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Part AS

MARKING, STAMPING, REPORTS,


AND RECORDS
PART AS

Article S-1 Contents and Method of Stamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297


AS-100 Required Marking for Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
AS-100.1 Units of Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
AS-101 Methods of Marking Vessels With Two or More Independent
Chambers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
AS-101.1 If Markings Are Grouped in One Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
AS-101.2 If Each Independent Chamber Is Marked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
AS-110 Application of Stamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
AS-120 Part Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
AS-130 Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
AS-131 Stamping of Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
AS-132 Attachment of Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298

Article S-2 Obtaining and Using Code Stamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299


AS-200 Code Stamps Bearing Official Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
AS-201 Application for Authorization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
AS-202 Issuance of Authorization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
AS-203 Inspection Agreement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
AS-204 Quality Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
AS-205 Evaluation for Authorization and Reauthorization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
AS-206 Code Construction Before Receipt of Certificate of Authorization . . . . . . . . . . . . . . . . 300

Article S-3 Report Forms and Maintenance of Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301


AS-300 Manufacturer’s Data Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
AS-300.1 Units of Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
AS-301 Distribution and Filing of Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
AS-310 Partial Data Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
AS-320 Maintenance of Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301

Article S-4 Special Requirements for Layered Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303


AS-400 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
AS-410 Stamping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
AS-420 Manufacturer’s Data Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

Figures
AS-100.1 Official Symbol for Stamp to Denote The American Society of
Mechanical Engineers’ Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
AS-131.1 Form of Stamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298

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ARTICLE S-1
CONTENTS AND METHOD OF STAMPING

AS-100 REQUIRED MARKING FOR


VESSELS
Each pressure vessel to which the Code symbol is
applied shall be marked with the following:
(a) the official Code symbol, as shown in Fig. AS-
100.1; FIG. AS-100.1 OFFICIAL SYMBOL FOR STAMP
(b) name of the Manufacturer of the pressure vessel, TO DENOTE THE AMERICAN SOCIETY OF
preceded by “certified by”; MECHANICAL ENGINEERS’ STANDARD
(c) design pressure,1,2 psi, at coincident tempera-
ture, °F;
(d) minimum design metal temperature;
(e) Manufacturer’s serial number;
(f) year built. AS-101.2 If Each Independent Chamber Is
Marked. The complete required marking may be applied
AS-100.1 Units of Measurement. The units of mea- to each independent pressure chamber, provided addi-
surement shall be in accordance with AG-151. tional marking, such as stock space, jacket, tubes, or
channel box, is used to indicate clearly to which chamber
the data apply.
AS-101 Methods of Marking Vessels With
Two or More Independent Chambers
Either of the following arrangements may be used AS-110 APPLICATION OF STAMP
in marking vessels having two or more independent
pressure chambers designed for the same or different (a) The Manufacturer who completes the fabrication
operating conditions. Each detachable chamber shall of the vessel shall have a valid Certificate of Authoriza-
be marked so as to identify it positively with the tion for the use of the Code symbol. The Code symbol
combined unit. shall be applied by the Manufacturer only with the
acceptance of the Inspector. Such application of the
AS-101.1 If Markings Are Grouped in One Loca- Code symbol, together with final certification in accord-
tion. The markings may be grouped in one location ance with the rules of this Division, shall confirm that
on the vessel, provided they are arranged so as to all applicable Code requirements have been fulfilled.
indicate clearly the data applicable to each chamber, (b) Except as provided in (c) below, the Code symbol
including the maximum differential pressure for the shall be applied after the hydrostatic test or pneu-
common elements, when this pressure is less than the matic test.
higher pressure in the adjacent chambers. (c) The Code symbol may be preapplied to a name-
plate. The nameplate may be attached to the vessel
after the final fabrication and examination sequence
1 When a vessel is expected to operate at more than one pressure but before the hydrostatic test or pneumatic test, pro-
and temperature condition, other values of coincident pressure and
design temperature may be added (see Table AD-120.1). vided the procedure for sequence of stamping is de-
2 Not required on parts for which the parts manufacturer does not scribed in the Manufacturer’s accepted Quality Control
prepare a Manufacturer’s Design Report. System.

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AS-120 1998 SECTION VIII — DIVISION 2 AS-132

AS-120 PART MARKING Certified by


Parts of pressure vessels for which Partial Data
(Name of Manufacturer)
Reports are required in AS-310 shall be marked by
the parts manufacturer with the following: psi at °F
(Design pressure)
(a) the official Code symbol shown in Fig. AS-100.1
above the word “Part”; °F
(Min. design metal temperature)
(b) name of the Manufacturer of the pressure vessel,
preceded by the words “certified by”; HT (if postweld
heat treated) Manufacturer’s serial number)
(c) Manufacturer’s serial number;
(d) design pressure,3 psi, at coincident tempera-
(Year built)
ture, °F.
This requirement does not apply to such items as
handhole covers, manhole covers, and accessories.
FIG. AS-131.1 FORM OF STAMPING

AS-130 NAMEPLATE
(a) The marking required in AS-100 shall be applied (b) An additional nameplate may be installed on the
to a separate nameplate permanently attached to the skirt, supports, jacket, or other permanent attachment
vessel. The nameplate shall be located within 30 in. to a vessel. All data on the additional plate, including
of the vessel and shall be attached by suitable means. the Code symbol, shall be cast, etched, or stamped
Removal shall require the willful destruction of the and this marking need not be witnessed by the Inspector.
nameplate or its attachment system. The additional nameplate shall be marked “duplicate.”
(1) Nameplates may be attached by either welding,
brazing, or soldering. AS-131 Stamping of Nameplate
(2) Nameplates may be attached by tamper-
resistant mechanical fasteners of suitable metal con- The Code symbol and the Manufacturer’s serial
struction. number shall be stamped on the nameplate, but the
(3) Nameplates may be attached with pressure- other required data may be stamped, etched, cast, or
sensitive acrylic adhesive systems, provided that, in impressed thereon. The data shall be in characters not
addition to the requirements of this paragraph, those less than 5⁄32 in. (4 mm) high. The arrangement shall
of Appendix 23 are met. be substantially as shown in Fig. AS-131.1.
The marking shall not be stamped directly on the
vessel, except that steel stamping shall be permitted AS-132 Attachment of Nameplate
on the head section of vessels over 1⁄2 in. (13 mm)
If the nameplate is marked before it is affixed to
thick having 1⁄4 in. (6 mm) greater thickness than the the vessel, the Manufacturer shall ensure that the name-
design requirements for the head; such stamping shall plate with the correct marking has been applied to the
be done with “low stress” stamps as commercially vessel to which it applies and the Inspector shall satisfy
available (see AF-102.1). himself that this has been done. The nameplate shall
be permanently attached by a method which will not
3 Not to be included on parts for which the parts manufacturer does affect the integrity of the vessel (see AF-102.1 and
not prepare a Manufacturer’s Design Report. AF-670).

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ARTICLE S-2
OBTAINING AND USING CODE STAMPS

AS-200 CODE STAMPS BEARING AS-202 Issuance of Authorization


OFFICIAL SYMBOL
Authorization to use Code symbol stamps may be
A Certificate of Authorization to use the Code U2 granted or withheld by the Society in its absolute
or UV symbols shown in Fig. AS-100.1 and Fig. AR- discretion. If authorization is granted, and the proper
401.1 will be granted by the Society pursuant to the administrative fee paid, a Certificate of Authorization
provisions of the following paragraphs. Stamps for evidencing permission to use any such symbol, expiring
applying the Code symbol shall be obtained from the on the triennial anniversary date thereafter, will be
Society. forwarded to the applicant. Each such certificate will
identify the Code symbol to be used, and the type of
shop and /or field operations for which authorization is
granted (see Appendix L). The certificate will be signed
AS-201 Application for Authorization by the Chairman of the Boiler and Pressure Vessel
Committee and the Director of Accreditation. Six
(a) Any organization desiring a Certificate of Authori-
months prior to the date of expiration of any such
zation shall apply to the Boiler and Pressure Vessel
certificate, the applicant must apply for a renewal of
Committee of the Society, on forms issued by the
such authorization and the issuance of a new certificate.
Society,1 specifying the stamp desired and the scope of
The Society reserves the absolute right to cancel or
Code activities to be performed. When an organization
refuse to renew such authorization, returning, pro rata,
intends to build Code items in plants in more than
fees paid for the unexpired term.
one geographical area, either separate applications for
The Boiler and Pressure Vessel Committee may at
each plant or a single application listing the addresses
any time make such regulations concerning the issuance
of all such plants may be submitted. Each application
and use of Code symbol stamps as it deems appropriate,
shall identify the Authorized Inspection Agency provid-
and all such regulations shall become binding upon
ing Code inspection at each plant. A separate Certificate
the holders of any valid Certificates of Authorization.
of Authorization will be prepared and a separate fee
charged by the Society for each plant.
Each applicant must agree that each Certificate of
AS-203 Inspection Agreement
Authorization and each Code symbol stamp are at all
times the property of the Society, that they will be As a condition of obtaining and maintaining a Certifi-
used according to the rules and regulations of this cate of Authorization to use the U2 Code symbol stamp,
Division of the Code, and that they will be promptly the Manufacturer must have in force at all times an
returned to the Society upon demand, or when the inspection contract or agreement with an Authorized
applicant discontinues the Code activities covered by Inspection Agency as defined in AI-110 to provide
his certificate, or when the Certificate of Authorization inspection services. This inspection agreement is a
has expired and no new certificate has been issued. written agreement between the Manufacturer and the
The holder of a Code symbol stamp shall not allow inspection agency which specifies the terms and condi-
any other organization to use it. tions under which the inspection services are to be
furnished and which states the mutual responsibilities
1 The
of the Manufacturer and the Authorized Inspectors. A
application forms and related information and instructions may
be obtained by writing to the Secretary, ASME Boiler and Pressure certificate holder shall notify the Society whenever his
Vessel Committee, Three Park Avenue, New York, NY 10016-5990. agreement with an Authorized Inspection Agency is

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AS-203 1998 SECTION VIII — DIVISION 2 AS-206

cancelled or changed to another Authorized Inspection Before issuance or renewal of a Certificate of Authori-
Agency. zation for use of the UV stamp, the valve Manufacturer’s
Neither Manufacturers nor Assemblers of pressure or Assembler’s facilities and organization are subject to
relief valves are required to have an inspection a review by a representative from an ASME designated
agreement with an Authorized Inspection Agency. organization. A written description or checklist of the
Quality Control System, which identifies the documents
and procedures the Manufacturer or Assembler will use
to produce Code pressure relief valves, shall be available
AS-204 Quality Control System
for review. The representative from an ASME desig-
Any Manufacturer or Assembler holding or applying nated organization shall make a written report to the
for a Certificate of Authorization to use the U2 or UV Society, where the Subcommittee on Boiler and Pressure
stamp shall have, and demonstrate, a Quality Control Vessel Accreditation will act on it as described above.
System to establish that all Code requirements, including The purpose of the review is to evaluate the appli-
material, design, fabrication, examination (by the Manu- cant’s Quality Control System and its implementation.
facturer), inspection for vessel and vessel parts (by the The applicant shall demonstrate sufficient administrative
Authorized Inspector), pressure testing, and certification, and fabrication functions of the system to show that
will be met. The Quality Control System shall be in he has the knowledge and ability to produce the Code
accordance with the requirements of Appendix 18. items covered by his Quality Control System. Fabrica-
tion functions may be demonstrated using current work,
a mock-up, or a combination of the two.
The Manufacturer may at any time make changes
A99 AS-205 Evaluation for Authorization and in the Quality Control System concerning the methods
Reauthorization of achieving results, subject to acceptance by the Author-
Before issuance or renewal of a Certificate of Authori- ized Inspector. For Manufacturers and Assemblers of
zation for use of the U2 stamp, the Manufacturer’s UV stamped pressure relief valves, such acceptance
facilities and organization are subject to a joint review shall be by the ASME designated organization.
For those areas where there is no jurisdiction or
by a representative of his inspection agency and an
where a jurisdiction does not choose to select an
individual certified as an ASME Designee who is
ASME Designee to review a vessel or vessel parts
selected by the concerned legal jurisdiction. A written
Manufacturer’s facility, that function shall be performed
description or checklist of the Quality Control System
by an ASME Designee selected by ASME. Where the
which identifies what documents and what procedures
jurisdiction is the Manufacturer’s inspection agency,
the Manufacturer will use to produce a Code item shall
the joint review and joint report shall be made by the
be available for review. jurisdiction and ASME Designee.
A written report to the Society shall be made jointly
by the ASME Designee and the inspection agency
employed by the Manufacturer to do his Code inspec- AS-206 Code Construction Before Receipt of
tion. This report is then reviewed by the Subcommittee Certificate of Authorization
on Boiler and Pressure Vessel Accreditation, which When used to demonstrate his Quality Control Sys-
will either issue a Certificate of Authorization or notify tem, a Manufacturer may start fabricating Code items
the applicant of deficiencies revealed by the review. before receipt of a Certificate of Authorization to use
In such a case, the applicant will be given an opportunity a Code symbol stamp under the following conditions.
to explain or correct these deficiencies. (a) The fabrication is done with the participation of
Certificates of Authorization will be endorsed to the Authorized Inspector and is subject to his acceptance.
indicate the scope of activity authorized. Authorization (b) The activity is in conformance with the appli-
may include field operations if the review team deter- cant’s Quality Control System.
mines that these operations are adequately described (c) The item is stamped with the appropriate Code
in the Quality Control Manual, and this determination symbol and certified once the applicant receives his
is accepted by the Society. Certificate of Authorization from the Society.

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ARTICLE S-3
REPORT FORMS AND MAINTENANCE
OF RECORDS

AS-300 MANUFACTURER’S DATA manufacturer and his Inspector in accordance with the
REPORTS requirements of this Division and shall be forwarded,
in duplicate, to the Manufacturer of the finished vessel
A Data Report shall be filled out (Form A-1) by
(see AG-302). These Partial Data Reports, together
the Manufacturer and the Inspector for each pressure
with his own inspection, shall be the final Inspector’s
vessel to be marked with the Code symbol. For sample
authority to approve and witness the application of a
Report Forms and guidance in preparing Data Reports,
Code symbol to the vessel (see AS-110). When Form
see Appendix I.
A-2 is used, it shall be attached to the associated Form
AS-300.1 Units of Measurement. The units of mea- A-1 by the Manufacturer of the finished vessel.
surement shall be in accordance with AG-151. (b) Data Reports for those parts of a pressure vessel
which are furnished by a parts manufacturer to the
user of an existing Code vessel, as replacement or
AS-301 Distribution and Filing of Reports repair parts, shall be executed on Form A-2 by the
(a) The Manufacturer shall: parts manufacturer and his Inspector in accordance with
(1) furnish a copy of the Manufacturer’s Data the requirements of this Division. A copy of the parts
Report to the user and, upon request, to the Inspector; manufacturer’s Partial Data Report shall be furnished
(2) submit a copy of the Manufacturer’s Data to the user or his designated agent and a copy shall
Report to the appropriate enforcement authority in the be maintained in accordance with AS-320.
jurisdiction in which the vessel is to be installed where
required by law;
(3) keep a copy of the Manufacturer’s Data Report
on file in a safe repository for at least 10 years or for AS-320 MAINTENANCE OF RECORDS
the intended life of the vessel, whichever is greater.
(b) In lieu of (2) and (3) above, the vessel may be In addition to the requirements of AS-301, the Manu-
registered and the Data Reports filed with the National facturer shall maintain other records as follows.
Board of Boilers and Pressure Vessel Inspectors, 1055 (a) Contents of File. The Manufacturer of the vessel
Crupper Ave., Columbus, Ohio 43229. or part shall maintain the complete file for all material
certification and /or Partial Data Reports, examination,
testing, heat treatment and manufacturing procedures,
specifications, and drawings used. All records shall be
AS-310 PARTIAL DATA REPORTS
fully identified by pertinent material or item identifica-
The parts manufacturer shall indicate under “Re- tion numbers. The record shall include all data on
marks” whether or not he has performed any or all of repaired material, items, and assemblies.
the design functions. For guidance in preparing Partial (b) Maintenance and Access to Reports. Records
Data Reports, see Appendix I. specified above shall be filed and maintained in a
(a) Data Reports for pressure vessel parts requiring manner which will allow access by the Inspector to
inspection under this Division, which are furnished by specific information contained therein within a period
other than the shop of the Manufacturer responsible not in excess of 24 hr at any time during the period
for the completed vessel, shall be executed by the parts of vessel manufacture. The Manufacturer shall take

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AS-320 1998 SECTION VIII — DIVISION 2 AS-320

such steps as may be required to provide suitable


protection of all records from deterioration or damage.
(c) Duration of Files. The vessel Manufacturer shall
maintain these records for at least 5 years after vessel
completion. After that time, the Manufacturer may
either continue to maintain the records or, after offering
them to the user and receiving a rejection, the records
may be destroyed.

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ARTICLE S-4
SPECIAL REQUIREMENTS FOR
LAYERED VESSELS

AS-400 GENERAL AS-420 MANUFACTURER’S DATA


REPORTS
The rules for stamping and reports of layered pressure
vessels shall meet the requirements given in Articles A Data Report shall be filled out on Form A-1 (a
S-1 through S-3, with the following supplemental re- sample Report Form is given at the end of this Division)
quirements. by the Manufacturer and verified by the Inspector for
each pressure vessel to be marked with the Code
symbol.
A description of the layered shell and /or layered
heads shall be given on the Data Report, describing
the number of layers, their thickness or thicknesses,
AS-410 STAMPING and type of construction. See I-200 and Table I-220
for the use of Form A-3, Manufacturer’s Data Report
The stamping below the Code symbol prescribed in Supplementary Sheet. An example of the use of Form
AS-100 shall be the letters WL to designate layered A-3 illustrating the minimum required data for layered
construction. construction is given in Fig. I-221.

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