. Since the
proposed product is expected to substitute imports from foreign countries, very less
promotional effort will be required to sell the products to other buyers in the domestic
market.
3.6.4 Branding
IICPL shall launch the product in its own brand name after registering the brand with the
concerned authorities.
3.6.5 Distribution
Since the numbers of buyers are known, formal distribution network will not be required
for selling the product. The Company will directly distribute the product to the buyers.
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4 INFRASTRUCTURAL FACILITIES & SOCIO ECONOMIC
CONCERNS
The factory will be located at Makwanpur District, the Industrial hub of Nepal. Following
factors which are important for selection of project location are given careful
consideration before selecting the location for this project;
4.2 Linkages
The factory can easily be accessed by road. There are regular bus services to the factory
site from capital and other parts of the country. The site can also be accessed by air. The
factory site is very close to Simra Airport and is only 80 Kilometres from Kathmandu.
4.3 Power
Power connectivity will be obtained from NEA. Adequate number and capacity of
Generator will be installed to operate plant during load shedding hours.
4.4 Water
Water is required in the plant for various purposes. Subsoil ground water resources are
very rich in the area. Already a number of deep well boring are working in the nearby
fields around the year and abundant quantity of water is pumped out. The quality of water
is also soft and can be used directly for industrial and domestic purposes.
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4.5 Transport & Linkages
The proposed site is well connected with the road network of the county. The logistics of
transportation of clinker to the mass markets shall be managed by the transportation
companies or individual truck operators. For the commodities to be imported from India,
there is direct connectivity with the Indian custom. The plant site is centrally located
which will ease up the movement of raw materials and finished goods.
4.6 Communication
All communication facilities like telephone, mobile, internet etc are easily available at the
plant location.
4.7 Land
The layout of the plant has to be compact with easy accessibility to all departments and
also provide flexibility of operation. 6 Kattha and 1 Dhur of land has already been
purchased for the project which will be sufficient for production facility, residential
colony and the other infrastructure. Layout is one of the most important aspects of a new
project and considerable effort goes into its visualization at the stage of planning itself.
With a view to arrive at very realistic project cost estimates as well as to ensure minimum
deviation at executed stage, all major factors will be considered to arrive at optimal plant
layout.
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Employment Potential
Although there is no clear pattern of the manpower requirement for this type of
industry, it is expected that the project will directly employ 12 human resources
apart from around 20 workers who will be engaged in main production line
through an outsourced company. It is therefore concluded that this type of capital
and labor intensive project is capable of generating more employment and go a
long way in promoting the regional development and uplifting the local economy.
Import Substitution
The project will substitute imports of chemical fertilizers from India and other
countries and will also contribute in raising demands for the raw materials and
production materials in the Country which will ultimately attract investments in
Agro industries.
IICPL aims to provide quality assured products to its valuable clients in order to achieve
total customer satisfaction. From raw material to the finished products, stringent quality
will be maintained everywhere. Well-trained and expert quality inspectors will monitor
each and every stage of manufacturing process. The quality control policy of IICPL will
confirm to national and international quality standards. Following steps will be taken to
ensure strict quality control measure:
Today there is a worldwide emphasis on the fact that the emission of chemical gases from
the industries should be as clean from obnoxious material as possible and limits have
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been imposed on the undesirable substances in the industrial fertilizer effluents.
Therefore, certain amount of pollution control becomes necessary.
IICPL is well aware of these concerns and has carefully examined the likely extents of
various types of potential pollution at each stage and has made necessary arrangements
and planning to address the concerns and ensure that the company is considered eco
friendly. Necessary environment clearance will be obtained from the concerned
department of the Government of Nepal.
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5 FINANCIAL ANALYSIS
The investment in fixed and working capital in the project will be Rs. 62 million and Rs
38 million respectively with total investment of Rs 100 million. (Table A)
The total project cost will be financed by a mix of shareholder’s equity of Rs 20 millions
and bank loan of Rs 80 millions in the ratio of 20:80. (Table A)
The average break-even point of the project is s 46.98 % in the first year of operation and
44.88 % in the fifth year. Breakeven point of the project is computed separately for each
year considering the year wise change in the pattern of fixed expenses of the project. The
average breakeven point of the project is low which indicates high safety margin and less
financial risk of the project. (Table S)
It is a rate at which the discounted cash inflows and outflows are equal. The
calculated IRR is around 19.33 % which is very attractive. (Table T)
Payback Period
It is the number of years required to recover the total investment in the project.
The calculated payback period is around 5.33 years. (Table T).
It is the ratio of net profit after tax before interest on the total capital employed in
the business. The calculated return on capital employed which is low in the initial
years, increases gradually in subsequent years together with the increase in
capacity utilization of the project. The return on capital employed is 8.09% in
year-1 whereas it becomes 18.23% in year- 5. (Table R)
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5.5 Financial Viability
The proposed project of organic fertilizer is financial viable due to following reasons:
Following parameters have been assumed for financial projection of proposed project of
organic fertilizer:
1. Financial projections are based on the total project cost, annual operating cost and
total revenue for the period of ten years excluding the construction period of one
year.
2. The total cost of the project is estimated to be Rs. 100 millions, having fixed
assets investment of Rs. 62 millions and Rs. 38 millions of working capital
investment. (Table A)
3. Term loan will be availed in the beginning i.e. year 0 for financing the initial fixed
cost required for the project. The additional fixed project cost, if required in
subsequent years will be financed from shareholder’s equity & internal accruals
from the project.
4. Working capital loan will be availed in Year 1, i.e the first year of commercial
production for financing the initial working capital requirement of the project. The
additional working capital requirement arising due to the increase in capacity
utilization of plant in subsequent years will be met from internal accruals from the
project.
5. Out of the project cost of Rs. 100 million, Rs. 80 million would be financed by
bank loan and Rs. 20 million by shareholders equity with a debt equity ratio of
80:20. (Table A)
6. The financial costs of bank loan i.e. term loan and working capital loans are
assumed at 8%.
7. Construction period of the project has been assumed to be 6 months. Interest
during the construction period will be capitalized.
8. Pre-operating expenses comprises of following expenses:
600,
Preliminary Expenses (Registration, Licensing, Feasibility
Study etc.) 000
900,
Pre-operating Expenses (Management expenses during
construction period) Page 22 000
Total 1,500,000
Pre-operating expenses will be charged off entirely in the first year of operation.
9. The project finance period is considered as ten years from the date of last
disbursement which includes moratorium period of one year from the date of last
disbursement of term loan. During the moratorium period, interest will be
capitalized. Repayment of loan instalment will begin from the end of first quarter
of first year of commercial production and will be paid in quarterly installment
until the entire term loan is fully settled in tenth year of operation. Term loan
instalment will be repaid on ballooning basis. (Table M).
Supervisor-6 150,000
Accountant 25,000
Assistant 12,000
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Accounts Officer 25,000
Cashier 15,000
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14. Monthly estimation of Administrative Expenses is as under
Administrative Exp Amount PM
Audit Fee 20,000
Legal & Consultancy Fee 20,000
Guest Entertainment 20,000
Local Conveyance 20,000
Miscellaneous Expenses 50,000
Newspaper & Periodicals 10,000
Office Mess 25,000
Office Rent 40,000
Office Electricity & Water 20,000
Office Repair & Maintenance 5,000
Printing & Stationary 20,000
Postage & Courier 5,000
Pooja & Festivals 5,000
Office Equipment Repair & Maintenance 5,000
Staff Welfare 25,000
Telephone, Internet & Communication 50,000
Travelling Expenses 75,000
Vehicle Fuel & Maintenance 50,000
Total 465,000
15. Based on the estimated useful life of the fixed assets, depreciation has been provided on
Straight Line Method at following rates:
Fixed Assets Rate
Land & Land Development 0.00%
Building & Civil Works 2.50%
Plant & Machinery 5.00%
Furniture, Fixture & Office Equipment and Generator 10.00%
Vehicle 10.00%
16. The portion of Working Capital in the project cost has been estimated on the basis
of working capital requirement of the first year of commercial production. The
subsequent working capital requirement arising due to higher capacity utilization
in the later years would be met from the internal accruals from the project. The
working capital cover has been assumed as under:
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Operational Cash 30
17. It has been assumed that the factory shall operate 300 days in a year.
18. Total number of days in a year has been assumed to be 360 for working capital
calculation purpose.
19. Capacity Utilization of the workshop / plant during the projected period of ten
years has been considered as under:
Year 1 55%
Year 2 65%
Year 3 70%
Year 4 75%
Year 5 90%
Year 6 90%
Year 7 90%
Year 8 90%
20. No Income Tax holiday is considered for
Year 9 90%
this project. The project will pay income
Year 10 90% tax to Government in addition to indirect
taxes like value added Tax & other taxes.
Income tax has been computed @ 20% on taxable income after adjustment of
depreciation on written down value method at the rates prescribed by Income Tax
Act, 2058.
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6 SWOT ANALYSIS
6.1 Strength
Proven skill & experience of promoters in Nepalese industries
Relevant experience of the promoters infertilizer Industry
Latest and proven Japanese technology
Professional and well experienced management team having experience of more
than 20 years
Extensive technical and marketing knowledge of the promoters about Fertilizer
Industry.
6.2 Weakness
6.3 Opportunities
Product to be used for farming to get better yield, which is an essential commodity
in Nepal
High and ever increasing demand of the product in the domestic market
Immense potential for infrastructure development and industrialization in the
country
Growing population in the country
Very few domestic players
Easy availability of unskilled & semi-skilled labors at a cheap price
6.4 Threats
Political instability in the country
Labor unrest and growing labor problems in the country
Lack of clarity & consistency in the industrial policy of the country
Huge power shortage in the country
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7 CONCLUSIONS
The domestic demand of Organic Fertilizer in Nepal will increase further with the
development of the nation. Considering various aspects as explained above like supply
and demand situation, raw material availability, production cost, plant site, transport
facility, the decision to implement the project is found to be appropriate.
The proposed business venture of Bio fertilizer can be concluded as a viable project on
the following grounds:
The project is promoted by a team of highly reputed, experienced and successful
entrepreneur having relevant experience of the Agro industry.
Around 25% of the total production can be easily sold in the market.
The company is proposed to be managed by professional and competent
management team.
Positive results from market assessment of project conducted by experts in the
field.
Positive results from financial analysis of the proposed business. Moreover, the
project is expected to easily sustain the adverse financial impact on the project.
SWOT analysis of the project shows that the strength & opportunities of the
project is much stronger compared to its weakness and threat.
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8 FINANCIAL ANNEXURE
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