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Increasing the Efficiency of Electric Vehicle Drives

with Supercapacitors in Power Supply


Mykola Ostroverkhov Danylo Trinchuk
Department of Theoretical Electrical Engineering Department of Theoretical Electrical Engineering
National Technical University of Ukraine «Ihor Sikorsky Kyiv National Technical University of Ukraine «Ihor Sikorsky Kyiv
Polytechnic Institute» Polytechnic Institute»
Kyiv, Ukraine Kyiv, Ukraine
E-mail: n.ostroverkhov@hotmail.com E-mail: d.trinchuk@gmail.com

Abstract—The electric vehicles are considered one of the accumulators, however, have some significant drawbacks:
most fast-growing industries today. Their efficiency exceeds they have high resistance resulting in high heat losses, they
the efficiency of internal combustion engines, but it can be are sensitive to high peak currents, and they have limited
improved even more. The power supply – Li-Ion accumulator amount of recharges they can endure. The supercapacitors,
– provides significant heat losses due to its internal resistance. on the other hand, have small resistance, are tolerable to high
Connecting supercapacitors in-parallel to the accumulator peak currents, and are almost limitless to the recharging, but
battery can decrease these losses. This paper shows that the energy density of supercapacitors is not high enough.
efficiency of such connection depends on the supercapacitor Thus the connection of accumulators and supercapacitors in
capacitance and the rational value of capacitance, providing
parallel is a prominent object to study.
minimum energy consumption, exists. During the study the
modernized system of power supply distribution for pause As for the electromechanical energy converters there are
recharging of supercapacitors has been proposed. This system a couple of different types of electric motors to choose from:
provides additional energy economy without implementing permanent-magnet synchronous motor, induction motor,
different components to the electric drive. The study shows brushless DC electric motor, switched reluctance motor [1].
that the tendency of increasing the efficiency of electric vehicle All of these types of motors have their advantages and
drives works for high-voltage power supply as well as for low disadvantages and can be chosen for different EV. For the
voltage ones with the implementation of a DC-DC voltage
purposes of the study the induction motor with squirrel-
converter.
caged rotor (IM) was chosen.
Keywords—electric vehicle, electric drive, supercapacitor,
induction motor. III. RESEARCH OF EXISTING STUDIES ON THE SUBJECT
The idea of using the supercapacitors in-parallel with
I. INTRODUCTION accumulators was proposed in many different papers. In the
In modern day transport more and more electric vehicles study [2] authors studied the effect of such connection on the
(EV) of different types can be seen each day: electric cars, accumulator, but only the linear load was used, neglecting
electric buses, electric scooters, electric bikes etc. The the peculiarities of electromechanical power converter. The
reasons of increasing the amount of EV on the roads lie in research [3] has exhibited the effectiveness of such
both ecology and their efficiency. Thus despite being more connection while working on an electric motor without
expensive to buy, EV consume less energy and are cheaper considering any specific EV.
in exploitation. The main reason for this is that electric More specific research has been conducted in [4]. In this
motors have much greater efficiency then internal paper it is stated that accumulator-supercapacitor connection
combustion engines. However, the energy consumption of is effective for usage in hybrid electric vehicles. However the
EV is defined not only by the efficiency of electric motor drive in such vehicles differs from the one in full electric
alone but by the electric drive itself, and significant part in it vehicles. The study [5] shows that all advantages remain for
takes the power supply that’s usually represented with Li-Ion electric vehicle as well, but as an electro-mechanic energy
accumulators. These accumulators have big internal converter DC motor was chosen, that nowadays is rarely
resistance leading to additional heat losses in the electric used, which is shown in [1].
drive. One way to improve the efficiency of the system is to
connect supercapacitors that have lesser resistance in-parallel The study [6] exhibits the research of the efficiency of
to the accumulator. That means that including additional EV drive with independent power supply on the example of a
element can result in decreasing of power consumption for tram that has its own differences to other electric vehicles
the whole EV. That is why the study of the efficiency of such as electric cars. Moreover, in this study all the attention
electric vehicle drives with supercapacitors in power supply was turned to power supply, electric motor being omitted
is the actual modern day task. from studying.
Taking this under consideration it can be concluded that
II. THE OBJECT OF STUDY the research of the increasing the efficiency of electric
The object of study is the electric vehicle drive with vehicle drives with supercapacitors in power supply with
independent power supply. connection to the model of real EV and considering power
supply as well as electric motor is the actual task that is
The most commonly used source of energy in EV is Li- studied and exhibited in this paper.
Ion accumulator battery. Such accumulators have the most
energy density of all which means one can drive the most
possible distance with the same weight of the battery. These

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IV. MEANS OF REASERCH V. RESULTS OF RESEARCH
In order to conduct the research the following parameters During the work on the urban driving cycle the drive
of the elements of EV were chosen: operates on a repeated-short-term mode, which leads to
peaks of high power consumption and moments of energy
 EV: electric scooter, type Genata Gtle 250; maximum recuperating due to often accelerations and decelerations of
speed – 55 km/h, maximum travel distance – 80 km at the IM. The dependence of the consumed power of the drive
a speed of 30 km/h, weight – 45 kg, maximum load – without supercapacitors on the time working on such load is
150 kg; represented on “Fig. 2”. During the peaks of power
 Electric motor: two induction motors with the squirrel consumption the big losses proportional to current rms occur
cage rotor M2AA 080 C2, with a rated power of in the power supply. Connecting supercapacitors with lesser
1.1 kW, a power voltage of 230/400 V, a frequency of resistance in-parallel to the accumulator battery will result in
rotation of 2870 rpm, with performance efficiency of reducing the heat losses and thus the overall power
80.6 % each; consumption by the EV.

 a battery of lithium-ion accumulators Honcell A. Dependence of Efficiency on Capacitance


HCP603650NZC: rated voltage – 370 V, capacity –
1.25 A·h, internal resistance 13 Ohms, weight – In order to achieve the most efficient result it is important
2.1 kg; to get the right value of supercapacitor capacitance for the
specific EV drive. If the capacitance is too low, the
 a battery of supercapacitors Nesscap ESHSR- supercapacitor battery will be discharged to low voltages
0100C0-002R7, composed of 136-consistently during the peak power consumption (vehicle acceleration),
connected elements whose capacity varies within 25– which will cause the further recharging of supercapacitor
200 F per one element. during the vehicle movement, thus increasing the load on the
accumulator and therefore heat losses and power
The research was carried out on a simulated model of the consumption as well. On the other hand, choosing the
EV drive with the mentioned above parameters with the help capacitance too big means the increasing of the EV’s weight
of Matlab/Simulink software. and therefore the power consumption as well due to the
To create the conditions close to real life scooter bigger friction resistance.
operation modes the UN/ECE Elementary Urban Cycle was The research of the EV drive efficiency has been
chosen for simulating the load of the EV drive, as shown on conducted varying supercapacitor battery capacitance (and
the “Fig. 1”. with it resistance and weight as well). The results of the
research are shown on the “Table I” and “Fig. 4”.

TABLE I. THE EV DRIVE EFFICIENCY DEPENDING ON


SUPERCAPACITOR CAPACITANCE
Single cell Energy consumed
Efficiency
capacitance, F during the cycle, J
0 0.4004 75 638

50 0.4167 73 223

75 0.4203 72 906

100 0.4224 72 695


Fig. 1. The UN/ECE Elementary Urban Cycle.
125 0.4231 72 888

150 0.4237 73 009

200 0.4237 73 473

Fig. 2. The consumed power of EV drive without supercapacitors working on the Urban Driving Cycle.
The efficiency of the drive, as can be seen from the table, be provided by the supercapacitors and more by the
is constantly increasing with the increasing of capacitance, accumulators that have higher resistance. This will lead to
but that is a misleading result. Taking a battery with higher increasing of heat losses as well as overall energy
capacitance will result in increasing of weight of the EV, and consumption. To solve this problem authors propose using
thus the “useful” load in calculating the efficiency will be the special pause-recharging system (PRS) that will increase
higher in spite of the fact that this load is not really useful for the recharging current of supercapacitors making them fully
the driver. That is why the consumed energy during the cycle recharged before the following acceleration, as shown on the
is more representative parameter. “Fig. 3 (b)”. It is worth noticing that for the best results the
recharging current has to be carefully calculated: if it is too
The study has shown that the rational value of small the supercapacitor would not be recharged in time; if it
capacitance that provides the least possible energy is too big – high currents lead to high heat losses.
consumption exists. For the specific EV under consideration
that value is 100 F per cell or 0.735 F for the battery. Using The research has shown the implementation of the pause-
that specific supercapacitor battery the overall energy recharging system indeed leads to the decreasing of the
consumption can be decreased by 3.9 %. energy consumption, as shown on the “Table II” and
“Fig. 4”. The connection the supercapacitors to the power
B. Increasing the Efficiency with Pause Recharging supply with implementation of PRS can decrease overall
The implementation of supercapacitor itself leads to the energy consumption by 4.0 %. The economy of additional
increasing of EV drive efficiency, but it can be increased 0.11 % of energy might seem small, however it can be
even more. Using supercapacitors provides additional achieved without any significant investments: the pause-
problem: due to their high capacitance the battery might not recharging system does not require additional components
be fully recharged during the movement pause before the installed to the power supply, it only needs an energy
next acceleration as can be seen on the “Fig. 3 (a)”. Thus the distribution program for accumulator-supercapacitor parallel
next period of acceleration will start with the decreased connection.
voltage of supercapacitor, which means the less energy will

(a)

(b)

Fig. 3. The time dependance of supercapacitor battery voltage with the usage of a single-cell capacitance of 100 F: (a) – without a pause-recharging system;
(b) – with a pause recharging system.
TABLE II. THE EV DRIVE ENERGY CONSUMPTION WITH AND
WITHOUT PAUSE-RECHARGING SYSTEM

Energy Economy,
Energy Consumption, J
Single cell %
capacitance, F Without Without With
With PRS
PRS PRS PRS
0 75 638 - - -

50 73 223 73 239 3.19 3.17

75 72 906 72 858 3.61 3.68

100 72 695 72 610 3.89 4.00


Fig. 5. The dependence of consumed energy economy by connecting the
125 72 888 72 779 3.64 3.78 supercapacitors with and without implementation of the PRS.

150 73 009 72 902 3.48 3.72

200 73 473 73 432 2.86 2.92


VI. CONCLUSION
1. The connection of supercapacitors in-parallel to the
accumulator battery can decrease the power consumption of
the EV drive. The efficiency increase depends on the value
of capacitance with the existence of rational value providing
the least energy consumption. For the studied EV drive it is
possible to reduce the energy consumption by 3.9 % that
way.
2. The energy consumption can be reduced even further
by implementation of the special pause-recharging system
(PRS) for the power supply that allows supercapacitors to be
fully recharged during the moments of pause before the nest
acceleration. For the studied EV drive such system provides
overall reducing of energy consumption by 4.0 %.
3. The energy economy can be even greater while using
Fig. 4. The dependence of consumed by the EV drive energy for one the low-voltage power supply. For the studied EV drive the
Urban Driveng Cylce on the supercapacitor capacitance with and without
implementation of the PRS.
energy economy can be obtained at values of 5.09 % without
PRS and 5.23 % with PRS.

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