Metallurgical and Materials Engince os al and Materials Engineerin 2" ‘Sessional Exa a mination, Augus ‘MML 205 TESTING OF MATERIALS. Q.1is compulsory Answer any two from Q.2 10 Qu4 1. A tension tes was conducted on a specimen of ho rolled ste! having intl di. of 9.11 tam, The load at 0.2% plastic stun was 17210 N and highest load recorded was 25750 N. Wen the broken halves are assembled marks inital 25 mm apart in necked region are suctched to 38 mm, and simile marks 50 The final and similar marks 50 mam apart are stretched 1 68. mm apart. The diameter was 5.28 mm. bas Find ot te-YieldStength and Tensile trngth 4iV% elongation “Gl % ara of reduction, is) Draw a schematic svest- stn curve frm the above valves ifthe breaking load is 17390. I (c). Why do you get 2 different clongations? Which one should be treated as close to standard ‘based on L/D ratio? : Bh 2.(a) State Barba’s law. How are the standards fr specimen geometry for sheet and round specimens decided from this law? 4) ‘Define engineering stain rate Is it same as tre stain rte? Wit a suitable graph describe the combined effect of strain rat and temperature on flow stress. _ Ag Distngsish between localised and ifased necking ofa Mt specimen by sketches, __ 56) Dest eset some tres fst ein et pein ‘Cound OR flt section) giving important dimesions an thee proxortions, [4] ‘vit block diagram deseribe working of closed lop computerized tension testing machine Ft {9} Menton he principle of LVDT snin easing device OR Resisane sii ug. [2 4. (Define shear modulus of easy, torsional YSand modulus ofruptre, 3] ‘Hows te data for last egon generated fom tonion est and analysed? [4] {©} Wate the expression fr torsion shear sess in plastic region and give the yeometial ‘conciruction on torque- twist diagram. (No derivation)__ Penartment of Mctatluryial and Materials Enginesti9g Sessional Examination- August, 2013. P MMC 205 Testing of Materials Max, Marks: 30 Qt 2) Define “property “of a materia : 1) Establish the stimulus and respon é and Magnetic hs ns ration for Mechanical letra! and Maw ‘ropetos. eel E 3 1) Taking sect as an example of enginceing material, explain how testing 8 rated 10 isscecton foray spice seme masa - 4) How advanced materials are developed based on other properties (in addition 99 techanical properties evaluated by ein. * (e Macks) oR a 4) How will you define an ideal material” 2 1) Why ideal materials cannot be produced? z 2 ©) Distinguish between commercial and site testing of materials 4 Give at least 4 mechanical loading sitions resulting ito 4 mechanical testing systems 2 (e Marks) —— ) Ancwly developed alloy with hard "phase precipitate on soft mavix and large grain Ser Ree emis and phe oar pu Yr h es 1S mm rm sure sds owe 4) tac 1e20120220 mate om biasing Comet Selection = mark Test dels ~-Smarks “usifeaton as compared to ober tests 3 marks { Mins Selet om tess) Roekwell i) Biel it) Vickers iv) Knoop.)st the eomwative step you would take as Mateals Engineer in the Following 08. Sug (Any EOUR) i) Forastrip of 0.35 mm thick the hardness reported is 68 HR 45N GF A sample tested on HRe is reported to have hardness number of 10. Hardness number variation is 31, 31.5, 33, 35.36 HRe xd with 10 mm ball is 356 BHN while the ki indard condition was ~ 310 BHN. “ivf Hardness reported with 20 expected hardness under VPN with 50 foad is reported 19 be 1000 for and expected range 700~ 750 VPN 10 HRSe, ) Case thickness of 0.25 mm is tested on HRSe wher: core ‘on A- Durometer D2240, 10 Marks)ime: 1h. ¥ ‘Max. Marks: 30 Answer all the questions co ise el ring nse te ei fe so {i Tension if Torsion _fiv) Fatigue 47 Creep. State in one or two sentences why these tess are carried out (51 2. Deseribe the principle, procedure, valid scale range and application for ANY ONE of the following hardness testing systems: oe @Rockwell (ji) Brinell ji) Vickers (10) 3, Answer any three from the following us} 7A sample with 0.559 mm thickness should have following minimum hardness value FTBHRA) 6PHRC) 47HRIIN SHHIRASN Explain why foreach value, and offer your comment. » 6) tempering heat treatment is care Ou on test 5 temperate. The highest and lowest 2) emer amples 64 HRC ad 6 HRC. How you wl ind out the exact hardness ation at each ofthe ive tempers, Explain ? ° ‘of 10 mm dia. is hardened to a case depth of 0.25 {A steel shaft of 10 mm di ‘mm, How will you measure ‘he ease depth using 2 hardness txt? 4 Draw pial eile tt curs, How wil yu rea his crs fr deformation behaviour sof materials? seuss the significance of materia testing with respect © determination of various 2) nial properties giving sub examplesREFERENCE Department of Metallurgical & Materials Engineering NIT; Nagpur Mme Gt Sen) ¥* Sessional Examination Feb-2008 ‘PSemesterBtech— G) Popes Testing of materials ‘Time 1 hour [Max Marks : 30] Note : All questions are compulsory Qt Draw schematic sketch and explain the flowing (any THREE) 8) For getting same HB number imespectiv of applied load the PID? ratio ‘st be kept constant ') Rockwell C sate is more sensitive in the higher HRC number ange. ©), Case depth of carburized component can be measured wing microhardness test 4 Materia, proper ing nd svi ae ints wih exch ps other. ©) At the 0.2% offset yield strength the stain or corresponding stress >> the 7 actual plastic stain ea 4) For deph of indentation gests than 0.2mm in Rockwell Cseale the SX3045 aw seale must be changed. 2 Attempt any TWO from te following, 4) How will you read and rate (higher fo lowe) the following RC - 6 902 HR ISN HRB - 60 55 HR 30T ‘ ‘Specify the indenter in each case andthe minimum sample thickness, +) How wil you use the tension test data to evaluate the 4)” Elastic and anelasticbehaviouof plastic. 1) Plastic behaviour of Metals & alloys, ©), Offer your comments on role of testing in |) Manufacturing of automobile component 4i) Development of high temperature material (Can you relate tension, fatigue and creep testing certain variations in each? for power pant, 85 one testing system with