INSTRUCTION MANUAL MODEL SERIAL NOS. VOLT. /HZ DATE OF EX-FACTORY THIS MANUAL DESCRIBES THE REQUIREMENTS FOR OPERATING THE PUMP EFFICIENTLY AND SAFELY. BE SURE TO ATTACH THE MANUAL TO THE PUMP AND DELIVER THEM TO THE FIELD. SAKUR AGAWA PUMP MFG.CO.LTD. HEAD OFFICE: 1-2-11, ITSUKAICHI, IBARAKI, OSAKA $67-8525, JAPAN, TEL: 81-72-645-5254 FAX: 81-72-645-5253SPECIFICATIONS Ey Ga tol RAGTHT cone | AMA | "Sree [SORES oun Haenns sors FE on | | + [ies] ae | oars 0.39 fwzzzxe. 222K ee ee | oe ieee meee] > | 22 Ft ow | to | [ies] ac jassioal aaa | ome U24aKA, 3 130] 2 | oon] wo | « | 20! ac | s80/2| 6.5/6.0 | 0.60 asaKa a for | a [oe [ wo | [ao] ac [srsis| r0r0| or U264KA - a fas 1 | oot | 30 | & | 20 ac | 57.5/51.5| 8.5/8.3 0.76 U4B6KB rs 55 1 [ox | wo 4 | 3s ac | 69.8/60.4/11.0/10.5 | 1.20 one. x [oof 1 foe] w | « [os] ac [oormolionro] 200 ons ~ [> [wef a Tom Tao Te [ss] xc iiss aeons] 200 | ws08K > | we PRB oo | w |e [mor | Sess LaLa a5 US222A,US2220A 3 Ls, 1 po. | 10 4 | 12s ac fissias| 4/1 0.40 082394, 0523344 a [2a fa [om f wo | « fra] ac [mss] wana | ono U52594, 0525384 a [a7] 1 [om [ wo | « foo] ac [ss07%.0| 70%9 | 07 Wee. | 9 | a7 |e fm] wo | [as] ac [eewseal a07s | 1.00 eon a fs |i [oo fo [se [os 7 xe eorsue[iaonio| s00 [pezzi | [rs | fom] we | 4 fos] me [eomolisonso| 100 TREE Bice [os pao]: [oe foe [4 [ss] ac | ure [aoe] 100 eg ise deyae08 ED on Fao ficeeta| sofa |searine, 239 oez2306 2 | 20 oot tific tras Teosar. | 222 aaa 1 [of 0 | « [sas] ac [29.2.0] 9.0/9.5 | 0.30 veezn 1 [om] s | « [as| ac [essuelioiol oo waisaaw a [uo]: | ouj m | « [aol ac | wea fwsneo| ons | uaasaai a [wo] « | om] | 7G] | wevo | 2orriea [25.0750] 0.08 24a Fa [a0] « | oon | 20 | 7] 8, | wreuo | aos/a |si.sisi0| 200 [now | oes FRET om [oo [HES Bro 130_| Ce 3 [00] + foo | wm | rg) BL) aerevn | nirrers [s4siss.s) 3.50 Fuasose. uzsoac 3 [oro © [so] 2 | 1003) Mt, | revo | savas [or.siss.s| 7.00 | uzsose, v26080 a [0[ 6 | s0| 2 | we] g¥, | wrew | sore [77.0/77.0| 7.00 | 27560, 027588 3 [sso] 6 | so | 2 | wel oi, | wrewo | r3s/eus |oe.0/s6.0| 7.00 ETT > fro} 6 | | 2 | roel] i, [asewo | ssn | nor | ES ri0010 - 3 [75.01 5 | so | 2 | wif] i, | wrewo | osr/ves | 0/0 | 7.00 en vais010 ce 22006 a [0 | 6 | so | vw | sof] | wre | meriaes| aso/aso | 2.00 [ vase10 a jaws | 6 [so | 20 | aod] | vrewo [its/atze| 1020s oaSPECIFICATIONS wotoa |waxine |[szaxr-| Sangh PgR SE OV Taaarz cr oor aase| vert came: | ine Heong: | Siytans |, garen | staxwao Tay [ROU pmol CARCT cong | aEn | TEnoR |e) sate sob] He uaisea > [ao] a [ou [ a | « [ss] ae | atanos 200/00) 1.30 vee a fasof a fou} wf « [oo] ac | save |2a.srao| 1.20 > Vane TERE | ze men |“zearane 79, 0778.0 (Ua30eD, 0430108 © Fatwoon | POL | 20 [Ta Tone 400s] 232/202 [39.5/39.0] 3-6 L200) ‘zp actrant) |~aasrame_ [en ofa. 9 5808 3 | 22-0 Ts topo] PH | 20 4 {71d Tone Goons] 226/228] 39.5/39.0| 3-60 v475300 3 [sso] 6 | so] io | aod) (| mreuo | orrsrs | ses/s00 | «00 ves0a8 > [ao] « | sof ao | ao§) 8, | wren | sraste [rz0v0s.s| 6.00 | aiaie | J 1394 a [avi a [owfw]s [ss] v6 fears rama | 100 75308 SHE a] ss] 2 [om] | « fas] ac foeoaluonos| 100 isso a fas] a [ol w | « [ss] x [eomolisnes| 100 | wsaise a [0 Fou || « [ss] ac | won |zono0| 1.70 7 t | weazon 3 [as0 ce ee [aswen Ee ee ces TTA oe, |e] 22) tM eof 8 | ["aseaon 3 | 22.0 Fyion] Bee | 30 {esrase"Tao'srae's | 78° Nisaisa7d wees [3 fre] « [a [1 rea/ee.s |21.0/20.5| 2.40 wise zo 4 | ou | 30 20/240 (4o.0/me.0| 4.50 MESGIOA- 3 z0| « | ou | 1 | 74] gi, | wreu | 227/19 |az.oiw.0] «30 [ maseson's 6 #50077 | 3 | ao| @ | so | wo | rocf) #8, | wrewo | aeru [ri.sves.0) 650 RST T APE. | > [oo] 6 | so | 10 | wif] 38 | wre.wo | cnvees | suas | 6.00 | Faisenoo ys gree. | a [sof 6 | 59 | 1 | wif] i, | waxwo | sosion | aaa | 12.00 | MuSLOD OJ ab no[ [so | 2 | aod] (8, [aren [soairine| onrms [ 00 | eo Ts fowl: fouls | « [ao] we | areo|isna] om “08 | ry fow] es lon] s | fiw] « Lm 0.20 08 a few] 1 [oul | « jim] ae | ears 0.30 [ane a fos] 1 | ou] wl « fia] ac | ears 0.30 Vaaaza a [usa | ou | wo | 4 [as] tone [menos 05 | was38 var] a [ou] [4 [a5] ww [rome) oom | sa | Jean (a [os | os [om fas [6 [5s | tone [saersi.s| 10.0105) 2 Snow ahve | foe fw pe [ss | mw foriiea) mens] a | azasaa a | no} a | vox | 2 | 4 | 6.0] mone | 99.4/05.3}26,5/16.5] 2.20 Kose a [ze] a | om | a | 4 [ras] ac ro fast | ome | K0253 a7 fod Pas | |[aas| ac. ee Koes 3155) wl 4 [ras] ne 1n6/ rie | si024 > [22] 3 [> [+ faa] ne [isenre) s2a | os OB0.758 3 lon] a OL 2 4 | ies ac Fa SB a pas} or ‘DOL. 2) 4 | as AC Grease azn “a [2a] a |son fa | « fia! ne NOTE, DoE = bavect on-line Ae = hsto-eut Sib = Starsdelta MiP = Mingature shemmal protector ip = Infilsrative water detector 21. CHECKS BEFORE INSTALLATION 1) After unpacking the pomp, check the mane plate to see that the pusp nodel, voltage, frequency, ond ‘other Stens conform to the ordered pump specifications 2 Check if there are any damages <2 the products during transportation, especially detrimental damage in the power cable sheath and any loosening of the bolts, huts and plage 3) For accessories, sleo check for misteken model and quantity. If Shere 4s any doubt about them, contact he supplier. 4) Measure the insulation resistance of the motor end sr. (BE SURE Ay NOT 0 OPERATE THE PUMP IF THE RESISTANCE 15 1 MC OR LOWER AS THIS: MAY CAUSE AN ELECTRICAL SHOCK.) There are evatering, sands drain infiltrative water detector vith 2 we 5) sewsge, and various other types. Confirm that the pump is appro- priate to your purpose. 2. INSTALLATION 1) Check that the opereting voltage end frequency conform to those indiceted on the name plate, especially, pay particular attention shen the pomp 18 used from Should power drop occur, the motor protector shall be autowatically activated due to drop of voltage, land consequently the pup shall not atare. (WIEN STARTING YOOR PUMP, IT 1S RECOMMENDED TD CHECK THR, vourace. } 2) The minimn required generator capacity (KVA) for feach pany is at least 2.5 tines the motor output ie) 3) Movable power cable Length Use of the cable longer than che alloveble Length cause® voltage drop. For the allowable extension, 4) Ade 90 power enbte for extensson If you mst extend the cable, add properly thicker cross sectional cores than those originally voed as more chan the allowable AoE MBE Hop may occur. (Bo NOT SUBMERGE THE ELECTRICAL JOWNT IN THE WATER.) Moan adding pover cable, be sure to et the specialist for electrician do the otk or consult the supplier for proper way of adding cable. 5) Do not pull nor rovghly handle the over cable, If the outer sheath Ss broken or ite tip 3 submerged, insulation drop sné/or short cirevit may occur The earth (ground) core ie arcen. — JERRURE W SECURE EARTHING A\(GROUNOING) MAY CAUSE ELECTRICAL SHOCK TO DEATH IN A SHORT CIRCUIT, 7) TO PREVEXT ELECTRICAL SHOCK, TAKE DOUBLE PROTECTIVE SSTHPS, EARTI(GROUND) AND EARTH! LEAKAGE PROTECTOR (GROUND FAULT IaOERRUETER). 6) Perform earthing (grounding) securely. 45) To wse the pump without burying it in mud or clogging the inside of pump and discherge hose with mud and send, suspond it oF contrive gone other suitable way. ° Provide the power cable with the minimum posssble surplus for raising the pump up to the floor for wointenence since excessive cable in the tank may be sucked sn by the pomp 10) When using » float switch for sutomavic operation o not Anstatl At near tho tenk Sniet or punp. Keep it avay from them, otherwise the punp may mistakenly operate due to eurbulence. Way High ead punps ore subject to a great ahock of reverse flow vhen the pump stops. To suppress the hock to the pump, Anstall check valves. 12) If the power cable is wound on @ reel, the reanining cable piled on the reel will cause voltage drop. nen using reeled cable, be sire to unvind the entire cable. 3. OPERATION 1) After connecting the pover cable to the pover supply, 2) 1 the as ie aharply bent, reduce the nunber of bende and woke harge piping vse2 # hose and the hose their angle as obtuse aa possible. a Check the water discharge 0 see that the specified discharge rate is achieved 4 Check that the punp is free from any vibration and noise, and that it is operated sncethly. 5) DO NOT ROTATE THE POMP JN THE REVERSE DIRBCTION The ordinary rotation 1a clockwise vieved from the puep head: On start up of the punp, check that at ssuings to the left due to the reaction vo the start Ang. If the pomp catates in the reverse direction, adjust 1t to rotate in the correct direction, other wise, one-sided abrasion and/or overload may occur: If the puep rotates in the reverse direction, it sll deliver approx. half of the full perfornence. ©) We eure to use the pump at the rated voltage indicated fon whe name plate. The allaunble tenporary voltage Aiyctvation ss within + 10%, 1) 1 proper operation ‘s not possible, trace the electric or mechanical trouble causes ased on Paragraph 7 to eliminete the cause by taking appro- priate steps ® For automatic operation, confirm the starting end topping operations as well ee storting frequency: Suppress the starting frequency to five en hour. 9) 1f the pump is instelled but seldom operated, operate st for 5 = 10 minutes at least once or twice a month to check for troubie.4.MOTOR PROTECTOR One oF nore of the following motor protector are used. in accordance with the pump nodet nection ia Paragraph 5. bust dato some nodels 1) Avto-Cut (86) Installed ac the stator coil neutral point of the star-consected stor. When the AC is overheated due to the electrical of mechanical cause, the contact opens to autonatieally step the aotor, Sance the See the wiring con No motor protector is, hovever AC operates bofore the motor reaches the critical venperaturo, burnout of the coil can be prevented. As time hos passed and che sotor hes cooled dovn to the preset temperature, the motor autonstically starts running again. 2) Miniature Theemal Protector (MEP) ‘Total 3 M1Ps (one for each phase) connected in series fare used for the dele in the same vay as the AC, Some sss ae HIP. Infalteative Water Detector (MO) When the water has lntewded ato the lover bearing five to the shaft seal failure, che WD detects it. Since the WD detects weter intrusion before the water reaches the motor, burnout of the coil due to weter Antrusion into the mocor can be prevented, It is buile in our seationary facslity purpost pumps and darge-eized pumps. ‘The MIP and ND are only sensors. To atop the wotory a spacialized relay (MD Relay set) and No-fuse Breaker ‘They operare leprae pumps a or Magnetic Switch are requiced. Since they can not be Duilt U the punp, they need to be installed in ene pump operating penel. To coanect the motor to the pump ‘operating panel, ‘wo cables for the MIP and a cable for the WO are required in addition to ene power cable fand eacth (ground) cable. Our special power cables Incorporate these protector cores in the cable. For safe operation ent preventing motor burnout, use the separacely available spacial pnp operatin Me are vet responsible for the trouble caused by using the ponel that ie not supplied ty ve. panel. 5.WIRING CONNECTION 1) birect on-line starting, Star connection (dst autoneury Non gutonatic operation) 2) Direct online starting, Star connection (ith eutorcut, Automatic operation) =) a 3 OFF Line starting, Star connection (ishout protector) iit AK SO 4) Direce on-tsee starting, Delta consection (ith MIP and KD)5) Direct ontine sepia, DeLts connection (Without protector) 2999 / { *) 6) Ster-delta starting, Delta connection (ith HIP end UD) 8) I-phnse (Wied AC) aGe nore: RD = Red 20 = Autonevt Wr = white BM = Indveeson motor BK = Black Miniature ehermal protector BU ~ lee Starting(suxiliary) vinding WW Yellow Main winding, BN = Brown Capacitor GW = Green Running capacitor pacstor box (FR = Cenersfugsh eustch OFT = Connector E = Bareh(eround) asea( direct on-1sne) A/Y/2 = Phasestsxar~delte) 6. MAINTENANCE Ay BE SURE TO SWITCH OFF THE POWER SUPPLY BEFORE INSPECTING THE PUMP, Start maintenance efter contirming that no power s# comected. 1) Creaning Pump Acer pumping the wacer containing dirt and sand, espectally, coment, run the pump in fresh water for © several minutes tefore stopping it, otherwise, Air, sand and coment clogged in the volute may rake the next starting S4€€icule Teke the 1e step after punping sea water or other corrosive Liquid 2) Anauarion Reskatance Before starting ope resistance between each phase and earth (ground) son, measure the snsulation core of the end of the pover cable vith » 500 V megzer to chack that the reaistence is 1 MO or higher (AF THE RESISTANCE 18 LOWER THAN 1 MO, BE SURE OT TO USE THE PUMP.) Te requires repair, The ineulation resistance measuring procedure 18 a6 shown betes 18) Check that continsity is secured among the phases of the pover cable, For direct on-line «+. Red, white, and black For Stardelta ++... Red-blve, shite-yellow, and back-brovn») Cheek continuity earth (ground) core of the eable (green) ond pu=p body. €) Check that chat is secured between the 1 MO oF higher snaulstion resistance ia secured in each phase of the power cable and earth (ground) cable (green). 4) Maen the MD se butt in, check char IMO oF Wighor ineulation resistance is secured Sn the HO core fof the cable (white) and the cable. 3) Shaft Seat ‘The shaft seal withstands whe operation for a long period of tine, The Life, however, varies depending, fou the operating condition. Jt is approx. 6,000 hours for clean water pumping. the shat seal 88 long a6 possible, periodically check the lubricant as shown below rth (ground) core of To use [uuaRrCANT CHECKING PROCEDURES ‘check the lubricant at Least sentannuatty. When the pump is used under corrosive Liquid, do checking at 4) lubricant dzscharge Lay the pump own sideways, then remove all oft 1 severe condition oF in a ease bimonthly. plugs. b) Steps co take lubricant condition Step Replacenent of lubricont vith Clear Replacenent of shalt weal and Tubeicane with new ones Opaque of bubbling ©) Lubeieant types Non-additive Turbine 031 #32 12 the gensine type. lise ehis type or the nearly equivalent SAE 5-20 Low Tenperature Motor Ot. high & For the use under consul perseures ant Sn a cold district the lubricant supplier. 4) Lobeicent (111ing FALL the lubricant in the sine vay as dtecharge. 2) Specttied Iubeseane quantity Supply the lubricant by Phe antent shown inthe specifications. The specified anoune is 80 of the oil chanbor ares. EXCESSIVE SUPPLY AN way cause EXPLOSiON DUE TO THE WBRICAKT EXPAASION. 1 After Labrtcant 4LLing ‘Meer sealing the ot] plvg with seal tape, elahten 18 aecurely- 4) Datiy Inspection Determine the Inspection interval, and hold énspection as frequencly ee goasible. It is racomendoble to ecord the sospection results, It is very inportant for the pun urability and reliability vo trace the causes of change in the condition of operation so that maintained. proper operation can be. 5 ® 7 8) » 8) Measure the insulation resistance ia the sotor fand HD to check for sharp resistance drop or cesis~ tance drop down £0 1 MA oF loner. ‘yy Cheek the values indicated on the voltage meter ) Check for discharge water and Iubeicunt Leakage. 4) Cheek for abnormal noise and vibestion @) Check For insufficteney in punping capacity. 1) Gueck for Soosening ts each bole, aut 8) Check for and disenarge hose and plug. extraneous matter inside the volute hy Check for wear, corrasion and damage in the wear~ ng parts. 1) Gheck for accumulation of extcanaus matters inside the pit (sump). 4) For automatic operation, matters on the fost svitch so thet the movable renove the extraneous faces can move Lightly. 4k) Check for damage in the power cable and float cable. Sacrificial Anode The UC and UCP series unite have an an alloy) in the steiner, LE the anode has decreased, fe (alumioun for preventing corrosion replace tt with 9 ne asker 8) Replace every disnsseably. the packings and o-rings with new ones ) for such an aluminun terminal box cover as tn stalled in » safety valve the UC series untes, is installed. Lf the motor is burnt, the sealing ‘effect will be loosened by the pressure of bura- Jn auch a ou. 1e, bo sure to ¥eylace the safety valve with a new one, Otherwise, vater intrudes through the valve, lovertng the insulation offset. Power Cable Specific cables are used except for the minor parts. ‘Type and size of them are a5 shown in the spucssicat~ Paine Some ports are applied with tar-epoxy paint or other specific paint. Lf chere is any part where the paint has peeled, apply the paint again after cesoving the rusts Storage He is recommendable to check the Lubricant, wearing et abr: ing che ion snd inswlation resistance before stor~ pump operation can smoothly and quickly. After washing the inaide and outside surface of the punp with fresh water and complete dewatering, etore the sump in a dry indoor place.TROUBLESHOOTING TABLE "TROUBLES, PEASTOLE CAUSES Step 10 TAKE No buszing and fattuce in ania Power failure Supply power Disconnection in cable Replace che cable Defective conpection Conplece the connection Disconnection in wotor coil Repair he coil Autoncut operation and MIP operation ‘Trace the causes and ake appropriate steps Autoreut_ and MIP faslore Replace thew Disconnection Ia fuse Replace che fuse Maver iptrusion sensor operation Ragair exe censor uzeing but fattuce in Under single phase condition due to failure iw Conplete the connection Under single phwae Condivion due to Tatars 7 utteh connection Adjust the contacts Under single phase Condition due to disconvection iqvone of cores of the cable Replace the cable Under alagle phase condstion due eo broket fuse Replace the fuse Under single phase condition due to failure ia connection of pointed wire Complete the connection Disconnection in one of ator coil phase: Repairs the coil Locking due to trouble in bearing Replace the bearing “Teowble in auto-cue Replace the auto-cut Lacking of Sepatter vere and chean che dapetier Voltage drop Adjust the pover supple Iqgufficsency of generator capacity Replace the generator with» larger capacity one Trouble in capacitor {sinale-phase, Capicltor stareing type’ punp only) Replace the capacitor ‘Trouble in-centelfugal scitch Cetngle-pbm motor only Replace the suiteh Connecting. the Foxe fource Th wrong voltage Tx, OO pump wivh 2001 power) CCanect the povae anuree in careece voltage Operation stop soon after averting Toniseting the power source in Wong WIRaRS (ie. 2000 pump with GOV power) ‘Connect the povar source in correct voltage Ingutficieney of generator eapaciey Replace che generator with # larger capacity one Uppalance in power sypoly voltage Adjust the gower suppl Teguble in autoneut Replace the auto-cut Trouble in aotor evil Repair the coi 5oile_ounp operated at Gots Replace che pup parts Too high punging 2igutd viscoots ult the manufacturer “Top large gunping Liquid apecifie gravis ngule the manufacturer ‘Too igh puaping Liquid eemperature( 40 C and sure Consult the manufacturer Reverse rotation Interchange two of the thee phases Tnsutfictent pump aischarge or fasiure 9 pumping ‘Too high actual head Replace tho pump with an appropriate. one ‘Too large loss of heed Beplace the pump with an sppropriuty one Reverse rotation logging in discharge hove or piping aterchange two of the three ghas ‘Check chen and eliminate clogging Abrasion 1p tmpelter or caste Replace the yoen out parta vith ney ones 60llz ounp operated at SOts Replace the punp ports Mc lock Single phase operation Review the installed guy conditicy tore the norasl operation after tracing the Strainer clogging (Clean the ateasner eavy vibration Qnezsided wear ip inpelter Hoverse cotation Replace che impeller Interchange two of the thee phases ‘Trouble in bears Replace the bearia Bunning vitle sucking ote Review the inacelied pipe condition Electric Teakage ss perceived. Insulation drop Cheek the punp and overhaul Beiorwal noise Tr sterciog & stopping Water banner ing Review the pipins design car No e126088