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    92 views20 pages

    30SKB180 600 JP

    Uploaded by

    محمد مرسي

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    © All Rights Reserved
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    30SKB180-600 D> Packaged, Water-Cooled Screw Liquid Chillers 50Hz Cooling : 180-600KW Ready-to-operate energy-saving for your liquid chilling needs '308K8180-01PDE Features/Benetits = 0-OPD(Ozone Depletion Potential) Refrigerant, HFC-134a HEC-134a is non-toxic and non-flammable refrigerant, and it has no harm on the ozone layer and less greenhouse effect, which is 25% lower compared to that of R-22. = Small Footprint and Easy Installation Each 30SKB chiller is just 900mm deep. That contributes to the small footprint of the unit. The unit will be ready for start-up by just connecting power wiring and water piping. Rigging holes are provided on the unit for easy and quick rigging. = Low Noise 30SKB chillers offer the features of low vibration and sound as well as high reliability by screw compression. Moreover, each 30SKB180, 200, 250 and 300 is all covered with steel panels that contribute to shut off noise. ™ High Efficiency and Wide Operating Range ‘The 30SKB adopted new designed highly efficient screw compressor(s) and flooded evaporator that also has advantage for high efficient operation. Leaving water temperature is available from 5 to 20°C. Shell-and- tube type condenser with highly efficiency in heat transfer enables wide operation with a little condensed water. = Wider Size Range 30SKB is available from 8 models with cooling capacity from 180 to 600kW. 30SKB can be used with central air handling units, fan coils, or room terminals for office buildings, factories, shops, hospitals or hotels. ‘You can select the best size for your need. ™ Microprocessor Control Capacity control is fully automatic. Leaving water temperature is precisely controlled by the microprocessor for optimum operation based on the leaving water temperature differential between a cut-in or cutout temperature and a set point. = Remote Control ‘The unit can be controlled in remote by just connecting 24volt wiring to a remote ON-OFF switch. In addition, unit operating conditions can be monitored by connecting to PIC. Model Number Nomenclature f [Toyo Carrier Product (Water-Cooled Screw Chiller Packaging State of Product Design POWER SUPPLY |9-400V-3Ph-SOHZ UNIT SIZE-NOMINAL TONS | 180-51USRT 200-57 250-71 300 - 85 355-101 400 - 114 500-142 600 - 170 Physical Data MODEL 30SKB_ Teo] 200 [ 250 | 300 | 355 | 400 | 500 | 600 REFRIGERANT Ro1da No. of Circuits 1 a 1 2 2 2 2 R-134a Charge (kg) 45 39 64 7 45x2_| 392 | 64x2_| 57485 ‘COMPRESSORS Screw, Semhermetic 50Hz O6NW (Qty) 174(1) | *209(1) | *250(1) | 300¢1) | *174(2) | *209(2) | *250(2) | +300(2) Type of Start Star Delta Oil Charge/Compr. (L) 2 2 2 a 21x2 2x2 21x2 212 Capacity Control Steps 6 6 6 6 6 6 6 6 % Capacity 100-83-70-54-45-23-0 100-85-73-50-35-23-0 COOLER Flooded shell and tube No. of Refrigerant Circuit 1 1 1 1 2 2 2 2 Water Volume (L) 60 wo | oo | 9 | 10 | 130 | 150 | 170 Max Working Press Refrigerant Side....87Mpa Water Side....0Mpa Water Connnlet & Outlet) 4"Flange S°Flange Drain (M.P.T.) 4/2" 1/2" x2 CONDENSER ‘Shall and tube Max Working Press Refrigerant Side...2.02Mpa 10Mpa Water Conn {inlet & Outlet) 4"Flange S"Flange DIMENSIONS (mm) Wieth 1740 | 1,740 | 2286 | 2.286 | 3035 | 3035 | 4128 | 4,128 Depth 00 | 900 | s00 | 900 | 900 | 900 | 900 | 300 Height 1900 | 1900 | 1900 | 1,900 | 122 | 1822 | 1922 | 1822 Compressor revision number 30SKB180,200 Dimensions 30SKB250,300 Dimensions 30SKB355 Dimensions 30SKB400_ Dimensions ‘Selection Procedure - SI (with Example) Example Determine the unit size and operating conditions required to provide the specified capacity at the given conditions: Capacity required... sen 300kW Leaving chilled water temperature(LCWT)... 7 Cooler water temperature rise... Entering condenser water temperature. Condenser water temperature rise.. Determine capacity, unit size, power input and water flow rate: For water cooled 30SKB units: Enter Ratings table for the specified LCWT(7C). Enter the capacity column until the required capacity or greater(296kW) is reached. Read the corresponding unit size and operating conditions from the table: Unit size... seve Compressor power input... Total heat rejection(THR)... 30SKB300 59.6kW 360kW 35c Condenser leaving water temperature. Cooler water flow rate can be calculated using the formula below: pacity kW) Temperature rise ((C) = CAPAC WW) __ 300 ig cafe Temperature ise(C) x 4.187 5x 4.187 Condenser water flow rate can be calculated using the formula below: T kW) Temperature rise ((C) = —roatneatreiection (KW) _ __$60 17.2015 Temperature rise (‘C)x 4.187 5x 4.187 Cooler and condenser water flow rate must be within the limits.(See table below) Determine cooler and condenser water pressure drop from the curves using the above flow rates: Cooler water pressure drof Condenser water pressure dro} _Operating Limits {Usec) Model Condenser Water Flow Cooler Water Flow MIN MAX. MIN, MAX. 30SKB180 5.17 15.00 4.33 12.50 g0sKB200~ | 5.83_| 17.50 4.09_| 1250 0SKB250_ | 7.17_| 20.00 6.00 | 17.50 30SKB300_ 8.67 25.00 7.33 20.00 30SKB355_ 40.17 30.00 8.50 25.00 30SKB400_ 11.67 35.00 9.67 25.00 30SKB500_ 14.33 30.00 412.00 30.00 30SKB600_ 47.17 36.67 14.33 35.00. Performance Data (opeimieseawer 299M po = amor Dyna 2 ho a a v7 coe | cve | 6st st coe | cee | 6st a cue | sze | 60% 6 see | coe | ea 1 coc | vez | ou 5_| oovexsoe oe] ver | OF oce | gaz 3 ove | gaz zu zie | ouz | ves sez | esz | ove coz | sez | vue Siz | see | er oxz | eee | eve oxz | eee | eve osz | ciz | sz §_|oosexsoe cee oz L zu. vi s_|oovaysoe Tez 90 02 eee B90 st Bez. e590 tu ez eyo. 6 biz t 5_|sseansoe ooesnsoe * 1 §_|oszensor oF st a . t s_|oozexsoe 02 st ost aysoe cw we lawofcvo} (2) | iv a inana junana}aia] 3eo}m09] sae 2 (EHALYESINGL WAL YMWSSNSGNOD OMAVST Performance Data NOTES: > 1. All ratings are based on = Refrigerant HFC134a = Clean water(no fouling factor allowance) in the cooler & condenser = Chilled water temperature rise 5°C 2, Water temperature rise may be calculated using the following formula: ‘Temperature rise °C = Capacity in kW. “4.187 x Water flow rate in L/s 3, Cooler and condenser fouling factor used to calculate tabulated no fouling factor. As condenser fouling factor is increased, both unit capacity decrease and compressor power increase. Standard ratings should be corrected using following multipliers. FOULING FACTOR CORRECTION FOULING CAPACITY COMPRESSOR FACTOR MULTIPLIE POWER Gm? KW) R MULTIPLIER: 0.0 (Table) 1.00 100 0.00005 0.98 1.04 0.00010 0.96 1.08, 0.00015 0.94 112 0.00020 0.92 115 Operating limits Condenser Water_| Cooler Water] Minimum Wat Model cowie) | LOWTC) | iow Range (W/s) | Flow Range (L/s) Loop Volume ‘a 30SKB160. 5.17 ~ 15,00 433~ 1250, 790 '30SKB200 583~17.50 483~12.50 930. '30SKB250. 747~20.00 .00~17.50 1.120. OSKBIOO | 25 4g 5s~20 867~25.00 7.33~20.00 1350) ‘30SKBI55; 10.17~30.00 8.50~25.00 1,580 '30SKB400- 11.67~35.00 9.67~25.00, 71360) ‘30SKB500 14.33~30.00 72.00~30.00 2.230) '30SKB600 111~3867 14.53 35.00 2590) ‘CLWT ~Condencer Leaving Water Temperature LWT -Leaving Chilled Water Temperature Water management 1, When installing multiple units, minimum water loop volume must be kept for each unit to prevent. short eyele operation. Minimum water loop volume must be valued in the minimum water loop in water piping system without the water volume of the cooler. is necessary to pull water out of the piping system completely or use brine for freezing protection. If you operate the unit in winter, do not cut off the 2. If you cut off the power of the unt in winter, it power of the unit and the pump. Water Pressure drop Water pressure drop (kPa). Water pressure drop (kPa) . COOLER WATER PRESSURE DROF 120 - _ - 100 . : eo - — 5 / 30SKB300 | 0 soskeien | S482! | | 0 snsKe200 30SK55 | aoske400 | 40 7 | 20 | E j | ] ° - 5 10 5 0 6 20 38 0 Water flow rate(L/s) CONDENSER WATER PRESSURE DROP 120 — —- - . aoskezso 100 05x00 sesxeso0 re ‘30SKB180 s0sHa200 80 r /30SKB955 ‘90SKB400 | 0 —t | | | 40 > 2 | ° | - 5 10 5 20 25 20 a5 “0 Water flow rate(L/s) 380SKB180,200,250,300 Wiring Diagram SCHEMATIC WIRING DIAGRAM 30SKB355,400, 500,600 Wiring Diagram SCHEMATIC WIRING DIAGRAM sig FELD ROMER SUPPLY & une Inter Locke moO: np Coerot Gutpur “Ranwon Towne 30SKB355, 400,500,600 Wiring Diagram ike oe me ies SS Fe s—————— Wiring Diagram Legend LEGEND (BPC [Bcine Punp Contactor [PBI [Start Push Button IC [Compressor Contactor [P82 |Stop Push Button’ [CO ewpreor concastoretta GrotionP 10 Processing Input Output )Goard CoHP [Compressor Motor [PIX tux. Reloy Pump Inter Lock) [CS [oapresor conactor Ser Graratioo [PLPC |Pre-Lube Pump Contactor [ct [Current Transducer IPL |Pre=Lube Punp Hotor ICWPC — [eondenser Vater Puep Contactor|PS Sensor, Pressure [FEV fxewana lacie Gpowien nie wre)PWS [Power Supply C240 IEXV__Etectric Exponsion Valve|APR [Reverse Prase Protection Retay FS Flow Switeh [s___|switers FSX |Aux.Retoy (Flow Switch) |sR__[Stont Relay [Furuse [18 [Terminal Block [6t_——|Green Lamp HOR [Time Delay Relay HPS igh Pressure Switch [TH |Thermistor. HPSX pu Retoystigh Preseure Suita [Trane [Transformer [PP pre uae psp tutor Inarnat Proteter|J[UnLooder Valve Solenoid LO [Lock Out Relay IWL__|Wnite Lamp LS Liquid Line Vaive Solenoid loHe—JOit Heater Cabs: == [fennsctor (0, ——Jorange Lanp _[ferninot [OL lover Load Retoy, Ceaprescon| —— foctery wiringiin The Control Boa [OLS JOit Level Switeh oetory Wiring(Out OF Control Sou (05 Ort Line Valve Solenoid [Field Wiring -13- Controls and Safeties Microprocessor based control system Electrical power to 30SKB190-600 shall be 400V-3PH-50Hz and control power shall be 230 volts, single phase, The low voltage (24V) control power is supplied through a transformer (100VA) installed in the control box. ‘The control circuit is protected by two 10A fuses. + Microprocessor-based water temperature control (To maintain constant leaving water temperature.) By computing the leaving water temp differential between a set-point and cut-in or cutout temperature based on unit operating conditions (No. of running compressor, entering and leaving water temperature), the microprocessor determines optimum capacity control steps. Factory pre-set leaving water temperature is TC. + Low water temperature cutout ‘The thermostat is mounted on the water outlet piping of the cooler. For water freeze-up protection, it activates to stop compressor operations when chilled water temperature drops to 2. Push PB2 button for manual reset and subsequently push PB1 button for restart of unit. + Lockout circuit Safeties shall include compressor overload relay and compressor discharge thermostat, low water temperature cutout, high pressure switches and low pressure sensors. When any fault is indicated , turn off the switch (the warning light goes off) and identify the cause. ‘The compressor will never restart unless this procedure is followed. + Flow sensor If the chilled water supply is cut off for any reason, the chiller stops its operation to prevent the water in the cooler from freezing up. + Water flow switch ‘A water flow switch (field supplied) should be installed in the water piping line to prevent the unit from starting when water is not circulating through the cooler. ‘The flow switch should be connected to the terminals 12 and 13 in the control box. + Minimum operating time for compressor Once compressor has started, it shall continue to run for a minimum 2 minutes regardless of thermostat setting of water temperature unless a safety trips. + Compressor start delay timer and Time Guard ‘The starting of each compressor is controlled by the microprocessor. The compressors do not start immediately after a start button is pushed. The Time Guard provides 3 minutes delay in restart of each compressor to prevent short cycling, + Controls and Safeties [High-pressure switch ‘Cutout:1.42 MPa, Cut-in:1.13 MPa Low-pressure Cutout Cutout:0 kPa *1) Discharge Gas Thermostat Cutout:104C Low Water Temp, Cutout Cutout:2C Low Flow Rate Protector Cutout:*2) Fusibie Plug Cutout:Metts at 72°C *1) The low pressure outout shall be bypassed for one minute aftr start-up in cooling mode operation. +2) In case that entering and leaving water temperature differential widens to 15°C 14. Sound Data Sound pressure level (dB) Re 0.0002 Microbar i Mid frequency of octave band (Hz) INIT 63. 125 250. 500 1000. 2000 4000. 8000__| A-Scale 30SKB180 48.1 63.6 53.3 53.4 67.2 56.8 52.0 48.9 68.0 30SKB200 51.6. 67.8 51.2 60.8 62.1 64.1 55.7 48.9 68.0 30SKB250 54.9 724 61.9 475 56.5. 66.0 60.1 55.3 69.0 30SKB300 62.1 66.9 57.4 57.6 62.3 65.1 60.3 52.4 69.0 ‘30SKB355 | 589 989 989 731 800 733 700 —*67.1_—[ 820 30SKB400 | 60.3 603 650 780729 783 714 65.3“ [ 820 ‘30SKB500 [63.2 63.2 64.1 665 67.9 80.1 756 71.4 | 83.0 30SKB600 | 61.2 689 627 615 700 808 737 60.5 _| 830 Criterion: _ 1, Microphone position, Imeter away from front of the unit and Imeter high above the floor. 2. Operating condition for sound level measurement; Chilled water leaving temp. 7°C, condensed water leaving temp. 35°C at full load. Electrical Data THODELNO. [POWER SUPPLY] OLTAGES] WER NER T FER TEFT one. x wo, [A] SPAS) [MTA SOSKBTEO. 80 | 125 [80 [128 | oowwrivax7 | 68 [128 | 105 '308KB200 ‘95 | 150 | 90 [-155-| oenwe209%1 [76 | 155__[ 126 '30SKB250 415-1 200_| 110_[-196 | osnwe250%1 | 92 | 186_[ 151 ‘20SKB900_| 400V.9Ph-soHe | 942-440 [140] 250 | 125 [219 | oenweg00%1 [112 | 219 | tee '30SKB355 444_|200|125-[-192 | osnwer74x2_| 68 | 128 [105 '30SKB400- iri} 225 | 150_[ 231 | osnwe209x2 [76 | 185_[ 126 '30SKB500 207] 275 | 200 | 278 | osnweas0x2 | 92 | 186_| 151 '30SKB600 251 | 350 | 250 [331 | osnwesoox2 [112 | 219 | 198 ler - Maximum instantaneous Current Flow during starting (the point in the stating sequence where the sum ofthe LRA forthe starting compressor plus the otal RLA for all running compressors is maximum), La + Locked Rotor Amps MCA Minimum Circuit Amp (for wire sizing) MFA Maximum Fuse Amps MTA Must Trip Amps (Circuit Breaker) RFA = Recommended Fuse Amps FLA tated Load Amps (Compressors) * = Compressor revision number + Electrical notes: 1. All unit have single-point power connection to simplify field-power wiring. Main power must be supplied from a field-supplied fused disconnect. 2. Power to contol circuit must be supplied from separate source, through a field-supplied fused disconnect. 15- Center of Gravity and Weight Distribution UNIT WEIGH CEDIM(TT WEIGHT DISTRIBUTION (ig) [x Ty [Zz Ab | CT OD Te TF 30SKETGD | 1,900 | 633 | 450_| 900 | 257_| e57_| 218 | 218 | 476 470 ‘30sK200 | 1,950] 833 | 452 | 905 | 263 | 263_| 203 [20a | 406 | 406, 30SKB250 | 2,220 | 7,018 | 453 | 079 | 338 | 338 | 216 | 216 | 554 | 954 30sK6300 | 2,260 | 1,017 | 453 | 879_[ 345_| 345_| 220 | 220 [565 | 565 ‘30SKB355 | 2,900 | 1.468 | 459 | 916 | 386 | 986 | 998 [998 | 724_| 72 30SKB400 | 2,980 | 7.468 | 461 | 919_| 397_| 397_| 948 | 348_[ 746 | 740 ‘308KB500 | 3,420 | 2.014 | 462_|_e86_|_449_|~449_|407_|~407 | 856 _| 856, 0SKBG00 | 3.530 | 2.014 | 462 | ~e85 | 63 | 409_| 420 | 420 | 803_| 093 e Control Box Installation Space ‘B0SKB180 | 30SKB200 | S0SKB250 | S0SKB300 | S0SKB3S5 | S0SKB400 | 3OSKBS00 | 30SKBE00 1,740 1,740 2,288 2,286 3,095 3,035, 4128 4,128 When installing multiple units in parallel, allow a minimum of above mentioned clearance between units to allow service mechanics to access to units. -16- L Application Electric input at operation starting is much larger than the input in the designed operation. Electric capacity must be more than (MCAX Voltage x V3). The fluctuation of power voltage must be within 10% of rating. Unbalance of voltage between lines should be within 3%. Chilled water flow rate must be within operating limit to prevent cooler from partial water freezing and decrease of cooling capacity, and corrosion on tubes or scale on pipes same as for condenser. Minimum water loop volume Too frequent ON-OFF cycles caused by the fluctuation of cooling water temperature affect the longevity of the unit. Minimum water loop volume must be held in tank and water piping. And minimum water loop volume must be calculated in the section of piping that holds ‘minimum water. (like in the case of bypass pipe between headers or 3-way valve for bypassing water and so on) If ambient temperature is under 5°C, the unit must be modified for year-around operation model. To prevent cooler or water piping from freezing, never fail to fill water side with brine or pull all water out when the unit is suspended without power for a long time. To hold appropriate oil pressure, keep condensed water exit temperature at more than 25 °C . Especially in winter, control the temperature of condensed water by 3-way valve or ON-OFF of the cooling tower fans. Chilled water exit temperature must be under 25°C when a unit starts operation. In the case of water exit temperature even under 25°C but over operation limit for more than one hour because of large water volume like water thermal storage, keep water temperature within operation limit by bypassing water with 3-way valve or something. Water pump must be installed in inlet pipe to each chiller. If it is necessary, install shut-off valve to prevent water from falling out of heat exchanger during pump not operating. 9. A strainer with screen size of no less than 20 mesh should be installed in the water inlet pipe to keep foreign matters out of heat exchanger. 10. Compressors have oil filter inside. This oil filter needs to be replaced periodically. Following replacement condition coming, contact your local dealer. 10.1 The first oil filter replacement is necessary after unit operates for 1,000 hours or 6 months passes since first operation. Routine oil filter replacement is necessary at every 4,000 hours of compressor operation or every 2 years after above- mentioned replacement. 10.3 "A Lt” flashes on LED of control panel. 10.2 11, ON-OFF operation must be within 3-times in one day. If multiple units are operated for capacity control or rotational control, each unit need some modification. 12. Use the pump operation signal of the unit for the operation of chilled or condensed water pump. The pump interlock works as cooler freezing protection by extending pump operation just after the unit operation stops, or make automatic interval operation of pump by sensing low water temperature when the switch of the unit is OFF. And both pump contacts and flow switch must be connected in series as interlock circuit. 13. Management of chilled and condensed water quality Make sure of checking degradation of chilled and condensed water in routine because that would cause corrosion or scale, which may result, in deterioration of cooling performance or some failure. If necessary, adding anti-corrosive chemical, deaeration or other effective anti- corrosive process should be done.

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