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Waste Management
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a r t i c l e i n f o a b s t r a c t
Article history: The results of the demonstration of an innovative household biowaste management and treatment
Received 14 December 2015 scheme established in two Greek Municipalities for the production of lignocellulosic ethanol using dehy-
Revised 27 February 2016 drated household biowaste as a substrate, are presented within this research. This is the first time that
Accepted 24 March 2016
biowaste drying was tested at a decentralized level for the production of ethanol using the
Available online xxxx
Simultaneous Saccharification and Fermentation (SSF) process, at a pilot scale in Greece. The decentral-
ized biowaste drying method proved that the household biowaste mass and volume reduction may reach
Keywords:
80% through the dehydration process used. The chemical characteristics related to lignocellulosic ethanol
Ethanol
Biofuels
production have proved to differ substantially between seasons thus; special attention should be given to
Biowaste the process applied for ethanol production mainly regarding the enzyme quality and quantity used dur-
Waste management ing the pretreatment stage.
Drying The maximum ethanol production achieved was 29.12 g/L, approximately 60% of the maximum theo-
Decentralized retical yield based on the substrate’s sugar content. The use of the decentralized waste drying as an alter-
native approach for household biowaste minimization and the production of second generation ethanol is
considered to be a promising approach for efficient biowaste management and treatment in the future.
Ó 2016 Elsevier Ltd. All rights reserved.
1. Introduction «on the promotion of the use of energy from renewable sources
and amending and subsequently repealing Directives 2001/77/EC
Waste management still remains a challenge for the growing and 2003/30/EC» obliges member states to use renewable energy
world. From the total amount of Municipal Solid Waste (MSW) resources. The fact that there is an ongoing economic crisis in
produced a 40–50% of it is considered to be biological waste. This many EU countries while, the predominant method of waste man-
percentage is higher in low and middle income countries according agement and treatment is still landfilling, constitutes a significant
to the World Bank (2012). problem for reaching legally-binding targets set by the EU legisla-
The main environmental threat from biowaste is the production tion. The fact also, that the EU has set a 7% cap on biofuels pro-
of methane during their decomposition in landfills. It is estimated duced from food crops in transport fuels, obliges member states
that landfills are the third most important source of methane emis- to use alternative resources in order to reach the targets set. The
sions in the United States of America (USA) (World Bank, 2012). already existing technologies, in many cases, need further opti-
In the USA the strategy is to capture the landfill methane mization while they are unable to treat biowaste due to the fact
through the Landfill Methane Outreach Program (EPA, 2012). In that the raw material will biodegrade, loosing critical substances,
the European Union (EU), the Landfill Directive (Directive if not treated ontime. Moreover, many biowaste treatment pro-
1999/31/EC) obliges Member States to reduce the amount of cesses used today, are considered to be complicated and problem-
biodegradable municipal waste going to landfill by 35% of 1995 atic and need to be further optimized.
levels by 2016 (for some countries by 2020) which is expected to European policy focuses on actions taken towards resource effi-
significantly reduce the problem. Moreover, Directive 2009/28/EC ciency, circular economy and climate change adaptation and miti-
gation. A concrete strategy on circular economy and resource
⇑ Corresponding author. efficiency has not been elaborated up until now, while targets set
E-mail address: angeluoi81@gmail.com (A. Sotiropoulos). by the European Commission (EC) policy in regard to the drastic
http://dx.doi.org/10.1016/j.wasman.2016.03.047
0956-053X/Ó 2016 Elsevier Ltd. All rights reserved.
Please cite this article in press as: Sotiropoulos, A., et al. Combination of decentralized waste drying and SSF techniques for household biowaste minimiza-
tion and ethanol production. Waste Management (2016), http://dx.doi.org/10.1016/j.wasman.2016.03.047
2 A. Sotiropoulos et al. / Waste Management xxx (2016) xxx–xxx
reduction of greenhouse gases (GHGs), that play an important role 2.2. Training of the participating households/implementation of the
in the negative impacts of climate change, have not been defined innovative household biowaste to ethanol management scheme
per sector.
Decentralized household biowaste drying for the production of Training seminars in the Municipalities and door to door for the
fully dehydrated lingo-cellulosic biomass out of household bio- civilians were implemented. The seminars main target was for the
waste and the subsequent production of second generation of participating civilians, to provide pure substrate, for the bioconver-
ethanol, by using its carbohydrate content with the use of the sion process of the dehydrated material, to take place. The semi-
SSF process (Sun and Cheng, 2002) constitutes a waste manage- nars included: (a) introduction of the civilians in source
ment and treatment option that has never been tested at any scale separation techniques, (b) information on the environmental and
in the past. socioeconomic benefits of the proposed household biowaste man-
The SSF process involves the simultaneous batch acid hydrolysis agement scheme for both Municipalities, (c) presentation of the
and fermentation of the lignocellulosic substrate, while it can also source separation guide to the civilians, and (d) presentation of
operate as a fed-batch process which is considered to provide sub- the data that should be recorded during the implementation of
stantial benefits to the whole environmental and economic viabil- the pilot program.
ity of the process. The process is used for the treatment of different For the implementation of the innovative household biowaste
types of lignocellulosic materials (Olofsson et al., 2008) such as management and treatment scheme, the following equipment
agricultural products and waste. The already existing processes was distributed to the participating householders: (1) a 23 L com-
use raw household biowaste material and their efficiency remains mercialized kitchen waste bin that was placed in the householders’
low, due to lack of stability in the substrate used on the one hand, kitchens for the collection of their biowaste, (2) a 120 L brown bin
and microbial activity that intercepts the enzyme activity during for the collection of the source separated household biowaste out-
the fermentation process on the other hand, thus they do not oper- side the participating households and (3) a source separation man-
ate at full scale worldwide (Sotiropoulos et al., 2015). ual with guidelines for the proper separation of the generated
The fact that the mass and volume of the raw material is signif- household biowaste.
icantly reduced with relatively low energy consumption (0.9 kW The waste material that should be disposed in the waste bins
h/kgwet substrate) along with the fact that the carbohydrate content of were: Kitchen waste which included all waste produced in kitch-
the dehydrated material is preserved (Sotiropoulos et al., 2015), ens in every form (cooked and uncooked) such as: pasta, rice, flour,
while the ethanol yield produced seems to be satisfying when cereals, meat, fish and bones, dairy, fruits and vegetables, including
compared to bibliography, constitutes a most promising and con- kitchen paper waste and garden waste in order to achieve higher
crete, regarding its results, option for household biowaste manage- cellulose content to our substrate.
ment and treatment. The source separated household biowaste were transferred at
the National Technical University of Athens (NTUA) facilities by
the Municipalities waste authorities, 3 times per week for a period
of 12 months (1 year) in order to be further treated. The waste
2. Materials and methods were manually sorted by the research staff in order to define its
purity levels while, it was further treated with the use of a com-
2.1. Description of the case study areas mercialized biomass dryer in order to reduce its mass and volume
and simultaneously preserve the incoming substrate’s characteris-
The Municipalities in which the innovative household biowaste tics (Sotiropoulos et al., 2015). The main parts of the drying
(dried at decentralized level) to ethanol waste management method used can be seen in Fig. 1:
scheme was established and implemented were Papagos- The waste drying system used was a drum dryer with an agita-
Cholargos and Aspropyrgos Municipalities. Both of the Municipal- tion system used for crushing and pulverizing the material to
ities belong to the Attica region in Greece. The total amount of 1–2 mm diameter. The specific model used was GC-100 of GAIA
Municipal Solid Waste (MSW) generated in Papagos-Cholargos Corporation. The drying temperature was 175 °C while the dryer
Municipality in 2014 was 17,986 t year 1 (392.3 kg cap 1 year) operated for an 8 h period in order to completely dehydrate
this quantity is less by approximately 8% than the one recorded 50 kg of wet substrate. Two trials were performed on a daily basis
by Sotiropoulos et al. (2015), which could be accredited to the (16 h operation). The final dry product, having approximately
ongoing economic crisis in Greece which has contributed to the 1–2 mm diameter was further enzymatically treated with the use
significant reduction of MSW produced by the civilians (civilians of a pilot scale bioconversion facility installed at the NTUA premises.
throw less). In Aspropyrgos Municipality the quantity of MSW pro- The main parts of the facility used for the bioconversion process
duced for 2014 was 16,114 t year 1 (534.3 kg cap 1 year). In both are illustrated in Fig. 2:
Municipalities, the MSW generated are sent to the landfill of The waste management scheme and its full operation is
Ano-Liosia in Attica region, while a recycling system which described in the Waste2bio project DVD film (Waste2bio Project
includes the source separation of packaging waste using 610 blue DVD film, 2015)
bins for the case of Papagos-Cholargos and 450 for the case of
Aspropyrgos Municipality (in both case the capacity is 1.100 L)
has been established at a small scale. The collected recyclables in
both cases, are transferred to the Mechanical Biological Treatment 2.3. Evaluation of the waste management scheme
(MBT) plant of Ano-Liosia in Attica, in order to be recycled. Both of
the Municipalities did not produce biofuels at any scale at the time Extended physicochemical characterization of the source sepa-
this research started. rated household biowaste was performed by measuring a wide
The selection of the participating households was performed on variety of parameters, related to the assessment of the effective-
a voluntary basis by providing the necessary publicity and aware- ness of the waste management scheme and the bioconversion pro-
ness raising campaigns in both Municipalities. In total 82 residen- cess used.
cies (251 civilians) participated the demonstration of this The assessment of the innovative waste management scheme
innovative waste management scheme while more than 160 resi- was implemented through the evaluation of the following
dencies showed willingness to participate to this research. parameters:
Please cite this article in press as: Sotiropoulos, A., et al. Combination of decentralized waste drying and SSF techniques for household biowaste minimiza-
tion and ethanol production. Waste Management (2016), http://dx.doi.org/10.1016/j.wasman.2016.03.047
A. Sotiropoulos et al. / Waste Management xxx (2016) xxx–xxx 3
Raw material placed inside the Dried material at the end of the
waste dryer process
Please cite this article in press as: Sotiropoulos, A., et al. Combination of decentralized waste drying and SSF techniques for household biowaste minimiza-
tion and ethanol production. Waste Management (2016), http://dx.doi.org/10.1016/j.wasman.2016.03.047
4 A. Sotiropoulos et al. / Waste Management xxx (2016) xxx–xxx
Please cite this article in press as: Sotiropoulos, A., et al. Combination of decentralized waste drying and SSF techniques for household biowaste minimiza-
tion and ethanol production. Waste Management (2016), http://dx.doi.org/10.1016/j.wasman.2016.03.047
A. Sotiropoulos et al. / Waste Management xxx (2016) xxx–xxx 5
Table 6
Results of bioethanol production for the dried household biowaste using the SSF process.
Fig. 4. Ethanol production though time (j), glucose ( ) and total reducing sugars ( ) in SSF hydrothermally pretreated material batch process project. Combination of
amylolytic and cellulolytic enzymes: (a) Liquozyme 0.049 U/g starch, Spirizyme 5.0 U/g starch, Celluclast/Novozyme (5/1 V/V) 10 FPU/g of cellulose. (b) Liquozyme 5.31 U/g of
starch, Spirizyme 5.00 U/g starch, Celluclast/Novozyme (5/1 V/V) 10 FPU/g cellulose.
Please cite this article in press as: Sotiropoulos, A., et al. Combination of decentralized waste drying and SSF techniques for household biowaste minimiza-
tion and ethanol production. Waste Management (2016), http://dx.doi.org/10.1016/j.wasman.2016.03.047
6 A. Sotiropoulos et al. / Waste Management xxx (2016) xxx–xxx
Fig. 5. Ethanol production through time (j), glucose ( ) and total reducing sugars ( ) in SSF hydrothermally pretreated material batch process project. Combination
amylolytic and cellulolytic enzymes: (a) Liquozyme 0.049 U/g starch, Spirizyme 5.00 U/g starch, Cellic CTec2 10 FPU/g of cellulose. (b) Liquozyme 5.1 U/g starch, Spirizyme
5.00 U/g starch, Cellic CTec 2 10 FPU/g cellulose.
used throughout the SSF process since the enzymes use are pro- should be taken into consideration when designing a biowaste to
teins. The fat content to the initial substrate was determined to ethanol waste management scheme in order to determine the
be 6% while at the final residue it was 8%. enzymatic load that should be used. The fact that this differentia-
tion exists, is expected to contribute to the ethanol yields produced
3.2. Bioconversion process results using the SSF process producing high ethanol yields during certain
periods and low ethanol yields during other periods in addition to
In Table 4 the content of soluble components and total polysac- first generation ethanol where this differentiation is not signifi-
charides of the dehydrated biomass material used during the bio- cant. Moreover, it should be added that the biomass qualitative
conversion process are recorded. characteristics may differ between different regions of the world
The quantity of amylolytic and cellulotic enzymes used for the thus; initial sampling should be implemented before starting a
SSF process is recorded in Table 5. household biowaste to ethanol project in order to determine the
In Table 6, the results of the production of dried household bio- produced biowaste characteristics.
waste derived from 12 bioconversion trials using the SSF process Finally, the results of the bioconversion of dehydrated house-
are recorded. hold biowaste into ethanol revealed that the ethanol produced
From Figs. 4 and 5 it is derived that the fermentation process reached 29.12 g/L. It reached approximately 63% of the maximum
has an increased rate during the first 13 h approximately. The rate theoretical yield, which means that the process could be further
slightly drops until the end of the process which is in 24 h time optimized. Thus, more trials should be performed regarding differ-
period. It should be noted that the glucose is minimized during ent quantities of the same enzymes and the elaboration of kinetic
the first 12 h. models for the dehydrated biowaste fermentation process. The
The maximum ethanol produced reached 29.12 g/L as reported production of ethanol is considered to be rather complicated since
in Table 6. Man et al. (2011), reported ethanol production of not only the substrates’ characteristics differ substantially between
24.17 g/L using Kluyveromyces marxianus on food waste. Moon seasons but also, the quality and quantity of the enzymes used also
et al. (2009), also performed a 3-h liquefaction process of food differs substantially as a result of this differentiation. More
waste using both carbohydrases and amyloglucosidases and the research should be conducted in order to define the best way such
ethanol production reached 29.1 g/L Wang et al. (2008) reported a bioconversion facility should operate and also in regard to the
ethanol production of about 33.05 g/L of household waste (kitchen economic viability of the waste management scheme.
waste) which, the initial total sugar content was high though
(63.88% w/w). Uncu and Cekmecelioglu (2011) reported 32.2 g/L Acknowledgments
ethanol production after 59 h of fermentation using food wastes
treated with amylases while Walker et al. (2013), also used food This work has been elaborated in the framework of the LIFE +
waste with high starch content, but the produced ethanol was rel- project entitled: Development and demonstration of an innovative
atively low (8 g/L). method of converting waste into bioethanol, Waste2Bio, (LIFE 11
ENV/GR/000949, 2012–2016), which is co-financed by the Euro-
pean Commission. The authors would also like to thank Novo-
4. Conclusions zymes Corporation for generously providing the enzyme samples
used for the operation of the bioconversion facility and Vekkos
Concluding, household biowaste mass and volume reduction Recycling Solutions for providing the decentralised biomass dryer
may reach 80% using the decentralized drying method. Moreover, for the needs of this research and also LEAF technologies for gener-
household biowaste, contain significant amounts of non- ously providing the yeast.
structural sugars and structural polysaccharides (cellulose, starch,
glucose) which differ substantially between seasons. The existence
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Please cite this article in press as: Sotiropoulos, A., et al. Combination of decentralized waste drying and SSF techniques for household biowaste minimiza-
tion and ethanol production. Waste Management (2016), http://dx.doi.org/10.1016/j.wasman.2016.03.047