What is MPCB, Working, Construction, Types, Application hat is MPCB? MPCB is nothing but a Motor Protecton Cicut Breaker ft contains thermal ‘overioad protection, short cult faut protection, unbalance load, and phase loss {aul protection. Motor Protection Cut Breaker Isa widely used cru breaker {orbotn state and dynamic electrical equlpment ‘Thereby of te MPCB greater than MICCE or fuse. Typical, MPCB > MCCS > Fuse. Magnetic Components However nis ancl, we are going to stusy the construction, working principe of MPCB, acvantages, dsadvartages, ana Appieaten, Construction of Motor Protection Circult Breaker: Construction front, MPCB contains 6 diferent parts such as thermal overoad release, magnetic trip uni, main contact, auxiliary svtehes, ate chute, plunger, eccanWige Gp Link ‘ang enclosure 0 acne crc egen ag ‘Thermal Overtoad release: Thermal overload release is a protection that is used to protect the motor from ‘varia or high balanced curent which s more than a preset value “The thermal overad is designed along wih the current adjuster to init the current fow tothe motor. Its made up of bimetalc strip (usuallystel and copper, forin some cases steal and bras). operates when the curent few is higher than the prose valu, Learn More: Bass irl al Wats uncon ‘The curent adjuster is nothing but a spring mechanism that increases or decreases the distance between bimetalic contact and operating mechanism. Le vwhon you inrease the cuent flow through the mpcb, the adustor increases the istance betwoen the bimetalic stip on the operating mechanism. The same precisely set inthe manufacturer laboratories. Magnetic Tip: “The magnetic sp Isa short ut fault protective mechanism. Three number at the curont transformer wil be placed atthe eutgoing terminal. A plunger wil be placed inside ofthe CT. Under normal condons, the curent tansformer’s plunger doesnot operate the tipping mechanism. Main Contact : ‘The main contacts of he Motor Protacton iru Breaker are responsi forthe ‘current towing fom the source to the oad ects, ht is avded nto two-pan es contacts and moving contacts, Both contacts are made up of Copper tungsten and copper tungsten carbide, The ‘nea contacts wile stabled atthe MPCB enclosure and moving contact wil be ‘ied wth the tip mechanism se Lear More: Whale mda cone: dag 32 a Nam eas erg ‘Are Chute [Arc chute ls used to quenching the arc developed at hat te of MPCB excuit s MoI ‘opening, The outer body I's made up of glass Sole to withstand high temperature eso unng the crcut breaker is opening, The arc chute contains copper plates to cut the contnaty ofthe are st ‘Auxiliary switches: ‘Aunlary switches are the NO or NC and whichis used fo send the MPCB stats to the external creuts, Enclosure: word. It Is made up of molded plaste resins, To nezease the stength, the ‘enclosure, filers auch as glass iers are ade to the plastic resin ‘Working Principle of Motor Protection Circuit Breaker: Under noma coniton, des not tp the creull Let se the working principle: verioad tipping [As you know, each conductor has some resistance. So as the curent passes through that conductor causes power loss in terms of heat. The hea produced in the conductor is rectly proportional othe value ofthe current Learn More: cna sou fx Sia asa ale Hence the binetallc sp is designed to bend the particular vale ofthe curent ‘Under normal conduction, the stp releases small amount of heat and it bends sight, Curing the high curent, the stip bends higher and touches he tipping mechanism, ‘The shot cult fault wit be cleared by the magnetic tip. Some advance MPCS ‘comes wth the indviual cucent anstormer and te primary wil be connected series withthe main, peg ened pacts) The CT reads the exact curent flow and under short rut fault condition te CT reads higher current. it sends the tipping signal othe tipping col and the ceil pulls the plunger associat withthe tiping mechanism, Note that, the MPCB's unbalance protacton does not work immediatly, its ‘depending upon the curent level t's avery simp concept hat while decreasing the votage the curent wil nrease Example: Consider, a motors one of the pase wie has lost. Then all the load shal forward othe remaining phase hence the remaining phase shall cary the ‘xa load trom 100% to 150%, Due to this higher load, the MPC thermal ‘overioad tips the orcut beam More: Woueducon nat Takos i arin ae Advantages: ‘The high degree of protection such as Short crcl, Unbalanced, phase loss, and over curent protection re avaablein one pack. Easy adjustment ‘Compact size No need fo external thermal oveiad relay Disadvantage: + High cost. Example: 45 — 63 A Siomens make MPCB cost around Rs 45,000 INR (8750 USD) + Cannot be repaired (use & through). + Cannat acjut the short circu cunt tipping it Application + Induction Motor staring (DOUSta-deta) + Ughting rut applications + Direct staring applications Motor Protection Circuit Breaker Selection Its avaiable from 0.1 Amps to 630 Amps It des not have any range selection ‘option for shertcrcut protacton | have used upto 400 Amps Motor Protection (Creut Breaker fr 160 KW motor Max MPCB Current Range in Amps = 1.6 x 1000 x Pj (1.722"Velis"e) Select the MPCE rating fora tvee-phase, 415V, 0.89, of TOHPIT. SK induction MPOB Range inAmps = 1.6 x 1000.x7.5/(1.782°4150.8) Learn More: i Eating Tansee Amps Ten you have to choose the MPCB range between 13 A-22 Amps. Such range: MPCB can be used fore nex level ofthe motor ago, € THK Moto. The 11 KW rotor Full load Amps 21 Amps, wilbe wih the range ofthe MPCB 22Amps Slomens MPCB: Siemens make has the flowing vantages + In-a smal ange, it does not have any trp indications. We cannot find ary ciference betwaen OFF and Tip, + Rough use + Less wear and tear agains sho crcl, ‘ABB make Advanta It has some advantages Bke Siemens but the main disadvantage is that ABB MPCB has a frequent fare of the tip reseting mechanism. In fact | have replaced around 25 number of ABB make within wo years due to resting mechanism falure and break down me tenes Shock