SENR9667 Diagnostic Code Listing

PID-FMI Description Flash PID-FMI Description Flash

September 2002 Codes Codes
ECM AMP Connectors 0-00 No Detected Faults 55 105-03 Inlet Manifold Temperature Sensor Open Circuit 38
1-11 Cylinder 1 Fault 72 105-04 Inlet Manifold Temperature Sensor Short Circuit 38
2-11 Cylinder 2 Fault 72 105-11 Very High Inlet Manifold Temperature Warning 64
3-11 Cylinder 3 Fault 73 108-03 Atmospheric Pressure Sensor Open Circuit 26
4-11 Cylinder 4 Fault 73 108-04 Atmospheric Pressure Sensor Short Circuit 26
5-11 Cylinder 5 Fault 74 110-00 High Coolant Temperature Warning 61
6-11 Cylinder 6 Fault 74 110-03 Coolant Temperature Sensor Open Circuit 27
22-11 Camshaft Sensor to Crank Sensor Calibration 42 110-04 Coolant Temperature Sensor Short Circuit 27
22-13 Check Timing Sensor Calibration 42 110-11 Very High Coolant Temperature Warning 61
30-08 Invalid PTO Throttle Signal 29 111-01 Low Coolant Level Warning 62
30-13 PTO Throttle Sensor Calibration 29 111-02 Coolant Level Sensor Fault 12
32-05 Turbo Wastegate Solenoid Output Open Circuit 33 111-03 Coolant Level Sensor Open Circuit 12
32-06 Turbo Wastegate Solenoid Short Circuit 33 111-04 Coolant Level Sensor Short Circuit 12
RIGHT SIDE VIEW 32-11 Turbo Wastegate Solenoid Short to + Battery 33 111-11 Very Low Coolant Level 62
ECM Side 41-03 8 Volt Supply Above Normal 21 111-14 Early Hour Low Coolant Level 62
ECM Connector P1 Harness Side
41-04 8 Volt Supply Below Normal 21 121-05 Retarder Solenoid Low/High Open Circuit 14
43-02 Ignition Key Switch Fault 71 121-06 Retarder Solenoid Low/High Short Circuit 14
52-11 Air Inlet Shutoff Shutdown 00 122-05 Retarder Solenoid Medium/High Open Circuit 14
54-05 Output #6 Open Circuit 66 122-06 Retarder Solenoid Medium/High Short Circuit 14
54-06 Output #6 Short Circuit 66 166-11 Rated Engine Power Derate (C-12 only) 00
55-05 Output #7 Open Circuit 67 168-02 Low or Intermittent Battery 51
55-06 Output #7 Short Circuit 67 171-03 Outside Air Temp Sensor Open Circuit 00
64-12 Loss of Engine Cam Sensor RPM Signal 34 171-04 Outside Air Temp Sensor Short Circuit 00
71-00 Idle Shutdown Override 01 171-11 No Ambient Air Temperature Data 00
71-01 Idle Shutdown Occurrence 47 173-00 High Exhaust Gas Temperature Derate 16
71-14 PTO Shutdown Timer Occurrence 47 173-11 Very High Exhaust Gas Temperature Derate 16
84-00 Vehicle Overspeed Warning 41 174-00 High Fuel Temperature Warning 65
84-01 Loss of Vehicle Speed Signal 31 174-03 Fuel Temperature Sensor Open Circuit 13
84-02 Invalid Vehicle Speed Signal 36 174-04 Fuel Temperature Sensor Short Circuit 13
84-08 Vehicle Speed Out of Range 36 190-00 Engine Overspeed Warning 35

C-10 and C-12 Truck Engine

84-10 Vehicle Speed Rate of Change 36 190-12 Loss of Engine Crank Sensor RPM Signal 34
ECM Side Harness Side
84-14 Quick Stop Occurrence 00 191-07 Transmission Not Responding 68
ECM Connector P2 91-08 Invalid Throttle Signal 32 224-11 Theft Deterrent Active 00
91-13 Throttle Sensor Calibration 28 224-14 Engine Cranking with Theft Deterrent Active 00

Electrical System 100-01

100-03
Low Oil Pressure Warning
Oil Pressure Sensor Open Circuit
25
24
231-02
231-12
J1939 Required Data Not Received
J1939 Device Not Responding
58
58
100-04 Oil Pressure Sensor Short Circuit 24 232-03 5 Volt Supply Above Normal 21
100-11 Very Low Oil Pressure 46 232-04 5 Volt Supply Below Normal 21
DT Connector Receptacle DT Connector Plug 102-01 Boost Pressure Reading Stuck Low 25 246-11 Brake Switch #1 Fault 00
102-02 Erractic Boost Pressure 25 247-11 Brake Switch #2 Fault 00
MBJ1-UP 102-03 Boost Pressure Sensor Open Circuit 25 249-11 J1922 Data Link Fault 58
MBL1-UP 102-04 Boost Pressure Sensor Short Circuit 25 252-11 Incorrect Engine Software 59
Receptacle Wedge
102-07 Excessive Boost Pressure 25 253-02 Check Customer or System Parameters 56
Plug Wedge 105-00 High Inlet Manifold Temperature Warning 64 253-11 Check Transmission Customer Parameters 56

Receptacle Wedge
Plug Wedge

Receptacle Wedge

Plug Wedge

HD Connector Receptacle HD Connector Plug

TURBO WASTEGATE
SOLENOID

Pin Contact Socket Contact Sealing Plug

© 2002 Caterpillar Printed in U.S.A.

All Rights Reserved

SENR9667-00
 RETARDER
C-10 AND C-12 ENGINE HARNESS WIRING DIAGRAM SOLENOID
MED/HI

A701-GY RETARDER
A702-PU SOLENOID
A703-BR MED/HI
A704-GN INJECTOR
A705-BU RETARDER HARNESS
CONNECTOR
SOLENOID
LO/HI J300 P300 P2
NO.1 NO.2 NO.3 NO.4 NO.5 1552252 1607690
3E7990 ELECTRONIC CONTROL MODULE
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
INJECTOR NO.6 A701-GY 1 A701-A67 GY-18 1 UNUSED
INJECTOR INJECTOR INJECTOR INJECTOR
CYLINDER A702-PU 2 A702-A7 PU-18 G828-A11 WH-18 2 PRESSURE SENSOR +5V
INJECTOR A703-BR 3 A703-A55 BR-18 G829-A12 GN-18 3 PRESSURE SENSOR COMMON
A704-GN 4 A704-A8 GN-18 4 UNUSED
A705-BU 5 A705-A9 BU-18 C211-A16 BK-18 5 UNUSED
D789-WH D790-OR
A706-GY A706-GY 6 A706-A60 GY-18 6 UNUSED
D791-YL D788-BK 7 J702-A61 BK-18 7 UNUSED
D791-YL D791-YL 8 L985-A3 YL-18 386-A64 PK-18 1

8 UNUSED
D787-GN 9 J701-A5 GN-18 386-A65 PK-18 J702-A10 BK-18 9 RETARDER SOLENOID COMMON
D790-OR D790-OR 10 L984-A1 OR-18 386-A63 PK-18 J700-A4 BR-18 10 RETARDER SOLENOID MED/HI
D786-BR 11 J700-A4 BR-18 J701-A5 GN-18 11 RETARDER SOLENOID LOW/HI
D789-WH D789-WH 12 L983-A2 WH-18 F421-A54 YL-18 12 UNUSED
A701-A67 GY-18 386-A64 PK-18 13 AIR INLET SHUTOFF
P201 A702-A7 PU-18 R747-A14 GY-18 14 ATMOSPHERIC PRESSURE
1552267 A703-A55 BR-18 15 UNUSED
+5V A G828-A33 WH-18 A704-A8 GN-18 16 UNUSED
ENGINE OIL PRESSURE SENSOR
GROUND B G829-A34 GN-18 A705-A9 BU-18 17 UNUSED
161-1705
SIGNAL C 994-A20 GY-18 A706-A60 GY-18 G833-A17 PK-18 18 TEMPERATURE SENSOR COMMON
(+) BATTERY SUPPLY WIRES J700-A4 BR-18 19 UNUSED
J601 J701-A5 GN-18 20 UNUSED
3E3364 21 UNUSED
INPUT SIGNAL WIRES TO ECM
BK-18 1 M795-A19 WH-18 22 UNUSED
TURBO WASTEGATE SOLENOID
OUTPUT SIGNAL WIRES FROM ECM 228-0267 WH-18 2 C211-A16 BK-18 J702-A10 BK-18 1

23 UNUSED
J702-A61 BK-18 994-A20 GY-18 24 OIL PRESSURE
SENSOR SUPPLY VOLTAGE P203 J702-A62 BK-18 25 UNUSED
1552267 26 UNUSED
SIGNAL PLUS +5V A G828-A36 WH-18 M795-A19 WH-18 27 UNUSED
ATMOSPHERIC PRESSURE SENSOR
GROUND B G829-A35 GN-18 R746-A26 PK-18 28 UNUSED
161-1703
SIGNAL MINUS SIGNAL C R747-A14 GY-18 R747-A14 GY-18 29 UNUSED
30 UNUSED
(-) BATTERY / SENSOR RETURN P105 31 UNUSED
1552269 3E-3364 1552269 G828-A11 WH-18 995-A56 BU-18 32 COOLANT TEMPERATURE
DASHED LINES ARE OPTIONAL FEATURES FUEL TEMPERATURE SENSOR SIGNAL 1 A751-YL 1 F421-A54 YL-18 G828-A36 WH-18 1

F421-A54 YL-18 33 FUEL TEMPERATURE

NOT INSTALLED ON ALL SYSTEMS. 197-8391 GROUND EXTENSION
2 G833-PK 2 G833-A45 PK-18 G828-A33 WH-18 34 UNUSED
G828-A38 WH-18 G853-A25 OR-18 35 INLET AIR TEMPERATURE
P200 A701-A67 GY-18 36 INJECTOR CYL 1
1552267 A702-A7 PU-18 37 INJECTOR CYL 2
+5V A G828-A38 WH-18 G829-A12 GN-18 A703-A55 BR-18 38 INJECTOR CYL 3
BOOST PRESSURE SENSOR
GROUND B G829-A37 GN-18 G829-A34 GN-18 1

A704-A8 GN-18 39 INJECTOR CYL 4

161-1704
SIGNAL C R746-A26 PK-18 G829-A35 GN-18 R746-A26 PK-18 40 BOOST PRESSURE
G829-A37 GN-18 41 UNUSED
P103 42 UNUSED
1552269 43 UNUSED
INLET AIR TEMPERATURE SENSOR SIGNAL 1 G853-A25 OR-18 G833-A17 PK-18 L983-A2 WH-18 44 INJECTOR COMMON CYL 1&2
130-9811 GROUND 2 G833-A44 PK-18 G833-A43 PK-18 1

L984-A1 OR-18 45 INJECTOR COMMON CYL 3&4

G833-A45 PK-18 L985-A3 YL-18 46 INJECTOR COMMON CYL 5&6
P100 G833-A44 PK-18 47 UNUSED
1552269 E964-A29 WH-18 48 CRANKSHAFT POSITION (+)
ENGINE COOLANT TEMPERATURE SENSOR SIGNAL 1 995-A56 BU-18 G853-A25 OR-18 E963-A57 BK-18 49 CRANKSHAFT POSITION (-)
130-9811 GROUND 2 G833-A43 PK-18 994-A20 GY-18 50 UNUSED
AIR INLET SHUTOFF SOLENOID TO (-)BATTERY 995-A56 BU-18 51 UNUSED
213-1626 RD-12 P401 E963-A57 BK-18 52 UNUSED
1552269 E964-A29 WH-18 53 UNUSED
CRANKSHAFT POSITION SENSOR SIGNAL (-) 1 1 E963-A57 BK-18 E965-A59 BU-18 A705-A9 BU-18 54 INJECTOR CYL 5
188-7511 SIGNAL (+) 2 2 E964-A29 WH-18 E966-A32 YL-18 A706-A60 GY-18 55 INJECTOR CYL 6
AIR INLET
SHUTOFF L983-A2 WH-18 56 UNUSED
P402 L984-A1 OR-18 57 UNUSED
RELAY N/O 1552269 L985-A3 YL-18 E966-A32 YL-18 58 CAMSHAFT POSITION (+)
213-1626 CAMSHAFT POSITION SENSOR SIGNAL (-) 1 E965-A59 BU-18 E965-A59 BU-18 59 CAMSHAFT POSITION (-)
TO (+)BATTERY RD-12 189-9801 SIGNAL (+) 2 E966-A32 YL-18 60 UNUSED
M795-A19 WH-18 61 TURBO WASTEGATE +
P502 C211-A16 BK-18 62 TURBO WASTEGATE -
1552269 63 UNUSED
BK-18 1 J702-A62 BK-18 J702-A62 BK-18 64 UNUSED
BK-18 2 386-A63 PK-18 386-A63 PK-18 65 UNUSED
66 UNUSED
P700 J700 67 UNUSED
1552269 3E3364 68 UNUSED
1 386-A65 PK-18 69 UNUSED
MOMENTARY 2 70 UNUSED ECM GND STRAP
PUSHBUTTON
TO (+)BATTERY
MANUAL AIR INLET
TO ECM
SHUTOFF SWITCH NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED. NOTE J: ENGINE BLOCK MUST HAVE A DIRECT WIRE CONNECTION MOUNTING
NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE TO BATTERY(-). THIS CONNECTION CAN BE MADE AT THE BOLT
CIRCUITS WITHIN THIS AREA VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER STARTER(-) TERMINAL OR MAINFRAME GROUND LUG
ARE RECOMMENDATIONS SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS NOTE L: SENSOR COMMON CONNECTION FOR INPUTS #1 THROUGH #8
OF EACH OTHER. FOR SPEEDOMETERS WITH A SINGLE SIGNAL INPUT AND #11 MAY BE MADE TO EITHER J1-5 OR J1-18
TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM J1-18 IS FOR BODY BUILDER/AFTERMARKET INSTALLATIONS
THE ECM MAY BE USED.
NOTE M: J1939 DATA LINKS MUST BE PROGRAMMED FOR ECM TO
NOTE F: AN ELECTRONIC SIGNAL MAY BE PROVIDED IN PLACE OF A PASSIVE INTERACT ON DATA LINK, J1939 MUST NOT BE PROGRAMMED UNLESS USED
MAGNETIC SENSOR, THE ELECTRONIC SIGNAL INPUT WILL BE IF PROGRAMMED WITHOUT PROPER CONNECTION A DIAGNOSTIC
CONNECTED TO THE +SIGNAL PIN. CODE WILL RESULT

C-10 AND C-12 OEM VEHICLE HARNESS WIRING DIAGRAM

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

TO +BATTERY
N/O
RELAY
TO VEHICLE
COMPONENTS CHECK ENGINE LAMP L994-YL
OFF C L994-YL 28 CHECK ENGINE LAMP
B ON WARNING LAMP 659-PK WARNING LAMP
S 659-PK 29
K998-BU 30 OUTPUT #1
START G880-PK 31 OUTPUT #9
R J906-BR 70 IGNITION KEY SWITCH
409-OR 62 PARK / NEUTRAL INTERLOCK
KEY SWITCH G882-WH 64 INPUT #13
G C974-PU 15
S PARK/NEUTRAL SPEEDOMETER SIGNAL+ C974-PU 36 SPEEDOMETER POSITIVE
INTERLOCK SWITCH NOTE E C973-GN
BAT MTR SIGNAL- C973-GN 37 SPEEDOMETER NEGATIVE
TO +BATTERY E718-PK 10 OUTPUT #2
ALTERNATOR E991-GY 12 OUTPUT #3
GROUND STARTER OFF POSITION G836-WH 13 OUTPUT #4
MOTOR 16
(12V)
TACHOMETER 450-YL 43
SIGNAL+ 450-YL 38 TACHOMETER POSITIVE
NOTE E
SIGNAL- 451-BR 451-BR 39 TACHOMETER NEGATIVE
CAB DIAGNOSTIC TOOL CONNECTOR G837-YL 11 OUTPUT #5
9 PIN CAB G838-BR 19 OUTPUT #6
CONNECTOR COOLING FAN SOLENOID G839-BU 20 OUTPUT #7
+BAT. B G840-PU 21 OUTPUT #8
-12V+ -12V+ -12V+ -BAT. A 48
J 1
H 14
BATTERY 3 BATTERY 2 BATTERY 1 J1939 SHIELD E A249-BK A249-BK 42 J1939 DATA LINK SHIELD (NOTE M)
J1939 - D K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE (NOTE M)
J1939 + C K900-YL K900-YL 50 J1939 DATA LINK POSITIVE (NOTE M)
NOTE J J1587 - G E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
J1587 + F E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
51
ENGINE 55
BLOCK 14 AWG GXL 101-RD 52 UNSWITCHED +BATTERY
14 AWG GXL 101-RD
20A 53 UNSWITCHED +BATTERY
14 AWG GXL 229-BK 65 -BATTERY
14 AWG GXL 229-BK 67 -BATTERY
G933-YL 27 INPUT #9
C453-YL 26 INPUT #10
SET/RESUME SWITCH 993-BR 3 INPUT SENSOR COMMON #2
F713-OR 17 INPUT #14
C978-BR C978-BR 35 SET
H795-PK C979-OR RESUME
C979-OR 44
CRUISE CONTROL ON/OFF SWITCH K999-GN 56 INPUT #1 (NOTE L)
K980-PK 58 INPUT #2 (NOTE L)
H795-PK C975-WH C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
K982-YL 60 INPUT #3 (NOTE L)
SERVICE BRAKE PEDAL POSITION SWITCH N/C G841-GN 7 INPUT #4 (NOTE L)
45.5mA MAX

H795-PK C992-PU C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH

(PEDAL RELEASED POSITION) L901-GY 18 INPUT SENSOR COMMON #1
G842-GY 47 INPUT #5 (NOTE L)
CLUTCH PEDAL POSITION SWITCH N/C G843-OR 6 INPUT #6 (NOTE L)
G844-PK 46 INPUT #7 (NOTE L)
H795-PK C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) 57
LO
E716-GY E716-GY 23 RETARDER SOLENOID LOW/HI SWITCH
MED
H795-PK ENGINE RETARDER G879-OR 2 +5V
HI
SOLENOID SELECTOR SWITCH C983-WH 49 ENGINE COOLANT LEVEL NORMAL
ENGINE RETARDER LO
C984-YL 54 ENGINE COOLANT LEVEL LOW
SOLENOID MED
E717-GN E717-GN 40 RETARDER SOLENOID MED/HI SWITCH
A/C HIGH PRESSURE SWITCH ON/OFF SWITCH HI
N/C 61
63
H795-PK E971-GN E971-GN 41 INPUT #11 (NOTE L)
G834-PU 24 INPUT #15 POSITIVE
PASSIVE G835-OR 25 INPUT #15 NEGATIVE
NOTE C MAGNETIC G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE (NOTE F)
NOTE F VEHICLE SPEED G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
SENSOR 69
G845-PU 68 INPUT #8 (NOTE L)
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 5 ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON
+8 V RD A C985-BU C985-BU 4 +8V
SENR9667-00

ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION

SENSOR ACCELERATOR J403 P403 P1 J1
ALL SWITCHES ARE SHOWN IN THE OFF POSITION
PEDAL POSITION
UNLESS OTHERWISE SPECIFIED: ELECTRONIC CONTROL MODULE (ECM)
ALL WIRES TO BE 18 AWG OR LARGER SAE J1128 TYPE SXL VEHICLE HARNESS CONNECTOR
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708

Left Side View

Fuel Injector Atmospheric

Temperature Harness Pressure
Sensor Connector Sensor

Oil Engine
Pressure Ground
Sensor Stud

Engine
Camshaft Control
Position Module
Sensor (ECM)

OEM
Vehicle
Harness
Connector
J1/P1

Engine
Crankshaft Harness
Position Connector
Sensor J2/P2

Engine
Ground
Stud

Inlet
Air Boost
Coolant Air Inlet Temperature Pressure
Temperature Air Inlet Shutoff Sensor Sensor
Sensor Shutoff Relay
Solenoid (Optional)
(Optional)

Front Top View

Atmospheric
Front Right Side View Pressure
Sensor